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Training Manual
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Landmark WELLPLAN Training Manual
Contents
Introduction ....................................................................................................................... 15
What is WELLPLAN? ................................................................................................. 15
Training Course and Manual Overview ....................................................................... 15
Single User and Network Installations ........................................................................ 16
Basics ................................................................................................................................... 17
Overview............................................................................................................................. 17
Getting Started .................................................................................................................... 18
Starting WELLPLAN .................................................................................................. 19
Projects, Wells, and Cases .................................................................................................. 20
What is a Project, Well and Case? ............................................................................... 20
Database ....................................................................................................................... 20
Creating a Project, Well and Case ............................................................................... 21
Saving and Deleting Cases, Wells, and Projects ......................................................... 22
Main Window Layout ......................................................................................................... 25
Title Bar ....................................................................................................................... 25
Menu Bars .................................................................................................................... 26
File Menu ............................................................................................................... 27
Edit Menu .............................................................................................................. 28
Modules Menu ....................................................................................................... 28
Case Menu ............................................................................................................. 29
Parameter Menu ..................................................................................................... 29
Deviation Menu ..................................................................................................... 29
Wellbore Menu ...................................................................................................... 30
String Menu ........................................................................................................... 30
View Menu ............................................................................................................ 30
Tools Menu ............................................................................................................ 31
Window Menu ....................................................................................................... 32
Help Menu ............................................................................................................. 32
Tool Bars ...................................................................................................................... 32
Wizard .......................................................................................................................... 34
Helpful Features.................................................................................................................. 35
Online Help .................................................................................................................. 35
Configuring Units ........................................................................................................ 35
Tubular Properties ........................................................................................................ 37
Grade ...................................................................................................................... 37
Material .................................................................................................................. 38
Class ....................................................................................................................... 39
Halliburton Cementing Tables ..................................................................................... 39
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Chapter 1: Introduction
16 WELLPLAN Landmark
Chapter 2
Basics
Overview
In this section of the course, you will become familiar with the basic
functionality common to all WELLPLAN modules. You will learn how
to enter data, generate and print tables, plots, and reports, manage
catalogs, configure units, design your workspace, and many other
features that will enable you to use the WELLPLAN engineering
modules efficiently.
To reinforce what you learn in the class lecture, you will have the
opportunity to complete exercises designed to prepare you for using the
program outside of class. The information presented in this chapter can
be used as a study guide during the course and can also be used as a
reference for future WELLPLAN use.
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Chapter 2: Basics
Getting Started
l Help - Use to launch the online help. The online help is also
accessible from all windows, and dialogs in WELLPLAN.
l User Guide - The User Guide contains information about using the
software.
l Bitlock Status - This tool can be used to view the settings of the
bitlock installed on the parallel port.
l Crpkey Licensing - This tool can be used to view the status and
settings of the Crpkey licensing.
l Netsecure Licensing -This tool can be used to view the status and
settings of the Netsecure licensing.
l Unit System Upgrade Wizard - Use this tool to upgrade unit systems
from earlier versions of WELLPLAN.
18 WELLPLAN Landmark
Chapter 2: Basics
Starting WELLPLAN
You can start WELLPLAN in two ways:
The first window to appear when you start WELLPLAN looks similar
to the following. At this time, the window contains few menu options,
and most of the toolbar buttons are not available for use.
You can select an item from the menu using the mouse or the keyboard
quick keys. To use the quick keys to select an item, press and hold the
ALT key while pressing the underlined character in the menu item. For
example, to open the File menu, press ALT F. To use the mouse, click
on the menu item.
You must select or define a new Case to expand the menu bar options or
to activate additional toolbar buttons. The next section in this manual
describes how to define the Project, Well and Case you want to analyze.
After the Case is defined, we will examine the window more closely.
Title Bar
Menu Bar
Toolbars
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A well is the next level of grouping, and is usually used to define a well
that is to be analyzed. You may want to think of a well as the familiar
‘well file’. It may contain data for the entire well including all hole
sections and associated data. However, you are free to use this level of
grouping in way you choose.
Just as a project can have many wells associated with it, a well can have
many associated cases. Cases are used to group within a well. Case data
includes a well definition (wellbore, workstring, fluid, etc.), and
operating parameters for analysis. For example, you may choose to
define a case for each hole section, or for a certain BHA you are
analyzing. A case can also be used for sensitivity analysis. You may
have two cases that are identical except for the coefficients of friction
defined in the wellbore.
Database
All project, well and case data is saved together in a database. The
database file is ‘Wellplan.mdb’ and can be found in the ‘Database’
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Chapter 2: Basics
folder of the folder where you installed WELLPLAN. The database, and
storing the information by Project/Well/Case is a major change from
WELLPLAN 5.3x versions.
Because the database contains all the information you have entered, you
should back up your database on a regular basis. If something
unfortunate happens to the database you are using, it is always a relief
to have a current backup of your database to use to restore your data.
Existing
Projects Click New
to create a
project.
The next step is to create a well associated with the project. To create a
well, use File →Well. Click on the New button to create a new well.
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Enter the name and description of the well. Don’t forget to select the
correct project from the project drop down list. This step will associate
the well with the appropriate project.
Although we will be using an existing case, you could create a new case
by using File →New Case. On the dialog displayed, select the project
and the well you want to associate the case with.
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There are two ways to save a case. If a case has been saved before, you
can use File →Save to save the case with the same name it was
previously been saved with. Use File →Save As to specify the case
name. Using this method, you must provide a name for the case. If you
try to use File →Save with a case that has not already been saved you
will be prompted to enter a meaningful case name.
Projects, and wells are saved when they are created. To delete a project,
use File →Project. When you delete a project, the associated wells and
cases will not be deleted. You must delete the wells and cases separately.
Click Delete to
delete selected
project.
To delete a well, use File →Well. A dialog listing all wells in the
database will be displayed. Highlight the well you want to delete and
click the Delete button. All cases associated with this well will also be
deleted.
Click Delete to
delete selected well.
You can delete a case by deleting the well it is associated with or you
can use File →Delete →Case. Highlight the case you want to delete and
click the Delete button.
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Title Bar
The Title Bar is located at the top of the Main Window and displays the
name of the current project, well and case. Notice the case name that has
been assigned.
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To move the application frame to another part on the screen, drag the
title bar using the mouse.
Individual windows also have Title Bars. They behave much like the
application’s title bar in that they contain similar menus and buttons.
You can use them to move the window to a different location on the
screen.
Menu Bars
After a case has been created or opened, the menu bar has more
selections. We will begin to look at these options more closely.
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Chapter 2: Basics
File Menu
Use the File Menu to manage data, create new projects, wells, cases and
catalogs, delete projects, wells, cases and catalogs, access import/export
functions, access print functions, and exit WELLPLAN.
{
{
Display, add, delete or edit projects.
Display, add, delete or edit wells.
Create a new case.
Open an existing case.
Creates a new catalog.
Open an existing catalog.
Access the centralizer editor to add a new centralizer or edit an existing.
Close or save the active case or catalog.
Create and place on your desktop a shortcut file for the current case.
Manage workspace templates.
Delete cases and catalogs.
Import or export using DEX.
Export or import the active project, well, catalog or case data.
Export Metafile graph data.
Print, preview print or set page formats.
View or edit properties of the active case or catalog.
Open the most recently closed case or catalog files.
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Edit Menu
Use the Edit Menu to modify the currently open Case. Use the Report
Header Setup option to specify the title to use on the output, and to
specify the logo (bitmap) to place on the output.
Auto-Calculation is an option on the Edit Menu. (You can also find the
Auto-Calc and Calculate buttons on the Standard Toolbar. The
Calculation button looks like a calculator.) When auto-calculation is
turned on, WELLPLAN automatically calculates any new values
entered in a dialog after you click OK or Apply. When auto-calculation
is turned off, you will need to click the Calculate button when you want
data calculated so that you can have accurate results in your views.
Remove data or an object you selected
and save it to the Clipboard.
Modules Menu
Use the Modules Menu to access the various WELLPLAN modules,
including: Torque Drag, Hydraulics, Well Control, Surge and
Notebook.
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Case Menu
Use the Case Menu to enter data specific to the currently opened Case.
The contents of the Case Menu will vary depending on the Module
chosen.
The Case Menu has dialogs and spreadsheets for gathering information
pertaining to the case you are defining. Most of the information entered
in this menu’s options will be used for many or possibly all modules and
module analysis modes. Some Case menu options are only available for
gathering information pertaining to specific WELLPLAN modules.
Also, the menu options available may vary by analysis mode. You must
enter information on all dialogs visible in the Case menu for the selected
analysis mode before you can proceed with the analysis.
Parameter Menu
Use the Parameter Menu to enter analysis parameters for the chosen
analysis mode. The contents of the Parameter Menu vary depending on
the analysis mode chosen.
Deviation Menu
The Deviation Menu is only available when the Survey Editor is active.
Use this menu to import or export surveys to the library.
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Wellbore Menu
The Wellbore Menu is only available when the Wellbore Editor is
active. Use this menu to display catalog details about the highlighted
section of the wellbore, and import or export wellbore data to or from
the libraries.
String Menu
The String Menu is only available when the String Editor is active. Use
this menu to display catalog details or specific information about a
workstring component, and to import/export string data to/from the
libraries.
View Menu
Use the View Menu to view analysis results, including reports, tables,
and plots. Some calculations are also performed using this menu. You
can use this menu to toggle on or off toolbars and tabs. From this menu,
you can control the use of tips and calculation status messages.
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The Setup section has options used to display and remove toolbars from
view; add, rename, arrange, and delete window tabs; display
engineering analysis errors as tooltips; and display a status message
window. This section is available for all modules and analysis modes.
The Analysis Output section has submenu options used to display plots,
tables, and reports for the current analysis mode. The submenus and the
options available vary by module and its active analysis mode.
The Schematic and Survey Plots section has submenu options used to
display wellbore schematics, fluid plots, and survey plots. This section
is available for most modules and analysis modes.
Setup section
Tools Menu
The Tools Menu is used to add, remove, edit, and select unit systems.
You can also use this menu to specify grade, material, and class tubular
properties.
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Window Menu
Use the Window Menu to select and arrange windows.
Enlarge one of the split window panes so that it fills the entire area.
Return back to the original split window configuration after maximizing one of the split
window panes.
Arrange any windows not minimized in an overlapping fashion.
Arrange any windows not minimized horizontally or vertically in non-overlapping tiles.
Arrange the icons of any minimized windows to their default positions at the lower left of
the window or desktop.
Split the active window into four separate panes.
Switch between well files when you have two or more open. There will be a check mark
beside the active Case or Catalog name.
Help Menu
Use the Help Menu to view tips, access help, or to view information
concerning the version of the WELLPLAN software in use.
Help Menu
Tool Bars
After a case has been created or opened, you can see that the toolbar
choices have also been expanded. Toolbars have buttons you can use to
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Bottom Hole
Assembly
Hydraulics Notebook Critical Speed
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Wizard
The Wizard Toolbar provides access to analysis modes, and data entry
forms.
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Helpful Features
Online Help
The Help Menu has several available options. Help can be accessed by
pressing the F1 key, selecting Help from the Menu bar, or by clicking
the Help button available on many dialogs.
Tip of the Day is a series of brief, helpful tips that are displayed when
you start WELLPLAN. If you don’t want to see the tips, turn them off
using this menu option.
If you choose ‘Search for Help on...’ you can view an index of the help.
For example, to find help on the toolbars, type toolbar in the first line,
and then select toolbars. You can find help on any of the WELLPLAN
toolbars using this help screen.
Configuring Units
WELLPLAN is distributed with two units systems (API and SI). Each
unit system is on a separate tab. You can not edit or change the API or
SI units systems. However, you can use these unit sets as the basis for a
new unit system you are defining. At any time, you may change the
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display units, and the value will automatically be converted without lose
of data quality.
Changing units is easy. Launch the Unit Editor, select a unit system
(API, SI, or custom defined), and then click a Unit Class on the left side
of the tab. Choose from a list of units from that class on the right side of
the tab. Click on the unit you want to use. You can make as many
changes as you need. When you are finished making changes, click OK
to apply the changes.
The name of the active unit system is displayed in the lower right side
of the Status bar. This unit system is currently being used in the analysis.
Holding the cursor over the status bar will display the description of the
selected unit system. Double-clicking the unit system name in the status
bar will activate the unit systems editor, or you can use Tools→Units
System Editor and click on the tab for the desired system and click the
OK button.
Each data entry field in WELLPLAN belongs to a Unit Class and its
value is displayed in the unit defined for that class. Variables that belong
to different classes do not need to be represented in the same type of
units. For example, while Hole Diameter might be represented in inches
(API), Hold Depth might be represented in meters (SI).
36 WELLPLAN Landmark
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Tubular Properties
Tubular properties can be changed using the Tools menu. Tubular
properties include material, grade and class. These properties are used
to describe the well tubulars and other components used in the wellbore
and workstring editors. You can add additional properties, edit existing
properties, or delete entire rows as you can with any spreadsheet in the
system.
Grade
Grade is used to define the strength of the tubular or component.
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Material
Material is used to define the density of the material, Young’s modulus
and Poisson’s ratio for tubular and other components.
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Class
Class is used to define the wall thickness percentage of tubulars. The
percentage of wall thickness is used to calculate the existing outside
diameter of the tubular.
Sound Effects
This menu option lets you toggle (on or off) any sound effects related to
Wellplan program operation. When the menu option is checked, sound
effects are ON. When the menu option is unchecked, sound effects are
OFF.
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The Case menu (a selection on the menu bar) is used to enter data
defining the well including the wellbore, workstring, fluid, etc. The
contents of the Case menu will change depending on the type of analysis
you have selected because analysis types require different information
about the well. Later on we will see the Parameter menu which is used
to enter analysis parameters specific to the analysis type you are
performing.
It is recommended that you begin entering data in the first menu item
available on the case menu and work your way down the menu
selections. You can also use the Wizard Toolbar to enter data in the
proper order.
40 WELLPLAN Landmark
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The Elevation is the height of the reference point above MGL for an onshore well or MSL for an
offshore well. For an offshore well, the RKB elevation along with the water depth entered on
the Offshore dialog will determine the mudline depth. This field will be disabled and assigned
a value of 0 if the reference depth is MGL or MSL.
Note: Depths based on a given elevation are not automatically re-computed if the elevation is
changed. For example, the hanger, shoe, and TOC fields are not automatically changed to
reflect a change in the elevation field.
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Wellbore Menu
Each row
defines a
wellbore section
For cased sections, specify the effective hole diameter of the hole into which the casing
is inserted. (Do NOT enter the casing OD.) This diameter is used for surge calculations
to compute the elastic properties. For open hole sections, the effective hole diameter is
used to represent the actual size of the hole. Volume Excess % is calculated based on
effective hole diameter.
Since a project can have multiple cases, you need to enter data in this
spreadsheet to define the well profile and well depth of a particular case
for analysis. From this data, you can define the components of the
wellbore and the material properties of the components. The wellbore
configuration is common for all modes and is available across all
WELLPLAN modules.
You must enter the wellbore information from the surface down to the
bottom of the well. When you make a selection from a Section Type cell
42 WELLPLAN Landmark
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(other then Open Hole), a dialog specific to that section type appears.
You must fill in the data in the dialog in order for that section type to be
recorded in that cell. You also must fill in all editable cells in the
spreadsheet row.
