BinWhip Manual PDF

TECHNICAL MANUAL
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110 Mohr Drive

Mankato, MN 56001
1-800-458-9446
www.pneumat.com
BinWhip Technical Manual Series 9500/9250/9000
1. INTRODUCTION
Thanks for buying a BinWhip. We want to make sure you are an effective and
satisfied customer and this manual is meant to start you on that path. It is just
one of the tools to make sure you get the most out of your BinWhip. Pneumat
Systems is also a tool for you to use. We are here to help and if you have a
question, comment, or idea in regards to bin cleaning we encourage you to
call. We have cleaned a lot of bins, so we may have some ideas to help you
clean your bins or silos, but we are always learning and trying to get better.
So, call away, and together we can make the serious job of cleaning silos
safer faster easier.
WHAT IS A BINWHIP?
The Pneumat BinWhip is an ALL HYDRAULIC powered bin cleaning system.
Working from an opening in the top of the vessel, your Series 9000/9250/9500
BinWhip will effectively clear obstructions and sweep down many different
sizes and styles of bulk storage containers - all with no need for confined
space entry.
Once set up the BinWhip acts like a large scale “weed trimmer” that can be
maneuvered around inside the bin to knock down material that is hung-up.
The BinWhip does not simply go down the middle with big sweeps that reach
out to the walls on all sides (long whips like this become tangled). The “whips”
stick out from the cutting head approximately 2’, so about a 4’ cylinder is taken
out each time the BinWhip is run up and down inside the bin. Movement of
the boom up - down, and side - side, allows you to position the cutting head at
the hang-up, while the hose reel moves the head up and down.
“BinWhip” will be used in this manual to describe all Series 9000/9250/9500

BinWhips.
WHAT CAME IN THE BOX?

Everything you need, except electricity, is included inside the crate your Bin-
Whip shipped in.
B
Ref Item Description Qty
A Hydraulic Power Unit 1 A
B Bin Mount 1 C
C Hose Reel 1
D Supply Hose - 10’ 3
E Boom 1 G
F Hold Down 1 I D
G Main Supply Hose - 15’ 1 J
H Whip Sets (Set of 2) 2 H F
I Whiphead 1
J Hydraulic Manifold Assy 1 E
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Series 9500/9250/9000 BinWhip Technical Manual
2. SPECIFICATIONS
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8 7 Series 9000/9250/9500 BinWhip Dimensions and Weights

6 5 4 3 8 2 7 1 6 5 4 3
Hose Reel/Bin Mount Assembly Power Unit Assembly

9000-H Hose Reel (85 lbs) / Bin Mount (128 lbs)
All models (350 lbs w/ Hyd. Fluid)
D 9250-H Hose Reel (84 lbs) / Bin Mount (125 lbs) D D
9500-H Hose Reel (79 lbs) / Bin Mount (100 lbs)

28.00" (9000) 31.00" (9000)
24.00" (9250/9500) 27.00" (9250)
25.00" (9500)
22.00"
C C C
50.00"
8 7 6 5 4 3 2 1
22.00"
7 6 5 4 B 3 2 1
B B
8 7 6 5 4
D
8 7 6 5 4 3 2 1
33.00" (9000/9250)
D
29.00" (9500) UNLESS OTHERWISE SPECIFIED:
21.00" 22.00" UNLESS OTHERWISE SPECIFIED:
NAME DATE 110 Mohr Drive
Mankato, MN 56001 USA DIMENSIONS ARE IN INCHES DRAWN
DRAWN
Electrical Power Requirements (All) .........230V (21A) / 460V (10.5A) 3-Phase
DIMENSIONS ARE IN INCHES
507-345-4553 TOLERANCES:
TOLERANCES:
www.pneumat.com CHECKED
8 6 5 4 D 3 2 1
7 FRACTIONAL .063
A
ANGULAR: MACH 1° BEND 2°
CHECKED
A
FRACTIONAL .063
A TITLE:
TWO PLACE DECIMAL .030 TITLE: TWO PLACE DECIMAL .030
THREE PLACE DECIMAL .010
P
Customer
9000-H Bin Whip/ Customer
Pneumat Systems
MATERIAL
SIZE DWG. NO. REV Cleaning Head Assembly MATERIAL
SIZE
D STOCK SIZE
B 9000-H- A All Models (60 lbs)
D
STOCK SIZE
B
DO NOT SCALE DRAWING SCALE: 1:24 WEIGHT: SHEET 1 OF 1 DO NOT SCALE DRAWING SCALE
8 7 6 5 4 3 8 2 7 1 6 5 4 3
D D
Telescoping Boom Assemblies C

C
4 - 7 Ft. 2- Section Boom 16.00" C
(30 lbs)
C 7 - 12 Ft. 2- Section Boom C
(45 lbs)
B
9.00"
C C
8 - 18 Ft. 3- Section Boom

(65 lbs)
B
B
10 - 22 Ft. 3- Section Boom
(76 lbs)
B B
A
Page 3
B B
8 7 6 5 4
UNLESS OTHERWISE SPECIFIED: NAME DATE

UNLESS OTHERWISE SPECIFIED: NAME DATE 110 Mohr Drive
110 Mohr Drive
3. SAFETY
The BinWhip was designed to make a dangerous job safer, but that doesn’t
mean you don’t have to pay attention to basic safety procedures. Safety starts
with paying the proper attention to the task at hand and what is going on
around you. Take time to observe your environment BEFORE you start.
1. First and foremost follow all safety procedures for your facility.
2. When you see this safety-alert symbol be aware to the potential of personal injury
3. Read this manual to learn how to safely operate this equipment and its controls.
No one should operate without proper instruction.
4. Keep your BinWhip in proper working condition. Unauthorized modifications to

the machine may impair the function and/or safety and affect the life of the ma-
chine. Please consult Pneumat Systems before attempting.
5. Disconnect all power before servicing any part of the equipment.
6. All electrical connections should be made only by authorized personnel and

should be inspected regularly.
7. Release all pressure in hydraulic lines and all tension in cables or hose before
servicing or when leaving the equipment for an extended period of time.
8. When shutting down servicing or leaving equipment for an extended period of

time, turn power unit off, release all remaining hydraulic pressure by moving the
control valves forward and backwards. Also, relieve all tension on cables and
main hydraulic hose.
9. Failure to follow these precautions may affect the factory warranty.
4. SET-UP PROCEDURES
SET-UP REQUIREMENTS
All operation of the BinWhip is done from the bin deck. This requires that there
is enough relatively flat area for the equipment and an operator. The BinWhip
breaks down into components for ease of transporting to the top of the bin.
An access hole of at least 14x14 inches will be needed to get the boom and
whiphead into bin. The access may be round, square or rectangular. If the
access hole is too large for the BinWhip to straddle the opening, some type of
beam (i.e., channel I-beam) can be affixed to the bin top such that the BinWhip
can be attached. The access hole should not be at an angle of more than 15°
from flat.
ELECTRICAL HOOK-UP (See Fig. 2A &2B)

Once all the equipment is to the top of the bin, electrical power should be con-
nected to the hydraulic power unit. You will need hydraulic power to make sure
things are in the right position for set-up.
CAUTION! Fig. 1
All electrical connections should be made by a facility electrician or other au-
thorized personnel only.
Page 4
HIGH VOLTAGE Get the electricity hooked up - PROPERLY

