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1
Asst. Professor, Mechanical Engineering Dept., Pondicherry Engineering College, Pondicherry-605014, India.
2
P.G student, Mechanical Engineering Dept, Arunai Engineering College, Thiruvanamalai, Tamil Nadu, India.
3
B. Tech final year student, Mechanical Engineering Dept., Pondicherry Engineering College, Pondicherry, India.
4
Principal, Rajiv Gandhi College of Engineering and Technology, Pondciherry, India.
Abstract
Generally thin cylindrical shells are susceptible for geometrical imperfections like non-
circularity, non-cylindricity, dents, swellings etc. All these geometrical imperfections decrease
the static buckling strength of thin cylindrical shells [1], but in this paper only dent is
considered for analysis. The dent is modeled on the FE surface of perfect cylindrical shell for
different angle of inclination and size at half the height of cylindrical shell. The cylindrical
shells with dent are analyzed using non-linear static buckling analysis. From the results it is
found that in case of shorter dents, size and angle of inclination dents do not have much effect
on static buckling strength of thin cylindrical shells, where as in the case of long dents, size
and angle of inclination of dents have significant effect. But both short and long dents reduce
the static buckling strength drastically.
1
Phone: +91-0413-2655285, Fax: +91-0413-2655101,
E-mail: bp_pec@yahoo.com.
equilibrium path of the corresponding perfect
1. INTRODUCTION:
structure. If the secondary path drops with
The thin cylindrical shell structures are prone to
negative slope, equilibrium of the structure is
a large number of imperfections, due to their
unstable and also buckling load of the imperfect
manufacturing difficulties. These imperfections
structure is reduced. For a thin cylindrical shell,
affect the load carrying capacity of these
the equilibrium paths of perfect and imperfect
structures. The imperfections present in thin
thin cylinders are shown in Figure 1. From
cylinders are classified as geometrical
Figure 1 it is clear that since the secondary
imperfections, material imperfections and other
equilibrium path has a negative slope, the
imperfections. The imperfections like
buckling strength of an imperfect thin
circularity, cylindricity, local indentations,
cylindrical shell is less than the perfect thin
dents, cracks, swellings, non-uniform
cylindrical shell. Dents are also a type of
thicknesses etc. fall under the category of
geometrical imperfection that can also reduce
geometrical imperfections and imperfections
the buckling strength of thin cylinders
like inhomogenity, vacancies, impurities etc.,
drastically.
are classified as material imperfections. The
numerical results. One of the major conclusions mode, combination of several post buckling
derived was that in case of axial compression, deformed shapes of a perfect shell and a local
only the rms value of distributed geometrical imperfections like weld depressions. It was
imperfections is important rather than the concluded that local weld depression in the
Wullschleger et al., [3] in their work discussed dominant over other forms of imperfections.
about different methods to determine the static Minjie Cai et.al,[5] presented the effect of
and dynamic buckling strengths of cylindrical imperfections in axial loading due to frictional
shells and also about the practicality and traction on the walls of the thin cylindrical silos.
accuracy obtained by each method in detail. In the work published by Holst et.al,[6] the
Both the geometrical imperfections spread over effect of local depression due to rolling process
the entire surface of the thin CFRC cylindrical of steel plate and/or shrinkage of weld were
shell and the local imperfections called ‘single studied in detail and it was concluded that these
horizontal dent’ or ‘single buckle’ in local depressions have more detrimental effect
height were considered for analysis. From the Khamlichi et al., [7] studied analytically, about
analysis, the results of linear buckling analysis the effect of localized axisymmetric initial
were validated by performing non-linear static imperfections on the critical load of thin elastic
analysis with intermediate eigen value cylindrical shell subjected to axial compression
extraction technique. Song et al., [4] in their and it was found that the reduction of critical
paper discussed about the imperfections load is found to reach a level up to two times
sensitivity of buckling strength of thin lower than that predicted by general distributed
compression. The two segment loading was Guggenberger et al., [8] the effect of
applied at one end of the cylindrical shell in the longitudinal dent on the buckling strength of
form of two equal lengths uniformly loaded thin cylindrical shell subjected to external
zone diametrically opposite to each other. Four pressure was studied and the predicted buckling
imperfections forms were considered namely strengths from FE analysis were compared with
experimental results. In that work, the dent Eigen buckling analysis predicts the
geometry was assumed with sinusoidal radially theoretical buckling strength of an ideal linear
inward deformation along the longitudinal elastic structure. This analysis is used to predict
direction and exponential decay in transverse the bifurcation point using linearised model of
direction of dent. Prabu et al., [9] studied about elastic structure. It is a technique used to
the distributed geometrical imperfections in the determine buckling loads – Critical loads – at
form of first eigen mode and determined the which a structure becomes unstable and buckled
static buckling strength using non-linear FE mode shapes – the characteristic shape
analysis including material and geometrical associated with a structure’s buckled response.