Wellbore Menu
When the Wellbore Editor is visible, the Menu Bar has an additional
menu option available. This menu option titled Wellbore is used to
access the catalog and to import to or export from the library. The
wellbore and survey editors have similar menu items when active.
Using Catalogs
Catalogs contain data that you can use to create a workstring or
wellbore. There is a different catalog for each component type, and
thirteen default catalog types are included with the system that contain
many tubular and tool components. Default catalogs for each type are
distributed with WELLPLAN, but you can create your own catalog to
include a component that may not be available in the default catalogs.
We will create a new catalog later in the course.
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Chapter 2: Basics
Catalogs do not belong to a particular case. You can use the same
catalogs for all projects, wells and cases you create. You can export
catalogs to other users of WELLPLAN.
Select one item from each column by double clicking the left
mouse button on the item.
Using a Library
Libraries are used to copy wellbores, workstrings and fluids between
cases. You can create a library by exporting the desired wellbore,
workstring or fluid. A copy is made in the library. To use a library entry
in another case, you must import it into your workstring, wellbore, or
fluid editor. After the library is imported, you can edit it as you need.
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String menu
Edit menu
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Deviation menu
46 WELLPLAN Landmark
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Deviation menu
on Menu Bar is
used to import or
export survey
data to/from
libraries.
If you are importing data from Compass, you would use the Clipboard.
To import data from DIMS or another Landmark product, you should
use DEX import. The DEX import will be discussed later.
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Click New to define a new fluid. You will be prompted to enter a name for the fluid.
Library import and export buttons
Use the fluid list box to display data defining an existing fluid, remove an existing fluid or to
rename an existing fluid. To display data defining an existing fluid, highlight the fluid name. To
delete a fluid, highlight the fluid name and click the Delete key. To rename an existing fluid, click
the fluid name and then click again. Type over the existing name to provide a new name.
Click the New button to add a test data for a new temperature.
Click on an existing temperature to edit or view test data for that temperature.
Click Plot Rheology Tests to plot rheology tests for all temperatures.
Click Save Fann Defaults to save the Fann defaults when you plot rheology tests.
Tuned spacer is not available in the commercial version of WELLPLAN.
Shear rates and shear stresses are calculated directly from the Fann data specified. Shear rate
and shear stress data.
Company and Field are optional.
Specify the density of the fluid.
Select the fluid type from the drop down list.
Choose the rheology data you want to enter from the drop down list.
Specify whether the fluid is oil or water based.
Select the rheology model.
Type rheology test data.
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Catalogs
Creating a Catalog
We have used the catalog to design a wellbore and workstring.
However, if a necessary tubular or component is not in the default
catalogs distributed with WELLPLAN you must create a new catalog.
The required component can be added to the new catalog. There are two
ways to create a catalog that you can add components to. You can create
a completely new catalog using File→New Catalog or you can save one
of the default catalogs using a new name. Saving with a new name
creates a new catalog containing all items in the default catalog.
Renaming a default catalog, and then editing that catalog is the most
common method. To rename a catalog, you must first open the catalog
using File→Open Catalog.
After the catalog is open, use File→Save As. At this point you can give
the catalog a name, and a short description.
Specify name of
catalog
After the catalog is renamed, all data cells become editable, and you can
add, edit or delete as needed. Don’t forget to save the file again after you
make the necessary changes.
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Select desired
catalog from drop-
down list.
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Windows
Each open case occupies one window, and each window belongs to one
case. A window can contain one or more screen layers, which are
selected using the tabs along the bottom edge of the window. Each layer
contains one or more window panes, and each pane can contain different
contents. In addition, each pane may contain scroll bars, which become
active when the contents are too large to fit inside the frame. The frame
governs the amount and location of the screen space taken up by each
window. It is the thin gray border around each pane and around the
window.
If a window is in its restored state, it will have a Title Bar. The Title Bar
is the thick colored band along the top of the window. The center of the
title bar contains the name of the active spreadsheet, table, plot, or
schematic, and the name of the case to which the window belongs. The
left edge of the title bar contains the Window Control Menu, and the
right edge contains three buttons. The first is the Minimize button, the
second is the Maximize button, and the third is the close button. At any
given time there is one and only one active window, and it belongs to the
active case. A colored title bar denotes the active window; all others are
gray.
Window Panes
Each window contains one or more layers, and each layer can contain
different information. A pane frames information, such as a well
schematic, spreadsheet, table or plot. Light gray dividers denote panes.
By default, each layer contains only one pane, but you can split this into
58 WELLPLAN Landmark
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up to four panes using the window splitters located at the ends of the
scroll bars.
To vertically split the screen, the splitter is in the lower left corner of the
windowpane. To horizontally split the screen, the splitter is in the upper
right corner of the windowpane.
Tabs
Each window contains one or more layers (tabs), and each layer can
contain different information. Only one layer is visible at any given
time. To switch between layers, simply select the tab with which it is
associated using the mouse. Tabs are arranged along the lower left edge
of the window, a region that they share with the window’s horizontal
scroll bars. You can control the amount of space allocated to each using
a splitter. As you drag this splitter left and right, the amount of room
available in which to display tabs grows and shrinks. If there is not
enough room to display all of the tabs, you can scroll through them using
the tab scroll buttons.
Note that you can add, delete, rename and re-order tabs using the View
Menu Tabs Option dialog. You can also double click on the tab, and the
Rename Tab dialog will appear.
Toolbars
Use View→Toolbars command to enable or disable the Standard,
Module and Graphics toolbars. To enable or disable a toolbar, simply
click on the appropriate check box, which will either add it or remove it
from the screen.
By default, all toolbars are normally displayed directly below the menu
bar. Although the print preview toolbar will not be displayed until you
select File→Print Preview. However, all toolbars are dockable, which
means they can be moved around the screen and adjusted to fit your
needs.
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Tool Tip
Status Message
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Riser
Casing
Open hole
section
• Vertical section
• Plan view
• Dogleg severity
• Inclination
• Azimuth
• Absolute tortuosity
• Relative tortuosity
• Build-plane curvature
• Walk-plane curvature
62 WELLPLAN Landmark
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Plot Properties
This section describes how to configure, and customize plots. There are
seven property tabs containing many different configuration options.
You may also customize a line or curve on the plot by moving the cursor
over the line, and clicking the right mouse button.
When you click the right mouse button on the plot (but not over a line)
a list of the associated plots, maximize/minimize options, graph/grid
and an option to access plot properties will appear for your selection.
Plot toolbar
Properties button
64 WELLPLAN Landmark
Chapter 2: Basics
useful feature for sensitivity analysis. When you freeze the line, and then
alter some of the analysis data that the plot is based on, the frozen line
will be displayed along with the analysis data.
Use line
properties to
change the color,
line width and
style.
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Chapter 3
Torque Drag Analysis
Torque Drag Analysis can be used to predict and analyze the torque and axial forces generated by
drill strings, casing strings, or liners while running in, pulling out, backreaming and/or rotating in
a three-dimensional wellbore. The effects of mud properties, wellbore deviation, WOB and other
operational parameters can be studied.
Overview
In this section of the course, you will become familiar with all aspects
of using the Torque Drag Analysis module. You will also become
familiar with the data presented on reports, and plots. To reinforce what
you learn in class, you will complete several exercises designed to
prepare you for using the program outside of class. The information
presented in this chapter can be used as a study guide during the course,
and can also be used as a reference for future torque and drag analysis.
At the end of this chapter you will find the methodology used for each
analysis mode. The methodology is useful for understanding data
requirements, analysis results, as well as the theory used as the basis for
the analysis. Supporting calculations and references for additional
reading are also included in this chapter.
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Chapter 3: Torque Drag Analysis
The Torque Drag Analysis module can be used to predict the measured
weights and torques to expect while tripping in, tripping out, rotating on
bottom, rotating off bottom, slide drilling, and backreaming. This
information can be used to determine if the well can be drilled, or to
evaluate hole conditions while drilling a well. The module can be used
for analyzing drillstrings, casing strings, and liners.
The Torque Drag Analysis module includes both soft string and stiff
string models. The soft string model is based on Dawson’s cable model.
In this model, the work string is treated as an extendible cable with zero
bending stiffness. Friction is assumed to act in the direction opposing
motion. The forces required to buckle the string are determined, and if
buckling occurs, the mode of buckling (sinusoidal, transitional, helical,
or lockup) is indicated. The stiff string model includes the increased side
forces from stiff tubulars in curved hole, as well as the reduced side
forces from pipe wall clearance.
l Click the Torque Drag button and then select the appropriate
analysis mode from the drop-down list.
The contents of the Case and Parameter menu varies depending on the
analysis mode you select.
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Choose Torque Drag Analysis from Module menu, or by clicking the
Chapter
Torque Drag 3: Torque
Module Drag Analysis
button.
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Chapter 3: Torque Drag Analysis
Normal Analysis mode calculates the forces acting along the string and
at the surface for several operating conditions, including:
l Rotating on bottom
l Backreaming
l Sliding drilling
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Chapter 3: Torque Drag Analysis
additional input on the case menu is required using the Torque Drag
Setup dialog.
For discussion on the Case menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter (2) of this
manual. The common Case menu options include the General, Offshore,
Wellbore Editor, String Editor, Fluid Editor, and Deviation menu.
Case Menu
options for Normal
Analysis mode
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Chapter 3: Torque Drag Analysis
exceed that of the hole axis curvature. The drillpipe sections conform to
the wellbore curvature primarily through contact at the tool joints.
BSMF is applied to the calculated bending stresses when you mark the
Use Bending Stress Magnification check box on the Case→Torque
Drag Setup dialog.
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Chapter 3: Torque Drag Analysis
How does Fluid Flow Change the Forces and Stresses on the Workstring?
Fluid flow changes the forces and stresses on the work string in three
ways.
l Forces and stresses in the drill string are caused by the differential
pressure between the pipe and annulus fluid pressures as a result of
motor pressure losses.
l Fluid and shear forces act on the work string as a result of shear
stresses caused by the frictional flow in the pipe and annulus.
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Chapter 3: Torque Drag Analysis
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Chapter 3: Torque Drag Analysis
Analyzing Results
Results for a Normal Analysis are presented in tables, plots, and reports.
All results are available using the View Menu. In many cases, the same
analysis results are presented in more than one form. For example, string
tension data can be found in reports, plots, and tables. In general, the
plots or tables present the data in a clearer, more concise format than the
reports do. Depending on the number of operating modes selected, the
reports can get very long and difficult to read unless you print them.
Because of time restraints, this course does not discuss every available
report, table and plot. If you have specific questions about a plot, table
or report, refer to the online help for more detail.
Plots
There are several plots containing analysis results for a normal analysis.
These include:
• Effective tension
• True tension
• Torque
• Side Force
• Fatigue Graph
• Stress
• Position (only available if using stiff string model)
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The plot also indicates the tension limit for the work string component
at the corresponding measured depth. If the effective tension curve for a
particular operating mode exceeds the tension limit curve, the work
string is in danger of parting at that point.
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Chapter 3: Torque Drag Analysis
includes data for measured depths from the surface to the string depth
specified on the String Editor. This data should only be used for stress
analysis. If you want to determine when a worksting will fail due to
tension, refer to the Effective Tension Graph.
Torque Graph
Component with zero torque limit should be edited using the String Editor to represent
the actual component torque limit.
Fatigue Plot
The View→Fatigue plot presents the bending or buckling stress as a
ratio of the fatigue limit.
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Chapter 3: Torque Drag Analysis
High level of
bending or
buckling
stresses
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Chapter 3: Torque Drag Analysis
Tables
Tables are a very useful form of viewing analysis results. Tabular results
are organized in a way that makes it easy to quickly find the information
you are looking for.
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Chapter 3: Torque Drag Analysis
Reports
Reports are another form of presenting normal analysis results.
However, if you will be analyzing more than one operating mode, using
plots or tables is an easier way to view the results.
Report Options
The Report Options dialog is used to specify what additional
information will be included on the report. Using this dialog, you can
specify to include or exclude much of the information defining the case
you are analyzing.
Detailed Report
Most of the information presented on the Detailed report is available on
tables, or in graphical form on plots. However, the Detailed Report also
includes the operating parameters and case data (as specified on the
report options dialog) used in the analysis. Plots and tables do not
include this information.
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Chapter 3: Torque Drag Analysis
You must calculate the coefficient of friction in the casing section first,
then the open hole. This is required because data recorded in the open
hole section includes the combined effects of friction between the string
and the casing as well as the friction between the string and the open
hole. Therefore, the coefficient of friction for the cased hole must be
determined before that of the open hole.
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Chapter 3: Torque Drag Analysis
The actual load data consists of rows or information with one row per
measured depth. You can record data for any measured depth. It may be
useful to record this information just inside the casing shoe, or at total
depth just prior to setting casing. It is not necessary to specify all values
for each row. However, the measured depth must always be specified,
and must always increase. The trip in, trip out measured weights, and
rotating off bottom torque values are required to calibrate the coefficient
of friction. Other values are input for plotting actual load data on
applicable plots.
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Chapter 3: Torque Drag Analysis
l Be sure the use actual load check box is not checked, and enter a bit
MD. You must also enter at least one of the following: tripping out
measured weight, tripping in measured weight, or rotating off
bottom torque. The calculated coefficient of friction is based on the
selected measured weights and/or torque values you entered for the
specified bit MD.
l Be sure the Use Actual Load check box is marked, and select an
actual load. You can select, deselect, or alter any of the measured
weight or torque values recorded for this actual load. The calculated
coefficient of friction is based on the selected measured weights
and/or torque values.
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Chapter 3: Torque Drag Analysis
You can use coefficients of friction that you calculated using Calibrate
Friction, the coefficients specified on the Wellbore Editor, or those
entered on the Run Parameters dialog.
Typically the depth range chosen would correspond to the expected run
of a given string, or to a complete hole section if the drill string
configuration was to remain unchanged throughout the hole section.
Keep in mind that the drag chart analysis assumes that only one string,
and only one set of operating parameters (fluid, WOB, and so forth) are
used through the entire analysis depth range.
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Chapter 3: Torque Drag Analysis
Analyzing Results
There are not any reports available for a drag chart analysis. All output
is in graphical form.
For the measured weight analysis, a drag chart indicates the tensile and
compressive yield limits for each of the string depths analyzed. In the
tension analysis, you are able to determine how much overpull you can
place on the string before the string will fail. Similarly, for the
compression analysis, you can determine how much compressive force
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Chapter 3: Torque Drag Analysis
can be applied to the string before the string will yield as a result of
buckling. From the graph, you can tell the load that will fail the work
string, but you will not be able to determine where the failure occurred.
Buckling occurs
in sliding and
rotating on
bottom operating
modes at the
corresponding
bit depths.
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Chapter 3: Torque Drag Analysis
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You may want to use this analysis mode to analyze coiled tubing
operations. In the case of coiled tubing, you are driving tubing into the
hole with known injector forces at the surface. This analysis mode
provides a means of determining the tension or compression forces
acting on the tubing downhole. You can specify a tension (positive) or
compressive (negative) injector force at the surface.
You can also use the Top Down Analysis mode to analyze stuck pipe
situations. When a pipe is stuck downhole, you know the forces at the
surface, but the downhole loads must be estimated. You may want to
know the required surface forces to achieve a specific force to trip a jar.
Or you may want to apply a tension or torque at the surface, and from
the resulting pipe stretch or twist, you can calculate the stuck point.
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Chapter 3: Torque Drag Analysis
Analyzing Results
There are several plots, tables, and one report available for reviewing
results. Many of the available output are similar to the output for the
normal analysis.