6 5 4 The best way to ensure that it is done properly is to use a authorized electri-
J J
9 8 7 cian. Explain to him/her what you are going to be doing and share this manual
T’STAT
3 2 1 with them. What you would like from them, is safe reliable connection of
LINE 3-phase electricity to power the hydraulic power unit. Follow your facility’s
guidelines on proper electric motor hook-up and switching.
Fig. 2A
The electric motor for the Hydraulic Power Unit is 7.5 HP 230/460 VOLT
LOW VOLTAGE
3-PHASE explosion-proof motor. When possible, 460 Volt power should be
6 5 4 supplied to reduce the amperage draw.
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9 8 7
T’STAT The wiring diagrams for both high and low voltage configurations are located
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on the inside of the electrical box cover on the motor (See Fig. 1). NOTE:
LINE
Make sure you wire the motor in the proper configuration for the voltage you
Fig. 2B are hooking-up (damage to the motor can occur if wired wrong). (See Fig. 2A
and 2B)
There is a proper direction the motor must spin in order to pump correctly. To
determine the proper rotation, remove the screw holding the plastic orange
cover on the pump mount flange and remove it so you can see the rotation of
the coupling inside. (See Fig. 3). Locate the arrow on the pump label that signi-
fies proper direction and make sure the coupling is turning in that direction.
Reverse the rotation of the motor if not correct. NOTE: Refer to electrician for
proper method of reversing motor rotation.
When putting a disconnect in the power supply line make sure it complies with
Fig. 3 your safety guidelines.
Position the Bin Mount over the opening (Fig 4)

Position the bin mount/post assembly face (pulleys) down with the end of the
post sitting over the opening.
Connect the Boom to the Bin Mount Post (Fig. 5, 6 & 7)

Fig. 4 Attach the cable yoke on the boom to the cable on the bin mount with the snap
hook (See Fig. 5). Lower the boom into the hole, pulley end first and with the
cables and cable ears pointing towards the bin mount. Make sure you have a
firm grip on the boom handle so you can control the boom while hooking it up.
Slide the boom clevis onto the end of the post on the bin mount so the holes
line up. Slip the boom pin through the holes and secure it with the attached pin
(See Fig. 6).
Slide the entire assembly towards the hole and slowly lower it in, holding se-
Fig. 5 curely onto the rails at the top of the bin mount (See Fig. 7).
Attach Bin Mount Hold-down (Fig. 8 & 9)

Position the bin mount so that you can reach the most material within the 180°
rotation radius the BinWhip has from side to side. The BinWhip will not neces-
sarily reach everything with it’s first positioning, but it can be easily repositioned
by rotating the entire bin mount on the opening.
Fig. 6
Page 5
When the bin mount is aligned, take the hold down assembly and attach the
safety chain to the bin mount frame. Lower the hold down into the opening and
align the tie down bolts with the two holes in the bottom of the bin mount (See
Fig. 8). Slide the tie down bolts through the holes and pull them upward until
the cross member hits the bottom of the bin deck. NOTE: Depending on the
bin top thickness you may have to shorten or lengthen the threaded rods.
Secure the tie-downs with the 3/4” nuts and washers provided. The cross- Fig. 7 Fig. 8
member should “clamp” on both sides to the bin top as you tighten the nuts.
Do not over-tighten the nuts. They should be snug so the hold-down cross
member will not move out of place (See Fig. 9).
Mount Hose Reel onto Bin Mount (Fig. 10)

With the unit securely mounted to the bin opening you can now place the hose
reel assembly onto the bin mount. NOTE: If the bin top does not allow for
easy maneuvering of equipment the hose may be unrolled from the reel. (See
the Hose Removal Procedure below). Lift the hose reel onto the top of the
Fig. 9 Fig. 10
bin mount and set it onto the support rails, lining up the retainer pins with the
slots in the rails (See Fig. 10). Drop the pins into the rails and slide forward to
secure.
Hydraulic Hook-up Procedure (Fig. 11)
BOOM UP/DOWN
HOSE REEL UP/DOWN
Connect all hoses with the Power Unit off
WHIPHEAD ROTATION
Make sure all Control Valves are in the center “neutral” position and both
flow control valves are turned all the way in (clockwise)
PRESSURE
Connect the BOOM UP/DOWN Control Circuit (See Fig. 12)

RETURN
SENSE
Hook-up the BOOM UP/DOWN Control circuit (this block is labeled “BOOM
UP/DOWN”). This circuit controls the up/down movement of the hydraulic
cylinder on the bin mount. Take the 10 ft hydraulic hose with the “red” color
coding at the ends and attach the “red” Male Quick Disconnect (QD) to the
corresponding “red” marked Female QD on the Hydraulic Manifold Assy. Then
connect the remaining Male QD to the Female QD directly below the “red”
Female QD. Take the other end of the “red” marked hose, this end has Female
QD’s, and attach them to the corresponding Male QD’s on the rear of the Bin
Mount. Match up the color codes like in the previous step. These hoses can
be hooked up in the opposite orientation which will reverse the cylinder motion,
Fig. 11
this is an operator preference.
Connect the HOSE UP/DOWN Control Circuit (See Fig. 13)

Hook-up the HOSE UP/DOWN Control Circuit (this block is labeled “HOSE
UP/DOWN”). This circuit controls the up/down movement of the hose/whip-
head.
Take the 10 ft hydraulic hose with the “yellow” color coding at the ends and
attach the “yellow” Male Quick Disconnect (QD) to the corresponding “yellow”
marked Female QD on the Hydraulic Manifold Assy. Then connect the remain-
ing Male QD to the Female QD directly below the “yellow” Female QD. Take
the other end of the “yellow” marked hose, this end has Female QD’s, and
attach them to the corresponding Male QD’s on the Hose Reel hydraulic motor.
Match up the color codes like in the previous step. These hoses must be Fig. 12
hooked up in this orientation for proper operation.
Page 6
Connect the WHIPHEAD Control Circuit See Fig. 14 )

Hook-up the WHIPHEAD Control Circuit (this block is labeled “WHIPHEAD
SPEED”). This circuit controls the rotation speed of the whiphead/whips.
Take the 10 ft hydraulic hose with the “green” color coding at the ends and
attach the “green” Male Quick Disconnect (QD) to the corresponding “green”
marked Female QD on the Hydraulic Manifold Assy. Then connect the remain-
ing Male QD to the Female QD directly below the “green” Female QD. Take
Fig. 13 the other end of the “green” marked hose, this end has Female QD’s, and
attach them to the corresponding Male QD’s on the Hose Reel rotary mani-
fold. Match up the color codes like in the previous step. These hoses can be
reversed to spin the whiphead in the opposite direction.
Connect Hydraulic Power Unit to Control Valve Block

With all of the connections made to each of the function circuits, the connection
should now be made between the Hydraulic Power Unit and the Control Valve
Block. Take the 15 ft hydraulic hose with three hoses inside the sheathing and
marked with the “blue” color coding at the ends and attach the “blue” Female
Fig. 14 Quick Disconnect (QD) to the corresponding “blue” marked Male QD on the
Hydraulic Manifold Assy (See Fig. 15). Then connect the remaining Large
Male QD on the hose to the large Female QD and connect the small Female
QD on the hose to the small male QD. Take the other end of the “blue” marked
hose, and attach them to the corresponding QD’s on the Hydraulic Power Unit
(See Fig. 16).
5. OPERATION – CONTROLS
Fig. 15 LET’S REVIEW THE CONTROLS AND THEIR FUNCTIONS
(FIG. 17)
The BinWhip hydraulic controls are combined into one modular control Mani-
fold with (3) individual valve blocks, each controls a function on the BinWhip.
One block controls the BOOM UP/DOWN function, another controls the HOSE
REEL ROTATION, and the third controls the WHIPHEAD ROTATION SPEED.
Each of these blocks is labeled with it’s function on the front surface
Fig. 16 CAUTION! - A full understanding of these controls is necessary before you
operate the BinWhip.
BOOM UP/DOWN CONTROL (See Fig. 18)

Movement of the boom up and down is controlled by the valve block labeled
“BOOM UP/DOWN. It has a SPRING-CENTERED directional valve. NOTE:
A spring centered valve is one that when moved from the center position and
released, will “spring” back to the center (neutral) position. The actual boom
Fig. 17 up/down movement is provided by the hydraulic cylinder attached to the Bin
Mount. The actual direction the cylinder moves depends on how the hoses
from the valve block to the cylinder are hooked-up. If hooked up according
to the color coding, the boom will raise when the valve is pushed toward the
Hydraulic Manifold handle.
Page 7
Hose Reel Rotation Control (See Fig. 19 & 20)