non-linearities. Visweswaran et al., [10] studied The other name for this eigen buckling analysis
circumferential long dent on the buckling buckling refers to unbounded growth of new
strength of thin cylindrical shells under axial deformation pattern. This analysis involves
compression and it was concluded that calculating the points at which the primary load
longitudinal dents on reducing the load carrying load deflection path as shown in Figure 3.1.
an arc, thereby preventing divergence, even The thin cylindrical model taken
when the slope of the load-deflection curve is for study [2] is:
out of balance load vector will be evaluated, Young’s modulus(E) = 1.93x105 Mpa
which the difference is between loads Yield stress (σy) = 205 Mpa
on the dent along longitudinal axis of the dent 4.4. MESH CONVERGENCE STUDY:
y2=distance from the center of the dent to The reliable prediction of the buckling
point on the dent along transverse axis of the strength is important because it is a failure of
dent Simply supported boundary conditions are catastrophic nature. Hence, the analytical
assumed on both the edges of the cylindrical solution [1] of the perfect thin cylindrical shell
shell and equally distributed nodal point loads is compared with the FE eigen buckling
are applied from the top edge, and the bottom analysis result i.e., both buckling strength and
edge is restrained from moving along load eigen modes (shown in table 1 and figure 4.2)
Multi linear kinematic hardening behaviour number of elements for the perfect cylindrical
is considered for modeling the material shell to predict the solution accurately is found
Osgood approximation Eqn. 4.2 and it is shown and longitudinal directions respectively.
λ b = 2.44 Rt LEqn.4.3
circle periphery. The ‘automesh’ generation 5.82% (with respect to lower buckling strength
scheme of ANSYS is used for generating the value). For a constant shape and size of dent as
FE mesh. In all other quadrants of the the angle of inclination increases, the buckling
cylindrical shell, 60 elements are taken along strength also increases with lowest buckling
shell. The isometric view of the cylindrical shell circumferential dent) and the highest buckling
with single dent having inclination of 45° strength at 90° inclination of dent (longitudinal
(angle of inclination means angle measured in dent). But appreciable increase in buckling
counter clockwise direction from right strength is noticed in between 30° and 75°
horizontal line passing through centre of dent to angles of inclination and from 0° to 30°,
the longitudinal axis of dent when the buckling strength values are almost constant
cylindrical shell is kept vertical ) is shown in In case of circumferential dent a buckle
the figure 4.5. pattern of an inward lobe due to dent in the
5. RESULTS AND DISCUSSION: middle and two outward ridges around the dent
Table 2 and Figure 5.1 show the tip at half the height of cylindrical shells is
variation of buckling strength ratio (BSR= ratio noted. The top view of this buckle pattern of a
between buckling strength of cylindrical shell circumferential dent at its limit load condition is
with dent and perfect cylindrical shell) for shown in figure. 5.2, which is similar to buckle
different angular positions of longer-wider pattern obtained in reference [3] for CFRC
dents, keeping length=140t, width=70t and the cylindrical shell with circumferential dent at
depth of dent is varied from 1t to 3t. In all the half the height of the cylindrical shell. The
cases, except for longitudinal dent (i.e.,90° figure 5.3 shows the isometric view of similar
inclination) as the depth of dent increases buckle pattern observed for 45° inclination of
buckling strength decreases. Hence it dent. This buckle pattern of an inward lobe due
concluded that longitudinal dents are almost to dent at the middle and two outward ridges
insensitive for depth variation upto 3t. In case around the dent tips is also observed for the
of circumferential dent (i.e., 0o inclination of
dents having inclination upto 60° .
dent) as depth of dent increases from 1t to 3t
Table2: Variation of BSR with respect to depth lobe along the width of dent and two outward
and angle of inclination of dent for L=140t & ridges on both sides of dent are formed at half
0.28
0.26
0.24 Figure. 5.3 Buckle pattern of a 45°inclined dent
0.22
0.2 at its limit load condition
0 20 40 60 80 100
Angle of Dent
noticed
Table 3 and Figure 5.5 show effect of
Table4: Variation of BSR with respect to length
width variation of long dents on buckling
and angle of inclination of dent for W=20t &
strength ratio keeping length=140t, depth=3t D=3t.
and width is varied as 20t, 40t and 70t. From Angle Length of dent
(degree) 40t 90t 140t
the curves it clear that the effect of width 0 0.34537 0.29942 0.28410
15 0.34672 0.29959 0.28201
variation is considerable in all the cases of 30 0.35098 0.30508 0.28741
45 0.35919 0.32065 0.30832
inclination of dents except 90° inclination of
60 0.36247 0.3455 0.33953
75 0.36251 0.36249 0.36248
dents. In case of longitudinal dents from 20t to
90 0.36253 0.36245 0.36246
40t width variation of dent only 0.82% 0.38
0.36
0.34
reduction in buckling strength is noticed 0.32
0.30
BSR
0.28
whereas from 40t to 70t width variation 8.11% 0.26
0.24
0.22
reduction in buckling strength is noticed. Hence 0.20
0 20 40 60 80 100
Angle of inclination of dent
it can be concluded that longitudinal dents are 175L25W3t 112p5L25W3t 50L25W3t
ineffective for width variation up to certain Figure 5.6 Angle of inclination of dent Vs
limit of width of dent after which any further Buckling strength ratio for different length of
dent (W=20t, D=3t).
