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SPC HEAT PIPES

The Benefits of Heat Pipes in


Warm & Humid Climates
SUDEEP SETHI
REGIONAL DIRECTOR
SPC HEAT PIPES FZC
Contents

 What is a Heat Pipe?


 Problems of warm & humid climates
 Heat Pipes and dehumidification
 Heat Pipes and heat recovery
 Applications
What is a Heat Pipe ?

A heat pipe is an extremely efficient


conductor of heat.

 Heatpipe takes advantage of the latent


heat of the working fluid to transfer heat at
a high rate against a constant pipe
temperature.
Basic principle of operation
A simple heat pipe
comprises an
evacuated tube
Heat Heat
partly filled with a
out out
working fluid

Using the latent


capacity of the fluid,
we can transfer large
amounts of heat very
rapidly from a hot
point to a cold point Heat Heat
on the tube wall. in in
Summary of Characteristics
 Heat is transferred by latent means giving
a heat transfer rate of around 1000 times
that of a solid copper rod
 Vaporisation and condensation take place
at the same temperature allowing high
heat transfer at low temperature
differences
 Heat pipes without wicks
(Thermosyphons) rely on gravity to return
the condensed liquid.
Problems of Warm &
Humid Climates

 Main influences on comfort:


 Dry bulb temperature
 Air speed
 Air humidity
 Radiation
 Ideal Comfort Conditions:
 RH 40 - 60 %
 Temperature 20 - 23
23°
°C (68 - 75
75°
°F)
Proper humidity levels
ASHRAE Recommended

Safety margin

Health Problems Mildew Growth

0 10 20 30 40 50 60 70 80 90 100
% Relative Humidity
Bin Data for Riyadh
Bin Data for Jeddah
Typical Ambient conditions
35°C @ 80% RH
45°C @ 30% RH 35°C @ 80% RH

35°C @ 20% RH
20°C @ 90% RH
45°C @ 30% RH

20°C @ 90% RH

35°C @ 20% RH
Comfort conditions

35°C @ 80% RH

Comfort condition,
20 to 24°C,
40 to 70% RH
45°C @ 30% RH

20°C @ 90% RH

35°C @ 20% RH
Introducing Outside air

 Air is cooled to supply conditions

Warm humid Saturated


air, 33°C air, 18°C

Condensation
Cooling in Humid Climates
Taking this point
33°C @ 60% RH,
and then cooling to 18°C
the air becomes saturated
and unsuitable for
supply.
Problems with introducing
untreated outside air
 High Humidity Levels
 Musty Smells
 Mold and Mildew Stains
 Inability To Keep Room Comfortable
 Guest Complaints and Loss of Business
 Expensive Replacement of Linens, Wall
Paper, Mattresses, Carpets, Curtains, etc
 Reconstruction and Downtime
 Lost Profits
The Garden in your Ducts
The Garden in your Ducts

Aspergillus Fungus

Dust Mite

Bacillus Anthracis Bacteria


Goldenrod Pollen
Conventional Technologies
for Dehumidification

 Overcooling and Reheat

 Desiccant systems
Dehumidifying with coils or
Electric heater batteries

The air is overcooled & reheated

Warm humid Comfortable air,


air, 33°C 18- 22°C

12°C
Condensation Reheat Coil/Heater Battery
Increase in running costs
Overcooling the air and
then re-heating gives rise
to additional cooling &
heating loads.
A

C D
The downside of reheat

 The cost of reheating the air


is high.

 Italso means we have to


include a whole package of
extra equipment and
controls.
Electric Reheat Used
To Control Humidity
Adding Electric Reheat After The Coil...

 Artificially increases sensible cooling


load
 Requires upsizing the chiller
 Increases electrical consumption of both
the fan coil and the chiller
 Increases equipment installed cost
Heat Pipe applications

1.) Heat Pipes for enhanced


dehumidification..
dehumidification
Adding a Heat Pipe
 The heat pipe improves the efficiency of
the system.

