HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 3/2012
AZ3F CHASSIS
Segment: P-2A
Version Date Subject
1.0 3/2012 Original manual issue.
2.0 9/2012 Correction of part number for SCREW (+PSW)(M3x6). (P.19, P.35, P.36, P.52)

KDL-22EX553/KDL-26EX553/KDL-32EX653(AEP/UK/IT)
Following S/N Range is for (BCN)
LCD Digital Color TV
1,000,001-1,950,000

9-888-481-02
SERVICE MANUAL
AZ3F CHASSIS
Segment: P-2A

LCD Digital Color TV

9-888-481-02
MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KDL-22EX550 Black RM-ED050 AEP KDL-32EX650 Black RM-ED050 AEP

KDL-22EX553 Black RM-ED050 AEP KDL-32EX653 Black RM-ED050 AEP *1

White RM-ED050 AEP Black RM-ED050 UK
Black RM-ED050 UK Black RM-ED050 IT
White RM-ED050 UK
Black RM-ED050 IT KDL-32EX655 Black RM-ED050 AEP
White RM-ED050 IT

KDL-22EX555 Black RM-ED050 AEP

KDL-26EX550 Black RM-ED050 AEP

White RM-ED050 AEP

KDL-26EX553 Black RM-ED050 AEP

White RM-ED050 AEP
Black RM-ED050 UK
White RM-ED050 UK
Black RM-ED050 IT
White RM-ED050 IT

KDL-26EX555 Black RM-ED050 AEP

White RM-ED050 AEP

*1
Serial number range 1,300,001 ~ 1,400,000 are B2B models.
Its commercial name is FWD-32EX650P.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 3
WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 4
WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEUR

Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.
• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du
fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 5
 WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 6
SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 7
 SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 8
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.

DIAGNOSTIC TEST INDICATORS Service menu Item

STBY LED
When an error occurs, the STANDBY LED will flash a set number of times to name Diagnostic Item Description
Flash time
indicate the possible cause of the problem. (Screeen Display)
If there is more than one error, the LED will identify the first of the problem areas. 2 MAIN_POWE Main 12 V failure
3 DC_ALERT Main 5.0/3.3/1.2 V failure
Result for all of the following diagnostic items are displayed on screen.
AUD_PROT Audio amp. protection
If the screen displays a “0”, no error has occurred . HDMI_EQ HDMI equalizer/switch I2C NACK
TU_DEMOD Tuner or demodulator I2C NACK
4 - Not used
DISPLAY OF STANDBY LED FLASH COUNT 5 Panel ID EEPROM I2C NACK (Also panel power failure is a
P_ID_ERR
suspect)
6 BACKLITE Backlight failure
7 TEMP_ERR Over temperature protection
TEMP_ERR Temp. sensor I2C NACK
Software Error (Also the main board’s memory or Wi-Fi
8 - module is a suspect)

0.5 9 - Not used

0.5 10 - Not used
3
11 - Not used
12 - Not used

SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
*
DISPLAY Channel 5 Volume TV POWER
* : Note that this differs from entering the service mode (volume +)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 9
 SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]

SELFCHECK

000RESERVEDŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00

Item name 000RESERVEDŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
002MAIN_POWEŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
003DC_ALERTŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
003AUD_PROTŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
003HDMI_EQŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
003TU_DEMODŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
004VLEDŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
004LD_ERRŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
005HFR_ERRŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
STBY LED flash time 005TCON_ERR1108231325ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 01
005P_ID_ERRŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
Error count (00-99)
006BACKLITEŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
007TEMP_ERRŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
007FAN_ERRŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
010EMITTERŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
101VPC_WDTŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
102MEPS_WDTŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
CPU Watch-dog timer 103HOST_WDTŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
104STBY_WDTŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ ŞŞŞŞŞŞŞŞŞŞ 00
Error history (Last failure time beforehand) *1
0081Ş00671Ş00088 Error history (Failure time before last) *1
Error history (The last failure time) *1
Panel operation time by hour (MAX:65535) *1 : Format of error history
YYMMDDhhmm (in UTC)
Boot count (MAX:65535) Example:1108231325 -> Aug 23 13:25 2011 UTC
Total operation time by hour (MAX:65535)

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List

1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 10
SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.

Note: When removing the rear cover, to prevent damaging the rear cover, please refer Appendix 1.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 11
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-1.EASEL STAND

1 2

EASEL STAND

2 Screws (SCREW, +PSW M5X16) P/N: 2-580-608-01 EASEL STAND

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 12
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-2. AC COVER AND POWER SUPPLY CORD

AC COVER REAR COVER

POWER
SUPPLY
CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 13
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-3. REAR COVER

REAR COVER

6 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

2 Screws (SCREW +BVTP 3X12 TYPE2 IT-3) P/N:7-685-648-79

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 14
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-4. SPEAKER BOX ASSY
<A>

SPEAKER BOX ASSY

<A> <B>

<B>

SPEAKER BOX ASSY

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 15
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-5. WIRELESS LAN CARD

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

Note: Refer to the connection from the antenna when

2 3 installing a wireless module.

WIRELESS LAN CARD WIRELESS LAN CARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 16
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-6. SWITCH UNIT

SWITCH UNIT

2 3

SWITCH UNIT SWITCH UNIT

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 17
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-7. CONNECTOR AND HARNESS

CONNECTOR

HARNESS

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 18
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-8. ANTENNA

<A>

1 2
ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

<A> <B>

<B>

1 2 ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 19
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-9. SIDE BRACKET

1
SIDE BRACKET

BAC BOARD

SIDE BRACKET

BAC BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 20
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-10. BAC BOARD

BAC BOARD

7 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

2 3
BAC BOARD BAC BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 21
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-11. GL1 BOARD

2 3

GL1 BOARD

GL1 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 22
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-12. SPACER (B)

Note: Don’t install G board without Spacers

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 23
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-13. INSULATION SHEET

INSULATION SHEET

INSULATION SHEET

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 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-14. HL BOARD

HL BOARD

HL BOARD

HL BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 25
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-15. THERMAL SHEET AND BEZEL
Note: Attention when attach the Thermal Sheet.

4 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

3 4

BEZEL BEZEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 26
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-16. LCD BRACKET

4 Screws (SCREW, +PSW M3X6) P/N: 2-990-421-41

1 2 3

FFC LCD BRACKET

LCD BRACKET LCDPANEL

Note䋺 Don’t pinch FFC when attaching LCD
BRACKET to LCDPANEL.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 27
 DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-17. FFC AND LCD PANEL

1 2

FFC FFC

DISCONNECT LCD PANEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 28
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-1.EASEL STAND

1 2

EASEL STAND

2 Screws (SCREW, +PSW M5X16) P/N: 2-580-608-01 EASEL STAND

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 29
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-2. AC COVER AND POWER SUPPLY CORD

AC COVER REAR COVER

POWER
SUPPLY
CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 30
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-3. REAR COVER

REAR COVER

6 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

2 Screws (SCREW +BVTP 3X12 TYPE2 IT-3) P/N:7-685-648-79

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 31
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-4. SPEAKER BOX ASSY
<A>

SPEAKER BOX ASSY

<A> <B>

<B>

SPEAKER BOX ASSY

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 32
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-5. SWITCH UNIT

SWITCH UNIT

2 3

SWITCH UNIT SWITCH UNIT

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 33
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-6. CONNECTOR, HARNESS AND FFC

HARNESS
CONNECTOR

FFC

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 34
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-7. ANTENNA

<A>

1 2
ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

<A> <B>

<B>

1 2 ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 35
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-8. HOLDER

HOLDER

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

HOLDER

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 36
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-9. WIRELESS LAN CARD

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

Note: Refer to the connection from the antenna when

2 3 installing a wireless module.

WIRELESS LAN CARD WIRELESS LAN CARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 37
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-10. SIDE BRACKET

SIDE BRACKET

BAC BOARD

SIDE BRACKET

BAC BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 38
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-11. BAC BOARD

BAC BOARD

7 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

2 3

BAC BOARD

BAC BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 39
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-12. GL3 BOARD
1

2 3

GL3 BOARD

GL3 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 40
 DISASSEMBLY

1-1. KDL-26EX550/553/555
1-2-13. SPACER (B)

Note: Don’t install G board without Spacers

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 41
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-14. INSULATION SHEET
1

INSULATION SHEET

INSULATION SHEET

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 42
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-15. HL BOARD

HL BOARD

HL BOARD

HL BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 43
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-16. THERMAL SHEET䈫BEZEL
Note: Attention when attach the Thermal Sheet.

