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INTERACTIVE SCHEMATIC

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KENR5131-03
July 2014

D6T Track Type Tractor


with AccuGrade
Electrical System
JHB1-UP DJG1-UP GCT1-UP
ZEB1-UP WCG1-UP RLW1-UP
SMC1-UP WFH1-UP LAY1-UP
JWD1-UP LKJ1-UP PEZ1-UP
LBD1-UP KJL1-UP
LAE1-UP SKL1-UP

Volume 1 of 3 : Chassis
Volume 2 of 3 : Cab
Volume 3 of 3 : Accugrade

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Volume 1 of 3 - CHASSIS
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Backup A-13 17 Sensor - Turbo Inlet Pressure H-5 38
Alternator I-4 17 Sensor - Turbo Outlet Pressure E-4 39
Batteries I-7 17 Sensor - XMSN Out #1 D-15 40
Control - Engine F-6 18 Sensor - XMSN Out #2 D-15 41
Diode - A/C B-5 42 Solenoid - A/C Clutch B-5 42
Display - Video C-11 20 Solenoid - Blade Float I-15 43
Handle - Implement I-15 21 Solenoid - Demand Fan H-5 44
Motor - Condenser #1 C-14 21 Solenoid - First Clutch E-15 44
Motor - Condenser #2 C-14 22 Solenoid - Flexxaire Fan A-5 44
Motor - Fuel Priming Pump H-5 23 Solenoid - Forward Clutch E-15 45
Motor - Prelube Pump H-2 23 Solenoid - Implement Lockout w/ PAT B-10 46
Motor - Starter H-4 24 Solenoid - Implement Lockout w/o PAT C-10 47
Relay - Prelube I-3 24 Solenoid - Injector 1-6 F-3 47
Relay - ROPS Condenser C-13 24 Solenoid - PAT Left Angle B-10 48
Relay - Winch Detent F-15 25 Solenoid - PAT Right Angle B-10 49
Resistor - CAN A Datalink C-8 25 Solenoid - Reverse Clutch E-15 50
Sender - Fuel Level A-13 26 Solenoid - Second Clutch E-15 51
Sender - Hydraulic Oil Temperature w/ PAT B-11 27 Solenoid - Start Aid C-6 52
Sender - Hydraulic Oil Temperature w/o PAT C-11 28 Solenoid - Third Clutch D-15 52
Sender - Torque Converter Oil Temperature B-6 28 Switch - Disconnect I-8 53
Sender - XMSN Lube Temp A-13 28 Switch - Flexxaire Fan A-4 53
Sender - XMSN Sump Temperature C-6 28 Switch - Forward Horn G-15 54
Sensor - ATM Pressure E-4 29 Switch - Fuel Priming Pump H-5 55
Sensor - Coolant Temperature D-4 30 Switch - Implement Shutoff G-15 55
Sensor - Demand Fan Speed C-6 31 Switch - Powertrain Filter Pressure w/ PAT B-11 56
Sensor - Fuel Pressure F-3 32 Switch - Powertrain Filter Pressure w/o PAT C-11 57
Sensor - IAP Control Valve E-4 33 Switch - Prelube Oil Pressure H-3 58
Sensor - Injection Actuation Pressure E-4 34 Switch - Refridgerent B-5 58
Sensor - Intake Manifold Air Temperature E-4 35 Switch - Remote Disconnect I-8 59
Sensor - Oil Pressure E-4 35 Switch - Throttle H-15 60
Sensor - Speed Timing A D-4 36 Switch - Underhood Work Lamp I-6 60
Sensor - Speed Timing B D-4 37 Timer - Prelube I-3 61
Sensor - Torque Converter Output Speed B-6 37 Winch - Pilot F-15 62
Check component part numbers with Parts Manual for your specific machine.
COMPONENT LOCATION
Volume 2 of 3 - CAB
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
10A Converter F-8 17 Resistor - CAN A Datalink E-15 23
20A Converter F-10 6 Sensor - Brake Position C-3 34
Alarm - Action D-2 39 Sensor - Decel Pedal Position C-3 34
Block - Fuse H-9 24 Sensor - FNR I-13 27
Cluster - Gage E-3 39 Solenoid - Brake G-11 13
Control - EMS G-3 39 Solenoid - Parking Brake Dump G-11 13
Control - Handle (Upshift & Downshift) I-13 27 Solenoid - Service Brake Dump G-11 13
Control - Machine I-15 23 Solenoid - Winch C-10 1
Control - Product Link D-15 8 Switch - A/C 4 Speed Blower G-1 39
Control - Winch B-10 3 Switch - A/C Thermostat G-1 39
Handle - Winch Control D-9 20 Switch - Auto Downshift E-1 39
Module - Lamp Gear E-3 39 Switch - Bi-Directional E-1 39
Motor - Blower G-1 43 Switch - Charge Filter Bypass D-13 16
Motor - Compressor C-13 39 Switch - Forward Horn B-9 15
Motor - Defrost Fan I-6 38 Switch - Front Wiper H-5 29
Motor - Front Washer Pump I-2 10 Switch - Implement Shutoff B-9 25
Motor - Front Wiper H-4 44 Switch - Keystart E-1 33
Motor - Left Washer Pump I-2 10 Switch - Lamp F-1 39
Motor - Left Wiper H-4 31 Switch - Left Wiper H-5 29
Motor - Precleaner H-11 22 Switch - MVP C-9 25
Motor - Rear Washer Pump I-2 10 Switch - Operator Monitor D-1 39
Motor - Rear Wiper I-4 12 Switch - Parking Brake H-13 28
Motor - Right Washer Pump I-2 10 Switch - Rear Flood F-1 32
Motor - Right Wiper I-4 30 Switch - Rear Wiper I-5 29
Relay - Main G-9 24 Switch - Reverse I-13 27
Relay - Precleaner H-10 22 Switch - Right Wiper I-5 29
Relay - Start G-9 24 Switch - Seat C-13 39
Resistor D-3 39 Switch - Service Brake Pedal C-3 34
Resistor - Blower Motor H-1 39 Switch - Throttle C-9 25
Check component part numbers with Parts Manual for your specific machine.
COMPONENT LOCATION
Volume 3 of 3 - ACCUGRADE
Schematic Machine
Component
Location Location
24V Battery Backup B-11 1
Alarm - Advisor I-5 1
Control - Advisor I-4 28
Control - Blade (STD) I-1 28
Control - Blade (VPAT) H-1 28
Control - CAES E-4 28
Display - GPS E-6 28
Ferrite Wire Assembly B-11 29
Lightbar - Left F-6 29
Lightbar - Middle F-6 29
Lightbar - Right F-6 29
Mast - LH Electric I-14 30
Mast - RH Electric H-14 30
Module - Power A-15 30
Radio - GPS E-15 31
Receiver - GPS E-15 32
Receiver - LH GPS C-2 33
Receiver - LH Laser H-14 34
Receiver - RH GPS A-2 35
Receiver - RH Laser G-14 35
Relay - Counter Balance/Boost G-1 35
Resistor - CAN B Datalink # 1 B-14 36
Resistor - CAN B Datalink # 2 B-4 36
Resistor - CAN D Datalink # 1 B-14 37
Resistor - CAN D Datalink # 2 B-4 38
Sensor - Inclination B-3 39
Sensor - Pump Pressure A-6 40
Solenoid - Blade Lower C-7 41
Solenoid - Blade Raise C-7 42
Solenoid - Blade Tilt Left C-7 43
Solenoid - Blade Tilt Right C-7 43
Solenoid - Boost A-7 43
Check component part numbers with Parts Manual for your specific machine.
CONNECTOR LOCATION
Volume 1 of 3 - CHASSIS

Schematic Machine
Connector Number
Location Location
CONN 1 B-13 1
CONN 2 B-13 8
CONN 3 A-13 11
CONN 4 A-13 14
CONN 5 C-13 15
CONN 6 C-13 16
CONN 7 E-13 16
CONN 8 D-12 16
CONN 9 E-12 16
CONN 10 B-11 1
CONN 11 B-11 2
CONN 12 C-11 3
CONN 13 B-9, C-9 4
CONN 14 D-10 5
CONN 15 D-9 5
CONN 16 D-9 6
CONN 17 D-8 6
CONN 18 D-8 6
CONN 19 E-8 7
CONN 20 A-6 8
CONN 21 A-6 8
CONN 22 G-6 9
CONN 23 H-6 10
CONN 24 F-4 10
CONN 25 F-4 10
CONN 26 G-2 11
CONN 27 H-2 11
CONN 36 G-13 12
CONN 37 G-13 13
CONN 38 G-13 13
CONN 82 A-5 16
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 3 - CAB

Schematic Machine
Connector Number
Location Location
CONN 3 B-10 4
CONN 4 C-11 4
CONN 13 A-9 19
CONN 18 A-5 41
CONN 19 B-5 41
CONN 28 D-14 8
CONN 29 D-14 8
CONN 30 C-13 39
CONN 31 D-13 16
CONN 32 E-13 14
CONN 33 G-13 14
CONN 34 Winch Diagnostics A-10 2
CONN 35 C-10 4
CONN 36 B-8 26
CONN 37 B-8 26
CONN 38 B-8 26
CONN 39 F-8 7
CONN 40 F-8 7
CONN 41 F-8 9
CONN 42 H-8 18
CONN 43 I-7 42
CONN 44 E-5 35
CONN 45 H-4 5
CONN 46 I-4 21
CONN 47 C-3 36
CONN 48 G-4 40
CONN 49 I-4 21
CONN 50 H-3 40
CONN 51 G-2 37
CONN 52 D-1 39
CONN 53 D-1 39
CONN 83 Datalink Services B-13 11
CONN 84 Monitor Services B-13 11
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 3 of 3 - ACCUGRADE
Schematic Machine
Connector Number
Location Location
CONN 9 D-13 25
CONN 10 A-13 10
CONN 11 B-13 10
CONN 12 B-13 10
CONN 13 A-13 27
CONN 18 F-3 43
CONN 19 G-3 43
CONN 28 E-13 17
CONN 29 E-13 17
CONN 30 C-13 18
CONN 31 E-13 23
CONN 32 F-13 23
CONN 33 G-13 23
CONN 36 A-10 30
CONN 37 B-10 30
CONN 38 B-10 30
CONN 41 F-10 21
CONN 42 H-10 26
CONN 44 I-3 41
CONN 53 F-8 42
CONN 54 A-14 15
CONN 55 A-14 15
CONN 56 C-14 13
CONN 57 Datalink Service B-13 18
CONN 58 Monitor Service C-13 18
CONN 59 C-13 18
CONN 60 C-13 18
CONN 61 AccuGrade Service B-10 31
CONN 62 G-10 16
CONN 63 G-10 11
CONN 64 G-10 24
CONN 65 A-8 36
CONN 66 B-8 36
CONN 67 D-8 34
CONN 68 B-6 7
CONN 69 B-6 7
CONN 70 Service Mode D-5 35
CONN 71 Keyboard Connector D-5 35
CONN 72 B-4 2
CONN 73 C-4 2
CONN 74 A-3 3
CONN 75 B-3 4
CONN 76 C-3 4
CONN 77 B-11 20
CONN 78 H-11 19
CONN 79 H-11 19
CONN 8 D-13 25
CONN 80 I-11 19
CONN 81 I-9 37