Tables
The two tables available for the top down analysis are the load data table
and the stress data table.
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Reports
Report Options
The same report options that are available for other torque drag analysis
modes are also available with the Top Down Analysis. The report
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Chapter 3: Torque Drag Analysis
options control the content of the report to some degree. Several sections
of the report can be eliminated or included based on selections made
using the report options. If you are concerned about report length, using
the Report Options dialog is a means to shorten the report.
Detail Report
The Detail Report displays well information, operating parameters,
loads and forces acting on the string, as well as additional information,
but only for the operating load specified on the Top Down Analysis
Mode Data dialog. For the specified operating load, the Detail report
displays: torque at the rotary table, total string windup with and without
bit torque, measured weight, total stretch of the string, the distance from
the bit and from the surface to the neutral point, the distance from the bit
and from the surface to the point where the axial stress is zero, buckling
mode indicators, stress limit indicators, internal work string pressure,
external work string pressure, and contact force.
Plots
There are several plots available for a Top Down analysis. The
following is a window containing the Stress Plot in one pane and the
Position Plot in the other pane. The stress plot indicates the stresses in
all sections of the work string based on the load information specified
on the Top Down analysis mode data dialog. The graph includes data for
measured depths from the surface to the string depth specified on the
string editor. For similar information, view the Stress Data Table or the
Detail Report. Stresses included on the graph include hoop, radial,
torsion, shear, axial, buckling, bending, Von Mises stress, and the stress
limit.
All stresses are calculated, except for the stress limit which is the pipe
yield stress specified on the string editor.
The Position Plot indicates the position of the work string in the
wellbore for the operating loads specified on the Top Down Analysis
Mode Data dialog. The graph includes data for measured depths from
the surface to the string depth specified on the string editor. Use this
graph to determine where the pipe lies in the wellbore. The Position Plot
is really only useful when using the stiff string model. Since the soft
string model assumes the string is lying along the center of the wellbore,
the Position Plot offers no usable information for soft string analysis.
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Purpose
WELLPLAN Torque Drag analysis contains two calculation models. As
discussed earlier, the soft string model assumes the string lies along the
center of the wellbore. The soft string model is based on Dawson’s soft
string model. The stiff string model uses a finite element analysis
approach to determine the downhole forces acting on the string. The stiff
string model is more computation intensive, and will take more time to
calculate the results than the soft string model does. Depending on the
speed of your computer, the calculation time difference may be
significant.
The stiff string model accounts for the following: tubular stiffness in
bending, tubular joint to hole wall clearance, stiffness modified for
compressive force, single point weight concentrations. The stiff string
analysis impacts the analysis torque drag results for side force, torque,
drag, bending stress, and string position in the wellbore.
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Analyzing Results
Plots
High position indicates the pipe position relative to the highside or low
side (-ve) of the hole (that is, when toolface is 0-180 degrees). Normally
in a straight inclined hole, with pipe in tension, the pipe will be on the
low side of the hole due to gravity. At the kick off point of a build the
pipe will be on the high side of the hole due to tension. Helically buckled
pipe will zig-zag between high side and low side.
Right position indicates the pipe position relative to the left (-ve) or right
(+ve) of the hole (i.e. toolface 90-270). Normally in a straight inclined
hole the pipe lies in the middle. Only when there is azimuth turn or
sinusoidal buckling does the pipe move left or right of the center. In
sinusoidal buckling the pipe snakes left and right of the center but does
not reach the clearance limit. The clearance limit is only reached in
helical buckling.
Clearance limit = 0.5 " (Hole Inside diameter - Pipe Tool Joint
Diameter). This is the maximum radial movement of the pipe in any
direction. None of the position lines should exceed this red line. The
pipe body diameter is not considered because it rarely influences
movement. Only in 3 1/2" pipe or smaller does the pipe body touch the
hole wall due to both weight and buckling.
Separate curve
for each stress
type
Each of the next four sections covers one of the analysis modes available
in the Torque Drag module. In each section, the major analysis steps for
the analysis mode are discussed. Within the analysis steps there may be
a reference to a calculation. The name of the calculations are presented
in italic for recognition. Many calculations apply to more than one
analysis mode. To avoid duplicating information, the calculations are
presented alphabetically in the section titled Supporting Information
and Calculations. If you require more information about a particular
calculation, please refer to “Supporting Information and Calculations”
on page 110.
Normal Analysis
In a Normal Analysis the calculations are performed for a work string,
in a three-dimensional wellbore, at one bit depth, and with one set of
operational parameters. If any of these items change (different bit depth,
different work string, different mud weight, and so forth) then the
Normal Analysis must be re-run.
1. The first step is to initialize all load cases with the loads at the bit,
including torques and axial force. These parameters are input on the
Normal Analysis Mode Data dialog. For a Normal Analysis, the
loads at the bit must be input, so the surface loads can be calculated.
2. For both soft and stiff string models, the work string is broken into
segments (elements) with a length equal to either a minimum of 30
feet or to the component length. This defines the segment to be
analyzed. After the analysis of a segment is complete, the segment
above is analyzed. This procedure is repeated until the entire string
has been analyzed.
c) Compute the weight per foot of the segment in fluid and at the
wellbore angle using the Buoyed Weight calculations (page 114).
Because the work string is lying in a wellbore surrounded by
fluids, there are resultant hydrostatic pressures acting on all
interior and exterior surfaces of the pipe. The Buoyed Weight
calculations determine the resultant weight of the segment
considering the hydrostatic pressures acting on it.
f) Calculate the drag acting on the segment using the Drag Force
calculations (page 119). The magnitude of the drag force is
influenced by the selection of Friction Factor.
g) Determine the axial forces acting on the segment using the Axial
Force calculations (page 111). Axial forces act along the axis of
the work string.
c) Compute the weight per foot of the segment in fluid and at the
wellbore angle using the Buoyed Weight calculations (page 114).
Because the work string is lying in a wellbore surrounded by
fluids, there are resultant hydrostatic pressures acting on all
1. Begin with the first bit depth. The first step is to initialize all load
cases with the loads at the bit, including torques and axial force.
These parameters are input on the Run Parameters Data dialog.
2. Next, the work string is broken into the minimum of 30 feet, or the
component length. This is the segment that will be analyzed. After
the analysis of a segment is complete, the segment above it will be
analyzed. This procedure is repeated until the entire string has been
analyzed.
c) Compute the weight per foot of the segment in fluid and at the
wellbore angle using the Buoyed Weight calculations (page 114).
Because the work string is lying in a wellbore surrounded by
fluids, there are resultant hydrostatic pressures acting on all
interior and exterior surfaces of the pipe. The Buoyed Weight
calculations determine the resultant weight of the segment
considering the hydrostatic pressures acting on it.
f) Calculate the drag acting on the segment using the Drag Force
calculations (page 119). The magnitude of the drag force is
governed by the selection of Friction Factor (page 125).
g) Determine the axial forces acting on the segment using the Axial
Force calculations (page 111). Axial forces act along the axis of
the work string.
You may want to use this analysis mode to analyze coiled tubing
operations. In the case of coiled tubing, you are driving tubing into the
hole with known injector forces at the surface. This analysis mode
provides a means of determining the tension or compression forces
acting on the tubing downhole. You can specify a tension (positive) or
compressive (negative) injector force at the surface.
You can also use this analysis mode to analyze stuck pipe situations.
When a pipe is stuck downhole, you know the forces at the surface, but
the downhole loads must be estimated. You may want to know the
required surface forces to achieve a specific force to trip a jar. You may
want to apply a tension or torque at the surface, and from the resulting
pipe stretch or twist, you can calculate the stuck point.
1. The first step is to initialize with the loads at the surface, including
torques and axial force. These parameter are input on the Top Down
Analysis Mode Data dialog.
2. Next, the work string is broken into the minimum of 30 feet, or the
component length. This is the segment that will be analyzed. After
the analysis of a segment is complete, the segment below it will be
analyzed. This procedure is repeated until the entire string has been
analyzed (from the surface down the string).
c) Compute the weight per foot of the segment in fluid and at the
wellbore angle using the Buoyed Weight calculations (page 114).
Because the work string is lying in a wellbore surrounded by
fluids, there are resultant hydrostatic pressures acting on all
interior and exterior surfaces of the pipe. The Buoyed Weight
calculations determine the resultant weight of the segment
considering the hydrostatic pressures acting on it.
f) Calculate the drag acting on the segment using the Drag Force
calculations (page 119). The magnitude of the drag force is
governed by the selection of Friction Factor (page 125).
g) Determine the axial forces acting on the segment using the Axial
Force calculations (page 111). Axial forces act along the axis of
the work string.
If the information in this section does not provide you the detail you
require, please refer to “References” on page 143 for additional sources
of information pertaining to the topic you are interested in.
2
rFaxial
Fadd =
4 EI
Where:
Axial Force
There are two calculation methods to determine the axial force: the
buoyancy method and the pressure area method. In checking for the
onset of buckling, the buoyancy method is used. This is because the
Critical Buckling Force calculations (page 116) are based on the same
assumptions regarding hydrostatic pressure. For stress calculations, the
pressure area method is used.
Both methods predict the same measured weight at the surface because
there is no hydrostatic force acting at the surface. Below the surface, the
axial force calculated using each method will be different.
In this simple case, the distance from the bottom of the string up to the
neutral point can be calculated by dividing the supporting force at the
bottom (specifically, the weight on bit) by the weight of the string per
unit length. In other words, the weight of the string below the neutral
point is equal to the supporting force.
The pressure area method computes the axial forces in the work string
by calculating all the forces acting on the work string, and solving for
the neutral point using the principle of equilibrium. Using this method,
the axial force and axial stress is exactly zero at the neutral point.
Using the buoyancy method, the axial force at the neutral point is not
zero. The axial force and stress is equal to the hydrostatic pressure at the
depth of the neutral point. Because hydrostatic pressure alone will never
cause a pipe to buckle, the buoyancy method is used to determine if and
when buckling occurs.
Buoyancy Method
The buoyancy method is used to determine if buckling occurs.
[ ]
Faxial = ∑ LWair Cos (Inc ) + Fdrag + ∆Farea − Fbottom − WWOB + FBS
[ ]
Faxial = ∑ LWair Cos (Inc ) + Fdrag + ∆Farea − Fbottom − WWOB
Buoyed Weight
The surface pressure and mud densities input on the Fluids Column tabs,
or the mud weight input on the Fluid Editor are used to determine the
pressure inside and outside of the work string. Using the equations listed
below, these pressures are used to determine the buoyed weight of the
work string. The buoyed weight is then used to determine the forces and
stresses acting on the work string in the analysis.
Note: The constants 0.95 and 0.5 are used to assume that 95% of the
component length is pipe body, and 5% is tool joint.
Where:
The critical buckling forces can be found listed by component type and
measured depth in the sinusoidal buckling and helical buckling columns
of the Normal Analysis Detail Report or the Top Down Analysis Detail
Report. The values in these two columns can be compared to the Drill
String Axial Force - Buoyancy column to determine if the component is
bucked at that depth. If the compressive force indicated in the Buoyancy
column exceeds that of either the sinusoidal buckling or helical buckling
column, the component is buckled. If buckling occurs, an S indicating
sinusoidal buckling, an H indicating helical buckling, or an L indicating
lockup will be listed in the B column.
[
Θ c = Sin −1 (1 . 94 2 ) ∗ r ∗ (W EI )
2 13
]
If (Inc > Θ C ) , then:
F S = 2[Sin (Inc )EIW / r ]
12
(
F S = 1 .94 EIW )
2 13
Curvilinear Model
For a torque drag analysis, the work string is divided into 30 foot
sections. The straight model assumes each section is of constant
inclination. The curvilinear model takes into account the inclination
(build or drop) change within each 30 foot section.
FS = +2 +
r r r
if (κ ≥ κ test ) then,
FS = −2 −
r r r
FS = − +2 +
r r r
If you could reach in and lift the pipe up into a helix, it would stay in the
helix when you let go. In an ideal situation without external disturbances
the pipe would stay in a sinusoidal buckling mode until the axial force
reached 2.8 times the sinusoidal buckling force. At this point, the pipe
would transition to the helical buckling mode. This is the “loading”
scenario.
Once the pipe is in the helical buckling mode, the axial force can be
reduced to 1.4 times the sinusoidal buckling force, and the helical mode
will be maintained. If the axial force falls below 1.4 times the sinusoidal
buckling force, the pipe will fall out of the helix into a sinusoidal
buckling mode. This is the “unloading” scenario.
In the figure above, in stage 1 the compressive load is increased from the
force required for sinusoidal buckling to the threshold force where the
pipe snaps into a helically buckled state. This is the “loading” force.
Stages 2 and 3 represent the reduction of the compressive load to
another threshold force to snap out from helically buckled into a
sinusoidal buckled state. This is the “unloading” force.
prevents free pipe movement until the stored energy is enough to break
the friction bond.
Loading Model
FH = 2.828427 FS
Unloading Model
FH = 1.414FS
Where:
T
FD = FN ∗ µ ∗
V
Where:
T = Trip speed
RPM
A = Angular speed = diameter ∗ π ∗
60
V = Resultant speed = (T 2
+ A2 )
FN = Side or norm al force
µ = Coefficient of friction (friction factor)
FD = Drag force
Where:
FN = Normal Force
FD = Drag Force
W = Weight of segment
Fatigue Calculations
WELLPLAN torque drag includes fatigue analysis because it is a
primary cause of drilling tubular failure. A fatigue failure is caused by
cyclic bending stresses when the pipe is run in holes with doglegs. The
source of fatigue failure is micro fractures between the crystal structures
of the material caused in the construction of the material. These cracks
are widened by successive stress reversals (tensile/compressive) in the
body of the cylinder. The following five steps are applied in the
Torque/Drag analysis of fatigue loading and prediction.
Cyclic stresses are those components of stress that change and reverse
every time the pipe is rotated. In Torque Drag, only bending and
buckling stresses go through this reversal. In the stiff string model the
buckling stresses are integrated with the pipe curvature and hence
included in bending; the soft string model treats buckling stress
independent to bending stress and adds the two together for fatigue
analysis. Bending stresses are caused by pipe running through a curved
hole. On one side of the pipe is bent into tension and the other side of the
pipe is bent into compression (see diagram following). Bending stresses
are a maximum at the outside of the pipe body and undergo a simple
harmonic motion as the pipe rotates.
Non externally upset tubulars like collars and casing will have
maximum concentration of bending stress at the tool joint.
F AY = σ MY AE
F
σ FL = σ FEL 1 − AB (Tension)
FAY
Else,
σ FL = σ FEL (Compression)
R F = (σ BEND + σ BUCK )σ FL
AINTC =
π
4
(
ID B
2
)
AE = AEXT − AINT
AEXTP =
π
4
(0.95OD B
2
+ 0.05OD J
2
)
AINTP =
π
4
(0.95 ID B
2
+ 0.05 ID J
2
)
AEXTC =
π
4
(OD ) B
2
AINTC =
π
4
(ID )
B
2
Where:
A EXT ( )
= External area of pipe, heav y weight or collar com ponent, in
2
Using the chart you can see that a pipe may yield at a lower number of
cycles at an intermediate stress between the fatigue endurance limit and
the tensile stress limit.
Friction Factors
A friction factor is sometimes referred to as the coefficient of friction.