Movement of the Hose Reel controls the up/down movement of the whiphead.
It is controlled by the valve block labeled “HOSE UP/DOWN”, it has a DÉ-
TENTED directional valve, and a rotary flow control. NOTE: A détented control
valve will remain in the position it is placed (up/neutral/down), and must be
returned the middle (neutral) position manually. The hose connection for this
function must be hooked-up according to the color coding to function properly,
the hose must come up when the valve is pushed toward the handle on the Fig. 18
Hydraulic Manifold Assy. The reason for this is that the rotation speed of the
reel can only be varied when the valve is pushed toward the handle, this is
done using the flow control knob- (see below).
With the control valve pushed toward the handle, the rate at which the hose/
whiphead comes up can be varied by turning the flow control knob located
on the front of the “HOSE UP/DOWN” block. Turning the knob all the way in
(clockwise) will stop the hose reel rotation and turning it out (counter-clock-
wise) will speed up the reel rotation. When pulling the valve away from the
handle the hose reel will rotate at max speed. This allows the whiphead to be
raised at a controlled speed and lowered quickly to prepare for the next clean-
ing pass. Fig. 19
Whiphead Rotation Control (See Fig. 21)

Rotation speed of the whiphead is controlled by the valve block labeled
“WHIPHEAD SPEED”, it only contains a flow control valve. The speed at which
the whiphead rotates can be varied by turning this flow control knob located
on the front of the block. Turning the knob all the way in (clockwise) will slow
and finally stop the rotation and turning it out (counter-clockwise) will speed up
the rotation. The recommended cutting speed is approx 1.5 - 2 turns counter-
clockwise from fully off. This will need to be varied depending on the type of
flail being used and the hardness of the material being cleaned. The speed
should be varied until maximum amount of material is being removed without Fig. 20
excessive whip or chain wear.
Boom Rotation-Ratchet Control (See Fig. 22)

The boom is rotated from side-to-side by cranking or ratcheting the crank
handle that can be mounted on either side of the bin mount depending on ac-
cess. Total side to side movement is slightly less than 180°.
Hose Removal Procedure (IF NEEDED)

In situations where the hose reel cannot be easily moved with the hose rolled
up, it should be unrolled, and removed if necessary. To do this turn the power- Fig. 21
unit on and move the hose reel control valve to the down position and have
someone pull the hose out of the way as it is unrolled. With the hose com-
pletely unrolled shut off the valve and turn the power unit off. The hydraulic
hose can be disconnected by releasing the two quick connectors inside of the
hose reel drum. When the hose reel is in position on the bin mount this proce-
dure must be reversed.
Mounting Whip/Chain Sets to the Whiphead (Fig. 23, 24 & 25)

There are five different types of flails that can be mounted to the whiphead.
They are attached by first loosening the eight socket head bolts that attach the Fig. 22
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whiphead cover to the whiphead. Loosen the bolts enough to allow the rope
to pass through the hole. With the desired amount of whip extending the bolts
can be tightened. Make sure all whips are installed in the same direction.
Knuckle and Star Knuckle Whips (See Fig. 24) are used for most cleaning
and cutting jobs. They are a plastic coated rope with UHMW “knuckles” that dig
out the hung-up material without damaging bin walls. The Star Knuckle Whips
have an additional free-floating star shaped knuckle for faster material removal.
Sweep Whips (See Fig. 24) are also a plastic coated rope that sweeps mate-
rial from walls and corners, but do not have the knuckles for material removal.
They attach the same as knuckle and star knuckle whips.
Bronze Chain Whips (See Fig. 25) are used for very hard hung-up material
that would take too long for knuckle whips to remove. They are attached by
threading a 2-1/2” flat head cap screw into bottom of the whip head, through Fig. 23
the last link on chain and securing with lock nuts.
Steel Chain Whips are used for NON-EXPLOSIVE, very hard hung-up mate-
rial, that would take too long for knuckle whips to remove. They are attached
by threading a 2-1/2” flat head cap screw into bottom of the whip head, through
the last link on chain and securing with lock nuts.
Attach Whiphead to end of Hose (See Fig. 26)

Make sure all control valves are in the neutral position and the flow control
knobs are turned completely clockwise. Then turn on the Power Unit and pull
Fig. 24
the HOSE UP/DOWN control valve away from the handle. This will let hose off
of the reel. Pull approx 5 ft of hose off, this will allow enough slack In the hose
to install the whiphead. Place the whiphead next to the bin mount. Remove
the two socket head screws that attach the cover to the whip head and re-
move the cover. Wipe the couplers clean on both the whiphead and the upper
receiver. Place the upper receiver onto the top of the whiphead and align the
couplers. When they are aligned carefully push down on the upper receiver to
get the couplers engaged. Attach the upper receiver using the same bolts that
held the cover. NOTE: Tighten bolts securely and evenly so the couplers go
together straight, then slide the plastic cone over the top of the whiphead.
Lower the Whiphead through the Bin Opening (See Fig. 27)
Fig. 25
To allow for enough room to lower the whiphead through the bin opening,
turn the post and boom all the way to one side by cranking the ratchet assy.
Moving to the left side will move the hydraulic lines on the cylinder to a more
conveinent position.
Now lower the whip head between the legs of the bin mount down into the
opening of the bin SLOWLY by hand until all the slack in the hose is taken up
(See Fig. 27). Run the whiphead down about 5 feet below the pulley on the
end of the boom with the hose reel control.
Fig. 26
Page 9
Picking up the Whiphead with the Boom (See Fig. 28)

Use the ratchet on the bin mount to turn the boom back to the center posi-
tion, lining up the pulley set and cylinder with the whip hose. Raise the boom
SLOWLY with the BOOM CONTROL valve making sure the hose guides on
the end of the boom “corral” the hose onto the hose pulley at the end of the
boom. Once the hose is between the boom ears pull the hose behind either
the left or right pulley on the bin mount and flip the hose guide over to hold it in Fig. 27
place. NOTE: Place the hose over the pulley that allows for the least obstruc-
tion (i.e. between hose and cable, or hose and hose guide).
6. CLEANING
ORGANIZE YOUR WORKSPACE
Organize your workspace so can that you can easily reach and operate the Fig. 28
controls while you are looking down into the bin.
GET A GOOD LOOK INSIDE (IT MIGHT BE YOUR LAST FOR AWHILE)
Take a good look into the bin and take a mental picture of what the bin looks
like. Think about where you want to start and how you are going to start to at-
tack the build-up. REMEMBER - there must be some type of flow channel, to
the bin discharge open so that the material you knock loose with the BinWhip
has a place to go - outside of the bin hopefully.
PLAN YOUR ATTACK

Read through the basic techniques described below and plan where you want
to start, how far up to you will work and where will you move to next.
10-15 FT
BASIC TECHNIQUES
Make sure the flow channel is open all the way to the discharge at the bottom
and large enough so chunks won’t plug it. If there is no flow channel one will
need to be opened. Depending on your bin, often the best way to create a flow
channel for product is to use the Pneumat BinDrill. A place for loose material to
flow should be at least 12” or more in diameter.
Fig. 29
1. Work 10-15 ft from the top of the material (See Fig. 29)
2. Slowly work the same groove from bottom to top working towards the wall
3. Keep side pressure on the hose and whiphead (See Fig. 30)
4. After reaching the wall rotate the boom to start cutting another groove
5. Whiphead Rotation can be reversed to reach different areas
6. Keep taking out pie section like portions until all material is cleared
7. Move down another 10-15 and repeat
Fig. 30
Page 10
DON’T BURY THE WHIPHEAD- BUT IF YOU DO - DO THIS

1
DO NOT try to pick up the whiphead with the boom or hose reel.
IMEDIATELY drop the boom down to relieve pressure
Shut the whiphead rotation off
Tie the hose off with a heavy rope or strap