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI
Volume 1 of 3 - CHASSIS
Page 1 of 2
Component Identifiers (CID¹) Power Train Control System
Module Identifier (MID²) (MID No. 113)
Caterpillar Monitoring System CID Component
0070 Parking Brake Switch (On / Off Pole)
(MID No. 030)
0168 Electrical System Voltage
CID Component
0177 Transmission Oil Temperature Sensor
0096 Fuel Level Sender
0262 5 Volt Sensor Power Supply
0100 Engine Oil Pressure Sensor
0298 Service Brake Switch
0110 Engine Coolant Temperature Sensor
0299 Transmission Direction Lever Position Sensor
0177 Transmission Oil Temperature Sensor
0368 Autoshift Switch
0248 Data Link
0444 Starter Motor Relay
0263 Sensor Power Supply
0468 Service Brake Pedal Position Sensor
0271 Action Alarm
0490 Implement Lockout Switches
0280 Transmission Oil Temperature Sender
0497 Tilt Right Solenoid
0324 Action Lamp
0498 Tilt Left Solenoid
0600 Hydraulic Oil Temperature Sensor
0585 Transmission Output Speed Sensor (1)
0819 Display Data Link
0588 Monitoring System Display
0821 Display Power Supply
0590 Engine ECM
1045 Power Train Oil Temperature Sensor
0621 Downshift Switch
1425 Implement Tank Oil Temperature Sensor
0622 Upshift Switch
Engine Control System 0650 Harness Code
(MID No. 036) 0668 Transmission Shift Lever
CID Component 0672 Torque Converter Output Speed Sensor
0001 Injector Cylinder #1 0673 Transmission Output Speed Sensor 2
0002 Injector Cylinder #2 0681 Parking Brake Solenoid
0003 Injector Cylinder #3 0689 Left Steering Brake Solenoid
0004 Injector Cylinder #4 0722 Secondary Brake Solenoid
0005 Injector Cylinder #5 0874 Mode Select Switch (Implement Handle)
0006 Injector Cylinder #6 0875 Manual Select Switch (Implement Handle)
0041 8 Volt DC Supply 0882 Hydraulic Lockout Solenoid
0042 Injection Actuation Control Valve 1078 Blade Control Handle Raise/Lower Position Sensor
0091 Throttle Position Signal 1079 Blade Control Handle Tilt Position Sensor
0094 Fuel Pressure 1197 Blade Lower Solenoid
0100 Engine Oil Pressure 1198 Blade Raise Solenoid
0110 Engine Coolant Temperature 1298 Implement Solenoids
0164 Injector Actuation Pressure 1326 ECM Location Code
0168 Electrical System Voltage 1401 Transmission Solenoid Valve 1
0172 Intake Manifold Air Temperature 1402 Transmission Solenoid Valve 2
0190 Engine Speed Signal 1403 Transmission Solenoid Valve 3
0247 J1939 Data Link 1404 Transmission Solenoid Valve 4
0253 Personality Module 1405 Transmission Solenoid Valve 5
0261 Engine Timing Calibration 1450 Main Pump Hydraulic Pressure Sensor
0262 5 Volt Sensor Supply 1482 10 Volt Sensor Power Supply
0264 Decel Throttle Position 1582 Transmission Lube Oil Temperature Sensor
0266 Incorrect Crank-Without-Inject Input 1870 Blade Control Handle Thumb Rocker
0268 Check Programable Parameters 1933 Blade Angle Left Solenoid
0274 Atmospheric Pressure 1934 Blade Angle Right Solenoid
0291 Engine Cooling Fan Solenoid 1960 Ignition Key Reader
0296 Transmission ECM 2114 Blade Control Handle Trigger Switch
0342 Secondary Engine Speed Sensor 2122 Reverse Switch
1589 Turbo Inlet Air Pressure Sensor Product Link Radio
1599 Engine Fan Pull Solenoid
1600 Engine Fan Push Solenoid
(MID No. 122)
1639 Machine Security System CID Component
1785 Intake Manifold Pressure Sensor 0168 Electrical System Voltage
0254 Eletronic Control Module
0269 Sensor Power Supply
1250 Remote Communication Module
1251 Alternator R Terminal
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Volume 1 of 3 - CHASSIS
Page 2 of 2

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes For ADEM III ECM


Event Code Condition
E096 High Fuel Pressure
E172 High Air Filter Restriction
E0194 High Exhast Temperature
E198 Low Fuel Pressure
E241 Abnormal Engine Fan System Operation
E360 Low Engine Oil Pressure
E361 High Engine Coolant Temperature
E362 Engine Overspeed
E539 High Intake Manifold Air Temperature
CID / MID / FMI
Volume 2 of 3 - CAB
Page 1 of 3

Component Identifiers (CID¹) Power Train Control System


Module Identifier (MID²) (MID No. 113)
Caterpillar Monitoring System CID Component
0070 Parking Brake Switch (On / Off Pole)
(MID No. 030)
0168 Electrical System Voltage
CID Component
0177 Transmission Oil Temperature Sensor
0096 Fuel Level Sender
0262 5 Volt Sensor Power Supply
0100 Engine Oil Pressure Sensor
0298 Service Brake Switch
0110 Engine Coolant Temperature Sensor
0299 Transmission Direction Lever Position Sensor
0177 Transmission Oil Temperature Sensor
0368 Autoshift Switch
0248 Data Link
0444 Starter Motor Relay
0263 Sensor Power Supply
0468 Service Brake Pedal Position Sensor
0271 Action Alarm
0490 Implement Lockout Switches
0280 Transmission Oil Temperature Sender
0497 Tilt Right Solenoid
0324 Action Lamp
0498 Tilt Left Solenoid
0600 Hydraulic Oil Temperature Sensor
0585 Transmission Output Speed Sensor (1)
0819 Display Data Link
0588 Monitoring System Display
0821 Display Power Supply
0590 Engine ECM
1045 Power Train Oil Temperature Sensor
0621 Downshift Switch
1425 Implement Tank Oil Temperature Sensor
0622 Upshift Switch
Engine Control System 0650 Harness Code
(MID No. 036) 0668 Transmission Shift Lever
CID Component 0672 Torque Converter Output Speed Sensor
0001 Injector Cylinder #1 0673 Transmission Output Speed Sensor 2
0002 Injector Cylinder #2 0681 Parking Brake Solenoid
0003 Injector Cylinder #3 0689 Left Steering Brake Solenoid
0004 Injector Cylinder #4 0722 Secondary Brake Solenoid
0005 Injector Cylinder #5 0874 Mode Select Switch (Implement Handle)
0006 Injector Cylinder #6 0875 Manual Select Switch (Implement Handle)
0041 8 Volt DC Supply 0882 Hydraulic Lockout Solenoid
0042 Injection Actuation Control Valve 1078 Blade Control Handle Raise/Lower Position Sensor
0091 Throttle Position Signal 1079 Blade Control Handle Tilt Position Sensor
0094 Fuel Pressure 1197 Blade Lower Solenoid
0100 Engine Oil Pressure 1198 Blade Raise Solenoid
0110 Engine Coolant Temperature 1298 Implement Solenoids
0164 Injector Actuation Pressure 1326 ECM Location Code
0168 Electrical System Voltage 1401 Transmission Solenoid Valve 1
0172 Intake Manifold Air Temperature 1402 Transmission Solenoid Valve 2
0190 Engine Speed Signal 1403 Transmission Solenoid Valve 3
0247 J1939 Data Link 1404 Transmission Solenoid Valve 4
0253 Personality Module 1405 Transmission Solenoid Valve 5
0261 Engine Timing Calibration 1450 Main Pump Hydraulic Pressure Sensor
0262 5 Volt Sensor Supply 1482 10 Volt Sensor Power Supply
0264 Decel Throttle Position 1582 Transmission Lube Oil Temperature Sensor
0266 Incorrect Crank-Without-Inject Input 1870 Blade Control Handle Thumb Rocker
0268 Check Programable Parameters 1933 Blade Angle Left Solenoid
0274 Atmospheric Pressure 1934 Blade Angle Right Solenoid
0291 Engine Cooling Fan Solenoid 1960 Ignition Key Reader
0296 Transmission ECM 2114 Blade Control Handle Trigger Switch
0342 Secondary Engine Speed Sensor 2122 Reverse Switch
1589 Turbo Inlet Air Pressure Sensor
Product Link Radio
1599 Engine Fan Pull Solenoid
1600 Engine Fan Push Solenoid
(MID No. 122)
1639 Machine Security System CID Component
1785 Intake Manifold Pressure Sensor 0168 Electrical System Voltage
0254 Eletronic Control Module
0269 Sensor Power Supply
1250 Remote Communication Module
1251 Alternator R Terminal
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Volume 2 of 3 - CAB
Page 2 of 3

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Monitoring System Service Modes


Service Mode Number
Operator Mode Sequence 0
Harness Code 1
Numeric Readout 2
Service 3
Digital Tattletale 4
Calibration 1 (Transmission Control) 6
Calibration 2 (Transmission Control) 7
Calibration 3 (Transmission Control) 8
Charging System Display 9

Monitoring System Operator Modes


Operator Mode Number
Gear Display 1
Service Meter 2
Tachometer 3
CID / MID / FMI
Volume 2 of 3 - CAB
Page 3 of 3
Power TrainEvent Identifier (EID) Codes
EID Level Description Operator Response
Check Oil.
30 2 Trans Oil Temp High Modify machine operation in order to reduce
system load.
PTO filter Bypass Switch is connected to the EMS III
module. Activated when hydraulic oil temperature is
116 2 PTO Fltr Bypassed
greater than 52 °C (125.6 °F) and the switch is open.
Change filter.
Check Oil.
155 2 High Torque Converter Oil Temp Modify machine operation in order to reduce
system load.
Active when the blade control handle is not
in the center position when ANY of these
conditions are true:
Key switch is turned ON.
Engine is cranking.
467 2 Blade Lift Not In Center Hydraulic lockout switch is moved from
LOCKED to UNLOCKED.
During calibrations.
If moving the handle back to center position does
not correct the problem, perform the troubleshooting
procedure for the lift solenoids.(1)
Active when the blade control handle is not
in the center position when ANY of these
conditions are true:
Key switch is turned ON.
Engine is cranking.
468 2 Blade Tilt Not In Center Hydraulic lockout switch is moved from
LOCKED to UNLOCKED.
During calibrations.
If moving the handle back to center position does
not correct the problem, perform the troubleshooting
procedure for the tilt solenoids.(1)
Active when the blade control handle is not
in the center position when ANY of these
conditions are true:
Key switch is turned ON.
Engine is cranking.
522 2 Blade Angle Not In Center Hydraulic lockout switch is moved from
LOCKED to UNLOCKED.
During calibrations.
If moving the handle back to center position does
not correct the problem, perform the troubleshooting
procedure for the angle solenoids.(1)
Warning - The ECM internal clock is too far
out of alignment with the other control module
861 1 Clock Manual Alignment Required clocks on the machine.
Use the ET service tool in order to manually align
the clock with the other control modules.
Activates at 108 °C (226.4 °F) - Resets
at 104 °C (219.2 °F.)
878 2 Hyd Oil Temp
Modify machine operation to reduce system
load. Check oil level.
Activates at 114 °C (237.2 °F) - Resets
at 112 °C (233.6 °F.)
878 3 Hyd Oil Temp
Immediate safe shutdown - Modify machine
operation to reduce system load - Check oil level.
1969 3 Trans Lube Temp High Immediate safe shutdown - Modify machine
operation to reduce system load - Check oil level.
Activated when a diagnostic code is active
for an implement system component for ANY
of the following conditions:
2115 2 Implements Locked Diagnostic Short to battery (solenoids).
Low voltage or open (solenoids).
Hydraulic lockout switch is faulted.
Check active diagnostic codes and correct
the problem.
CID / MID / FMI
Volume 3 of 3 - ACCUGRADE

Component Identifiers (CID¹)


Module Identifier (MID²)
Accugrade Laser System Diagnostic Codes For The Accugrade Laser System
Implement ECM (MID No. 114) Display (CB), Electronic Mast (EM),
CID Component Laser Reciever (LR),
0041 8 Volt DC Supply Diagnostic
Description
0168 Electrical System Voltage Code
0248 Data Link Display Fault Messages
0262 5 Volt Sensor Supply CB 1 Set Limits Fault
0358 Implement Pilot Supply Solenoid CB 2 No Data
0497 Tilt Right Solenoid CB 3 Calibration Failure
0498 Tilt left Solenoid CB 4 Data Error
0874 Mode Select Sw. CB 5 Calibration Failure
0875 Manual Select Sw. CB 6 Wrong Blade Motion
1197 Blade Lower Solenoid CB 7 Calibration Failure
1198 Blade Raise Solenoid CB 8 Timeout
2114 Blade Control Handle Trigger Sw. CB 9 Calibration Failure
2233 Blade Lower Pilot Pressure Data CB 10 Set Limits Fault
2234 Hydraulic Pump Boost Pressure Solenoid CB 11 Low Voltage
CB 12 Hours Lost
2235 Counterbalance Valve Bypass Solenoid
CB 13 Calibration Lost. Recalibrate
CB 14 Memory Error. Retune
2324 Counterbalance Valve 2 Bypass Solenoid
CB 15 Memory Error. Factory Default
¹ The CID is a diagnostic code that indicates which component is faulty.
CB 16 Linked Mode Sensor Missing
² The MID is a diagnostic code that indicates which electronic control module
CB 17 Internal Failure. Cycle Power
diagnosed the fault. CB 18 Network Warning. Check
CB 19 Network Error. Check
CB 23 Uknown Device. Cycle Power
CB 24 Duplicate Left/Right Device
CB 25 Elevation Limit Left
CB 26 Elevation Limit Right
CB 27 Internal Failure. Cycle Power
CB 28 Invalid Serial Number
Failure Mode Identifiers (FMI)¹ CB 29 Disconnect Suspected
CB 30 Duplicate Sensor Serial Number
FMI No. Failure Description
CB 31 Recalibrate Linked Mode Elevation
0 Data valid but above normal operational range.
CB 32 Stop! ECM Disconnected
1 Data valid but below normal operational range.
CB 33 Restore Failed
2 Data erratic, intermittent, or incorrect.
CB 34 Update Failed
3 Voltage above normal or shorted high.
CB 36 Left Laser Receiver Missing
4 Voltage below normal or shorted low.
Electric Mast Fault Messages
5 Current below normal or open circuit.
EM 1 PCB Fault
6 Current above normal or grounded circuit.
EM 2 Limit Switch Fail
7 Mechanical system not responding properly. EM 15 Motor/Encoder Bad
8 Abnormal frequency, pulse width, or period. EM 21 Verify Bench
9 Abnormal update. EM 23 EM 23 EEPROM Fault #23
10 Abnormal rate of change. EM 24 EM 24 EEPROM Fault #24
11 Failure mode not identifiable. EM 25 EM 25 EEPROM Fault #25
12 Bad device or component. EM 26 EM 26 EEPROM Fault #26
13 Out of calibration. EM 29 Zero Adjust
14 Parameter failures. EM 30 Motor/Encoder Fault
15 Parameter failures. EM 31 Non Default Configuration
16 Parameter not available. EM 32 Check Connection
17 Module not responding. Laser Receiver Fault Messages
18 Sensor supply fault. LR 20 End Of Travel
19 Condition not met. LR 21 Check Connection
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SPECIFICATIONS AND RELATED MANUALS
Volume 1 of 3 - CHASSIS