4 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

3 4

BEZEL BEZEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 44
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-17. LCD BRACKET

4 Screws (SCREW, +PSW M3X8) P/N: 2-580-592-01

FFC
LCD BRACKET

1 2 LCD BRACKET 3

LCDPANEL
Note䋺 Don’t pinch FFC when attaching LCD
BRACKET to LCDPANEL.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 45
 DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-18. FFC AND LCD PANEL

FFC
1 2

FFC

DISCONNECT
LCD PANEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 46
 DISASSEMBLY

1-3. KDL-32EX653
1-3-1. HEAD STAND AND PIPE STAND

1 2

3 Screws (SCREW, +PSW M5X16) P/N: 2-580-608-01

HEAD STAND

PIPE STAND

2 Screws (SCREW, +PSW M5X16) 2-580-608-01

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 47
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-2. AC COVER AND POWER SUPPLY CORD

AC COVER REAR COVER

POWER SUPPLY CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 48
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-3. REAR COVER

REAR COVER

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

3 Screws (SCREW +BVTP 3X12 TYPE2 IT-3) P/N:7-685-648-79
7 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01
2 Screws (SCREW, +PSW M4X10) P/N:4-159-298-01
2 Screws (JOINT, SCREW) P/N: 4-400-043-01

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 49
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-4. SPEAKER BOX ASSY
<A>

SPEAKER BOX ASSY

<A> <B>

<B>

SPEAKER BOX ASSY

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 50
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-5. SWITCH UNIT

SWITCH UNIT

2 3

SWITCH UNIT SWITCH UNIT

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 51
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-6. ANTENNA

<A>

1 2
ANTENNA

ANTENNA

<A> <B> 1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

<B>

1 2 ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 52
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-7. WIRELESS LAN CARD

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

Note: Refer to the connection from the antenna when

2 3 installing a wireless module.

WIRELESS LAN CARD WIRELESS LAN CARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 53
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-8. BOTTOM FRAME

1
BOTTOM FRAME

2 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

3 Screws (SCREW, +PSW M4X10) P/N:4-159-298-01

2 BOTTOM FRAME

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 54
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-9. HARNESS AND FFC

HARNESS

FFC

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 55
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-10. UNDER BRACKET

1
BAP BOARD

UNDER BRACKET

2
BAP BOARD

UNDER BRACKET

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 56
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-11. SIDE BRACKET

SIDE BRACKET

BAP BOARD

SIDE BRACKET

BAP BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 57
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-12. BAP BOARD

BAP BOARD

6 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

BAP BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 58
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-13. GL2 BOARD 1

2 3

GL2 BOARD
GL2 BOARD

4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 59
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-14. SPACER (B)

Note: Don’t install G board without Spacers

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 60
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-15. INSULATION SHEET

INSULATION SHEET

INSULATION SHEET

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 61
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-16. HL BOARD
1

HL BOARD

HL BOARD

HL BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 62
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-17. THERMAL SHEET AND CLAMPER
Note: Attention when attach the Thermal Sheet.

1 2
CLAMPER CLAMPER

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 63
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-18. PANEL BRACKET (H)

2 Screws (SCREW, +PSW M3X6) P/N: 4-256-393-01

2 PANEL BRACKET (H) 3 PANEL BRACKET (H) 4 PANEL BRACKET (H)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 64
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-19. PANEL BRACKET (V)

1 1
PANEL BRACKET (V) PANEL BRACKET (V)

2 2
PANEL BRACKET (V) PANEL BRACKET (V)

3 3

PANEL BRACKET (V) PANEL BRACKET (V)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 65
 DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-20. LCD PANEL AND BEZEL

1
LCD PANEL

BEZEL

2
LCD PANEL

BEZEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 66
SEC 2. ADJUSTMENT

HOW TO ENTER SERVICE MODE

1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.

DISPLAY Channel 5 Volume TV POWER

3) Service mode display.

Note: First of all, when you enter Service Mode, you can see “Digital” service mode.
Whenever you press “OPTIONS” or “JUMP” on remote, each service mode is changed.
“Digital” -> “Chassis” -> “VPC”

DIGITALSERVICE

001OP CHASSIS SERVICE

Category
000VERSŞŞŞ Category number 000 WYVERN
name
Item number 000 S2_NOISE_TH32

<MAIN><EXT>
DM1.301W00AARF:01.05
WF1.003W00AAWF:2.0.0.99
DF1.001W00AAWF:0B
YM1.010W00AACAM:X.XXX
DB2.105W00AAFD:XXXX
(DM1.301W00AA) Item name Data
DD1.016W00AA
WP0.521W00AA<PEM>
MID:1C117081PM1.012W00LU
PID:04020000PB1.000W00LU
PNL:LTY320AB01PL1.011J46LUX
POP:X.XXXPD1.011J46LUX

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 67
 ADJUSTMENT

4) How to use the remote commander.

Function The flow of control

Service mode on <Test>+<TV>/<Display><5><Vol Up><Power>

Service mode off <Other> / <Power off + on>
Item up / down <1>/<4>
Category up / down <2>/<5>
Data up / down <3>/<6>

Test reset <8> + <Mute> + <0>

Read data <9> + <0>
Execute <10 or 0>
Write data <Mute> + <0>

Change module <Jump> / <Option>

5) After entering service mode, then turn off the power switch.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 68
 ADJUSTMENT

CHANGE DATA
Note: “Digital” service mode don’t have to Save. (except “002 MODEL” and “005 CHPRSET” category)
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) DIGITAL SERVICE
a. Press “2 / 5” on remote to select (up / down) category.
004TUNER
000!A_NOSIG_DET 001
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “3 / 6” on remote change (up / down) data.

2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category)

“003 DIG_SRV_MODE” is one category of “Digital” service mode. DIGITAL SERVICE
Please note because this operation is special. 003DIG_SRV_MODE
000TEST_PATTERN ŞŞŞ
a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”.
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
d. Press number key “1”~”9” directly. “*” stamp move.
e. Press “12 / enter / select” to decide and advance next step. Press “return”, when returning on the
previous page.

DIGITAL(DIG_SRV_MODE)SERVICE

TEST_PATTERN

*1Video
2Audio

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 69
 ADJUSTMENT

SAVE CHANGING DATA

1) Write data for “Chassis” or “VPC” service mode
a. Press “Mute” on remote.
It shows green “SERVICE” changes to green “WRITE”.
b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing.
c. After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point.
2) TV reboot is necessary for applying data change.

CHASSIS WRITE
000 WYVERN
000 S2_NOISE_TH32

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 70
 ADJUSTMENT

WHITE BALANCE ADJUSTMENT

Note: Please execute this adjustment if necessary.
Change Data of “VPC” service mode. (“006 WB” category)
a. Press “1” or “4” on remote to select WB adjustment menu.
b. Change data by pressing “3” or “6”. Each range of these items is 0~255.
c. Press “mute” 䋫”0” on remote to save the data.
“SERVICE” comment is changed to “WRITE”, indicating writing process.
d. After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done..

VPC SERVICE VPC SERVICE

006 WB 006 WB
000 R_DRV 128 003 R_BKG 128

VPC SERVICE VPC SERVICE

006 WB 006 WB
001 G_DRV 128 004 G_BKG 128

VPC SERVICE VPC SERVICE

006 WB 006 WB
002 B_DRV 128 005 B_BKG 128

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 71
 ADJUSTMENT

VCOM ADJUSTMENT
Note: Please execute this adjustment if necessary.
1) Change Data of “VPC” service mode. VPC SERVICE
a. Select “002 VCOM” category by pressing “2 / 5” on remote.
002 VCOM
000 ENABLE0
b. Select “000 ENABLE” item by pressing “1 / 4” on remote.
c. Change ENABLE from “0” to “1” to enable VCOM adjustment.

d. Select “002 VCOM” category by pressing “2 / 5” on remote.

e. Select “001 ADJUST” item by pressing “1 / 4” on remote.
VPC SERVICE
002 VCOM
f. Change data by pressing “3 / 6” on remote controller.
001 ADJUST64
g. Finish the adjustment when the picture seems OK.