2
Run hose out to relieve tension in hose the hose on the reel
Drain bin, at-least until the whiphead is freed from the material
SHUTTING DOWN
1. With the whip head off, raise it to slightly below the end of the boom (leaving 2-3 feet
of hose between the boom pulley and the top of the whip).
3
2. SLOWLY drop the boom down making sure the hydraulic cylinder fully extends and the
boom is hanging straight down.
3. Swing the hose guide out of the way and remove the hose from behind the pulley.
4. Turn the boom and cylinder as far out of the way as possible.
Fig. 31 5. Carefully raise the whiphead to within 2-3 feet of the bin opening. NOTE: Make sure
the whiphead does not catch on the end of the boom during ascension. Pull the whip-
head out of the bin with the hose by hand and unhook it.
6. Run the extra hose onto the Hose Reel until the cone is resting against the reel.
7. Disconnect the electrical power to the power unit.
8. Move each of the valves both directions from the center position and then back to
release any hydraulic pressure that may have been trapped.
9. Unhook all hydraulic lines and plug the ends together to keep contaminates out during
storage.
10. Return the boom and cylinder to the center rotation position. This will relieve any
torque on the boom connecting pin when the unit is dismantled.
11. Remove the hose reel from the bin mount.
12. Loosen the nuts on the hold down and remove the clamp.
13. Gently tilt the unit out of the hole (laying the bin mount/post assembly on its front-cylin-
der side down). NOTE: The boom will still be hanging in the bin at this point.
14. Holding securely onto the handle of the boom, remove the cross pin disengage the
boom from the post.
15. Lift the boom out of the bin. Hold onto the handle until you can get a firm grip on the
cable sling and disconnect the main cable.
16. Clean all pieces as necessary and return to their proper location for storage.
Page 11
The BinWhip does not require much maintenance but a few things need to be
done to ensure long life and performance of your bin cleaning system.
7. MAINTENANCE
HYDRAULIC POWER UNIT (See Fig. 32 & 33)
The fluid level in the reservoir should be checked daily and filled if neces-
sary. To check the level- look at the sight gauge on the front of the reservior.
The oil should be somewhere between visible at the bottom, to the middle of
the gauge when the oil is cold (when oil is warm the level should be from the
middle to the top of the gauge. If low, fill to the correct level and replace the oil
fill plug. NOTE: The oil supplied with the unit is food grade hydraulic oil and
can be purchased from Pneumat Systems. Fig. 32
The oil filter on the unit should be replaced every 6 months during heavy use
or yearly regardless of the amount of use. This protects against hydraulic com-
ponent damage due to dirt and condensation contaminating the oil. Clean the OIL FILL PLUG
quick connectors before and after each use to reduce oil contamination. OIL FILL PORT
BIN MOUNT (See Fig. 34)

During use, grease the main post weekly. Put two pumps of grease into each RESERVOIR
grease zerk on the post. Occasionally grease the positioning gear and worm OIL LEVEL GUAGE
gear to aid in boom positioning.
Fig. 33
HOSE REEL (See Fig. 35)
During use, grease the hose reel shaft bushing daily. Put 1-2 pumps of grease
into the zerk on top of the left hose reel bracket. Check the fluid level in the
gearbox weekly during use. The fill/oil level plug is located on the outside of
the gearbox above and to the right of the shaft. The hex socket plug must be
removed and the fluid level should be at the bottom of the hole. If low add
80W-90 gear oil to fill it to the proper level.
WHIPHEAD
The hydraulic whiphead needs very little maintenance. The hydraulic couplers
should be wiped cleaned before, and after each use. After each use the whip- Fig. 34
head body should be removed and any material inside should be cleaned out.
Also make sure the top cover is on the whip head when not in use.
Fig. 35
Page 12
8. TROUBLESHOOTING
SYMPTOM CAUSE SOLUTION
HYDRAULIC POWER UNIT

Motor will not run. Electrical problems. Consult an electrician.
No hydraulic functions, but motor runs. Low oil level. Fill reservoir to correct level.
Motor is running the wrong direction. Consult an electrician to reverse

rotation.
Intermittent hydraulic functions. Low oil level. Fill reservoir to correct level.
Dirty oil filter. Replace oil filter.

BIN MOUNT/BOOM/HOSE REEL
Bin mount will not sit over bin opening. Bin opening too large. Leg extensions must be used.
Hold down threaded rods will not reach bin mount. Rods too short. Purchase longer rods.
Boom is hard to turn. Not enough lubrication. Grease zerks on post and position-
ing gear.
Hose tightens, or will not reel up. Whip head buried in fallen material. Shut off whip head. Tie hose off
to something sturdy. Let tension
off hose reel. Drain bin of loose
material.
Flow control setting.
Speed up flow control.
Boom will not raise. Low oil level. Fill reservoir to correct level.
Boom is hitting wall of bin. Lower boom and reposition.

Hose came off hose reel. Hose winding up on only one side of Lower whip head and rewrap hose.
hose reel.
WHIP HEAD
Will not spin, or spins slowly. Low oil level. Fill reservoir to correct level.
Page 13
5100-0005 Series 9500 Bin Mount Assembly Diagram
42 55
44
40 43 45
41
38 46
34
32 39
18
37
36 35
33 1
29
28
32
30
27
31
26
25
51
54
21
23
50 24 22
53 19
5 20
19 21
49 52
2
20
48
47
18
17
5
10 3
16 4
5
4
15 6
4 8
9
14
13 7
12
11 10
Page 14
5100-0005 Series 9500-H Bin Mount Assembly Parts List
REF PART NO DESCRIPTION QTY.

1 5101-0023 Fame Assy, 9250 1
2 5102-0007 9500 Post Mount Subassy 1
3 5102-0006 9500 Post Subassy 1
4 4235-0005 Flat Washer 3/4" SAE 6
5 4260-0008 Snap Ring, 3/4" x .080" 6
6 1145-0019 Hose Guide, Arm Extension 2
7 4216-0003 8-32 x 1-1/4 Brass Screw 1
8 1115-0049 HOSE GUIDE ARM 2
9 4215-0010 SH Shldr 1/2 x 1/2 x 3/8 4
10 1445-0011 Hose Pulley, UHMW (4-Wire) 2
11 4241-0001 Lanyard, Boom Pin 1
12 4240-0004 Pin- 3/4" x 4" 1
13 4230-0011 Hex Nut 8-32, Brass 1
14 1445-0016 Post Cable Pulley, Nylon 1
15 1245-0016 SHAFT,POST PULLEY SET (HYD) 1
16 1245-0014 SHAFT, HOSE GUIDE (HYD) 1
17 1125-0009 Stop Ring, Post (9500) 1
18 4225-0002 Set Screw 3/8 x 3/8, Cup Point 3
19 4130-0001 Grease Zerk, 1/8" (Strt) 2
20 4210-0032 HHCS 1/2 x 3 4
21 4230-0004 Whiz Nut 1/2 5
22 4220-0005 FHCS 5/16 x 1 6
23 4230-0003 Whiz Nut 3/8 6
24 1325-0002 Flange Bushing, (9500) 1
25 1145-0013 Flange, Post Top (9500) 1
26 4210-0037 HHCS 1/2 x 4-3/4 1
27 4310-0002 Positioning Gear 1
28 1250-0006 Cylinder Mount Flange 1
29 4210-0010 HHCS 3/8 x 1-1/2 6
30 5101-0010 Ratchet Assy 1
31 1245-0027 Pin, Cylinder Clevis 1
32 4230-0001 Whiz Nut 1/4 4
33 4210-0017 HHCS 1/4 x 1-1/2 1
34 1245-0039 3/16" Key, Worm Gear 1
35 1245-0002 Shaft, Worm Gear 9250/9500 1
36 4310-0001 Worm Gear 1
37 1225-0002 Sleeve, Worm Gear Positioner 2
38 5101-0027 Shaft Mount Block (9000/9250/9500) 2
39 1115-0038 CHECK VALVE MOUNT BRKT 1
40 2200-0030 Adapter 8MB X 6MJ 2
41 2230-0002 Orifice, 3/8" x .020" 1
42 4210-0018 HHCS 1/4 x 1-3/4 3
43 1145-0024 Housing, Single P.O. Check Valve 1
44 2250-0008 Male Q.D. Coupler (-8MJ/MB) 2
45 2230-0001 Pilot Check Valve -08 1
46 4210-0001 HHCS 1/4 x 1/2 4
47 4245-0003 Cable Assy, 9500 Post (Small Pulley) 1
48 4320-0001 Cable Pulley (Small Diameter) 1
49 1245-0026 SHAFT, CABLE PULLEY (CYL) 1
50 2500-0026 2.5" x 8" Hyd. Cylinder 1
51 4260-0009 Snap Ring, 1" x .080" 2
52 2210-0009 6MP x 6MJ 90° Adapter 2
53 2100-0004 Hose Assembly, 25" 1
54 2100-0005 Hose Assembly, 17" 1
55 2103-0021 Shrink Tube- 1-1/2" Red 1
Page 15
42 55
44
40 43
41 45
38
34 46
18 39
32
37
36 35 33
1
29
32
28 30
52
27
26
53 25
51
21
23
50 24 22
54
5
20
19 21
49
31
20
2
48
47
18
17
3
5
10
4
16
5
4
6
15
7
4 8
10
14
13 9
12
11
Page 16