Off-Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
30 ± 7 kPa 30 ± 7 kPa
105-9152 Pre Lube Oil Pressure Normally Closed
(4.3 ± 1 psi) (4.3 ± 1 psi)
275 kPa MAX 170 ± 55 kPa
Low
(39.8 psi MAX) (24.6 ± 7.9 psi) 0-1 and 0-3 Normally Open
114-5333 AC High/Low Pressure (Refrigerant)
2800 ± 140 kPa 1750 ± 200 kPa 0-2 Normally Closed
High
(406.1 ± 20.3 psi) (253.8 ± 29 psi)
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
² Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
3E-9205 Solenoid: Flexxaire Fan 24.9 ± 0.4
106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
134-2540 Resistor: CAN A 120
-40 °C = 33,650
Hydraulic Oil Temperature
0 °C = 3,268
T/C Oil Temperature
145-7028 Sender: 50 °C = 360
Xmsn Lube Temperature
100 °C = 68
Xmsn Sump Temperature
150 °C = 18.6
200-0189 Solenoid: Blade Float Control 76.3 ± 3.8
201-0950 Solenoid: Implement Lockout 41.9 ± 2.1
220-4324 Solenoids: Xmsn Clutch 8.7 ± 0.4
239-1134 Solenoid: Start Aid 20
Empty = 92 - 98
263-5792 Sender: Fuel Level
Full = 0 - 3.5
285-5730 Solenoids: PAT Left/Right Angle 5 ± 0.3
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Alternator: 197-8820 SENR4130
Electric Starting Motor:
Consist: 207-1556 SENR3581
Consist: 237-1962 SENR3860
AccuGrade Laser System: RENR8128
Caterpillar Monitoring System: RENR2014
Engine Control: SENR9345
Power Train Control: RENR9867
Product Link Radio: RENR7911
SPECIFICATIONS AND RELATED MANUALS
Volume 2 of 3 - CAB

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
-1.1 ± 0.8°C 2.2 ± 0.8°C
3E-5464 A/C Thermostat Normally Closed
(30 ± 1.4°F) (36 ± 1.4°F)

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
116-6203 Resistor: 20
122-1133 Solenoid: Winch 41.9 ± 2.1
134-2540 Resistor: CAN A (2) 120
Parking Brake Dump
172-2392 Solenoid: 41.9 ± 2.1
Service Brake Dump
174-4909 Solenoid: Brake 8.7 ± 0.4
200-0189 Solenoid: Blade Float Control 76.3 ± 3.8
257-5029 Resistor: Blower Motor 0.4 to 1.3
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Alternator: 197-8820 SENR4130
Electric Starting Motor:
Consist: 207-1556 SENR3581
Consist: 237-1962 SENR3860
AccuGrade Laser System: RENR8128
Caterpillar Monitoring System: RENR2014
Engine Control: SENR9345
Power Train Control: RENR9867
Product Link Radio: RENR7911
SPECIFICATIONS AND RELATED MANUALS
Volume 3 of 3 - ACCUGRADE

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
CAN B (1)
CAN B (2)
134-2540 Resistor: 120
CAN D (1)
CAN D (2)
201-0950 Solenoids: Boost 41.9 ± 2.1
Blade Lower
Blade Raise
235-4605 Solenoids: 5 ± 0.3
Blade Tilt Left
Blade Tilt Right
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Alternator: 197-8820 SENR4130
Electric Starting Motor:
Consist: 207-1556 SENR3581
Consist: 237-1962 SENR3860
AccuGrade Laser System: RENR8128
Caterpillar Monitoring System: RENR2014
Engine Control: SENR9345
Power Train Control: RENR9867
Product Link Radio: RENR7911
WIRE DESCRIPTION
Volume 1 of 3 - CHASSIS
Page 1 of 4
Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Control Circuits (Continued)
101 RD Bat (+) (Not Application Specific) F717 YL Throttle Switch
102 RD Head Lamp F718 BU Throttle Switch
103 YL Rear Floods F719 BR Crank With Out Injection (N.C)
104 YL Aux Ckt 2 F720 GN Crank With Out Injection (N.O)
105 RD Key Switch F761 BR Reverse Solenoid Return
106 RD Product Link F780 PK Parking Brake Switch
108 BU Wipers F781 BR Downshift Switch
110 RD Aux Ckt 3 F782 OR Reverse Switch
111 YL Aux Ckt 1 F783 GN Upshift Switch
112 PU Main Power Relay Output F784 YL Downshift Switch
113 OR Operator Monitor Panel F785 WH Upshift Switch
114 RD Warning Horn (Forward) F786 GY Reverse Switch
115 PK Front Floods F788 PU Left Steer Clutch
116 RD Fender Floods F789 YL Right Steer Clutch
124 GN Blowers F790 BR Service Brake Pedal
130 GN Aux Ckt F792 WH Left Brake Solenoid
140 RD Power Train G730 PK Park Brake Solenoid
146 RD Aux Circuit G731 GY Secondary Service Brake Solenoid
148 RD Aux Circuit G742 GN Relay Coil To Diode
150 RD Engine ECM Switched Power G743 OR Relay Coil To Diode
158 BR A/C Condensor G797 BU Switch To Relay Coil
159 BU ROPS A/C H710 PK Implement Cont Lift Lever Position
160 PU Winch / Seat H711 GN Implement Cont Tilt Lever Position
176 OR Winch Switch / Seat Suspension H713 PK ImplementCont Lift Proportional Solenoid
184 BU ARO Connector / Light Bar Connector H714 OR Implement Cont Lower Proportional Solenoid
186 RD 24V - 12V Converter J764 BR Switch/Sensor Return #1
197 RD Aux Ckt 4 J766 PU Switch/Sensor Return #3
198 RD Service Brake Pedal Sw K757 YL Blade Rotation Pwm Out
Ground Circuits L740 BR Analog Sensor Return (+5V)
200 BK Main Chassis N707 PU Engine Digital Sensor Return
201 BK Operator Monitor Return P732 OR Winch Free Spool Status
202 BK Xmsn Ctrl R746 PK Turbo Outlet Press Sensor
205 BK Instr R747 GY Atmospheric Press Sensor
216 BK Aeta Coding Pin 20 T725 WH Fuel Filter Switch
229 BK Bat (-) T744 WH Accugrade Blade Control - Sw Pwr 1 Return
270 BK CMS Ident Code 0 T745 YL Accugrade Blade Control - Sw Pwr 2 Return
271 BK CMS Ident Code 1 Y759 BK GPS Receiver (RXD - Comm #2)
272 BK CMS Ident Code 2 Y760 BK GPS Receiver (TXD - Comm #2)
273 BK CMS Ident Code 3 Y787 WH CAN Data Link (+) - Implements
274 BK CMS Ident Code 4 Y788 GY CAN Data Link (-) - Implements
275 BK CMS Ident Code 5 851 WH Hydrst Speed And Direction Sensor
276 BK Xmsn Ctrl Ident Code 0 892 BR Cat Data Link (-)
277 BK Xmsn Ctrl Ident Code 1 893 GN Cat Data Link (+)
278 BK Xmsn Ctrl Ident Code 2 F846 PU Led Driver 1
279 BK Xmsn Ctrl Ident Code 3 F848 OR Bi-Directional Mode Switch
280 BK Xmsn Ctrl Ident Code 4 F849 WH Bi-Directional Mode Switch
290 BK CMS Service F877 WH Switch To Relay 1
291 BK CMS Clear G826 BR Adem III Filter Sensor +5V
WIRE DESCRIPTION
Volume 1 of 3 - CHASSIS
Page 2 of 4

Wire Wire
Wire Color Description Wire Color Description
Number Number
Ground Circuits Control Circuits (Continued)
A235 BK Digital Sensor Return G827 BU Adem III Filter Sensor Common
A289 BK Start Aid Solenoid Return G828 WH Adem III Pressure Sensor +5V
Basic Machine Circuits G829 GN Adem III Pressure Sensor Common
301 OR Starter No. 1 Solenoid G833 PK Adem III Engine Temperature Sensor
304 WH Starter Relay No. 1 Output G849 BR Engine Injector Actuation Pressure
306 GN Starter Rly Coil To Neut Start Sw Or Key Sw G850 BU Inlet Air Heater
307 OR Key Sw To NeutStart Sw/Vmis Snsr Module G854 PK Injector Actuation Press Control Valve
308 YL Main Power Relay Coil G855 PU IAP Cont Valve Common
310 PU Start Aid Switch To Start Aid Solenoid G856 WH TDC Probe +
321 BR Backup Alarm Lamp Travel Alarm G857 YL TDC Probe -
322 GY Warning Horn (forward) H802 GY Proportional Driver Return
326 PU Key Switch 'C' Term. L856 YL Ctct Blade Control - Can D Data Link (+)
337 WH Prelube Pushbutton Switch To Prelube Timer L857 GN Ctct Blade Control - Can D Data Link (-)
Monitoring Circuits L870 YL Ctct Blade Control - Awake
403 GN Alternator (r) Term. L871 BU Ctct Blade Control - Awake Gnd
410 WH Opr Mon Fault Alarm L872 BU Ctct Blade Control - Switched Pwr 1
411 PK Opr Mon Master L873 GY Ctct Blade Control - Switched Pwr 2
419 YL Opr Mon Parking Brake L874 YL Ctct Blade Control - Switched Pwr 3
424 GY Opr Mon Power Train Temp T858 GY Injector High Side
426 BR Opr Mon Power Train Oil Filter T859 WH Injector High Side
442 GY Hyd System Temp Gage T860 OR Injector High Side
443 YL Power Train Temp Gage 900 PU 1st Gear Clutch Solenoid
447 PK Fuel Level Gage 924 GN Transmission Solenoid 1-4 Return
A447 PK Prelube Press. Switch To Prelube Timer 975 WH Power Train Solenoid Return
A487 PU Opr Mon Fault Alarm #2 977 YL Auto-Downshift Switch
C413 YL Vmis Display Data 993 BR Analog Sensor Common (pin 30)
C414 BU Vmis Display Load 994 GY Oil Pressure (Filtered)
E455 BR Hydraulic Oil Filter 995 BU Coolant Temperature
G460 GN Transmission Temperature 997 OR Engine Analog Sensor Power
H416 GN Lamp Indicator 998 BR Engine Digital Sensor Return
H417 OR Lamp Indicator C912 GN Throttle Position
Accessory Circuits C913 BU Ground Speed Radar
500 BR Wiper - Front (Park) C967 BU Inlet Air Temperature
501 GN Wiper - Front (Low) C986 BR Throttle Position
502 OR Wiper - Front (High) C987 RD Inlet Air Heater
503 BR Wiper - Rear (Park) C991 PK Fuel Filter Monitor
504 YL Wiper - Rear (Low) E900 WH Trans Output Spd +
505 BU Wiper - Rear (High) E901 GN Trans Output Spd -
506 PU Washer - Front E906 OR Trans Output Spd Q+
507 WH Washer - Rear E907 GY Trans Output Spd Q-
508 PU Radio Speaker - Left E908 BR Trans Input Spd +
509 WH Radio Speaker - Left (Common) E909 WH Trans Input Spd -
511 BR Radio Speaker - Right E912 PU Lift Lever Neutral Pos Switch To Gnd
512 GN Radio Speaker - Right (Common) E913 YL Lift Lever Neutral Pos Switch To Gnd
513 OR A/C Compressor/Refrigerant Pressure Sw E918 GN Implement Lockout Switch To Gnd
515 GY Blower Motor (High) E963 BK Engine Speed/Timing A-
516 GN Blower Motor (Medium) E964 WH Engine Speed/Timing A+
517 BU Blower Motor (Low) E965 BU Engine Speed/Timing B-
WIRE DESCRIPTION
Volume 1 of 3 - CHASSIS
Page 3 of 4