Attention:
-Every time the data changed by pressing “3 / 6” Key, the VCOM pattern will display for 5s and in the mean time OSD will disappear, After the 5s period, VCOM pattern
will disappear and OSD will display again.
The 5s time can be adjust by data change.
-If pressing the “3/6” key again during the 5s period, the VCOM pattern display time will be extended to another 5s.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 72
 ADJUSTMENT

SET TO SHIPPING CONDITION

How to do shipping condition.
a. Move to “Digital” service mode.
Press “8” on remote.
It shows green “SERVICE” changes to green “RST-”.
Press “mute” on remote.
Added green “EXE” after green “RST-” .
d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing.
After a while, red “EXE-RST” changes to green “SERVICE”.
And all LED lights.
Writing process is done at this point.

TIMER Standby POWER

<Another way>
You can set to shipping condition w/o entering Service Mode.
-> “Cursor Up” on remote + “Power Key” on Front panel.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 73
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: B board and Power board are different in name every inch. Therefore this section displays difference point in"*".

Symptoms - Shutdown. Power LED Green LED No

Video - missing or distorted Remote Network Audio Skype
blinking red diagnostics sequences Blinking Power
Reference Green LED No Green Stationary Wireless
No video No video No Skype
2 3 4 5 6 7 8 10 non-stop Power LED colored lines can't No Audio
one of Inputs all Inputs Remote Can't Work
Blinking (Dead Set) or dots connect
B* BOARD
G* BOARD
HL BOARD
SPEAKER
Skype MODULE
LVDS CABLE
T-CON
LCD PANEL
POWER PANEL PANEL
Problem POWER POWER TEMP Software EMITTER
AUDIO (TCON) (INVERTER)

: doubtful part
: Few possibility

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 74
 TROUBLE SHOOTING

3-2. FLOW CHART

START

Does the Power Led No No

See Is the network See
stay on when the
No Power connection OK? Network malfunction
TV is switched on ?
Yes
Yes
Yes
Is the Standby Led See Is the Skype No See
blink ? Standby LED Blink function OK? Skype malfunction

No Yes

Is the HDD Rec No See

Is the Power Led Yes See
blink ? Power LED Blink function OK? HDD Rec malfunction

No Yes

Is the Picture and No See

Sound OK ? No Picture / No Sound END

Yes

Do the buttons
No See
on the TV & Remote
TV/ Commander
Commander work
button malfunction
properly?

Yes

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 75
 TROUBLE SHOOTING

3-3. NO POWER

No power

OK
Long AC off Power protection or
(> 15 min.). CPU abnormal stop

NG

Check STBY_+3.3V NG Replace the harness NG

at 10 pin of CN6001 between G* board and G* board
on the B* board B* board

OK Symptom
improvement

B* board Harness

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 76
 TROUBLE SHOOTING

3-4. STANDBY LED BLINK

1) 2 times blinking (Main Power Error)

2 times blinking

Check REG+12V at 12V NG NG

Replace
pins 3/5 of
Between G* Board to G* Board
CN6001 on
B* Board Harness
the B* Board

12V OK Symptom
improvement

B* Board Harness

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 77
 TROUBLE SHOOTING

2) 3 times blinking (Main Board Error)

AUDIO
3 times blinking

Check AUDIO+12.5V NG
DC_ALERT at pin 2/4 of
G* Board
CN6001 on
NG the B* Board
Check D+1.2V at
F6001,IC6001,etc
JL6002
(B* Board) OK
on the B* Board

OK NG
Check +12.5V
F4601,IC4601,etc
at F4601 on
(B* Board)
the B* Board
Check +3.3V_MAIN NG
F6003,IC6003,etc
at JL6005 on
(B* Board) OK
the B* Board

OK

AUDIO
FE/BE Communication
Other B* Board’s parts
Check NG (Audio, Tuner, HDMI Eq...)
Speaker Impedance Speaker
at SP Connector

OK

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 78
 TROUBLE SHOOTING

3) 5 times blinking (T-con Error)

5 time blinking

NG NG
Check PANEL_VCC
Panel (T-con)
at JL6001 on G* Board B* Board
change
on the B* Board

about 5V : 22” Model OK Symptom

about 12V : ex. 22” Model
improvement

Symptom
improvement
Replace the Harness
Between G* and Panel Harness Panel (T-con)
(Only 3a-G)

NG

Symptom
improvement
Replace
LVDS FFC
the LVDS FFC

NG

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 79
 TROUBLE SHOOTING

4) 6 times blinking (Backlight Error)

6 time blinking

Check Under 2.65V Check the connection NG

BACKLIGHT_MON between G* board and
B* board LS connection
at JL6017 the light source
on the B* board (inside the panel module).

Over 2.65V

Check the harness NG

Light source
between G* board G-B harness
(Inside Panel module)
and B* board.

OK

Symptom
improvement
Change G* board G* board

NG

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 80
 TROUBLE SHOOTING

5) 7 times blinking (Temperature Error) 6) 8 times blinking (Software Error)

7 times blinking 8 times blinking

Setting circumstance NO NO
If the Symptom
is OK? Set to another
Improved by changing B* Board
Temperature, Location, etc.
the WIFI module
Ventilation, etc.

YES Symptom
improvement

Change B* Board,
Panel WIFI Module
and Aging a few hours

OK

B* Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 81
 TROUBLE SHOOTING

3-5. POWER (Green) LED BLINKING

Non-Stop blinking

POWER (Green) blinking

Check >= 200 Ohm

the impedance between
G* Board
TCON_VCC (CN6401#19)
and GND (CN6401#12)

< 200 Ohm

>= 200 Ohm

Remove the LVDS FFC. T-con
And recheck the impedance. (Panel module)

< 200 Ohm

B* Board

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 TROUBLE SHOOTING

3-6. NO PICTURE

No Picture

NO Check Both H NG
Press HOME key. BL_ON and BLINKING Replace Panel
Menu displayed? at CN6401#5 & 4 the LVDS FFC (Tcon)
on the G* Board

YES Not both H Symptom

improvement

Replace the harness NG

Harness FFC
B* Board between G* board
䋨G* to B*) (LVDS)
and B* board)

OK

NG
Change B* Board G* board

Symptom
improvement

B* board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 83
 TROUBLE SHOOTING

3-7. NO SOUND

No Sound

“Audio System”
Check the Change to
“Speakers setting” “TV Speaker”

“TV Speakers”

Symptom
NG
improvement
Check the Speaker Replace
B* Board
Harness the B* Board

Symptom NG
improvement

Speaker Harness Speaker

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 84
 TROUBLE SHOOTING

3-8. TV COMMANDER BUTTONS MALFUNCTION

1) TV button malfunction

Button malfunction
on the TV

Symptom
NG improvement
Replace the Harness
between B* to Switch Unit change Switch Unit
Switch Unit

Symptom NG
improvement

Harness B* Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 85
 TROUBLE SHOOTING

2) IR remote commander malfunction

TV isn’t controlled
by remote commander

OK Green LED blinks OK

Green LED light at power indicator Mechanical
at power indicator when using commander (ex. bezel)
near sensor’s window

NG NG

Check the Harness OK

between the B* Board Sensor is broken
and the HLR Board

NG Symptom
improvement
Exchange the Harness Harness

NG

Symptom
improvement
Exchange the
HLR Board
HLR Board

NG

B* Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 86
 TROUBLE SHOOTING

3-9. NETWORK MALFUNCTION

1) Wired Network malfunction

Wired Network
on the TV

NG NG
Connection result
Check the Ethernet Cable Ethernet Cable
Cable Connection

OK OK

B* Board

Auto
Connection result NG Wired Set-up
Check Local router DHCP server
Local Access IP address setting

Manual
OK

Check IP address
and Local router setting

NG
Connection result
Proxy setting
Internet Access

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 87
 TROUBLE SHOOTING

2) USB Wireless Network malfunction

Wireless Network
on the TV

Error Message appear YES

when the Wireless USB Dongle
Network is selected?

NO

Is the radio field YES

Strength too weak Access Point
or even No signal?

NO

B* Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 88
 TROUBLE SHOOTING

3-10. Skype MALFUNCTION 1/2

Skype malfunction

No
USB plugged? Insert USB

Yes

No NG NG NG Insert other Skype unit NG

-Unplug other USB device Connect to other
Able to run Skype App? or B* board
-AC OFF/ON USB port
USB dongle

Yes OK OK OK

Spec. USB overload. B* board Skype unit

No
Network connected? Do network setup

Yes

Next page

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 89
 TROUBLE SHOOTING

3-10. Skype MALFUNCTION 2/2

Previous page

Sound
No No quality
NG
Far end Sound quality? Move unit away
Auto-Focus work? Call Skype sound test
Video/Audio quality? No video? from speaker

Yes Yes No video OK NG

Network speed
or Enough network speed? Far end setting/system Skype unit
far end system issue

Yes
No
Manual Focus work? Skype unit

Yes

Check Auto-Focus area

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 90
 TROUBLE SHOOTING

3-11. HDD-Rec MALFUNCTION

HDD Rec
Malfunction

HDD is connected No Connect to the

to the appropriate
appropriate port
USB port?