The friction factor represents the prevailing friction between the
wellbore or casing and the work string. Higher coefficients of friction
Models
The Torque Drag module offers you the choice of two methods to use to
model the string in the wellbore. The soft string model has been the basis
of the WELLPLAN Torque Drag analysis for years. This model is
commonly used throughout the industry for this type of analysis. The
stiff string model was added to the module with the latest release of the
software.
Where:
Sheave Friction
Sheave friction corrections are applied to all measured weight
calculations when you have indicated on the Torque Drag Setup Data
dialog that you want to apply this correction.
n(1 − e )( H l + Wtb )
Ll =
(
1 − en )
Where:
Where:
Where:
The stiff string model analyzes the string by dividing it into sections
(elements) equal to the lesser of the component length or 30 feet. The
model computes the side force at the center point of each element. The
side force is used to compute the torque and drag change from one
element to the next element.
The analysis of each element involves analyzing the nodes defining the
end points of each element. The detailed analysis of each node involves
creating a local mesh of 10 to 20 elements around the node. Each
If the node length exceeds the maximum column-buckling load for the
section, the node is further broken into fractional lengths to keep each
section below the buckling threshold. This is why the analysis may take
considerably longer when large compressive loads are applied.
This short section is solved by solving each individual junction node for
moments and forces, then displacing it to a point of zero force. If this
position is beyond the hole wall, a restorative force is applied to keep it
in the hole. This process is repeated for each node in the short beam until
they reach their “relaxed” state.
The stiff string produces slightly different results when run “top down”
or “bottom up.” The difference is explained because the direction of
analysis is reversed. The length of beam selected for each stiff analysis
has been selected to optimize speed while maintaining reliable
consistent results.
M = End Moment
Fv = End Force
I
P
Fv
M1 M2
W
F1 F2
L
Stress
In the analysis, many stress calculations are performed using the
following equations. These calculations include the effects of:
(σ − σ hj ) + (σ aj − σ rj ) + (σ hj − σ aj ) + 6σ sj + 6σ tj
2 2 2 2 2
σ VM =
rj
Note: The von Mises stress is calculated on the inside and outside of the
pipe wall. The maximum stress calculated for these two locations is
presented in the reports, graphs, and tables.
Radial Stress
σ r1 = − Pe
σ r 2 = − Pi
2 Fn
σ s1 = σ s 2 =
A
Hoop Stress
[
σ h1 = 2 ri Pi − ri + ro Pe
2
( 2 2
) ] (r o
2
− ri
2
)
σ h2 = [(r + ro )P − 2 r P (r − ri )]
2 2 2 2 2
i i o e o
Torsional Stress
σ t 1 = 12 ro T J
σ t 2 = 12 ri T J
Bending Stress
Buckling Stress
(only calculated if buckling occurs)
σ buck 1 = ro R c Fa 2 I
σ buck 2 = − ri R c Fa 2 I
Axial Stress
(tension + bending + buckling)
σ a 1 = F a A + σ bend 1 + σ buck 1
σ a 2 = F a A + σ bend 2 + σ buck 2
Where:
Stretch
Total stretch in the work string is computed as the sum of three
components. These three components consider the stretch due to axial
load, buckling, and ballooning. Ballooning is caused by differential
pressure inside and outside of the work string.
F ∗L ∆F ∗ L
∆LHL = +
A∗ E 2∗ A∗ E
Where:
r 2 ∗ F ∗ L r 2 ∗ ∆F ∗ L
∆LBuck = +
4∗ E ∗ I 8∗ E ∗ I
Where:
∆LBalloon =
−v∗L
(
E ∗ R −1
2
[( ) (
∗ ρ s − R 2 ∗ ρ a ∗ L + 2 ∗ Ps − R 2 ∗ Pa
)
)]
Where:
Tortuosity
Wellbore tortuosity is a measure of the random meandering that occur
in a well during drilling operations.
In both the design case and the operational case, the degree of tortuosity
is a factor on the overall loading (both torque and drag) on a particular
work string. The “smoother” the well, the less the frictional effects.
Torque
Torque is calculated using the following equation.
A
τ = FN ∗ r ∗ µ ∗
V
Where:
T = Trip speed
RPM
A = Angular speed = diameter ∗ π ∗
60
V = Resultant speed = (T 2
+ A2 )
FN = Side or normal force
µ = Coefficient of friction
r = Radius of component (for collars the OD of the collar
is used for drill pipe, heavy weight and casing, the
OD of the tool joint is used for stabilizers the OD
of the blade is used)
FD = Drag force
τ = Torque
perpendicular to the inclined surface. The weight of the work string acts
downward in the direction of gravity. Another force, the drag force, is
also acting on the segment. The drag force always acts in the opposite
direction of motion. The segment does not slide down the inclined plane
because of the drag force. The magnitude of the drag force depends on
the normal force, and the coefficient of friction between the inclined
plane and the segment. The coefficient of friction is a means to define
the friction between the wellbore wall and the work string.
Where:
FN = Normal Force
FD = Drag Force
W = Weight of segment
Twist
Twist in the work string is calculated along the string for each segment,
and is accumulated along the length of the work string. Twist is reported
as “windup” on the reports.
TL
Θ=
JG
Where:
Viscous Drag
Viscous drag is additional drag force acting on the work string due to
hydraulic effects while tripping or rotating. The fluid forces are
determined for “steady” pipe movement, and not for fluid acceleration
effects. You can elect to include viscous drag on the Torque Drag Setup
Data dialog.
There are no direct computations of fluid drag due to pipe rotation. The
method shown here derives from the analysis of the Fann Viscometer
given in Applied Drilling Engineering.
4.π .RPM / 60
SR =
(
D . 1 / D p2 − 1 / Dh2
2
p )
Given the shear rate, the shear stress is computed directly from the
viscosity equations for the fluid type. The 479 in the equations below is
a conversion from Centipoise to equivalent lb/100 ft2.
Bingham Plastic
τ t = YP + PV .SR / 479
Power Law
Herschel Bulkley
Given the shear stress at the pipe wall (in lb/100ft2), the torque on the
pipe is computed from the surface area of the pipe and the torsional
radius.
In the case of rotational torque the forces are equal and opposite between
the pipe and the hole, although we are interested in the torque on the pipe
and not the reaction from the hole.
Where:
References
General
“The Neutral Zones in Drill Pipe and Casing and Their Significance in
Relation to Buckling and Collapse”, Klinkenberg, A., Royal Dutch
Shell Group, South Western Division of Production, Beaumont, Texas,
March 1951.
Buckling
“A Buckling Criterion for Constant Curvature Wellbores”, Mitchell, R.,
Landmark Graphics, SPE 52901.
Fatigue
“Deformation and Fracture Mechanics of Engineering Materials”, by
Richard W.Herzberg, 3rd Edition 1989, Wiley.
Sheave Friction
“The Determination of True Hook and Line Tension Under Dynamic
Conditions”, by Luke & Juvkam-Wold, IADC/SPE 23859.
Overview
In this section of the course, you will become familiar with all aspects
of using the Hydraulics module. You will also become familiar with the
data presented on reports, and plots. To reinforce what you learn in the
class lecture, you will have the opportunity to complete several
exercises designed to prepare you for using the module outside of class.
The information presented in this chapter can be used as a study guide
during the course, and can also be used as a reference for future analysis.
At the end of this chapter you will find the methodology used for each
analysis mode. The methodology is useful for understanding data
requirements, analysis results, as well as the theory used as the basis for
the analysis. Supporting calculations and references for additional
reading are also included in this chapter.
A hole cleaning model is also provided that can assist with evaluation
cuttings build up in an actual well, or as a tool to help evaluate mud
systems.
Select desired
mode from drop
down list.
For discussion on the Case menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case menu options include: the General, Offshore,
Wellbore Editor, String Editor, and Deviation menu.
l Standard Muds Tab - Use this tab to specify the basic characteristics
of simple or standard drilling muds.
l Cement Slurries Tab - Use this tab to specify basic cement slurry
characteristics.
l Fluid Selector Tab - Use this tab to select the fluid you want to use
in the analysis from a list of previously defined fluids.
Eccentricity
Use Case →Eccentricity spreadsheet to specify the eccentricity ratio of
the annuli at different depths. Eccentricity reduces the pressure drop for
annular flow.
You can use the WELLPLAN Torque Drag module Position Plot to
determine the position of the string in the wellbore. The position in the
wellbore can be used to determine the eccentricity. Remember, you
must use a stiff string analysis to be able to generate a Position plot.
Enter eccentricity =
1 to indicate string
positioned against
the wellbore
The Eccentriciy spreadsheet is only available when you are using the Herschel Bulkley
rheology model. Select the rheology model on the Case →Fluid Editor→Standard
Muds tab. If you are using the Herschel Bulkley rheology model, and the Eccentricity
spreadsheet is still not availble, try opening the Wellbore Editor and then reopening the
Eccentricity spreadsheet.
Press the Default from Pump Data Button to use the Maximum Pump
Pressure, and Maximum Pump Power calculated from the information
entered on the Circulating System→Mud Pumps Tab. Refer to the Pump
Pressure Calculations or Pump Power Calculations for more
information. The Default from Pump Data button will not be available
if you have not specified a surface equipment configuration on the
Check the Include Tool Joint Pressure Losses box to include tool joint
pressure losses in the calculations. Tool joint pressure losses are
sometimes referred to as minor pressure losses. Pressure losses due to
tool joint upset in the annulus are accounted for in the calculations by
considering the cross-sectional area change in the annulus regardless of
whether or not this box is checked. However, in these calculations the
length of the tool joint is not considered.
Check the Use String Editor box to use the nozzle configuration
entered for the bit component on the String Editor. Click the Nozzles
button to gain access to the Nozzles Dialog. On this dialog, you may
view the nozzle configuration currently on the String Editor or you may
enter a different nozzle configuration for use in this analysis
Mark this check box to update the fluid rheology using the
formation temperature defined in the Undisturbed
Temperature dialog.
The String tab displays the nozzle configuration specified on the String
Editor. You can change the String Editor nozzles using this tab.
The Local tab can be used to specify any nozzle configuration you want
to analyze. If you determine this configuration is optimal, then you may
copy the nozzle configuration to the String Editor. The advantage to
changing the nozzles using this tab rather than the String Tab is that the
String Editor nozzles will not be altered unless you click the Copy to
String Button.
Analyzing Results
Results for the Pressure: Pump Rate Range analysis are presented in a
plot and a report. All results are available using the View Menu.
Plot
The Pressure Loss Plot displays the system pressure loss, as well as bit,
string and annulus pressure losses for the range of flowrates specified on
the Rates Dialog. Each curve on the graph represents one type of
pressure loss.
Report Options
The Report Options Dialog is used to specify what additional
information will be included on the report. Using this dialog, you can
include or exclude much of the information defining the case you are
analyzing.
Report
The Pressure Loss report will sum the total pressure loss and the
hydraulic power across each work string section, both inside the string
and in the annulus. For example, inside the work string, it calculates the
total pressure loss across the entire drill pipe section, then the HWDP
section, then the drill collar section. Similarly, in the annulus, it
calculates the pressure drop across the entire drill pipe section, the
HWDP section, etc. The pressure losses through the surface equipment
are shown along with the total system pressure loss at the specified flow
rate.
Finally, the report splits the annulus into separate sections based on a
change in either the wellbore effective diameter and/or a change in the
outside diameter of the work string. For each annular section, the report
displays the following information:
• Hole OD
• Pipe OD
• Pressure loss
• Average velocity
• Reynolds number
• Critical flowrate
l Flow regime (laminar, transitional, or turbulent)
This information is presented for each of the flow rates you specify.
Select Pump
Rate Fixed from
drop down list.
For discussion on the Case menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case menu options include: the General, Offshore,
Wellbore Editor, String Editor, and Deviation menu.
Refer to the Pressure: Pump Rate Range analysis mode for a detailed
description of the Fluid Editor, Undisturbed Temperature dialog,
Eccentricity spreadsheet, and the Circulating System Tabs.
Analyzing Results
In addition to the information in the Quick Look section, there are two
plots available. These plots are available via the View menu. One plot is
Pressure Loss vs. Measured Depth, and the other is ECD vs. Depth.
Plots
The plot also indicates the casing shoe setting depth, as well as the pore
pressure and fracture gradients for all measured depths in the wellbore.
setting depth is retrieved from the Wellbore Editor, and the pore
pressure and fracture gradient information is found on the Pore Pressure
and Fracture Gradient Editors.
Annular pressure
is between the
pore and fracture
pressures.
Casing shoe
The ECD is the density that would exert the circulating pressure under
static conditions. The pore pressure and fracture gradients are displayed
as density to facilitate comparison.
Pore pressure
Casing shoe
Annular Velocity can be used to determine the flow regime and critical
velocity for each section in the annulus for a range of flow rates. Critical
velocity is the velocity resulting from the critical flow rate. For the
Power Law and Bingham Plastic rheology models the critical flow rate
is the flow rate required to produce a Reynold’s number greater than the
critical Reynold’s number for laminar flow. The Reynold’s number is
dependent on mud properties, the velocity the mud is traveling, and on
the effective diameter of the work string, or annulus the mud is flowing
through. Based on the calculated Reynold’s number and the rheological
model you are using, it is possible to determine the flow regime of the
mud. For regimes where the Reynold’s number lies between the critical
values for laminar and turbulent flow, a state of transitional flow exists.
For the Herschel-Bulkley rheology model the critical flow rate is the
flow rate required to exceed the Ga number corresponding to laminar
flow. The Ga number is dependent on mud properties, the velocity the
mud is traveling, and on the effective diameter of the work string, or
annulus the mud is flowing through. Based on the calculated Ga number
and the rheological model you are using, it is possible to determine the
flow regime of the mud. For regimes where the Ga number lies between
the critical values for laminar and turbulent flow, a state of transitional
flow exists.
Select Annular
Velocity from drop
down list.
Since all options on the Case Menu items are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case menu options include: the General, Offshore,
Wellbore Editor, String Editor, and Deviation menu.
Refer to the Pressure: Pump Rate Range analysis mode for a detailed
description of the Fluid Editor.
Analyzing Results
The analysis results are available via the View Menu.
Plots
Annular Velocity vs
Measured Depth for
each flowrate
analyzed
Table
For discussion on the Case Menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case Menu options include: the General, Offshore,
Wellbore Editor, String Editor, Fluid Editor, and Deviation Menu.
Refer to the Pressure: Pump Rate Range analysis mode for a detailed
description of the Circulating System Tabs.
Check the Use String Editor Box to use the nozzle configuration entered
for the bit component on the String Editor. Press the Nozzles Button to
gain access to the Nozzles Dialog. On this dialog, you may view the
nozzle configuration currently on the String Editor or you may enter a
different nozzle configuration for use in this analysis.
Analyzing Results
Report Options
The Report Options dialog is used to specify what additional
information will be included on the report. Using this dialog, you can
include or exclude much of the information defining the case you are
analyzing. Refer to the Pressure: Pump Rate Range analysis mode
discussion for more detail.
Report
Swab/Surge Report
This report indicates the minimum allowable trip time per stand of pipe
based on an allowable trip margin specified in ppg or psi. Depending on
the situation, there could be one value for all stands or there could be a
number of values for different sets of stands.
If you specify a high value for the allowable trip margin, it is possible
that the minimum time per stand (10 seconds) will not reach the
allowable trip margin. In that case, the trip schedule produced will
indicate that all stands can be tripped at the minimum time per stand.
