Calculation Minimum Required Thickness, Corrosion Rate and Estimated Life Spent for Equipment

Equipment No: C - 1531 Location: Olefins

Material: Sa516 Gr70 Date: 23/01/2017
Operating Pressure: 400 kPa Nominal thk. : 18.0086
Operating Temp.: 76.2 o
C Design Pressure: 6.4
Type of Shell: Cylindrical Design Temp.: 160

Description Sym Value Unit Remark

Design Pressure P 640 kPa
Maximum Allowable Stress Value S 138000 kPa ASME II
Inside Diameter D 4499.991 mm
Joint Efficiency E 0.85 -
Corrosion Allowance c 3 mm

Pressure Design Wall Thickness - ASME VIII tr 12.32 mm ASME VIII UG-27

Design Thickness td 15.32 mm td = tr + c

Minimum Structural Wall Thickness tstrc 1.50 mm ASME VIII UG-16 (b)
Minimum thickness Selected for RL calculation tRL 15.32 mm
Nominal Thickness T 18.009 mm
Remaining Life ELS 10.357 Years

(t.nom - t.act ) / (act

CR
date - prev date)
(18.009 - 17.85) / 1
0.159

t.min 12.32

RL Shell Component (t.act - t.min) / CR

(17.85 - 12.32) / (0.159)
34.78
Equipment

Olefins
23/01/2017 Type of Shell
mm Cylindrical
Bar.G Spherical
o
C

Remark

ASME II 4267.2 4499.991

232.791

ASME VIII UG-27

RL EQUIPMENT 10.3569945822
d = tr + c
ASME VIII UG-16 (b)
*min RL shell and RL head
Calculation Minimum Required Thickness, Corrosion Rate and Estimated Life Spent for Equipment

Equipment No: C - 1531 Location: Olefins

Material: Sa 516 Gr70 Date: 23/01/2017
Operating Pressure: 400 kPa Nominal thk. : 23
Operating Temp.: 76.2 oC Design Pressure: 6.4 Bar.G
Type of Head: Ellipsoidal Design Temp.: 160 o
C

Description Sym Value Unit Remark

Design Pressure P 640 Kpa
Maximum Allowable Stress Value S 138000 Kpa ASME II
Inside Diameter D 4499.991 mm
Joint Efficiency E 1 -
Corrosion Allowance c 3 mm

Pressure Design Wall Thickness - ASME VIII tr 10.44 mm ASME VIII UG-32

Design Thickness td 13.44 mm td = tr + c

Minimum Structural Wall Thickness tstrc 1.50 mm ASME VIII UG-16 (b)
Minimum thickness Selected for RL calculation tRL 13.44 mm
Nominal Thickness T 23 mm
Remaining Life ELS 43.196 Years

(t.nom - t.act ) / (act

CR
date - prev date)
(23.00 - 20.88) / 1
2.12

CR (LT)

t.min 10.44
CR (ST)
RL Head Component (t.act - t.min) / CR
(20.88 - 10.44) / (0.125)
4.92
r Equipment

Remark

E II

E VIII UG-32

+c
E VIII UG-16 (b)
Previous Date (dd/mm/yy) Previous Reading Current Date (dd/mm/yy) Current Reading
10/04/2017 17.98 -
10/04/2017 17.66 -
10/04/2017 18.27 23/01/2018 17.85
Corrosion Rate Remaining Life
#VALUE! ERROR
#VALUE! ERROR
0.534 10.357
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
Previous Date (dd/mm/yy) Previous Reading Current Date (dd/mm/yy) Current Reading
10/04/2017 21.43 23/01/2018 -
10/04/2017 21.07 23/01/2018 20.88
Corrosion Rate Remaining Life
#VALUE! ERROR
0.242 43.196
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
#DIV/0! ERROR
Calculation Minimum Required Thickness, Corrosion Rate and Estimated Life Spent For Straight Pipe

Line Designation: 2-PC-63M01-M1C18C Location: Olefins

Material: CS SA53 Grade A Date: 27/9/2016
Pipe Schedule: STD Nominal thk. : 3.91
Operating Pressure: 0 Bar.G Design Pressure: 1 Bar.G
Operating Temp.: 55 oC Design Temp.: 295 oC

Description Sym Value Unit Remark

Design Pressure P 100 Kpa From Line Schedule
Stress Value S 16000 Psi From ANSI B31.3
Outside Diameter D 60.3 mm Piping Spec
Quality Factor E 1 - From ANSI B31.3
Corrosion Allowance c 0.762 mm Piping Spec
Values of Coefficient Y Y 0.4 - From ANSI B31.3
Press. Design Wall Thickness. ANSI 31.3 (Required tr = PD/2(SE + PY) (ANSI
tr 0.03 mm
thickness)- API 570 B31.3)
Minimum Required Wall Thickness tm 0.79 mm tm = td + c ( ANSI B31.3)
Minimum Structural Wall Thickness tstrc 1.80 mm From API 574
Minimum thickness Selected for RL cal tRL 1.80 mm
Nominal Thickness T 3.91 mm Piping Spec
Years In Service - 16 Years
Minimum thickness inspected Tact 3.48 mm
Wall loss 0.43 mm
Corrosion Rate Cr 0.026875 mm/year
Remaining Life ELS 62.511628 Years
 Values of Coefficient Y From ANSI B31.3
Temperature, oC
Material ≤ 482 510 538 593 ≥ 621
Ferritic steel 0.4 0.5 0.7 0.7 0.7
Austenitic steel 0.4 0.4 0.4 0.5 0.7
Other ductile metals 0.4 0.4 0.4 0.4 0.4
Remark Cast iron 0.0 0.0 0.0 0.0 0.0
Line Schedule
ANSI B31.3
g Spec
ANSI B31.3
g Spec
ANSI B31.3 Minimum Thicknesses for Carbon and Low-alloy Steel Pipe - API 574
D/2(SE + PY) (ANSI Default Minimum Structural Thickness for Temperatures < 400 °F
NPS (205 °C) mm
)
d + c ( ANSI B31.3) 1/2 to 1 1.8
API 574 1 1/2 1.8
2 1.8
g Spec 3 2
4 2.3
6 to 18 2.8
20 to 24 3.1