Yes

USB Hub is inserted No Is the drive size larger No Only 32GB~2TB

in between the than 32GB and
is supported
USB port and HDD? Smaller than 2TB??

Yes Yes

USB Hub is
not supported All the setups and No
restrictions listed in Check the iManual
iManual are cleared?

Yes

B board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 91
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
4-1-1. KDL-22/26EX550/553/555
LNB_POWER USB1 Ether
DDC
DiSEqC_Out
CI/CI+ MS H Con.
[A8298]
DiSEqC_In
(for S2 model)
TCON
Satellite P

X_SYSTEM1_RST
LNA Ext Demod

X_SYSTEM1_RST
IFAGC

5V
I2CB X’tal
27M
[Luxor]
DMD_CLK_ENABLE2
USB3
Current
Limit
DDR3
í1333
A

5V
X’tal
DMD_CLK_ENABLE1
DMD_RST
Current
Wifi
[TPS2553DBV]
2Gb N
Terrestrial LNA
4M
Silicon
Tuner IF2
(for T2/C2 model)

Ext Demod
Limit USB
HUB
Ether
PHY
Oneí
NAND
DDR3 E
[ASCOT2SR] IF1
IFAGC
[JUNO]
TS1
I2CB
[GL850G]

Crystal
[RTL8201F] Muxed
4Gb
í1333
2Gb
L
X’tal 12M
X_SYSTEM1_RST 41M

TMDS1
DDC1
HDMI1 DDC_5V_1

T-CON_VCC (5V)
HPD1 LVDS_ODD
(ARC)

BINT(WP)
ARC
CEC1 I2CA

I2CC
TMDS2
DDC2 EQ SW
DDC_5V_2
HDMI2 HPD2 [Sil9287B]
TS
CEC2 X’tal SYSTEM2_PWR SYSTEM1_PWR
41M 1.5V
IF1 1.2V
DDC REG_12V DDC REG_12V
3.3V
HDMI_ARC
X’tal T-CON_VCC
3.3->1 SYSTEM2_PWR

Power
48M Reset REG12V
Push 2.5V
TMDS X’tal REG12V
32.76 AC_MON LDO
DDC 8K DDC REG_12V AUDIO_12V
5V
CEC SYSTEM2_PWR AUDIO_12V
Reset
[PST3629] 3.3V 3.4V S1.2V S1.8V
STBY 3.3V
LDO LDO LDO LDO
75

Power_Control
GND /RST
Drv TCON-ON
[NJM2561] TV_Out DC_DIMMER2
JTAG PWM_DIMMER1
BACKLIGHT_ON
COMP_Y BACKLIGHT_MON
MAIN_PWR
AC_MON
I2CA (EQSW, Temp Sensor) ACT_STBY
I2CB (Ext Demod/AudioAMP) Blinking (32inch and over)
TV_Out Scart_CV I2CC (Panel)
TV_Out_LR Scart_G
SCART

TL-JIG
Scart_CV,R,G,B,FB Scart_B UARTA(LOG)
Scart_LR Scart_R UARTA (LOG) UARTC(ECS)
ASPECT1 Scart_FB UARTD(VPC_LOG)

Atreyu UARTC (ECS/Hotel)

UARTD (VPC_LOG)
Reset
PC_RGB_EN

COMP_Y
COMP_Pb I2CA Temp
COMP_Y, Pb, Pr COMP_Pr Sensor
COMP VideoB_Det [LM75B] Temp Sensor
COMP_LR PC_G
LPF PC_B
Cr_Det (Service) PC_R SIRCS
PC_H
PC_V PWM_DIMMER
Sircs
DMD_CLK_ENABLE2
Blinking
Tuner_LR
Scart1_LR DC_DIMMER
PC_CON_Det DEBUG_LED2
PC_R,PC_G,PC_B,PC_H,PC_V
PC PC_LR COMP_LR DEBUG_LED3
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY
DMD_CLK_ENABLE1
Line Out_LR DMD_RST
KEY
KEY
OPAMP
[TPA6138A2] HP_DET
HP/Line HP_/ Line Out Det
HP/Line Out LR TV_Out_LR
PC_RGB_EN

Out OPAMP
Tuner_LR X_AUDIO_MON
HDMI_ARC
[NJU72011RB]
Light_Sensor_Det
SPDIF SPDIF Atreyu_SPDIF
Light Sensor
Main Speaker_Out_LR
POWER_LED
STBY_LED
TIMER_LED
REC_LED LED
NMI
BINT/Panel less

PC_CON_DET
CR_DET
VIDEOB_DET
VIDEOA_DET
X_AUDIO_MUTE2
X_AUDIO_MUTE1
ACT_STBY
BACKLIGHT_ON

X_SYSTEM1_RST
REC_LED
POWER_LED

PS_STATUS (no use)

DEBUG_LED1
POWER_KEY

AC_MON

SYSTEM2_PWR
SYSTEM1_PWR
MAIN_PWR
PIC_MUTE_LED
TIMER_LED
STBY_LED

BACKLIGHT_MON
PANEL_PWR_Det
DC_5V_Det
ASPECT1

Light_Sensor_Det

DC_MON
KEY
PIC_MUTE_LED
Audio
Power AMP
Main Main Speaker_Out_LR
[YDA175]
SPEAKER X_FAULT AUDIO_MON
X_AUDIO_MUTE2 X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS Digital Audio PWM UART SPI H/L
Analog Video Analog Audio Analog Signal I2C
Panelless

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 92
 DIAGRAMS

4-1-2. KDL-32EX650/653/655
LNB_POWER USB1 Ether
DDC
DiSEqC_Out
CI/CI+ MS H Con. USB2
[A8298]
DiSEqC_In
(for S2 model)
TCON
Satellite LNA Ext Demod
P

X_SYSTEM1_RST

X_SYSTEM1_RST
IFAGC

5V

5V
I2CB X’tal
27M
[Luxor]
DMD_CLK_ENABLE2
USB3
Current
Limit
Current
Limit
DDR3
í1333
A

5V
X’tal
DMD_CLK_ENABLE1
DMD_RST
Current
Wifi
[TPS2553DBV] [TPS2553DBV]
2Gb N
Terrestrial LNA
4M
Silicon
Tuner IF2
(for T2/C2 model)

Ext Demod
Limit USB
HUB
Ether
PHY
Oneí
NAND
DDR3 E
[ASCOT2SR] IF1
IFAGC
[JUNO]
TS1
I2CB
[GL850G]

Crystal
[RTL8201F] Muxed
4Gb
í1333
2Gb
L
X’tal 12M
X_SYSTEM1_RST 41M

TMDS1
DDC1
HDMI1 DDC_5V_1

T-CON_VCC (12V)
HPD1 LVDS_ODD
(ARC)

LUT_SEL0
LUT_SEL1
LUT_SEL2
BINT(WP)
ARC LVDS_EVEN
CEC1 I2CA

I2CC
TMDS2
DDC2 EQ SW
DDC_5V_2
HDMI2 HPD2 [Sil9287B]
TS
CEC2 X’tal SYSTEM2_PWR SYSTEM1_PWR
TMDS3 41M 1.5V
DDC3 IF1 1.2V
DDC REG_12V DDC REG_12V
DDC_5V_3 3.3V
HDMI3 HPD3
HDMI_ARC
X’tal T-CON_VCC
3.3->1 SYSTEM2_PWR

Power
CEC3 48M Reset REG12V
Push 2.5V
TMDS4 TMDS X’tal REG12V
32.76 AC_MON LDO
DDC4 DDC 8K DDC REG_12V AUDIO_12V
5V
DDC_5V_4 CEC
HDMI4 HPD4 Reset
SYSTEM2_PWR AUDIO_12V

[PST3629] 3.3V 3.4V S1.2V S1.8V

CEC4 STBY 3.3V
LDO LDO LDO LDO
75

Power_Control
GND /RST
Drv TCON-ON
[NJM2561] TV_Out DC_DIMMER
JTAG PWM_DIMMER
BACKLIGHT_ON
COMP_Y BACKLIGHT_MON
MAIN_PWR
AC_MON
I2CA (EQSW, Temp Sensor) ACT_STBY
I2CB (Ext Demod/AudioAMP) Blinking (32inch and over)
TV_Out Scart_CV I2CC (Panel)
TV_Out_LR Scart_G
SCART

