Академический Документы
Профессиональный Документы
Культура Документы
Octopus MD 460118-201
CSi Industry
__________________________________________________________________________________
OctoMANUAL
CE-certificate
1 GENERAL DESCRIPTION AND SAFETY
4 OCTOPUS MOTORS
OCTOPUS MD
5 PNEUMATIC DOCUMENTS
6 ELECTRICAL DOCUMENTS
7 MECHANICAL DOCUMENTS
8
9
10
General and safety
General and safety information
_____________________________________________________________________________
1
General and safety information
_____________________________________________________________________________
1. GENERAL INSTRUCTIONS
This documentation must be available and readable. Please ensure that those responsible for the machine
and its use as well as those working with the machine have read these instructions fully and understand
them. If you have any questions or if you need additional information, please contact manufacturer.
Meaning of warnings
In the table below, you can see the meaning of warnings when used in connection to safety instructions.
SIGNAL
.
Danger type and cause
Possible consequences of neglecting the instructions.
• Operations for avoiding the danger.
2
General and safety information
_____________________________________________________________________________
A
B G
C H
D I
E J
A
F K
A) Manufacturer’s logo
B) Machine designation
C) Model number
D) Machine number A
E) Year of manufacture
F) Manufacturer’s data
G) Current B
H) Power
I) Voltage C
J) Frequency
K) EC declaration of conformity D
E
A
K
3
General and safety information
_____________________________________________________________________________
ATTACHED DOCUMENTS
- Electricity documents
- Motor list
- Pneumatic graph
- Mechanical documents
- Quick guide
- Optional devices
REQUESTING HELP
When necessary, always contact an authorized service center. The contact information is listed in the
Addresses section. If you need technical support, remember to report the data on the identification plate,
hours of use and the observed fault. Take digital photos, if possible.
2. SAFETY INSTRUCTIONS
Read the instructions for use and maintenance carefully before starting the machine, using or performing
maintenance on it, or carrying out any other connections. Only those who have familiarised themselves
with the machine and know its operational methods are permitted to handle and use it. Other persons
without knowledge of the machine's attributes and hazards must not be allowed in the vicinity of the
machine unless absolutely necessary.
Any repair, maintenance and assembly work on the machine can only be carried out by competent
professionals when the machine has been disconnected from the power and air supply.
GENERAL REGULATIONS
During the planning and construction stages of the machine, the manufacturer has given due consideration
to all possible hazardous situations and personal risks that may occur when using the machine. However,
safe use of the machine is dependent on the users and they must exercise extreme caution in order to
avoid unnecessary risks.
Never manipulate, turn, remove or ignore safety devices that have been installed in the machine.
Neglecting these may cause severe risks to safety and health.
All persons that carry out any work concerning the machine during its life cycle must have undergone valid
training in the required field. Neglecting this obligation may cause severe risks to health and safety.
4
General and safety information
_____________________________________________________________________________
Before handling the machine, make sure you have sufficient assistance in order to receive the necessary
amount of information on the surroundings. All persons who load, unload and transport the machine must
have the necessary skills and experience in the required field and a permit to use the required lifting
equipment.
Lifting and moving the machine must be carried out with the help of devices with sufficient lifting capacity
and the machine’s center of gravity must be taken into account. Persons authorised to carry out these
actions must have the necessary skills and experience in order to keep themselves and those around them
safe.
Installation and connections must be implemented in accordance with the manufacturer’s installation
instructions. All connections must be secured after installation and before using the machine.
When loading the machine, the centers of gravity of the machine and its parts must be taken into account.
In addition, also the measurements of the machine and its parts should be considered so that they do not
exceed the maximum transportation measurements.
This machine has been designed and built to cover all the purposes as explained by the manufacturer. The
unauthorized manipulation of any part or device of the machine may endanger health and safety.
Never use the machine if safety equipment is not correctly installed and connected. Neglecting this
obligation may endanger health and safety.
5
General and safety information
_____________________________________________________________________________
Maintenance and control measures need to be carried out by authorized personnel who must ensure
sufficiently safe conditions for their operations. Persons implementing the maintenance procedures must
be qualified for the task and they need to have the skills to carry out said maintenance procedures.
RESIDUAL RISKS
To minimize the risks involved in handling film rolls, operators must be trained in the safe handling of the
rolls.
The area surrounding the machine must be kept clean and free of obstructions that may limit visibility from
the operation position to a source of hazard when the machine is being operated manually.
The power supply must be switched off at the mains switch (lockable) before the commencement of
maintenance work.
PROTECTIVE MEASURES
Personal protective equipment is not needed for the operation of the machine. However, it is necessary for
certain maintenance procedures, which have been mentioned separately in the maintenance instructions.
6
General and safety information
_____________________________________________________________________________
Any packing waste created when adding the packing material or during disturbances must be disposed of
immediately as best suits the material.
Maintenance
Only people who have the required relevant qualifications are allowed to carry out maintenance of the
machine. The machine operators must be informed about the time and duration of maintenance. Before
starting any type of maintenance, stop the machine and make sure that power switching is prevented. In
addition, it is recommended that signs informing people about any maintenance taking place are placed
around the machine’s most important locations. When preparing for welding or cutting work, all flammable
objects should be protected properly against any spills and sparks, and appropriate fire extinguishing
equipment must be placed nearby. When entering the operational area of the machine, the ring has to be
on the lower station and extreme caution should be exercised. If the object for maintenance is high up,
reaching it should be arranged by using an aerial work platform or approved scaffolding as per the place of
installation (note: do not use ladders).
After the maintenance work has been carried out, it must be ensured that any foreign objects or rubbish
are not left near the devices. All opened or moved safety devices and structures need to be moved back or
reinstalled as before. Anything preventing the restarting of the machine must be removed and the
operators must be informed that the maintenance has ended.
Replacing parts
Only people who have the required relevant qualifications are permitted to replace the machine’s parts.
The machine has parts and devices that may cause a risk of falling when removed. Therefore, it is of utmost
importance that the wrapping ring, the load support and the top film roll elevator rest on their lower
limiters before the belts are changed. Other heavy parts that may fall down after being removed need to be
suitably supported against the part to be removed.
Fault situations
The fault should be removed as soon as possible after it occurs, even if it does not deter production.
Instructions on how to solve the most usual faults are presented in the machine’s user instructions. If you
are unsure, please contact the manufacturer. The manufacturer’s contact information is listed at the
beginning of these instructions.
Emergencies
During the machine’s design stages, possible emergencies have been taken into account and dangerous
objects have been isolated with various protections. For emergencies, the line is equipped with emergency
stop devices. The machine operators should prepare for emergencies by learning how to use the
emergency stop devices. Their operation is explained in more detail in the line’s instructions for use.
7
General and safety information
_____________________________________________________________________________
Safety issue
To work safely inside the machine safety fences, block the Safe Lock with a padlock. Do not enter without
padlock. The padlock prevents the door from being closed and locked by someone else. Each person has
his/her own padlock, maximum three padlocks.
3. Addresses
GERMANY SPAIN
Dieselstrasse 4 C/Floridablanca 143, entlo 1a
D-57290 Neunkirchen ES-08011 Barcelona
Tel.: (+34) 93 425 2577
Tel.: (+49) 2735 658 080-0
Fax: (+34) 93 423 8286
Fax: (+49) 2735 600 155 service.es@team.haloila.com
service.de@team.haloila.com
8
General and safety information
_____________________________________________________________________________
UNITED KINGDOM
Unit 1, Belgic Square, Padholme Road
Eastern Industry, Peterborough PE1 5XF
Tel.: (+44) 1733 314829
Fax: (+44) 1733 313140
service.uk@team.haloila.com
FINLAND
FI-21250 Masku
Tel.: (+358) 2,437 6111
Fax: (+358) 2 437 6211
service.fi@team.haloila.com
FRANCE (South)
Bâtiment Koala-Savoie Technolac
17 rue Lac St André – 73370 LE BOURGET DU LAC
Tel.: (+33) 4 79 68 53 70
Fax: (+33) 4 79 68 53 71
service.fr@team.haloila.com
UNITED STATES
3456 N.Ridge Avenue
Suite 400
Arlington Heigths, IL 60004
Tel.: 847-483-1490
Fax: 847-483-1500
service@itwmuller.com
9
Installation and adjustment
Advices for installation and adjustment
Contents
1. SAFETY INSTRUCTIONS .............................................................................................................................. 3
Pictures of the installed assembly ................................................................................................................. 4
2. INSTALLATION............................................................................................................................................ 5
Installation ..................................................................................................................................................... 5
What is required of the installation site .................................................................................................... 5
Installation tools ........................................................................................................................................ 5
Handling the machine.................................................................................................................................... 5
Packing and unpacking .............................................................................................................................. 5
Transportation ........................................................................................................................................... 5
Transportation dimensions [mm] .............................................................................................................. 6
Packaging ................................................................................................................................................... 6
Truck transportation.................................................................................................................................. 6
Lifting the machine from the vehicle............................................................................................................. 7
Dismounting from the vehicle or trailer .................................................................................................... 7
One forklift, lifting capacity over 3,000 kg (6600 lbs)................................................................................ 7
Two forklifts, lifting capacity over 2,000 kg each (4400 lbs) ..................................................................... 8
Truck transportation handling ................................................................................................................... 8
Hauling the machine to the installation site ................................................................................................. 9
Preparation ................................................................................................................................................ 9
Haulage ...................................................................................................................................................... 9
Attaching the machine to the floor ............................................................................................................. 11
NOTE!....................................................................................................................................................... 11
Octopus energy interfaces .......................................................................................................................... 12
Electrification............................................................................................................................................... 12
..................................................................................................................................................................... 12
Connections ............................................................................................................................................. 13
Height-dependent adjustments .................................................................................................................. 13
Belt adjustment ....................................................................................................................................... 15
Adjusting the lower limit and stopper ..................................................................................................... 15
Inspecting the machine ............................................................................................................................... 16
1
Advices for installation and adjustment
2
Advices for installation and adjustment
1. SAFETY INSTRUCTIONS
Read the Safety Instructions chapter in the General and Safety Instructions chapter carefully before
installation.
LOOK OUT!
.
Incorrect installation can cause damage to the machine.
Material damage possible!
• Follow the instructions outlined in this chapter.
3
Advices for installation and adjustment
4
Advices for installation and adjustment
2. INSTALLATION
Installation
The installation site of the machine must be carefully planned in order to ensure that the installation does
not cause unnecessary risks to staff.
Installation tools
• Tool case
• Water level or other levelling device
• NOTE: Metric tools
When loading the machine, the center of gravity of the machine and its parts must be taken into account.
In addition, the measurements of the machine and its parts should be considered to ensure that they do
not exceed the maximum transportation measurements.
The packaging materials must be disposed of in accordance with the applicable legislation.