Conversely, if you specify a very small value for the allowable trip
margin, it is possible that even at the maximum time per stand (200
seconds), the allowable trip margin will still be exceeded. In that case,
the trip schedule will show that all stands should be tripped at the
maximum time per stand (200 seconds).
Select Swab/Surge
Pressure and ECD from
mode data drop down
list.
For discussion on the Case menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case menu options include: the General, Offshore,
Wellbore Editor, String Editor, Fluid Editor, and Deviation menu.
Refer to the Pressure: Pump Rate Range analysis mode for a detailed
description of the Circulating System Tabs.
Check the Use String Editor Box to use the nozzle configuration
entered for the bit component on the String Editor. Press the Nozzles
Button to gain access to the Nozzles Dialog. On this dialog, you may
view the nozzle configuration currently on the String Editor or you may
enter a different nozzle configuration for use in this analysis.
Analyzing Results
Plots
There are four available plots: Swab Open End, Swab Closed End Surge
Open End and Surge Closed End. Use these plots to determine the
pressures and ECD (equivalent circulating density) to expect for trip
speeds ranging from zero to 200 seconds per stand while tripping in or
out. These plots pertains to swabbing or surging with an open or closed
ended workstring. If the workstring is open ended, you may specify a
flow rate through the string on the Operations Data Dialog. If you
specified a flow rate greater than zero, the calculated pressure and ECD
will include the effects of this flow rate.
These plots will display the pressure and ECD at the bit, at the casing
shoe (as the bit passes the shoe) and at total depth (TD).
If the bit is at total depth (TD), the curves will overlay, and it may appear
that the curves are missing from the plot.
The bit depth is obtained from the String Editor, and the stand length is
specified on the Operations Data Dialog. The casing shoe depth is
retrieved from the Wellbore Editor.
X-axis is time
per stand
Report Options
The Report Options Dialog is used to specify what additional
information will be included on the report. Using this dialog, you can
include or exclude much of the information defining the case you are
analyzing. Refer to the Pressure: Pump Rate Range analysis mode
discussion for more detail.
Report
Swab/Surge Report
This report indicates the minimum allowable trip time per stand of pipe.
Depending on the situation, there could be one value for all stands or
there could be a number of values for different sets of stands.
If you specify a high value for the allowable trip margin, it is possible
that the minimum time per stand (10 seconds) will not reach the
allowable trip margin. In that case, the trip schedule produced will
indicate that all stands can be tripped at the minimum time per stand.
Conversely, if you specify a very small value for the allowable trip
margin, it is possible that even at the maximum time per stand (200
seconds), the allowable trip margin will still be exceeded. In that case,
the trip schedule will show that all stands should be tripped at the
maximum time per stand (200 seconds).
Using the Graphical Analysis mode, you can determine the optimum
flow rate and TFA resulting from specified criteria by examining a
series of available graphs. The range of flowrates over which to perform
the analysis begins at a very low flowrate, and is limited on the high end
by the specified pump limits. Bit TFA (total flow area) is determined by
using a calculated pressure loss at the bit, and the flowrate. The impact
force, nozzle velocity and the hydraulic horsepower at the bit are
calculated once the TFA, pressure loss at the bit and the flowrate are
determined.
For discussion on the Case Menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case Menu options include: the General, Offshore,
Wellbore Editor, String Editor, Fluid Editor, and Deviation Menu.
Refer to the Pressure: Pump Rate Range analysis mode for a detailed
description of the Circulating System Tabs.
The Maximum Pump Pressure is the total system pressure loss. This
pressure loss will be used to determine the flowrate based on the
pressure loss calculations that pertain to the rheological model you have
selected.
Click the Default from Pump Data button to use the Maximum Pump
Pressure, and Maximum Pump Power calculated from the information
entered on the Circulating System, Mud Pumps Tab. Refer to the Mud
Pump Calculations or Pump Power Calculations for more information.
The Default from Pump Data button will not be available if you have
not specified a surface equipment configuration on the Circulating
System, Surface Equipment Tab, and indicated at least one active pump
on the Circulating System, Mud Pumps Tab.
Analyzing Results
Plots
All results are displayed in plots.
1. Look at the plot and determine the pump rate (x axis) and
corresponding TFA (right side Y axis). Keep in mind the pump rate
your pump(s) can produce.
The pump rate begins at zero and increases until the flow rate results in
parasitic pressure losses equal to 100% of the total system pressure loss.
(Essentially this case results in zero pressure loss at the bit.)
1. Look at the plot and determine the pump rate (x axis) corresponding
to the TFA in the legend.
The pump rate begins at zero and increases until the flow rate results in
parasitic pressure losses equal to 100% of the total system pressure loss.
(Essentially this case results in zero pressure loss at the bit.)
The power per area is calculated by first determining the pressure loss
through the bit. Pressure loss calculations are based on the rheological
model selected on the Fluid Editor, and assume the total system pressure
loss is equal to the maximum pump pressure entered on the Pump Limits
Dialog. Based on the total system pressure loss, as well as the
workstring, fluid, and wellbore information entered into the String
Editor, Fluid Editor, and Wellbore Editor, we can determine the pressure
loss at the bit. Knowing the pressure loss at the bit, and the flow rate the
TFA can be calculated. From this, the power per area of the bit can be
determined.
Read maximum
power per area and
corresponding
pump rate from plot
Read the TFA for the maximum power/area in the legend. Using this TFA,
read the pump rate. Use this pump rate to read the power/area.
1. Look at the plot and determine the pump rate (x axis) corresponding
to the TFA in the legend.
The pump rate begins at zero and increases until the flow rate results in
parasitic pressure losses equal to 100% of the total system pressure loss.
(Essentially this case results in zero pressure loss at the bit.)
Read maximum
impact force and
corresponding
pump rate from
plot using the
TFA in the
legend.
Read the TFA for the maximum power/area in the legend. Using this TFA,
read the pump rate. Use this pump rate to read the power/area.
Power Plot
Use this plot to determine the power of the fluid through the bit for a
range of flow rates and varied total flow area (TFA). The following steps
can be used to determine the TFA, and pump rate required to maximize
power at the bit.
1. Look at the plot and determine the pump rate (x axis) corresponding
to the TFA in the legend.
The pump rate begins at zero and increases until the flow rate results in
parasitic pressure losses equal to 100% of the total system pressure loss.
(Essentially this case results in zero pressure loss at the bit.)
The power at the bit is calculated by first determining the pressure loss
through the bit. Pressure loss calculations are based on the rheological
model selected on the Fluid Editor, and assume the total system pressure
loss is equal to the maximum pump pressure entered on the Pump Limits
Dialog. Based on the total system pressure loss, as well as the
workstring, fluid, and wellbore information entered into the String
Editor, Fluid Editor, and Wellbore Editor, we can determine the pressure
loss at the bit. Knowing the pressure loss at the bit, and the flow rate the
TFA can be calculated. From this, the power at the bit can be
determined.
1. Look at the plot and determine the pump rate (x axis) corresponding
to the desired pressure loss at the bit (left side Y axis).
2. Determine the TFA (right side Y axis) that corresponds to the pump
rate determined in Step 1.
The pump rate begins at zero and increases until the flow rate results in
parasitic pressure losses equal to 100% of the total system pressure loss.
(Essentially this case results in zero pressure loss at the bit.) On this
particular plot, the combined pressure loss through the bit plus the
parasitic pressure loss should equal the total system pressure loss.
The first step in this analysis is determining the pressure loss through the
bit. Pressure loss calculations are based on the rheological model
selected on the Fluid Editor, and assume the total system pressure loss
is equal to the maximum pump pressure entered on the Pump Limits
Dialog. Based on the total system pressure loss, as well as the
workstring, fluid, and wellbore information entered into the String
Editor, Fluid Editor, and Wellbore Editor, we can determine the pressure
loss at the bit. Knowing the pressure loss at the bit, and the flow rate the
TFA can be calculated.
1. Look at the plot and determine the pump rate (x axis) corresponding
to the maximum impact force, or bit power per area.
2. Read the corresponding impact force or bit power per area from the
other curve on the plot.
The pump rate begins at zero and increases until the flow rate results in
parasitic pressure losses equal to 100% of the total system pressure loss.
(Essentially this case results in zero pressure loss at the bit.)
The first step in this analysis is determining the pressure loss through the
bit. Pressure loss calculations are based on the rheological model
selected on the Fluid Editor, and assume the total system pressure loss
is equal to the maximum pump pressure entered on the Pump Limits
Dialog. Based on the total system pressure loss, as well as the
workstring, fluid, and wellbore information entered into the String
Editor, Fluid Editor, and Wellbore Editor, we can determine the pressure
loss at the bit. Knowing the pressure loss at the bit, and the flow rate the
TFA can be calculated. From this information, the impact force or bit
power per are can be calculated.
Read maximum
bit power/area
and
corresponding
impact force and
pump rate
Using this analysis mode, the flowrate and nozzle configuration will be
determined to achieve optimization with respect to one of the following
methods:
The flowrate and nozzles are calculated to fully use the available pump
pressure. Pump pressure is considered to be the sum of parasitic losses
(losses in the work string, annulus and in the surface lines) and the
pressure drop over the bit and is equal to the maximum pump pressure.
After the true optimum flowrate is determined, it may be increased
slightly to utilize all of the available pump pressure.
You can specify a Minimum Annular Velocity that will serve as a lower
boundary for the flowrate. At no point in the annulus will the flowrate
be lower than the specified minimum flowrate. The minimum annular
velocity will occur in the widest annulus section. Imposing this rule on
the optimization may result in a flowrate that does not generate the
optimum bit hydraulics.
You can also specify that turbulence in the annulus is not allowed, thus
putting a limit on the maximum flowrate. Specifying that turbulence is
not allowed always limits the calculated flowrate. Even if the flowrate
is less than the true optimum or if it forces a velocity that is less than the
specified Minimum Annular Velocity.. Imposing this rule on the
optimization may result in a flowrate that does not generate the optimum
bit hydraulics.
For discussion on the Case Menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case Menu options include: the General, Offshore,
Wellbore Editor, String Editor, Fluid Editor, and Deviation Menu.
Refer to the Pressure: Pump Rate Range analysis mode for a detailed
description of the Circulating System Tabs.
You can specify the number and minimum size of nozzles (maximum of
four nozzles sizes) that you want to use during the hydraulics
optimization. The calculations attempt to determine a combination of
nozzle sizes that match as closely as possible the calculated required
TFA. To minimize the restrictions on nozzle selection, specify zero for
the Minimum Nozzle Size.
Input section
Use this slider control to specify the minimum annular velocity instead of
entering a value in the Minimum Annular Velocity field located above this slider
and at the top of this dialog. The value you define with this control is displayed
in both fields.
Analyzing Results
Report Options
The Report Options Dialog is used to specify what additional
information will be included on the report. Using this dialog, you can
include or exclude much of the information defining the case you are
analyzing. Refer to the Pressure: Pump Rate Range analysis mode
discussion for more detail.
Reports
There are several analysis reports available, including:
Use these reports for a detailed view of the Quick Look results. These
reports contain the results of optimizing hydraulics based on maximum
nozzle velocity. Each report contains:
The calculations use the mud information input on the Fluid Editor and
determines annular volumes based on data input on the String Editor and
the Wellbore Editor. Analysis constraints are specified on the Solution
Constraints Dialog.
The model requires the flow rate and pressure results from a low
flowrate and high flowrate system pressure test. From these results, the
optimum flowrate and total flow area are determined, and maximum
impact force and hydraulic horsepower are calculated.
General Dialog is
only option
Select Weight
Up from the
drop down list.
For discussion on the Case menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case menu options include: the General, Offshore,
Wellbore Editor, String Editor, and Deviation menu.
This analysis uses the existing workstring entered on the String Editor,
and the wellbore entered on the Wellbore Editor to determine volumes.
You must specify the surface volume, as this information is not entered
elsewhere in the module.
The Hydraulics module offers two hole cleaning analysis modes. These
modes are Hole Cleaning Parametric and Hole Cleaning Operational.
Both modes. Although both modes are based on the same theory, the
results and usage of the modes are different. You should use the
Operational analysis first to analyze your current Case. After
performing the Operational analysis, you may want to study the effects
of varying parameters using the Hole Cleaning Parametric analysis
mode.
For discussion on the Case Menu items that are common to all
WELLPLAN modules, please refer to the Basics chapter of this manual.
The common Case Menu options include: the General, Offshore,
Wellbore Editor, String Editor, Fluid Editor, and Deviation Menu.
Analyzing Results
Plot
Operational Plot
This plot presents the following for each measured depth in the
wellbore:
• Inclination
• Minimum flowrate to avoid cuttings formation
• Suspended cuttings volume
• Bed height
The bed height and cuttings volume portions of the plot are calculated
using the flowrate specified on the Transport Analysis Data Dialog
(Operational). The minimum flowrate, and inclinations portions of the
plot are independent of the specified flowrate.
If there is a bed height forming, the total cuttings volume will begin to
become greater than the suspended cuttings volume in that portion of the
wellbore. Also, you will notice that the bed height begins to form when
the minimum flowrate to avoid bed formation for a section of the well is
greater than the flowrate specified on the Transport Analysis Data
Dialog (Operational). In order to avoid the formation of a cuttings bed
in that portion of the well, you must increase the specified flowrate to a
rate greater than the minimum flowrate to avoid bed formation.
Use the Rate of Penetration slider control to specify the rate at which
the formation is being drilled. This value is used to determine the
amount of cuttings produced per time increment — in effect a cuttings
flow rate. When you specify a value here it has the same effect as
specifying a value in the Rate of Penetration field in the Transport
Analysis Data dialog. The new value you specify with the slider will
appear in the Rate of Penetration field the next time you open the
Transport Data dialog.
This analysis uses the data input on the Fluid Editor, String Editor,
Survey Editor, Wellbore Editor and the Transport Analysis
(Operational) Data Dialog.
Rate of Penetration slider can be used to change the ROP and immediately
view the results in the plots. The ROP used in the plots is specified here.
Report
Report Options
The Report Options Dialog is used to specify what additional
information will be included on the report. Using this dialog, you can
include or exclude much of the information defining the case you are
analyzing. Refer to the Pressure: Pump Rate Range analysis mode
discussion for more detail.
Operational Report
The report is a tabular representation of the information available on the
Operational Plot, as well as some additional information. From the
report, you can determine the minimum pump rate (flow rate when a
cuttings bed will begin to form). For the flow rate specified on the
Transport Analysis Data Dialog (Operational), you can also determine
the cuttings volume, bed height, and equivalent mud weight over the
entire wellbore using the MD Calculation Interval you specify on the
Transport Analysis Data Dialog (Operational).
The Hydraulics module offers two hole cleaning analysis modes. These
modes are Hole Cleaning Parametric and Hole Cleaning Operational.
Although both modes are based on the same theory, the results and
usage of the modes are different. You should use the Operational
analysis first to analyze your current Case. After performing the
Operational analysis, you may want to study the effects of varying
parameters using the Hole Cleaning Parametric analysis mode.
The Parametric analysis mode does not use the information entered into
the wellbore, survey or workstring editors. This mode does use the PV,
YP and fluid density entered in the Fluid Editor. All other required
information is entered on the Transport Analysis (Parametric) Data
Dialog.
This analysis mode can be used to evaluate a proposed mud scheme (PV,
YP and density) for a range of flow rates and hole angles. This mode can
be used to illustrate the relationship of mud carrying capacity with hole
angle and flow rate. The parametric mode assumes the well has constant
wellbore and string geometry (constant annulus diameter, pipe diameter,
and joint diameter) and performs the hole cleaning analysis for the range
of flow rates specified over the inclination range from 0 to 90 degrees.