Wire Wire
Wire Color Description Wire Color Description
Number Number
Accessory Circuits Control Circuits (Continued)
521 YL A/C Switch To Refrigerant Switch E966 YL Engine Speed/Timing B+
522 WH A/C Clutch To Thermostat Switch F978 WH Ferritte Wire Coil Unswitched
523 BR Wiper - Left (park) F979 YL Ferritte Wire Coil Switched
524 BU Wiper - Left (low) G939 PK Power Train Sw. / Sensor Return
525 GY Wiper - Left (high) J943 GN Implement Mode Switch (N.O.)
526 YL Wiper - Right (park) J944 BU Implement Mode Switch (N.C.)
527 GN Wiper - Right (low) J945 WH Implement Manual Mode Switch (N.O.)
528 PK Wiper - Right (high) J946 OR Implement Manual Mode Switch (N.C.)
529 WH Washer - Left J950 PU Left Lift Cylinder Position
530 OR Washer - Right K960 PK CAN Data Link B (+)
567 WH A/C Switch Jumper K961 GN CAN Data Link B (-)
573 GN Blade Float Limit Switch No. 2 K978 BU Ecpc Pump Solenoid
592 BU DC/DC Converter Power Output L997 BU Speed Sensor #2 Output
593 GN Condensor Fan Relay To Motors M919 BU Ripper Pressure
A501 BU Defroster Fan Switch M927 GN Implement Cutout Valve
A513 PK DC/DC Converter Memory Output M928 BU Right Tilt Valve
A557 WH Precleaner Blower +B M929 WH Left Tilt Valve
C568 WH Blower Motor N942 OR Flexxaire Fan Switch
C569 YL Second DC/DC Converter Power Output N957 PK Accugrade GPS (Rxd - Comm #1)
E555 OR DC/DC Converter Memory Output #2 N958 PK Accugrade GPS (Rxd - Comm #2)
Lighting Circuits N959 PK Accugrade GPS (Rxd - Comm #3)
600 BR Dash Lamp - Basic N960 OR Accugrade GPS (Txd - Comm #1)
608 GN Flood Lamp - Rear N961 OR Accugrade GPS (Txd - Comm #2)
609 YL Flood Lamp - Side N963 OR Accugrade GPS (Txd - Comm #3)
610 OR Head Lamp - Basic N965 BU Accugrade GPS (Dsr - Comm #2)
625 PK Courtesy Lamp N967 GY Accugrade GPS (Cts - Comm #1)
630 GY Flood Lamp Rear (ATCH) N970 YL Accugrade GPS (Dtr - Comm #1)
651 PK Flood Lamp Rear N973 BR Accugrade GPS (Dcd - Comm #1)
663 GY Gage Lamps - Smart EMS N976 PU Accugrade GPS (Rts - Comm #1)
Control Circuits N979 GN Signal Gnd - Comm #1
709 OR Sensor Power Supply N980 GN Signal Gnd - Comm #2
751 GN Xmsn Shift Solenoid No. 1 Or 3 N982 YL Data - Keyboard
752 YL Xmsn Shift Solenoid No. 2 N983 OR Clock - Keyboard
754 BU Xmsn Shift Solenoid No. 3 Or 1 N987 GN Regulated Power - 5 Vdc
755 OR Xmsn Shift Solenoid No. 4 Or 5 T901 YL Mss Exciter Coil
779 WH Coupler Engage Solenoid T902 PK Mss Exciter Coil
780 PU Coupler Disengage Solenoid T951 YL Injector 1 Hi-side
A700 OR Digital Sensor Power(+8V) (pin 35) T952 BR Injector 2 Hi-side
A751 YL After Cooler Temp (pin 15) T953 BU Injector 3 Hi-side
A757 GY Throttle Switch #3 T954 GY Injector 4 Hi-side
A758 BR Throttle Switch #4 T955 GN Injector 5 Hi-side
C720 BU Relay Interlock T956 GY Injector 6 Hi-side
E707 GN Vmis Display +V T957 PU Injector 1 Return
E708 PK Vmis Display Clock T958 YL Injector 2 Return
E735 PU Service Meter T959 BR Injector 3 Return
E752 YL Lightbar 1 RS232 TX T960 BU Injector 4 Return
E753 WH Lightbar 1 RS232 RX T961 GN Injector 5 Return
E799 BR Demand Fan Solenoid Return T962 WH Injector 6 Return
WIRE DESCRIPTION
Volume 1 of 3 - CHASSIS
Page 4 of 4

Wire Wire
Wire Color Description Wire Color Description
Number Number
Control Circuits Control Circuits (Continued)
F700 BU Demand Fan Solenoid Return T964 OR Product Link (RS 232 Port 1 TXD)
F702 GN Decel Pedal Position Sensor T965 GN Product Link (RS 232 Port 1 RXD)
F708 YL Flexxaire Fan Pull Solenoid T966 BK Product Link (RS 232 Port 1 GND)
F709 BU Flexxaire Fan Push Solenoid T968 WH Prelube Oil Evac Pump
F711 GN CAN Link + T993 BR Analog Sensor Return
F712 GY CAN Link - T997 OR +5V Analog Sensor Power
F714 PK Right Turbo Inlet Pressure Y925 YL Counterbalance Solenoid 1
F715 PU User Shutdown Y933 YL Increment/Decrement Sw (N.O.) (Accugrade)
F716 WH User Shutdown Y934 WH Increment/Decrement Sw (N.C.) (Accugrade)
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PRELUBE
PL-C1
3E3370
H-13 113-PL1 OR-18 A
RIGHT HAND CONSOLE (WINCH) CBL-AM1 BK-00 CBL-AP1 RD-00 CBL-CK1 RD-00 CBL-CK2 RD-00 CBL-CK2 RD-00 CBL-CK2 RD-00 307-PL2 OR-18 B
0 0 0 0 0

337-PL3 WH-18 C
NEG POS NEG POS
(53) DISCONNECT SW CBL-CK3 RD-00 0

TO BLOCK AS. +BATT STUD (SH2 LOC I-8) 101-PN1 RD-4 0

ATTACH TO JUNCTION BLOCK


200-RW14 BK-18 7N-0718 172-4863 SH 2 (I-8) 200-PL4 BK-18 CYLINDER LIGHTS (11)
(17) 12V BATTERY (17) 12V BATTERY2 FOR CONSTRUCTION APPL
0

600-RW13 BR-18 CBL-LE1 BK-00 TO BLOCK AS. ALT STUD (SH2 LOC I-8) CBL-HG2 RD-0 CBL-HG2 RD-0 A447-PL7 PK-18
115-2422 (STD) 115-2422 (STD)
0 0

LE-T2

153-5710 (ATCH) 153-5710 (ATCH) TX-C2


PL-C4 1552269
RW-C8 3E3364 TX-C1 610-TX4 OR-14 1 CONST FLOOD 3
1552269
0

I I
LE-T1

(53) REMOTE DISCONNECT T968-PL9 WH-18 FOR USE WITH 3E3364 610-TX3 OR-14 200-TX5 BK-14 147-0319

CBL-AR1 BK-00
1 2
BK-20 1 H713-RW30 PK-18 9H-2082 G797-PL8 BU-18 2 OIL EVAC SWITCH CONNECT TO G-C2 1 610-TX1 OR-14 610-TX4 OR-14
(43) BLADE FLOAT CTRL W (SH1 LOC H-2) TX-C3
BK-20 2 975-RW29 WH-18 (60) UNDERHOOD WORK LIGHT SW 2 200-TX2 BK-14 200-TX5 BK-14
200-0189
0

V-C17 139-2116 200-TX6 BK-14 1552269


137-9755
DETENT COIL
1552267 (17) ALTERNATOR CONN 27 610-TX3 OR-14 1 CONST FLOOD 4
197-8820 95A
200-V26 BK-14 B RD-18 200-TX6 BK-14 2 147-0319
215-5568 150A (ATCH)
CBL-XX1 BK-00 625-V59 PK-14 A BK-18
C WH-18
FUSE HOLDER
ALT
(21) IMPL HANDLE (PAT) RW-C9 239-8102 (24) PRELUBE RELAY
403-V4 GN-18 R + CBL-HG1 RD-0
267-8686 PRELUBE FUSE
0 0

1552272 CBL-LM1 BK-00 0


179-0006 SWEEP LIGHTING (09)
235-1845
0 0 0 0

BAT 1 176-RW17 OR-18 0 0

301-PV1 OR-4 TM-C2


GND 2 202-RW19 BK-18 V-C16 0
100A 0

101-PY1 RD-4 0 0

G797-PL8 BU-18 1552269


SIG 3 K757-RW22 YL-18 PLATFORM GND CASE 1552269 TM-C1 610-TM4 OR-14 1 SWEEP FLOOD 3

CBL-HK1 BK-0
CAL 4 GND 116-V60 RD-14 1 UNDERHOOD WORK LIGHT 3E3364 610-TM3 OR-14 200-TM5 BK-14 2 147-0319
CONNECT TO G-C2

208-4622
2 219-6487 1 610-TM1 OR-14 610-TM4 OR-14
FOR USE WITH ATCH PL-C2 1 (SH1 LOC H-2) 2 200-TM2 BK-14 200-TM5 BK-14 TM-C3
A758-RW40 BR-18 ALTERNATOR ONLY 1552273 2 200-TM6 BK-14 1552269
C912-RW41 GN-18 229-V7 BK-14 A447-PL7 PK-18 4 BK-16 PRESSURE SW (NC) CONN 27 610-TM3 OR-14 1 SWEEP FLOOD 4
229-V73 BK-14 200-PL4 BK-18 2 GN-16 GROUND 200-TM6 BK-14 2 147-0319
114-RW2 RD-18 307-PL2 OR-18 3 WH-16 KEY SWITCH (START)
337-PL3 WH-18 5 YL-16 CRANKING MOTOR CTRL
1 3 4 6
160-RW18 PU-18 304-V12 WH-8 0

113-PL1 OR-18 1 RD-16 KEY SWITCH (RUN)


RW-C10 403-V4 GN-18 6 CYLINDER LIGHTS (11) FOR WDA
NOT USED ON THIS MODEL 2234778 160-RW47 PU-18
(61) PRELUBE TIMER D6 TN-C2
160-RW48 PU-18 FRAME
7 9 8 10 2 5 140-3108 1552269
160-RW5 PU-18 HOOD GROUND
TN-C1 610-TN4 OR-14 1 CYLINDER FLOOD 1
176-RW17 OR-18 HM-C5 3E3364 610-TN3 OR-14 200-TN5 BK-14 2 147-0319
1552269 (58) PRELUBE OIL PRESS SW D6 CONNECT TO G-C2
229-RW35 BK-18 304-V12 WH-8 PL-C3 0
1 610-TN1 OR-14 610-TN4 OR-14
1552269 105-9152 (SH1 LOC H-2) TN-C3
600-RW34 BR-18 200-RW45 BK-18 F700-HM7 BU-18 1 GY-18 2 200-TN2 BK-14 200-TN5 BK-14
200-RW33 BK-18 200-RW33 BK-18 E799-HM8 BR-18 A447-PL7 PK-18 200-TN6 BK-14 1552269
2 GY-18 1 BK-18
CONN 27
0

G S V-T1
MOTOR
200-RW32 BK-18 200-RW32 BK-18 200-PL5 BK-18 2 BK-18 610-TN3 OR-14 1 CYLINDER FLOOD 1
600-RW31 BR-18 200-RW50 BK-18 (44) DEMAND FAN SOL 200-TN6 BK-14 2 147-0319
HM-C2 176-5321 MTR BAT
(23) PRELUBE PUMP
0
CBL-CK2 RD-00 267-6476
1552269
H H
200-RW46 BK-18 200-PL6 BK-18 0

F715-RW3 PU-18 200-RW38 BK-18 326-HM1 PU-18 1


MOTOR
(23) FUEL PRIMING PUMP MOTOR (24) STARTER 200-PL4 BK-18 0

F718-RW11 BU-18 200-RW14 BK-18 229-HM6 BK-18 2 190-8970 207-1556 (STD) CYL LIGHTS (STD/WD)
F716-RW6 WH-18 200-RW16 BK-18 237-1962 (ATCH)
F717-RW10 YL-18 V-C5 HM-C1 TP-C4 TP-C3

CBL-AX BK-4
200-RW14 BK-18 1552264 3E3388 (55) FUEL PRIMING PUMP SW 229-V7 BK-14 0

CONNECT TO G-C2 3E3364 1552269


1 3 4 6 HM-C3
201-RW7 BK-18 326-V48 PU-18 1 326-HM1 PU-18 158-6632 229-V73 BK-14 0

(SH1 LOC H-2) 1 609-TP3 YL-14 1 CYL FLOOD STD2


1552269
0

(60) THROTTLE SW W RW-C4 229-V13 BK-18 229-HM2 BK-18 200-TP4 BK-14 147-0319
CONN 27
2 2 2
222-7877 2234778 202-RW20 BK-18 3 229-HM6 BK-18 1 BK-18

CBL-AV1 BK-00
7 9 8 10 2 5 202-RW19 BK-18 997-V11 OR-18 4 997-HM3 OR-18 229-HM2 BK-18 2 BK-18
202-RW21 BK-18 993-V38 BR-18 5 993-HM4 BR-18 CBL-CY1 BK-00
229-RW23 BK-18 F714-V30 PK-18 F714-HM5 PK-18 REPLACE KNOB 7T-9515 CYL LIGHTS
CONN 27
6
229-RW24 BK-18 RW-C11 F700-V49 BU-18 7 F700-HM7 BU-18 WITH KNOB 238-0303 (STD WD FOR WDA)
600-RW43 BR-18 3E3376 E799-V50 BR-18 8 E799-HM8 BR-18 G-C2
200-RW45 BK-18 229-RW24 BK-18 1 WHEN USED 1552269
200-RW16 BK-18 229-RW35 BK-18 A758-RW40 BR-18 2 CONNECT TO MA-C32 CONN 23 HM-C4 (38) TURBO INLET PRESS SNSR 0