1 5501-0001 Fame Assy, 9250 1
2 5502-0004 POST MOUNT SUBASSY (9000) 1
3 5502-0002 9250/9000 Post Subassy 1
4 4235-0005 Flat Washer 3/4" SAE 6
5 4260-0008 Snap Ring, 3/4 x .080 6
8 4215-0010 SH Shldr 1/2 x 1/2 x 3/8 4
9 4216-0003 8-32 x 1-1/4 Brass Screw 1
12 4240-0004 Pin- 3/4" x 4" 1
13 4230-0011 Hex Nut 8-32, Brass 1
17 1125-0027 Stop Ring (9000/9250) 1
19 4130-0001 Grease Zerk, 1/8" (Strt) 2
20 4210-0032 HHCS 1/2 x 3 4
21 4230-0004 Whiz Nut 1/2 5
22 4220-0005 FHCS 5/16 x 1 6
23 4230-0003 Whiz Nut 3/8 6
24 1325-0003 Flange Bushing (9000/9250) 1
25 1145-0009 POST TOP FLANGE 9000/9250 1
26 4210-0031 HHCS 1/2 x 5 1
29 4210-0010 HHCS 3/8 x 1-1/2 6
31 2210-0009 6MP x 6MJ 90° Adapter 2
32 4230-0001 Whiz Nut 1/4 4
33 4210-0017 HHCS 1/4 x 1-1/2 1
34 1245-0039 3/16" Key, Worm Gear 1
35 1245-0002 Shaft, Worm Gear 9250/9500 1
36 4310-0001 Worm Gear 1
38 5101-0027 Shaft Mount Block 9250/9000 2
40 2200-0030 ADAPTER 8MB-6MJ 2
41 2230-0002 Orifice, 3/8" x .020" 1
42 4210-0018 HHCS 1/4 x 1-3/4 3
46 4210-0001 HHCS 1/4 x 1/2 4
47 4245-0012 Cable Assy, 9000/9250 Post 1
48 4320-0003 Cable Pulley 1
50 2500-0010 Hyd Cyl 3"Dia x 10" 1
51 4260-0009 Snap Ring, 1" x .080" 2
53 2100-0005 Hose Assembly, 17" 1
54 2100-0004 Hose Assembly, 25" 1
55 2103-0021 Shrink Tube- 1-1/2" Red 1
Page 17
42 55
44
40 45
38 41 43
34 46
13 39
37 32
36
52
35 1
?
29
28
32
30
31 27
26
53 25
18 23
21
22
50 24
51 54
6
19 20
21
49
2 20
47
48
13
17
3
6 10
4
16
6
4
15 5
7
4 8
14
9 33
12
10
11
Page 18

1 5201-0009 Fame Assy, 9000 1
2 5502-0004 POST MOUNT SUBASSY (9000) 1
3 5502-0002 9250/9000 Post Subassy 1
4 4235-0005 Flat Washer 3/4" SAE 6
6 4260-0008 Snap Ring, 3/4" x .080" 6
8 4215-0010 SH Shldr 1/2 x 1/2 x 3/8 4
9 4230-0011 Hex Nut 8-32, Brass 1
12 4240-0004 Pin- 3/4" x 4" 1
17 1125-0027 Stop Ring (9000/9250) 1
18 4260-0009 Snap Ring, 1" x .080" 2
19 4130-0001 Grease Zerk, 1/8" (Strt) 2
20 4210-0032 HHCS 1/2 x 3 4
21 4230-0004 Whiz Nut 1/2 5
22 4220-0005 FHCS 5/16 x 1 6
23 4230-0003 Whiz Nut 3/8 6
24 1325-0003 Flange Bushing (9000/9250) 1
25 1145-0009 POST TOP FLANGE 9000/9250 1
26 4210-0031 HHCS 1/2 x 5 1
29 4210-0010 HHCS 3/8 x 1-1/2 6
32 4230-0001 Whiz Nut 1/4 4
33 4216-0003 8-32 x 1-1/4 Brass Screw 1
34 1245-0039 3/16" Key, Worm Gear 1
35 1245-0018 Shaft, Worm Gear 9000 1
36 4310-0001 Worm Gear 1
38 5101-0027 Shaft Mount Block 9250/9000 2
40 2200-0030 ADAPTER 8MB-6MJ 2
41 2230-0002 Orifice, 3/8" x .020" 1
42 4210-0018 HHCS 1/4 x 1-3/4 3
46 4210-0001 HHCS 1/4 x 1/2 4
47 4245-0012 Cable Assy, 9000/9250 Post 1
48 4320-0003 Cable Pulley 1
50 2500-0010 Hyd Cyl 3"Dia x 10" 1
51 2210-0009 6MP x 6MJ 90° Adapter 2
52 4210-0017 HHCS 1/4 x 1-1/2 1
53 2100-0005 Hose Assembly, 17" 1
54 2100-0004 Hose Assembly, 25" 1
55 2103-0021 Shrink Tube- 1-1/2" Red 1
Page 19
5100-0004 9500 Hyd. Hose Reel Assembly Parts List
24
25
30
28
27
27 24
25
31 29
1 8
26
3 23
7
5
2 1 12
4 19 22
6 11 7
2
2 9 18
3 10 20
17
21
13
14 16 15
15 11
REF PART NO DESCRIPTION QTY. REF PART NO DESCRIPTION QTY.

1 4260-0024 1-1/2 x .050 Ext Snap Ring 2 17 4210-0005 HHCS 1/2 x 1-1/4 2
2 4500-0016 Back-up Ring, H.R. Rotary Manifold 4 18 2200-0046 Adapter, 10MB x 8FB 2
3 4500-0014 Quad Ring, H.R. Rotary Manifold 4 19 2103-0022 Shrink Tube- 1-1/2" Yellow 1
4 1145-0032 Rotary Manifold, Hose Reel 1 20 2300-0007 Hydraulic Motor (Hose Reel)5.9 1
5 2103-0023 Shrink Tube- 1-1/2" Green 1 21 1245-0040 1/4" Key, Gearbox 1
6 4240-0007 Roll Pin 1/4 x 1-1/2 1 22 4330-0004 Gearbox, IPTS 1

7 2250-0008 Male Q.D. Coupler (-8MJ/MB) 4 23 4210-0007 HHCS 1/4 x 3/4 20
8 4260-0011 Handle, Alum 10" 1 24 4225-0004 Set Screw 1/4 x 1/4 2
9 5101-0031 HR Bracket Assy, Lft 1 25 1150-0016 Hose Reel Endplate 2
10 1145-0003 Support Bar, Hose Reel (9500) 2 26 1245-0009 Shaft, 9500 Hose Reel 1
11 4215-0008 SHCS 3/8 x 1 6 27 1245-0038 3/8" KEY (HOSE REEL ENDPLATE) 2
12 4230-0003 Whiz Nut 3/8 2 28 2250-0009 Female Q.D. Coupler (-8MB) 2
13 1445-0006 Hose Roller-9500 2 29 2200-0016 PLUG-4 MB Hollow Hex 2
14 5101-0030 HR Bracket, GBX 1 30 1150-0002 Hose Reel Drum (9250) 1
15 4220-0001 FHCS 3/8 x 1 4 31 4130-0001 Grease Zerk, 1/8" (Strt) 1
16 4215-0010 SH Shldr 1/2 x 1/2 x 3/8 2
Page 20
12
19
22
25
23
12
23 22
31 26
24
8
9 30
2 7
6 20
1 6 28
13
3 5 14 18
4 10 17
1
2
10 29
3
21
2
15
27 16
11 14
15