Transportation
The machine must be carefully fastened to the transportation vehicle to prevent any unnecessary
movement during transportation. The following image presents the various transportation methods for the
machine.
5
Advices for installation and adjustment
Packaging
There is a plastic bag around the machine. The following picture shows the B machine on the left, and the S
machine on the right, as packaged on a truck. A wooden bed is built into the machine to hold the control
panel, leg extensions, and cardboard box. The box holds the necessary bolts and other equipment, as well
as the instruction manual for the frequency transformer. The photocells that are to be attached to the
machine are turned inwards during transportation. The lifting points and center of gravity are listed on the
packaging.
Truck transportation
6
Advices for installation and adjustment
WARNING! .
Being left under a falling machine or load due to improper lifting equipment or a
mistake by an inexperienced user:
Death or serious injury, and breakage of the machine!
• Follow the lifting instructions.
• Do not allow people under or near (> 5 m / 16.4 feet) the load.
• The permitted lifting methods are forklift and crane.
• Extreme caution must be exercised in preparation and lifting.
• Only trained individuals are allowed to use a forklift.
– The users of the forklifts must be careful.
– Movements should be slow.
– The location of the center of gravity must be carefully considered.
The machine can be lifted from the vehicle using a crane or forklift. The lifting can be performed using one
or two forklifts.
7
Advices for installation and adjustment
Lift the machine from where the center of gravity is, for approximately 200 mm (8”) from both sides
simultaneously, and drive the trailer from underneath the machine. Then, lower the machine
simultaneously on both sides to approximately 100 mm (4”) of the ground, or to the haulage height.
8
Advices for installation and adjustment
WARNING!
.
Being trapped between the machine and a wall, or under the machine due to a tight
hauling route or poor visibility:
Death or serious personal injury!
• Plan the hauling route carefully.
• Remain within a safe distance of the machine.
Preparation
The most important issue is to plan the haulage route together with a contact person. Two forklifts can be
used for outdoor haulage, but indoors, one forklift and one hydraulic pump forklift, or two hydraulic pump
forklifts, should be used. When operating indoors, always proceed carefully and beware of the equipment,
walls, people, and other forklifts around you.
Haulage
Haulage is almost always performed under the lower beams of the machine. The machine is transported
lengthwise, unless otherwise required by the size of the doorways, etc. The wooden bed and all packing
supplies must be removed from the machine before installation.
9
Advices for installation and adjustment
Alignment
Begin the alignment of the machine by placing the machine where it is to be used (see layout). The center
line of the machine must be correctly placed.
Electrical cabinet and safety fences are installed in accordance with the layout
10
Advices for installation and adjustment
LOOK OUT!
.
The drill bit may be stuck, be careful not to let the machine roll away from
your hand:
Minor accident.
• Hold the drill carefully.
Before attaching the machine to the floor, check that it is correctly positioned in relation to the conveyor
(see layout), that the cross-measurement of the legs is appropriate, and that the frame’s vertical alignment
is correct.
NOTE!
11
Advices for installation and adjustment
Attach the machine to a concrete floor using three anchor bolts M12*100 or similar for each leg. If the floor
is in poor condition or is made of something other than concrete, use chemical anchors or similar, or
determine the ideal fastening solution for the conditions. Chemical anchors are typically M12*160.
THE MAIN PRINCIPLE IS TO DRILL ALL POSSIBLE HOLES UNLESS THERE IS A GOOD REASON NOT TO.
The frame of the machine must be earthed using a separate conductor with a cross-sectional surface of
16 mm2 (AWG 5).
Requirements for the compressed air: 6 bar, 200 Nl/min * [USA -> 90 PSI @2 CFM]
*optional top film equipment machine may affect the consumption of air.
Electrification
WARNING!
.
Electric shock due to connecting the electric supply too early or incorrectly:
Risk of death or serious personal injury.
• Do not agree on connections based on the time of day.
• Check the object before connecting.
It is essential that the power supply voltage connection and COMPRESSED AIR feed are agreed upon
IMMEDIATELY when reaching the installation site. The customer or an electricity subcontractor contracted
by the customer is responsible for the power supply voltage connection. The main switch and fuses must be
kept open until the supply is connected and checked. If the electrical installations are not ready when the
12
Advices for installation and adjustment
supply is connected, the MAIN FUSES must be detached to disable their accidental connection. Automatic
fuses must be locked.
The customer’s representative is also responsible for connecting the earthing of the Octopus machine to
the earthing bus.
Most of the cable connections between machine and the electrical cabinet has been carried out with multi-
pole connectors, these must be connected to the terminals located on the bottom of the electrical cabinet.
The terminals are numbered and coded in order to minimize the error in connection.
Connections
WARNING!
.
Electric shock due to incorrect connection.
Death or serious personal injury.
• Ensuring that the object is dead with the use of a lock, for example.
• Confirming the object is dead.
Height-dependent adjustments
• The machine’s photocell mounts and their mirrors have been positioned to face the interior of the
machine for transportation. Of these photocells, parts 1, 2, are turned outwards, as shown in the
following picture.
• All photocells are adjusted according to the transportation height. For further instructions on the
adjustment of the photocells, please see section Photocells in the installation instructions.
• Install the compressed air maintenance unit as shown in the following picture.
13
Advices for installation and adjustment
1 2
14
Advices for installation and adjustment
Belt adjustment
When the machine is otherwise installed, adjust the belts according to these instructions.
• Before adjustment, drive the ring all the way up and down a few times.
• Drive the ring down so that each corner rests on bottom stoppers and all belts become slightly
loose.
• Release locking pin and screws (do not remove!) on
idle pulley assembly on each corner.
• Turn assembly in direction shown in picture as far as
belts allow.
• Tighten all belts and securing pin.
securing pin
15
5 May 2015
When the machine has been checked and is ready to be connected, connect the voltage to the control
panel and perform the following checks:
ATTENTION!
Page 16 of 25
5 May 2015
Limit switches
The limit switches have been adjusted during the test drive at the factory, but the following adjustments
and checks must be performed.
• Check and adjust the stopper distances of the limit switches appropriately for each switch type.
• Check that all limit switch signals are transmitted to the correct logic controller input.
Photocells
Adjust the beams of the appropriate photocells to hit the mirrors, and check that the signals are
transmitted to the correct logic controller inputs by obstructing the beams with your hand. You can
avoid disturbances caused by the gaps in the product by adjusting the photocells so that they are
vertically slanted.
The mirror photocells must be set to the LIGHT setting, which means that they send a signal to the logic
controller when they “see” the mirror.
Seaming unit
The end of the stretch film is seamed to the film layers below using a heat seaming unit. The correct
seaming heat depends on variables such as the thickness and pre-tension of the film. The correct
seaming heat can be discovered through experimenting.
Pneumatics
The pneumatic valves are adjusted at the factory to an operating pressure of 5.2 bar ((75 PSI). We
recommend using the same pressure on the machine. In this case, the pneumatics equipment may not
need to be adjusted. If necessary, the final adjustment of the pneumatic valves should be performed at
the customer’s premises to correspond to the final usage environment.
The adjustment is performed from the throttle valves on the cylinder. Please consider the following
issues in the adjustment:
1. The throttle valves may only be adjusted when the machine is not running.
2. Avoid rapid movements to avoid mechanical hits in the regulating elements and the seaming unit
itself, as such hits may damage the various parts.
Page 17 of 25
5 May 2015
3. However, movements that are too slow will hinder the process and cause unnecessary delays in
wrapping.
The film tension can be modified using either the maximum or minimum gain voltage parameters. The
gain must be limited so that of the tension in the program, 5 % is not too loose, nor is 99 % too tight.
Operation
The film is stretched between two rollers with different radial velocities. The radial velocity of
the driving roller is approximately 2–3 times the radial velocity of the input roller. Similarly, the
pre-tensioning level is 100 %–200 %. The power required for stretching the film is supplied by
an electric motor.
Mechanics
The rollers, connected using a pair of gears, are rotated using an AC motor. The variation in the
radial velocities of the rollers is achieved by connecting the rollers using pre-tensioning wheels.
Mechanical adjustment
The pre-tensioning setting can be adjusted by replacing the pre-tensioning gears.
For more information, please see section of the operating manual.
Generally speaking, the higher the pre-tensioning level, the more is required of the film and
equipment, and the higher the probability of faulty operation.
The intention of the control is to adjust the film tension (secondary power) according to the
customer’s film and product. The control scales the voltage from the tachometer and the film
feed values multiplied by the programme parameters into the reference values of the pre-
tensioning device.
Tension parameters
Modify the film tension parameters, initial tension, seaming tension, final tension, and the
programme-specific tension values on the display.
Page 18 of 25
5 May 2015
Film tension
The film tension can be modified using either the maximum or minimum gain voltage
parameters. The gain must be limited so that of the tension in the program, 5 % is not too
loose, nor is 99 % too tight.
When adjusting the film tension, if the quality of plastic is changed, for example, only the
minimum and maximum gain levels should be changed equally in the same direction. For
example, if less tension (more feed) is required, increase both values equally (e.g. 5 units).
The offset adjustment is needed only rarely, when wrapping extremely tightly.
The film tension parameter window on the display covers the parameters common to all
wrapping programs.
Initial tension: The tension percentage used at the beginning of wrapping. When the initial
tension is selected, the “selected film tension value” in the information window shows a value
of 0.
Seaming tension: The tension percentage used on the seaming layers. The seaming tension is
applied from the beginning of the second to last layer to the time when final tension is turned
on. When the seaming tension is selected, the “selected film tension value” in the information
window shows a value of 4.
Final tension: The tension percentage used at the end of wrapping. Usually, this value is applied
on the final quarter of the final layer. This time can be adjusted on the display using the Ring
rotation slow-down station parameter. When final tension is selected, the “selected film
tension value” in the information window shows a value of 3.
Program-specific tensions: The value of the output voltage when the build-up level has been
reached.
Maximum gain: Feed maximum value for all tensions. By changing this value, the loosest
possible film tension that can be achieved on all tension parameters can be found. The higher
the value, the lower the lowest possible tension value in the film input by the system.
Minimum gain: Feed minimum value for all tensions. By changing this value, the tightest
possible film tension that can be input by the system can be found. The lower the value, the
higher the highest possible tension value in the film input by the system.
Page 19 of 25
5 May 2015
The maximum and minimum gain parameters are used to define the range from which the
required initial, seaming, final, and wrapping tension values are sought (5–99 %). The
maximum value must be higher than the minimum value. The further the maximum and
minimum values are from each other, the more effect a change of 5 %, for example, in the
seaming tension value will have on the seaming value.
Page 20 of 25
5 May 2015
4. APPENDICES
· Manually run the film extractor to its rear limit, away from its normal position.
· Manually run the wrapping carriage to its lower limit.
· Stop the machine and slide the blade holder from under the shield so that the blade is exposed.
