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Superheaters
www.uneek.com.au/superheaters/
The superheater as the name suggests, enables heating steam above the saturated steam temperature. Steam turbines work
most efficiently when steam is completely dry and there is no condensing of steam in the turbine.
Superheaters take the saturated steam from the main steam drum and increase its temperature or “superheat”. This is done using small bore tubes normally 38.1mm
(1.5inches) to 50.8mm (2inches) in size.
Superheaters & reheaters have the highest metal temperatures of all the pressure parts in the boiler. Consequently, superheater elements have to be made of material
having superior high temperature properties and a resistance to oxidation.
Carbon steels are suitable for temperatures of up to 450 degree C. As the steam temperature increases, Chrome moly steels of 1%Cr 0.5%Mo, 2.25%Cr 1% Mo, 9%Cr
1%Mo and stainless steels of grades 304H, 310H, 347H are used. For supercritical and ultra supercritical boilers, where the steam pressures and metal temperatures are
even higher, new alloys incorporating micro alloying elements of V, Cb, Nb, W and N are used. Where there is a possibility of high temperature fly ash corrosion Ni
and Ni-Cr-Co alloys and bi metallic tubes are used. Bi-metallic tubes have an inner core of code material for pressure and an outer layer combating corrosion. Typical
combinations for bimetallic superheater tubes are SA210A1/304L and SA210/Alloy625.
Superheater Types:
Superheater Elements
2/6/2018 Superheaters
2/6/2018 Superheaters
2/6/2018 Superheaters
Convective superheaters
Convective superheaters receive very little heat transfer from radiation and are mostly shielded from the direct radiation of the furnace. Convection heat transfer is
highly dependent on the gas flow rates. Therefore at maximum (100%) load, the gas flow rate is the maximum and heat transfer is also maximum. This results in higher
steam temperatures and higher boiler output.
Some power plants use a combination of Platen ( radiant) and convective ( primary /secondary/ tertiary) superheaters to smooth out the superheat curves and give a
flat superheat curve over a wide load range.