1 4260-0024 1-1/2 x .050 Ext Snap Ring 2 17 2300-0007 Hydraulic Motor (Hose Reel)5.9 1
2 4500-0016 Back-up Ring, H.R. Rotary 4 18 2200-0046 Adapter, 10MB x 8FB 2

Manifold
3 4500-0014 Quad Ring, H.R. Rotary Manifold 4 19 1150-0007 HOSE REEL DRUM (9250) 1
4 4240-0007 Roll Pin 1/4 x 1-1/2 1 20 2103-0022 Shrink Tube- 1-1/2" Yellow 1
5 2103-0023 Shrink Tube- 1-1/2" Green 1 21 4330-0004 Gearbox, IPTS 1
6 2250-0008 Male Q.D. Coupler (-8MJ/MB) 4 22 1150-0016 Hose Reel Endplate 2
7 1145-0032 Rotary Manifold, Hose Reel 1 23 1245-0038 3/8" KEY (HOSE REEL ENDPLATE) 2
8 4260-0011 Handle, Alum 10" 1 24 1245-0001 Shaft, 9250 Hose Reel 1
9 5101-0031 HR Bracket Assy, Lft 1 25 2250-0009 Female Q.D. Coupler (-8MB) 2
10 1145-0004 SUPPORT BAR- 9250 2 26 2200-0016 PLUG-4 MB Hollow Hex 2
11 5101-0030 HR Bracket, GBX 1 27 1445-0007 Hose Roller- 9250 2
12 4225-0004 Set Screw 1/4 x 1/4 2 28 1245-0040 1/4" Key, Gearbox 1
13 4230-0003 Whiz Nut 3/8 2 29 4210-0005 HHCS 1/2 x 1-1/4 2
14 4215-0008 SHCS 3/8 x 1 6 30 4210-0007 HHCS 1/4 x 3/4 20
16 4215-0010 SH Shldr 1/2 x 1/2 x 3/8 2
Page 21
25
24
30
26 28
25
26 24
31
29
8 27
2 23
4 9
6
7
1 2
12 20
3 10 22
11 6
5
3
19
1
10
17
21
18
13
14 15 11 16 15

1 4260-0024 1-1/2 x .050 Ext Snap Ring 2 17 2300-0007 Hydraulic Motor (Hose Reel)5.9 1
2 4500-0014 Quad Ring, H.R. Rotary Manifold 4 18 4210-0005 HHCS 1/2 x 1-1/4 2
3 4500-0016 Back-up Ring, H.R. Rotary Manifold 4 19 2200-0046 Adapter, 10MB x 8FB 2
4 1145-0032 Rotary Manifold, Hose Reel 1 20 2103-0022 Shrink Tube- 1-1/2" Yellow 1
5 4240-0007 Roll Pin 1/4 x 1-1/2 1 21 1245-0040 1/4" Key, Gearbox 1
6 2250-0008 Male Q.D. Coupler (-8MJ/MB) 4 22 4330-0004 Gearbox, IPTS 1
7 2103-0023 Shrink Tube- 1-1/2" Green 1 23 4210-0007 HHCS 1/4 x 3/4 20
8 4260-0011 Handle, Alum 10" 1 24 1150-0016 Hose Reel Endplate 2
9 5101-0031 HR Bracket Assy, Lft 1 25 4225-0004 Set Screw 1/4 x 1/4 2
10 1145-0005 SUPPORT BAR- 9000 2 26 1245-0038 3/8" KEY (HOSE REEL ENDPLATE) 2
11 4215-0008 SHCS 3/8 x 1 6 27 1245-0022 Shaft, 9000 Hyd Hose Reel 1
12 4230-0003 Whiz Nut 3/8 2 28 2250-0009 Female Q.D. Coupler (-8MB) 2
13 1445-0008 Hose Roller - 9000 3 29 2200-0016 PLUG-4 MB Hollow Hex 2
14 5101-0030 HR Bracket, GBX 1 30 1150-0018 Hose Reel Drum (9000) 1
16 4215-0010 SH Shldr 1/2 x 1/2 x 3/8 2
Page 22
2500-0046 Hydraulic Manifold (3 Function) Assembly Parts List
28
23
22
27 11
31 20 17
26
18
25
19 30 13
24 29
13
16
33
32
15 5
21 13 14
34
13
15 4
13
14
16 13 3
6 12
9 2
12
8 7
1
9
10

1 1115-0128 Base Plate, Manifold 1 18 2250-0016 Male QD x -4FP 1
2 1145-0051 Man. Block (PC Flow Cont Only) 1 19 2200-0077 Adapter, 6MB x 4MP 1
3 1145-0050 Man. Block (PC Flow Cont/DO3) 1 20 2250-0008 Male Q.D. Coupler (-8MJ/MB) 1
4 1145-0039 Manifold Block, DO3 Only 1 21 2250-0009 Female Q.D. Coupler (-8MB) 7
5 1145-0089 End Block, Hyd Man w/LS-PC Pump 1 22 4235-0014 Lock Washer #10 8
6 1245-0048 Tie Rod Long, 3-Fnctn Man (LS/PC Pump) 2 23 4215-0050 SHCS 10-24 x 2 8
7 1245-0047 Tie Rod Short, 3-Fnctn Man (LS/PC Pump) 1 24 4210-0026 HHCS 3/8 x 1 2
8 4230-0006 Hex Nut 5/16" 6 25 4235-0010 Lock Washer 3/8" 2
9 4235-0002 Flat Washer 5/16" 8 26 4235-0003 Flat Washer 3/8" 2
10 4210-0011 HHCS 5/16 x 3/4 2 27 1115-0130 Handle Mnt Brkt, Hyd Man Stand 2
11 2500-0036 Directional Valve (CC) Sp Ret (Hytos) 1 28 4260-0011 Handle, Alum 10" 1
12 2230-0011 Flow Control, Pres. Comp. 2 29 2500-0037 Directional Valve (CC) Det (Hytos) 1
13 2230-0009 Sherex Plug-7mm 22 30 2230-0008 Orifice Plug, 5/16"x.020" 1
14 2230-0005 Check Valve, CV04-20 5 31 2103-0020 Shrink Tube- 1-1/2" Blue 1
15 4500-0028 1-112 O-Ring 9 32 2103-0021 Shrink Tube- 1-1/2" Red 1
16 2200-0016 PLUG-4 MB Hollow Hex 4 33 2103-0022 Shrink Tube- 1-1/2" Yellow 1
17 2230-0003 Relief Valve 08-2 1 34 2103-0023 Shrink Tube- 1-1/2" Green 1
Page 23
5200-0017 10 Gallon Power Unit Assembly Diagram
8 7 6 5 4
19
20
22
23 21
39
36 8
16
10 30
30
9
25 37
41 6 7
18
24
44 17 1
38
15
32
29 40
35 3 33 21
12 28
23 31
13
5
43 14
2 26
34
42
11 27
UNLESS OTHER
DIMENSIONS A
TOLERANCES:
FRACTIONAL
ANGULAR: MA
TWO PLACE DE
Page 24 THREE PLACE D
Customer
Pneumat
MATERIAL
REVISIONS
POST-6/16/2016 STOCK SIZE
5200-0017 10 Gallon Power Unit Assembly Parts List
8 7 6 5 4 3 2 1
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

NO. NUMBER NO. NUMBER
1 5201-0005 Reservoir Assy, 10gal 1 23 2210-0040 Elbow, 12MB x 12MJ 2
2 5201-0006 Pwr Unit Frame, 10 Gal 1 24 2210-0001 Elbow 12FJX x 12MJ 90 deg Long 1
3 1245-0092 Axle, 10 Gal PU 1 25 2200-0010 Adapter 8MB x 8MJ 1