TL-JIG
Scart_CV,R,G,B,FB Scart_B UARTA(LOG)
Scart_LR Scart_R UARTA (LOG) UARTC(ECS)
ASPECT1 Scart_FB UARTD(VPC_LOG)

Atreyu UARTC (ECS/Hotel)

UARTD (VPC_LOG)
Reset
PC_RGB_EN

COMP_Y
COMP_Pb I2CA Temp
COMP_Y, Pb, Pr COMP_Pr Sensor
COMP VideoB_Det [LM75B] Temp Sensor
COMP_LR PC_G
LPF PC_B
Cr_Det (Service) PC_R SIRCS
PC_H
PC_V PWM_DIMMER
Sircs
DMD_CLK_ENABLE2
Blinking
Tuner_LR
Scart1_LR DC_DIMMER
PC_CON_Det DEBUG_LED2
PC_R,PC_G,PC_B,PC_H,PC_V
PC PC_LR COMP_LR DEBUG_LED3
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY
DMD_CLK_ENABLE1
Line Out_LR DMD_RST
KEY
KEY
OPAMP
[TPA6138A2] HP_DET
HP/Line HP_/ Line Out Det
HP/Line Out LR TV_Out_LR
PC_RGB_EN

Out OPAMP
Tuner_LR X_AUDIO_MON
HDMI_ARC
[NJU72011RB]
Light_Sensor_Det
SPDIF SPDIF Atreyu_SPDIF
Light Sensor
Main Speaker_Out_LR
POWER_LED
STBY_LED
TIMER_LED
REC_LED LED
NMI
TCON_RDY
BINT/Panel less

LUT_SEL0
LUT_SEL1
LUT_SEL2

PC_CON_DET
CR_DET
VIDEOB_DET
VIDEOA_DET
X_AUDIO_MUTE2
X_AUDIO_MUTE1
ACT_STBY
BACKLIGHT_ON

X_SYSTEM1_RST
REC_LED
POWER_LED

PS_STATUS (no use)

DEBUG_LED1
POWER_KEY

AC_MON

SYSTEM2_PWR
SYSTEM1_PWR
MAIN_PWR
PIC_MUTE_LED
TIMER_LED
STBY_LED

BACKLIGHT_MON
PANEL_PWR_Det
DC_5V_Det
ASPECT1

Light_Sensor_Det

DC_MON
KEY
PIC_MUTE_LED
Audio
Power AMP
Main Main Speaker_Out_LR
[YDA175]
SPEAKER X_FAULT AUDIO_MON
X_AUDIO_MUTE2 X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS Digital Audio PWM UART SPI H/L
Analog Video Analog Audio Analog Signal I2C
Panelless

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 93
 DIAGRAMS

4-2. CONNECTOR DIAGRAM

4-2-1. KDL-22EX550/553/555 (1/2)

CMI
X Board
BAC board CN2002
GND 1
To BAC
30 GND
SDA 2 LVDS-FFC 29 SDA
CN9007 SCL 3 28 SCL
BAC-W BAC-S NC 4 27 CMI Internal use
4 1 NC HOTEL_REG+12V GND 5 26 GND
2 2 RF STBY3.3V HOTEL_CL_STBY_+3.3V RX3+ 6 25 RX3+

SW 3 3 RF_TX HOTEL_VOL_DOWN RX3- 7 24 RX3-

5 4 RF_RX HOTEL_VOL_UP GND 8 30pin FFC 23 GND
GND 1 27 1 5 RF UART_SEL HOTEL_CL_MAIN_+3.3V RXCLK+ 9 22 RXCLK+
SW module POWER_INT 2 25 NC 6 RF_RST HOTEL_HTL_LINEOUT_L RECLK- 10 21 RXCLK-
KEY1 3 26 NC 7 RF_GND HOTEL_HTL_GND GND 11 20 GND
1-822-693-11 1-842-738-11
NC 8 NC HOTEL_SP_MUTE RX2+ 12 19 RX2+
JAM SZ15-03WLR SZ15-03HGR
NC 9 WIFI USB_P RX2- 13 18 RX2-
BAP- H Harness NC 10 WIFI GND GND 14 17 GND

HL board NC 11 WIFI USB_N RX1+ 15 16 RX1+

NC 12 WIFI GND RX1- 16 15 RX1-
STBY+3.3V 1 23 NC 13 WIFI VBUS GND 17 14 GND
LED/IR/OPT_Sensor GND 2 21 NC 14 NC HOTEL_CL_AC_MON RX0+ 18 13 RX0+
IR Capture LED_REC 3 19 5 15 HLR LED_ON_TIMER RX0- 19 12 RX0-
LED_STBY 4 17 10 16 HLR SIRCS GND 20 11 GND
LED_TIMER 5 15 4 17 HLR LED_STBY NC 21 10 CMI Internal use
LED_POWER 6 18 6 18 HLR LED_POWER GND 22 9 SELLVDS(GND)
LED_PIC_MUTE 7 20 3 19 HLR LED_REC BINT 23 8 BINT(WE)
OPT_SENS 8 22 7 20 HLR LED_PIC_MUTE GND 24 7 GND
VD+3.3V 9 24 2 21 HLR GND GND 25 6 GND
SIRCS 10 16 8 22 HLR OPT_SENS POWER 26 5 VCC (12V)
IR_CAPTURE 11 NC 1 23 HLR STBY_3.3V POWER 27 4 VCC (12V)
1-821-138-11 1- 821- 125- 11 9 24 HLR 3.3V POWER 28 3 VCC (12V)
JAM SYT10-11WS SYT10- 11HG 2 25 SW_POWER_KEY POWER 29 2 VCC (12V)
3 26 SW_KEY POWER 30 1 VCC (12V)
1 27 SW GND 1-842-088-12 P-TWO / 187053-30091
NC 28 NC HOTEL_CL_I2CA_SDA FFC Connector LVDS Connector (Receptacle)
NC 29 NC HOTEL_CL_I2CA_SCL
NC 30 GND HOTEL_CL_GND
1-820-388-12 1-820-162-11
501189-3051 MOLEX

wifi module GND 1 4

DC 5V 2 2
EU model ONLY USB_DATA+ 3 3
USB_DATA- 4 5
GND (S-GND) 5 1
1-819-334-11 1-819-495-11
JST SM05B-GHS-TB GHR-05V-S

Faston #187
SPEAKER L+ (Terminal # 187) 1 1

Front L- (Terminal # 110) 2 2

Lch Faston #110

Faston #110
SPEAKER R- (Terminal # 110) 2 3

Front R+ (Terminal # 187) 1 4

Rch Faston #187 CN4601

1 1 L+
2 2 L-
2 3 R-
1 4 R+
1-842-593-11 1-842-566-12
JST PBVP-04V JST SM04B-PBVSS-TB(LF)(SN)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 94
 DIAGRAMS

4-2-1. KDL-22EX550/553/555 (2/2)

BAC board

CN6001

19 1 TCON_VCC

17 2 AUDIO+12.5V

13 3 REG+12.5V
18 4 AUDIO+12.5V
14 5 REG+12.5V
7 6 AUDIO+12.5V_GND
11 7 REG+12.5V_GND
CN 8 8 AUDIO+12.5V_GND
To B board (100106) 12 9 REG+12.5V_GND
GL1 Board POWER_ON
AC_OFF_DET
28
27
13
19
23
24
10
11
STBY3.3V
GND/PS_STATUS
T-CON_ON 26 20 4 12 BLINKING
PS_STATUS 25 NC 28 13 POWER_ON
STBY_GND 24 11 2 14 PWM_DIMMER
STBY3.3V 23 10 6 15 DIGITAL_STBY
GND 22 NC 1 16 DC_DIMMER
GND 21 NC 5 17 BL_ON
T-CON_VCC12V 20 NC 3 18 BL_ERR
T-CON_Vcc12V 19 1 27 19 AC_OFF_DET
AU_12V 18 4 26 20 TCON_ON
AU_12V 17 2 1-843-150-11 1-843-151-11
BTV12V 16 NC PBDP-20V-S SM20B-PBDSS-TF
BTV12V 15 NC
REG12V 14 5
REG12V 13 3
GND 12 9
GND 11 7 G-B Harness
GND 10 NC
GND 9 NC
AU_GND 8 8
AU_GND 7 6
DIGITAL_STBY 6 15
BL ON 5 17
BLINKING 4 12
BL_ERR 3 18
PWM_DIMMER 2 14
DC_DIMMER 1 16
1-842-551-11
JAM SJM20-28WLB
1-842-598-11
SJM20-28HG
CMI

