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MECHANIZED EXCAVATION OF
LONG TRANSPORT TUNNELS
Concrete Segments for Tunnel Linings –
Field of Application and Design
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 2 27. September,
June 17,2004
2008
D2
Principles of Segmental Linings
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 3 27. September,
June 17,2004
2008
D2
Basic Inputs for Design of Segmental
Linings
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 4 27. September,
June 17,2004
2008
D2
Thrusters of TBM
55
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 5 27. September,
June 17,2004
2008
D2
Master Ring
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 6 27. September,
June 17,2004
2008
D2
Construction Systems (1)
77
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 7 27. September,
June 17,2004
2008
D2
Construction Systems (2)
88
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 8 27. September,
June 17,2004
2008
D2
Construction Systems (3)
99
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 9 27. September,
June 17,2004
2008
D2
Construction Systems (4)
10
10
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 10 27. September,
June 17,2004
2008
D2
Single lining system with invert segment
11
11
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 11 27. September,
June 17,2004
2008
D2
Construction Systems (5)
12
12
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 12 27. September,
June 17,2004
2008
D2
Construction Systems (6)
13
13
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 13 27. September,
June 17,2004
2008
D2
Construction Systems (7)
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14
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 14 27. September,
June 17,2004
2008
D2
Double Lining System
15
15
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 15 27. September,
June 17,2004
2008
D2
Construction Systems (8)
16
16
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 16 27. September,
June 17,2004
2008
D2
Segment Systems
Rectangle system
Trapezoid system
Rhomboid system
Hexagonal system
17
17
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 17 27. September,
June 17,2004
2008
D2
Example for Trapezoid Segments
18
18
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 18 27. September,
June 17,2004
2008
D2
Rhomboid key stone segment
19
19
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 19 27. September,
June 17,2004
2008
D2
Example for Hexagonal Segments
20
20
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 20 27. September,
June 17,2004
2008
D2
Details of Segment Geometry
21
21
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 21 27. September,
June 17,2004
2008
D2
Ring Geometry
Left-Right-Systems
22
22
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 22 27. September,
June 17,2004
2008
D2
Watertightness
Membrane Systems
Installation between segment lining and cast-in-place
concrete final lining
Absorbing of ground water loadings by cast-in-place
concrete final lining
Gaskets
Installation in special grooves of the segment joints
Absorbing of full ground water loadings by the
segments
23
23
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 23 27. September,
June 17,2004
2008
D2
Ring Geometry Examples
24
24
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 24 27. September,
June 17,2004
2008
D2
Tailor-Made Gaskets
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 25 27. September,
June 17,2004
2008
D2
Gasket Details
26
26
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 26 27. September,
June 17,2004
2008
D2
Watertightening Capacity of Gaskets
27
27
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 27 27. September,
June 17,2004
2008
D2
Interaction Thrust Pressure
Gasket Relaxation
STAGE1
STAGE2
0
28
28
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 28 27. September,
June 17,2004
2008
D2
Example of Longitudinal Joint
29
29
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 29 27. September,
June 17,2004
2008
D2
Example of Longitudinal Joint
with Guiding Rod
30
30
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 30 27. September,
June 17,2004
2008
D2
Example of Joint including Gasket
31
31
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 31 27. September,
June 17,2004
2008
D2
Joint formations - Shapings
Groove-Tongue joints
Conkave-Convex joints
32
32
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 32 27. September,
June 17,2004
2008
D2
Circumferential Flat Joint
33
33
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 33 27. September,
June 17,2004
2008
D2
Longitudinal Joint (Groove-Tongue)
34
34
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 34 27. September,
June 17,2004
2008
D2
Centering Tools and Fastening Elements
Purpose
35
35
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 35 27. September,
June 17,2004
2008
D2
Inclined Bolt
36
36
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 36 27. September,
June 17,2004
2008
D2
Centering tools and fastening elements
Methods
Flexible tools
Guiding rod (longitudinal joint), dowel (ring joint)
Dowells
In longitudinal joints for absorption of traction and
thrust
No additional bolting necessary
Bolts
For temporary protection during assembling
In longitudinal and ring joints
Mostly inclined or curved
37
37
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 37 27. September,
June 17,2004
2008
D2
Joints
BOLTEDLINING
CONEXLINING
38
38
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 38 27. September,
June 17,2004
2008
D2
Dowels
39
39
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 39 27. September,
June 17,2004
2008
D2
Shear capacity test curves of dowels
140
Dowel BUCLOCK
Dowel CONEX Heavy Duty
130
capacity: 102,0 kN capacity: 100,0 kN
max. def.: 15,6 mm max. def.: 20,0 mm
120
90
80
Force [kN]
70 Dowel SOF-CLIP
capacity: 97,6 kN
60 max. def.: 23,0 mm
50
40
30
Dowel BUCLOCK
20 (Standard)
capacity: 60,0 kN
10 max. def.: 20,0 mm
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Deformation [mm]
Dowel CONEX
BUCLOCK (Heavy Duty)
Dowel SOF-CLIP
BUCLOCK (Standard)
Dowel ANEX
40
40
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 40 27. September,
June 17,2004
2008
D2
Steel Dowel
41
41
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 41 27. September,
June 17,2004
2008
D2
Example for dowel hole in radial joint
42
42
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 42 27. September,
June 17,2004
2008
D2
Segment Tolerances
43
43
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 43 27. September,
June 17,2004
2008
D2
Tolerances
m
RA
1m
+-1mm
TH DI
+-
IC SU
KN
US
+-2
ES
DI
S
mm
RA
+-
3 m
m
SEGMENT PARTITION +-0.02°
44
44
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 44 27. September,
June 17,2004
2008
D2
Tolerances
m
+-1m
TH
WID
m
+-1m
D
COR
L
NA
GO
m
DIA
+-1m
H T
WID
LENGTH +-1mm
45
45
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 45 27. September,
June 17,2004
2008
D2
System requirements related to application
and utilization
46
46
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 46 27. September,
June 17,2004
2008
D2
System requirements related to application
and utilization
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 47 27. September,
June 17,2004
2008
D2
Thank you
for your
attention!
48
48
Andreas Beil
Concrete Segments for Tunnel Linings – Field of Application and Design
Seite 48 27. September,
June 17,2004
2008