4 4260-0046 Handle, Upright Pwr Unit 1 26 4260-0205 Pin, Cotter - 5/32" x 1-1/4" 2
5 4610-0003 Tire (Mobile Cart) 2 27 2100-0024 Hose Assy, Return 1
6 2600-0005 Filter Base, -12FP Spin-on 1 28 2500-0011 Strainer 10gpm, -20MB x -12FB 1
7 2500-0019 Filter Element, Hyd Oil Short 1 29 4235-0008 Lock Washer 1/4" 2
8 2500-0004 Gauge , Oil Level 10 Gal Pwr Unit 1 30 4235-0010 Lock Washer 3/8" 4
9 2200-0078 Adapter, 12MP x 8FB 1 31 4235-0011 Lock Washer 1/2" 4

32 4210-0007 HHCS 1/4 x 3/4 1
10 2250-0009 Female Q.D. Coupler (-8MB) 1
33 4210-0053 HHCS 3/8 x 1-3/4 4
11 4350-0003 Elec Motor 7-1/2HP 1
34 4210-0026 HHCS 3/8 x 1 4
12 4260-0047 Coupler, Pump/Motor- 7-1/2hp 1
35 4210-0052 HHCS 1/2 x 1-1/2 4
13 4341-0002 Coupler Center Disc (SUL099) 1
36 4210-0025 HHCS 3/8 x 1-1/4 2
14 4340-0008 Flex Coupler 1-3/8" (MS099) 1 37 4210-0010 HHCS 3/8 x 1-1/2 2
15 4340-0010 Flex Coupler 3/4" (MS099) 1 38 4210-0018 HHCS 1/4 x 1-3/4 1
16 2250-0008 Male Q.D. Coupler (-8MJ/MB) 1 39 4235-0003 Flat Washer 3/8" 2
17 2210-0010 Elbow, 8MJ x 12MP 90deg 1 40 4230-0003 Whiz Nut 3/8 4

41 2400-0016 Hyd Pump- 6 gpm (PC/LS) - Replaces 2400-0008 1
18 2250-0016 Male QD x -4FP 1
19 1250-0025 Return Fitting Assy, 10 Gal Pwr Unit 2 42 2100-0027 Hose Assy, Case Drain (PVM Pump) 1
20 2210-0047 Elbow, 4MB x 4FP 1 43 2100-0028 Hose Assy, Pump Supply (PVM Pump) 1
21 2200-0032 PLUG -8MB Hollow Hex 2 44 2210-0042 Elbow, 6MB x 4MP 1

22 2600-0004 1/4" NPT Breather Plug 1 45 2700-0005 Hydraulic Oil, Food Grade - Bulk AR
UNLESS OTHERWISE SPECIFIED: NAME DATE 110 Mohr Dr

Mankato, MN 56001 U
DIMENSIONS ARE IN INCHES DRAWN
507-345-45
TOLERANCES:
CHECKED www.pneumat.co
FRACTIONAL .063
TWO PLACE DECIMAL .030 TITLE:
Customer
MATERIAL
SIZE DWG. NO. REV
POST-6/16/2016
STOCK SIZE
B 5200-0017 B
DO NOT SCALE DRAWING SCALE: 1:16 WEIGHT: SHEET 4 OF
8 7 6 5 4 3 2 1
Page 25
5100-0002 Hydraulic Whip Head Assembly Parts List

1 2
1 4215-0016 SHCS 1/4 x 1/2 2
4
2 4260-0016 Handle, 7.5" 1
3 3 1115-0035 Top Cover, WH 1
4 4215-0009 SHCS 1/2 x 1-1/2 2
5 1425-0001 Whip Head Body 1
6 4215-0030 SHCH 3/8 x 2 4
5 7 1145-0034 Lower Reciever 1
8 2250-0011 Female Q.D. x -8FB 2
9 1115-0041 Subplate 1
6
10 4220-0008 FHCS 3/8 x 1-1/4 8
11 2210-0014 Elbow 8MB x 6MJ 2
7 12 2220-0008 Hyd Pipe, Whip Head 2
8
13 2210-0032 Elbow 10MB x 6MJ 2
14 4215-0028 SHCS 1/2 x 1-1/4 2
10
9 15 4235-0011 Lock Washer 1/2" 2
16 2300-0003 Motor, Hyd Whip 1
11 17 4110-0002-HD 1" Taper Lock Bushing HD 1
14 18 4110-0004 Hub, Taper-Lock 1
19 1245-0007 Standoff, HYD. WHIP 4
12 20 1115-0036 Motor Plate 1
15
21 1145-0021 Whip Mount Head 1
22 4230-0004 Whiz Nut 1/2 2
13 16
23 4215-0005 SHCS 5/16 x 1-1/4 3
24 1115-0137 Whip Mount Cover 1
17
25 4220-0013 FHCS 1/2 x 2-3/4 2
18 26 4215-0002 SHCS 1/4 x 1-1/2 8
19 27 4750-0001 Plain Whip Set AR
28 4750-0002 Knuckle Whip Set AR
29 4750-0003 Star Knuckle Whip Set AR
20
30 4710-0001 Bronze Chian Set AR
10
21
30
22 29
23
25 24
26 28
Whip Head Assembly 27
1150-0004
Page 26
5100-0017 4'-7' Telescoping Boom Assembly Parts List

8 7 6 5 4 3
1
6 4
D
7
5
8
C
ITEM NO. PART NUMBER DESCRIPTION QTY.

1 5101-0022 4'-7' Boom Base Tube 1
2 5101-0013 4'-7' Boom End Tube Assy 1
3 4240-0006 Pin, Retainer - 1/8" 1
4 4245-0005 Cable Yoke Assy, 7' Boom 1
5 4260-0016 7.5" Handle 1
6 4240-0004 Pin, Boom - 3/4" x 4" 1
B
2 7 4215-0031 SHCS 1/4 x 1/4 2
8 4215-0037 SH Shldr 1/2 x 1 x 3/8 2
8
7 6 5 4 3 2 1
UNLESS OTHERWISE SPECIFIED: NAME
DIMENSIONS ARE IN INCHES DRAWN MH

TOLERANCES:
FRACTIONAL .063 CHECKED
D ANGULAR: MACH 1° BEND 2°
A TWO PLACE DECIMAL .030 TITLE:
4 THREE PLACE DECIMAL .010
Customer
7 5
4'-7' Te
MATERIAL
6 COMMENTS:
2
STOCK SIZE
DO NOT SCALE DRAWING
8 7 6 5 4 3
8
C
1 REF PART NUMBER DESCRIPTION QTY.

1 5101-0014 12',18',22',25' Univ Boom End 1
2 5101-0020 7'-12' Boom Base Tube Assy 1
B 3 4240-0006 Pin, Retainer - 1/8" 1

4 4245-0006 Cable Yoke Assy, 10'-12' Boom 1
5 4260-0016 7.5" Handle 1
6 4240-0004 Pin, Boom - 3/4" x 4" 1
7 4215-0031 SHCS 1/4 x 1/4 2
8 4215-0037 SH Shldr 1/2 x 1 x 3/8 2

Man
DIMENSIONS ARE IN INCHES DRAWN MH 11-11-11
TOLERANCES:
CHECKED w
FRACTIONAL .063
A
TITLE:
Page 27
TWO PLACE DECIMAL .030
Customer
7'-12' Telescoping Boo
MATERIAL
COMMENTS: SIZE DWG. NO.
STOCK SIZE
B 5100-001
DO NOT SCALE DRAWING SCALE: 1:32 WEIGHT:
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2

8
D 4
11 5
1
7
9 6
10 2
C

2 5101-0018 8'-18' Boom Mid Tube Assy 1
3 5101-0014 12',18',22',25' Univ Boom End 1
4 4260-0016 7.5" Handle 1
5 4215-0031 SHCS 1/4 x 1/4 2
6 4240-0005 Pin, Boom Stop 1
B 7 4245-0004 Cable Yoke Assy, 18' Boom 1
3 8 4245-0002 Ext Cable Assy, 18' Boom 1
9 4240-0006 Pin, Retainer - 1/8" 2
10 4215-0037 SH Shldr 1/2 x 1 x 3/8 2
11 4240-0004 Pin, Boom - 3/4" x 4" 1
8
7 6 5 4 3 2

TOLERANCES:
FRACTIONAL .063 CHECKED
Customer
8'-18'
4 Telesc
D 11 MATERIAL
COMMENTS: SIZE
STOCK SIZE
5 B
DO NOT SCALE DRAWING SCA
8 7 6 5 4 1 3 2
7 6
C 8
10 ITEM NO. PART NUMBER DESCRIPTION QTY.

