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This document outlines the design of a 2-pass shell and tube heat exchanger. Key details include:
- The exchanger transfers heat between distilled water and raw water for a pharmaceutical plant.
- Geometric calculations determine the shell ID is 700mm, tube ID is 9.5mm, and there are 320 tubes.
- Heat transfer and pressure drop correlations are used to calculate the overall heat transfer coefficient of 240 BTU/hr-ft^2-F, and pressure drops of 6.0 psi on the shell side and 8.8 psi total on the tube side.
- The design achieves the required heat duty of 1400,000 BTU/hr with an overall heat transfer coefficient
This document outlines the design of a 2-pass shell and tube heat exchanger. Key details include:
- The exchanger transfers heat between distilled water and raw water for a pharmaceutical plant.
- Geometric calculations determine the shell ID is 700mm, tube ID is 9.5mm, and there are 320 tubes.
- Heat transfer and pressure drop correlations are used to calculate the overall heat transfer coefficient of 240 BTU/hr-ft^2-F, and pressure drops of 6.0 psi on the shell side and 8.8 psi total on the tube side.
- The design achieves the required heat duty of 1400,000 BTU/hr with an overall heat transfer coefficient
This document outlines the design of a 2-pass shell and tube heat exchanger. Key details include:
- The exchanger transfers heat between distilled water and raw water for a pharmaceutical plant.
- Geometric calculations determine the shell ID is 700mm, tube ID is 9.5mm, and there are 320 tubes.
- Heat transfer and pressure drop correlations are used to calculate the overall heat transfer coefficient of 240 BTU/hr-ft^2-F, and pressure drops of 6.0 psi on the shell side and 8.8 psi total on the tube side.
- The design achieves the required heat duty of 1400,000 BTU/hr with an overall heat transfer coefficient
SYEDA IQRA ANJUM MS CHEMICAL ENGINEERING 2ND SEM, CMS:35910 STATEMENT: • Design a 2-pass shell and tube type heat exchanger by applying a basic design procedure involving the rating of heat transfer design with corresponding rating program including: • Geometrical calculations • Heat transfer correlation • Pressure drop correlation • Design specification: TUBE: MATERIAL=SS, ID=9.5mm, OD=12.7mm, LENGTH=333.5mm SHELL: MATERIAL=GI, ID=700mm, OD=750mm DESIGNING: For the cited data, assuming a typical heat exchange process between distilled water and raw water for a pharmaceutical industry. Assumptions for Shell and Tube Heat exchanger designing. Flowrate ( distilled water)= 175,000 Ib/hr Flowrate ( raw water) = 280,000 Ib/hr Temperature for f r hot stream: T1= 93 F T2=85 F Temperature for cold stream: t1= 75 F t2= 80 F GEOMETRICAL CALCULATIONS EXCHANGER: SHELL SIDE: ID= 700mm=26.89 inch , OD=750=28.8 inch, Baffle spacing= 12 inch Passes= 2 TUBE SIDE: ID= 9.5 mm=0.364 inch, OD=12.7mm=0.487inch, Length of tube=333.5mm=12.8 inch, number of tubes= 320 Passes= 4 From table taking BWG=16 From TEMA STANDARDS, pitch=21/32 inches Calculating clearance ( C’) Pt=C’+OD, i-e C’=Pt-OD=O.65-O.49=0.16 Heat Balance Q=mcΔt Distilled water: Q=175,000*1(93-85)=1400,000 Btu/hr Raw water: Q=280,000*1(80-75)=1400,000 Btu/hr Δt first calculating LMTD: Hot cold diff Higher temp 93 80 13 ΔT1 Lower temp 85 75 10 ΔT2 Difference 8 5 LMTD=ΔT1-ΔT2/ln(ΔT1/ΔT2) = 3/0.26= 11.5 F LMTD=11.5 F Calculating temperature group( R and S) for Δt ( true temperature difference) R= 93-85/80-75= 1.6 ; S=80-75/93-75=0.27 Calculating Ft ( temperature difference from graph, plotted against R and S to get Ft values. so., Ft=0.97 F Δt=Ft*LMTD= 0.97*11.5= 11.15 F Heat transfer Correlations Taking hot fluid shell side and cold fluid tube side SHELL SIDE TUBE SIDE DISTILLED WATER RAW WATER Shell area (As) tube area (At) a=ID*C’B/144Pt a’t=0.1076 in2 a=26.89*0.16*12/144*0.583 a’=No. of tubes(a’t)/n a=0.615 ft2 a’=320*0.1076/144*4 a’=0.0.897ft2 Mass velocity G=m/a G=m/a’ G=175,000/0.615 G=280,000/0.0897 G=284552.8 Ib/hr.ft2 G=3121516Ib/hr.ft2 Calculating velocity at tube side: velocity=G/3600*density v=3121516/3600*62.5 ; v= 9.8ft/s REYNOLD’S NUMBER @ avg. T=89 F @ avg t=77.5F From viscosity table Viscosity x=10.2,y=13.0 viscosity x=10.2, y=13.0 Viscosity=0.84*2.42 viscosity=0.98*2.42 μ=2.03 I/ft.hr μ=2.37Ib/ft.hr Equivalent diameter tube ID De=4*ID/wetted parameter from table 10 De=4*26.89/122=0.073ft D=0.370/12inch=0.0308ft Re=De*Gs/ μ Re=DGt/ μ Re=10232.6 Re=40566.5 Heat Transfer Co-efficient h1=jHk/De(cu/k)1/3* Φ h2=h’2*ID/OD from table From Re and Avg. temp h’2=554*1=554 jH=61 h2=554*0.370/0.487 From table h2=420.9 K=0.36Btu/hr.ft2.F @ 89F (cu/k)1/3=(1*2.03/0.36) =1.84 h1=61*0.36*1.84*1/0.073 h1=554 Overall clean co-efficient Uc=h2h1/h2+h1 Uc=420.9*554/420.9+554= 240 Btu/hr.ft2.F Design overall co-efficient Outside surface area of tube=0.1309ft2/ft Total area of tube side A=no. of tubes*length*outside surface area A=320*12.8*0.1309=536.16ft2 UD=Q/AΔt= 1400,000/536.16*11.15= 227.05 Dirt Factor Rd=Uc-Ud/Uc*Ud Rd=240-227.05/240*227.05=0.00238 hr.ft2.F/Btu SUMMARY OF ALL:- Uc=240 Ud=227.05 Rd=0.00238 PRESSURE DROP Shell side: ΔP=fGDs(N+1)/5.22*(10)10De*phi For Re=10232.6, f=0.0019ft2/in2 From table N+1=12L/B =12*12.8/12 =12.8 Ds=26.89/12 =2.24 dp=(.002)(284552.8)^2(2.24)(12.8)/5.22*10^10*.073*2*1 =6.0 Psi For Tube side Pressure Drop. F=.00158 @Re=40566.5 Pressure drop(Pt)=fG^2Ln/5.22*10^10*D*n*phi =2.4 psi Pr=(4N/S)v^2/2g (V^2/2g)=.811 (from fig 27) Pr=6.4 Psi PT= Pt + Pr =8.8 Psi which is quit allowable THANK YOU