18°C

33°C 27°C 12°C


Heat Pipe in practice
 Plan view of cooling coil.

Heat Pipe Heat Pipe


pre-cool re-heat
Cooling
Airflow Coil Airflow

33/28°C 18/14°C
27°C 12°C
2-Row ‘Horseshoe’.
 ‘Horseshoe’ Heat
Pipes are used either
for original supply or
for retrofit
applications.

 The unit will be


installed around an
existing cooling coil.
Heat Pipe Effect

1-2 Heat Pipe pre-cool


2-3 Cooling coil
3-4 Heat Pipe re-heat 2 1

Resultant energy
saving of up
to 30%. 3 4
Summary
 Requires no energy to run, being “driven” by
the cooling coil.
 Nett energy savings of around 30%
compared to standard cooling and reheat.
 Lower cooling load = smaller chiller/
compressor.
 Design for most common conditions to
maximise energy savings.
 Easy installation.
 Controlled by the cooling coil.
MADINAT JUMEIRAH, DUBAI

www.spcoils.co.u
k
Royal Mirage Hotel
Interior View
Exhibition Halls
Dubai Convention Centre
Mercato Mall
Heat Pipe applications

2.) Air to Air energy recovery.


recovery.
Energy recovery
Used to transfer heat between supply
and exhaust air streams where :-
 Thereis a large difference between
supply and exhaust temperatures.

 There are high air volumes involved.


Efficiencies of up to 65% can be achieved
giving significant energy savings.
Basic design features
 The Heat Pipe unit straddles the supply
and exhaust ducts
 A centre tube plate prevents cross
contamination between airflows
 No pump requirement to transfer the heat
as with a run around coil system
 Airstreams should be in counterflow
Orientation
 Available in both
vertical & horizontal Exhaust Air
arrangements.
 The warmer
airstream must be
at the bottom in the Supply Air
vertical mode.
Horizontal Heat Recovery
Heat Pipe
Side-by-Side Air Streams -
Heat Pipe in Horizontal
Side-by-Side Air Streams - Plane
Heat Pipe in Vertical Plane

Over-and-Under Air Streams -


Heat Pipe in Vertical Plane
Benefits

 Requires no energy to run.


 No maintenance.
 No cross contamination.
 Can be sized to suit the ductwork or AHU.
 Easy condensation removal.
Alternative methods

Run around coils


 Make possible recovery from separate
airstreams
 No cross contamination
 Pump necessary with associated
maintenance and power requirement
 High Maintenance
 Low effectiveness, 45 - 55 %.
Alternative methods

Crossflow plate type


 Up to 5% cross contamination as per
ASHRAE
 No moving parts, no maintenance
 Difficult to clean inner plates, if rusting occurs
can cause Sick Building Syndrome
 Moisture collection is difficult
 Bulky and only available in fixed sizes
 Increases the size of AHU & Cost
 Typical effectiveness, 50 - 65 %.
Alternative methods

Thermal wheels
 Up to 10% Cross contamination of
airstreams
 Special maintenance requirement for
motors, belts, bearings and sealing brushes
 Very High Maintenance cost
 Restrictive to aspect of AHU
 High replacement cost as life of desiccant is
typically 3-
3-5 years maximum
 Typical effectiveness, 70 - 80 %.
Applications

 1. Outside Air AHU

 2.DERV – Dehumidifying energy recovery


ventilator
Independent Testing
Independent Testing
Dehumidification selection
Heat Recovery Selection
Conclusion
 Heat Pipes are extremely efficient heat
transfer devices
 By installing across supply and exhaust
ducts we can recover waste energy.
 Typical efficiencies – Up to 65 %
 By wrapping the Heat Pipe around a
cooling coil we bypass a certain amount of
heat, saving on the cooling load and giving
free reheat.
 Nett energy savings - around 30 %
Thank you

www.spcoils.co.uk
Any Questions ?

For further information or to download latest


copies of our selection software, visit our
website:

www.spcoils.co.uk

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