3
2 5101-0014 12',18',22',25' Univ Boom End 1
4 4260-0016 7.5" Handle 1
5 4215-0031 SHCS 1/4 x 1/4 2
6 4240-0005 Pin, Boom Stop 1
7 4240-0006 Pin, Retainer - 1/8" 2
B 8 4245-0008 Cable Yoke Assy, 22' Boom 1
2 9 4245-0010 Cable Assy, 22 & 25' Boom Ext 1
10 4215-0037 SH Shldr 1/2 x 1 x 3/8 2
11 4240-0004 Pin, Boom - 3/4" x 4" 1
Page 28

8
7 6 5 4 3 2 1
13
1
D
8 5
9
11
6
C
10
12
2 3 5101-0014 12',18',22',25' Univ Boom End 1
4 4240-0004 Pin, Boom - 3/4" x 4" 1
5 4260-0011 Handle, Alum 10" 1
7 6 4240-0005 Pin, Boom Stop 1
B 7 4240-0006 Pin, Retainer - 1/8" 2
8 4245-0011 Cable Assy, 25' Base Support 1
3 4 9 4240-0003 Clevis, 3/8 Safety 1

10 4245-0014 Cable Yoke Assy, 12'-25' Boom 1
11 4245-0010 Cable Assy, 22 & 25' Boom Ext 1
12 4215-0037 SH Shldr 1/2 x 1 x 3/8 2
13 4215-0008 SHCS 3/8 x 1 2
UNLESS OTHERWISE SPECIFIED:

      NAME  DATE  110 Mohr Drive
5100-0006 Hold-Down Assembly Parts List

Mankato, MN 56001 USA
507-345-4553
TOLERANCES:
CHECKED www.pneumat.com
FRACTIONAL .063
Customer
12'-25' Telescoping Boom
MATERIAL
SIZE DWG. NO. REV
 
COMMENTS:
STOCK SIZE
B 5100-0024
DO NOT SCALE DRAWING SCALE: 1:64 WEIGHT: SHEET 1 OF 2
8 7 6 5 4   3 
2  1
   

   

   
   

     
   
    
   
    
Page 29
   

 


 
 
  
  

 

Hydraulic Hose Assembly Parts List
Hydraulic Hose - Top Level Assembly 8 Hydraulic

7 Hose - Sub-Assembly
6 5 4
       
6
2 
7
3 6
 3
7
4
   
C

   
5
   
    5
8
    
   
1
   
   

B ITEM NO. PART NUMBER DESCRIPTION QTY.
1 1115-0042 Upper Receiver, Hyd. Whip Head w/Couplers 1
2 1115-0046 UPRIGHT, STRAIN RELIEF 1

3 1145-0017 UPR. CLAMP, STRAIN RELIEF (HYD WHIP) 2
4 1145-0035 BASE STRAIN RELIEF (HYD. WHIP HEAD) 1
5 1145-0037

LWR. CLAMP,
 
STRAIN RELIEF (4-WIRE) 2


6


4210-0036

HHCS 1/4 x 2-3/4  5
    
    


7 4215-0032
  
   SHCS 5/16 x 1  4
 
A 8
 4230-0001 Whiz Nut 1/4 5

   

 
   Supply Hose Parts List
 

 
 


8 7 6 5 4
 
   
   
   
   
   
   
Page 30
   


 

 
  
  
  
9. NOTES
Page 31
110 Mohr Drive • Mankato, MN 56001
Toll Free:....................................... (800) 458-9446

Phone:.......................................... (507) 345-4553
Fax:.............................................. (507) 345-3639
Website: ..................www.pneumat.com
File Name: BinWhip Manual

Form 4410-0001 ©2004 Pneumat Systems, Inc.
Mod Date: 2017/07/11 - 09:02
Output Date: 2017/07/11 - 09:03

Page 32

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TECHNICAL MANUAL

110 Mohr Drive

“BinWhip” will be used in this manual to describe all Series 9000/9250/9500

WHAT CAME IN THE BOX?

8 7 Series 9000/9250/9500 BinWhip Dimensions and Weights

Hose Reel/Bin Mount Assembly Power Unit Assembly

9500-H Hose Reel (79 lbs) / Bin Mount (100 lbs)

Telescoping Boom Assemblies C

C 7 - 12 Ft. 2- Section Boom C

8 - 18 Ft. 3- Section Boom

UNLESS OTHERWISE SPECIFIED: NAME DATE

4. Keep your BinWhip in proper working condition. Unauthorized modifications to

5. Disconnect all power before servicing any part of the equipment.

6. All electrical connections should be made only by authorized personnel and

8. When shutting down servicing or leaving equipment for an extended period of

9. Failure to follow these precautions may affect the factory warranty.

ELECTRICAL HOOK-UP (See Fig. 2A &2B)

HIGH VOLTAGE Get the electricity hooked up - PROPERLY

Position the Bin Mount over the opening (Fig 4)

Connect the Boom to the Bin Mount Post (Fig. 5, 6 & 7)

Attach Bin Mount Hold-down (Fig. 8 & 9)

Mount Hose Reel onto Bin Mount (Fig. 10)

Hydraulic Hook-up Procedure (Fig. 11)

Connect the BOOM UP/DOWN Control Circuit (See Fig. 12)

Connect the HOSE UP/DOWN Control Circuit (See Fig. 13)

Connect the WHIPHEAD Control Circuit See Fig. 14 )

Connect Hydraulic Power Unit to Control Valve Block

BOOM UP/DOWN CONTROL (See Fig. 18)

Hose Reel Rotation Control (See Fig. 19 & 20)

Whiphead Rotation Control (See Fig. 21)

Boom Rotation-Ratchet Control (See Fig. 22)

Hose Removal Procedure (IF NEEDED)

Mounting Whip/Chain Sets to the Whiphead (Fig. 23, 24 & 25)

Attach Whiphead to end of Hose (See Fig. 26)

Picking up the Whiphead with the Boom (See Fig. 28)

PLAN YOUR ATTACK

5. Whiphead Rotation can be reversed to reach different areas

7. Move down another 10-15 and repeat

DON’T BURY THE WHIPHEAD- BUT IF YOU DO - DO THIS

IMEDIATELY drop the boom down to relieve pressure

Shut the whiphead rotation off

Tie the hose off with a heavy rope or strap

7. Disconnect the electrical power to the power unit.

11. Remove the hose reel from the bin mount.

BIN MOUNT (See Fig. 34)

SYMPTOM CAUSE SOLUTION

HYDRAULIC POWER UNIT

Motor is running the wrong direction. Consult an electrician to reverse

Dirty oil filter. Replace oil filter.

Boom is hitting wall of bin. Lower boom and reposition.

5100-0005 Series 9500 Bin Mount Assembly Diagram

5100-0005 Series 9500-H Bin Mount Assembly Parts List

REF PART NO DESCRIPTION QTY.

5500-0006 Series 9250 Bin Mount Assembly Diagram

5500-0006 Series 9250-H Bin Mount Assembly Parts List

REF PART NO DESCRIPTION QTY.

5200-0004 Series 9000 Bin Mount Assembly Diagram

5200-0004 Series 9000-H Bin Mount Assembly Parts List

REF PART NO DESCRIPTION QTY.

5100-0004 9500 Hyd. Hose Reel Assembly Parts List

REF PART NO DESCRIPTION QTY. REF PART NO DESCRIPTION QTY.

5 2103-0023 Shrink Tube- 1-1/2" Green 1 21 1245-0040 1/4" Key, Gearbox 1

6 4240-0007 Roll Pin 1/4 x 1-1/2 1 22 4330-0004 Gearbox, IPTS 1