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Control Systems are designed as a time and labor saving component. Control systems are especially useful
on installations that require two coolant heaters or combinations of a coolant heater and oil
heater/hydraulic heater etc.
CONTROL SYSTEMS
CONTROL SYSTEMS featuring AUTOMATIC SHUTDOWN DEVICES
With 24 Vdc Relay
1 Heater, 1 Thermostat 2 Heaters, 2 Thermostats
Amps Volts
per application per application
All HOTSTART heaters with thermostat, operating on three phase current (at any voltage),
require the use of a control system with a 3-pole contactor. All HOTSTART heaters with
thermostat, operating over 480 volt (single or three phase) require a control system to
reduce the primary voltage to 120 volts for the control circuit. For increased thermostat life,
use a control system on all heaters above 277 volts either single or three phase.
All control boxes can be used with either single or three phase heaters.
Control boxes are available in Hazardous Location models - contact factory for part number.
For heater protection and power savings, HOTSTART recommends de-energizing the
heater when engine is running. Control boxes are supplied with a 24 volt relay to de-
energize the heater upon engine start-up.
MAGNETIC K1
CB1 CONTACTORS
EQUIPMENT GROUND
MUST BE GROUNDED CONTROL
H4 TRANSFORMER H1
480V PRIMARY
X1 X2
120V
50VA
CB2
HEATING
ELEMENT
A1 11
USER SUPPLIED
24VDC K2 N/C
SIGNAL 12
A2 Model JBC14-100
CONTACTOR
COIL
3 K1 2
4
USER SUPPLIED
THERMOSTAT
To control one 480 Volt heater at maximum 30 amps on manual start engine.
CB4
HEATING HEATING
ELEMENT ELEMENT
Model JBC24-100
A1
11
USER SUPPLIED
24VDC K3 N/C
SIGNAL 12
A2
CONTACTOR
COIL
3 K1 2
4
5
3 K2 2
CONTACTOR
USER SUPPLIED COIL
THERMOSTAT
To control two 480 Volt heaters at maximum 30 amps on automatic start engines.
Part Number of *Box comes assembled with 4 strain relief connectors. For
PDB-000 Number Openings additional connectors, order part# A6553-2.
PDB-000 8*
4.5” 3.0”
114mm 76.2mm
30 AMP
MAX
5 6 7 8 1 2 3 4
A6553-2 4.5”
114mm
8 7 6 5 4 3 2 1
NEMA 1
Part Number Enclosure Type