610-G10 OR-14 1
GA-C4 GA-C3
3E3370 161-9926 3E3364 1552269
600-RW15 BR-18 229-RW23 BK-18 C912-RW41 GN-18 3 SH2 LOC (B-8) 200-G8 BK-14 2 CONNECT TO G-C2
229-RW12 BK-18 1 609-GA3 YL-14 1 STD WDA FLOOD 2
4
CONN 38 997-HM3 OR-18 A OR-18 +5V G-C6 (SH1 LOC H-2)
0 0

E918-RW25 GN-18 993-HM4 BR-18 3E3364 2 200-GA4 BK-14 2 147-0319


CONN 27
B YL-18 GROUND FRAME
E913-RW26 YL-18 F714-HM5 PK-18 C GN-18 SIGNAL GROUND NOTE G
E912-RW27 PU-18 ENGINE FRAME
RW-C1 BLOCK GROUND
322-RW1 GY-18
1 3 4 6 1552252
411-RW8 PK-18 G-C4
(55) IMPL SHUTOFF SW W RW-C7 F715-RW3 PU-18 1 1552269
222-7883 2234778 600-RW43 BR-18 F716-RW6 WH-18 2 200-G9 BK-14 322-G5 GY-14 1 FWD HORN HI
7 9 8 10 2 5 600-RW31 BR-18 F717-RW10 YL-18 3
V-C15 G-C1
200-G1 BK-14 PRELUBE 200-G1 BK-14 2 174-7875
600-RW34 BR-18 F718-RW11 BU-18 4 200-G2 BK-14
WHEN USED 1552267 3E3370
202-RW20 BK-18 229-RW12 BK-18 5 200-G8 BK-14 G-C5
CONNECT TO MA-C1 H1 H1
M927-RW28 GN-18 600-RW13 BR-18 6 200-V6 BK-14 A 200-G3 BK-14 1552269
600-RW37 BR-18 600-RW44 BR-18 200-RW14 BK-18 7 SH2 LOC (B-8) 610-V2 OR-14 B 610-G7 OR-14 610-G11 OR-14 322-G6 GY-14 1 FWD HORN LO
200-RW38 BK-18 600-RW13
600-RW15
BR-18
BR-18
M927-RW28 GN-18
E912-RW27 PU-18
8
9
CONN 37 322-V3 GY-14 C 322-G4 GY-14 610-G10 OR-14 200-G2 BK-14 2 174-7876

(54) FORWARD HORN W RW-C5


600-RW37 BR-18 E913-RW26 YL-18 10 CONN 22 322-G5 GY-14
E918-RW25 GN-18 11 322-G6 GY-14
158-6632 1552269
600-RW13 BR-18 202-RW21 BK-18 12 CYL LIGHTS
G WINCH LOW SP LAMP
BK-18
BK-18
1
2
322-RW1 GY-18
114-RW2 RD-18
779-RW9 WH-18
780-RW39 PU-18
CONN 26 (STD WD FOR WDA) G
126-0810 975-RW29 WH-18 MOSSVILLE ENGINE G-C3 GC-C4 GC-C3
RW-C3 CONNECT TO G-C3 3E3364 1552269
1552269
1552254
0 0