For discussion on the Fluid Editor, please refer to the Basics chapter of
this manual.
Analyzing Results
Plots
The parametric analysis uses only the data input on the Transport
Analysis (Parametric) Data Dialog, and the fluid information input on
the Fluid Editor.
Minimum pump
rate to avoid
cuttings bed
formation for
range of hole
angles
The parametric analysis uses only the data input on the Transport
Analysis (Parametric) Data Dialog, and the fluid information input on
the Fluid Editor.
If the information in this section does not provide you the detail you
require, please refer to the section titled References for additional
sources of information pertaining to the topic you are interested in.
Qcrit | DP
BR max = ROP max
(Qcrit | DP − Qmud )
Where:
BR max = Maximum backreaming rate (ft/hr)
ROP max = Maximum rate of penetration (ft/hr)
Qcrit = Critical flow rate (gpm)
Qmud = Mud flow rate (gpm)
DC = Drill collar ID (in)
DP = Drill pipe ID (in)
τ = τ y + Kγ
4 Q
V p = 2
π D
4 Q
Va =
2
π
DH − DP
2
DH 2 − DP 2
PVaa = PV + 62.674773(YP )(DH − DP )
Q
D3
PVap = PV + 62.674773(YP )
Q
Ra = 1895.2796( ρ )(DH − DP )
Q
aa H (
PV D 2 − D 2
P )
Q
R p = 1895.2796( ρ )
PV D
ap
Pa =
( )(
.0012084581 ρ .75 PV .25 Q1.75 L )( )
(DH − DP )
1.25
(D H
2
− DP )
2 1.75
YP .0008488263(PV )Q
Pa = (.053333333) + L
DH − DP
2 2
(
(D H − D P ) D H − D P
2
)
Pp =
( )(
.0012084581 ρ .75 PV .25 Q 1.75 L )( )
D 4.75
YP .0008488263(PV )Q
Pp = (.053333333) + L
D D4
ρ ( D H − D P )2
(2000 + PVx ) + Rc PV x + 1.066(YPx )
2
gc 2 Rc
Vca =
ρ
2(DH − DP )
gc
π
Qca = Vca (DH − DP )
2
4
ρ D2
(2000 + PV x ) + Rc PV x + 1.066 (YPx )
2
gc 2 Rc
Vca =
ρ
2D
gc
π
Qca = Vca D 2
4
Where:
D = Pipe inside diameter (ft)
DP = Pipe outside diameter (ft)
DH = Annulus diameter (ft)
K (
= Consistency factor lb ft sec
2 n
)
Vp = Average fluid velocity for pipe (ft/sec)
Va = Average fluid velocity for annulus (ft/sec)
Vca = Critical velocity in annulus (ft/sec)
Vcp = Critical velocity in pipe (ft/sec)
QPb
Bit Hydraulic Power (hp) = .
1714
Where:
ρV 2
∆Pbit =
2C d2 g c
Where:
gc = 32.17 ( ft / sec 2 )
P = Pressure (lb ft 2 )
PV = Θ 600 − Θ 300
YP = 2Θ 300 − Θ 600
0 − SecGel = Θ 3
Θ 300 = PV + YP
Θ 600 = 2 PV + YP
Θ 3 = 0 − SecGel
ECD Calculations
Ph + Pf
ECD =
.052( Dtvd )
∆P
Pf = ∑ (∆Dmd )
∆L
Where:
ECD = Equivalent circulating density, (ppg)
Wmud = Fluid weight, (ppg)
Ph = Hydrostatic pressure change to ECD point. (psi)
Pf = Frictional pressure change to ECD point (psi)
∆P
= Change in pressure per length along the annulus section (psi/ft).
∆L
This is a function of the pressure loss model chosen.
5. At the analysis flow rate, the pressure loss through the drillstring,
annulus and surface equipment is calculated. These combined
pressure losses are the parasitic pressure losses at this flow rate.
7. The pressure loss through the bit and the flow rate are used to
calculate the bit TFA (total flow area).
8. The Impact Force, Nozzle Velocity, and Bit Hydraulic Power are
calculated from the bit TFA, pressure loss at the bit, and the flow
rate.
10. The results are presented in several graphical formats via the
Hydraulics Analysis View Menu.
By using this model, the effects of all the major drilling variables on
hole cleaning have been evaluated and the results show excellent
agreement between the model predictions and all experimental and field
results.
• Cuttings density
• Cuttings load (ROP)
• Cuttings shape
• Cuttings size
• Deviation
• Drill pipe rotation rate
• Drill pipe size
• Flow regime
• Hole size
• Mud density
• Mud rheology
• Mud velocity (flow rate)
• Pipe eccentricity
n=
(3.32)(log10)(YP + 2 PV )
(YP + PV )
K=
(PV + YP )
511
τ y = (5.11K )n
ρVa ( 2−n ) (DH − DP )
n
RA =
(2 3)G fa K
Co =
(V D 2
1471 )
(V D )
r B
1471 + Qm
2
r B
24.5Qm
Va =
DH − DP
2 2
22
CD =
Ra
else,
C D = 1.5
D
4 g c ( ρ c − ρ )
=
12
CM
3 ρC D
1
4 gDc1+ bn ( ρ c − ρ 2 − b ( 2 − n )
U sp = 1− b
3 aK b ρ c
Where:
a = 42 .9 − 23 . 9 n
b = 1 − 0 . 33 n
0.66
5
C a = (sin (1.33α ))
1.33
DH
C s = 1.286 − 1.04 Dc
C m = 1.0
else
2n
τwc = [ag sin(∝)( ρc − ρ ) Dc ρ b / 2 ]
1+ b
2n − 2b + bn
Where:
a = 1.732
b = -0.744
Pgc = 2τwc
ro 2
rh [1− ( ) ]
rh
AA =
(
π DH − DP
2 2
)
4 144
n
1 b
2(1 + 2n) 2−( 2−n ) b rp 2 rp 2 − ( 2 − n ) b
∏ g c = ∏[8 × ] × (1 − ( ) )(1 − ( ) ]
1 rh rh
(a)
b
Where:
a = 16
b =1
1 c
ρgc1 / c rh
( )
c + n 2−c( 2− n)
Qcrit = r h [ ∏ gc
2
1
]
( )
Kρ c −1
Q
C bonc = C BED 1.0 − m (1.0 − φ B )(100)
Qcrit
Where:
DB = Bit diameter
DH = Annulus diameter
DP = Pipe diameter
DTJ = Tool joint diameter
DC = Cuttings diameter
τy = Mud yield stress
G fa = Power law geometry factor
RA = Reynolds number
ρ = Fluid density
ρc = Cuttings density
Va = Average fluid velocity for annulus
VR = Rate of penetration, ROP
YP = Yield point
PV = Plastic viscosity
QC = Volumetric cuttings flow rate
Qm = Volumetric mud flow rate
α = Wellbore angle
φB = Bed porosity
µa = Apparent viscosity
λp = Plug diameter ratio
g = Gravitational coefficient
r0 = Radius of which shear stress is zero
rp = Radius of drill pipe
rh = Radius of wellbore or casing
Pgc = Critical frictional pressure gradient
τ wc = Critical wall shear stress
Impact force is a parameter that can be used to select nozzle sizes for
optimal hydraulics. Impact force is calculated using the following
equation:
ρ
Im pact Force (lbf) =
g VQ
c
Where:
ρ (
= Density of fluid lb ft
3
)
3
Q = Circulation rate ( ft / s )
2
gc = Gravitational constant, 32.17 ft sec
V = Velocity through the bit (ft/sec)
Nozzle Velocity
Velocity is calculated using the flowrate entered in the input section of
the Rate Dialog. This is not necessarily the maximum velocity that can
be achieved through the bits.
Nozzle velocity is a parameter that can be used to select nozzle sizes for
optimal hydraulics. Velocity is calculated using the following equation.
Q
Nozzle Velocity (ft/sec) =
2.96A
Where:
4. Select the actual bit jets from the optimum TFA (total flow area),
and the number of nozzles and minimum nozzle diameter specified
on the Solution Constraints Dialog.This will almost always result in
a TFA greater than the optimum.
5. If the total system pressure drop is less than the maximum pump
pressure specified on the Solution Constraints Dialog, increase the
flow rate to use 100% of the allowed pump pressure. If the increase
will violate the annular flow regime, it is ruled that the increase is
not allowed. (The flow regime is controlling.)
ρQ H 2
∆PbitH =
2g cC 2 A2
ρQ L 2
∆PbitL =
2 g cC 2 A2
log(∆PparaH ∆PparaL )
S=
log(QH QL )
∆PparaH ∆PparaL
K= s
= s
QH QL
∆P = KQ s
1
∆Pmax S
QHP =
K (S + 1)
1
2∆Pmax S
QIF =
K (S + 2 )
∆PparaHP @ QHP
∆PparaIF @ QIF
Calculate bit total flow area (TFA) for each bit pressure loss at
optimum flow rates
ρQHP 2
AHP =
2 g c C 2 ∆PbitopHP
ρQIF 2
AIF =
2 g c C 2 ∆PbitopIF
Using the maximum number of nozzles and the minimum Nozzle size,
determine the number and size of the nozzles to equal the two total flow
area values.
Where:
(lbf )(
ft 2 sec ft 3 )
S
∆ PbitL = Bit pressure loss at pressure test low flow rate, (lbf ft )2
Rheological Equation
τ = Kγ n
YP + 2 PV
n = 3.32192809 log
YP + PV
Consistency Factor
YP + 2 PV
K=
(
(100) 1022 n )
4 Q
V p = 2
π D
4 Q
Va =
2
π DH − DP
2
(2n + 1)
n
(8)
n −1
G fa =
2n
(3n + 1)
n
(8)
n −1
G fp =
4n
ρV p (2−n ) (D n )
Rp =
g c G fp K
ρV a ( 2 − n ) ( D H − D P )
n
RA =
g c (2 3)G fa K
Laminar
16
Fp =
Rp
Transition
log(n ) + 3.93
a=
50
1.75 − log(n )
b=
7
RL = 3470 − 1370n
16 ( RP − RL ) a 16
F p = + b −
R
RL 800 RT L
Turbulent
log(n ) + 3.93
a=
50
1.75 − log(n )
b=
7
a
Fp = b
RP
Laminar
24
Fa =
RA
Transition
log(n ) + 3.93
a=
50
1.75 − log(n )
b=
7
RL = 3470 − 1370n
24 ( R A − RL ) a 24
Fa = + b −
R
RL 800 RT L
Turbulent
log(n ) + 3.93
a=
50
1.75 − log(n )
b=
7
a
Fa = b
RA
ρ 2 2
P= V p F p L
gc D
ρ 2 2
P= Va Fa L
gc DH − DP
Where:
1. The first step is to Calculate PV, YP, 0-Gel and Fann Data as
required. The Bingham Plastic and Power Law pressure loss
2. Calculate work string and annular pressure losses are based on the
rheological model selected using the Bingham Plastic rheology
model calculations, Power Law rheology model calculations or
Herschel-Bulkley rheology model calculations.
(HPN )(Pmin )
HPs = ∑
Pmax
Where:
Shear Stress
τ .. = (0.01065)Θ
Shear Rate
γ = (1.70333)RPM
Where:
lbf
τ = 2
ft
1
γ =
sec
Swab/Surge Calculations
The WELLPLAN Swab/Surge model calculates the annulus pressures
caused by the annular drilling fluid flow induced due to the movement
of the string. During tripping operations, the pressures throughout the
well will increase or decrease depending on whether the work string is
being lowered or raised.
Ls tan d
Vtrip =
Ttrip
Aopen
Aratio =
(A
open + Aann )
Q pipe = Qrate
The annular flow rate, Qann , is then used to perform frictional pressure
loss calculations to determine the annulus pressure profile.
Aopen = ATFA
2
π
Aclosed = ODbit
4
2
π
Aopen = ID pipe
4
2
π
Aclosed = OD pipe
4
Where:
ρKV 2
∆P =
2
Where:
ρ = F luid density
V = F luid v elocity in the pipe
K = T ool-joint loss coefficient as a function of
the R eynolds num ber (R ) in the pipe body
R = R eynold’s num ber for the pipe
If R < 1000;
K = 0.0
If R > 13,000;
K = 0.33
Weight Up Calculations
D f − Di
Va = Vi
Da − D f
Where:
Va = Additive volume
Vi = Initial volume
Di = Initial density
Df = Final density
Da = Additive density
References
General
Lubinski, A., et. al., “Transient Pressure Surges Due to Pipe Movement
in an Oil Well”, Revue de L’Institut Francais du Petrole, May – June
1977.
Coiled Tubing
McCann, R. C., and Islas, C. G. “Frictional Pressure Loss during
Turbulent Flow in Coiled Tubing.” SPE 36345.
Hole Cleaning
Clark, R. K., Bickham, K. L. “A Mechanistic Model for Cuttings
Transport.” SPE paper 28306 presented at the SPE 69th Annual
Technical Conference and Exhibition, New Orleans, September 25–28.
Surge Swab
Burkhardt, J. A. “Wellbore Pressure Surges Produced in Pipe
Movement.” Journal of Petroleum Technology, June 1961.
Well Control Analysis assumes the influx is a single, methane gas bubble. The influx density is
the density of methane at the current temperature and pressure. The compressibility factor, Z, is
based on the critical temperature and pressure of methane. Liquid influxes are not modeled, nor
are dispersed gas influxes.
Overview
In this section of the course, you will become familiar with all aspects
of using the Well Control module. You will also become familiar with
the data presented on reports, and plots. To reinforce what you learn in
the class lecture, you will have the opportunity to complete several
exercises designed to prepare you for using the module outside of class.
The information presented in this chapter can be used as a study guide
during the course, and can also be used as a reference for future analysis.
At the end of this chapter you will find the methodology used for each
analysis mode. The methodology is useful for understanding data
requirements, analysis results, as well as the theory used as the basis for
the analysis. Supporting calculations and references for additional
reading are also included in this chapter.
The Well Control Analysis Module can be used to calculate the expected
influx volume, assist with casing design in terms of shoe settings depths
to handle pressures associated with controlling an influx (kick),
expected conditions resulting from an influx, generate kill sheets,
determine maximum safe drilling depth, and maximum allowable influx
volume.
This analysis will predict the volume of an influx while drilling or after
the pumps have been shut down. The calculation is a function of bottom
hole pressure, crew reaction times, equipment performance (closing
BOPs, etc.), drilling rate of penetration and reservoir properties.
Select Expected
Influx Volume
from drop down
list.
The Well Control Setup tabs are only available while using a Well
Control analysis mode. For discussion on the Case menu items that are
common to all WELLPLAN modules, please refer to the Basics chapter
of this manual. The common Case menu options include: the General,
Offshore, Wellbore Editor, String Editor, Fluid Editor, and Deviation
menu.
For other Well Control analysis modes, the Well Control Setup dialog
will contain additional tabs. These tabs are not applicable to the
Expected Influx analysis, so these tabs are absent when using this
analysis mode.
The Choke/Kill Line Length will default to the length of the riser
(specified on the Wellbore Editor) plus the elevation specified on the
General dialog. You many enter another value if you wish.
The Temperature Model tab is used to select the temperature model you
want to use for the temperature calculations. The calculated
temperatures will be used to calculate gas pressures and volumes, but
will not be used to modify the density or rheology parameters of the
drilling mud.