PLEASE NOTE THAT THE CUTTING EDGES OF THE BLADE ARE EXTREMELY SHARP! HANDLE
THE BLADE WITH CARE!
· Open the screw (1) to remove the old blade.
(Note: the screw does not need to be removed entirely)
· Install the new blade, as shown in the picture, so that it rests against the support (2). The blade has
two cutting edges, which means that you can turn the blade around to use the other one.
· Tighten the screw (1) firmly.
Page 21 of 25
5 May 2015
Hardwired signals
Octopus Signal
The emergency stop button can be set to stop the external system and vice versa. When
connecting an external system to the machine, take into account that the emergency stop
circuit has two channels. For more information on the signal connections, please see the
electrical diagrams.
Page 22 of 25
5 May 2015
Description
The communication between the stretch wrapper and the APP will be exchanged over Ethernet/IP. In
this document all the information is described to make a connection between the CSI and the stretch
wrapper.
EtherNet/IP data
The communication will be established over an Ethernet/IP connection. The picture below a screenshot
is made from the Ethernet/IP. Please use the same name.
Page 23 of 25
5 May 2015
Page 24 of 25
5 May 2015
Page 25 of 25
Construction / Operation Manual
Octopus – construction and working principle
_______________________________________________________________________________
1
Octopus – construction and working principle
_______________________________________________________________________________
S-Model
See below an image of the Octopus wrapping machine in the steel frame format:
2
Octopus – construction and working principle
_______________________________________________________________________________
B-Model
See below an image of Octopus wrapping machine in the aluminium frame format:
Only RCS-models
3
Octopus – construction and working principle
_______________________________________________________________________________
Safety devices
See the location of the machine’s safety devices in the image below. The image shows a machine with an
aluminium frame but the safety devices are the same for machines with a steel frame.
Mechanical
buffers (G)
Safety gate +
safety limit (I) Air input main
switch (F)
Safety fences (C) Access door (D)
4
Octopus – construction and working principle
_______________________________________________________________________________
A) Main switch on/off: This enables the main power of the machine to be turned off.
B) Emergency stop switch: This enables the machine to be stopped immediately in case of a
hazardous situation. The machine then has to be reset before the work cycle can continue.
C) Safety fences: These mark off the machine from the rest of the space in a safe and simple manner.
D) Access door: The access door has a Safe Lock locking system. It is closed electronically, so if the
electricity is switched off, the door can be opened.
E) Safe lock: Safe Lock 2x4 has a safety switch that locks the handle so that it cannot be opened
before the machine is in a safe state.
F) Air input main switch: This enables the machine to be switched off the compressed air intake.
G) Mechanical buffers: These stop the wrapping ring from moving downwards and hitting the
conveyor. When the machine is being maintained, the wrapping ring is propped against these
buffers.
H) Safety light curtain: This safety device stops the machine if it senses a person entering the danger-
zone through this entrance.
I) Safety gate + safety limit: These hinged gates have safety limit switches. Hinged gates prevent a
person from being trapped between the gate and a moving pallet. The safety limit detects whether
the gate is in the correct position or not.
5
Octopus – construction and working principle
_______________________________________________________________________________
Seaming unit
With the Octopus there are three alternatives for seaming: Heat Seal Pad, No Touch No Tail and Tail Tucker.
The Heat Seal Pad unit presses the resistance elements against the product pallet, attaches the film by
melting it and then cuts it. The No Touch No Tail seaming unit has two elements pressing against one
another and the film is melted and cut between them. This way the product pallet remains untouched. The
Tail Tucker threads the film’s tail end under the previous layer and the film is not melted at all.
No Touch No Tail
The No Touch No Tail seaming unit seams against a separate counterpart so the product pallet remains
untouched. The correct seaming heat depends on different variables, such as the thickness and pre-
stretching of the film. The correct seaming heat can be discovered by experimenting. (OctoFACE Operating
manual)
6
Octopus – construction and working principle
_______________________________________________________________________________
Work cycle
7
Octopus – construction and working principle
_______________________________________________________________________________
Electrical devices
In this chapter, the location of electrical devices in the basic composition is presented. The location of the
photocells that recognise the pallet is different depending on the customer’s needs.
Frame
8
Octopus – construction and working principle
_______________________________________________________________________________
Wrapping unit
9
Octopus – construction and working principle
_______________________________________________________________________________
Film distributor
1) Photocell: This photocell recognize the product pallet when it is leaving the machine.
2) Safety light cell: Before the machine can start wrapping, a product pallet has to be placed between
safety light cells 2 and 3.
3) Safety light cell: Before the machine can start wrapping, a product pallet has to be placed between
safety light cells 2 and 3.
4) Photocell: This photocell recognises a pallet that is in the wrapping station.
5) Photocell: This photocell recognises a product pallet entering the machine.
6) Sensors: These sensors recognise where the wrapping unit is located.
7) Sensor: This sensor recognises the lower position of the wrapping ring.
8) Sensor: This sensor recognises the upper position of the wrapping ring.
9) Sensor: This sensor recognises the open position of the seaming unit.
10) Sensor: This sensor recognises the closed position of the seaming unit.
11) Sensor: This sensor recognises the home position of the film distributor.
12) Photocell: This photocell recognises a product pallet entering the machine.
13) Photocell: This photocell recognises the height of the product pallet.
14) Limitswitch: The limitswitch recognises whether the film distributor is open or closed.
15) Tachometer: The tachometer measures the rotation speed of the film distributor’s motor.
10
Octopus – construction and working principle
_______________________________________________________________________________
Pneumatic appliances
In the basic composition of the machine, there is one pneumatic system maintenance unit and one valve
terminal. Optional devices increase the number of valves in the valve terminal and the modules in the
maintenance unit but they do not affect the location of the pneumatic appliances. Some of the optional
devices have their own pneumatic system maintenance units and valve terminals. These are mentioned in
the ‘Optional devices’ chapter (example: TTCU). Further details on pneumatic appliances in the annexed
pneumatics diagram.
11
Octopus – construction and working principle
_______________________________________________________________________________
Technical specifications
See the energy interface details in the chapter ‘Octopus energy interfaces’ of the installation manual.
Wrapping film
Maximum roll height: 500 mm (20”)
Maximum roll diameter: 300 mm (12”)
Core diameter: 76 mm (3”)
Maximum core height: 515 mm (20”)
Film thickness: 17–30 µm (6,7 x 10-4-1,2 x 10-3)
12
Octopus – construction and working principle
_______________________________________________________________________________
Noise emissions
Measured noise level: LAeq = 75.7 dB
Measuring point
Measuring conditions
Noise level measurements have been carried out on machines 1845S and 2335S with a top
film device and without it.
13
3. PanelView – Operation Manual
Content
1. OPERATING SWITCHES AND SIGNAL LAMPS.............................................................................................. 5
1.1 SWITCHES ....................................................................................................................................................... 5
1.1.1 MAIN SWITCH ........................................................................................................................................... 5
1.1.2 EMERGENCY STOP .................................................................................................................................. 5
1.1.3 CYCLE STOP / START ............................................................................................................................... 6
1.1.4 AUTO - MANUAL - RESET ........................................................................................................................ 6
1.1.4.1 AUTO POSITION ....................................................................................................................................................6
1.1.4.2 MANUAL POSITION ..............................................................................................................................................6
1.1.4.3 RESET POSITION ...................................................................................................................................................6
1.1.5 MANUAL DRIVE. ‘-/+’ POSITIONS.......................................................................................................... 7
1.2 SIGNAL LAMPS .............................................................................................................................................. 8
1.2.1 CONTROL VOLTAGE LAMP ..................................................................................................................... 8
1.2.2 STOP/START LAMP ................................................................................................................................... 8
1.2.3 AUTO LAMP (LAMP POST) ...................................................................................................................... 8
1.2.4 FAULT LAMP (LAMP POST) .................................................................................................................... 8
2. CONTROL PANEL .................................................................................................................................................. 9
2.1 CONTROL PANEL KEYBOARD, APPEARS WHEN NEEDED.............................................................. 10
2.1.1 NUMERIC KEYS ...................................................................................................................................... 10
2.1.2 ENTER KEY .............................................................................................................................................. 10
2.1.3 ARROW KEYS (¬®¯) .......................................................................................................................... 10
2.2 OTHER BUTTONS ........................................................................................................................................ 10
2
Operating instructions
3
Operating instructions
GENERAL
This manual is intended for use by operators of
This manual gives information on the functions, adjustments, and settings of the machine,
which are part of normal operation.
If you want to know more about OCTOPUS, or if you have problems related to wrapping
operations, please contact us we shall be glad to assist you.
4
Operating instructions
1.1 SWITCHES
See electrical diagram.
1.1.1 MAIN SWITCH
The main switch connects the supply voltage to the wrapping machine.
1.1.2 EMERGENCY STOP
This switch disconnects the control voltage from the machine. This will interrupt the current
operation.
The emergency stop switch will remain in the in position (stop). Before the machine can be
restarted, the emergency stop switch must be first pulled out. The machine can then be restarted
by pushing the START button.
5
Operating instructions
The CYCLE STOP button has a closely similar function to the EMERGENCY STOP button, if
all equipments of the machine are in home positions.
6
Operating instructions
When all subsidiary devices are in their home positions, the FAULT lamp will flash once to
indicate that the reset operation is complete.
If the machine was empty when the reset operation was started, the machine will expect to
receive a new pallet for wrapping when the machine is restarted.
NOTE! If the machine is reset whilst a pallet is being driven into position, the centralization
registers will also be reset. When centralization is interrupted by a reset operation, the
centralization must be completed manually.
If there is something to be wrapped in the machine when it is reset, the item can either be
rewrapped or driven out of the machine after the reset as follows:
REWRAPPING:
1. Reset the machine in the usual way.
2. Press PLUS-button when the fault light has gone out.
DRIVING OUT:
1. Reset the machine in the usual way.
2. Press MINUS-button when the fault light has gone out.
1.1.5 MANUAL DRIVE. ‘-/+’ POSITIONS
This button is used to drive the subsidiary device that has been selected from the keyboard,
forwards or backwards, up or down etc. depending on the device.
7
Operating instructions
The fault light will flash once when the machine reset is complete.
The fault light will be off when the disturbance has been acknowledged by pressing FAULT
RESET-button provided that the fault condition no longer exists.
8
Operating instructions
2. CONTROL PANEL
GENERAL:
The machine has a control panel which is used in feeding wrapping instructions to the machine.
For example
selection of the wrapping program
feeding data parameters to the wrapping programs
number of revolutions
seaming time
etc.
The control panel allows operating states, current values, and malfunctions to be displayed.
9
Operating instructions
10
Operating instructions
Procedure:
1. Press Login-button
2. Enter User name
3. Enter Password
4. Press enter (¿)
The User time is valid for two (2) minutes, after that a new Login is requred.
11
Operating instructions
GLOBAL MENU
12
Operating instructions
13
Operating instructions
The best way to find the centralization constant is by trial and error. Begin with the value 300
and increase it if the centralization is too little and decrease it if the centralization is too great. It
is best to use an empty pallet in order to avoid collisions.
14
Operating instructions
The value of the parameter depends on the conveyor speed and it must be found by trial and
error. Begin with small values and increase them gradually. It is best to use an empty pallet in
order to avoid collisions.
15
Operating instructions
Film tensions
The film tension can be changed using two different parameters: Slope and Offset voltage.
The slope should be limited so that the in the wrapping program given tension value 5% is
not too loose or tension value 99% is not too tight.
Offset voltage value in not needed to change very often, if very tight tension is used in
wrapping.
The following parameters are situated in Film feeding parameters screen. These parameters
are common for all wrapping programs.
Starting tension – Tension %, which is in use at a beginning of wrapping. The value of
parameter “Film tension in use” is zero in the Information screen of the panel.
Seaming tension – Tension %, which is in use during seaming layers. Seaming tension is
switched on, when second last wrapping layer starts and it is in use until end tension is
switched on. The value of parameter “Film tension in use” is four in the Information screen
of the panel.
End tension – Tension % is in use just at the end of wrapping cycle. Normally is is
switched on at the last quarter of last wrapping layer. This switch on point can be modified
with parameter “Rotation slow down position”. The value of parameter “Film tension in
use” is three in the Information screen of the panel.
Tension offset – The value of the output voltage when the awakening level has been
reached.
16
Operating instructions
Maximum gain – Maximum value for all tensions. The loosest possible film tension for all
film tension % parameters can be found by changing the value of this parameter. Bigger
value à looser film
Minimum gain – Minimum value for all tensions. The tightest possible film tension for all
film tension % parameters can be found by changing the value of this parameter. Smaller
value à tighter film.
With maximum gain and minimum gain parameters are tried to find the limits of possible
film tensions. Starting tension, ending tension, seaming tension and wrapping tension
values ( 5-99% ) are selected from this limited range. Maximum gain value must be bigger
than minimum gain value. The bigger is the difference between maximum and minimum
gain values, the bigger tension change can be seen in in seaming tension, if Seaming
tension parameter is increased or decreased 5 %.
New machines from our factory are sent with these kind of basic values:
These values must maybe be changed depending the different wrapping film type and
different pre-stretch %.
17
Operating instructions
Parameters for the gripper/seaming device are displayed in this screen. These values are
common to all wrapping programs. In this screen, the cursor is moved using the up/down arrow
keys.
New values are entered by pressing the Enter key. A value will not be approved if it does not lie
between the maximum and minimum limits.
2.4.1.1.3.1 GRIPPER UP
This define the delay after which the gripper rises after rotation has started.
18
Operating instructions
19
Operating instructions
This screen displays the common parameters which are common to all wrapping programs. In
this screen, the cursor is moved using the up/down arrow keys.
New values are entered by pressing the Enter key. A value will not be approved if it does not lie
between the maximum and minimum limits.
20
Operating instructions
21
Operating instructions
22
Operating instructions
2.4.1.2 PROGRAM
The wrapping program may be selected from user connection, externally from the system, or
from the queue. See program selection -state 2.4.1.2.1.1.
When the selection is made from the user connection wrapping is done according to the
program, this is done from the display by writing the program number in the New program
input field. When Read program is pressed the program transfers to the program above that
number.
The program values (given during program set up - display) are read when the product arrives
at the input photocell.
The correct program must be chosen before wrapping is begun, otherwise wrapping will follow
the wrapping method used previously.
23
Operating instructions
The wrapping program can be selected from keyboard, externally, or from the queue.
Use the keys - and + to select the mode. For selection of the program using the keyboard, see
section 2.3.2.2.1
In order for this function to work, it must be defined in the installation phase of the machine.
24
Operating instructions
There can be altogether a total of 10 different wrapping programs. For each program several
values have been reserved for which parameters have to be given, wrapping is performed
according to the values.
Using keys - and + the New program can be scrolled through for editing.
By pressing Program save – key (Program edit screen 3), parameters values can be saved for
the New program, i.e. the same parameters can be copied for a different program by changing
the New program number and then saving it. This is useful when creating different programs
which are similar, proceed as follows:
- define the right values for each wrapping parameter
- select the program number for the New program
- save the program
- define the required values for the next program
- select another program number for New program
- save the program
Use the ← → arrow keys to select the next or previous entry screen.
25
Operating instructions
26
Operating instructions
Model F (Hz or %)
In downward overlapping, this gives the speed (Hz or %)) for the circle ascent/descent speed to
the frequency transformer when wrapping downwards.
2.4.1.2.2.5 OVERLAP UP
Model B (0,1 s / revolution)
This define how much the ring will ascend during one revolution.
Model F (Hz or %)
In downward overlapping, this gives the speed (Hz or %) for the circle ascent/descent speed to
the frequency transformer when wrapping upwards.
27
Operating instructions
28
Operating instructions
29
Operating instructions
The ‘Manual drive’ screen is used to select the device to be used in the manual mode.
Normally the selection is 0 (no manual mode) but if necessary you can select one of the
alternatives listed in APPENDIX 1. The selection can be made by directly using the Manual
drive number and pressing Enter, or by scrolling with - and + keys to select the drive.
After the selection has been made, the device can be run in the required direction by pushing
the MANUAL +/- switch. In addition, the AUTO - MANUAL - RESET switch must be in
MANUAL position.
30
Operating instructions
EXAMPLE
The ring is brought down to the lower position for film roll change.
The ring is brought down by turning the MANUAL switch to the ‘-’ position. When the
MANUAL switch is in the ‘+’ position, the ring will rise.
31
Operating instructions
The wrapping sequence can be seen on this screen. The meaning of the codes is explained in
APPENDIX 3.
The sequences are useful in fault finding when you have to know what the machine is doing at
the moment.
32
Operating instructions
2.4.1.4.2 COUNTERS
This is a non-resetable product counter. Only the wrapped products are counted, not those
driven through without wrapping.
This is a resetable wrapped product counter. The counter can be reset by the value 0 entered
from the keyboard.
Only the wrapped products are counted, not those driven through without wrapping.
Ten last faults can be seen in the fault history. In the screen it is possible to see:
-the reason of the fault
-time (h/min) the fault has happened
33
Operating instructions
Date and time can be set in the Panel system configurations. Only authorized person is
allowd to do these changes.
34
Operating instructions
In the case of disturbance, the machine will stop and an alarm message is automatically
displayed in the screen.
The fault lamp and alarm LED will come on.
To move from the alarm message screen to another screen press the CLOSE DISPLAY- key. If
any other screen is selected when there is a disturbance, the alarm message screen can be
displayed by pressing the FAULT RESET-button repeatedly.
The meaning of the codes is given in APPENDIX 2 and a more thorough explanation in section
6.1.
2.5.1 Fault acknowledgement
When the cause of a disturbance has been found from the disturbance code, the fault can be
reset by pressing the FAULT RESET-button on the control panel. If the disturbance continues
after pressing FAULT RESET-button, the alarm message will reappear on the display and the
signal light will come on.
35
Operating instructions
36
Operating instructions
If film breaks, all devices must be resetted. Corner posts and Top cap must be taken away from
Octopus area. Wrapping sequence is started from the beginning: a new Top cap is taken from
magazine, new corner posts are moved to product and product is wrapped with film.
37
Operating instructions
38
Operating instructions
3. FAULT CLEARANCE
39
Operating instructions
40
Operating instructions
-
3.1.11 MESSAGE "PRODUCT IN THE MIDDLE" MISSING (Signal S4 or S5 missing)
"Product in the middle" signal has been switched off or "wrapping transport active" signal is on
during wrapping time (symbol system 7).
3.1.12 CENTRAL PHOTOCELL VISIBLE DURING WRAPPING TIME (Pallet disappear from
wrapping)
The central photocell has been activated during the wrapping time.
Reason:
- the photocell sees a mirror through the product
- the sensitivity of the photocell is too great (the film acts as a mirror)
- the product moves from in front of the photocell
3.1.13 PRESSURE GUARD ACTIVATED (Main air pressure low)
- too low a pressure in the network
- main air connector open
- pressure guard incorrectly adjusted
3.1.14 MOTOR OVERLOAD FAULT
Reason:
- motor overload has tripped
3.1.15 AUTOMATIC FUSE FAULT (Automatic fuse tripped)
- - automatic fuse has tripped
3.1.16 MAIN CONTACTOR OFF (Main control voltage off fault)
Reason:
- the emergency stop button has been pushed down
- the main circuit is open
- the gate is open
3.1.17 DOOR IS OPENED (Door switch open)
- Safety fence door is open
3.1.18 GRIPPER AT PALLET FAULT
- Gripper at pallet sensor is jammed or broken.
3.1.19 SEAMING DEVICE HOME POSITION FAULT
The seaming device is not in its home position and it is not correctly located for the seaming
phase.
Reason:
- the seaming device is not in the home position
- the sensor is adjusted wrongly
41
Operating instructions
-
3.1.20 ROTATION HOME POSITION FAULT (Rotation basic pos fault)
No signal is received from the home position for rotation within the time allowed.
Reason:
- the sensor is adjusted wrongly
- the sensor/wire is defective
3.1.21 HEIGHT MEASURING PHOTOCELL FAULT (Pallet top edge P.E.C fault)
The height measuring photocell inside the machine does not see the mirror when the ring is in
its upper position.
Reason:
- the direction of the photocell is not correct
- the mirror is dirty
- between the photocell and the mirror there is some obstacle
3.1.22 RING ROTATION IS NOT IN ITS HOME POSITION
From the home position limit of rotation there is no signal during infeed / outfeed.
Reason:
- the sensor is adjusted wrongly
- the ring has moved away from its home position
3.1.23 RING RAISING/LOWERING - PULSE LIMIT DISTURBANCE (Pulse counting fault)
During the raising/lowering time no signal is coming from the pulse limits.
Reason:
- Pulse proximity or cable is broken
- Adjustment too far (max. 1 mm)
- sensor/cable fault
42
Operating instructions
43
Operating instructions
4. ADJUSTMENTS
Below is a description of the pairs of idler pulleys which are standard equipment for the
machine, and the corresponding degrees of extension.
Z1 Z2 %
36 28 160
Z1 Z2
40 24 230
41 23 260
25 39 30
The second wheel is changed in the same way. Caution! Both wheels must be changed at the same time and only the
pairings indicated in the table may be used.
44
Operating instructions
45
Operating instructions
46
Operating instructions
47
Operating instructions
1. (Drive the ring manually, if needed, to the suitable position to change the film.)
2. Open the gate in the safety net so that the control voltage and pressure are switched off from
the machine (in other words, it is safe to move inside the machine safety enclosure).
3. Release the core lock and change the film roll.
4. Draw in the film according to the instructions as shown in the picture below.
5. Fasten the forward end of the film to the gripper.
6. Close the gate in the safety net (the control voltage will be switched on).
7. Press the START button and reset the machine.
8. Switch the machine into the AUTO position and begin wrapping again. The machine will
start wrapping from the beginning
48
Operating instructions
Top film:
49
Operating instructions
1b
1
2
3
1a
10.1 Frame
The frame consists of leg beams (4 pc) and base sections with the fixing components. Frame beams
1a (2 pc) can also be fixed to the upper part of the base sections 1b.
50
Operating instructions
51
Operating instructions
11.1 GENERAL
Compressed air maintenance unit
Remove the condensed water once a week through the bottom screw on the water separator.
Check the oil level every two months. Change the oil every 10000 operating
hours (after 600 000 wrapped units).
Use Esso Spartan EP 220/ISO VG 220 gear oil or similar. Oil capacity: 0.8 l
SEW FA57 gear wheel for the up/down movement of the ring
Check the oil level every two months. Change the oil every 10000 operating
hours (after 600 000 wrapped units).
Use Esso Spartan EP 220/ISO VG 220 gear oil or similar. Oil capacity: 1.9 l
Lifting belts
Check the condition of the belts every week and if necessary set the length of the belts so that all the
corners of the wrapping carriage are at the same height.
Change the belts after every 300 000 wrapped units or sooner if a large number of fibres have
broken off.
Clean every week or as necessary according to the type of film used. Wipe parts with a cloth and
solvent (ethyl acetate)
52
Operating instructions
The cutting wire for the film should be installed so that the motion of the spring eliminates any
stretching caused by the heated wire.
53
Optional device
Advises for maintenance and replacement
________________________________________________________________________________
1
Advises for maintenance and replacement
________________________________________________________________________________
General
This section describes the most common maintenance procedures to be performed. The proactive
maintenance by Haloila optimises the productivity of machines and prolongs their service life. For support
and more detailed information on maintenance actions, contact local maintenance service.
Maintenance instructions
WARNING!
.
Unintentionally starting the machine due to misunderstanding or incorrect actions.
Death or severe personal injury!
• Disconnect the energy supply of the machine before performing any
maintenance operations.
• Ensure that the safety circuits are operating before starting the operations.
• Ensure that the machine cannot be unintentionally started.
• Use signs that state that work is in progress.
The energy supply to the machine must be switched off before starting the maintenance procedures.
Assess whether you need to inform those working nearby about maintenance. Respiratory protection and
gloves are necessary for certain maintenance procedures. These have been mentioned separately in the
maintenance instructions. Protective footwear must be used in all maintenance assignments.
Standard machine
This section describes matters concerning the maintenance of the standard Octopus machine. This also
includes the maintenance instructions of various seaming units available as optional devices as each
machine always has one. The maintenance instructions of other optional devices can be found in the
Optional devices section.
Other maintenance procedures that should be carried out will be explained later in this document.
2
Advises for maintenance and replacement
________________________________________________________________________________
Cabling/sensors
· Check the cables
· Check the energy chain
· Check the sensor connection and adjust
· Clean the photocells and check their adjustment
Pneumatics
· Empty and clean the water separator
· Check the hoses and connectors
· Check the operation of valves
· Check the operation of main valve
· Check/adjust the cylinder speeds
· Check/adjust the operation of pressure control
Maintenance schedule:
3
Advises for maintenance and replacement
________________________________________________________________________________
4
Advises for maintenance and replacement
________________________________________________________________________________
2. Busbars
Check the condition of busbars once a week or when necessary. Remove accumulated dirt weekly with
compressed air. Use sandpaper and compressed air to clean the busbars once every six months or more
often if necessary. Sand the bars carefully until you can see the clean surface. Avoid sanding the bars
unnecessarily in order to prevent the bars from becoming worn. Use gloves and respiratory protection
equipment when sanding.
5
Advises for maintenance and replacement
________________________________________________________________________________
3. Seaming unit
Check the condition of the seaming unit once a week or when necessary. The machine has one of the
following seaming units: No touch no tail unit, Heat seal pad unit (option) or Tailtucker (option).
Teflon tape has been used in the seaming element of the No touch no tail unit and its counter piece. Check
the condition of the Teflon tape and use new tapes if the old ones are damaged. The seaming element
needs to be replaced, if necessary. This must be done approximately once a year, depending on the level of
use. As you replace the part it is important to check the controls of the seaming unit in order for it to work
as intended.
The cutting element of the response seaming unit must be changed if necessary. The cutting elements of
wrapping film must be installed so that the centre of the element’s frame is arched approximately 3 or 4
mm (0,1-0,15”), as can be seen in the picture below. The element can be bent appropriately by screwing
the mounting screw tightly.
Tail tucker
When the film cannot be cut properly, change the cutting knife and turn its counterpart, the rubber disc, a
little to provide a new cutting surface.
6
Advises for maintenance and replacement
________________________________________________________________________________
4. Film distributor
Below is the list of maintenance procedures concerning the film distributor:
Roll cones
The holder cones of the film roll in the film distributor must be changed when they or their bearings are
worn.
Rollers
Clean the rollers once a week or as needed, depending on the film used. Wipe the parts with a cloth
moistened with a proper solvent (such as acetic ether).
Check the surfaces of pre-stretching rollers (two pieces) to ensure they are not too worn. If the surface is
too worn, change the roller. The pre-stretching roller has to be changed once or twice a year, depending on
the level of use and the settings. When changing the pre-stretching rollers, remember to pay attention to
pre-stretching controls.
8. Lifting belts
Check and, if necessary, adjust the length of the belts so that all the corners of the ring are at the same
height.
7
Advises for maintenance and replacement
________________________________________________________________________________
Replace the belts after 300,000 wrapped pallets or if many strings have been cut from the belts.
9. Cogged belts
The belts are tightened by adjusting the sheaves. The belts must be replaced if they are visibly worn.
Support casters are urethane casters and their surface and bearings will become worn. The casters should
be replaced when the surface is too damaged or when the bearings have become too worn. You can check
the condition of the bearing by rolling it manually to see if it rolls normally.
The standard machine has three various sliding parts. The corners of the wrapping cradle have driver sliding
parts (11.1), between the rings there are sliding parts to ensure they stay separated (11.2) and the cutting
unit also has sliding parts (11.3).
It is recommended that sliding parts are lubricated with a silicon spray in order to decrease friction, if
possible. The sliding parts that are between the rings (11.2) should not be lubricated.
The driver sliding parts in the corners of the wrapping cradle (11.1) must be changed if any noticeable
horizontal movement of the cradle is observed.
Optional devices
General
· Lubricate the conductors
· Lubricate and inspect the bearings
· Inspect the amount of oil in oil-filled gears and add more if necessary
· Check the condition of the drive motors
· Check the toothed belts
Cabling/sensors
· Check the cables
8
Advises for maintenance and replacement
________________________________________________________________________________
Pneumatics
· Empty and clean the water separator
· Check the hoses and connectors
· Check the operation of valves
· Check the operation of main valve
· Check/adjust the cylinder speeds
· Check/adjust the operation of pressure control
Load stabiliser
There are two types of load stabilisers: the scissor-like load stabiliser and the gravity-operated load
stabiliser.
· Pressing plate
· Mounting the pressing plate
· Lifting belts
· Check and lubricate the scissor mechanism
and slide bearings
· Check/adjust the operation of belt loosening
sensor
· Check the belt loosening sensor’s spring
· Check the operation of the top film blowpipe
system (accessory)
9
Advises for maintenance and replacement
________________________________________________________________________________
· Pressing plate
· Mounting the pressing plate
· Sliding parts
10
Advises for maintenance and replacement
________________________________________________________________________________
Aligning studs
Cassette magazine
Check/maintain:
· Toothed rail
o Lubricate the teeth with Vaseline.
· Linear conductor
o Check and clean.
· Linear bearing
o Lubricate the bearing
· Check the magazine location and adjust
· Check the cassettes and adjust
11
Advises for maintenance and replacement
________________________________________________________________________________
2 1
1) Sliding parts
2) Cutting knife
12
Advises for maintenance and replacement
________________________________________________________________________________
Roller conveyor
· Check and adjust chain tension first time after one month of operation. After that adjust when
necessary.
Procedure: Loose nut (1) so that the tensioning plate under it (2) will move when tightening the
tensioning nut (3). Tighten the nut (1) again after the chain tension is correct.).
Note: too high tension will damage the chain!
2
1
· Lubricate the drive chain once a month. Use Rocol Chain & Drive Spray or an equivalent that forms
a dry coating.
13
Advises for maintenance and replacement
________________________________________________________________________________
· Change the oil change every 10000 hours of operation or every two years.
· Oil amounts for Sew-Eurodrives SF- and KF-gearmotors based on mounting position:
14
Advises for maintenance and replacement
________________________________________________________________________________
Pallet lift
15
Optional devices
____________________________________________________________________________
6. Optional devices
Content
Optional devices...................................................................................................................................... 4
Safety instructions............................................................................................................................... 4
Safety devices ..................................................................................................................................... 4
General information ............................................................................................................................ 4
Transportation of optional devices ...................................................................................................... 4
Installation of optional devices ........................................................................................................... 4
Adjusting optional devices .................................................................................................................. 5
Electric and pneumatic diagrams for pneumatic appliances ............................................................... 5
Load stabiliser ......................................................................................................................................... 5
Description and use of device ............................................................................................................. 5
Description of operations .................................................................................................................... 5
Diagrams for electrical appliances ...................................................................................................... 5
Installation........................................................................................................................................... 6
Adjustments ........................................................................................................................................ 6
Top sheet pulling arm ............................................................................................................................. 6
Description of device .......................................................................................................................... 6
Use of device....................................................................................................................................... 6
Description of operations .................................................................................................................... 7
Diagrams for electrical appliances .................................................................................................. 7
Top sheet reel lift .................................................................................................................................... 7
Description of device .......................................................................................................................... 7
Use of device....................................................................................................................................... 8
Description of operations .................................................................................................................... 9
Safety instructions............................................................................................................................... 9
Diagrams for electrical appliances ...................................................................................................... 9
Installation......................................................................................................................................... 10
Automatic film roll changer .................................................................................................................. 10
Description of device ........................................................................................................................ 10
Use of device..................................................................................................................................... 11
1
Optional devices
____________________________________________________________________________
2
Optional devices
____________________________________________________________________________
3
Optional devices
____________________________________________________________________________
Optional devices
Safety
instructions
CAUTION! .
Incorrect installation can damage the machine.
Material damage possible!
• Follow the instructions outlined in this chapter.
Optional devices may only be used for the purposes for which the manufacturer has intended them
and according to the operating instructions. Using the machine for other purposes may threaten
health and safety and cause damage to the machine.
Safety devices
The Octopus wrapping machine is equipped with safety fences. Most of the optional devices are
located within the area delimited by the safety fences. When they are not, this is stated in the
optional device details. Furthermore, in most cases optional device’s operation is connected to the
wrapping machine’s operation. When this is not the case, it is stated in the optional device details.
All essential safety instructions for the wrapping machine also apply to optional devices.
General information
Octopus machines are modular, meaning that many optional devices are available for them. These
optional devices include, for example, load stabiliser, top sheet pulling arm, top sheet reel lift,
automatic film reel change device(RCS) and corner post device, Logo Wrap, roping device, pallet
lifter, Air Flow kit, banderole seaming unit, 250 mm (10”) film distributor, and detector with a
beacon light to show when the film is running out.
The instructions for using optional devices are included in the operating instructions and the
instructions for their maintenance in the maintenance instructions.
4
Optional devices
____________________________________________________________________________
Load stabiliser
Description and use of device
The load stabilizer is an optional device available for Octopus machine that is used for stabilizing the
product pallet. Two load stabilizers with different operation principles are available for the Octopus.
One is a scissor-like load stabilizer and the other is gravity-operated. The gravity-operated load
stabilizer is only available for machines in the aluminum frame format in which the rotation speed is
25 rounds per minute. The machines that are equipped with a top film device always have a scissor-
like load stabilizer. They have a blowpipe system in which compressed air pushes the top film onto
the product pallet. During wrapping, the load stabilizer keeps the top film at place and stabilizes the
product pallet.
Description of operations
The scissor-like load stabilizer is moved up and down with an electric motor. The image on the left is
of a scissor-like and the one on the right of a gravity-operated load stabilizer.
As the name implies, a gravity-operated load stabilizer moves by gravity. The stabilizer goes up and
down together with the wrapping ring and stops when it touches the top of the product pallet.
5
Optional devices
____________________________________________________________________________
1 2
Installation
For machines in the aluminium frame format, the scissor-like load stabilizer has to be installed at the
location where the machine is to be installed, whereas machines in the steel frame format have it
pre-installed. In addition, the gravity-operating load stabilizer is pre-installed. Instructions on how to
install a scissor-like load stabiliser are included in the chapter ‘Installing load stabilizer’ of the
installation manual.
Adjustments
Use of device
Adding a top film makes the wrapping dust and splash-proof.
6
Optional devices
____________________________________________________________________________
Description of operations
In dustproof wrapping, the top sheet is pulled on top of the pallet before wrapping the side film. In
splash-proof wrapping, the top film is placed on top of the pallet in the end of wrapping, after which
another layer of wrapping is added to cover the skirts of the top film.
1 2 4
5 6
1) Sensor: This sensor measures how much film has been pulled.
2) Sensor: This sensor recognizes the initial position of the cutting knife.
3) Sensor: This sensor recognizes the finishing position of the cutting knife.
4) Sensor: This sensor recognizes the initial position of the film-pulling device.
5) Sensor: This sensor recognizes the finishing position of the film-pulling device.
6) Sensor: This sensor measures the location of the film-pulling device.
7
Optional devices
____________________________________________________________________________
Top sheet reel lifts equipped with a film collector are also available. The film collector is a default
feature for top sheet reel lifts for two rolls and for those lifts for one roll that are installed in Octopus
machines that have been elevated more than 1000 mm (39”). In other cases, the film collector is an
optional device. The film collector prevents the top film from falling down.
In addition, an alarm device that gives a warning before the top film runs out is available for the top
sheet reel lift as an optional device.
The image below illustrates a top sheet reel lift for one roll that is installed in an Octopus machine in
the aluminium frame format.
In machines equipped with a manipulator, a longer supporter is installed in the upper part of the top
sheet reel lift. The image below illustrates the manipulator and top sheet reel lift installed in one
machine.
Use of device
There are several purposes for the top sheet reel lift: it makes placing the top film in the machine
easier, it lifts the top film so it is not in front of the film distributors, and it speeds up pulling the top
film on a product pallet.
8
Optional devices
____________________________________________________________________________
Description of operations
The top sheet reel lift is moved up and down manually. When it is down, inserting a top film roll is
easy. Then the film roll is lifted approximately two metres (79”) off the floor so that the top film does
not get in the film distributor’s way while the top film is being inserted. As the top sheet pulling arm
pulls film onto the product pallet, the top sheet reel lift rotates the film roll, making the insertion of
the top film faster.
The top sheet reel lift for two rolls makes it possible to use top films of two different widths. One
option is to use two rolls of the same width. This way, when one roll runs out of film it can be
automatically replaced by the next roll.
Safety instructions
A regular top sheet reel lift is located within the safety railings, and the Octopus machine’s safety
instructions apply. Top sheet reel lifts equipped with a longer supporter are located outside the
safety railings. Therefore, when they are used, it is vital to be constantly aware of the location of the
moving part and to make sure no one goes under it while the machine is in use.
9
Optional devices
____________________________________________________________________________
3 1
Installation
Octopus machines in the aluminium frame format have a pre-installed top sheet reel lift. It is
attached to the machines in the steel frame format, and it has to be taken down when the machine
is being elevated. See detailed installation instructions in the chapter ‘Elevating the machine’ in the
installation manual.
10
Optional devices
____________________________________________________________________________
changer installed in the front part of an Octopus machine in the steel frame format. In the image on
the right the changer is installed in the right-hand corner.
Use of device
The purpose of the film roll changer is to make wrapping product pallets more automatic. This
enables longer operation without downtime.
Description of operations
The system replaces an empty or, if the film is broken, unfinished roll with a new one. The wrapping
film is changed automatically with no manual control required.
Octopus machines equipped with a film roll changer have a special film distributor. The left image
below is a manipulator cassette. The image on the right is a film distributor. Below these images, the
next image shows these two together.
11
Optional devices
____________________________________________________________________________
Work cycle
The automatic film roll changer has two cassette cases. One is empty and the other has a cassette to
which the film roll is set manually. One of the machine’s cassettes is attached to the film distributor.
The roll is changed when the roll in use runs out of film. The changer moves towards the machine,
takes the empty cassette out and places it in the empty case. Then the changer places a new
cassette with a full film roll to the machine, after which it returns to its initial position.
12
Optional devices
____________________________________________________________________________
1
5
2
3 6
2
7
10 11
13
Optional devices
____________________________________________________________________________
1) Valve terminal
2) Sensor: This sensor recognizes a changer turning.
3) Sensor: This sensor recognizes the correct position of the changer.
4) Sensor: This sensor recognizes a cassette that is set.
5) Sensors: These sensors recognize the ends of lift cylinders.
6) Sensors: These sensors recognize the ends of lift cylinders.
7) Sensor: This sensor recognizes the home position of the changer.
8) Sensor: This sensor recognizes the end position of the changer.
9) Tachometer: Tachometer monitors film feeding.
10) Sensor: This sensor recognizes a cassette attached to the film distributor.
11) Sensor: This sensor recognizes a cassette attached to the film distributor.
The wrapping ring has three limits for detecting the location of the film distributor’s moving part. If
the device has a diagonal manipulator, there are four inductive limits. A sensor monitors the position
of the ring. For Twin machines, five inductive limits are required. The additional limit monitors the
film distributor’s relative position.
14
Optional devices
____________________________________________________________________________
Cassette magazine
Description of device
The cassette magazine is an optional cassette storage solution available for the automatic film roll
changer. The magazine moves with the automatic film roll changer so that when a new cassette is
needed, the roll changer can take one from the magazine and place the empty cassette in the
magazine. The magazine is available for two or six cassettes. The image below illustrates a magazine
for two cassettes.
Use of device
The purpose of the device is to extend the continuous operation time of the Octopus wrapping
machine.
Description of operations
The automatic film roll changer has two cases for cassettes. Initially, one case is empty and the other
holds a full cassette. Once the machine runs out of wrapping film, the film roll changer removes the
empty cassette from the machine and places it in the empty case. Then the film roll changer places
the new roll into the machine, after which it takes the empty cassette to the cassette magazine. The
magazine then moves to the position where the automatic film roll changer can take a new cassette.
The image below illustrates an installed cassette magazine that holds one cassette. One cassette is in
the automatic film roll changer and another is in the machine’s film distributor.
15
Optional devices
____________________________________________________________________________
1 2
3
1) Sensor: This sensor recognizes a cassette that is in the exchange location.
2) Photocell: The photocell recognizes whether the cassette is empty or if it has a film roll in it.
3) Sensors (4): These sensors slow down the cassette magazine’s movement and stop it.
Installation
Roping device
Description of device
The roping device is an optional device available for the film
distributor. It is used to cockle the lower edge of the film in
order to make the wrapping stronger.
16
Optional devices
____________________________________________________________________________
the conveyor surface is approximately 120 mm (4,7”). If the edge has to be closer to the pallet, a
pallet lifter is required.
Use of device
Roping makes the wrapping cling tighter to the pallet and the film’s lower edge becomes closer to
the top of the pallet. Thus, damage to film caused by forklift spikes is less likely to occur.
Description of operations
When the lower wrapping layers are done, the solenoid lifts up the roping arm. The roping arm then
lifts the lower edge of the film. The roping is done in the direction of the film, before the final
creasing roll (not illustrated in the image). The solenoid requires 24 V DC voltage for which Octopus
needs two additional busbars (version 8K).
Pallet lifter
Description of device
The pallet lifter is located inside the wrapping machine and under the conveyor. It is used for lifting
the pallet higher in relation to the conveyor surface. This moves the wrapping film closer to the
lower edge of the pallet. The lifting height is adjustable, the maximum being 130 mm (5”).
Use of device
The pallet lifter is used when the pallet needs wrapping that starts from as low a level as possible. It
is also used together with the roping device when the cockled edge has to be closer than 120 mm
(4,7”) to the lower edge of the pallet.
Safety instructions
When the lifter is installed or transported, it is important to ensure that the load has been securely
fastened and to handle the lifter with caution to prevent the load from jolting.
Description of operations
Once the product pallet has entered the wrapping machine, the pallet lifter lifts the pallet above the
conveyor. Then the wrapping commences, and once it is finished the lifter goes back down under
the conveyor.
Installation
The pallet lifter is screwed to the floor under the conveyor. Its installation precedes the conveyor’s
installation.
17
Optional devices
____________________________________________________________________________
Adjustments
The pallet lifter’s legs enable its height to be adjusted. The upper position of the pallet lifter can be
adjusted by changing the sensor location. The sensor that recognizes the lower position has to be
adjusted so that it can recognise when the lifter is in the lower position.
Electrical devices
1 2
1) Sensor: This sensor recognizes the lower position of the pallet lifter.
2) Sensor: This sensor recognizes the upper position of the pallet lifter.
Use of device
The device is used to insert fixed corner supports to the product pallet’s corners. Corner supports
are needed when the product pallet is too weak for wrapping or the corners are likely to get
flattened.
18
Optional devices
____________________________________________________________________________
Operation
The grabbing and transporting unit takes one corner support at a time from the storage, holding it
by the lower edge. Each grabbing and transporting unit utilises photocells to detect pallet corners
and to insert the corner supports accordingly. Octopus wrapping machine starts wrapping from the
upper part of the product pallet, which attaches the corner supports firmly to the pallet. Then the
wrapping is stopped for a moment so that the grabbing and transporting unit can leave the machine.
After that, wrapping continues normally.
1 2
3 4 5 6 7 8
19
Optional devices
____________________________________________________________________________
9 10 11 12
Installation
20
Optional devices
____________________________________________________________________________
Adjustments
Two top cap unit models are available: a separate and an integrated model. The separate top cap
unit is a separate device whereas the integrated model is installed in the Octopus machine. The
image to the left below illustrates the separate model and the image on the right the integrated
model.
Use of device
The top cap unit is used for placing cardboard on top of product pallets to better protect the
products on the pallet.
Description of operations
The top cap unit’s carriage moves between the cardboard storage and the product pallet. Usually a
special table on which the top pieces of cardboard are stacked functions as storage. Depending on
the situation, there can be one or two storage tables. Once the carriage is above the cardboard
storage, a scissor-like suction grab that moves vertically is lowered on top of the cardboard stack and
it grabs the topmost cardboard. Then the grab is elevated again and the carriage moves until it is
above the product pallet. There the grab is lowered over the product pallet and it places the
cardboard on top of it. Then the grab is elevated and it returns to the cardboard storage. Once the
21
Optional devices
____________________________________________________________________________
cardboard has been placed, the pallet can be forwarded on the conveyor or, in case of integrated
top cap units, wrapping can be started.
1 2 3
4 5
1) Pulse sensors: Pulse sensors detect the location of the carriage, which enables two different
carriage driving speeds.
2) Sensor: Positioning of scissors (on the pallet)
3) Sensor: This sensor recognizes the location of the load stabiliser (vertical movement)
22
Optional devices
____________________________________________________________________________
4) Sensor: This sensor detects the location of the carriage (horizontal movement).
5) Sensor: This sensor detects the location of the carriage (horizontal movement).
6) Sensor: This sensor detects the location of the carriage (horizontal movement).
7) Maintenance unit of the pneumatic system: MSB6 series
Installation
See below an image of the installed top cap units. The image on the left illustrates a separate top
cap unit and the one on the right an integrated top cap unit. In addition, the table functioning as top
cardboard storage can be seen in the image. The top cap unit retrieves a piece of cardboard from
the table. When required, two tables can be located one next to the other.
Adjustments
Table
Description of device
A special table is available for the top cap unit. It is used for storing top cardboard.
Use of device
The special table functions as storage for top cardboards.
23
Optional devices
____________________________________________________________________________
Installation
The table is installed under the top cap unit so that the positioner’s grab can reach the cardboard.
The table is screwed to the floor.
Adjustments
The height of the table’s legs is adjustable, which enables a firm installation.
Logo Wrap
Description of device
The Logo Wrap is an optional device available for the wrapping ring. A printed film roll is placed in
the Logo Wrap, and during normal wrapping the printed film is then placed on the product pallet.
Use of device
The Logo Wrap enables information or company logos to appear on the sides of product pallets.
Description of operations
During normal wrapping process, printed film is wrapped on the pallet under the standard film.
24
Electrical documents
Component list: 460118-290--AB_MDC Electrical component list Page 1
CP 460118-290--62000434 Plinth 1
TS 8602.600
CP 460118-290--62003057 Plinth 1
TS 8602.040
1489-M1C020
1489-AMRA3
7000-40001-6330500
1 460118-201--64000312 Motor 1
FA57/GDRE90L4BE2/M..
FA57/G DRE90L4BE2/MM15/EI71
P =1,5
i = 68,22
n1/n2 = 280-1400/4,1-21 r/min
R = 1:5
IM =M6
kk = 270/2 (3 cable entry)
TK = 0
d = 40 mm
U = 3*380-500V 50Hz BE2 380-480 V 20Nm
I = 3,5 A
NORM = Europe (CE) /USA (UR) /Canada (CSA)
incl. rubber buffers
incl. brake rectifier BEM1
4-pole M12 connector AVSE
2 460118-201--64000303 Motor 1
RF17DRE80M4/MM07
RF17 DRE80M4/MM07
P = 0,15/0,75 kW
i = 4,51
n1/n2 = 280-1400/62-310 r/min
R = 1:5
IM = M2
kk = 90
TK = 0
d = 20*40 mm
a1 = 160 mm
U = 3*380-500V 50-60Hz
I = 2,5 A (50Hz)
IP = 54
NORM = Europe (CE) /USA (UR) /Canada (CSA)
incl. external brake resistor BW 200-003
3 460118-201--64000346 Motor 1
GST04-1E VCR 071C42
MATNR:15783977
GST04-1E VCR 071C42
MDEMAXX071-42C0W
E84DVBM5514SG9J2P1
Asento:D002
P=0,55 kW
U=400/500V 50/0Hz
i=2,24
n2=627,2
IP55
Motor list: 460118-201--B0000089 List of motors Page 2
d1=16x32
USA (UL); CHINA (CCC); CANADA (CSA)
ETHERNET IP M12 ASENTO:3
STO + 5IN + 1OUT
INTERNAL BRAKE RESISTOR 15W/220R
Pneumatics
Component list: 460118-201--63002035 Main valve Page 1
Component list: 460118-201--63001823 Gripper open/close Page 1
460118-201--51019629 Elbow 2
G-1/8-A/I
Component list: 460118-201--63001926 Pneumatics Page 1
63001926 V1
3 1 5 14
VMPA2-M1H-M-PI
14
2 4
63001926 V1-4
QSY-6
63001926 V1-4 63001926 V1-4
QSL-1/8-6 QSL-1/8-6
SNCS-32 SNCS-32
AEN-32-25-A-P-A AEN-32-25-A-P-A
SGS-M10x1,25
SGS-M10x1,25
63001926 C1 63001926 C2
Overview selected features Valve terminal MPA-L
34P-MS6-BCN-U4FZF-5M+H
#569926
Basic configuration
Feature Value
Valve Terminal, pneumatic part 34P MPA-L Modular sub-base valves
Electrical connection MS6 Multi-pin, Sub-D, 25-pin, 24 addresses, IP6x
Pressure supply connection Push-in fitting 10 mm
Exhaust port Silencer
Right-hand end plate without supply ports 1, 3/5
Pilot air Internal
Port 82/84 on right end plate As selected
Standard connection, 10 mm valve size Push-in fitting 6 mm
Standard connection, 14 mm valve size BC Push-in fitting 6 mm
Standard connection, 20 mm valve size Push-in fitting 10 mm
Connection direction Straight
Vertical pressure shut-off plates, global Without
Manual override N Push-in
Clamp strap at working ports Assembly direction from top
Documentation Without
Module 1
Feature Value
Type of module block U Compressed air supply port 1. Ports 3/5 combined
Module 2
Feature Value
Type of module block F Manifold block, 14 mm, 1 addresses
Module 3
Feature Value
Type of module block F Manifold block, 14 mm, 1 addresses
Module 4
Feature Value
Type of module block F Manifold block, 14 mm, 1 addresses
Module 5
Feature Value
Type of module block F Manifold block, 14 mm, 1 addresses
Combination manifold block Z 4-off
Module 6
Feature Value
Type of module block F Manifold block, 14 mm, 1 addresses
Position function 1
Feature Value
Position function M 5/2-way valve, single solenoid
Position function 2
Feature Value
Position function M 5/2-way valve, single solenoid
11.04.2013 - Subject to change - Festo AG & Co. KG 1/2
Position function 3
Feature Value
Position function M 5/2-way valve, single solenoid
Position function 4
Feature Value
Position function M 5/2-way valve, single solenoid
Position function 5
Feature Value
Position function M 5/2-way valve, single solenoid
Accessories Pneumatic
Feature Value
Mounting accessories H H-rail mounting
Connecting cable Without
Electrical multi-pin plug cover Without
Feature Value
Total of bit-oriented digital inputs 0
Total of word-oriented digital inputs 0
Total of configured digital inputs 0
Total of bit-oriented digital outputs 0
Total of word-oriented digital outputs 0
Total of configured digital outputs 0
Total parameters 0
1 460118-201--0223880001 Frame 1
2 460118-201--0223890001 Bolt 1
3 460118-201--51017463 Bearing 1
PCM 252820 M
5 460118-201--00000004 Cylinder 1
Ks. PI-diagrams
6 460118-201--00000007 Accessory 1
Kts PI-kaavio