X Board
G-Panel
CN6801
- OUT 1
Harness 1 VLED-
2 VLED-
- OUT 2 3 VLED+
+OUT1 3 4 VLED+
+OUT2 4 5 VLED-
- OUT 5 6 VLED-
- OUT 6 CviLux/CI1406M1HRF-NH
XAP-06V-S
1-793-240-11

AC_IN
AC-N 1 1
AC-L 2 2
CN6001
SFP79-02WLB JAM
AC pigtail
1-822-908-11

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 95
 DIAGRAMS

4-2-2. KDL-26EX550/553/555 (1/2)

BAC board WXGA Panel

CN2002 To BAC
GND 1 30 GND
SDA 2 29 SDA
SCL 3 28 SCL
CN9007 NC 4 27 Internal use (TST AGE)
NC 1 WIFI GND GND 5 26 GND
NC 2 WIFI VBUS RX3+ 6 25 RX3+
LVDS-FFC
SW NC 3 WIFI USB_P RX3- 7
B-TCON 24 RX3-
NC 4 GND GND 8 23 GND
GND 1 27 NC 5 WIFI USB_N RXCLK+ 9 22 RXCLK+
SW module POWER _INT 2 25 NC 6 GND RXCLK- 10 21 RXCLK-
KEY1 3 26 NC 7 HOTEL_HTL_GND GND 11 20 GND
1-822-693-11 SZ15-03HGR NC 8 HOTEL_VOL_UP RX2+ 12 19 RX2+
JAM SZ15-03WLR 1-821-900-11
BAC- H Harness NC 9 HOTEL_SP_MUTE RX2- 13 30pin FFC 18 RX2-
NC 10 HOTEL_VOL_DOWN GND 14 17 GND

HL board NC 11 NC RX1+ 15 16 RX1+

CN100 NC 12 HOTEL_HTL_LINEOUT_L RX1- 16 15 RX1-
STBY+3.3V 1 23 NC 13 NC GND 17 14 GND
LED/IR/OPT_Sensor GND 2 21 NC 14 NC RX0+ 18 13 RX0+
IR Capture LED_REC 3 19 5 15 HLR LED_ON_TIMER RX0- 19 12 RX0-
LED_STBY 4 17 10 16 HLR SIRCS GND 20 11 GND
LED_TIMER 5 15 4 17 HLR LED_STBY NC 21 10 Internal use (LUT0)
LED_POWER 6 18 6 18 HLR LED_POWER GND 22 9 SELLVDS
LED_PIC_MUTE 7 20 3 19 HLR LED_REC B-INT / WP 23 8 WE
OPT_ SENS 8 22 7 20 HLR LED_PIC_MUTE GND 24 7 GND
VD+3.3V 9 24 2 21 HLR GND GND 25 6 GND
SIRCS 10 16 8 22 HLR OPT_SENS GND 26 5 GND
IR_CAPTURE 11 NC 1 23 HLR STBY_3.3V VCC 27 4 VCC
1-821-138-11 1-821-125-11 9 24 HLR 3.3V VCC 28 3 VCC
JAM SYT10-11WS SYT10-11HG 2 25 SW_POWER_KEY VCC 29 2 VCC
3 26 SW_KEY VCC 30 1 VCC
1 27 SW GND 1-842-088-11/21
NC 28 NC FLAT CABLE CONNECTOR 30P: P-TWO P-TWO/187053-30091
NC 29 HOTEL_REG+12V
NC 30 GND
1-820-162-11
Molex

Faston #187
SPEAKER L+ (Terminal # 187) 1 1
Front L- (Terminal # 110) 2 2
Lch Faston #110

Faston #110

SPEAKER R- (Terminal # 110) 2 3

Front R+ (Terminal # 187) 1 4
Rch Faston #187 CN4601 OK
1 1 L+
2 2 L-
2 3 R-
1 4 R+
1-842-593-11 1-842-566-12
JST PBVP-04V JST SM04B-PBVSS-TB(LF)(SN)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 96
 DIAGRAMS

4-2-2. KDL-26EX550/553/555 (2/2)

CN6401
To B board (100106)
BAC board
GL3 Board POWER_ON 28 13
CN6001
AC_OFF_DET 27 19
19 1 TCON_VCC
T-CON_ON 26 20
17 2 AUDIO+12.5V
PS_STATUS 25 NC
13 3 REG+12.5V
STBY_GND 24 11
18 4 AUDIO+12.5V
STBY3.3V 23 10
14 5 REG+12.5V
GND 22 NC
7 6 AUDIO+12.5V_GND
GND 21 NC
11 7 REG+12.5V_GND
T-CON_VCC12V 20 NC
8 8 AUDIO+12.5V_GND
T-CON_Vcc12V 19 1
12 9 REG+12.5V_GND
AU_12V 18 4
23 10 STBY3.3V
AU_12V 17 2
24 11 GND/PS_STATUS
BTV12V 16 NC G-B Harness 4 12 BLINKING
BTV12V 15 NC
28 13 POWER_ON
REG12V 14 5
2 14 PWM_DIMMER
REG12V 13 3
6 15 DIGITAL_STBY
GND 12 9
1 16 DC_DIMMER
GND 11 7
5 17 BL_ON
GND 10 NC
3 18 BL_ERR
GND 9 NC
27 19 AC_OFF_DET
AU_GND 8 8
26 20 TCON_ON
AU_GND 7 6
1-843-150-11 1-843-151-11(JST)
DIGITAL_STBY 6 15
PBDP-20V-S SM20B-PBDSS-TF
BL ON 5 17
BLINKING 4 12
BL_ERR 3 18
PWM_DIMMER 2 14
DC_DIMMER 1 16
1-842-551-11 1-842-598-11
JAM SJM20-28WLB SJM20-28HG

-OUT 1
-OUT 2
-OUT 3
-OUT 4
-OUT 5
-OUT
NC
6
7
LS
+OUT3 8
+OUT2 9
+OUT1 10
CF25102HOTT-05 P-TWO 161035-10041-3
CN6801

AC_IN
AC-N 1 1
AC-L 2 2 AC pigtail
CN6101
SFP79-02WLB JAM
1-822-908-11

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 97
 DIAGRAMS

4-2-3. KDL-32EX650/653/655 (1/2)

BAP board T-con Board

CN2001 To BAP
Panel_Ctrl1 / LVDS_OPTION 1 51 SEL1/LVDS Option
Panel_Ctrl2 / TCON_RDY 2 50 NC
Panel_Ctrl3 / NC 3 49 NC
CN9006 Panel_Ctrl4 / LUT_SEL2 4 48 LUT SEL2
NC 1 WIFI GND Panel_Ctrl5 / LUT_SEL1 5 47 LUT SEL1
NC 2 WIFI VBUS Panel_Ctrl6 / LUT_SEL0 6 46 LUT SEL0

SW NC 3 WIFI USB_P Panel_Ctrl7 / NC 7 45 NC

NC 4 GND Panel_Ctrl8 / PANEL_SEL 8 44 NC
GND 1 36 NC 5 WIFI USB_N Panel_Ctrl9 / BUS_SW 9 LVDS-FFC 43 Panel_Ctrl9 / BINT
SW module POWER _INT 2 33 NC 6 WIFI GND Panel_Ctrl10 / NC 10 B-TCON 42 NC
KEY1 3 35 NC 7 EMI_FAIL Panel_Ctrl11 / SDA 11 41 Panel_Ctrl11 / SDA
1-822-693-11 SZ15-03HGR NC 8 EMI_12V Panel_Ctrl12 / SCL 12 40 Panel_Ctrl12 / SCL
JAM SZ15-03WLR 1-821-900-11
BAP- H Harness NC 9 GLS_CTRL1 GND 13 39 GND
NC 10 EMI_GND PANEL_EVEN4_P 14 38 PANEL_EVEN4_P

