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MECHANNOVA

Design Analysis Pipe Stress Pipe Support Fabrication


What we offer?
Engineering Calculations and Design and Pipe Stress Analysis are
primary services offered by MECHANNOVA.
Consulting engineering services for most advanced projects in
mechanical engineering and analysis, piping, pipe support and
general engineering and piping applications.
Our focus is to provide expert engineering services, maintaining
the quality, practical and timely work. From a blank page all the
way to complete engineering packages with technical
documentation we help companies to build products that are
more reliable and more profitable.
To find out more about the services we offer, please visit
relevant sections of our website.

Why choose us?


We have multi disciplinary knowledge with the set of specialized skills.
Cost effective, delocalized services via internet and cloud computing.
Services that we offer are not required on daily basis, thus having a
permanent employee is too expensive.
You pay what you get (no dead weight cost incurred)
We utilize our engineering skills and experience, technologies and
methodologies to provide best engineering solutions in the following
industries: Oil & Gas, Petro-chemical, Power generation, Process,
Automotive, Manufacturing and Mining industry.
Engineering Design
We utilize our engineering experience and computer aided
design software in order to offer the comprehensive
consulting services.
During all design phases we always have in mind real world
constraints and function, reliability and cost of
manufacturing.
With this approach no rework is required which leads to
shorter development time, lower production costs and
functional design.

CAD Services
• 3D Modeling
• 3D Rendering
• Animation and Walkthrough
• 2D Machine Drawings
• Detail Fabrication Drawings
• Technical Drafting
• Survey Drafting Services
• CAD Conversion Services
• Development of technical catalogs and manuals
Industrial Design
• Conceptual and detail design, calculations and drafting
• 3D software prototyping of new designs
• Kinematics and motion simulation
• Product development and optimization
• Stress analysis using FE analysis tools
• Assistance and supervision during prototype fabrication process
• Testing and evaluation of prototype

Range of Services
• Testing services
• Forensic services
• Equipment remaining life assessment
• Risk assessment and reliability
• Material and welding consultancy
• Implementation of corresponding standards and specifications.
• Compliance to legal, industry and customer standards
• Dismantling, relocation and transfer of machinery
• Plans for general overhaul and maintenance activities
Finite Elements Analysis

• Assembly & part stress analysis


• Structural static stress analysis
• Fatigue analysis
• Linear static analysis
• Non-linear analysis
• Composite material analysis
• Metal forming analysis
• Drop test analysis
• Thermal analysis (Steady state or transient solutions)
• Product optimization
• Testing and evaluation of prototypes
• Natural frequency assessment
• Buckling / Instability analysis
• Dynamic analysis
Destructive Testing
• Mechanical testing (tensile and bending)
• Charpy impact testing
• Hardness testing

Destructive testing is most suitable for mass-produced parts


since the cost of destroying a small number of pieces is
economically negligible.

Non-Destructive Testing
• Magnetic particle inspection (MT)
• Liquid penetrant inspection (PT)
• Ultrasonic inspection (UT)
• Visual inspection (VT)

Non-destructive testing is important in industries where a failure of a


component would cause significant hazard or economic loss, such as in
transportation, pressure vessels, building structures, piping, and hoisting equipment.
Pipe Stress Engineering
Mechannova provides static and dynamic pipe stress analysis of piping systems within the Oil &
Gas, Power Generation and Petro-chemical sectors in accordance to the requirements of European
and international design codes such as: EN 13480, ASME B31.3, B31.4, B31.8, NORSOK L-002, ISO
14692, UKOOA.
The piping infrastructure is being expanded all over the world and at the same time existing
infrastructure is aging. Most failures of piping are caused by vibration, thermal bowing, creep,
thermal fatigue, steam/water hammer, expansion joints...
Mechannova help clients to design new systems, expand pipeline networks safely, repair them
effectively, and reduce failure-related downtime significantly.
Pipe Stress Analysis