increase in width variation will have drastic
BSR
0.3
0.28
length of dent increases, buckling strength 0.26
0.24
decreases. In case of circumferential dents 0.22
0.2
0 20 40 60 80 100
length effect is dominant between 20t and 90t, Angle of orientation of dent
and between 90t and 140t, reduction in buckling Figure 5.7 Angle of inclination of dent Vs
Buckling strength ratio for different thickness
strength is 5.39%. In case of longitudinal
of short dents (L=40t, W=20t).
dents, dent-length variation effect on buckling
strength is insignificant. Here also, for constant Table 5 and Figure 5.7 show the effect of depth
shape and size of dent as the angle of variation for short dents for different angle of
increases having the lowest value of buckling width=20t and depth of dent is varied as 1t, 2t
strength for circumferential dent and highest and 3t. Here also it can be noted that for
value of buckling strength for longitudinal dent. constant size and shape of the dent as the angle
Table5: Variation of BSR with respect to depth variation of buckling strength between 0° and
and angle of inclination of short dent for
90° angle of inclinations of dents (for 1t depth)
L=140t & W=70t.
the buckling strength variation is only 2.82%
Angle Thickness of dent
(degree) t 2t 3t because size of dent is very small. At all
0 0.35255 0.3455 0.34537
15 0.35425 0.34702 0.34672 angular position of short dent almost same
30 0.35917 0.35166 0.35098
45 0.36245 0.36002 0.35919 buckling strengths are noticed for 2t and 3t
60 0.36258 0.36246 0.36247
75 0.36254 0.36253 0.36251 depth variation of dent. In case of
90 0.36251 0.36263 0.36253
circumferential dent as the depth of dent
inclination of short dents have lesser effect on longitudinal dents have higher buckling
buckling strength compare to longer wider dent. strengths than cylindrical shells with
From figures 5.1, 5.5, 5.6 and 5.7 it can circumferential dents.
seen as the angle of inclination of dent increases 2. In all the cases effect of inclination of dent
from 0° to 90° the buckling strength of on buckling strength between 0° and 30° is
circumferential length of dent (It is the width of 3. But the effect of inclination on BSR is
dent measured along the circumferential drastic in between 30° and 75° inclination
direction of cylindrical shell at the half the of dent when the dents are formed at half
reason for this effect. As the angle of inclination 4. The ases of inclination between 0° and 60°
of dent increases the circumferential length of angle of inclination a buckle pattern of one
dent for same shape and size of dent the inward lobe due to dent at the middle and
circumferential length of dent decreases i.e., two outward ridges around the dent tip is
when the angle of inclination is zero noticed. But in case of 75° and 90° angle of
of the dent. When the angle of inclination is 90° one inward lobe along the width of dent and
circumferential length of dent is equal to width two outward ridges at half the height of
since the dent is formed at half the height of 5. The circumferential dents are sensitive for
cylindrical shell as the angle of inclination length, width and depth of dents. Similarly
increases, the circumferential length of dent other inclination of dent upto 60° angle of
decreases and hence the buckling strength of the inclination are also sensitive for length,
cylindrical shell increases i.e., buckling strength width and depth of dent, but 75° angle of
is inversely proportional to circumferential inclination of dent are insensitive for only
length of dent. length variation.
6. The longitudinal dents are sensitive only for and transverse shear”, Sadhana., Vol.29, Part 1,
7. For any dimensions of dent, zero inclination (2002), “Buckling of geometrically imperfect
8. Shorter dents do not have much effect on 4. Song, C.Y., Teng, J.G., Rotter, J.M., (2004)
any angle of inclination and depth variation cylindrical shells subject to partial axial
up to 3t of dent, because the size of the dent compression”, International Journal of Solids
9. In all the cases, it can be noted for constant 5. Cai, Minjie., Mark, J., Holst, F.G., Rotter,
size and shape of dent as the inclination of J.Michael., (2002) “Buckling strength of thin
dent increases the circumferential length of cylindrical shells under localized axial
dent decreases and hence, buckling strength compression”, EM2002, 15th ASCE Engineering
length of dent when the dent is formed at (1995), “Imperfections in cylindrical shells
half the height of the cylindrical shell. resulting from fabrication misfits”, Journal of
2. Athiannan, K., and Palaninathan.R., (2004) considering the effect of localized axisymmetric
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