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Functional Test
Project: ____________________________
1. Participants
Party Participation
2. Test Prerequisites
a. __ The following have been started up and startup reports* and prefunctional checklists submitted and
approved ready for functional testing:
Chiller: __Prefuctionals, __Startup report
*The written chiller startup report must contain a full listing of all adjustable internal program settings.
b. __ All control system functions for this and all interlocking systems are programmed and operable per contract
documents, including final setpoints and schedules and with debugging, loop tuning and sensor and device
calibrations completed. _________________________________ _________________________
Controls Contractor Signature or Verbal Date
c. __ Piping system flushing complete and required report approved.
d. __ Water treatment system complete and operational.
e. __ Vibration control report approved (if required).
Notes:
f. __ Test and balance (TAB) complete and approved for the hydronic system.
g. __ All A/E punchlist items to date for this equipment corrected.
h. __ These functional test procedures reviewed and approved by installing contractor.
i. __ Safeties and operating ranges reviewed.
j. __ Test requirements and sequences of operation attached.
k. __ Schedules and setpoints attached.
l. __ False loading equipment, system and procedures ready (cross-over piping, preheat or reheat coils, control
loops, over-ride on OSA dampers, etc.)
m. __ Sufficient clearance around equipment for servicing.
n. __ Sump or crankcase heaters have been on long enough to allow immediate starting of chillers.
o. __ Have all energy savings control strategies, setpoints and schedules been incorporated that this chiller and
control system are capable of? If not, list recommendations below.
p. __Misc. tools needed: __two-way radios (general c.), __original calibration temperature probe
(controls c.), pressure gages for evaporator dP (mechanical c.), temperature probe with 6 ft wire or data logger
(commissioner), amp meter for pump amps (commissioner).
q. __ Control Program Review. Review the software control program(s) for this equipment. Parameters,
setpoints and logic sequences appear to follow the specified written sequences.
r. __ Record made of All Values for Current Setpoints (SPt), Control Parameters, Limits, Delays, Lockouts,
Schedules, Etc. Changed to Accommodate Testing:
Returned Returned
Parameter Pre-Test to Pre-Test Parameter Pre-Test to Pre-Test
Values Values Values Values
Chiller OSAT lockout 55F CWRT Setpoint
Lead CHW pump ID: Safety Overrides or
Lag 1 ID: Jumpers
Delays/Timers
3. Sensor Calibration Checks. The sensors listed below checked for calibration and adequate location. This
is a spot check on a sample of the calibrations done during prefunctional checklisting.*
“In calibration” means making a reading with a calibrated test instrument within 6 inches of the site sensor.
Verify that the sensor reading (via the permanent thermostat, gage or building automation system (BAS))
compared to the test instrument-measured value is within the tolerances specified in the prefunctional checklist
requirements. If not, install offset in BAS, calibrate or replace sensor. Use the same test instruments as used
for the original calibration, if possible.
Notes:
4. Device Calibration Checks. The actuators or devices listed below checked for calibration. This is a spot
check on a sample of the calibrations done during prefunctional checklisting and startup.**
“In calibration” means observing a readout in the BAS and going to the actuator or controlled device and verifying that the BAS
reading is correct. For items out of calibration or adjustment, fix now if easy, via an offset in the BAS, or a mechanical fix.
**For every actuator or device originally found out of calibration, check one additional one not listed.
1. Verify that in the chiller control panel, Menu 3, that input 30 is enabling a remote chilled water setpoint.
Y/N _________
2. ___All hydronic isolation valves fully open.
3. ___Hydronic balancing valves adjusted per the balance report and permanently marked.
4. ___Pull 3 strainers in strategic locations where debri collection is likely, to verify flush (list):
___All OK?
6. Notes on Methods Used to False Load Chiller (for reference, see Note 6 at end of test)
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
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7. General Conditions of Test
The chiller will be tested with the building in as normal mode as possible. Temperatures are expected to be in the
70’s creating sufficient load for most of the tests. False loading, lowering space setpoints and/or turning on the
preheat will be employed if necessary.
Notes:
Notes:
10. 3 TREND LOG 1. General Chilled Water Graph and observe that the chiller maintains
Temperature Control the CHWST setpoint being sent to it XX
Trend the OSAT, CHWST, CHWRT, and that the CHWRT is maintained at
;CHWST setpoint being sent to the setpoint. XX
chiller, CHWRT setpoint and both
ASU’s cooling coil valve positions at 2 Observe the CHWST setpoint and make sure
minute intervals for a 3 day period. that it is not lower than 45F until both CCVs
During the trended period, globally are > 75% open, otherwise the CHWRT
lower the space temperature setpoints setpoint may need to be raised from 52F,
10F for 3 hours to see the chiller go to
full load. XX
Within +/- 1F during stable periods without
hunting or overshoot (less than +/-3F during
staging, etc.).
11. 3 CHWST Hi/Low Alarm
With the chiller and pumps in auto,
overwrite the CHWST to be 39F. Observe a BAS alarm [_________].
Notes:
14. 5 Chiller Staging OFF. Observe that the chiller remains ON until a 5
With the chiller and pumps in auto, minute timer expires and the chiller shuts OFF
command the CCVs on both ASUs to [_______]. The pump remains ON for another
less than 5% open. 2 minutes; then it shuts OFF [_________].
Notes:
Monitoring via BAS trend logs are required per test Procedures 10, 13. Trend logs all shall be provided in
electronic continuous columnar spreadsheet compatible format. Trends all shall be provided in hard tabular format
(continuous columnar with time in left column and at least four columns of point values in adjacent columns). All points
for a given trend will begin at exactly the same time. Provide a key to all abbreviations. Attach representative graphs
or columnar data and explanatory analysis to this test report.
NOTES
**Abbreviations: CWP = chilled water pump, Pt = setpoint, CHWS = chilled water supply, BAS = building automation
system, ++ refers to tests being conducted on issues not specifically listed in the sequences of operations provided to
date.
1
Sequences of operation attached to this test.
3
Step-by-step procedures for manual testing, trend logging or data-logger monitoring.
4
Include tolerances for a passing condition. Fill-in spaces or lines not in brackets denote sequence parameters still to
be specified by the A/E, controls contractor or vendor. Write “Via BAS” for verifications of device position from BAS
readout or “Via obs” for actual observation or from test instrument reading.
5
Record any permanently changed parameter values and submit changes to Owner.
6
Methods to False Load Chillers
1) If OSAT is less than 75F, prevent economizer cool OSA from entering the building.
a) Manually close the economizer OSA dampers, OR
b) Lower the changeover economizer setpoint below the OSAT (if DB type), OR lastly
c) Overwrite the OSAT value to be 80F or more so dampers won’t open.
2) Use OSA preheat coils to heat incoming OSA.
Enable the boiler by removing any lockouts, etc. Manually open the min. OSA preheat coil valve to preheat the
OSA. Increase the min. OSA discharge temperature setpoint and the heating water supply temperature, as
necessary.
3) Lower the space temperature setpoint.
4) Prior to the chiller test, manually preheat the building space temperature to 78F - 80F.
5) Lower the chilled water supply temperature setpoint.
False Loading Cooling Towers
1) False load the chiller (see above)
Notes:
-- END OF TEST --
Notes: