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TRUCK MAINTENANCE

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INDEX
INTRODUCTION 4
MANUFACTURER'S INFORMATION SYSTEMS 5
4000 - Range and documentary system Renault Truck 6
4001 - Range and documentary system Renault Trucks _ short course 7
4002 - Using Windows and the workshop information tools 8
4003 - Running Windows and using the workshop information tools 9
TRUCK TECHNOLOGY 10
4010 - Light vehicle technology EURO 3 11
4011 - Technology of Master and Mascott EURO 4 (Phase III) 12
4012 - Maxity : Technology 13
4020 - Medium range technology Euro 4 14
4030 - Road range technology Euro 4 15
4050 - Specific technology for refuse collection vehicules (BOM) 16
4080 - Construction range technology Euro 4 17
4091 - Construction range technology Euro 3 (range excluding DXi) 18
METHODS AND TOOLS 19
4100 - 24/24 breakdown repair diagnostic 20
4111 - Using a Windows computer work station 21
4130 - Service station diagnostic 22
4140 - Diagnostic : methods and tools 23
4141 - Diag NG3 tool 24
4142 - Renault Trucks after sales documentation 25
4145 - Using the diagnostic DXi tool 26
4146 - Logical Diagnostic Reasoning (LDR) 27
ENGINES 28
4210 - Light vehicle power units Euro 3 and Euro 4 29
4220 - Medium range power units Euro4 (DXi 5 and 7l) 30
4230 - Heavy range power units Euro 3 and 4 (DXi 11, 12 and 13l) 31
4294 - Heavy range power units Euro 3 (except DXi) 32
4299 - Injection diagnostic 33
GEARBOXES, REAR AXLES 34
4310 - Gearboxes and drive axles on Euro 3 and Euro 4 light commercial vehicles 35

4318 - Automatic gearboxes of the range Euro 3 and Euro 4 vehicles 36


4320 - Midlum range gearboxes Euro 3 and Euro 4 37
4330 - Heavy range gearboxes Euro 3 and 4 38
4332 - Robotised gearbox ZF ASTRONIC (Optidriver 1) 39
4334 - Robotised gearboxes Euro 3 and 4 40
BRAKING 41
4511 - Air braking on the light range Euro3 42
4540 - Air braking on Euro 3 road range (excluding DXi) 43
4580 - Braking diagnostic on a brake tester 44
HEATING 45
4611 - Air conditioning 46
4612 - Independent Heating Systems 47
ELECTRICITY AND ELECTRONIC ASSISTANCE 48
4703 - Introduction to truck electronics 49
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4730 - Electropneumatic braking systems on the heavy range 50
4740 - Electropneumatic suspension systems on commercial and light range vehicles 51

4775B - Electronic systems on Euro 3 light commercial vehicles 52


4776 - Electronic systems on Euro 4 light commercial vehicles 53
4777 - Electronic systems on commercial vehicles Euro 3 54
4777C - Electronic systems on Euro 4 heavy commercial vehicles 55
4779 - Advanced electronic diagnostics Parameterization and programming 56

4780 - Processing Fault Codes 57


4792 - Installation and adaptation for bodywork Euro4 heavy range 58
SPEED LIMITERS 59
4750 - Speed limiter approval 60
4752 - Online training, renewal of speed limiter approval 61
REFRESHER COURSES/NEW PRODUCTS 62
4930 - Refresher course for workshop manager 63
4940 - Refresher course for SDR® 64
4950 - Refresher course for breakdown specialists 65
4960 - Refresher course for mechanicians 66
EXPERT CYCLES 67
4989 - SDR® pre-selection 68
4990 - SDR® cycle 69
4991 - Light Vehicle Expert Technician 70
4092 - Curriculum SDR RTI Module 1 71
4093 - Curriculum SDR RTI Module 2 72
4094 - Cuurriculum SDR RTI Module 3 73
BODYBUILDERS 74
4792 - Installation and adaptation for bodywork Euro4 heavy range 75
PERIPHERALS 76
4801 - Checking elevating tailgates 77
4802 - Checking auxiliary cranes 78
4803 - Checks on trailers 79
4804 - Trailer EBS diagnostic (HALDEX) 80
4805 - FAST&PRO Space Specialist (Certification) 81
4807 - Inspecting vehicle fire extinguishers 82
4400 - Vehicle ground linkage (mechanical) 83
4808A - OPTITRACK in E-LEARNING 84

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INTRODUCTION

Particular attention is paid to the new vehicle features for 2009 and the
optimal use of the diagnostic tool.

For specific needs not covered by this offer, please do not hesitate to
contact us :

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MANUFACTURER'S INFORMATION SYSTEMS

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Range and documentary system
Renault Truck

REFERENCE

4000 Course level : basic


OBJECTIVES
Know all about the Renault Trucks range of products and services
Master the use of the manufacturer's tools
Optimize your searches for technical data

WHO IS IT FOR ?
Essential for new recruits
Recommended for everybody, in order to improve workshop productivity

PROGRAM

Product range Renault Trucks Links


Services range
Industrial organization Consult
Commercial network Optidoc
Fichier Parc
Net Diag
Specifications sheets, Repair manuals...Technical W-Data
Notes DIAG tool NG³
Reports, "Pilot" Customers, New
vehicle launch operations. «Techline»
Techline
Warranty
Vehicle tyres Berliet Foundation
Electrics and Multiplexing on vehicles Production sites
Air conditioning on vehicles
Pollution control standards

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/04/2006 - mise à jour : 10/03/2008
Range and documentary system
Renault Trucks _ short course

REFERENCE

4001
OBJECTIVES
Know all about the Renault Trucks range of products and services
Master the use of the manufacturer's tools
Optimize your searches for technical data

WHO IS IT FOR ?
Essential for new recruits
Recommended for everybody, in order to improve workshop productivity

PROGRAM

Product range
Services range
Industrial organization
Commercial network

Specifications sheets, Repair manuals...

Technical Notes
Reports, "Pilot" Customers, New
vehicle launch operations.

«Techline»

Dealernet

Consult
Optidoc
Park file
Net Diag
W-Data
Diag Ng3 case

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Price : Participants : 10
Duration : 2 days Location : Saint-Priest
création : 08/04/2006 - mise à jour : 01/25/2008
Using Windows and the workshop
information tools

REFERENCE

4002 Course level : basic


OBJECTIVES
To use a Windows computer work station in the workshop
To become familiar with the basic applications enabling immediate autonomy in the workshop and
stores
To use the information applications specific to the workshop

WHO IS IT FOR ?
Recommended for new recruits
Recommended for everybody, in order to improve workshop productivity

PROGRAM

Exploring and organizing a computer work station Park traceability


Using the keyboard and mouse Accessing documentation online
Updating diagnostic software via the
manufacturer's network
Windows operating system Changing a vehicle's technical file via the
Application software manufacturer's network
Application on Renault Trucks Links

Desktop
WIndows
Taskbar
Start menu

Create a file
Move, rename, delete a file
Open, save and find a file

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Price : Participants : 12
Duration : 4 days Location : Saint-Priest or local
création : 08/04/2006 - mise à jour : 12/19/2007
Running Windows and using the
workshop information tools

REFERENCE
MANDATORY
PRE REQUISITE
4003 Course level : improvement Informations tools (see course
sheet 4002)

OBJECTIVES

To use the intranet applications available in the workshop


To use the different measuring instruments available in the workshop

WHO IS IT FOR ?

Recommended for all workshop personnel who wish to become familiar with the applications and operation of
the manufacturer's information software
Essential for mastery of the workshop's technical information and organization, in order to improve
productivity
PROGRAM

Renault Trucks Links messaging Review on engine trimming


Extracting the conditions for processing a
complaint
Using a performance reading

Data extraction exercises


Display, analysis and use of extracted data

Renault Trucks Links application


Diag NG³ tool
BAR 7300
Bodybuilder parameterization Infom@x

1 computer per trainee


Review of battery Diag NG³ tool
Extracting a battery test BAR 7300
Extracting a load circuit test Documentation
Practical exercises

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest
création : 08/04/2006 - mise à jour : 01/18/2008
TRUCK TECHNOLOGY

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Light vehicle technology EURO 3

REFERENCE

4010 Course level : basic


OBJECTIVES
To learn about the principal specifications and components of the light vehicles in the Euro 3 (Master
and Mascott Phase II)
To perform the essential maintenance operations on light vehicles

Note: this course does not cover Diag DXi

WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the light vehicle range from Euro 3

PROGRAM

1 -Electrics 5 -Electronic equipment


Reading a diagram Immobiliser
Use of workshop documentation Vehicle management
Presentation of basis diagnostics with Diag NG3 Display

2 - Braking Teaching aids :


Study and servicing of the braking circuit Audiovisual aids
Servicing of the different braking components Video-projector
Recommendations for ABS, REF, ASR. Vehicles: Master and Mascott Euro 3
Using the workshop documentation Components : engines: F9Q, G9U/G9T, ZD30;
gearboxes: PF..., ZF 6S350, ZF 5S220
3 - Engines Diag NG3 case
History of the different engines Documentation
Routine engine servicing and rebuilding
Using the workshop documentation

4 - Transmission
Servicing and maintenance : clutch, mechanical
gearboxes and rear axle
Using the workshop documentation

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/04/2006 - mise à jour : 02/14/2008
Technology of Master and Mascott
EURO 4 (Phase III)

REFERENCE

4011 Course level : basic


OBJECTIVES
To learn about the principal specifications and components of the light commercial vehicles in the
Master and Mascott Euro 4 ranges (Phase III)
To perform the essential maintenance operations on light commercial vehicles

Note: this course does not cover Diag DXi

WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Master and Mascott Euro 4 (Phase III)

PROGRAM

1 - Electrics 5 - Electronic equipment


Reading a diagram Immobiliser
Using the workshop documentation Vehicle management
Presentation of basic diagnostics with Diag NG3 Display

2 - Braking Teaching aids :


Study and servicing of the braking circuit Audiovisual aids
Servicing of the different braking components Video-projection
Recommendations for ABS, REF, ASR. Vehicles: Master and Mascott Euro 4
Using the workshop documentation Components : engines : G9U, DXi3 ;
gearboxes : PF..., ZF 6S380, ZF 5S270
3 - Power units Diag NG3 case
History of the different engines Documentation
Routine engine servicing and repairs
Using the workshop documentation
Management of the engine fault codes (EOBD)

4 - Transmission
Servicing and maintenance : clutch, mechanical
gearboxes and rear axle
Using the workshop documentation

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Price : Participants : 10
Duration : 4 days Location : Saint Priest or local
création : 09/17/2007 - mise à jour : 10/03/2008
Maxity : Technology

REFERENCE

4012 Course level : basic


OBJECTIVES
To learn about the principal specifications and components of the Maxity
To perform the essential maintenance operations on light commercial vehicles

Note: this course does not cover Diag DXi

WHO IS IT FOR ?
Necessary for mechanics who wish to know about the Maxity

PROGRAM

1 - Electrics 5 - Electronic equipment


Reading wiring diagrams on a computer Presentation of electronic architecture
Presentation of basic diagnostics with Diag NG3 Immobiliser
Using the computerised repair manual Vehicle management
Display
2 - Braking
Study and servicing of the braking circuit Teaching aids :
Servicing of the different braking components Audiovisual aids
Cautions on recommendations linked to the ABS, Video projector
REF, ASR. Vehicles: Maxity Euro 4
Using the workshop documentation Components : DXi 2.5 and DXi3, 5M and ZF
6S380 gearboxes, DANA rear axle
3 - Engine Diag NG3 case
Using the workshop documentation Computerised documentation on RT Online
Routine servicing of the engine and renovation
Common Rail injection system

4 - Transmission
Servicing and maintenance : clutch, mechanical
gearboxes and rear axle
Using the workshop documentation

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Price : Participants : 10
Duration : 4 days Location : Saint Priest or local
création : 09/17/2007 - mise à jour : 10/03/2008
Medium range technology Euro 4

REFERENCE

4020 Course level : basic


OBJECTIVES
To learn about the principal specifications of the new vehicle andlocate the different components of the
Midlum DXi
To perform the essential maintenance operations on these vehicles
Note: this course does not cover Diag DXi

WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Euro 4 medium range
Recommended for electricians who wish to explore the Euro 4 range

PROGRAM

The driving and service handbook Design and mechanical specifications:


Preventive maintenance:
Special points
technical aspects/intervals Adjustment method
fluids and lubricants, Operation
Repair manuals Maintenance and servicing
Reading a diagram

Hydraulic power steering


Design and mechanical specifications of DXi 5 and Maintenance and servicing
DXi 7 engines
Special features, adjustments
Maintenance and servicing
Common rail injection system Servicing of braking system fitted with E.B.S 5
Maintenance of APM air production system
Servicing of thedifferentsystems

Presentation of exhaust gas post treatment system


Safe practice for use and servicing

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 02/14/2008
Road range technology Euro 4

REFERENCE

4030 Course level : basic


OBJECTIVES
To learn about the principal specifications of the new vehicle andlocate the different components of
thePremium and Magnum DXi
To perform the essential maintenance operations on these vehicles
Note: this course does not cover Diag DXi

WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Euro 4 medium range
Recommended for electricians who wish to explore the Euro 4 range

PROGRAM

The driving and service handbook Design and mechanical specifications:


Preventive maintenance:
Special points.
technical aspects/intervals Adjustment method
fluids and lubricants, Operation
Repair manuals Maintenance and servicing
Reading a diagram

Servicing of braking system fitted with E.B.S 5


Design and mechanical specifications of DXi 11 Maintenance of APM air production system
and Presentation of ECS
Servicing of thedifferentsystems
DXi 13 engines
Special features, adjustments
Maintenance and servicing
Delicate mechanical operations: removal of pump
injectors and timing adjustment

Presentation of exhaust gas post treatment system


Safe practice for use and servicing

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/04/2008
Specific technology for refuse
collection vehicules (BOM)

REFERENCE
MANDATORY
PRE REQUISITE
4050 Course level : improvement BASIC ELECTRICS (see course
sheet 4703)

OBJECTIVES
To perform service, maintenance and diagnostic operations on refuse collection vehicles (B.O.M.)

WHO IS IT FOR ?

PROGRAM

Presentation of topology and electronic control Operation


units Servicing, maintenance and diagnostic
Connection on chassis
Bodybuilder functionalities
Personal safety of B.O.M. operators. Operation
Servicing, maintenance and diagnostic

Technical and mechanical specifications


Injection system management
Servicing, maintenance and diagnostic

Technical and mechanical specifications


Operation
Handover and use
Servicing, maintenance and diagnostic

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/18/2008
Construction range technology
Euro 4

REFERENCE
MANDATORY
PRE REQUISITE
4080 Course level : improvement basic electrics (see course sheet
4703)

OBJECTIVES
To learn about the new Euro 4 construction range
To know how to work on the on-board electronic systems fitted on the construction range
To know how to carry out service work and maintenance on the drive train units, the braking circuits
and the suspension of the construction range

WHO IS IT FOR ?
Recommended for colleagues (mechanics familiar with the electrical basics or electricians) who need to
perform the principal servicing operations on the construction range and identify potential sources of down
time on the on-board electronic systems

PROGRAM

1 - Electronic architecture Euro 4 5 - Gearboxes


Presentation of data transfer buses Mechanical gearbox specifications
Shared functions of engine and vehicle ECUs Presentation of automated gearbox
Presentation of immobilizer function, lighting Servicing and maintenance
management and central door locking
6 - Rear axle and transfer box
2 - Bodybuilder applications Mechanical specifications of units
Wiring for bodybuilder functions Servicing and maintenance
Programming of bodybuilder functionalities on
VECU and BBM 7 - Suspension
Mechanical specifications of units
3 - Air production management and electronically Servicing and maintenance
controlled braking
Presentation of APM Teaching aids :
Presentation of EBS 5 Audiovisual aids
Video projector
4 - Engines Vehicles (Premium Lander and Kerax)
Technical specifications and servicing DXi 11 / DXi 13 engine
Operation of injection system Documentation
Delicate mechanical checks: pump injector Diag NG3 case
removal and timing adjustment

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/08/2008
Construction range technology
Euro 3 (range excluding DXi)

REFERENCE

4091 Course level : basic


OBJECTIVES
To successfully perform the principal service operations on vehicles in the dCi and E-tech heavy range
To identify potential sources of failures

WHO IS IT FOR ?
Recommended for new colleagues (mechanics or electricians) who wish to successfully perform the principal
service operations on the heavy range and to identify potential sources of downtime on the different systems

PROGRAM

Electrics Présentation
Mechanical part

Reading fault codes, programming an ECU,


Engine technology calibration and parameterization of the different
systems
Specifications
Special features
Technologyof electronicinjectionsystems

Mechanical gearbox specifications


Servicing and maintenance

Presentation of EBS 2 .2 system and ABS

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 02/14/2008
METHODS AND TOOLS

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24/24 breakdown repair diagnostic

REFERENCE
MANDATORY
PRE REQUISITE
4100 Course level : improvement basic electrics (see course sheet
4703)

OBJECTIVES
To implement the technical skills and "diagnostic" reflexes required to get a vehicle back on
the road

WHO IS IT FOR ?
Recommended for breakdown operatives familiar with the basics of electricity, in order to acquire a
diagnostic and repair method
Recommended for mechanics who wish to become breakdown repair operatives

PROGRAM

Review of basic electrical knowledge Suspension systems


Operating principle of multiplexing Immobilizer
Control and diagnostic method EBS-ESP
Power units

Multimeter
Wiring diagrams
Displays
Diag NG3

Think before you act: method


Diagnostic methodology
Practical case studies
Information on sources of incidents

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/08/2008
Using a Windows computer work
station

REFERENCE

4111 Course level : basic


OBJECTIVES
To use a Windows computer in the workshop
To master the basic applications allowing immediate autonomy

WHO IS IT FOR ?
Anyone who needs to use a computer in his or her professional activity

PROGRAM

What is a computer ?

Components

Data storage

Software

Networks
How to use the keyboard and mouse
Organising your files

Presentation of the environment

Presentation of screen

Session management

Windows management
Windows explorer
Portfolio management
File management
Recycle bin
Using a program (Word,...)

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Price : Participants : 0
Duration : 2,5 to 3 hours Location : your company premises, online via Internet @
création : 08/07/2006 - mise à jour : 12/21/2007
Service station diagnostic

REFERENCE

4130 Course level : basic


OBJECTIVES
To acquire a basic knowledge of truck technology
To understand the technical and economic principles of servicing.
To develop practical skills in first level diagnostics
To generate workshop activity via the station

WHO IS IT FOR ?
Recommended for mechanics
Essential for service station personnel

PROGRAM

Analysis of results
Defining the degree of urgency for operations to
be performed

Origin and composition of lubricants


Classification of lubricants
General information on filtering and products used
for protection
Rudiments of spectrometric and physico-chemical
analysis

Quick visual examination of vehicle when job


accepted
Taking into account any mechanical anomalies
observed when the vehicle is standing over the
service station pit

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Price : Participants : 8
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 12/21/2007
Diagnostic : methods and tools

REFERENCE
MANDATORY
PRE REQUISITE
4140 Course level : basic Access to Diagnostic DXi (see
course sheet 4145)

OBJECTIVES
To master the use of the Renault Trucks tools
To be capable of performing a diagnosis methodically and logically
To increase the reliability of your diagnosis

WHO IS IT FOR ?
Recommended for electricians and mechanics who perform diagnostics on vehicles
Essential for electricians or mechanics who wish to specialise in diagnostics

PROGRAM

1 -Repair manuals Teaching aids :


Presentation Audiovisual and IT aids
Use Video projector
Documentation
Different types of vehicles
2 - Diagnostic tools Diag NG3 case, OPTIDOC
Presentation Measuring station, multimeter
Use
Procedures
Updates

3 - Logical diagnostic reasoning


How to approach a technical problem on a vehicle
methodically
Presentation of the different methods

4 - Practical exercises on vehicles

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Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 02/14/2008
Diag NG3 tool

REFERENCE
MANDATORY
PRE REQUISITE
4141 Course level : improvement basic electrics (see course sheet
4703)

OBJECTIVES
To become familiar with the use of the Diag NG3 tool
Be capable of performing a diagnostic on a simple failure, using the tool

WHO IS IT FOR ?
Recommended for mechanics
Recommended for electricians
NOTE : Diag DXi is not covered in this course (see course 4145)

PROGRAM

1 - Hands-on experience with the diagnostic tool Teaching aids :


Facilities available Audiovisual aids
Use Video-projector
Program updates Vehicles: Midlum dCi, Premium dCi, or
Magnum E-tech
2 - Application on vehicles Documentation
Basics of electricity and multiplexing Diag NG3 case
Practical exercises

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Price : Participants : 10
Duration : 2 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 02/14/2008
Renault Trucks after sales
documentation

REFERENCE
MANDATORY
PRE REQUISITE
4142 Course level : basic Must know how to use Windows
(4002 or 4111) (see course
sheets 4002 & 4111)

OBJECTIVES
To be able to :

Use the Renault Trucks repair manuals, read wiring diagrams and pneumatic diagrams
Identify the documentation available in the Optidoc IT application and use Optidoc
Master the manufacturer's tools and optimise the use of the Renault Trucks tools.

WHO IS IT FOR ?
Essential for new recruits
Strongly recommended for everyone who wants to improve their productivity in the workshop.

PROGRAM

1 - Presentation of Renault Trucks technical 5 - Reading wiring diagrams


documentation: Renault Trucks diagrams
Repair manuals Renault Coaches diagrams
Time manuals Nissan diagrams
Technical notes, network Info bulletins...
Teaching aids :
2 - Paper repair manual : Audiovisual and IT aids
Using a manual and navigating through the Renault Trucks documentation
chapters IT applications: Renault Trucks Online, Optidoc
Searching for technical data Diagnostic tool : Diag NG3
Exercises on vehicle. DXi range vehicles

3 - Electronic repair manuals


Using a manual and navigating through the
chapters
Searching for technical data
Exercises on vehicle.

4 - Reading a pneumatic diagram

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Price : Please contact us Participants : 7 to 10


Duration : Please contact us Location : Saint Priest
création : 10/01/2007 - mise à jour : 10/03/2008
Using the diagnostic DXi tool

REFERENCE
MANDATORY
PRE REQUISITE
4145 Course level : improvement Basic electrics (see course sheet
4703)

OBJECTIVES
To be capable of installing the diagnostic software and making the first connection
To understand the electronic architecture of the new DXi EURO3 and EURO4 vehicles
To learn about the environment of the Diagnostic DXi software, to interpret fault code readings, to use
the different tests, to master calibration and programming

WHO IS IT FOR ?
Essential for breakdown specialists
Essential for electricians
Necessary for mechanics wishing to develop their diagnostics

PROGRAM

Presentation of the different communication buses Mastering the calibration and parameterization
Description of the different electronic units operations
Functions shared over the engine ECU and the Reprogramming an ECU
vehicle ECU

Campaigns and programming using


Use of the different menus and icons intermediate storage
Reading and interpreting fault codes Sending work cards
Carrying out and interpreting tests
Updating the diagnostic tool and its various
programs

26 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/08/2008
Logical Diagnostic Reasoning
(LDR)

REFERENCE
MANDATORY
PRE REQUISITE
4146 Course level : basic 4703 (Basics of electrics) 4145
(Access to Diagnostic DXi) 4142
(After sales documentation) (see
course sheets 4703 & 4142 &
4145)
OBJECTIVES
To be capable of :

Applying logical diagnostic reasoning in the workshop, whatever the malfunction encountered.

WHO IS IT FOR ?
For any workshop technician who has already acquired a good basic knowledge of the trade (electrics,
mechanics, pneumatics) and wishes to improve his efficiency in fault finding his workshop productivity.

PROGRAM

1 - Presentation of logical diagnostic reasoning : Teaching aids :


What is the diagnostic ? DXi range vehicles
Different diagnostic methods: empirical and rational Educational mock-ups
Principal diagnostic stages, from taking charge of Audiovisual and IT aids
the vehicle until its return to the customer Renault Trucks documentation
Computer applications: Renault Trucks Online,
2 - Application of logical diagnostic reasoning : Optidoc
Fault finding on vehicles. (Work in sub groups) Diagnostic tool: Diag NG3
Fault finding on educational mock-ups. (Work in Measuring station
sub groups) Pneumatic control tool
Workshop tooling

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Price : Please contact us Participants : 6 to 8


Duration : Please contact us Location : Saint Priest
création : 10/04/2007 - mise à jour : 10/03/2008
ENGINES

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Light vehicle power units Euro 3
and Euro 4

REFERENCE
MANDATORY
PRE REQUISITE
4210 Course level : improvement basic electrics (see course sheet
4703)

OBJECTIVES
Be capable of diagnosing and repairing the principal malfunctions on Master, Mascott and Maxity Euro
3 and 4 engines
Be capable of configuring the injection ECUs of these engines

WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair method on the injection
Necessary for electricians who wish to specialise in injection diagnostics

PROGRAM

1 - The different Euro 3 and Euro 4 injection systems Teaching aids :


High and low pressure circuits, Audiovisual aids
Operation of the different actuators and sensors, Video-projector
particle filter (FAP) Vehicles: Master, Mascott and Maxity
Management of engine fault codes (EOBD) Engines: G9T/U, DXi 2.5 and DXi 3
Engines: F9Q, G9T/U, ZD30
2 - Mastery of delicate mechanical operations Documentation
Remove and refit a high pressure pump Diag NG3 case
Remove the injectors
Setting the timing ZD30
Timing belt on G and DXi engines
FAP servicing

3 - Use of diagnostic and parameterization tools


Presentation of software applications relating to
engines
Electrical and mechanical diagnostic for high and
low pressure circuit components

29 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 09/23/2008
Medium range power units Euro4
(DXi 5 and 7l)

REFERENCE
MANDATORY
PRE REQUISITE
4220 Course level : improvement Diag DXI Tool (see course sheet
4145)

OBJECTIVES
To diagnose and repair all malfunctions on the medium range Euro4 engines
To configure the injection ECUs of these engines

WHO IS IT FOR ?
Essential for mechanics

PROGRAM

1 - Common rail injection system 4 - Use of diagnostic and parameterization tools


Presentation and implementation of the common Presentation of software applications relating to
rail injection system engines
Low pressure and high pressure circuits Programming an EMS unit
Configuring an EMS unit
2 - Mastery of all mechanical operations Using the computer to search for the
Replace an injector appropriate technical documentation
Replace an injector bushing Engine protection data reporting with Diagmax
Replace a high pressure module
Remove and refit the camshaft Teaching aids :
Audiovisual aids
3 - Diagnosing all types of malfunction on these Video-projector
engines Vehicles: Midlum DXi and/or Premium
Low pressure feed circuit check Distribution DXi
High pressure circuit check Engines: DXi 5 and 7l
Various mechanical checks Documentation
Processing of fault codes (OBD2) Diag NG3 case

30 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 02/14/2008
Heavy range power units Euro 3
and 4 (DXi 11, 12 and 13l)

REFERENCE
MANDATORY
PRE REQUISITE
4230 Course level : improvement Diag DXI tool (see course sheet
4145)

OBJECTIVES
To diagnose and repair all malfunctions on the heavy range engines
To configure the injection ECUs of these engines

WHO IS IT FOR ?
Essential for mechanics

PROGRAM

1 - Pump injector system 4 -Use of diagnostic and parameterization tools :


Presentation and implementation of pump injector Presentation of software applications relating to
system engines
Low pressure circuit Programming an EMS unit
Operation of a pump injector Configuring an EMS unit
Using the computer to search for the
2 - Mastery of all mechanical operations appropriate technical documentation
Replace a pump injector
Replace an injector bushing 5 - Analysis on brake tester
Remove and refit a cylinder head Teaching aids :
Remove and set the timing Audiovisual aids
Video-projector
3 - Diagnosing all types of malfunctions on these Vehicles: Premium and Magnum DXi
engines Engines: DXi 11, 12 and 13l
Low pressure feed circuit check Documentation
Checking an injector Diag NG3 case
Various mechanical checks
Processing of fault codes (OBD2)

31 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/18/2008
Heavy range power units Euro 3
(except DXi)

REFERENCE
MANDATORY
PRE REQUISITE
4294 Course level : improvement Basic electrics (see course sheet
4703)

OBJECTIVES
To diagnose and repair the principal malfunctions on dCi and E-tech engines
To configure the injection ECUs of these engines

WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair method on the injection
Recommended for electricians who wish to specialise in injection diagnostics

PROGRAM

High and low pressure circuits


Operation of the different actuators and sensors

Remove the injectors


Remove and adjust the timing for the Common
Rail pumps
Remove the unit pumps

Presentation of software applications relating to


engines
Electrical and mechanical diagnostics for high and
low pressure circuit components

32 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 02/14/2008
Injection diagnostic

REFERENCE
MANDATORY
PRE REQUISITE
4299 Course level : expert BASIC ELECTRICS AND DIAG
DXI TOOL (see course sheets
4145 & 4703)

OBJECTIVES
To be capable of working on the"CommonRail" and "Pump Injector"systems
used on commercial vehicles
To perform a diagnostic on these systems
To deal with a complaint about engine performance

WHO IS IT FOR ?
Recommended for mechanics, electricians or SDR

PROGRAM

1 - Technology of the new injection systems Teaching aids :


CommonRail and Pump Injector systems Audiovisual aids
Safe practice for maintenance operations Video-projector
Vehicles
2 - Diagnostic in workshop Documentation
Fault finding on vehicles and diagnostic Diag NG3 case
Contribution from Renault Trucks Oils
Fuel circuit faults
Electrical faults
Parameterization faults

3 - Explanations of failures and search methodology


Specific checks
Interpretation of data provided by the diagnostic
tool

4 - Processing an engine performance complaint


Receiving the complaint
Preliminary diagnostic
Performance report
Using the report
Processing of fault codes (OBD2)

33 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 07/28/2008
GEARBOXES, REAR AXLES

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Gearboxes and drive axles on Euro
3 and Euro 4 light commercial
vehicles
REFERENCE

4310 Course level : improvement


OBJECTIVES
To be capable of diagnosing, removing and refitting gearboxes
To be capable of checking and adjusting the various items of equipment`

WHO IS IT FOR ?
Recommended for mechanics who have mastered the technical basics and wish to specialise in LCV
gearboxes and drive axles

PROGRAM

1 - Technology Teaching aids :


Diaphragm clutches and automotive clutch servos Audiovisual aids
Gearboxes and robotised gearboxes Video projector
Vehicles: Master, Mascott
2 - The different systems Units:
General gearbox principles
Principlesof construction Master gearboxes: PF1, PK5/PK6, PF6, PA6
and PA0 quick shift
3 - Mastery of adjustment methods
Adjust a clutch control
Remove, refit and adjust gearboxes Mascott gearboxes: ZF S5-270, ZF S6-350
Maxity 5M gearboxes
4 - Mastery of maintenance operations 569 axle and DANA axle
Remove and refit gearboxes and drive axles Documentation
Check and adjust shafts

35 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest
création : 08/07/2006 - mise à jour : 09/23/2008
Automatic gearboxes of the range
Euro 3 and Euro 4 vehicles

REFERENCE
MANDATORY
PRE REQUISITE
4318 Course level : improvement Basic electrics (see course sheet
4703)

OBJECTIVES
To work on automatic gearboxes and their electronicized hydraulic retarders
To perform fault finding and diagnostics

WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair on automatic gearboxes
Recommended for electricians who wish to specialise in diagnostics on automatic gearboxes

PROGRAM

1 - Presentation and design of systems Teaching aids :


2 - Operating principle Audiovisual aids
3 - Components Video-projector
Electrical and mechanical diagnostics on system Vehicles: Midlum or Premium BOM
components Units:

4 - Methodology for checking and performing Allison gearbox


diagnostics on systems Retarder
5 - Maintenance operations Documentation
Partial removal of components Diag NG3 case
Checking the electrical components of the systems

36 of 84

Price : Participants : 10
Duration : 2,5 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 11/07/2008
Midlum range gearboxes Euro 3
and Euro 4

REFERENCE

4320 Course level : improvement


OBJECTIVES
To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the
repair manual
To be capable of checking and adjusting the various connected items of equipment in accordance with
the manufacturers' recommendations

WHO IS IT FOR ?
Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis
and repair on gearboxes.
Necessary for mechanics who wish to specialise in gearbox diagnostics

PROGRAM

1 - Presentation of technology Teaching aids :


Clutch system Audiovisual aids
Gearbox diagnostics Video-projector
Presentation of pneumatic circuits Vehicles: Midlum dCi and DXi
Gearboxes : Eaton 5206, 83109,ZF 6S850,ZF
9S1110
2 - The different systems Documentation
General gearbox principles Diag NG3 case
Principle of construction

3 - Mastery of delicate mechanical operations


Remove and refit gearboxes
Check and adjust shafts
Check and adjust retarder

4 - Use of diagnostic and parameterization tools :


Diagnostics on pneumatic and mechanical
gearbox systems
Using the computer to search for the appropriate
technical documentation

37 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 09/23/2008
Heavy range gearboxes Euro 3 and
4

REFERENCE

4330 Course level : improvement


OBJECTIVES
To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the
repair manual
To be capable of checking and adjusting the various connected items of equipment in accordance with
the manufacturers' recommendations

WHO IS IT FOR ?
Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis
and repair on gearboxes
Necessary for mechanics who wish to specialise in gearbox diagnostics

PROGRAM

Clutch system
Gearbox diagnostics
Presentation of pneumatic circuits

General principles of gearboxes


and retarder
Principle of construction

Remove and refit gearboxes


Check and adjust shafts
Check and adjust retarder

Diagnostics on pneumatic and mechanical


gearbox and retarder systems
Using the computer to search for the appropriate
technical documentation

38 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 11/07/2008
Robotised gearbox ZF ASTRONIC
(Optidriver 1)

REFERENCE

4332 Course level : expert


OBJECTIVES
To be capable of diagnosing and repairing any malfunction on the ASTRONIC gearbox using the repair
manual
To check and adjust the various connected items of equipment, perform fault finding and diagnostics

WHO IS IT FOR ?
Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis
and repair on ASTRONIC gearboxes
Necessary for mechanics who wish to specialise in robotised gearbox diagnostics

PROGRAM

Clutch system Diagnostics on pneumatic, mechanical and


Gearbox diagnostics electrical gearbox and retarder systems
Presentation of pneumatic circuits Using the computer to search for the
Presentation of shared functions appropriate technical documentation

General principles of gearboxes and retarder


Principle of construction

Remove and refit gearboxes


Check and adjust shafts
Check and adjust retarder
Know how to set the parameters and calibrate the
gearbox

39 of 84

Price : Participants : 10
Duration : 2 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 11/14/2008
Robotised gearboxes Euro 3 and 4

REFERENCE

4334 Course level : expert


OBJECTIVES
To be capable of diagnosing and repairing any malfunction on robotised gearboxes using the repair
manual
To check and adjust the various connected items of equipment, perform fault finding and diagnostics

WHO IS IT FOR ?
Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis
and repair on robotised gearboxes
Necessary for mechanics who wish to specialise in robotised gearbox diagnostics

PROGRAM

Clutch system Diagnostics on pneumatic, mechanical and


Gearbox diagnostics electrical gearbox and retarder systems
Presentation of pneumatic circuits Using the computer to search for the
Presentation of shared functions appropriate technical documentation

General principles of gearboxes and retarder


Principle of construction

Remove and refit gearboxes


Check and adjust shafts
Check and adjust retarder
Know how to set the parameters and calibrate the
gearbox

40 of 84

Price : Participants : 10
Duration : 3 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 10/06/2008
BRAKING

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Air braking on the light range
Euro3

REFERENCE

4511 Course level : improvement


OBJECTIVES
To be capable of performing maintenance operations on the braking system
To be capable of locating the essentialpoints covered by the regulations on braking
To be capable of checking the braking circuit components

WHO IS IT FOR ?
Recommended for mechanics who work on the braking circuit on the light range
Necessary for light vehicle technicians

PROGRAM

EEC
Adaptations/ improvements

Practical case studies


Information on the sources of incidents

Mechanical check
Checking pressures
Adjustment of load sensing device

42 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest
création : 08/07/2006 - mise à jour : 01/09/2008
Air braking on Euro 3 road range
(excluding DXi)

REFERENCE

4540 Course level : improvement


OBJECTIVES
To become familiar with the essential points of the brake regulations for the road range, dCi and E-tech
To know how to use the pneumatic diagrams
To know how to perform a diagnostic on the different braking circuits

WHO IS IT FOR ?
Recommended for a mechanic without the pneumatic basics
Necessary for mechanics who perform diagnostics and repairs on braking systems

PROGRAM

43 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 12/21/2007
Braking diagnostic on a brake
tester

REFERENCE
MANDATORY
PRE REQUISITE
4580 Course level : expert Electropneumatic braking
systems on the heavy range (see
course sheet 4730)

OBJECTIVES
To become familiar with all the diagnostic possibilities of a brake tester
To perform an analysis of the results in order to determine the adjustment or repair actions to perform
on the vehicles

WHO IS IT FOR ?
Recommended for a mechanic familiar with the basics of electropneumatic braking
Essential for performing diagnostics and analyses on braking systems

PROGRAM

Tractors and trailers


Mechanical and pneumatic checks
Testing on a brake tester

44 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/18/2008
HEATING

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Air conditioning

REFERENCE
MANDATORY
PRE REQUISITE
4611 Course level : improvement Basic electrics (see course sheet
4703)

OBJECTIVES
To perform work on air conditioning systems (servicing, diagnostic, repairs)

WHO IS IT FOR ?

PROGRAM

General Charging, checking and draining an installation


Performing a diagnostic
Remedy for operating faults
Physics theory Rational servicing of the equipment installed
Regulations
Principle of refrigeration and of different system
components
Refrigerants, specifications and regulations
Refrigerating and wiring diagram

Operating principle
Technology of the different types

46 of 84

Price : Participants : 10
Duration : 3 days Location : Saint-Priest
création : 08/07/2006 - mise à jour : 07/28/2008
Independent Heating Systems

REFERENCE
MANDATORY
PRE REQUISITE
4612 Course level : improvement Basic electric (see course sheet
4703)

OBJECTIVES
To become familiar with the operating principle of the various independent heating systems
To learn how to perform checks and adjustments on these systems

WHO IS IT FOR ?
Recommended for mechanics who already possess the electrical basics, to acquire an analysis and repair
method for independent heating systems
Recommended for electricians for a specialisation in performing adjustments and checks on independent
heating systems
PROGRAM

Electrical circuits
Fuel supply circuit
Heating circuit

Contribution from a WEBASTO technician

47 of 84

Price : Participants : 10
Duration : 2 days Location : Saint-Priest
création : 08/07/2006 - mise à jour : 01/25/2008
ELECTRICITY AND ELECTRONIC ASSISTANCE

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Introduction to truck electronics

REFERENCE

4703 Course level : basic


OBJECTIVES
To acquire a basic knowledge of vehicle electrics and electronics
To learn how to read and interpret a wiring diagram
Touse a multimeter to perform simple checks

WHO IS IT FOR ?
Essential for mechanics without a basic knowledge of electrics, in order to acquire a method for analysis and
repair on electronic components

PROGRAM

Voltage, current, resistance Location of devices


Electromagnetism, relays, etc... . Identification of circuits
Load circuits and starting circuits Method for checks and diagnostics
Reading a plan

Using repair manuals


Reading a wiring diagram

Basic knowledge of electronics


Presentation of multiplexing
Simple tests for lines of communication
Sensors

49 of 84

Price : Participants : 12
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 12/21/2007
Electropneumatic braking systems
on the heavy range

REFERENCE
MANDATORY
PRE REQUISITE
4730 Course level : expert Basic electrics and braking on
road vehicules (see course
sheets 4540 & 4703)

OBJECTIVES
To learn about all the electronically managed braking systems and brake servo systems on this range.
To know how to work on electropneumatic braking systems.
To become familiar with the diagnostic operations on these systems.

WHO IS IT FOR ?
Essential for mechanics or electricians working on electropneumatic braking systems
Recommended for electricians or mechanics who wish to specialise in diagnostics

PROGRAM

Presentation of pneumatic and electrical circuits


Location of components on the diagrams and on
the vehicles
Study of components

On the pneumatic part


On the electronic part

Repair manuals
Diagnostic case
Interpretation of results

50 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/09/2008
Electropneumatic suspension
systems on commercial and light
range vehicles

REFERENCE
MANDATORY
PRE REQUISITE
4740 Course level : improvement Basic electrics (see course sheet
4703)

OBJECTIVES
To learn about electronically managed air suspension systems on the light and heavy vehicle range
To know how to work on these systems
To become familiar with the diagnostic operations on these systems

WHO IS IT FOR ?
Essential for mechanics or electricians working on air suspension systems
Recommended for electricians or mechanics who wish to specialise in diagnostics

PROGRAM

Presentation of functions
Location of components on vehicles
Study of components

On the mechanical part


On the pneumatic part
On the electronic part

Repair manuals
Diagnostic case

51 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/09/2008
Electronic systems on Euro 3 light
commercial vehicles

REFERENCE
MANDATORY
PRE REQUISITE
4775B Course level : improvement Basics of electricity (see course
sheet 4703)

OBJECTIVES
To be capable of performing efficient diagnostics on the different electronic systems found on EURO 3
light commercial vehicles : Master and Mascott Euro 3 (Phase II).

WHO IS IT FOR ?
Necessary for mechanics familiar with the basics of electricity, in order to extend their knowledge of LCV
electrics and to acquire a method of analysis and repair on LCV electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on LCVs

PROGRAM

1 - General Teaching aids :


Introduction Audiovisual aids
Reading and detailed examination of functional Video-projector
and wiring diagrams Vehicles: Master and Mascott Euro 3
Diagnostic Documentation
Diag NG3 case
2 - Principal options
ABS - Immobiliser
Door closing

3 - Electronic injection
Common Rail system

4 - Safety units
Airbag
Pretensioners

5 - Air conditioning management

52 of 84

Price : Participants : 8
Duration : 4 days Location : saint Priest
création : 09/18/2007 - mise à jour : 10/03/2008
Electronic systems on Euro 4 light
commercial vehicles

REFERENCE
MANDATORY
PRE REQUISITE
4776 Course level : improvement Basics of electricity (see course
sheet 4703)

OBJECTIVES
To be capable of performing efficient diagnostics on the different electronic systems found on EURO 4
light commercial vehicles : Master (Phase III), Mascott (Phase III) and Maxity.

WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to extend their knowledge of light vehicle
electrics and to acquire a method of analysis and repair on light vehicle electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on light vehicles

PROGRAM

1 - General Teaching aids :


Introduction IT aids (Renault Trucks OnLine) and
Reading and practice with functional diagrams and audiovisual aids
wiring diagrams Video-projector
Electronic architecture and electrical functions Vehicles: Master, Mascott and Maxity Euro 4
Diagnostic Documentation
Diag NG3 case
2 -Principal equipment
ABS-Immobilizer
Door closing
Hill start aid

3 - Electronic injection
CommonRail system
Management of Euro 4 fault codes (EOBD)

4 - Safety-related units
Airbag
Pretensioners

5 - Air suspension
6 - Climate control management

53 of 84

Price : Participants : 8
Duration : 4 days Location : Saint-Priest
création : 08/07/2006 - mise à jour : 02/14/2008
Electronic systems on commercial
vehicles Euro 3

REFERENCE
MANDATORY
PRE REQUISITE
4777 Course level : improvement Basic electronics (see course
sheet 4703)

OBJECTIVES
To learn about the Euro 3 electronic architecture typologies
To work efficiently on Euro 3 heavy commercial vehicle electronic systems, by mastering diagnostics
and parameter configuration

WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to acquire a method of analysis and
repair on commercial vehicle electronic systems
Essential for electricians who wish to specialise in diagnostics on the vehicle electronics

PROGRAM

1 - Multiplexing Teaching aids :


Operating principle Audiovisual aids
Identification of circuits Video-projector
Test methods Vehicles: Midlum and Premium dCi, or
Location of components Magnum E-tech
Documentation
2 - Electronic control units Diag NG3 case
Vehicle Measuring tools
Immobiliser IT station (Renault Trucks OnLine)
Display
Central door locking
Tachograph
Engine
Comfort / safety-related items
Bodybuilder control units

3 - Checking and diagnosing electronic systems


4 - Diagnostic and parameterization
Power take-offs
Management of consumption, maintenances and
engine alerts

54 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 10/24/2008
Electronic systems on Euro 4
heavy commercial vehicles

REFERENCE
MANDATORY
PRE REQUISITE
4777C Course level : improvement Basics of electricity and access to
Diagnostic DXi (see course
sheets 4703 & 4145)

OBJECTIVES
To learn about the Euro 4 electronic architecture typologies
To work efficiently on Euro 4 heavy commercial vehicle electronic systems, by mastering diagnostics
and parameter configuration

WHO IS IT FOR ?
Necessary for mechanics familiar with the basics of electricity, in order to acquire a method of analysis and
repair on heavy commercial vehicle electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on heavy commercial vehicles

PROGRAM

1 - DXimultiplexing Teaching aids :


Operating principle Audiovisual aids
Identification of circuits Video-projector
Test methods Vehicles: Midlum, Premium, Kerax and
Location of components Magnum DXi
IT station (Renault Trucks OnLine)
2 - DXielectronic control units Documentation
Vehicle Diag NG3 case
Immobiliser Measuring tools
Display
Lighting management
Central door locking
Engine
Comfort / safety-related items
Bodybuilder control units

3 - Checking and performing diagnostics on


DXielectronic systems
4 - Diagnostic and parameter configuration forDXi
Power take-offs
Management of maintenances and engine alerts

55 of 84

Price : Participants : 10
Duration : 4 days Location : Saint Priest or local
création : 09/18/2007 - mise à jour : 10/06/2008
Advanced electronic diagnostics
Parameterization and programming

REFERENCE
MANDATORY
PRE REQUISITE
4779 Course level : expert Vehicule electronics (see course
sheet 4777)

OBJECTIVES
To be capable of performing a diagnostic and repairing a breakdown on a Euro3 and/or Euro 4 vehicle,
using a clear methodology that can be applied to the whole of the vehicle range

WHO IS IT FOR ?
Recommended for SDR
Essential for experienced electricians or mechanics familiar with vehicle electronics, who wish to acquire
complete autonomy in electronic diagnostics

PROGRAM

Inter-ECU communication system


Data transfer bus diagnostics

Immobilizer
Central locking
Lines of communication
Electronic control units

56 of 84

Price : Participants : 8
Duration : 4 days Location : Saint-Priest
création : 08/07/2006 - mise à jour : 10/24/2008
Processing Fault Codes

REFERENCE

4780
OBJECTIVES
To be capable of describing the operation of the ECUs
To be capable of interpreting the fault codes and defining the appropriate repair actions
To implement these actions
To understand the problems of non reproducible fault codes, to define and implement an adapted fault
finding scenario

WHO IS IT FOR ?
SDR, diagnostic specialists, with mastery of Diagnostic DXi, knowledge of DXi heavy range architecture

PROGRAM

1 - Context in which fault codes are created


Operation of units on DXi heavy range
Differences between units
European regulations
Interpreting FMI logs

2 - Fault finding exercises using fault codes

3 - Non reproducible fault codes


Definition
Deleting fault codes
Theoretical/practical fault finding exercises

57 of 84

Price : Please contact us Participants : Please contact us


Duration : Please contact us Location : Saint Priest
création : 10/24/2007 - mise à jour : 11/26/2008
Installation and adaptation for
bodywork Euro4 heavy range

REFERENCE

4792
OBJECTIVES
To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the
Renault Trucks installation instructions
To install bodywork or electrical equipment on vehicles

WHO IS IT FOR ?
Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment

PROGRAM

Multiplexing
Vehicle and engine ECUs
Bodybuilder ECU

Documentation available to
bodyworkmanufacturers

58 of 84

Price : Participants : 10
Duration : 2 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/09/2008
SPEED LIMITERS

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Speed limiter approval

REFERENCE
MANDATORY
PRE REQUISITE
4750 Course level : improvement Basic electrics (see course sheet
4703)

OBJECTIVES
To perform diagnostics and adjustments on all types of mechanical speed limiters
To learn about the operation of the digital tachograph
NOTE: this training course is accepted as a qualification for "speed limiter approval".
This approval is valid for 3 years. After the 3 years it should be renewed.

WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method of analysis and
repair on speed limiters
Recommended for electricians for a specialisation in speed limiter diagnostics

PROGRAM

Mechanical speed limiters


Electronic units Euro 3 and Euro 4

Presentation of tachograph
Applications on mock-ups and simulator

60 of 84

Price : Participants : 10
Duration : 3 days Location : Saint-Priest
création : 08/07/2006 - mise à jour : 01/09/2008
Online training, renewal of speed
limiter approval

REFERENCE
MANDATORY
PRE REQUISITE
4752 Course level : improvement Speed limiter accreditation (see
course sheet 4750)

OBJECTIVES
Renewal of « speed limiter » approval and online assessment on speed limitation for light vehicles and
commercial vehicles
NOTE: this training course is accepted as a qualification for "speed limiter approval",
subject to obtaining a score of at least 80% in the end of course test. This renewal is valid for 3 years.

WHO IS IT FOR ?
For all holders of approval status approaching the end of the validity period

PROGRAM

Mechanical speed limiters


Electronic units Euro 3 and Euro 4

Presentation of tachograph
Applications on mock-ups and simulator

61 of 84

Price : Participants : 0
Duration : 4 hours Location : in your company, on line via Internet @
création : 08/07/2006 - mise à jour : 01/09/2008
REFRESHER COURSES/NEW PRODUCTS

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Refresher course for workshop
manager

REFERENCE

4930
OBJECTIVES
Master the latest technical developments :

on the RENAULT TRUCKS range and on services

WHO IS IT FOR ?
Workshop manager

PROGRAM

The content of these courses will be defined during


2007 in accordance with future developments in
technology and services.

63 of 84

Price : Participants : 10
Duration : 4 days Location : Saint Priest ou décentralisé
création : 08/07/2006 - mise à jour : 01/09/2008
Refresher course for SDR®

REFERENCE

4940
OBJECTIVES

Master the latest technical developments :

on the RENAULT TRUCKS range


on services

WHO IS IT FOR ?

SDR®

PROGRAM

The content of these courses will be defined during ...


2008 in accordance with future developments in
technology and services.

64 of 84

Price : Participants : 10
Duration : 4 days Location : Saint Priest ou décentralisé
création : 08/07/2006 - mise à jour : 01/09/2008
Refresher course for breakdown
specialists

REFERENCE

4950
OBJECTIVES

Master the latest technical developments :

on the RENAULT TRUCKS range


on services

WHO IS IT FOR ?

breakdown specialists

PROGRAM

The content of this course will be defined during 2007


in accordance with future developments in technology
and services.

65 of 84

Price : Participants : 10
Duration : 4 days Location : Saint Priest ou décentralisé
création : 08/07/2006 - mise à jour : 01/09/2008
Refresher course for mechanicians

REFERENCE

4960
OBJECTIVES

Master the latest technical developments :

on the RENAULT TRUCKS range


on services

WHO IS IT FOR ?

mechanicians

PROGRAM

The content of this course will be defined during 2007


in accordance with future developments in technology
and services.

66 of 84

Price : Participants : 10
Duration : 4 days Location : Saint Priest ou décentralisé
création : 08/07/2006 - mise à jour : 01/25/2008
EXPERT CYCLES

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SDR® pre-selection

REFERENCE

4989
OBJECTIVES
To become familiar with the developments in the principal techniques currently used on commercial
vehicles in the Renault Trucks range
To prepare for the SDR training cycle

WHO IS IT FOR ?
Mechanics
Electricians

PROGRAM

Common Rail and pump injector


Principles
Diagnostic

Electronic architecture
Lines of communication (CAN bus,...)
Electronic control units

Principles of operation
Role of appliances
Electronic braking

68 of 84

Price : Participants : 10
Duration : 3-week cycle Location : Saint Priest
création : 08/07/2006 - mise à jour : 01/25/2008
SDR® cycle

REFERENCE
MANDATORY
PRE REQUISITE
4990 SDR Preselection (see course
sheet 4989)

OBJECTIVES
To become familiar with all the functions of the Specialist in Diagnostics and Repair

WHO IS IT FOR ?
Mechanics or electricians selected during course 4989

PROGRAM

Week1 Week8
Communication Gearboxes and retarders
Logical reasoning for breakdown repair
Workshop computing Week9
Diagnostic on vehicles
Week2 Practical exercises
On-board electronics
Week10
Week3 Renault Trucks services
Heating + speed limiters Additional technical information

Week4 Teaching aids:


Technology of light vehicles Audiovisual aids
Diagnostic tool
Week5 Documentation
Front axle Basic components
Tyres
Vibrations

Week6
Braking/ Electro-pneumatics

Week 7
Technical innovations for the year

69 of 84

Price : Participants : 10
Duration : 10-week cycle Location : Saint Priest
création : 08/07/2006 - mise à jour : 10/24/2008
Light Vehicle Expert Technician

REFERENCE
MANDATORY
PRE REQUISITE
4991 Basic electrics and using
information tools (see course
sheets 4703 & 4002)

OBJECTIVES
To master all the functions of the Light Vehicle Expert

WHO IS IT FOR ?
Experienced mechanics or electricians

Nota :The cycle is divided in two sessions : 1st : two weeks, 2nd: three weeks
PROGRAM

Audiovisual aids
Logical reasoning for breakdown repair Diagnostic tool
Workshop information Documentation
Tires technologie and steering & axle Basic components
Computer knowledge refreshing

Engines
Injection
Braking / ABS

Light Vehicle electronics Phase 2 (Airbag


immobilizer)
Presentation of the concept "Quick
jobs"

Gearboxes
New products

Diagnostic, fault finding


Technical assistance expert for Light Vehicle range
Conclusion
70 of 84

Price : Participants : 10
Duration : 5-week cycle Location : Saint Priest
création : 08/07/2006 - mise à jour : 02/14/2008
Curriculum SDR RTI Module 1

REFERENCE
MANDATORY
PRE REQUISITE
4092 Course level : basic Being good electrician or have
completed the basic training
electricity. Have the level of
knowledge required during the
test e-eval. (see course sheet
OBJECTIVES
4703)
To be able to :
Use the Renault Trucks standards and tools : Diag NG3, Renault Trucks Online...
Structure and put in place a logical diagnostic reasoning.
Intervene, diagnose and repair malfunctions on drive train units.

WHO IS IT FOR ?
Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
measurements taken) and information technology (IT) who wish to become technical referral points for
diagnostics and repair.

PROGRAM

1 - Week 1 Teaching aids :


Renault Trucks after sales documentation Audiovisual and computer aids
Logical Diagnostic Reasoning Renault Trucks documentation
Reading wiring diagrams Computer applications: Renault Trucks Online,
Optidoc
2 - Week 2 Diagnostic tool : Diag NG3
Basic electrical checks and measurements DXi range vehicles
Application on Renault Trucks drive trains Teaching units : DCi11, DXi5 and 7 engines,
DXi11 engine, ZF 16S mechanical gearboxes,
3 - Week 3 drive axle C9 and 13170..
Application and practical exercises on Renault
Trucks drive trains: DCi11, DXi5 and 7 engines,
DXi11 engine, ZF 16S mechanical gearboxes,
drive axle C9 and 13170.

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Price : contact us Participants : 6 to 8


Duration : 3 weeks Location : St Priest
création : 10/02/2008 - mise à jour : 11/21/2008
Curriculum SDR RTI Module 2

REFERENCE

4093 Course level : improvement


OBJECTIVES
To be able to :
Intervene, diagnose and repair malfunctions on the on-board electronic systems
Intervene, diagnose and repair malfunctions on injection systems.

WHO IS IT FOR ?
Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
measurements taken) and information technology (IT) who wish to become technical referral points for
diagnostics and repair.

PROGRAM

1 - Week 1 Teaching aids :


Electronic architecture and on-board electronic Audiovisual and computer aids
systems : V-MAC III Renault Trucks documentation
Diagnostic and use of Diagman and Diag NG3 Computer applications: Renault Trucks Online,
applications Optidoc
Diagnostic tool : Diag NG3
2 - Week 2 DXi range vehicles
Electronic architecture and on-board electronic
systems : TEA2
Diagnostic operation and use Diag NG3 of
Diagnostic DXi applications

3 - Week 3
Common Rail and Pump Injector injection systems
Diagnostic and repair

72 of 84

Price : contact us Participants : 6 to 8


Duration : 3 weeks Location : St Priest
création : 10/02/2008 - mise à jour : 11/21/2008
Cuurriculum SDR RTI Module 3

REFERENCE

4094 Course level : expert


OBJECTIVES
To be able to :
Intervene, diagnose and repair malfunctions on the on-board electronic systems
Intervene, diagnose and repair malfunctions on injection systems

WHO IS IT FOR ?
- Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
measurements taken) and information technology (IT) who wish to become technical referral points for
diagnostics and repair.

PROGRAM

1 - Week 1 Teaching aids :


Air braking Audiovisual and computer aids
Inspection method, diagnostic and adjustments Renault Trucks documentation
Computer applications: Renault Trucks Online,
2 - Week 2 Optidoc
Electro-pneumatic suspension and braking Diagnostic tool : Diag NG3
systems DXi range vehicles
Diagnostic and adjustment operation

3 - Week 3
Review of logical diagnostic reasoning
Application : fault finding on vehicles and units
Conclusion

73 of 84

Price : contact us Participants : 6 to 8


Duration : 3 weeks Location : St Priest
création : 10/02/2008 - mise à jour : 10/30/2008
BODYBUILDERS

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Installation and adaptation for
bodywork Euro4 heavy range

REFERENCE

4792
OBJECTIVES
To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the
Renault Trucks installation instructions
To install bodywork or electrical equipment on vehicles

WHO IS IT FOR ?
Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment

PROGRAM

Multiplexing
Vehicle and engine ECUs
Bodybuilder ECU

Documentation available to
bodyworkmanufacturers

75 of 84

Price : Participants : 10
Duration : 2 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/09/2008
PERIPHERALS

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Checking elevating tailgates

REFERENCE

4801
OBJECTIVES
Toextend your knowledge of the operation, monitoring, and legislation relating to elevating tailgate
safety

WHO IS IT FOR ?
Necessary for workshop mechanics whose duties include working on elevating tailgates

PROGRAM

General points on French official texts : laws, Tailgate technology (hydraulics and electricity)
codes, decrees, orders Types of tailgate
Articulation of texts on the safety of lifting Section common to all tailgates
appliances: Hydraulic parts
Machine directives Hydraulic symbolization
Law 91-1414, (art. 233-5, L 233-5-1), Tailgate operation
Decree 93-40, 93-41, order of 01/03/2004, order of Hydraulic fluids
02/03/2004 DRT 2005/4 Standardization (NF-E 1756-1)
R233-11 : General Periodical Inspection Inspection methodology according to the
R233-11-1 : Initial Inspection on Entering Service procedure laid down in the order of 01 MARCH
Art. LR233-11-2 : Inspection on Returning to 2004 (Periodic general visit, initial visit, repeat
Service visit, static and dynamic overload)
Safety register, documentation

77 of 84

Price : Participants : 10
Duration : 3 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 07/28/2008
Checking auxiliary cranes

REFERENCE

4802
OBJECTIVES
To extend your knowledge of the operation, monitoring, and legislation relating to the safety of lifting
and handling gear

WHO IS IT FOR ?
Necessary for workshop mechanics whose duties include working on auxiliary cranes

PROGRAM

Safety awareness Role of the controller


General points on official texts Official documents
Standardization Visit and report sheet
Articulation of texts on the safety of lifting Standardization of cranes
appliances Crane technique
Directive 98/37 CE Revision
Law 91 - 1414 Concept of static
Decree 93-40 and 93-41. 92-766. 92-767 Concept of balance and stability
Order of 01/03/2004 of 02/03/2004DRT 2005/4 Momentum theory
Inspection of lifting appliances Cables, pulleys and lifting accessories.
R233-11 : General Periodical Inspection (VGP) Rules of slinging
R233-11-1 : Inspection on Entering Service (VMS) Technology of mobile cranes
R233-11-2 : Repeat Inspection (VRS)

78 of 84

Price : Participants : 10
Duration : 3 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/25/2008
Checks on trailers

REFERENCE
MANDATORY
PRE REQUISITE
4803 Air braking and air suspension
system (see course sheet 4540)

OBJECTIVES
To extend your knowledge of braking and the operation of the different towed vehicle wheel antilock
systems
To establish complete control of a towed vehicle ABS system
To establish a diagnostic on the suspension or braking system

WHO IS IT FOR ?

PROGRAM

European code legislation


Reading pneumatic braking diagrams
Braking appliances with a towed vehicle circuit
(emergency relay valve, load sensing valve, load
sensing valve with integral relay valve, ...)
ABS systems on towed vehicles
EBS system

Air suspension diagrams


Different appliances fitted on a towed vehicle air
suspension
Checking and adjusting pressures
A.B.S. diagnostic

79 of 84

Price : Participants : 10
Duration : 3 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/25/2008
Trailer EBS diagnostic (HALDEX)

REFERENCE
MANDATORY
PRE REQUISITE
4804 Tractor and trailer air braking
circuits (see course sheets 4540
& 4803)

OBJECTIVES
To understand the general operation of EB+
To analyse the signals necessary for the correct operation of the EB+
To locate, diagnose and repair the components of an EBS and EB+ electronic braking system
To replace the components and define the parameters for the EB+ device

WHO IS IT FOR ?
Recommended for mechanics, electricians, and braking circuit fitters in commercial vehicle workshops where
the duties include working on trailer EBS braking systems

PROGRAM

Parameterization specific to each vehicle


Traditional braking circuit (calculation note,...)
General points on EB + Future system developments (electronic
The different electrical power supplies flashing)
The different signals Fleet mix
Decoding the CAN signal Performing the diagnostic
Braking circuit with EB + Using/running the DIAG+ software
Electrical wiring for the different configurations Manipulation on mock-up with Diag NG3
Pneumatic wiring
EBS, an intelligent system (internal operation)
The different assembly configurations on vehicles

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Price : Participants : 10
Duration : 1 day Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 01/25/2008
FAST&PRO Space Specialist
(Certification)

REFERENCE
MANDATORY
PRE REQUISITE
4805 Course level : basic Must be involved in Fast and Pro

OBJECTIVES
To acquire the means to respond to the Light Vehicle market (diagnostic sheets, sales arguments,
methods sheets)
To energize the process of welcoming and receiving of a Light Vehicle customer
To acquire and master all the FMB-TOPLINE diagnostic and intervention methods, for quick jobs

WHO IS IT FOR ?
Required for Light Vehicle Unit managers
Recommended for workshop managers or team leaders

PROGRAM

1 -Diagnostics and work performed: Operating kit :


Safety diagnostic: Study of potential, performance Promotional leaflet and sales aid at the counter
of diagnostics on the light vehicle range, for services : Brakes, Shock absorber, Ground
operations and additional sales linkage
Tyres : Diagnostic, assembly and balancing Operation manuals : « Sheets for Quick Jobs »
Geometry : Preliminary diagnostics, geometry and « Fault finding method for Brakes »
check, interpretation of a report, adapted Technical booklet and sales aid for Geometry
adjustments Trainee booklet
Brakes : Brake fluid test, Fault finding using expert Free Hot line
Diagnostic (rapid and reliable), practical work on
units
Linkage : Diagnostic and practice in technical
operations: Ball joints, Bearings, ...
Suspension : Diagnostic and Replacement of
shock absorbers

2 - Profit centre management :


Analysis of market, players, services, potential and
levers of growth
Study of « loyalty » loop
Role play: Welcome and taking in charge of a
customer, recommending services

81 of 84

Price : 1850euros / day Participants : 8 to 10


Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 09/30/2008
Inspecting vehicle fire
extinguishers

REFERENCE

4807
OBJECTIVES
To become familiar with the theory and practice of the fire extinguishers fitted on trucks and coaches
To carry out legal inspections on this type of equipment

WHO IS IT FOR ?
Recommended for personnel able to carry out maintenance work "at home"

PROGRAM

The different types of extinguisher Basics of the inspection "market "


The different principles of fire extinguishing Customer contact

Which category is your company in ?


Certification

BVQI ISO 9001 version 2000


BVQI ISO 14001

Role and technology of the different components


Assembly methodology
Inspection

methodology
sealing
follow-up
documentation to fill in

Legislation
Technical rules
Standards

82 of 84

Price : Participants : 10
Duration : 1,5 days Location : DESAUTEL company in Montluel
création : 08/07/2006 - mise à jour : 01/25/2008
Vehicle ground linkage
(mechanical)

REFERENCE

4400 Course level : basic


OBJECTIVES
To learn about the components making up the ground linkage parts of a commercial vehicle
To know the different angels and their impacts
To become familiar with the adjustment operations performed on the vehicle

WHO IS IT FOR ?
Recommended for mechanics working on mechanical front and rear axles

PROGRAM

3 - Axle geometry
Presentation of functions Front axle geometry
Localisation of components on the vehicles Inter axle geometry
Study of components and their adjustments Trailer geometry

Wear diagnostic
Presentation of functions
Location of components on vehicles
Study of components and their adjustments

Presentation of functions
Location of components on vehicles
Components

83 of 84

Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
création : 08/07/2006 - mise à jour : 02/14/2008
OPTITRACK in E-LEARNING

NEW

REFERENCE
MANDATORY
PRE REQUISITE
4808A Aucun

OBJECTIVES
- To be capable to handing over an Optitrack vehicle.
- To be capable of carrying out maintenance operations relative to the suppliers recommendations and
following reference documents.

WHO IS IT FOR ?
- This course is designed for workshop staff who will deliver Optitrack vehicle or perform level 1 interventions.

PROGRAM

Operating principle and identification of components. (Teaching methods): Online training on a PC linked
Description of basic closed loop circuit. to the internet.
Description of Optitrack hydraulic circuit. Combinaison of interactive and demonstrative
Detailed operation of each operation of the circuit. methods.
Operating strategies. Educational support perfomed by a tutor (to be
Description of features related to system maintenance. defined in the hub).
IT support perfomed by IT line.

84 of 84

Price : Participants : 1
Duration : 1 hour Location : In your company, via Internet.
création : 11/24/2010 - mise à jour : 02/23/2011