Technical Bid Evaluation (Attachment8) - 1178067845349

TBA SHEET PREPARATION PROCEDURE
FOR RECIPROCATING COMPRESSOR
( Mechanical Team )
TBA 작성 PROCEDURE
RECIPROCATING COMPRESSOR
MECHANICAL
CENTRIFUGAL COMPRESSOR TBA SHEET PREPARATION IS BASESD ON FOLLOWING PROCEDURES.

VENDOR PROPOSAL DOCUMENT RECEIT, CROSS CHECK OVER REQUISITON REQUIREMENT, DATA
SHEET AND P & ID, VALIDATE MECHANICAL SPECIFICATION RELATED TO DESIGN CONDITION AND
CONSTRUCTION.
CLASSIFIED BASED ON EACH CLAUSE OF BASIC TBA SHEET(EAMPLE), COMPOSED BASIC TECHNICAL
REQUIREMENTS AND RELATED COMEENT ISSUE AS WELL AS <SAME COMMENTS>. WHEN YOU APPLY
THIS TO EACH PROJECT, CONSIDER IT AS REFERENCE. COMPOSED BASED ON TBA RESULTS SAME AS
CHECK CONCEPT.
CONTENTS
1. TBA (EXAMPLE) --- FIVE(5) SHEETS
2. TBA PREPARATION PROCEDURE --- THIRTY(30) SHEETS
3. ATTACHMENTS
ATTACHMENT #1
SPECIFICATION LIST(INCLUDING APPLICATION CODE AND STANDARD) --- ONE(1) SHEET
ATTACHMENT #2
INSTRUMENTATION AND CONTROLS --- ONE(1) SHEET
ATTACHMENT #3
INSPECTION AND TESTS --- TWO(2) SHEETS
ATTACHMENT #4
SCOPE OF SUPPLY--- THREE(3) SHEETS
ATTACHMENT #5
SUMMARY SHEET FOR TECHNICAL TENDER EVALUATION---ONE(1) SHEET
ATTACHMENT #6
SPARE PARTS—TWO(2) SHEETS
1. COMPRESSOR
1) GENERAL
NO. ITEMS DESCRIPTION
MECHANICAL
(1) NO. REQ’D After check Process Data Sheet, fill up the quantity of Equipment. Remark
‘WORKING’, ‘STAND-BY’ and ‘TOTAL’
(2) COMP. MFR. Check/Fill up the Quotation indicated by Vendor.
(3) APPLICATION CODE & Application Code & Standard to be applied as per Projcet ITB. Basically
STANDARD Latest Version shall be checked. Also common/important Application Code &
Standard shall be checked according to Attachment #1.
ATTACHMENT #1. SPECIFICATION LIST(INCLUDING APPLICATION
CODE AND STANDARD) --- ONE(1) SHEET
(4) LOCATION Check/Fill up the ‘OUTDOOR’, ‘INDOOR’, ‘UNDER ROOF’, etc.

<SAMPLE COMMENTS>
1. Please confirm the installation location of compressor shall be outdoor
without roof.
(5) ELEC. AREA Classify the Hazardous Area where the compressor installed, and reflect the
CLASSIFICATION classification to the Electric and Instrument Equipment Design. Following
equipment cannot be applied to Exd Design. So vendor shall supply the
Barrier (as Exi Instrinsic Safety Type)
1) Electric and Instruments for Vibration Monitor.
2) Electric and Instruments for Bearing Temperature Monitoring.
<SAMPLE COMMENTS>
1. Vendor to confirm that all electric equipment and instruments (including
panel) shall meet the given environmental conditions and hazardous area
classification. And also, “Application of electrical equipment in hazardous
area” indicated on the specific job requirements of requisition shall be
observed.
(6) SPEED- MAX/RATED Vendor should fill up the Maximum Rated and Minimum Rpm that
compressor continuously operate. API Requirements and Application by Job
Specification are important check point. Application by Maximum RPM
effect the Cost. Check the requirement ordered by Job Specification. And
confirm the requirement applied to all kind of compressor with Client.
If severe Requirements applied to general compressor type, discuss it with
Client refer to Vendor Application List(Installation List).
<SAMPLE COMMENTS>
1. Please confirm the max. rpm of compressor shall be 350 rpm, based on
job specification.(refer to Job Specification No. 000-000-00-00)
2. Please submit the installation list for application condition.
(7) NORMINAL FRAME Check/Fill up the Quotation indicated by Vendor.

RATING
It means Max. Power that can resist the Max. RPM at operating condition.
1. COMPRESSOR
2) OPERATING CONDITION
MECHANICAL
2.1 FOR GUARANTEED Check/Confirm Design Case, Guaranteed Case and any other Operating
CASE Case.
- RECYCLE CASE, MAKE-UP CASE, DESIGN CASE, SOR, EOR., ETC.
<SAMPLE COMMENTS>
1. Vendor shall confirm the regeneration condition.
- These compressor shall be suitable for operating by different molecular
weight gas during regenerated period.
- VENDOR shall confirm how to meet this condition for valve plate design
in this case.
- For the combined compressors, VENDOR to recommend the operating
method of the "Recycle" compressor while unloading the "Make-up"
compressor.
2. On item 1502 J/JA, two stage compressor shall be applied due to the high
compression ratio. Single stage is not acceptable.
3. Please note the required capacity on the compressor data sheet is subject
to NNT (no negative tolerance). Therefore, the manufacturer’s rated
capacity (with 3% tolerance) & weight flow shall be increased for NNT, and
consequently all cylinder & related data shall be revised accordingly.
4. Please note that the following compressors will serve alternate gases,
which make a big different damping coefficient due to remarkable difference in
molecular weight as specified on the compressor data sheet. (e.g. H2 at
normal operation vs. N2 at start-up/regeneration)
We are concerned if the compressor valves can handle different gases without
any trouble. In this regard, a special provision (e.g. additional supply of
separate cylinder valves, separate valve springs for replacement, special
valve design based on average molecular, etc.) may be necessary to avoid
the above-mentioned problem.
Please advise what Vendor’s idea is item by item, of course, including a
proposal of the relevant materials, if any.
(Concerned item: 1120-C-001A/B, 1121-C-002A/B/C, 1123-C-001A/B)
For more confirmative case study refer to the following information. Unless
otherwise specified herewith, however, all information described on data
sheets also shall be considered for this subject.
 1120-C-001A/B:
1) The expected duration is one week per each catalyst regeneration.
2) During catalyst regeneration, both compressors must be running
simultaneously to reduce the regeneration time. \
3) In the meantime, if the regeneration operating conditions in data sheets are
so critical that any modification on the valve design is necessarily required,
Vendor to propose the maximum possible suction and discharge pressure in
order to run the compressor without supply of separate valves / replacement
in valve springs for any operation cases.
 1121-C-002A/B/C:
1) The expected duration for start-up with N2 based mixture (M.W: 28 to 28.2)
MECHANICAL
is about a week.
2) The expected duration for circulation with H2 based mixture (M.W: 3 to 7) is
about three to four days.
3) During the above operations, two compressors may be run simultaneously
to reduce the operating time.
4) Same concept as No. 3) of 1120-C-001A/B to be applied.
 1123-C-001A/B:
1) The following Catalyst In-Situ Regeneration & Start-up operating condition
to be considered.
- Gas composition: 100% air or N2
- Suction condition: 4 ~ 7 kg/cm^2G at 40 deg-C
- Discharge pressure: 13.0 kg/cm^2G
2) The expected duration is one month per each catalyst regeneration.
3) Same concept as No. 3) of 1120-C-001A/B to be applied.
If separate valves or valve springs are required, the number of materials to be

supplied shall be as follows.
1) 1120-C-001A/B: For two compressors
2) 1121-C-002A/B/C: For two compressors
3) 1123-C-001A/B: For one compressor only
5. Compressor shall be re-designed incorporating the requirement of