RW-T1 RW-T2

REAR ACTION LAMP W A758-RW40 BR-18 610-G11 OR-14 1 (SH1 LOC G-2) 1 609-GC3 YL-14 1 STD WDA FLOOD 1
(18) ENGINE CONTROL A4:E4 V2 K-C1
115-1748 C720-RW42 BU-18 780-RW39 PU-18 200-G9 BK-14 200-GC4 BK-14 147-0319
CONN 26
1 2 2 2
RW-C6 226-7473 J2 2274002
C912-RW41 GN-18 176-RW17 OR-18 2
C 1552269 G-C7
779-RW4 WH-18 E912-RW27 PU-18 779-RW9 WH-18 3 1
LAMP BASE W 3E3364
779-RW9 WH-18 BK-16 1 201-RW7 BK-18 E913-RW26 YL-18 322-RW1 GY-18 4 2
NOTE G
170-3461 WHEN USED
779-RW36 WH-18 BK-16 2 411-RW8 PK-18 E918-RW25 GN-18 114-RW2 RD-18 5
CONNECT TO MA-C13
3 CYL LIGHTS (STD/WD)
F715-RW3 PU-18 201-RW7 BK-18 6
SH2 LOC (A-8)
4
780-RW39 PU-18 F716-RW6 WH-18 411-RW8 PK-18 7 INTAKE AIR HEATER RLY ON 5 C987-K99 RD-18 TE-C4 TE-C3
779-RW9 WH-18 F717-RW10 YL-18 H713-RW30 PK-18 8 CONN 36 6 CONNECT TO G-C3 3E3364 1552269
(62) PILOT WINCH 779-RW36 WH-18 160-RW5 PU-18 F718-RW11 BU-18 K757-RW22 YL-18 9 7 (SH1 LOC G-2) 1 609-TE3 YL-14 1 CYL FLOOD STD1
160-0766
164-9657 RW-C2
160-RW47 PU-18
160-RW48 PU-18
H713-RW30 PK-18
K757-RW22 YL-18
975-RW29 WH-18
C720-RW42 BU-18
10
11
8
9
N-C17
1539693 CONN 26 2 200-TE4 BK-14 2 147-0319
HANDLE GP 3E3364 200-RW50 BK-18 M927-RW28 GN-18 160-RW18 PU-18 12 IAP CONTROL - 10 G855-K91 PU-18 T951-N54 YL-16 1 (47) INJECTOR 1
WINCH LOW SP 1 779-RW9 WH-18 11 T957-N69 PU-16 2 266-4446
+BATTERY 2 160-RW5 PU-18 780-RW39 PU-18 12
K-C16 N-C23
CYLINDER LIGHTS (11) FOR WDA
C720-RW42 BU-18 COOLANT TEMP SENSOR 13 995-K12 BU-18 N-C18
RW-C12 14 1726062 1917823 1539693 CC-C2
1552269 INTAKE MANIFOLD AIR PRESS 15 R746-K20 PK-18 T858-K86 GY-18-XLPE 1 T951-N54 YL-16 T952-N55 BR-16 1 (47) INJECTOR 2 1552269
BK-20 1 P732-RW49 OR-18 16 T858-K85 GY-18-XLPE 2 T952-N55 BR-16 T958-N68 YL-16 2 266-4446 CC-C1 610-CC4 OR-14 1 CYLINDER FLOOD 1
BK-20 2 200-RW50 BK-18 PRESS SENSOR RETURN 17 G829-K93 GN-18 T859-K88 WH-18-XLPE 3 T953-N56 BU-16 3E3364 610-CC3 OR-14 200-CC5 BK-14 2 147-0319
18 T859-K87 WH-18-XLPE 4 T954-N57 GY-16 N-C19 CONNECT TO G-C3 1 610-CC1 OR-14 610-CC4 OR-14
137-9755 CC-C3
DETENT COIL 19 T860-K90 OR-18-XLPE 5 T955-N58 GN-16 1539693 (SH1 LOC G-2) 2 200-CC2 BK-14 200-CC5 BK-14
IAP CONTROL + 20 G854-K92 PK-18 T860-K89 OR-18-XLPE 6 T956-N63 GY-16 T953-N56 BU-16 1 (47) INJECTOR 3 CONN 26 200-CC6 BK-14 1552269
21 7 T959-N67 BR-16 2 266-4446 610-CC3 OR-14 1 CYLINDER FLOOD 1
(25) WINCH DETENT RLY RW-C13 22 8 200-CC6 BK-14 2 147-0319
3E-5239 1195094 23 9 N-C20
30 V-C4
1 160-RW47 PU-18 24 10 1539693
86 1607689 J1
5 160-RW48 PU-18 PASSIVE SPD -1: A CRANK SPEED 25 E963-K27 BK-18 11 T954-N57 GY-16 1 (47) INJECTOR 4
85 4
2 C720-RW42 BU-18 1 TDC SERVICE PROBE + 26 G856-K22 WH-18 12 T960-N66 BU-16 2 266-4446 SWEEP LIGHTING (09)
P732-RW49 OR-18 116-V60 RD-14 997-V11 OR-18 2 ANALOG SENSOR POWER 27 T962-K28 WH-18-XLPE 13 T962-N64 WH-16
87
F 87a
3
150-V22 RD-14
993-V38 BR-18
A700-V24 OR-18
3
4
ANALOG SENSOR RETURN
THROTTLE POWER +8V
OIL PRESSURE SENSOR 28
29
994-K10 GY-18 994-K10 GY-18
995-K12 BU-18
T961-K29
T960-K19
GN-18-XLPE
BU-18-XLPE
14
15
T961-N65
T960-N66
GN-16
BU-16
N-C21
1539693
CA-C2
1552269 F
150-V19 RD-14 150-V40 RD-14 998-V35 BR-18 5 THROTTLE RETURN TEMP SENSOR COMMON 30 G833-K47 PK-18 A751-K13 YL-18 T959-K18 BR-18-XLPE 16 T959-N67 BR-16 T955-N58 GN-16 1 (47) INJECTOR 5 CA-C1 610-CA4 OR-14 1 SWEEP FLOOD 1
RIGHT HAND CONSOLE (WINCH) 150-V25 RD-14 150-V41 RD-14 6 31 C967-K15 BU-18 T958-K17 YL-18-XLPE 17 T958-N68 YL-16 T961-N65 GN-16 2 266-4446 3E3364 610-CA3 OR-14 200-CA5 BK-14 2 147-0319
7 USED ON J2 PIN 7 32 C987-K99 RD-18 T957-K16 PU-18-XLPE 18 T957-N69 PU-16 CONNECT TO G-C3 1 610-CA1 OR-14 610-CA4 OR-14
200-V61 BK-14 200-V26 BK-14 893-V5 GN-18 C991-K33 PK-18 N-C22 (SH1 LOC G-2) 200-CA2 BK-14 200-CA5 BK-14 CA-C3
200-V6 BK-14 892-V43 BR-18
8
9
CAT DATALINK +
CAT DATALINK -
33
34 E963-K27 BK-18 CONN 25 1539693 CONN 26
2
200-CA6 BK-14 1552269
310-V1 PU-18 10 ETHER AID SOLENOID PASSIVE SPD +1: A CRANK SPEED 35 E964-K26 WH-18 E964-K26 WH-18 T956-N63 GY-16 1 (47) INJECTOR 6 610-CA3 OR-14 1 SWEEP FLOOD 2
201-V58 BK-18 11 TDC SERVICE PROBE - 36 G857-K30 YL-18 E965-K48 BU-18 T962-N64 WH-16 2 266-4446 200-CA6 BK-14 2 147-0319
12 37 E966-K49 YL-18 K-C10 KA-C1
229-V14 BK-18 13 38 1552264 3E3388
229-V71 BK-18 229-V21 BK-14 14 39 A751-K13 YL-18 1
229-V31 BK-14 F714-V30 PK-18 15 TURBO INLET PRESSURE SENSOR FUEL PRESSURE 40 C991-K33 PK-18 G826-K1 BR-18 G833-K46 PK-18 2 CYLINDER LIGHTS (11)
(32) FUEL PRESS SNSR
229-V39 BK-14 16 41 G826-K35 BR-18 T725-K32 WH-18 3 KA-C2
194-6725
FOR CONSTRUCTION APPL
17 42 G826-K38 BR-18 N707-K31 PU-18 4 3E3370 CE-C2
V-C1 229-V72 BK-14 229-V13 BK-18 A289-V18 BK-18 18 DIGITAL RETURN 43 G826-K35 BR-18 5 G828-KA5 PU-18 A OR-18 +5V 1552269
1130580 229-V47 BK-18 F709-V23 BU-18 19 FLEXXAIRE FAN PUSH SOLENOID 44 G827-K36 BU-18 6 G829-KA6 YL-18 B YL-18 GROUND CE-C1 610-CE4 OR-14 1 CONST FLOOD 1
1 610-V2 OR-14 229-V7 BK-14 F708-V9 YL-18 20 FLEXXAIRE FAN PULL SOLENOID 45 G827-K2 BU-18 C991-K33 PK-18 7 C991-KA7 PK-18 C GN-18 SIGNAL 3E3364 610-CE3 OR-14 200-CE5 BK-14 2 147-0319
2 150-V19 RD-14 229-V73 BK-14 116-V60 RD-14 21 PASSIVE SPD -2: B CAM SPEED 46 E966-K49 YL-18 G827-K36 BU-18 8 CONNECT TO G-C3 1 610-CE1 OR-14 610-CE4 OR-14
PASSIVE SPD +2: B CAM SPEED (SH1 LOC G-2) CE-C3
3 200-V61 BK-14
308-V63 YL-18 304-V12 WH-8
200-V6 BK-14
200-V26 BK-14
F715-V32 PU-18
F716-V33 WH-18
22 THROTTLE SW (LO IDLE)
THROTTLE SW (LO IDLE PAR)
47 E965-K48 BU-18 G827-K43 BU-18
CONN 24 2 200-CE2 BK-14 200-CE5
200-CE6
BK-14
BK-14 1552269
4 23 48 CONN 26
5 522-V16 WH-14 308-V63 YL-18 229-V7 BK-14 24 USED ON J2 PIN 22 49 K-C3 (34) INJECTION ACTUATION PRESS SNSR 610-CE3 OR-14 1 CONST FLOOD 2
6 322-V3 GY-14 322-V3 GY-14 229-V13 BK-18 25 USED ON J2 PIN 23 50 G828-K92 WH-18 3E3370 224-4536 200-CE6 BK-14 2 147-0319
7 521-V15 YL-14 326-V48 PU-18 229-V73 BK-14 26 51 G828-K39 WH-18 G828-K95 WH-18 A OR-18 +V
8 116-V60 RD-14 403-V4 GN-18 304-V12 WH-8 27 52 G828-K40 WH-18 G829-K94 GN-18 B YL-18 GROUND
9 403-V4 GN-18 424-V57 GY-18 322-V3 GY-14 28 53 G828-K95 WH-18 G849-K96 BR-18 C GN-18 SIGNAL
10 229-V71 BK-18 521-V15 YL-14 29 PRESSURE SNSR COMMON 54 G827-K2 BU-18
11 150-V25 RD-14 522-V16 WH-14 326-V48 PU-18 30 55
12 326-V48 PU-18 610-V2 OR-14 403-V4 GN-18 31 INTAKE MANIFOLD AIR TEMP 56 C967-K15 BU-18 G829-K93 GN-18 K-C13
13 F715-V32 PU-18 892-V43 BR-18 610-V2 OR-14 L997-V77 BU-18 32 DEMAND FAN SPEED SENSOR ATM PRESS SNSR 57 R747-K6 GY-18 G829-K42 GN-18 1552269 HARNESS AS PART NUMBER CHANGE LOCATION SHEET NOTE DESCRIPTION
14 F716-V33 WH-18 893-V5 GN-18 993-V38 BR-18 33 58 G829-K41 GN-18 G854-K92 PK-18 1 WH-18 (33) IAP CONTROL VAVLE
15 F717-V34 YL-18 997-V11 OR-18 F712-V68 GY-18 34 CAN DATALINK - 59 G829-K94 GN-18 G855-K91 PU-18 2 PU-18 218-8654 A 237-0049 03 I-8 2 FUSE PANEL
16 F718-V42 BU-18 993-V38 BR-18 E799-V50 BR-18 F719-V36 BR-18 35 CRANK W/O INJ (NC) 60
17 F702-V27 GN-18 F700-V49 BU-18 36 61
E 226-9666 07 F-3 2 DASH
998-V74 BR-18 F714-V30 PK-18 FUEL TEMP SNSR A751-K13 YL-18 G833-K47 PK-18 K-C9 G 226-9670 02 G-2 1 RADIATOR GUARD
E E
18 37 62
MATING CONNECTOR 19 A700-V62 OR-18 997-V11 OR-18 38 63 G833-K44 PK-18 1552269
M-C22 (SH2 LOC B-5) H 169-9635 05 H-4 2 HEADLINER
20 39 64 G833-K45 PK-18 C987-K99 RD-18 1 INLET AIR HEATER K 235-8202 05 F-4 1 MOSSVILLE ENGINE
CONN 19 21
22 998-V35 BR-18
F717-V34 YL-18
F718-V42 BU-18
40
41
THROTTLE SW (HI IDLE)
THROTTLE SW (HI IDLE PAR)
FUEL DIFFERENTIAL PRESS SNSR 65
66
T725-K32 WH-18 G833-K46 PK-18 G850-K98 BU-18 2 NOT USED ON THIS MODEL
L 263-3197 03 B-10 1 RH FENDER
TRANSMISSION TRANSMISSION JUMPER 23 998-V74 BR-18 998-V76 BR-18 42 CAN DATALINK SHIELD 67 G849-K96 BR-18
K-C4 (39) TURBO OUTLET PRESS SNSR
M 242-7090 07 A-9 3 PLATFORM (ACCURGADE)
24 150-V22 RD-14 F700-V49 BU-18 43 DEMAND FAN SOLENOID 68 G850-K98 BU-18 N 215-3249 03 F-3 1 INJECTORS
P-C3 25 A289-V17 BK-18 150-V40 RD-14 F720-V37 GN-18 44 CRANK W/O INJ (NO) 69 G854-K92 PK-18 1552267 161-1704
1552269 26 A289-V70 BK-18 150-V41 RD-14 N942-V46 OR-18 45 FLEXXAIRE FAN MANUAL PURGE SW 70 G855-K91 PU-18 G828-K39 WH-18 A +5V P 263-4080 01 D-15 1 TRANSMISSION
(45) FORWARD CLUTCH 1 752-P6 YL-18 27 A289-V18 BK-18 201-V58 BK-18 46 71 G856-K22 WH-18 G829-K41 GN-18 B GROUND R 226-9665 04 C-9 2 RH CONSOLE
220-4324 2 975-P14 WH-18 751-P5 GN-18 28 229-V21 BK-14 47 +5V PRESSURE SENSOR 72 G828-K92 WH-18 G857-K30 YL-18 R746-K20 PK-18 C SIGNAL V 304-4513 00 E-7 1 TTT ENGINE
P-C4 752-P6 YL-18 751-MP9 GN-18 29 E908-V56 BR-18 A700-V24 OR-18 229-V31 BK-14 150-V22 RD-14 48 + BATTERY 73 N707-K31 PU-18
1552269 P-C1 MP-C1 MP-C2 X 226-9673 06 F-14 2 STEERING
754-P7 BU-18 752-MP10 YL-18 30 E909-V55 WH-18 A700-V62 OR-18 A700-V75 OR-18 229-V39 BK-14 49 74 R746-K20 PK-18
2503508 1543172 1552252 K-C12 AD 298-6397 00 I-4 3 ACCUGRADE LASER DISPLAY
(50) REVERSE CLUTCH 1 751-P5 GN-18 755-P4 OR-18 754-MP11 BU-18 31 201-V58 BK-18 229-V47 BK-18 F711-V65 GN-18 50 CAN DATALINK + 75 R747-K6 GY-18 (35) INTAKE MAN AIR TEMP
220-4324 2 975-P15 WH-18 900-P9 PU-18 E901-P1 GN-18 A E901-MP1 GN-18 755-MP8 OR-18 751-MP9 GN-18 1 32 424-V57 GY-18 E799-V50 BR-18 308-V63 YL-18 E799-V50 BR-18 51 DEMAND FAN SOLENOID RETURN 76 T725-K32 WH-18 1552269 264-4297 AE 238-2014 02 G-9 2 BLOWER BKR
P-C5 E906-P2 OR-18 B E906-MP6 OR-18 900-MP13 PU-18 752-MP10 YL-18 2 33 310-V1 PU-18 150-V41 RD-14 52 + BATTERY 77 C967-K15 BU-18 1 SIGNAL
1552269 AF 283-1232 01 A-7 3 ATCH ACCUGRADE CHASSIS
924-P16 GN-18 E907-P3 GY-18 C E907-MP7 GY-18 754-MP11 BU-18 3 34 150-V40 RD-14 53 + BATTERY 78 G833-K45 PK-18 2 GROUND
(44) FIRST GEAR CLUTCH 1 900-P9 PU-18 924-P17 GN-18 755-P4 OR-18 D 755-MP8 OR-18 924-MP16 GN-18 755-MP8 OR-18 4 35 L740-V52 BR-18 E908-V56 BR-18 54 INTAKE AIR HEATER RLY RTN 79 G850-K98 BU-18 T858-K23 GY-18-XLPE AL 308-6915 00 B-5 3 ATCH ACCUGRADE RADIATOR GUARD
220-4324 2 924-P17 GN-18 924-P18 GN-18 751-P5 GN-18 E 751-MP9 GN-18 924-MP17 GN-18 900-MP13 PU-18 5 MATING CONNECTOR 36 F711-V64 GN-18 E909-V55 WH-18 424-V57 GY-18 55 +5V SNSR PWR 80 G826-K1 BR-18 T858-K86 GY-18-XLPE AT 308-1357 00 C-4 3 ATCH LH JUMPER (ACCUGRADE)
P-C6 752-P6 YL-18 F 752-MP10 YL-18 924-MP5 GN-18 975-MP14 WH-18 6 37 F712-V67 GY-18 521-V15 YL-14 56 81 T858-K85 GY-18-XLPE K-C5 (29) ATM PRESS SNSR
M-C7 (SH2 LOC C-14) CA 168-8655 01 F-1 1 ATCH RH SWEEPS FLOODS
1552269 924-P12 GN-18 754-P7 BU-18 G 754-MP11 BU-18 924-MP4 GN-18 924-MP16 GN-18 7 38 G460-V51 GN-18 F700-V49 BU-18 522-V16 WH-14 57 82 1552267 161-1703
(51) SECOND GEAR CLUTCH 1 755-P4 OR-18 924-P13 GN-18 E900-P8 WH-18 H E900-MP12 WH-18 8 CONN 9 39 892-V43 BR-18 892-V43 BR-18 58 SWITCH RETURN 83 N707-K31 PU-18 G828-K40 WH-18 A +5V CC 183-1982 02 F-1 1 ATCH WDA FLOODS
220-4324 2 924-P18 GN-18 900-P9 PU-18 I 900-MP13 PU-18 E900-MP12 WH-18 9 40 893-V5 GN-18 F702-V27 GN-18 893-V5 GN-18 59 84 T859-K37 WH-18-XLPE G829-K42 GN-18 B GROUND CE 175-0452 00 F-1 1 ATCH CONSTRUCTION FLOODS
P-C7 975-P11 WH-18 975-P10 WH-18 J 975-MP3 WH-18 E901-MP1 GN-18 10 993-V38 BR-18 60 INJECTION ACTUATION PRESS 85 G849-K96 BR-18 T859-K88 WH-18-XLPE R747-K6 GY-18 C SIGNAL CG 278-3529 00 A-5 1 ATCH FLEXXAIRE FAN
1552269 975-P10 WH-18 975-P11 WH-18 K 975-MP2 WH-18 975-MP14 WH-18 E906-MP6 OR-18 11 229-V39 BK-14 61 - BATTERY 86 T859-K87 WH-18-XLPE
V-C19 CH 183-4273 03 B-6 1 AIR COMPRESSOR
(52) THIRD GEAR CLUTCH 1 754-P7 BU-18 924-P12 GN-18 L 924-MP5 GN-18 975-MP15 WH-18 E907-MP7 GY-18 12 F711-V64 GN-18 997-V11 OR-18 62 87
1275486 K-C8 (35) OIL PRESS SNSR CN 305-8929 00 E-4 3 ATCH CAES DISPLAY
220-4324 2 924-P16 GN-18 975-P14 WH-18 924-P13 GN-18 M 924-MP4 GN-18 975-MP3 WH-18 F711-V66 GN-18 F711-V65 GN-18 229-V31 BK-14 63 - BATTERY 88
975-P15 WH-18 N 975-MP2 WH-18 MP-C4
1552272
CONN 18 1 304-V12 WH-8 998-V35 BR-18 64 89 T860-K34 OR-18-XLPE 1552267 161-1705
CT 300-5501 01 D-7 3 ACCUGRADE DISPLAY JUMPER
P-C2
1552269 E900-P8 WH-18
CONN 7 924-MP17 GN-18 1
F712-V67 GY-18
F712-V69 GY-18 F712-V68 GY-18
998-V76 BR-18
A289-V17 BK-18
229-V21 BK-14
F702-V27 GN-18
65
66
- BATTERY
DECEL PEDAL THROTTLE
90
91
T860-K90 OR-18-XLPE
T860-K89 OR-18-XLPE
G826-K38 BR-18
G827-K43 BU-18
A
B
+5V
GROUND
CV 121-2844 02 D-8 1 CRANK W/O INJECT
MATING CONNECTOR CX 301-0076 00 F-6 3 ATCH ACCUGRADE LIGHTBARS
(40) XMSN OUT. SP 1 BK-18 1 E901-P1 GN-18 E901-P1 GN-18 975-MP15 WH-18 2 67 92 994-K10 GY-18 C SIGNAL
M-C5 (SH2 LOC C-14)
191-8305 WH-18 2 E900-P8 WH-18 E906-P2 OR-18 E900-MP12 WH-18 3 F714-V30 PK-18 A289-V18 BK-18 68 93 T957-K16 PU-18-XLPE EA 173-3208 01 A-5 1 ATCH FLEXXAIRE FAN
P-C8
1552269
E907-P3 GY-18 E901-MP1 GN-18
E906-MP6 OR-18
4
CONN 8 A289-V70 BK-18
308-V63 YL-18
69
70 KEY SWITCH
94
95
T958-K17
T959-K18
YL-18-XLPE
BR-18-XLPE K-C11 (30) COOLANT TEMP SNSR
EE 260-1914 02 H-1 2 BLOWER
V-C3 1552269 EH 309-6842 00 A-5 3 ATCH ELECTROHYDRAULIC IMPLEMENTS
(41) XMSN OUT. SP 2 BK-18 1 E907-P3 GY-18 E907-MP7 GY-18 FOR NORMAL CV-C1 F715-V32 PU-18 A700-V24 OR-18 96 T960-K19 BU-18-XLPE 264-4297
D D
1552267
191-8304 WH-18 2 E906-P2 OR-18 OPERATING MODE 3E3370 F716-V33 WH-18 A700-V75 OR-18 97 T961-K29 GN-18-XLPE 995-K12 BU-18 1 SIGNAL GA 167-2171 01 H-1 1 ATCH LH CYLINDER FLOOD