HL board NC 11 GLS_CTRL2 PANEL_EVEN4_N 15 37 PANEL_EVEN4_N

CN100 NC 12 NC PANEL_EVEN3_P 16 36 PANEL_EVEN3_P
STBY+3.3V 1 29 NC 13 RF GND PANEL_EVEN3_N 17 35 PANEL_EVEN3_N
LED/IR/OPT_Sensor GND 2 27 NC 14 RF Rx / HOTEL_VOL_UP GND 18 34 GND
IR Capture LED_REC 3 25 NC 15 RF RST / HOTEL_SP_MUTE PANEL_EVEN_CLK_P 19 33 PANEL_EVEN_CLK_P
LED_STBY 4 21 NC 16 RF Tx / HOTEL_VOL_Down PANEL_EVEN_CLK_N 20 32 PANEL_EVEN_CLK_N
LED_TIMER 5 19 NC 17 RF STBY3.3V / HOTEL_CL_STBY_+3.3V GND 21 31 GND
LED_POWER 6 23 NC 18 RF UART_SEL PANEL_EVEN2_P 22 51pin FFC 30 PANEL_EVEN2_P
LED_PIC_MUTE 7 26 5 19 HLR LED_ON_TIMER PANEL_EVEN2_N 23 29 PANEL_EVEN2_N
OPT_ SENS 8 28 10 20 HLR SIRCS PANEL_EVEN1P 24 28 PANEL_EVEN1P
VD+3.3V 9 30 4 21 HLR LED_STBY PANEL_EVEN1_N 25 27 PANEL_EVEN1_N
SIRCS 10 20 NC 22 WIFI VBUS / HOTEL_CL_I2CA_SDA PANEL_EVEN0_P 26 26 PANEL_EVEN0_P
IR_CAPTURE 11 NC 6 23 HLR LED_POWER PANEL_EVEN0_N 27 25 PANEL_EVEN0_N
1-821-138-11 1-821-125-11 NC 24 WIFI GND / HOTEL_CL_I2CA_SCL GND 28 24 GND
JAM SYT10-11WS SYT10-11HG 3 25 HLR LED_REC PANEL_ODD4_P 29 23 PANEL_ODD4_P
7 26 HLR LED_PIC_MUTE PANEL_ODD4_N 30 22 PANEL_ODD4_N
2 27 HLR GND PANEL_ODD3_P 31 21 PANEL_ODD3_P
8 28 HLR OPT_SENS PANEL_ODD3_N 32 20 PANEL_ODD3_N
1 29 HLR STBY_3.3V GND 33 19 GND
9 30 HLR 3.3V PANEL_ODD_CLK_P 34 18 PANEL_ODD_CLK_P
NC 31 HOTEL_CL_MAIN_+3.3V PANEL_ODD_CLK_N 35 17 PANEL_ODD_CLK_N
NC 32 HOTEL_HTL_LINEOUT_L GND 36 16 GND
2 33 SW_POWER_KEY PANEL_ODD2_P 37 15 PANEL_ODD2_P
NC 34 HOTEL_CL_AC_MON PANEL_ODD2_N 38 14 PANEL_ODD2_N
3 35 SW_KEY PANEL_ODD1P 39 13 PANEL_ODD1P
1 36 SW GND PANEL_ODD1_N 40 12 PANEL_ODD1_N
NC 37 HOTEL_HTL_REG+12V PANEL_ODD0_P 41 11 PANEL_ODD0_P
NC 38 SONY LOGO PANEL_ODD0_N 42 10 PANEL_ODD0_N
NC 39 LOGO 5V GND 43 9 GND
NC 40 LOGO GND / HOTEL_CL_GND GND 44 8 GND
1-819-538-11 1-818-692-22 Panel_Ctrl13 45 7 GND
SHLDP-40V-S(B) JST GND 46 6 NC
PANEL_VCC_SW 47 5 PANEL_VCC_SW
PANEL_VCC_SW 48 4 PANEL_VCC_SW
PANEL_VCC_SW 49 3 PANEL_VCC_SW
PANEL_VCC_SW 50 2 PANEL_VCC_SW
PANEL_VCC_SW 51 1 PANEL_VCC_SW
1-842-546-11
FFC Direct Connector :I-PEX JAE/FI-RE51S-HF
Faston #187
SPEAKER L+ (Terminal # 187) 1 1
Front L- (Terminal # 110) 2 2
Lch Faston #110

Faston #110

SPEAKER R- (Terminal # 110) 2 3

Front R+ (Terminal # 187) 1 4
Rch Faston #187 CN4601
1 1 L+
2 2 L-
2 3 R-
1 4 R+
1-842-593-11 1-842-566-12
JST PBVP-04V JST SM04B-PBVSS-TB(LF)(SN)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 98
 DIAGRAMS

4-2-3. KDL-32EX650/653/655 (2/2)

CN6401 BAP board

To B board (100106)
FY12 GL2 POWER_ON 28 13
CN6001
19 1 TCON_VCC
Board AC_OFF_DET 27 19
17 2 AUDIO+12.5V
T-CON_ON 26 20
13 3 REG+12.5V
PS_STATUS 25 NC
18 4 AUDIO+12.5V
STBY_GND 24 11
14 5 REG+12.5V
STBY3.3V 23 10
7 6 AUDIO+12.5V_GND
GND 22 NC
11 7 REG+12.5V_GND
GND 21 NC
8 8 AUDIO+12.5V_GND
T-CON_VCC12V 20 NC
12 9 REG+12.5V_GND
T-CON_Vcc12V 19 1
23 10 STBY3.3V
AU_12V 18 4
24 11 GND/PS_STATUS
AU_12V 17 2
4 12 BLINKING
BTV12V 16 NC G-B Harness 28 13 POWER_ON
BTV12V 15 NC
2 14 PWM_DIMMER
REG12V 14 5
6 15 DIGITAL_STBY
REG12V 13 3
1 16 DC_DIMMER
GND 12 9
5 17 BL_ON
GND 11 7
3 18 BL_ERR
GND 10 NC
27 19 AC_OFF_DET
GND 9 NC
26 20 TCON_ON
AU_GND 8 8
1-843-150-11 1-843-151-11(JST)
AU_GND 7 6
PBDP-20V-S SM20B-PBDSS-TF
DIGITAL_STBY 6 15
BL ON 5 17
BLINKING 4 12
BL_ERR 3 18
PWM_DIMMER 2 14
DC_DIMMER 1 16
1-842-551-11 1-842-598-11
JAM SJM20-28WLB SJM20-28HG

CN6801 +OUT1 1
NC 2
NC 3
+OUT2 4
MOLEX L4P
1-822-359-11 LS
CN6802 -OUT1 1
NC 2
NC 3
-OUT2 4
NC 5
MOLEX L5P
1-822-360-11

AC_IN
AC-N 1 1
AC-L 2 2 AC pigtail
CN6101
SFP79-02WLB JAM
1-822-908-11

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 99
 DIAGRAMS

4-3. CIRCUIT BOARDS LOCATION

KDL-22EX550/553/555 KDL-26EX550/553/555

GL1 Board
BAC Board GL3 Board
BAC Board

Switch Unit HL Board

Switch Unit HL Board
KDL-32EX650/653/655

GL2 Board BAP Board

Switch Unit HL Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 100
SEC 5. EXPLODED VIEWS
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 101
 EXPLODED VIEWS

5-1. KDL-22EX550/553/555
5-1-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
1 1-489-984-11 SWITCH UNIT BLACK
1-490-075-11 SWITCH UNIT WHITE
2 1-858-710-11 LOUDSPEAKER (3X10CM)
3 1-754-745-11 ANTENNA
4 1-754-822-11 ANTENNA
5 1-458-355-21 WIRELESS LAN CARD

6 4-416-327-51 REAR COVER (22 TR1) A BLACK

4-416-327-91 REAR COVER (22 TRI) A WHITE
4-416-327-11 REAR COVER (22 TRI) A 555
7 1-839-691-11 CORD, POWER (WITH CONNECTOR) Except UK
1-839-667-11 CORD, POWER (WITH CONNECTOR) UK
8 4-297-990-01 AC COVER S BLACK
4-297-990-21 AC COVER S WHITE
5

1 3
6

7
4

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 102
 EXPLODED VIEWS

5-1. KDL-22EX550/553/555
5-1-2. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK
51 4-414-836-01 BEZEL (22 TR1) A BLACK
4-414-836-11 BEZEL (22 TRI) A WHITE
52 A-1871-157-A HL-B-NG-REC-IR-MOUNT BLACK
A-1871-159-A HL-W-NG-REC-IR-MOUNT WHITE
51
53 1-811-560-11 LCD PANEL(C216B1-LE3)
54 4-297-999-51 SHEET, INSULATION
55 1-474-384-11 GL1 STATIC CONVERTER (TV)