20% overdesign as specified on the compressor data sheet. Please
submit the revised data sheet accordingly.
(1) SUCTION(BEFORE It is important that confirm whether the value is presented before Pulsation
PULSA. DEVICE) Device by Process Team.
- GAS HANDLED Confirm/Fill up the Process Data Sheet, check the Vendor Quotation for this.
- MOLECULAR <SAMPLE COMMENTS>
WEIGHT
1. The pressure and temperature of inlet/outlet which was specified on the
- CAPCAITY data sheet are battery limit conditions(at the inlet and outlet of pulsation
suppression device)
- INLET VOL.
- NORMAL FLOW
- PRESS. / TEMP
- COMPRESSIBILITY
FACTOR
(2) DISCHARGE(AFTER It is important that confirm whether the value is presented after Pulsation
PULSA. DEVICE) Device by Process Team.
- PRESS. / Fill up the Max. Temp. of gas required in Process. Max. Allowable Dis.
TEMP(ADIA/PREDICT) Temp. specified at API 618 is shown below.
- LUBRICATED CYLINDER : 149℃
- HYDROGEN-RICH SERVICE (MOL. WT. 12 below) : 135 ℃
- NON-LUBRICATED CYLINDER : It states that the temperature is lower
MECHANICAL
than Lubricated Cylinder however it is generally 135 ℃.

It can be varied with Vendor Experience Application. So it shall be checked.
<SAMPLE COMMENTS>
1. The discharge temperature is higher than API limitation of 150 ℃. Please

review whether the used materials, especially for piston rings, rider rings,
pressure packing rings, etc., can be endurable at the predicted discharge
temperature. In this regard, Vendor is required to confirm positively this
matter once again, and also submit the experience list with such a similar
condition and evidence showing mechanical property for related materials of
the concerned parts.
Furthermore, refer to the mentioned maximum allowable temperature of 150
deg-C at compressor data sheet. Anyhow, please review and rectify.
(3) TOTAL HP INCL. ALL Check/Fill up the Quotation indicated by Vendor.

LOSSES
(4) HP AT R.V SET It means Compressor HP required at Recommendable Relief Valve

Pressure. And it shall be specified at Vendor Quotation. Larger Driver Size
than this shall be selected.
2.2 OTHER CASE
2.3 CAPACITY CONTROL Suggest Operating Data to Make Capacity Control in Process Condition with
Process Team.
Figure Out Capacity Control of Reciprocating Compressor with Process

(1) STEP
Team Referring to the P&ID
CAPACITY CONTROL Method as Shown Below..

(2) METHOD
1) VARIABLE SPEED CONTROL : The Way of Capacity Control to
Operate Compressor with Needed Speed Using Variable Speed Motor
and Steam Turbine, etc
(3) AUTO/MANUAL
2) PURCHASER’S BY-PASS : Possibility to make Capacity Control By-
Pass Compressed Gas in Precise Amounts to Suction Part
(4) POCKET ,Simultaneously with a Power Loss As Much As By-Pass Due to Full-
Load Operation of Compressor
3) CLEARANCE POCKETS : Clearance Pocket Make Volume of Cylinder

Between Cylinder Head End and Crank End Increase. Volumetric
Efficiency Decrease on Pressure at the Same Time for Capacity
Control. Clearance Pocket is Consist of Fixed Type and Variable Type.
Manual, Manual Pneumatic and Automatic Type through Pocket
Turning Way of Variable Type.
Double Acting Cylinder Provides 5 Step Control (100%, 75%, 50%,
25%, 0%) and 3 Step Control (100%, 50%, 0%).
4) SUCTION VALVE UNLOADERS

Suitable for Reciprocating Compressor, It is the Way to Doesn’t Make
Gas in Cylinder Compress with Opening Inlet Valve in Operation.
Double Acting Cylinder Provides 3 Step Control (100%, 50%, 0%),
MECHANICAL
Simple Acting Cylinder Provides 2 Step Control (100%, 0%).

Unloaders have 2 types of Plug Type and Finger Type, Manual,
Pneumatic Manual, Automatic Type through Operation Way.
START/STOP : Control to Turn On-Off Power of Compressor Driver.

Useless Except Small Compressor.
<SAMPLE COMMENTS>
1. Capacity control method shall be applied as follows;
- 1501 J1/JA1/J2/JA2 : by suction valve unloader (3-steps)
- 1502 J/JA : by suction valve unloader (3-steps) and PURCHASER's by-
pass
- 6215 J/JA : by suction valve unloader (5-steps)
- 6307 J/JA : by suction valve unloader and clearance pocket (5-steps)
- 6411 &12 J/JA : by suction valve unloader and clearance pocket (4-
steps)
2. All unloading steps (4 steps; 0, 50, 75, 100%) based on manufacturer's
capacity for gas regeneration operating case should be possible and data
of all unloading steps be submitted.
3. All unloading steps (5 steps; 0, 25, 50, 75, 100%) based on manufacturer's
capacity for gas regeneration operating case should be possible and data
of all unloading steps be submitted. Especially, your proposed turn down
condition of 25% is 10 minutes. Please specify the long time operation
disposal plan for process requirement.
1. COMPRESSOR
3) CONTRUCTION
(1) CYLINDER - STEP-PISTON : The Piston, Which Is Compressed of Small DIA. And
Large DIA., Makes Double Acting at Large DIA.
- TANDEM : A Piston Rod with Small DIA. And Large DIA. Makes
Single Acting Individually.
- STANDARD : Standard Piston with Uniform DIA.
- CYLINDER, LUBE or Refer to the Process Requirements from Process Team.(Mostly, Data Sheet)
NON-LUBE
Check if Needed Gas Oil Free.
- NO. OF OIL Fill in Quotation that Vendor Proposed from Process Team..
LUBRICATION
<SAMPLE COMMENTS>
1. Please note the capacity of cylinder & packing lubrication reservoir shall
be sized for at least 84 hours continuous running without refilling.
- CYLINDER COOLING Water Jacket Type is for Cooling Cylinder, but Air Cooled Type is for Small
(API PLAN) Compressor
MECHANICAL
CYLINDER COOLING TYPE from API618 as Shown Below.
1) PLAN A (STATIC FILLED COOLANT SYSTEMS) :

Use as not Operated with Unload for a while, MAX.DIS. TEMP is Under
88℃, and Increasing ADIABATIC GAS TEMP is Under 66℃.
2) PLAN B (THERMOSYPHON COOLANT SYSTEMS) :

Use as not Operated with Unload for a while, MAX.DIS. TEMP is
Between 88℃ and 99℃, and increasing ADIABATIC GAS TEMP is
Under 66℃.
3) PLAN C (FORCED LIQUID COOLANT SYSTEMS) :

Use as Operated with Unload for a while, MAX.DIS. TEMP is Over
99℃, and increasing ADIABATIC GAS TEMP is Over 66℃.
4) PLAN D (CLOSED JACKET COOLANT SYSTEMS) :

As a Type for Purchaser Needed, It Provides a Package Increasing
Supply Pump, Reservoir, Heating Unit and Instrumentation, etc in One Skid.
<SAMPLE COMMENTS>
1. For the Cylinder cooling, VENDOR shall confirm as follows :
- 1501 J1/JA1/J2/JA2 : Thermosyphone
- 1502 J/JA : Forced
- 6215 J/JA : Thermosyphone
- 6307 J/JA : Forced
- 6411 &12 J/JA : Forced
As per UOP specification, coolant temp shall be min 5.6 deg-C above the
inlet gas temp. So VENDOR to check the dew point of process gas again
cooling water temperature. If necessary, to provide electric heaters to keep
the above requirement.
- ACTING TYPE Mainly, Use Double Acting Type to Make Compressing at Crank End and
Head End of Cylinder.
- CYLINDER LINER Check if Liner Needs
- CYLINDER LINER Wet Liner Is a Type that Liner Attached at Cylinder Body without Cylinder
TYPE Wall, Dry Liner is a Type that Liner Attached at Cylinder Wall.
- BORE Check and Fill in Job Specification if Extra Requirements Needs, if not
Needed Requirements, Follow Vendor’s Recommend.
- PISTON Fill in Quotation that Vendor Proposed after Confirmation.

DISPLACEMENT
- VOLUMN
EFFICIENCY
- GAS VELOCITY
- NO. OF VALVE PER
CYLINDER
INLET / OUTLET
MECHANICAL
- TYPE OF VALVE / Each Cylinder Might Be Installed One or more Valves for Each Suction and
VALVE MFR. Discharger. Each Valve Opens and Closes Once a Rotation of Crankshaft.
Very Important to Selection of Valve Type and Sizing Because of Cylinder
Efficiency. Channel Valve, Damper Plate Valve, Annular Ring Valve, and
Double Deck Valve are Mainly Useful.
<SAMPLE COMMENTS>
1. For the valve unloader type, plug or port type is basic requirement. So
VENDOR shall quote the compressor as this type. If VENDOR has a strong
recommendation of finger type valve for his experience, the reason of
advantage, comparison list between them shall be submitted.
2. For the suction and discharge valves of compressor,

Suction and discharge valves shall be considered under the N2 gas startup
condition. Please confirm whether another designed valves to prevent
failure are required or not. If req’d, these valves are supplied by vendor. ( 1
of 19 )
- SPEED Fill in Quotation that Vendor Proposed after Confirmation.
- PISTON SPEED Check and Fill in Job Specification if Extra Requirements Needs, if not
Needed Requirements, Follow Vendor’s Recommend.
- MAX. ALLOW. PISTON Check and Fill in Job Specification if Extra Requirements Needs, if not
SPEED Needed Requirements, Follow Vendor’s Recommend. (EXAMPLE ; PISTON
DIA(INCH) x SPEED(RPM) < 9000 )
(2) CYLINDER ROD Generally, Spring Holds an Outside of Rod at Segment Packing Seal for
PACKING Processing Compressor Sealing Equipment. This Equipment has Two
Medium Cooling and Purging Medium through Inside of Equipment.
Therefore, This Equipment Doesn’t Need Cooling Jacket.
Suitable for Small Size and Large Size is Used Case By Case.
<SAMPLE COMMENTS>
1. Please note that cooling of pressure packings is required according to
para. 2.11.4.2 of API 618. In this regard, Vendor is required to provide a
combined system with jacket water cooling in accordance with Purchaser’s
instruction as noted on the compressor data sheet, even though a filter shall
be installed for the packing cooling.
- LUBRICATION It is for Lubrication Between Packing and Rod as the Way of Forcing
METHOD Lubrication from Lubrication Unit.
Use Packing Material the Type of combination with Teflon or Carbon or
Teflon W/Carbon for Non-Lubrication.
- COOLING METHOD Use Medium Water and Oil to Be Cooling Packing Part put Cooling Jacket
in Packing Case.
MECHANICAL
<SAMPLE COMMENTS>
1. For compressor cylinder rod packing,
- Liquid cooled is basic requirement.
So VENDOR shall quote the compressor as this type.
If VENDOR has a strong recommendation of no liquid cooling for his
experience (lube cylinder) and technical matter, the reason of advantage,
comparison list between them shll be submitted.
- For the intermediate partition purge, VENDOR shall make the provision
only for N2 gas connection.
2. Please note vent and drain for the cooling system shall be provided as per
Figure G-1 (plan D) and Figure G-4 of API 618.
3. When the packing case is cooled by forced circulation, Vendor to provide
compressor mounted piping including inlet filter, glove & check valves,
outlet sight glass and an overpressure protective device in addition to
requirements mentioned on para. 2.11.4.4 of API 618.
- VENT / PURGING / 1) VENT ; Need to Vent Gas leaked from Between Piston and Cylinder.
BUFFER
2) FLARE /ATM / SUC. PRESS ; Flare is for Venting. Flare is Mostly
useful. ATM is for Sending Gas to Safe Area, It is Top of Plant Building.
SUC. Press is for Sending Gas to COM.P of SUC. Bottle, It is One of
Pressure Equalizing and Bleed Off. (Additional Requirements)
3) WATER FILTER REQUIRED ; Filter Installed Water Supply Line to Use

Water Jacket. Use Common If Packing Cooling Line of Distance Piece is
Needed. (ADDITIONAL REQUIREMENTS)
4)PURGING / BUFFING ; Purpose of PURGING is PACKING for

Preventing to be Something. Purpose of BUFFERING is that Makes
Suspension Area not to Let PROCESS GAS Out.
Process Comp. is Applied Both Above Factors.
5) PROVISION FOR FUTURE COOLING ; Install of Provision (ex.

VALVE W/ PLUG). Even If Cooling Doesn’t Need to Use It. (ADDITIONAL
REQUIREMENTS)
(3) DISTANCE PIECE
- API TYPE(A,B,C,D) Place to be Piston Rod that Packing, Cooling and Buffering Making a Space
Between Cylinder and Crank Case.
There are 4 Grades through Process Gas Condition as Shown Below

MECHANICAL
A : SHORT SINGLE COMPARTMENT

B : LONG SINGLE COMPARTMENT
C : LONG TWO COMPARTMENT
D : SHORT TWO COMPARTMENT
<SAMPLE COMMENTS>
1. Distance piece for item no. --- shall be type “C”, not type “D”.
For all items with type “B” of distance piece (i.e. 1121-C-501A/B, 1121-C-
502A/B & 1121-C-503A/B), please note that the buffer gas supplying system
neither for pressure packing nor for distance piece will be necessary. Only
vent and drain connections are required and those will be connected to safe
location, not to flare. Accordingly for these items the crankcase relief valve
is not necessary.
- VENT / PURGE / 1) PURGE ;

PRESSURIZED
IN BOARD : COMPARTMENT to be Placed in CRANK CASE at Side of
DISTANCE PIECE.
OUT BOARD : COMPARTMENT to be Placed in CRANK CASE at Side of

Cylinder.
If Purging or not Above BOARD.
2) VENT ; Send as Making Form of Flare Stack. Vent inside of OUTBOARD
and INBOARD DISTANCE PIECE.
3) PRESSURIZED ; Follow the VENDOR RECOMMEND.
<SAMPLE COMMENTS>
1. Regarding in the vent, drain and buffering system for the distance pieces,
pressure packing and oil wiper packing, please confirm. Vendor shall provide
all required equipment and materials shown on the Figure I-3 of API 618.
(including even broken line and liquid collection pots)
2. Back pressure for vent gas to flare is 1.2 kg/cm^g.
3. Regarding the vent, drain and buffering system for the distance pieces,
pressure packing and oil wiper packing, we suppose the following items are
missing compared with API recommendation and/or normal practice.
Accordingly Vendor shall clarify the following with reasonable idea or rectify
the same, if feasible.
1) Purge system for oil wiper packing/inboard distance piece is missing.
2) A filter with PDI on N2 supply line is missing.
3) Flow gauge (sight glass) on the drain line from in board distance piece is
missing.
4) It is assumed that the open vent to ATM located at inboard distance piece
to be removed because a PRV is installed.
MECHANICAL
5) PG on both of inboard & outboard distance pieces is missing.

6) Distance piece liquid collection pot is missing.
(4) NOZZLE & Check from PIPING SPECIFICATION, Confirm VENDOR RECOMMEND.
CONN’S(TIE-IN POINT)
FOR COMP. CONNECTION SIZE is Filled in by COMPRESSOR VENDOR. Fill in
CONNECTION RATING after Confirmation FLANGE CODE, TEMP,
Pressure Condition, and RATING of PIPING. FACING is Recommended FF
if Casing is Cast Iron and If It is STEEL, RF is suitable.
Mention CONNECTION POSITION Regard to PIPING ARRANGEMENT
1. COMPRESSOR
4) ACCESSORIES
(1) BARRING DEVICE
- TYPE Equipment for MAINTENANCE.
Install MANUAL BARRING DEVICE for Over 150 Kw COMPRESSOR,

PNEUMATIC-DRIVEN BARRING DEVICE for Over 750 Kw.
FLYWHEEL is Main Installation Location.

It is Better to Apply to Electric Type Because Electric Type is Cheaper than
Pneumatic Type If Placed BARRING DEVICE with Client Confirmation.
Even if There is an Explosion Area.
- INSTALLATION Fill in Quotation that Vendor Proposed after Confirmation

LOCATION
(Example ;Left side viewed from main motor)
(2) PULSATION
SUPPRESSION
DEVICE
- TYPE Install at SUC. And DIS. Of Compressor to Reduce VIBRATION and

- CODE PULSATION from Around Compressor and Piping System.
- ACOUSTIC
SIMULATION VOLUME BOTTLE is the Main Type Following to the DESIGN CODE,
STUDY ASME. Double Check Based on JOB SPECIFICATION If ASME CODE
STTTTAMPING is Asked.
- DESIGN APPROCH
BY API 618 DESIGN APPROACH AS SHOWN BELOW FROM API 618
1) DESIGN APPROACH 1 : In the NORMAL OPERATING CONDITION,
Set Up PULSATION LEVEL Using PULSATION SUPPRESSION
DEVICE from Selected or Experienced Design
Also, If PURCHASER’ s Ask, Possible of SIMPLIFIED ANALY on
SISPIPING SYSTEM. Not Necessary to ACOUSTICAL SIMULATION
- Apply to Under 70kg/㎠g for FINAL DIS. PRESSURE, Under 373KW
MECHANICAL
for DRIVEN POWER, ONE STAGE, SINGLE or TWO CYLINDER

COMPRESSOR.
2) DESIGN APPROACH 2 : PULSATION CONTROL By CONTROL of
PIPING SYSTEM RESPONSE and PULSATION SUPPRESSION
DEVICE Using ACOUSTICAL SIMULATION.
- Apply to Under 70kg/㎠g for FINAL DIS. PRESSURE, Under
373KW for DRIVEN POWER, ONE STAGE, three cylinder
compressor
- Apply to Over 70kg/㎠g for FINAL DIS. PRESSURE, Over 373KW
for DRIVEN POWER, ONE STAGE, SINGLE or TWO CYLINDER
COMPRESSOR.
3) DESIGN APPROACH 3 : Attach mechanical solution of compressor
manfold and around piping system, If same as design approach 2.
- Apply if final DIS. PRESSURE is under 70kg/㎠g, DRIVEN POWER
is under 373KW, over two stage, two or three cylinder compressor
- Apply if final DIS. PRESSURE is over 70kg/㎠g, DRIVEN POWER
is 373KW over one stage, three cylinder compressor or over two
stage, two or three cylinder compressor.
<SAMPLE COMMENTS>
1. If not specified the design pressure and corrosion allowance, the minimum
design of all pressure retaining parts and corrosion allowance shall be
applied as follows.
- Design pressure : Max. operating pressure x 1.1
- Design Temperature : Max. operating temperature + 30 deg-C
- Corrosion Allowance for Equipment : Min. 3 mm
2. Design philosophy of all pressure retaining parts shall be applied as follows.

If vendor's standard is more than this, do his standard.
1) Design Pressure
(1) For Untility Lines & equipment : Refer to utility conditions in
Basic Engineering Dasign Data for Mechanical Equipment
(2) Pulsation dampener :
Relief valve Set pressure plus 10 % pressure Accumulation
(3) For others, unless otherwise specified ; Max. O.P x 1.1
2) Design Temperature
 Max. Operating Temperature + 15℃
 MDMT shall be lower of minimum atmospheric temp. and minimum
operating temperature. Min. ATM. Temp. is 7.2 ℃.
3) Corrosion Allowance
- Min.3 mm for Carbon Steel & low alloy steel (Cr.-Mo)
3.For the pulsation suppression device, drain connection with valve shall be
provided to suction and discharge volume bottle.
MECHANICAL
4.Pulsation and vibration control shall be designed in accordance with API

618.
5. The pulsation suppression device on compressor inlet side shall be
designed for vacuum conditions in addition to operating conditions.
6. Pulsation suppressors shall be supplied as follows ;

1) Initial inlet , interstage and final discharge with supports is req’d.
2) All suppressors to have moisture removal section are req’d.
3) Acoustic simulation study of existing compressor and piping is not
necessary.
4) Analog type calculation study is required.
5) Pulsation dampener with internal is required
(3) CYLINDER
LUBRICATION
- LUBRICATOR Cylinder Lube Oil Pump is operated by electric motor or gear coupled with
crankshaft. Crankshaft operation is commonly used. There are two types of
- RESERVOIR Lubricator, Multiplunger Pump Type(Single Plunger per point) and Single
MATERIAL Metering Pump Type (Distribution Block connect oil per point). If there is any
other requirement by user, Multiplunger Pump Type is commonly used.
The other fact is identical with Frame Lube Oil System.
(4) POWER
TRANSMISSION
- TYPE According to API 618, it states that Compressor below 150kW can apply V-
Belt. V-Belt shall use Banded Multi-V-Belt and Oil Resistant(Neoprene). At
- GUARD TYPE Hazardous Area, Static-Conducting Type/Guard shall use Non-Sparking Type
Material.
(5) BASE PLATE / SOLE Generally Common Base Plate is used. But, it occur a transportation
PLATE
problem, Multiple Section Type is also used. Because Soleplate or Direct
Installation Type could be applied, consider Job Specification/cost
sufficiently.
If there are requirements by Client, clarify other Accessories.

.
<SAMPLE COMMENTS>
1. On item 1501 & 1502,
VENDOR shall provide compressor packages as a common baseplate for
each item including compressor, motor, all auxiliary equipment,
interconnecting pipe and so forth to reduce installation and commissioning
period when in construction. If baseplate size is more than 12 meters length
or 4 meters width, VENDOR may quote a common baseplate without motor.
(5) INTER COOLER Check whether it is Vendor Scope or Purchaser Scope.

Generally, it is Purchaser Scope. In this case, apply After Cooler also.
If it is Vendor Scope, consider it as shown below.
MECHANICAL
Generally, there are three types as shown below.

1) SHELL & TUBE H/EX
2) AIR COOLERS
3) DOUBLE PIPE
Generally, Shell & Tube H/EX Type is mostly used.
Air Cooler Type is only applied when there is a special request by the User.
Follow the API 661(By Job Specification), when using this Type.
Double-Pipe H/EX Type is rarely used.
1) Shell & Tube H/EX (TEMA CLASS)
It is recommended to apply the Project’s Shell & Tube H/EX Spec., and the
basic requirements for the API is TEMA C.
2) Code Requirements ; Generally follows the ASME SEC. VIII DIV.1.
3) Supply Cooling Water on one Tube side unless the Tube Bundle
Removal Type is specially mentioned for the Shell & Tube H/EX .
4) The size of the Cooler shall be designed by considering the Maximum
Heat Load (Basically by the Operating Pressure & Temperature).
5) Project Job Spec.& property of the Process Fluid shall be considered in selecting
the Material.
<SAMPLE COMMENTS>
1. Pressure drop at each inter-cooler is 0.7 kg/cm2G.

Vendor shall predict the pressure drop interstage piping including
KO drum, intercooler & estimated piping, and the pressure drop is to be
applied on the vendor’s design.
2. FRAME LUBE OIL SYSTEM

1) TYPE For the Horizontal Type Compressor less than 150KW, Splash System is
generally used. And for compressor over 150KW, Pressurized System is
used.
<SAMPLE COMMENTS>
1. For the crankcase, Vendor shall confirm followings based on his design
guide and standard.
- Whether rapid pressure relief devices is required or not for this
compressor unit.
- Whether breater valve itself is suitable for synthetic oil lubricating or
not. (N2 gas purging required or not)
- Whether oil heater is required or not for start up.
2. Frame lube oil system shall be applied as follows :
- Auxiliary pump driven : by electric motor
- Cooler : Single, TEMA C, shell & tube type, inhibited admiralty tube,
naval brass tube sheet
- Filter : Dual, 10 micron or finer
MECHANICAL
- Pump : VENDOR shall confirm the type of pump according to his

experience and guarantee.
- Piping material : Stainless Steel
3. Frame lube oil system as follows ;

1) Construction material of pump casings, filter housings & valves to be
carbon steel.
2) Valve to have S.S trim
3) Twin oil cooler with transfer valve is required
4) Twin full-flow, cartridge type oil filters shall be provided and shall be
capable of removing particles 10 microns of finer. Single length elements
shall be furnished. They shall be of the replaceable depth type (Orlon) of
pleated polyester and shall have a max. clean full-flow pressure drop
including the transfer valve of 35 kPa when passing oil at design viscosity
at operating temperature.
2) MAIN OIL PUMP Main oil supply pump can be operated by Crankshaft or a separate electric
DRIVEN BY motor. Generally, crankshaft is mostly used for operation.
3) AUX. OIL PUMP When the oil pressure of the Main oil pump is low, for the Auxiliary oil pump,
DRIVEN BY
which starts by Auto. is mostly operated by Electric Motor.
- Hand operated pump for starting ;
When the Main oil pump is operated by the crankshaft, pre-lubricating is the
purpose for the start up.
4) COOLER TYPE In most cases, temperature of the supplied Lube oil must be maintained
under 54℃, so the oil cooler must be installed.
<SAMPLE COMMENTS>
1. Please note that sea water shall be used as cooling medium for any shell
& tube type heat exchangers, while the utility water (not demineralized water)
will be supplied for the cooling of the equipment integrated parts such as
cylinder cooling jacket, cooled packing cases/jackets, etc.
- SINGLE / DUAL Shell & Tube type & Air cooled type. Air cooled type is used for small size
- CODE compressors, and the Shell & Tube type is for general. Shell & Tube type
- MATERIAL(SHELL / cooler shall be designed by TEMA CLASS C. If there is no special comment
TUBE SHEETS / for materials, naval brass for the Tube Sheet, Inhibited Admiralty for the
TUBE) tube, and Steel for other parts are used.
For the BY-PASS Control valve, when the oil Temp. drops below the setting
value, control the temperature by By-Passing it instead of passing it through
the Cooler. Generally installed.
<SAMPLE COMMENTS>
1. For any shell & tube type heat exchangers (e.g. inter-stage process coolers,
MECHANICAL
lube oil cooler, etc.) being cooled by sea water, the following requirements
shall be observed.
1) Shell: Carbon steel
2) Channel/Cover: (CS + 3 mm + zinc anodes + epoxy lining)*,
Al-Bronze ASTM B169 or EQ.
3) Tubes: 16 BWG (Cu-Ni 70-30, Inhibited Admiralty, or Titanium)
4) Tubesheet: A266 CL2 (Forged Steel) + Cu-Ni 70-30 (or Titanium) clad
 In case Vendor choose ( )*, seating surface of gaskets shall be made

of MONEL weld deposits on which the epoxy coating shall terminate.
5) FILTER TYPE Installed by the Cooler Downstream Dual Type. Vendor shall comment the
details.
- MICRON RATING Commented by the Job Specification, and others shall be followed by the
Vendor’s recommendation.
- MATERIAL(CASE/C
ARTRIDGE) NOTE ; Occasionally, for the Pressure vessel, ASME Code Stamp is required
in the Job Specification, so verify that the small-size Vessel, Cooler Filter,
and Lube oil Cooler is not applied by the Client.
<GENERAL COMMENTS>
1. ASME code stamp is required for equipment such as Filters, Exchangers,
and Pulsation Suppression devices in case operating pressures of these units
are above 100 kg/cm2 G.
6) OIL PUMP TYPE Gear or Screw pump is mostly used. For the materials, cast iron or modular
- PUMP RELIEF iron is used for the Crankshaft driven oil pump, and Cast Steel for other
VALVE pump’s.
- PUMP MATERIAL Relief valve of the Pump and PCV is usually included.
7) PIPING MATERIAL If there are no special requirements mentioned on the Job Specification,
Carbon Steel is used for the Filter upstream part, Stainless Steel is used for
the Downstream part.
<SAMPLE COMMENTS>
1. All lubrication line including flanges, bolts and nuts shall be stainless steel
except cast in frame lines or passages.
2.All lubrication piping, tubing & fitting shall be stainless steel.
3. Vendor shall furnish and install all piping systems, including mounted
appurtenances, located within each skid. The piping for each utility, such
as for air and gas supply, cooling water supply & return lines, and other
utility services to a package shall be terminated with flanged connections
at the edge of the base and be manifolded to a common connection.
8) OTHERS Electric Heater with Thermostat and steam coil ;

When starting-up in cold weather, it is install on the oil reservoir to pre-heat
the oil. Selection of the TYPE can be followed by the User’s requirements,
but the Electric Heater Type is mostly used.
MECHANICAL
3. MATERIAL
1) CYLINDER
When the base material of the Compressor isn’t mentioned on the Basic
/ CYLINDER LINER Data Sheet, Manufacturer shall select the Cylinder material by the property
of the Process gas and by the Maximum relief valve setting pressure.
2) PISTON / PISTON RING
API 618 Guide Line is as below.
- GRAY CAST IRON : 70 kg/㎠.G
3) RIDER RING
- NODULAR IRON : 70 ~ 105 kg/㎠.G
- CAST STEEL : 175 kg/㎠.G
4) PISTON ROD / - FORGED STEEL : 175 kg/㎠.G 이상
HARDNESS
<SAMPLE COMMENTS>
5) VALVE SEAT / PLATE 1. All material for compressor construction such as cylinder, cylinder liner,
piston, piston rod, and etc. shall be applied in accordance with GSE&C's
data sheet in which mentioned material are specified. If specified
6) ROD PACKING material is not enough for operating conditions, VENDOR shall
recommend pertinent material with detailed reason.
2. The material of valve spring and rod packing spring shall be designed as
per process conditions. VENDOR shall confirm the guide of selection of this
7) CRANK SHAFT / material.
3. Material Requirements
CONNECTING ROD
- All cold ferrite steels and material for wet H2S service, compressor
8) PULSATION casing, piping material and cooler shall be supplied in the normalized
SUPRESSION DEVICE condition.
- All materials shall be mechanically certified in the final heat-treated
condition.
- Each "CE" element for ferrite steels of welded pressure parts shall be
indicated in Material Mill Certificate. such as CE = C + Mn/6 + (Cr + Mo
+ V)/5 + (Ni + Cu)/15 = 0.43% Max
4. Welding Requirments
- All PQR shall include a special hardness testing by Vickers (HV), not by
Brinnel. Etched macro, 2 lines parallel to the outer and inner surfaces of
the weld, and approx. 2 mm below them, maximum distance between
indentation shall be 1mm.
- All records of PQT (Welder Qualification Test) shall be signed, after
witnessing of testing, by appropriate 3rd party inspection agencies. All
records of WPS/PQR and Welder Qualification shall be approved by
GSE&C and Client before starting of welding.
5. NDE Requirements
- All NDE shall be performed after PWHT.
- X-radiography for thickness up to 19 mm and Υ-radiography for
thickness over 19 mm shall be performed.
6. For this item that H2S is contained in the gas stream, NACE MR0175 are
to be applied and components to which NACE requirements apply shall be
in accordance with para. 2.14.1.10 of API 618. Please confirm the
compliance to the above requirements from every aspect in detail (e.g.
material selection, yield strength, hardness, NDE, and heat treatment, etc.)
MECHANICAL
or dictate deviation/exception, if any.
7. DRIVER
1) Q’TY Check the Driver Type.
Driver Data must be reviewed separately. Motors by Electrical Team, Steam
Turbines by Mechanical Team. Induction Motor is mostly used when under
2) TYPE 5000 HP, and Synchronous Motor is used for large size motors over 5000 HP,
or when uniform-motion and high-efficiency is required. Especially used in
Variable speed drive.
3) VOLTS / PHASE / HZ
<SAMPLE COMMENTS>
4) RATED POWER
1. In case of Eex(N) type for compressor main motor, automatic air (or N2)
control purge system on starting shall be provided.
5) SPEED 2. For motor driven units, maximum continuous rating (MCR) (i.e. service
factor equal to 1) shall be minimum of 110% of the maximum brake power
(including gear and coupling) required under any of the specified compressor
6) ENCLOSURE
operating conditions or 5% higher than the power required at the relief valve
set pressure condition (including transmission losses) whichever value is
7) SERVICE FACTOR / greater. (TES GB-101. Para.3.1.2.2)
INSULATION CLASS Therefore, BHP calculation sheets for two(2) case shall be provided at the
8) SPACE HEATER bidding stage.

1) Compressor train only
2) Compressor train with pressure relief valve setting point.
9) WIND. TEMP. 3. All motors shall be provided with fully covering rain canopies of aluminum.
DETECTOR In addition to the two earth terminals on the motor body, an earth terminal shall
10) BEARING TEMP. be provided inside the terminal box.
4. Vendor should follow the technical requirements of motor specification, data
DETECTOR
sheet and specific job requirements attached in requisition. Especially, the
11) TEMP. RISE CLASS
contents of motor specification and data sheet should be confirmed by motor
supplier or maker to make sure, then deviation list should be submitted to GS
E&C for clarification to make a decision.
If vendor doesn’t submit the deviation list, GS E&C will regard the specification
as applicable without deviation to supply.
8. INSTRUMENTATION AND CONTROLS

1) SUITABLE FOR Confirm from the relevant Instrument team, and review the basic details by
ATTACHMENT #2.
ATTACHMENT #2 – INSTRUMENTATION AND CONTROLS- ONE(1)
2) NO. OF PANEL SHEET
<SAMPLE COMMENTS>
3) TYPE OF PANEL 1. VENDOR shall provide new local control panel (LCP) and gauge board for
MECHANICAL
each unit.
4) ANNUCIATOR 2. LCP shall be composed of operating lamps, on/off switches, annunciators
and so on. All logic will be performed by control room PLC provided by
PURCHASER. For the this reason, functional logic diagram shall be
issued at least 12 week after purchaser order.
3. All trip source instruments (except level) like pressure, temperature and
flow shall be transmitter type, not switch.
4. Solenoid valve shall be explosion proof type (DC 24 Volt).
5. Block and bleed valves shall be equipped for all pressure instruments.
6. Customer's tag numbers shall be applied for instruments.
7. VENDOR shall submit following document after purchase order.
- Instrument schedule specified all instrument
- Regarding the local control panel
Panel Specification, Outline Dimension Drawing, Instrument Arrangement
on the Panel Front, Instrument Arrangement Inside the Panel, Instrument
Logic Diagram, Power Supply Diagram, Instrument Loop Diagram, Air
Supply Connection Diagram, Name Plate List, Parts List, Accessories List
- For vibration detection, accelerometer without monitor shall be provided
for item 1501, 6307, 6411 & 12 (Bently Nevada). Others are acceptable
for VENDOR's standard.
8. Continuous rod drop(with non-contact type proximity probes) and
vibration monitoring system shall be provided instead of contact type
rod drop indicator & frame vibration switch. And, also, crankshaft key
phase shall be provided.
9. The following items listed in Excluded scope on Vendor quotation shall

NOT be excluded in Vendor’s scope of supply & work.
1) Interconnection cable tray, cabling, conduits & tubing
- Field instruments to junction boxes/gauge board: by Vendor
- Junction boxes to local control panel: as a loose parts by Vendor:
(Please quote for this as optional proposal separately)
2) Bently Nevada vibration & temperature monitoring system
10. Local control panel shall be provided as follows:

1) Outdoor and self standing type, it shall be designed to meet IP55
requirements. In addition, panel must be provided with a rain cum sun
shade canopy.
2) The panel shall be equipped with devices required by para. 3.6.3.1 of spec.,
7N85-00-10-15-002, Reciprocating Process Compressors.
3) Local control panel shall be supplied in pre-wired and shall be
completely tested at manufacturer’s works prior to dispatch.
MECHANICAL
4) Each shutdown logic and solenoid valve shall be provided with a

switch-fuse unit separately.
5) Terminals shall be grouped according to voltage level.
6) Ground bus bar as well as external termination point shall be
provided.
7) Control panel and equipment enclosures shall be designed for bottom
entry or bottom exit of cables.
8) All wires shall be tagged at both ends of connection to devices and
terminal blocks as per wiring diagram.
9) Operating and indicating devices shall be outside of panel.
10) AC instrument power and low voltage DC wiring shall be routed in
separate cable tray.
11) All devices mounted in panel and on instruments shall be identified with a
permanently attached tag name showing the service.
12) The panels shall be provided with full metal key locks.
11. PLC system shall consist of followings:

1) PLC communicates with purchaser’s DCS by single serial link,
Modbus RTU Protocol. (RS-485 communication).
2) Base proposal for PLC modules(Power supply, CPU and I/Os) shall
be single system.
And alternative case with redundant system shall also be quoted.
3) RS-485/RS-232 converter shall be provided on the PLC’s
communication module.
4) One(1) set of lap top type program loader with all copyrights for
operating and application software.
5) All control logic shall be based on Fail Safe operation.
6) Interconnecting cable between program loader and PLC.
7) Original PLC’s operating software and application software.
8) Failure of a module shall be identified by an individual LED.
10. INSPECTION AND TEST

NOTE ; 검사팀과 협의하에 ATTACHMENT #3(INSPECTION & TESTS)를 확정시킨다.
1) SHOP INSPECTION Held by the Comp. Vendor, and can receive reference if needed.
2) MFR. STD. SHOP TEST SAME PARA 1)
3) VALVE LEAK TEST Follow the Manufacturer approved Inspection for Hydrogen-Rich and
Hazardous Gas. (COMP. VENDOR)
4) CYL. HYDROSTATIC 1.5 times the CYLINDER MAWP, and at least greater than 1 .4 kg/㎠ G.
TEST W/ JACKET For the Jacket, it must be 1.5 times the Cooling water Pressure, and at least
greater than 8 KG/㎠G.
5) CYL. HELIUM LEAK TEST When the Mol. Weight of the Handling Gas of the Cylinder & Clearance
MECHANICAL
Pocket is 12 or less, or when the Mol. Percentage of the Hydrogen Sulfide is

larger than 0.1.
Helium Leak Test, by the Maximum Allowable working Pressure.
Witness required for most of these Tests.
6) MECH. RUN TEST W/ By API, 4 hours of Running Test is required. Including all of the Auxiliary
-------DRIVER System Package, the test is taken by Skid-mounted packaged units.
Mention, whether the Driver should be the Job Driver or the Shop Driver.
Generally, the Comp. Vendor shall send in the Mech. Running Test
Procedure.
<SAMPLE COMMENTS>
1. Mech. Run Test with complete shop-run test of all machine mounted
equipment, piping and appurtenances is required (with job motor)
7) AUX. EQUIP. OPER. TEST Equipments (Oil Pump, Oil Cooler, Filter, Intercooler, Aftercooler) that are
not integral to Compressor Unit, aren’t essential for the Compressor Shop
Test, but are needed for the Optional Test for the Auxiliary system package
included Skid Mounted Packed Units. (Held together with the 4-hour
Mechanical Running Test)
(Gear Reduction Unit shall take the Fall Load Test at the Gear
Manufacturer’s shop)
There are circumstances that the Complete Train Test, in other words, testing
all job equipments at the Compressor shop is required as an Optional Test.
8) PUL. SUPPRESSER Tested by the relevant CODE & STANDARD.

HYDRO. TEST Or tested as 1.5 × MAWP, and at least greater than 1.4 kg/㎠G.
9) SOUND LEVEL TEST Optional Test in accordance with API 615. Only for reference.
10) UNLOADER FUNCTION Generally required.

TEST
11) FUNCTIONAL TEST Generally required.

FOR INSTRUMENT
AND LOCAL CONTROL
PANEL
12) OTHERS <BAROVER TO CHECK RUNOUT>

Bar-over Test for the Frame and Cylinder is for the verification of the Piston
end clearances, and Vertical & Horizontal piston rod runout(cold) is
estimated.
(REEFER TO 2.6.2.1 & 2.8.6 AS API 618)
<DISASSEMBLING AFTER TEST>
Dismantling Test, given after the Mechanical Running Test, which is to
inspect Pistons, Crossheads, Connecting Rod Crankpin, Main bearing.
11. WEIGHT AND DIMENSION

1) WEIGHT
(1) COMPRESSOR Information of Installation and Maintenance of Compressor that Comp. Vendor
MECHANICAL
WITH provides.
ACCESSORIES
(2) DRIVER
(3) LOCAL PANEL
2) DIMENSION OF Provided by the Compressor Vendor.

ASSEMBLED UNIT
12. UTILITY CONSUMPTION

1) ELECTRICITY Provided by the Compressor Vendor.
2) NITROGEN
3) COOLING WATER
13. PAINTING
Indicated by the Purchaser’s requirement and Job Specification, or by the
Vendor’s standard.
<SAMPLE COMMENTS>
1. For the painting of this compressor unit, Vendor's standard painting system
may be applied when his painting system has a good experience at the sea
shore and dusty (sand and salt) condition by Purchaser's approval. VENDOR
shall confirm the Vendor's Standard Procedure and his experience in Middle
east site condition.
14. NOISE
1) MAX. NOISE LEVEL Max. noise level shall be followed by API 615, but indicated by Job
Specification.
Generally 90 db(A) is advisable.
15. VENDOR’S SCOPE OF SUPPLY

Based on ATTACHMENT #4
ATTACHMENT #4 – SCOPE OF SUPPLY--- THREE(3) SHEETS
<SAMPLE COMMENTS>
1. Please confirm that any required wiring, tubing, cabling (with cable gland),
and conduits between local instruments and junction boxes located in the
baseplate shall be provided and installed by vendor.
MECHANICAL
4. Any required anchor and/or setting bolts & nuts with washers (e.g. for
compressor, motor, lube oil console, volume bottle, LCP, etc.) shall be
provided by Vendor.
5. The compressor discharge check valves shall be provided by Vendor.
16. VENDOR’S SCOPE OF WORK

Check, if there is special requirement.
17. CONCLUSION
Make conclusion based on summary sheet for technical tender evaluation
attached.
ATTACHMENT #5 – SUMMARY SHEET FOR TECHNICAL TENDER
EVALUATION---ONE(1) SHEET
18. OTHERS(참고용)
1) COMP. THROWS All cylinder shall be operated by common crankshaft when it comes to
flexible multi cylinder type compressor. Therefore, vender shall specify
possible and supplied max. cylinder no. for selected model.
2) PROCESS GAS TO BE Fill in document after attaining information, whether gas oil free is necessary
KEPT OIL FREE or not, from process team.
ENTRAINMENT Fill in document after attaining information, whether solid or liquid is

contained in process gas or not, from process team.
This procedure shall be thoroughly performed since the result affects on
performance and operation of compressor.
CORROSIVE GAS Fill in whether process gas is corrosive or not. Make sure to fill in document
when H2S or H2 exists, since stress corrosion or embrittlement could occur.
3) HAZARDOUS SERVICE Clearly specify when process gas is flammable or toxic since hazardous
service affects on compressor material selection.
FOR CAPACITY CONTROL
4) ON AIR / POWER Coordinate with process team whether compressor is unload / load when air
FAILURE or power is failure.
5) SIGNAL Fill in control signal source, type and range referring to P & ID or attaining
information from electrical and instrument team.
Basically, pressure or flow transmitter shall be source, and range is 4 ~
20mA for electric signal.
6) MAX. ALLOW. ROD Max. allow. rod loading means max. force can be endured by piston, piston
LOADING rod, crosshead assembly, connecting rod, crankshaft, bearing and
compressor frame at continuous operation.
7) COMBINED ROD
LOADING Combined rod loading is sum of gas load and inertia force. Gas load is force
of gas applied to the face of piston, and inertia force is reciprocating mass
multiplied by mass.
MECHANICAL
8) COMBINED ROD
LOADING AT R.V Combined rod loading at setting pressure for relief valve.
SET.
9) MAX. ALLOW. CYL.