200 BK-16 A 229-V14 BK-18 F717-V34 YL-18 98 T962-K28 WH-18-XLPE G833-K44 PK-18 2 GROUND GC 167-2171 01 G-1 1 ATCH RH CYLINDER FLOOD
TRANSMISSION TRANSMISSION JUMPER B F719-V36 BR-18 F718-V42 BU-18 E799-V50 BR-18 INJECTOR 5-6 HS 99 T860-K34 OR-18-XLPE
GP 256-7789 02 C-15 3 ATCH GPS RADIO (ACCUGRADE)
C F720-V37 GN-18 F719-V36 BR-18 E908-V56 BR-18 100
K-C14 (37) SPD/TMG SNSR B HA 169-9636 03 H-5 2 HEADLINER
VIDEO POWER (ATCH) CONN 17 F720-V37
G460-V51
GN-18
GN-18
E909-V55 WH-18 101
102 1112416 109-7195
HF 254-9136 01 A-3 3 ATCH RH GPS RECEIVER
CV-C2 1552267
L740-V52 BR-18 103 E965-K48 BU-18 A
HH 186-4857 03 I-3 2 WASHER PUMP
XJ-C5 3E3370 NOTE G INJECTOR 1-2 HS 104 T858-K23 GY-18-XLPE E966-K49 YL-18 B
3E3364 201 BK-16 A INJECTOR 6 LS 105 T962-K28 WH-18-XLPE HL 201-8902 01 I-5 2 ATCH DEFROST FAN PWR
104-XJ5 RD-16 1 ACCESSORY POWER CONNECTOR B F700-V49 BU-18 INJECTOR 3 LS 106 T959-K18 BR-18-XLPE HM 226-9671 02 H-6 1 HOOD
K-C15 (36) SPD/TMG SNSR A
200-XJ6 BK-16 2 (SWITCHED) C F702-V27 GN-18 INJECTOR 5 LS 107 T961-K29 GN-18-XLPE HW 201-8903 01 I-5 2 ATCH DEFROST FAN GND
1003320 109-7194
NOTE: USE ONLY FOR INJECTOR 4 LS 108 T960-K19 BU-18-XLPE
CRANK WITHOUT FUEL 109 E963-K27 BK-18 HX 254-9951 01 B-3 3 ATCH BLADE MOUNTED INCL SNSR
WHEN USED A
PLUG INTO MA-C27 INJECTION F708-V9 YL-18 110 E964-K26 WH-18 B HY 254-9136 01 C-3 3 ATCH LH GPS RECEIVER
(SH2 LOC F-8) 111 JC 252-0063 00 G-4 2 EMS CODE PLUG - STD
CONN 14 F709-V23 BU-18 112
113
JL 252-0062 00 G-4 2 EMS CODE PLUG - EUR
(20) VIDEO DISPLAY XJ-C1 XJ-C2 XJ-C4 XJ-C3 (25) CAN A DATALINK TERM RES 1 V-C18 K-C17 K-C31 KA 263-7731 00 F-3 1 FUEL PRESS SNSR JUMPER
WHEN USED F711-V65 GN-18 114
261-3226 1552273 1552269 WHEN USED 3E3364 1552269 1342540 1740502 1552269 3E3364
PLUG XJ-C3 INTO F712-V68 GY-18 INJECTOR 3-4 HS 115 T859-K37 WH-18-XLPE KK 164-9541 04 C-3 2 SERVICE BRAKE JUMPER
V+BAT RD 1 104-XJ1 RD-16 104-XJ3 RD-16 1 PLUG XJ-C4 1 321-XJ9 BR-18 321-XJ8 BR-18 1 A F711-V66 GN-18 F714-V30 PK-18 INJECTOR 1 LS 116 T957-K16 PU-18-XLPE G856-K22 WH-18 1
INTO TW-C9 BACKUP ALARM KW 170-4891 02 C-11 2 ATCH REAR WINCH - HYDRAULIC
GROUND WH 2 200-XJ2 BK-16 200-XJ4 BK-16 2 2 J766-XJ10 PU-18 2
(SH1 LOC A-13) B F712-V69 GY-18 F715-V32 PU-18 117 G857-K30 YL-18 2 TDC SERVICE PROBE
(SH1 LOC A-13) LA 226-9668 03 C-10 1 RH FENDER W/O PAT
FUEL TANK TRIGGER 1 BU 3 321-XJ7 BR-18
CONN 16
C F716-V33 WH-18 INJECTOR 2 LS 118 T958-K17 YL-18-XLPE
TRIGGER 2 BW 4 CONN 15 F717-V34 YL-18 119 MA 226-9663 05 B-8 2 PLATFORM (STANDARD)
TRIGGER 3 WH/YL 5 F718-V42 BU-18 120
MC 172-4860 01 G-11 2 PLATFORM TO CASE GND
NOT CONNECTED 6 VIDEO CAMERA F719-V36 BR-18
251-4160 MG 242-1585 02 F-9 2 ATCH 20A CONVERTER
F720-V37 GN-18 MOSSVILLE C9 ENGINE
VIDEO CBL VIDEO CBL MH 301-4707 00 B-11 3 ATCH CAES BATTERY BACKUP
ROPS A/C 251-8248 261-3223 G460-V51 GN-18 MJ 265-9042 00 A-14 3 ATCH PM400 JUMPER
L740-V52 BR-18 MK 265-9040 00 A-14 3 ATCH PM400 JUMPER
(24) ROPS CONDENSOR RLY ML 268-5986 02 D-15 2 ATCH PRODUCT LINK
3E-5239 VOLT GROUP ELEMENT CORD
MN 280-3554 01 D-13 2 CHARGE FILTER BYPASS
TC-C4 120 197-6280 9G-6655 197-6281
3 87A V-C2 MP 239-8155 01 D-12 1 TRANSMISSION JUMPER
9X1054 L997-V77 BU-18
4 30 1
RIGHT HAND FENDER W/O PAT 1552269 MR 301-4708 00 E-14 3 ATCH CAES GPS RADIO & RECEIVER
C (21) ROPS COND
TC-C1
87
85 86
TC-C2 TF-C2 TF-C1 TW-C4
N942-V46 OR-18 310-V1 PU-18 1 WH-18 (52) ETHER AID SOL MW 240-6271 00 A-11 2 ATCH PACCAR WINCH CONTROL C
174-1495 A289-V70 BK-18 2 PU-18 239-1134 BK
MY 249-2804 02 D-9 2 ATCH WINCH CONTROL
1552269 3E3370 1552267 3E3382 1552273 LA-C2
5 2 106-TW25 RD-16 BK
1552269 LA-C1 NA 291-9254 00 G-11 2 BRAKE SOL
BK-14 1 200-TC6 BK-14 158-TC1 BR-14 A 158-TF1 BR-14 1 158-TW15 BR-14 GN
MOTOR 3E5179
WH/RD-14 2 593-TC8 GN-14 521-TC2 YL-16 B 521-TF2 YL-14 2 521-TW14 YL-14 (28) HYD OIL TEMP SENDER LA 1 442-LA3 GY-18 PJ 299-3432 00 A-7 3 ATCH ACCUGRADE PRESS SENSOR JUMPER
V-C8
200-TC5 BK-16 200-TC3 BK-14 C 200-TF3 BK-14 3 200-TW13 BK-14 158-TW15 BR-14 145-7028 2 201-LA4 BK-18 201-LA2 BK-18 E918-LA6 GN-18 1 PL 234-8000 01 H-3 1 ATCH PRELUBE MOTOR
1552269
(22) ROPS COND 2 593-TC9 GN-14 200-TW33 BK-14 159-TW34 BU-14 F761-LA7 BR-18
174-1495 TC-C3 593-TC8 GN-14 CONN 5 4
5 159-TW34 BU-14 160-TW37 PU-14
T
2
3 G460-V51 GN-18 1 (28) XMSN SUMP TEMP SENDER PM 242-1584 02 C-1 2 ATCH MACHINE SECURITY SYSTEM
1552269 593-TC7 GN-14 6 200-TW13 BK-14 426-LA1 BR-18 4 L740-V52 BR-18 2 145-7028 PR 289-6011 00 B-14 3 ATCH OROPS ONLY GPS RADIO JUMPER
(57) POWERTRAIN FILTER BYPASS SW LA LA-C3
200-TC4 BK-14 200-TC6 BK-14
MOTOR
BK-14
WH/RD-14
1
2 593-TC7 GN-14 200-TC4 BK-14 CONN 6 200-TW33 BK-14
164-7577 1552269
201-LA2 BK-18
442-LA3 GY-18
5
6
MATING CONNECTOR
M-C17 (SH2 LOC A-9)
T PW 266-1585 00 H-13 2 DRIVETRAIN CODE PLUG - STD
V-C20 PX 266-1586 00 G-13 2 DRIVETRAIN CODE PLUG - ACCUGRADE
200-TW6 BK-14
200-TW8 BK-14
BK-18
BK-18
1
2
201-LA5 BK-18
426-LA1 BR-18
7
8
CONN 13 1552267 RE 240-0768 00 E-1 3 ATCH LH ELECTRIC MAST
ROPS A/C 200-TW10 BK-14 9 A700-V75 OR-18 A OR-18 +V
(31) DEMAND FAN SPEED SNSR RG 240-0768 00 D-1 3 ATCH RH ELECTRIC MAST
LA-C4 10 998-V76 BR-18 B BK-18 GROUND
RH 276-0764 00 E-1 3 ATCH LH LASER RECEIVER
TW-C11 251-3626
SWEEP LIGHTING (SIDE) FUEL TANK FLOODS ROPS LIGHTING 3E3376 (47) IMPLEMENT LOCKOUT SOL LA
1552269 11 L997-V77 BU-18 C WH-18 SIGNAL
RL 276-0764 00 D-1 3 ATCH RH LASER RECEIVER
200-TW7 BK-14 GN-18 1 E918-LA6 GN-18 12
(STD,WD) 160-TW37 PU-14 1 MATING CONNECTOR 201-0950 GN-18 2 F761-LA7 BR-18 RT 229-5354 00 I-13 2 REVERSE SWITCH LEADS
TA-C1 TA-C3 WJ-C1 WJ-C2 TK-C1 TK-C3 TW-C3 MA-C34 (SH2 LOC B-13)
200-TW35 BK-14 779-TW5 WH-18
WIRE GROUP COLOR DESCRIPTIONS
2 RW 304-2729 00 G-14 1 ATCH WINCH RH CONSOLE HARNESS
1552269 3E3376 1552269 3E3376 1552269 3E3376 1552272 M-C46 (SH3 LOC B-13)
200-TW36 BK-14 780-TW2 PU-18 3
TA 186-0636 02 B-15 1 ATCH LH SWEEPS FLOODS
1 608-TA1
200-TA2
GN-14
BK-14
1
MATING CONNECTOR
1 608-WJ1 GN-14
200-WJ2 BK-14
1
MATING CONNECTOR
1 608-TK2
200-TK4
GN-14
BK-14
1 608-TW4 GN-14
200-TW6 BK-14 200-TW18 BK-14
200-TW7 BK-14 4
CONN 12 TC 124-8490 04 C-14 1 ATCH ROPS A/C
2 2
TW-C3 (SH1 LOC B-13)
2 2
TW-C3 (SH1 LOC B-13)
2 2 GROUND CIRCUIT
609-TA3 YL-14 3 3 609-TK3 YL-14 3 609-TW21 YL-14 200-TW17 BK-14
TW-C7 RIGHT HAND FENDER TE 167-2171 01 G-1 1 ATCH FLOODS (07)
FUEL TANK FLOOD 1 200-TA4 BK-14 4 CONN 2 FUEL TANK FLOOD LAMP 1 4 CONN 2 FUEL TANK FLOOD 1 200-TK1 BK-14 4 200-TW18 BK-14 200-TW16 BK-14 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
147-0319 147-0319 147-0319 3E5179 L-C5 V-C10 TF 265-9718 00 C-13 1 ATCH ROPS A/C JUMPER
TA-C2 TK-C2 CONN 2 608-TW1 GN-14 1
1552269 1552269 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON TG 186-0636 02 B-15 1 ATCH RH SWEEPS FLOODS
1552269 1552269 201-TW27 BK-16 200-TW10 BK-14 (49) PAT RIGHT ANGLE SOL F789-L8 YL-18 E909-V55 WH-18 (37) TC OUTPUT SPEED SNSR
2 1 1 BK-18 STARTING CIRCUIT TH 175-0451 05 A-15 1 ATCH WDA / CONSTRUCTION FLOODS
200-TA4 BK-14 2 2 201-TW26 BK-16 158-TW15 BR-14 3 285-5730 2 H802-L9 GY-18 E908-V56 BR-18 2 WH-18 189-5746 TJ 185-9607 03 B-13 1 ATCH FLOODS (07)
609-TA3 YL-14 1 1 521-TW14 YL-14 4 MATING CONNECTOR START AID CIRCUIT
201-TW12 BK-18 200-TW16 BK-14 5 MA-C23 (SH2 LOC A-13) TK 185-9607 03 B-13 1 ATCH FLOODS (07)
SWEEP FLOOD SIDE 1 ROPS FLOOD STD WD
609-TW19 YL-14 6 M-C23 (SH3 LOC B-13) L-C6 V-C9 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT TL 175-0451 05 A-15 1 ATCH WDA / CONSTRUCTION FLOODS
153-2073 147-0139 1552269 1552269
321-TW9 BR-18
447-TW11 PK-18
201-TW27 BK-16
7
8
CONN 11 (48) PAT LEFT ANGLE SOL 1 F788-L10 PU-18
L-C1
424-V57 GY-18 1 (28) TC OIL TEMP SENDER
MONITOR CIRCUIT TM 168-8655 01 I-1 1 ATCH LH SWEEPS FLOODS
TG-C1 TG-C3 WK-C1 WK-C2 TJ-C1 TJ-C3 TW-C5 3E5179 ENGINE CONTROL CIRCUIT TN 175-0452 00 H-1 1 ATCH WDA FLOODS
443-TW23 YL-18 308-TW38 YL-18 9 285-5730 2 924-L11 GN-18 201-V58 BK-18 2 145-7028
B 1
1552269
608-TG1 GN-14
3E3376
1 1
1552269
608-WK1 GN-14
3E3376
1 1
1552269
608-TJ2 GN-14
3E3376
1
1552272
608-TW3 GN-14
447-TW11 PK-18
521-TW14 YL-14
403-TW39 GN-18 10
11
E918-L6 GN-18
F761-L7 BR-18
1
2
T HEATER AND AIR CONDITIONER CIRCUIT
TP
TW
167-2171
282-8485
01
01
H-1
B-13
1
1
ATCH FLOODS (07)
FUEL TANK
B
MATING CONNECTOR MATING CONNECTOR L-C2
2 200-TG2 BK-14 2
TW-C5 (SH1 LOC B-13) 2 200-WK2 BK-14 2 2 200-TJ4 BK-14 2 200-TW8 BK-14 200-TW13 BK-14 12
1552269
3 CAT DATA LINK TX 183-1982 02 I-1 1 ATCH CONSTRUCTION FLOODS
609-TG3 YL-14 3 3 TW-C5 (SH1 LOC B-13) 609-TJ3 YL-14 3 609-TW20 YL-14 608-TW4 GN-14 426-L1 BR-18 4 MATING CONNECTOR
FUEL TANK FLOOD 2 200-TG4 BK-14 4
CONN 1 FUEL TANK FLOOD LAMP 2 4 CONN 1 FUEL TANK FLOOD 2 200-TJ1 BK-14 4 200-TW17 BK-14 608-TW3 GN-14 (27) HYD OIL TEMP SENDER 1 442-L3 GY-18 201-L2 BK-18 5 M-C17 (SH2 LOC A-9) CAN DATA LINK WJ 195-4989 01 B-14 1 ATCH FLOODS (05)
147-0319 147-0319 147-0319 TW-C8 A/C COMPRESSOR
TG-C2 TJ-C2 CONN 1 608-TW1 GN-14
1907613
145-7028 2 201-L4 BK-18 201-L2 BK-18 442-L3 GY-18 6
7
CONN 13 RS-232 / RS-485 DATA LINK WK 195-4989 01 B-14 1 ATCH FLOODS (05)
1552269 1552269 T XA 253-8326 01 H-11 2 ATCH BEACON
321-TW9 BR-18 1 8
200-TG4 BK-14
609-TG3 YL-14
2
1
2
1
609-TW21 YL-14
609-TW20 YL-14
J766-TW22 PU-18
443-TW23 YL-18
2
3
(56) POWERTRAIN FILTER BYPASS SW L-C3
F789-L8 YL-18
H802-L9 GY-18
9
10
CH-C2
1552269
(58) REFRIGERANT SWITCH
114-5333 OTHER COLOR DESCRIPTIONS XC
XE
253-8323
248-6971
01
01
H-11
H-11
2
2
ATCH
ATCH
BEACON/PRECLEANER ROPS
BEACON/PRECLEANER
164-7577 1552269 NOTE: NORMALLY OPEN BEFORE
609-TW19 YL-14 L740-TW24 BR-18 4 MATING CONNECTOR F788-L10 PU-18 11 521-CH1 YL-14 1 BK-18
XF 253-8321 00 H-11 2 ATCH PRECLEANER DASH
SWEEP FLOOD SIDE 2 ROPS FLOOD STD WD 2
200-TW33 BK-14 5 BK-18 1 201-L5 BK-18 924-L11 GN-18 12 513-CH4 OR-14 513-CH3 OR-14 2 BK-18
3
1 2 REFRIGERANT CHARGE HIGHWAYS
147-0139 MA-C10 (SH2 LOC A-13) XG 253-8324 00 I-11 2 ATCH BEACON PIGTAIL ROPS
153-2073 159-TW34 BU-14 6 M-C10 (SH3 LOC A-13) BK-18 2 426-L1 BR-18 513-CH3 OR-14
779-TW5 WH-18 106-TW25 RD-16 7 XH 248-6965 02 I-10 2 ATCH BEACON JUMPER
TW-C1 CH-C3
1552267
3E3370
780-TW2 PU-18
J766-TW22 PU-18
N973-TW32 BR-18
N970-TW28 YL-18
8
9
CONN 10 L-C4
1552269 V-C13 CH-C1
513-CH6 OR-14
1552269 XJ 281-3174 01 C-10 1 ATCH VIDEO POWER JUMPER
(46) IMPLEMENT LOCKOUT SOL 3E3364 1552269 XK 192-7805 00 C-13 2 ATCH SEAT
A 780-TW2 PU-18 L740-TW24 BR-18 T964-TW29 OR-18 10 GN-18 1 E918-L6 GN-18 521-CH1 YL-14 513-CH4 OR-14 1 GN-18 (42) A/C CLUTCH
HYD WINCH 201-0950
ROPS LIGHTING (11) FOR WDA OR CONN 4 CONNECTOR
B
C
779-TW5 WH-18
200-TW36 BK-14 N970-TW28 YL-18
T965-TW30 GN-18
T966-TW31 BK-18
11
12
GN-18 2 F761-L7 BR-18 SYMBOL DESCRIPTION ABBREV COLOR 521-V15 YL-14
522-V16 WH-14
1
2
521-CH1 YL-14
522-CH2 WH-14 522-CH5 WH-14
522-CH5 WH-14 2 GN-18 106-5122 NOTE C: TIE BACK TO HARNESS WITH STRAP (3S-2093)
CONSTRUCTION APPLICATIONS TL-C4
TL-C2 3E3376 TW-C12 N973-TW32 BR-18 CIRCUIT CONNECTED RD RED CONN 21 522-CH7 WH-14
522-CH2 WH-14
CH-C4 (42) DIODE
NOTE E: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
CABLE AS
1552269 1552267 1552269 106-8704 AM 197-0668 02 I-8 1 - BATT TO DISCONNECT SW
608-TL5 GN-14 1 3E3370 AT LEAST 1 TURN / 25 MILLIMETERS:
1 608-TL3 GN-14 200-TL7 BK-14 2 MATING CONNECTOR
ELEC WINCH
A 160-TW37 PU-14 T964-TW29 OR-18
CIRCUIT NOT CONNECTED WH WHITE 513-CH6 OR-14 1 AP 128-0314 00 I-7 1 + BATT TO - BATT
2 200-TL4 BK-14 608-TL5 GN-14 609-TL6 YL-14 3 TW-C3 (SH1 LOC B-13) CONN 3 CONNECTOR
B 200-TW35 BK-14 522-CH7 WH-14 2
(892-BR, 893-GN), (E902-PU, E903-YL), AP 8V-0622 00 I-7 1 ATCH ATCH +BATT TO ATCH -BATT
608-TL3 GN-14 200-TL8 BK-14 4 CONN 2 C T965-TW30 GN-18 GPS SAT
ELECTRICAL CONNECTION TO OR ORANGE AR 290-8745 01 I-8 1 DISCONNECT SW TO CASE GROUND
ROPS FLOOD 1 608-TL1 GN-14 PROD LINK RADIO
MACHINE STRUCTURE
(E904-BR, E905-BU), (E900-WH, E901-GN),
147-0319 TW-C10 AV 8Y-9603 01 H-4 1 STARTER TO ENGINE BLOCK
TL-C1 200-TL2 BK-14 TL-C3 (26) FUEL LEVEL SNDR TW-C2
T966-TW31 BK-18
1552252
263-9088
ANTENNA INTERNAL ELECTRICAL CONNECTION
YL YELLOW FLEXXAIRE FAN
(E906-OR, E907-GY), (E908-BR, E909-WH),
AV 185-6393 00 H-4 1 ATCH ATCH STARTER TO ENGINE BLOCK
1552269 200-TL4 BK-14 1552269 263-5792 1552269
106-TW25 RD-16 + BATTERY 266-2861 (450-YL, G939-PK), (E793-BU, E794-YL),
1 608-TL1 GN-14 200-TL7 BK-14 2 BK-18 1 447-TW11 PK-18
308-TW38 YL-18
201-TW26 BK-16
1
2 - BATTERY
TO SURFACE OF COMPONENT PK PINK (CUSTOM PRODUCT)
EA-C2
(53) FLEXXAIRE FAN SWITCH (T901-YL, T902-PK) AX 236-5915 00 H-2 1 PRELUBE MOTOR GND
CG-C2 EA-C1 133-9405 CY 7P-6682 01 H-4 1 STARTER TO FRAME GROUND
2 200-TL2 BK-14 1 BK-18 2 201-TW12 BK-18 403-TW39 GN-18 308-TW38 YL-18 3 KEYSWITCH ON 229-CG5 BK-18 1552267
403-TW39 GN-18 4 R-TERM
CONNECTOR BK BLACK 3E3364 1552269 A WH-18
1 2
CK 237-4240 02 I-6 1 + BATT TO FUSE PANEL AND STARTER
FUEL TANK FLOOD1 ROPS FLOOD 2 T964-TW29 OR-18 5 RS-232 - TXD V-C7 CG-C1 N942-CG3 OR-18 1 N942-EA1 OR-18 B RD-18
3 4 NOTE F: 12V RADIO (DEALER INSTALLED)
147-0319 147-0319 6 H# CIRCUIT GROUPING DESIGNATION GY GRAY 3E3382 1552273 A289-CG2 BK-18 229-CG5 BK-18 2 998-EA2 BR-18 C BK-18
HG 240-6902 03 I-4 1 FUSE PANEL TO ALTERNATOR

