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ACTION PLAN
ACTION RESULT
Occurrence
CURRENT DESIGN CURRENT
Detection
POTENTIAL
Severity
R.P.N.
POTENTIAL CONTROLS DESIGN
Class
Occurrence
Responsibility &
Detection
POTENTIAL EFFECT(S) OF Recommended
Severity
R.P.N.
PROCESS CAUSE(S)/ PREVENTION CONTROLS target
FAILURE FAILURE Action(s) Action Taken
REQUIREMEN MECHANISM DETECTION completion date
MODE
TS OF FAILURE
OP. 40 Parts not in The parts can not 8 -Active parts 2 - Construction A frequency 3 48
Cutting- conformity be used nonconforming drawing of control
perforation with -Active parts stamping die
documentation worn - Maintenance
-Incorrect equipment plan
adjustment -Starting sheet
-Inadequate - Sheet of
equipment individual control
- Worn -Training operators
equipment -Maintenance plan
- Operator tools, devices
untrained
OP. 50 The parts with Hurt operator 8 Insufficient 2 Sheet of individual A frequency 2 32
Deburring burrs time deburring control control
OP. 60 Parts not in The parts can not 8 -Active parts 2 - Construction A frequency 3 48
Bending - conformity be used nonconforming drawing of control
Marking with -Active parts stamping die
documentation worn - Maintenance
-Incorrect equipment plan
adjustment -Starting sheet
-Inadequate - Sheet of
equipment individual control
- Worn -Training operators
equipment -Maintenance plan
- Operator tools, devices
untrained
OP. 70 Parts not in The parts can not 8 -Active parts 2 - Construction A frequency 3 48
Bending conformity be used nonconforming drawing of control
with -Active parts stamping die
documentation worn - Maintenance
-Incorrect equipment plan
adjustment -Starting sheet
-Inadequate - Sheet of
equipment individual control
-Worn -Training operators
equipment -Maintenance plan
-Operator tools, devices
untrained
PAGINA ___3___DIN __3__
OP. 80 Parts not in The parts can 8 -Active parts 2 - Construction A frequency 3 48
Perforation conformity with not be used nonconforming drawing of control
documentation -Active parts stamping die
worn - Maintenance
-Incorrect equipment plan
adjustment -Starting sheet
-Inadequate - Sheet of
equipment individual control
- Worn -Training operators
equipment -Maintenance plan
- Operator tools, devices
untrained
OP. 01 Parts not in Nonconforming 8 Defects 2 - Verification 2 32
Final control conformity with quota accidental according
documentation control range
OP. 90 - Parts not in The parts can 8 Cataphoresis 3 Reception control - Bulletin layer 2 48
Reception conformity with not be used process range cataphoresis measurements
cataphoresis documentation; technology the - Report salt
- Damaged from supplier mist
parts;
OP. 100 Nonconforming Nonconforming 4 Work-instruction 3 Work Instruction Operator 2 24
Packing parts parts to client is not respected 406 training in
accordance
with packing
work
instruction 406