After the initial default of data, any changes made to either the
Case →Temperature Model tabs or to the
Parameter →Temperature Distribution tabs will not be
reflected in the other tab
The initial mud gradient refers to the mud in the well when the kick
occurred. The circulation flowrate is the pump rate during drilling prior
to the influx and the kick interval gradient is the pore pressure gradient
for the area of the formation that produced the kick.
The Quick Look section displays the calculated kick type as determined
from the bottom hole pressures. The Quick Look section also displays
the circulating and static bottom hole pressures, and the calculated
pressure at the depth where the kick occurred.
There are three types of kicks including: a kick while drilling, a kick
after pump shut down, and a swab kick.
Defaults from Fluid Editor.
Swab Kick
This is a kick taken while tripping out of the hole. In this case, the pore
pressure is lower than the static bottom hole pressure.
Setup Tab
The information displayed on the Setup tab is a summary of the results
from the Kick Class Determination dialog. You can not edit the
information displayed on this tab. The information is displayed here for
information purposes. This tab will not be available if the kick is
determined to be a “kick while swabbing”.
This information will be used to help determine the influx size. This tab
will not be available if the kick is determined to be a “kick while
swabbing”.
If you are using the Flowrate Variation method, you must enter the
minimum flow difference that can be detected between the flowrate in
and the flowrate out.
For the Volume Variation method, you must enter the minimum
increase in pit volume that can be practically detected. Because the
change in volume is not instantaneous, you must also specify a
Detection Time Delay. Detection time delay occurs primarily due to the
performance of the shale shakers being used. Detection time is a
function of flow rate, screen size, mud density, plastic viscosity and
expected cuttings removal performance.
Flow rate detection methods have no detection time delay because the
change in flow rate is noticed immediately.
Reservoir Tab
This tab is used to define reservoir properties that will be used to
determine the size of the influx. This tab will not be available if the kick
is determined to be a “kick while swabbing”.
Analyzing Results
The only results available for the Expected Influx Volume analysis
model are displayed on the Influx Volume Estimation - Results Tab.
There are no plots, reports, or tables that display analysis results.
However, there is a Temperature Distribution plot available for viewing
wellbore temperatures.
Plots
If you are using the steady state circulation model, this plot will display
separate curves indicating the undisturbed temperature, as well as the
calculated string temperature and annular temperature.
•
Determine wellbore pressures for depths of interests while
circulating a kick.
• Determine the maximum pressure at each point in the wellbore.
• Determine the allowable influx volume based on formation
breakdown pressure.
• Calculate the maximum pressure for various influx sizes at
several wellbore depths.
• Estimate shoe setting depth based on formation breakdown
gradients.
• Calculate the wellbore pressures in the well assuming all mud in
the well has been displaced by gas.
You can select the Kick Tolerance analysis mode from the Modules
Menu, or from the Mode drop down list.
Choose Kick
Tolerance analysis
mode from Modules
Menu, or from Mode
drop down list.
entered into this tab, remember that if you change the information, it will
be changed for all analysis modes.
For a swab kick, tripping the work string back to the bottom of the hole
is simulated. In this scenario, a worst case situation of passing the influx
bubble with the BHA is analyzed at every depth.
Analyzing Results
The Kick Tolerance analysis mode has several plots that can be used to
analyze the results. These plots can be used to analyze annular pressure
as the influx is circulated, allowable kick volumes, safe drilling depths,
as well as pressure resulting from fully evacuating the annulus and
filling it with gas.
Plots
The various peaks and valleys on the plot reflect the different annular
areas that result in changing lengths of annular fluids and the impact on
the pressure calculations.
Depth of interest
Fracture pressure at
depth of interest
Pore pressure at
depth of interest
You may use this plot to determine casing burst service loads, or shoe
setting depths.
Curve indicates
annular pressure
at specified depth
as a function of
influx volume.
Depth of interest
Maximum
pressure
Fracture gradient
Casing shoe
Animation
Schematics
This is an animated simulation of the process of circulating the influx to
the surface. In this animation, you can “see” the influx occurring, and
then watch as the influx is circulated out of the well.
Frame Data
The information on this screen is a numerical representation of
circulating the influx. You can view a pictorial animation on the
Schematic. The Frame Data provides more information that the
Schematic. Using the Frame Data, you can easily view the bottom hole
The Kill Sheet analysis can help pre-plan a course of action in the event
of a kick. This can be very helpful, especially since taking a kick can be
a very serious, and stressful time. It is recommended that as much of the
information required for the Kill Sheet analysis is entered prior to taking
a kick. This will significantly reduce the information that will be
required to gather and input after a kick has occurred. The Kill Sheet
analysis can quickly generate a standpipe pressure schedule, and a report
of useful information.
You may also want to review, or enter the Slow Pumps information on
the Well Control Setup tabs. Later in this analysis, you will be required
to select a pump speed from those entered on the Well Control Setup,
Slow Pumps tab.
Analysis Results
Plots
The Kill Sheet plot indicates the desired stand pipe pressure as the kill
mud is pumped down the string until it reaches the annulus. This plot
will change based on the kill method selected.
Reports
The pump stroke schedule can be used in well control operations to use
drillpipe pressure schedules to maintain the bottomhole pressure at the
proper value. During well control operations, the bottomhole pressure
must be maintained at a value slightly higher than the formation pressure
during kill operations.
great quantities. Methane gas will exhibit the fastest gas migration up
the wellbore annulus because of the large difference in its density
compared with the significantly heavier drilling mud.
WELLPLAN does not model soluble gas kicks. In soluble gas kicks, the
gas initially goes into solution with the drilling fluid (mud), and remains
in solution until near the surface. This type of kick are difficult to detect,
and are not handled by the Well Control Module.
The height of the influx equates to the overall length of the influx in the
annulus. It is affected by the annular volume and the gas compressibility
(expansion). The length and location of the influx in the wellbore
impacts the combined effect of the hydrostatic gas/mud column in the
annulus. An influx located high in the annulus, or a large (“long”) influx
will have higher associated choke pressures.
Kill Methods
The initial mud weight and the bottom hole pressure affect the choice of
kill method. The common methods used are the “Driller’s Method” and
The safest method is the “Wait and Weight” method which can circulate
the influx out of the well and kill the well in one circulation. However,
concerns about gas migration can result if the “wait” period is too long.
In this situation, the “Driller’s Method” may be used instead. The
“Driller’s Method” kills the well in a minimum of two circulations. The
first circulation will circulate out the influx, and the second circulation
will fill the wellbore with kill mud. Higher choke pressures will be
required during the first circulation of the “Driller’s Method” to
maintain a constant bottom hole pressure.
1. The first step is to determine the temperature profile in the well. You
can choose from three temperature profiles on the Temperature
2. The next step is to determine the type of kick that is occurring. The
type of kick is determined by the pressure difference between the
reservoir formation pressure specified on the Pore Pressure Dialog
and the effective bottom hole pressure. The dynamic bottom hole
pressures are determined by the same algorithms used by Pressure
Loss Analysis calculations. The rheological model and fluid
parameters that impact the analysis are specified on the Fluid
Editor.
Kick Tolerance
Use this analysis mode to simulate the circulation of a kick while
drilling, a swab induce kick or after the pumps have shut down.
1. The first step is to determine the temperature profile in the well. You
can choose from three temperature profiles on the Temperature
The next step is to determine the type of kick that is occurring using
the Kick Classification calculations. WELLPLAN Well Control
analysis defines three kick classifications, including: Kick While
Drilling, Kick After Pump Shutdown, and Swab Kick. The type of
kick is determined by the pressure difference between the reservoir
formation pressure specified on the Pore Pressure Dialog and the
effective bottom hole pressure. The dynamic bottom hole pressures
are determined by the same algorithms used by Pressure Loss
Analysis calculations. The rheological model and fluid parameters
that impact the analysis are specified on the Fluid Editor.
2. After the kick class is determined, you can choose from several
analysis related to wellbore pressures during a kick. For the kicks
while drilling or kicks after pump shutdown, the Pressure Loss
calculations are performed by the same method used in
WELLPLAN Hydraulics. Pressure loss calculations are required
for these kick types to determine the annular and choke frictional
pressure losses resulting from pumping kill mud through the
annulus. The following analyses are available.
Kill Sheet
Refer to the Kill Sheet Calculations.
Fracture Gradient and Pore Pressure data at the Depth of Interest will be
plotted if available.
This plot can be used to determine if the maximum influx volume that
can be taken at the current bit measured depth that will not exceed the
wellbore fracture gradient at the depth of interest.
kt
tD =
φµcRw2
If (t D > 10 ) then,
t 4πhk∆P
V = D
ln(t D ) µ
1 1 4πhk∆P
Q = − 2
ln (t D ) ln (t D ) µ
else
2 t D 1 1.5 t D
( )
2
V = t D + + 0.5 t D +
0.5
2πRw2 hφc
π 2 6π 16
1 t
0.5
t 2πhk∆P
Q = 0.5 0.5 − D 0.5 + 0.5 + D
tD π 4π 8 µ
Where:
V ( )
= Influx v olum e, m
3
= Flow rate, (m s )
3
Q
tD = Dim ensionless tim e factor
k ( )
= Perm eability, m
2
Gas Compressibility
T
Tr =
Tc
P
Pr =
Pc
Pr
A = Ωa 2.5
Tr ..
Pr
B = Ωb
Tr
C1 = − AB
(
C2 = A − B 2 − B )
q = −(C 2 − 0.333333)
C
r = − C1 + 2 − 0.0740740
3
(
t = 27.0 ∗ r 2 − 4.0q 3 )
If (t>0)
If (q>0)
3 1 .5 r
Φ = a cosh ∗
q 2
2
Z = ( q ) cosh Φ3 + 0.333333
3
If (q<0)
3 1 .5 r
Φ = a sinh ∗
− q 2
2
Z = (
) Φ
− q sinh + 0 .333333
3 3
If (q=0)
Z = r . 0.333333 + 0 .333333
If (t<=0)
3 1 .5 r
Φ = a cos ∗
q 2
2
Z = ( q ) cos Φ3 + 0.333333
3
Where:
Acosh = Inverse hyperbolic cosine
Asinh = Inverse hyperbolic sine
Cosh = Hyperbolic cosing
Sinh = Hyperbolic sine
Ωa = 0.427480233548
Ωb = 0.0866403499633
T = Gas temperature
P = Gas pressure
Tc = 207.98 K ° , critical temperature of methane
Pc = 4601000 Pa, critical pressure of methane
Z = Gas compressibility factor (Z factor)
Pbot = Pk
V P
M = bot (
1 − e λ )
h g c
− gch
λ=
ZRT
Pbot
ρ=
ZRT
G = ρg c
Vinc = (Va + Vs ) 80
Pump one increment of mud and determine the new location of the
bottom of the influx. The bottom of the influx will move up the annulus
by the measured depth required to hold one mud increment of volume in
that annulus section.
Vinc
MD inc =
A
MD bot = MD bot − prev − MD inc
Phdm = hdm ρ dm g c
Phkm = hkm ρ km g c
Once the bottom of the influx is moved to its new position, determine if
the last volume will place the top of the influx outside of the annulus.
V P
M = bot (
1 − e λ )
h g c
Pbot
ρ=
ZRT
M
V =
ρ
V P
M = bot (
1 − e λ )
h g c
Pbot
ρ=
ZRT
G = ρg c
Where:
Pbot = P ressure at bottom of influx
PK = Initial kick pressure
Phdm = H ydrostatic pressure of the m ud from the well bottom
to the influx bottom
Phkm = H ydrostatic pressure of the kill m ud from the well
bottom to the influx bottom
P fchoke = F rictional pressure loss through the choke and kill lines.
T his is calculated using the pipe pressure loss equations
for the m ud rheology m odel
G = Influx pressure gradient
M = M ass of influx
V = V olum e of influx
V a = A nnulus v olum e
V s = S tring v olum e
V inc = M ud pum ped v olum e increm ent
h = T V D height of influx
h dm = T V D height of the drilling m ud in the annulus
h km = T V D height of the kill m ud in the annulus
g c = G rav itational constant
Z = C om pressibility factor
R = G as constant
T = Influx tem perature, determ ined from annular tem perature profile
ρ = Influx density
ρ dm = D rilling m ud density
ρ km = K ill m ud density
A = A nnulus cross sectional area
MD inc = M easured depth increm ent
MD bot = M easured depth location of the influx bottom
MD i = Initial m easured depth of bit
MD bot − prev = P ressure m easured depth of influx bottom
Pbot = Pk
V P
M = bot (
1 − e λ )
h g c
− gch
λ=
ZRT
Pbot
ρ=
ZRT
G = ρg c
Ps = Pbot − ( ρg c h ) − ( ρ dm g c hdm )
MDinc = MDi 80
Move the bit and bottom of the influx up one measured depth increment.
Phdm = hdm ρ dm g c
Pbot = PK − Phdm
Once the bottom of the influx is moved to its new position, determine if
the last volume will place the top of the influx outside of the annulus.
To determine the new volume and height of the influx, a new influx
height is assumed. Iteration is performed until the following sets of
dependent simultaneous equations converge to a solution. The mass is
a constant until the influx starts to exit the annulus.
V P
M = bot (
1 − e λ )
h g c
Pbot
ρ=
ZRT
M
V=
ρ
V P
M = bot (
1 − e λ )
h g c
Pbot
ρ=
ZRT
G = ρg c
Ps = Pbot − ( ρg c h ) − ( ρ dm g c hdm )
Where:
Kick Classification
WELLPLAN Well Control analysis defines three kick classifications,
including: Kick While Drilling, Kick After Pump Shutdown, and Swab
Kick. Estimated influx volumes can be determined for a “Kick While
Drilling” or for “Kick After Pump Shutdown”. If the kick is determined
to be a “Swab Kick”, an estimated influx volume can not be determined.
This will occur if the formation pore pressure exceeds the dynamic
circulating pressure exerted by the drilling fluid.
In this case, the kick is circulated out by pumping kill mud for Weight
& Wait Method, or by pumping drilling mud during the first circulation
of the Driller’s Method.
This will occur if the formation pore pressure is lower than the
circulating pressure of the drilling mud, and sufficient over balance
exists. However, when the pumps are shut down and the circulation
stops, the hydrostatic pressure of the mud alone is insufficient to
counteract the pore pressure exerted.
In this case, the kick is circulated out by pumping kill mud for Weight
& Wait Method, or by pumping drilling mud during the first circulation
of the Driller’s Method.
Swab Kick
Dynamic BHP > Static BHP > Pore Pressure
With the formation pore pressure lower than the hydrostatic pressure of
the mud, a kick can occur through swabbing of the formation. Swabbing
can occur while pulling the work string out of the hole.
In this case, the annulus pressure profile is modeled by moving the string
with the influx, and mud is not pumped to move the influx. The bottom
of the influx is keep even with the bottom of the bit. Expected Influx
calculations are not allowed.
Time Period A
In this time period, indications of the kick are apparent by use of the rigs
kick detection equipment on surface. The sensitivity of this equipment
is a factor in how much influx is taken during this period.
The Estimated Influx Volume and Flow Rate Calculations are used to
determine the volume of the influx and the flow rate of the mud above
the influx in the annulus at the end of Time Period A. These calculations
are performed for a series of five-second-time steps until the calculated
volume, or flow rate is detectable. For these calculations, the following
conditions apply.
b) The flow rate is zero because the pumps are shut down.