A A
T965-TW30 GN-18 RS-232 - RXD N942-V46 OR-18 N942-CG3 OR-18 A289-CG6 BK-18 HG 240-5679 01 I-4 1 ATCH FUSE PANEL TO ATCH ALTERNATOR
TH-C2 TH-C4 (17) BACKUP ALARM TW-C9 T966-TW31 BK-18
7
8 RS-232 - GND PU PURPLE A289-V17 BK-18
1
2 A289-CG2 BK-18 A289-CG7 BK-18 CONN 82 NOTE G: APPLY WHEN ATCH/CUSTOM IS NOT USED
HK 240-5918 02 I-4 1 ATCH ATCH ALTERNATOR TO GND
1552269 3E3376 220-0230 1552269 ATCH WIRE, CABLE, COMPONENT
N970-TW28 YL-18 9 RS-232 - DTR F708-V9 YL-18 3 F708-CG1 YL-18 LE 298-3619 00 I-8 1 REMOTE DISCONNECT TO DISCONNECT
1 608-TH3 GN-14 608-TH5 GN-14 1 BK-18 1 321-TW9 BR-18 N973-TW32 BR-18 10 RS-232 - DCD BR BROWN F709-V23 BU-18 4 F709-CG4 BU-18 F708-CG1 YL-18 NOTE H: CONNECTOR ASSEMBLED TO THE HARNESS DURING CAB ASSEMBLY
LM 298-3620 00 I-8 1 PLATFORM GND TO CASE GND
2 200-TH4 BK-14 608-TH5 GN-14 200-TH7 BK-14 2 MATING CONNECTOR BK-18 2 J766-TW22 PU-18 11
SPLICE 229-V47 BK-18 5 229-CG5 BK-18 F709-CG4 BU-18 CG-C3 (44) FLEXXAIRE FAN SOLENOID AS PART OF WASHER GP - WINDSHI