• Onshore piping systems


• Topside offshore piping systems
• FPSO piping
• Buried piping
• Jacketed piping
• FRP piping
• Thermoplastic piping
• Cryogenic piping
• Fatigue analysis
• Field surveys and inspection
• Investigation of failures of piping systems
• Environmental load analysis (wind, wave, seismic)
• Accidental load analysis (blast, fire, impact loadings)
• Dynamic analysis (modal, harmonic, time history)
• Flow and acoustic induced vibration assessment
• Consultancy on European PED
• Cylindrical vessel design and calculations
• Storage tank design and calculation
• Rectangular tank design and calculations
Component Selection and Analysis
• Spring support selection
• Expansion joint selection
• Welded attachment calculations
• Flange design and loading calculations
• Development and calculation of pipe classes
• Qualifications of standard components
• Designs of non-standard components

Other Services
• Equipment re-rate and remaining life assessment
• Material and welding consultancy
• Verification of repairs and modifications of equipment
• Implementation of corresponding standards and specifications.
• Pipe routing and design
• 3D plant layouts with clash detection
• Piping isometric generation
• Production of pipe stress isometrics and pipe stress reports
• Training of junior personnel
Pipe Support Design and Analysis

We have experienced team of engineers who can specify, design and detail pipe supports for all types of projects.
In addition to standard pipe supports, we will design custom special supports to meet your specific needs.

As a design guideline we are using: B31.1, B31.3, EN13480-3, MSSP-58, and MSSP-69.

Our pipe support service consist of:


• Conceptual and detailed design of pipe supports
• Conceptual and detailed design of special pipe supports
• Pipe support stress calculations
• Development of pipe support standards
• Development of pipe support catalogs and manuals
• Pipe support manufacturing services

Piping system may need restraints to control movement, resist occasional loads such as wind and earthquake,
protect sensitive equipment, increase stiffness, reduce vibration...etc. Both restraints and supports for weight are
referred to as pipe supports.
Therefore properly specified, designed and built pipe support plays critical role in the successful operation of the
plants.
If the pipe support is not acting in operation as foreseen in design phase, udesired behavior of piping can cause
danger to people, piping equipment and impact efficiency of the plant.
Pipe Support Field Surveys

Regular periodic inspection of pipe supports is important for successful operation of pipe work. With many
pipe supports operating in rough conditions, it is important to regularly review their condition to identify and
isolate problem supports, before it becomes critical.
Damage often occurs during installation due to improper handling. Damage of support or surface finish during
installation can affect performance and operating life of the pipe support. Importance of field survey is
increasing with the age of piping system.
Some of the indications of pipe support problem:
• Partially or completely corroded pipe supports
• Damaged, bent or incorrectly installed pipe support
• Movement restricted supports
• Poorly designed pipe supports
• Overloaded or damaged connections
• Corroded or improperly installed constant and variable supports
Outcome of poor pipe stress analysis will be poor pipe support layout which in most cases leads to undesired
vibration of piping systems.
We have knowledge and capability to solve these kind of problems.
Upon completion of the survey we will provide report with our recommendations how to improve current
situation.
Fabrication and Machining Services

We provide innovative solutions and quality fabrication of custom


products. Our design engineers, skilled with advanced computer
aided drafting and design (CADD) software, will provide you with
drawings and calculations for your most complex projects and cost
efficient solutions with best design value possible.

You also benefit from professional comprehension when your


designs are specified and are looking for a quality fabricator to take
your plans or conceptual ideas into economical, dependable
structures for success.
Design considerations may include: corrosion allowances and
equipment loads, seismic, wind and soil bearing loads in relation to
supporting structures and foundations.

Whatever your concern is, we will analyze and design to your specific
requirements and environments.
MECHANNOVA
Vojvode Zivojina Misica 57
78000 Banja Luka
Bosnia and Herzegovina
E-mail: info@mechannova.com
Web: www.mechannova.com
Tel: +387 65 744 327
+47 40 57 20 09

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