7 460118-201--00000007 Accessory 1
Kts PI-kaavio
8 460118-201--51010015 Washer 1
DIN 125-A M10
13 460118-201--51010782 Draw-spring 1
SF-DF 1.5x15x70
14 460118-201--02239100 Pin 1
10
6
9
8
7
15
12
4
11
3
1
2
13
Desing
14
VJu
Drawn
VJu
Model
02238700 / Default
Description
Locking device
Scale
1:2
Repl
Sheet
Draw n:o
1/1
02238700
Replaced
Date
08.09.2005
Component list: 460118-201--02924100 Frame Page 1
3 460118-201--02899400 Leg 4
K18740EA
6 460118-201--0289690001 Fastener 2
10 460118-201--51010015 Washer 36
DIN 125-A M10
13 460118-201--0223920001 Rack 4
%
'HVLQJ
<6X
'UDZQ
<6X
0RGHO
'HVFULSWLRQ
)UDPH
'(7$,/%
6&$/(
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
$
Component list: 460118-201--02931200 Gripper/Seaming carriage Page 1
1 460118-201--1860340001 Fastener 1
2 460118-201--1860440001 Fastener 3
4 460118-201--51010015 Washer 10
DIN 125-A M10
7 460118-201--51010020 Washer 15
DIN 125-A M8
11 460118-201--51017029 Bearing 4
6201 ZZ C3
27 460118-201--51010629 Washer 8
DIN 25201 M8
'HVLQJ
<6X
'UDZQ
<6X
0RGHO
'HIDXOW
'HVFULSWLRQ
*ULSSHU6HDPLQJFDUULDJH
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
2\0+DORLOD$E
$
'HVLQJ
<6X
'UDZQ
<6X
0RGHO
'HIDXOW
'HVFULSWLRQ
$
*ULSSHU6HDPLQJFDUULDJH
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
Component list: 460118-201--02524000 Film distributor Page 1
1 460118-201--0290091003 Frame 1
3 460118-201--51017012 Bearing 1
UFL 004
7 460118-201--51017009 Bearing 1
6204 ZZ
23 460118-201--0098620001 Washer 2
Component list: 460118-201--02524000 Film distributor Page 2
25x4
24 460118-201--0170550001 Shaft 1
26 460118-201--51010110 Washer 2
DIN 125-A M5
27 460118-201--51010017 Washer 7
DIN 125-A M6
28 460118-201--51010020 Washer 7
DIN 125-A M8
44 460118-201--51010040 Washer 1
DIN 125-A M20
46 460118-201--51010167 Washer 1
DIN 9021 M5
49 460118-201--02444000 Washer 1
460118-201--02522800 Label 1
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
,7:+DORLOD
5
'HVLQJ
5
$Q$
'UDZQ
9-X
0RGHO
2FWRSXV&&
'HVFULSWLRQ
)LOP'LVWULEXWRU
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
,7:+DORLOD
'HVLQJ
$Q$
'UDZQ
9-X
0RGHO
6LYX
'HVFULSWLRQ
)LOP'LVWULEXWRU
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
,7:+DORLOD
'HVLQJ
$Q$
'UDZQ
9-X
0RGHO
6LYX
'HVFULSWLRQ
)LOP'LVWULEXWRU
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
,7:+DORLOD
'HVLQJ
$Q$
'UDZQ
9-X
0RGHO
6LYX
'HVFULSWLRQ
)LOP'LVWULEXWRU
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
Component list: 460118-201--02758100 Gripper / Seamer Page 1
3 460118-201--51017003 Bearing 2
UP 004
9 460118-201--00548600 Wedge 1
11 460118-201--1060340001 Plate 2
12 460118-201--61001441 Bearing 1
GFM 1012-06
14 460118-201--51017004 Bearing 2
6004 ZZ SKF
16 460118-201--106154 Tube 1
13x33
17 460118-201--51010015 Washer 1
DIN 125-A M10
21 460118-201--0120100001 Bar 1
22 460118-201--183014 Isolator 2
32 460118-201--0252150001 Plate 2
34 460118-201--51010017 Washer 6
DIN 125-A M6
35 460118-201--51010020 Washer 13
DIN 125-A M8
49 460118-201--51010061 Washer 1
DIN 9021 M6
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
,7:+DORLOD
*ULSSHU6HDPLQJXQLW
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
,7:+DORLOD
'HVLQJ
<6X
'UDZQ
75L
0RGHO
'HIDXOW
'HVFULSWLRQ
*ULSSHU6HDPLQJXQLW
7DUUDLQVDXPDLQ
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
Component list: 460118-201--02933100 Safety photocell set Page 1
6 460118-201--51010015 Washer 16
DIN 125-A M10
8 460118-201--00000012 Reflector 2
9 460118-201--51010319 Washer 4
DIN 125-A M4
14 460118-201--00000016 Photocell 2
15 460118-201--51010110 Washer 4
DIN 125-A M5
$
'HVLQJ
<6X
%
'UDZQ
<6X
0RGHO
'HIDXOW
'HVFULSWLRQ
6DIHW\SKRWRFHOOVHW
'(7$,/$
6&$/(
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
Component list: 460118-201--02924600 Wrapping unit Page 1
9 460118-201--00120900 Shaft 8
25x30
17 460118-201--02052700 Pulley 2
18 460118-201--02923900 Shaft 1
20 460118-201--028962COL2 Fastener 1
21 460118-201--028964COL2 Fastener 1
22 460118-201--029237COL2 Fastener 1
23 460118-201--029238COL2 Fastener 1
26 460118-201--0290200001 Pin 2
29 460118-201--00582200 Washer 3
36 460118-201--0190610001 Pulley 4
37 460118-201--51010020 Washer 9
DIN 125-A M8
41 460118-201--51017002 Bearing 2
UCF 207
47 460118-201--51010017 Washer 19
DIN 125-A M6
49 460118-201--0206710001 Limiter 4
58 460118-201--51010319 Washer 34
DIN 125-A M4
63 460118-201--61003327 Washer 6
DIN 7349 M10
64 460118-201--0292230001 Plate 1
65 460118-201--51010394 Washer 1
DIN 9021 M12
73 460118-201--51017007 Bearing 13
6005 ZZ
78 460118-201--51010022 Washer 9
DIN 125-A M12
81 460118-201--61001464 Washer 2
BN 732 7x35x2.5
87 460118-201--51010167 Washer 2
DIN 9021 M5
90 460118-201--51010170 Washer 1
DIN 9021 M8
92 460118-201--61002216 Bearing 2
SBT-F 18/20/26x17
98 460118-201--00000016 Photocell 1
99 460118-201--51010110 Washer 2
DIN 125-A M5
'HVLQJ
<6X
'UDZQ
<6X
0RGHO
'HIDXOW
'HVFULSWLRQ
:UDSSLQJXQLW
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
%
'(7$,/%
6&$/(
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
2\0+DORLOD$E
$
6FDOH
'HVLQJ 'UDZQ 0RGHO 'DWH
'(7$,/$ <6X <6X 'HIDXOW
6&$/( 'HVFULSWLRQ 6KHHW 5HYLVLRQ
:UDSSLQJXQLW 'UDZQR
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
2\0+DORLOD$E
'HVLQJ
<6X
'UDZQ
<6X
0RGHO
'HIDXOW
'HVFULSWLRQ
:UDSSLQJXQLW
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
&
'
'(7$,/'
6&$/(
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
2\0+DORLOD$E
(
'(7$,/(
6&$/(
'(7$,/& 6FDOH
'HVLQJ 'UDZQ 0RGHO 'DWH
6&$/(
<6X <6X 'HIDXOW
'HVFULSWLRQ 6KHHW 5HYLVLRQ
:UDSSLQJXQLW 'UDZQR
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
2\0+DORLOD$E
'HVLQJ
<6X
'UDZQ
<6X
0RGHO
'HIDXOW
'HVFULSWLRQ
:UDSSLQJXQLW
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
7KLVGRFXPHQWPXVWQRWEHFRSLHG
ZLWKRXWRXUZULWWHQSUHPLVVLRQDQG
WKHFRQWHQWVWKHUHRIPXVWQRWEH
LPSHUWHGWRDWKLUGSDUW\QRUEH
XVHGIRUDQ\XQDXWKRUL]HGSXUSRVH
FRQWUDYHQWLRQZLOOEHSURVHFXWHG
2\0+DORLOD$E
'HVLQJ
<6X
'UDZQ
<6X
0RGHO
'HIDXOW
'HVFULSWLRQ
:UDSSLQJXQLW
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
Component list: 460118-201--02924700 Octopus MD Page 1
1 460118-201--02924100 Frame 1
8 460118-201--51010017 Washer 6
DIN 125-A M6
10 460118-201--51010015 Washer 20
DIN 125-A M10
'(7$,/$
6&$/(
'HVLQJ
<6X
'UDZQ
<6X
%
0RGHO
'HIDXOW
'HVFULSWLRQ
2FWRSXV0'
6FDOH
6KHHW
'UDZQR
'DWH
'(7$,/%
5HYLVLRQ
6&$/(
Component list: 460118-201--02995000 Pneumatic diagram Page 1
460118-201--63001926 Pneumatics 1
Valve 4
A a5
105
SECTION A-A
±2 SCALE 1 : 2
00
23
25
02900600
Component list: 460118-201--02033500 Folding roller Page 1
7 460118-201--61001441 Bearing 4
GFM 1012-06
12 460118-201--51010110 Washer 2
DIN 125-A M5
15
11
10
3
6
5
8
9
15
1
2
7
SCALE 1 : 1
DETAIL A
13
12
14
Desing
AnA
A
Drawn
JKa
02033500 / Default
Model
SUPPORT OF FOLDING ROLLER
Description
1/1
Scale
1:5
Scale
Sheet
Draw n:o
1:5
1/1
02033500
Date
Revision
A
Component list: 460118-201--02033100 Opening stretch roller Page 1
5 460118-201--51017012 Bearing 1
UFL 004
6 460118-201--0203620009 Shaft 2
8 460118-201--61001440 Bearing 2
GFM 182022-06
9 460118-201--0203300009 Shaft 2
10 460118-201--51010020 Washer 2
DIN 125-A M8
'HVLQJ
$Q$
'UDZQ
-.$
0RGHO
'HIDXOW
'HVFULSWLRQ
2SHQLQJVWUHWFKUROOHU
$YDXWXYDNLULVW\VWHOD
6FDOH
6KHHW
'UDZQR
'DWH
5HYLVLRQ
&
Component list: 460118-201--02032500 Pendulum assembly Page 1
1 460118-201--0225220001 Frame 1
2 460118-201--51017179 Bearing 2
61800 ZZ
5 460118-201--0203670001 Bushing 1
7 460118-201--0203580009 Shaft 1
9 460118-201--0203710009 Shaft 1
10 460118-201--61001437 Bearing 1
KSTM-10
13 460118-201--02035700 Bushing 1
20 460118-201--51010167 Washer 1
DIN 9021 M5
22 460118-201--51010017 Washer 1
DIN 125-A M6
Tätä asiakirjaa ei saa jäljentää,
eikä sen sisältöä saa paljastaa kol-
mannelle osapuolelle, eikä saa käyt-
tää muuhun tarkoitukseen ilman mei-
dän kirjallista suostumustamme. Rik-
komuksesta joutuu edesvastuuseen.
Oy M. Haloila Ab
Desing
JKa
Drawn
JKa
Model
561
23
9,
4
02032500 / Default
Description
210,6
589
PENDULUMS ASSEMBLY
Scale
Sheet
Draw. n:o
1/2
1:2.5
Date
Revision
02032500
B
19.05.2006
Tätä asiakirjaa ei saa jäljentää,
eikä sen sisältöä saa paljastaa kol-
mannelle osapuolelle, eikä saa käyt-
tää muuhun tarkoitukseen ilman mei-
dän kirjallista suostumustamme. Rik-
komuksesta joutuu edesvastuuseen.
Oy M. Haloila Ab
Desing
JKa
13
Drawn
JKa
12
Model
11
4
5
10
16
16
02032500 / Explode
9
Description
8
PENDULUMS ASSEMBLY
Scale
Sheet
17
Draw. n:o
2/2
1:10
18
3
7
2
19
3
15
20
Date
14
Revision
02032500
B
19.05.2006
Component list: 460118-201--02898500 Motor bracket Page 1
1 460118-201--0289840001 Frame 1
4 460118-201--51010037 Washer 16
DIN 125-A M16
1
YSu
4
4
5
5
Desing
Drawn
YSu
Model
02898500 / Default
Description
Motor mounting plate
Scale
Sheet
Draw n:o
1:2.5
1/1
02898500
Date
Revision
3.11.2014
Others