WORKING PRESS. & Max. continuous pressure and temperature of cylinder designed by
MAX. ALLOW. CYL. manufacturer.
TEMP.
FOR GENERAL REQUIREMENTS
10) ACOUSTIC HOUSING Coordinate with compressor vendor, although whether acoustic housing is
necessary or no is specified by purchaser.
11) SHIPMENT Decide considering job site and compressor vender’s shop, specifying outdoor
storage as 6 months.
<SAMPLE COMMENTS>
1. The gas compressor system including piping and vessels shall be

mechanically or chemically cleaned to remove pipe scale, welding deposits
and other foreign objects.
FOR ACCESSORIES
Specify essential accessories considering P & ID and process data.
12) GEAR BOX, Specify separate gear unit and coupling based on API 613, API 677 and API
COUPLING / V-BELT 671 respectively, if necessary. Belt driver is restricted to under 150kw, and
DRIVE static-conducting type is need for hazardous area. Total speed variation of
compressor shall not exceed 3% of rated compressor speed.
13) SOLE PLATE Sole plate is the equipment controlling comp. leveling without base plate but
installing steel plate on comp. foundation, and it shall transmit the load from
equipment.
14) FOUNDATION B/N & Supplied by compressor vendor.

SHIM PLATE
15) FLYWHEEL Basically located between driver flange and crank shaft at compressor with
W/LOCKING DEVICE gear drive.
16) ROTATING PARTS Required non-sparking material in hazardous area.

GUARDS
17) GAS INLET FILTER Specify considering P & ID, if necessary.
<SAMPLE COMMENTS>
1. Suction strainer of compressor inlet line shall be provided with spool pipe.
- VENDOR shall recommend the type of suction strainer according to his

MECHANICAL
experience(VENDOR's standard)
- Mesh size shall be confirmed by VENDOR.
18) START-UP SCREEN Specify as temporary service, if necessary.
19) LIQUID SEPARATION Specify by checking P & ID, if necessary.
20) PIPING SUPPLY Specify by checking P & ID, if necessary

SCOPE
<SAMPLE COMMENTS>
1. The following pipe works shall be included in VENDOR's scope of supply

and clearly marked on VENDOR's P & ID.
- All interconnecting gas pipe
- Oil piping between compressor/driver and oil console, if separate console

is applied.
- Cooling water system
1) Inlet line to each heat source ; Shut-off valve
2) Outlet line from each heat source; Drain line with valve, Thermal relief
valve, Temperature Indicator, Flow sight glass
3) Common Header for all cooling water inlet lines
4) Common header for all cooling water outlet lines
- Common inlet for instrument air and N2, individually
- Common outlet for vent, purge and relief valve, individually
2. Prefabricated pipe of cooling water system to be supplied
21) SPARE PARTS LIST Based on ITB or job specification, otherwise follow vender’s recommendation.
Refer to Attachment #6
ATTACHMENT #6 – SPARE PARTS—TWO(2) SHEETS
<SAMPLE COMMENTS>
1. Attached in the inquiry of spare parts for erection & commissioning and
two(2) years normal operation requirements is minimum requirements from
IOCL. If additionally may require spare parts for the sucesseful operation and
easy maintenance to be quoted.
Especially, vendor shall supply one complete pump fitted with half coupling as
warehouse spare
MECHANICAL
2. We suppose the proposed spare parts for construction/commissioning is not

enough to actually carry out such activities at field.
It shall include spare parts to be required even for auxiliary equipment (e.g.
lube oil pumps, coolers, L.O filters, pressure packing cooling filter, instruments,
and local panel, etc.) as well as compressor itself.
Please develop the spare parts list for construction/commissioning based on
the above comment.
Meanwhile, please note a separate spare parts list for two(2) years normal
operation also shall be submitted.

Technical Bid Evaluation (Attachment8) - 1178067845349

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Technical Bid Evaluation (Attachment8) - 1178067845349

Загружено:

Авторское право:

Доступные форматы

TBA SHEET PREPARATION PROCEDURE

FOR RECIPROCATING COMPRESSOR

CENTRIFUGAL COMPRESSOR TBA SHEET PREPARATION IS BASESD ON FOLLOWING PROCEDURES.

2. TBA PREPARATION PROCEDURE --- THIRTY(30) SHEETS

(2) COMP. MFR. Check/Fill up the Quotation indicated by Vendor.

(4) LOCATION Check/Fill up the ‘OUTDOOR’, ‘INDOOR’, ‘UNDER ROOF’, etc.

(7) NORMINAL FRAME Check/Fill up the Quotation indicated by Vendor.

If separate valves or valve springs are required, the number of materials to be

5. Compressor shall be re-designed incorporating the requirement of

than Lubricated Cylinder however it is generally 135 ℃.

1. The discharge temperature is higher than API limitation of 150 ℃. Please

(3) TOTAL HP INCL. ALL Check/Fill up the Quotation indicated by Vendor.

(4) HP AT R.V SET It means Compressor HP required at Recommendable Relief Valve

2.2 OTHER CASE

Figure Out Capacity Control of Reciprocating Compressor with Process

CAPACITY CONTROL Method as Shown Below..

3) CLEARANCE POCKETS : Clearance Pocket Make Volume of Cylinder

4) SUCTION VALVE UNLOADERS

Simple Acting Cylinder Provides 2 Step Control (100%, 0%).

START/STOP : Control to Turn On-Off Power of Compressor Driver.

Check if Needed Gas Oil Free.

CYLINDER COOLING TYPE from API618 as Shown Below.

1) PLAN A (STATIC FILLED COOLANT SYSTEMS) :

2) PLAN B (THERMOSYPHON COOLANT SYSTEMS) :

3) PLAN C (FORCED LIQUID COOLANT SYSTEMS) :

4) PLAN D (CLOSED JACKET COOLANT SYSTEMS) :

- CYLINDER LINER Check if Liner Needs

- PISTON Fill in Quotation that Vendor Proposed after Confirmation.

2. For the suction and discharge valves of compressor,

- SPEED Fill in Quotation that Vendor Proposed after Confirmation.

3) WATER FILTER REQUIRED ; Filter Installed Water Supply Line to Use

4)PURGING / BUFFING ; Purpose of PURGING is PACKING for

Process Comp. is Applied Both Above Factors.

5) PROVISION FOR FUTURE COOLING ; Install of Provision (ex.

(3) DISTANCE PIECE

There are 4 Grades through Process Gas Condition as Shown Below

A : SHORT SINGLE COMPARTMENT

- VENT / PURGE / 1) PURGE ;

OUT BOARD : COMPARTMENT to be Placed in CRANK CASE at Side of

5) PG on both of inboard & outboard distance pieces is missing.

- TYPE Equipment for MAINTENANCE.

Install MANUAL BARRING DEVICE for Over 150 Kw COMPRESSOR,

FLYWHEEL is Main Installation Location.

- INSTALLATION Fill in Quotation that Vendor Proposed after Confirmation

- TYPE Install at SUC. And DIS. Of Compressor to Reduce VIBRATION and

for DRIVEN POWER, ONE STAGE, SINGLE or TWO CYLINDER

2. Design philosophy of all pressure retaining parts shall be applied as follows.

4.Pulsation and vibration control shall be designed in accordance with API

6. Pulsation suppressors shall be supplied as follows ;

If there are requirements by Client, clarify other Accessories.

(5) INTER COOLER Check whether it is Vendor Scope or Purchaser Scope.

Generally, there are three types as shown below.

1. Pressure drop at each inter-cooler is 0.7 kg/cm2G.

2. FRAME LUBE OIL SYSTEM

- Pump : VENDOR shall confirm the type of pump according to his

3. Frame lube oil system as follows ;

- Hand operated pump for starting ;

 In case Vendor choose ( )*, seating surface of gaskets shall be made

8) OTHERS Electric Heater with Thermostat and steam coil ;

or dictate deviation/exception, if any.

8) SPACE HEATER bidding stage.

8. INSTRUMENTATION AND CONTROLS

9. The following items listed in Excluded scope on Vendor quotation shall