52
56 A-1872-216-A BACS SERVICE P2A 22W S AEP ST 550
A-1873-449-A BACS SERVICE P2A 22W S AEP T2 553 (AEP)
59 A-1875-610-A BACS SERVICE P2A 22W S MHP T2 553 (IT)
A-1873-434-A BACS SERVICE P2A 22W S AEP S2 555
57 4-297-988-91 BRACKET, SIDE (SMALL) BLACK
4-297-988-71 BRACKET, SIDE (SMALL) WHITE
58 58 4-300-810-01 SHEET, THERMAL (ATREYU)
59 4-298-470-01 BRACKET, LCD (22 TR1) A
53

57

56

54

55

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 103
 EXPLODED VIEWS

5-2. KDL-26EX550/553/555
5-2-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
101 1-489-984-11 SWITCH UNIT BLACK
1-490-075-11 SWITCH UNIT WHITE
102 1-858-710-11 LOUDSPEAKER (3X10CM)
103 1-754-822-11 ANTENNA
104 1-754-823-11 ANTENNA
105 1-458-355-21 WIRELESS LAN CARD

106 4-297-990-21 AC COVER S WHITE

105
4-297-990-01 AC COVER S BLACK
107 1-839-691-11 CORD, POWER (WITH CONNECTOR) Except UK
1-839-667-11 CORD, POWER (WITH CONNECTOR) UK
108 4-417-175-51 REAR COVER (26 TR1) A BLACK
4-417-175-91 REAR COVER (26 TRI) A WHITE
4-417-175-11 REAR COVER (26 TRi) A 555 BLACK
4-417-175-71 REAR COVER (26 TRI) A 555 WHITE
103
102

102

104

101
108

107

106

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 104
 EXPLODED VIEWS

5-2. KDL-26EX550/553/555
5-2-2. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK
151 4-414-830-01 BEZEL (26 TR1) A BLACK
4-414-830-11 BEZEL (26 TRI) A WHITE
152 A-1871-157-A HL-B-NG-REC-IR-MOUNT BLACK
A-1871-159-A HL-W-NG-REC-IR-MOUNT WHITE
151
153 1-811-561-11 LCD PANEL (C260B3-LE2)
154 1-910-803-01 FFC 10PIN
155 4-297-999-51 SHEET, INSULATION

152
156 1-474-378-11 GL3 STATIC CONVERTER (TV)
157 A-1874-795-A BACS SERVICE P2A 26W S AEP STD 550
159 A-1874-803-A BACS SERVICE P2A 26W S AEP T2 553 (AEP)
A-1875-603-A BACS SERVICE P2A 26W S MHP T2 553 (IT)
A-1874-797-A BACS SERVICE P2A 26W S AEP S2 555
158 4-297-988-71 BRACKET, SIDE (SMALL) WHITE
4-297-988-91 BRACKET, SIDE (SMALL) BLACK
153
159 4-298-474-02 BRACKET, LCD (26 TR1) A
160
160 4-300-810-01 SHEET, THERMAL (ATREYU)

157

158

155
154

156

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 105
 EXPLODED VIEWS

5-3. KDL-32EX650/653/655
5-3-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
201 1-489-984-11 SWITCH UNIT
202 1-858-714-11 LOUDSPEAKER (3X10CM)
203 1-754-824-11 ANTENNA
204 1-754-825-11 ANTENNA
205 4-424-611-01 FRAME, BOTTOM (M)

206 1-458-355-21 WIRELESS LAN CARD

207 1-839-691-11 CORD, POWER (WITH CONNECTOR) Except UK
1-839-667-11 CORD, POWER (WITH CONNECTOR) UK
208 4-297-989-01 AC COVER
209 4-419-069-61 REAR COVER (32 ZEU) A
206

205

201
203
204

209
202

208

207

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 106
 EXPLODED VIEWS

5-3. KDL-32EX650/653/655
5-3-2. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK
251 4-414-824-01 BEZEL (32 NK1) A
252 A-1871-157-A HL-B-NG-REC-IR-MOUNT
253 4-297-524-01 BRACKET, PANEL (V)
251
254 4-297-525-01 BRACKET, PANEL (H)
255 4-297-998-41 SHEET, INSULATION (GL2)

256 1-474-383-11 GL2 STATIC CONVERTER (TV)

252
257 4-297-986-81 BRACKET, UNDER (MOLD C)
4-297-986-91 BRACKET, UNDER (MOLD C) 655
254 253 258 4-297-982-91 BRACKET, SIDE (MOLD C)
259 A-1875-705-A BAPS SERVICE P2A FHD S AEP STD*2 650
A-1875-721-A BAPS SERVICE P2A FHD S AEP T2 653 (AEP)
261 A-1875-722-A BAPS SERVICE P2A FHD S MHP T2 653 (IT)
A-1875-711-A BAPS SERVICE P2A FHD S AEP S2 655
260 260 1-811-511-11 LCD PANEL (S32WSL)

253 261 4-300-810-01 SHEET, THERMAL (ATREYU)

258 *2
Refer to “Service Procedure for Panel, Board and Software Change/Upgrade”
for disabling Tuner function of B2B model.

255
259

257
256

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 107
 EXPLODED VIEWS

5-4. OTHER PART

5-4-1. MISCELLANEOUS 5-4-2. ACCESSORIES

PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK

1-910-802-96 HARNESS ASSY EU+14P 22 inch 1-490-022-11 REMOTE COMMANDER (RM-ED050)
1-910-802-98 HARNESS ASSY EU 26 inch 4-300-957-11 STAND EASEL(SS) 22/26 inch WHITE
1-910-803-00 HARNESS ASSY EU 32 inch 4-300-957-21 STAND EASEL(SS) 22/26 inch BLACK
1-910-802-97 CONNECTOR ASSY 28P 22 inch 4-300-958-12 STAND, HEAD P(M) 32 inch
1-910-802-99 CONNECTOR ASSY 28P 26 inch 4-400-036-01 STAND, PIPE (M) 32 inch
1-839-954-11 FLEXIBLE FLAT CABLE 22 inch 2-580-608-31 SCREW, +PSW M5X16
1-839-953-11 FLEXIBLE FLAT CABLE 26 inch 4-411-984-22 MANUAL, INSTRUCTION (DE, ES, FR, IT, NL, PT)
1-839-955-11 FFC WITH CONNECTOR 32 inch 4-411-984-31 MANUAL, INSTRUCTION (DK, FI, NO, SE)
4-411-984-92 MANUAL, INSTRUCTION (BG, CZ, GR, HU, PL, RO, SK, TR)
4-298-004-01 SPACER (B) 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3
4-408-119-01 CUSHION (PWB G)
4-262-708-04 CLAMPER, CABLE

4-412-735-21 LABEL, (BAT-S MOLD SIDE) 22/26 inch WHITE

4-412-735-11 LABEL, (BAT-S MOLD SIDE) 22/26 inch BLACK
4-400-419-11 LABEL, SIDE TERMINAL (32ZEU) 32 inch
4-400-432-21 LABEL, UNDER TERMINAL 32 inch
4-400-432-31 LABEL UNDER TERMINAL 32EX655

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 108
END

English
2012CL08-Data
Sony Corporation
Home Entertainment Made in Japan
9-888-481-02 Business Group © 2012. 03
KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 109
APPENDIX-1
PROCEDURE TO REMOVE OF REAR COVER
1. Remove screw for Rear cover and AC cover.
2. Create clearance between Bezel Assy and Rear cover with holding Rear cover.
3. Insert finger in the bottom corner.

2 3

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 110
 APPENDIX-1

PROCEDURE TO REMOVE OF REAR COVER

4. Holding the rear cover so that it doesn't move, and then release the side hook.

Note: Without “holding Rear cover by hand”, Rear cover hooks won’t be released easily. (Possibility of damage to Rear cover hooks or Bezel Clips.)

Bezelhook

Rearcoverhook

PAN BezelͲRearcover
EL fittingistighten
byRearcover
deformation

<Without holding Rear cover>

BezelͲRearcoverfittingsection
<Rear cover deformation>

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 111
 APPENDIX-1

PROCEDURE TO REMOVE OF REAR COVER

5. Lift the lower part of the rear cover, and then release the top hook and corner hook.

Note: When releasing the top hook from the rear cover, push the rear cover forward.

<OK> <NG>

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT) 112