The values for volume of influx, V, and flowrate, Q, are calculated for
each five-second-time step until the end of Period A is determined based
on the following conditions related to kick detection equipment.
Time Period B
This time period does not apply to “Kicks After Pump Shut Down”
because there is no circulation.
Time Period C
In this time period, the well is secured. The BOP and choke valves are
made ready before the well is finally closed in. How quickly this can be
achieved depends on the crew reaction times specified on the Influx
Volume Estimation Reaction Times Tab. Only at this stage are further
formation fluids prevented from entering the well. The initial influx
volume is at a maximum.
The Estimated Influx Volume and Flow Rate Calculations are used to
determine the volume of the influx and the flow rate of the mud above
the influx in the annulus at the end of Time Period C. These calculations
are performed for a series of five-second-time steps until the
accumulated time steps exceed the time span of Period C. For these
calculations, the following conditions apply.
b) The mud flow rate is zero because the pumps are stopped.
Results
The total influx volume is the sum of the influx volumes calculated for
Time Period A and Time Period C. The influx volume at the time of
detection is equal to the influx volume at the end of Time Period A. The
kick detection time is equal to the length Time Period A.
Time Period A
In this time period, indications of the kick are apparent by use of the rigs
kick detection equipment on surface. The sensitivity of this equipment
is a factor in how much influx is taken during this period.
The Estimated Influx Volume and Flow Rate Calculations are used to
determine the volume of the influx and the flow rate of the mud above
the influx in the annulus at the end of Time Period A. These calculations
are performed for a series of five-second-time steps until the calculated
volume, or flow rate is detectable. For these calculations, the following
conditions apply.
The values for volume of influx, V, and flowrate, Q, are calculated for
each five-second-time step until the end of Period A is determined based
on the following conditions related to kick detection equipment.
Time Period B
In this time period, the drilling is stopped, the bit is pulled off-bottom
and the pumps are shut down. How quickly this can be achieved
depends on the crew reaction times specified on the Influx Volume
Estimation Reaction Times Tab.
The Estimated Influx Volume and Flow Rate Calculations are used to
determine the volume of the influx and the flow rate of the mud above
the influx in the annulus at the end of Time Period B. These calculations
are performed for a series of five-second-time steps until the
accumulated time steps exceed the time span of Period B. For these
calculations, the following conditions apply.
Time Period C
In this time period, the well is secured. The BOP and choke valves are
made ready before the well is finally closed in. How quickly this can be
achieved depends on the crew reaction times specified on the Influx
Volume Estimation Reaction Times Tab. Only at this stage are further
formation fluids prevented from entering the well. The initial influx
volume is at a maximum.
The Estimated Influx Volume and Flow Rate Calculations are used to
determine the volume of the influx and the flow rate of the mud above
the influx in the annulus at the end of Time Period C. These calculations
are performed for a series of five-second-time steps until the
accumulated time steps exceed the time span of Period C. For these
calculations, the following conditions apply.
b) The mud flow rate is zero because the pumps are stopped.
Results
The total influx volume is the sum of the influx volumes calculated for
the three time periods. The influx volume at the time of detection is
equal to the influx volume at the end of Time Period A. The kick
detection time is equal to the length of Time Period A.
Kill Sheet
PICP = PSIDP + PP + PO
ρ
PFCP = PP KM
ρ DM
PSIDP
ρ KM = + ρ DM
DKTVD ∗ 0.052
ρ FM = ρ KM + ρ TM
ρ KM = ρ KM − ρ DM
PSIDP
ρ KM =
(0 .052 D KTVD )
∆ ρ FM = ρ FM − ρ KM
∆ ρ FM = ρ TM
WTW = VT ρ W
( ρ KM − ρ DM )
( ρ W − ρ KM )
WFW = VT ρ W
( ρ FM − ρ KM )
( ρ W − ρ FM )
Formation Pressure
PF = PSIDP + PHDM
PF
ρ FEQM =
0.052 DKTVD
PLO
ρ LEQM = + ρ LM
0.052 DSTVD
ρ
∆PTFR = PP KM − 1
ρ DM
D
∆PFR = ∆PTFR KMMD
D KM
D
POC = PO KMTVD
DKTVD
Where:
PP = Pump pressure
PO = Overkill pressure
Where:
Pd = P re s s u re a t th e d e p th o f in te re s t
PP = F o rm a tio n p o re p re s s u re a s s p e c if ie d b y th e “K ic k
In te rv a l P re s s u re ” o n th e K ic k C la s s D e te rm in a tio n d ia lo g
Pmf = F ric tio n a l p re s s u re lo s s d u e to th e m u d f lo w f ro m th e
d e p th o f in te re s t to th e s u rf a c e . T h e f ric tio n a l p re s s u re
lo s s e s in c lu d e th e c h o k e a n d k ill lin e p re s s u re lo s s .
T h e s a m e a lg o rith m s a s u s e d b y W E L L P L A N H y d ra u lic s
p e rf o rm th e f ric tio n a l p re s s u re lo s s c a lc u la tio n s . T h e s e
a lg o rith m s a re b a s e d o n th e rh e o lo g y m o d e l s p e c if ie d
o n th e f lu id e d ito r a s w e ll a s m u d p a ra m e te rs s u c h a s
P V /Y P /0 -S e c G e l o r F a n n d a ta .
Pg = H y d ro s ta tic p re s s u re o f th e g a s c o lu m n f ro m th e b o tto m
h o le lo c a tio n to th e d e p th o f in te re s t.
P mh = H y d ro s ta tic p re s s u re o f th e m u d c o lu m n f ro m th e b o tto m
h o le lo c a tio n to th e d e p th o f in te re s t. T h e s e in c lu d e a ll
d rillin g m u d a n d k ill m u d .
1. The first step is to Calculate PV, YP, 0-Gel and Fann Data as
required. The Bingham Plastic and Power Law pressure loss
calculations require PV/YP data. If Fann data is input, PV/YP/0-Sec
Gel can be calculated. Herschel-Bulkley requires Fann data. If Fann
data not is input on the Fluid Editor, it can be calculated from
PV/YP/0-Sec Gel data.
2. Calculate work string and annular pressure losses are based on the
rheological model selected using the Bingham Plastic rheology
model calculations, Power Law rheology model calculations or
Herschel-Bulkley rheology model calculations.
a =1
b=0
Tag = T0
B 4
C1 = 1 + 1 +
2 A B
B 4
C2 = 1 − 1 +
2 A B
B 4
C 3 = 1 + 1 + 1 +
2 B
B 4
C 4 = 1 + 1 − 1 +
2 B
mc p
A=
2πrpU p
raU a
B=
r pU p
e (C2 L ) (aC 4 − 1)
α=
e (C1L ) (1 − aC 3 )
GL(a − 1) + GA + (a − 1)T0 + b
β=
(1 − aC3 )e (C1L )
Tag − T0 − βC 3
K2 =
αC 3 + C 4
K 1 = αK 2 + β
α +1
a=
αC3 + C 4
(β + T0 − GA)(αC3 + C 4 ) − (βC3 + T0 )(α + 1)
b=
(αC3 + C 4 )
Workstring Temperature
TP = K 1e C1L + K 2 e C2 L + To + GL − GA
Annulus Temperature
Ta = K 1C 3 e C1L + K 2 C 4 e C2 L + GL + To
Where:
Tp = Workstring temperature at depth L, (K)
Ta = Annulus temperature at depth L, (K)
Tag = Estimate annulus temperature at depth L, (K)
To = Flow line mud temperature, (K)
G = Geothermal gradient based on temperature data input on Undisturbed Temperature
Tabs ,or is interpolated using the data from the Undisturbed Temperature, Additional
(
Tab . Km
−1
)
= Massflux, (.kgs )
−1
m
cp = Heat capacity of mud, . Jkg. K ( −1 −1
)
Up = Overall heat transfer coefficient through workstring, 1680 Js m K ( −1 −2
−1
)
Ua = Overall heat transfer coefficient through annulus, 170.3 Js m K ( −1 −2
−1
)
rp = Workstring radius, (m)
ra = Annulus radius, (m)
L = Measured depth section length, (m)
P
Pr =
Pc
T
Tr =
Tc
(
f = A 0 + A1 Pr + A 2 Pr + A 3 Pr3 +
2
)
(
T r A 4 + A 5 Pr + A 6 Pr + A 7 Pr + 2 3
)
Tr
2
(A 8 + A 9 Pr + A10 Pr + A11 Pr3 +
2
)
Tr
3
(A 12 + A13 Pr + A14 Pr2 + A15 Pr3 )
µ base
µ =ef This value is used in the Estimated Influx Calculation
Tr
Pr
f 1 = 0.07408
Tr3.5
0.4275 P
f2 = 1.5
− 0.01501 r − 0.08664
Tr Tr
Z
N = f1 − f 2
Tr
0.4275 P
r1 = 1.5
− 0.007506 r − 0.08664
Tr Tr
r
D = 3Z 2 − 2 Z + Pr 1
Tr
1 N
r2 = −
Pr DZ
r2
c= This value is used in the Estimated Influx Calculation
Pc
Where:
µ (
= Gas Viscosity at T and P, Nsm
2
)
c (
= Gas compressibility at T and P, m
2
N )
T = Kick temperature (deg Kelvin)
P = Kick Pressure , (Pa)
Tc = Critical temperature of methane at 207.98 deg Kelvin
Pc = Critical pressure of methane at 4,602,000 Pa
Tr = Reduced temperature
Pr = Reduced pressure
µ base = Base viscosity for methane, 0.016 ∗ 10 −3 cp
Z = Gas compressibility factor
Constants:
A0 = −2.46211820 ∗ 10 −00
A1 = −2.97054714 ∗ 10 −00
A2 = −2.86264054 ∗ 10 −01
A3 = 8.05420522 ∗ 10 −03
A4 = 2..80860949 ∗ 10 −00
A5 = −3.49803305 ∗ 10 −00
A6 = 3.60373020 ∗ 10 −01
A7 = −1.04432413 ∗ 10 −02
A8 = −7.93385684 ∗ 10 −01
A9 = 1.39643306 ∗ 10 −00
A10 = −1.49144925 ∗ 10 −01
A11 = 4.41015512 ∗ 10 −03
A12 = 8.39387178 ∗ 10 −02
A13 = −1.86408848 ∗ 10 −01
A14 = 2.03367881 ∗ 10 −02
A15 = −6.09579263 ∗ 10 −04
References
General
Hage, J.I., Shell Research Rijswijk, Surewaard, J.H.G., Shell Research
Rijswijk, Vullinghs, P.J.J., “Application of Research in Kick Detection
and Well Control”, SIPM Paper presented at the IADC European Well
Control Conference, Noordwijkerhout, June 2-4, 1992.
Overview
In this section of the course, you will become familiar with all aspects
of using the Surge module. You will also become familiar with the data
presented on reports, and plots. To reinforce what you learn in the class,
you will complete several exercises designed to prepare you for using
the program outside of class. The information presented in this chapter
can be used as a study guide during the course, and can also be used as
a reference for future analysis.
At the end of this chapter you will find the methodology used for each
analysis mode. The methodology is useful for understanding data
requirements, analysis results, as well as the theory used as the basis for
the analysis. Supporting calculations and references for additional
reading are also included in this chapter.
Surge uses the wellbore, fluid, survey, workstring, and other parameters
specified in the Case menu options. Operational, depths of interest, and
moving pipe depth parameters are specified in the Parameter menu
options. The analysis results (output) can be displayed on several plots,
tables, and reports, which are accessed through the View menu.
l Elasticity: Because the drillstring can deform, the bit speed is not
necessarily the draw works speed. For high yield points, pipe
elasticity reduces swab pressures to an important degree.
l Running liners, especially for larger sizes run in holes with minimal
clearance
Workflow
q Open the Case. (File →Open Case) If you have created a new case,
save the case. (File →Save As)
q If this is an offshore well, enter water depth and well type. (Case
→Offshore If this isn’t an offshore well, you won’t be able to
access this dialog.)
q Define the fluids used. This can be either mud or cement. You must
define the fluid rheological properties, select a rheology model, and
specify the temperature. You can define as many fluids as you want.
Only one fluid can be used for tripping operations. For
reciprocating operations, you can specify two fluids: a wellbore
fluid and a circulating fluid. You can use a different fluid with each
operation you are analyzing, but you will need to calculate results
each time you change the fluid. (Case →Fluid Editor)
q Optional Step: Enter the properties of the set cement. The default
value for elastic modulus is 3 X 106 psi. The default value for
Poisson’s ratio is 0.35. (Case →Cement Properties)
q Specify the analysis parameters you want to use for this analysis
run. These parameters apply to all operations you are analyzing.
You must specify the fluid (mud or cement) in use, and one or more
depths (called Moving Pipe Depths) where the bottom of the
moving pipe is located during the analysis. Calculations are
performed at the depths specified in these columns assuming that
the bottom of the moving pipe is at these depths.
(Parameter→Operations Data→Analysis Parameters tab)
q After you have created an operation, you must define the operation
parameters. To do this, click the row number of the operation you
want to define. This will highlight the operation. After the
operation has been highlighted, click the Details button. You won’t
be able to click the Details button until after you create and
highlight the operation. (Parameter→Operations
Data→Operations tab)
q Analyze the results. You will want to review the Surge Limit,
Swab Limit, and Transient Response plots. Use the Surge and
Swab Limit plots to determine if the maximum surge or swab
pressures exceed the pore or fracture pressure gradients. Use the
Transient Response plot to determine if the fluctuating pressures
exceed the pore or fracture pressures. Sometimes a surge operation
may experience pressures below pore pressure, or a swab operation
will experience pressures above the fracture pressure. You will need
to review the Transient Response plots to notice this.
The Fluid Editor has the following two tabs while using the Surge
module.
l Cement Slurries tab - Use this tab to specify basic cement slurry
characteristics.
Formation Properties
Use Case →Formation Properties to specify the properties of the
formation if you have this information available. These data are used to
calculate the compressibility of the formation. If you don’t specify data
in this spreadsheet, default values of 1.45 X 106 psi for Elastic Modulus,
and 0.3 for Poisson’s Ratio will be used.
Most of the time you will not have this information available, and the
default values are sufficient. In those situations where you have
information regarding the elastic properties of the wellbore material,
you can use this dialog to obtain a more accurate analysis.
For most formations, the Elastic Modulus ranges between 1 X 106 and
2 X 106 psi. Poisson’s Ratio ranges between 0.2 and 0.3 for most
formations.
Specify the top and bottom of the formation layer, the Elastic Modulus, and
Poisson’s Ratio.
Cement Properties
Use the Case →Cement Properties dialog to specify the elastic
properties of the set cement behind the casing, if you have this
information available. These data help provide more accurate
calculated results of the analysis. If you don’t specify the Cement
Properties using this dialog, the analysis will use the formation
properties input on the Case →Formation Properties dialog.
Eccentricity
Use Case →Eccentricity spreadsheet to specify the eccentricity ratio of
the annuli at different depths. Eccentricity reduces the pressure drop for
annular flow.
You can use the WELLPLAN Torque Drag module Position Plot to
determine the position of the string in the wellbore. The position in the
wellbore can be used to determine the eccentricity. Remember, you
must use a stiff string analysis to be able to generate a Position plot.
l Operation types you want to analyze and the depths at which the
operation types are performed.
Mark the Cementing check box if cementing fluids are in use. When
you mark this box you will need to specify the fluids and/or slurries in
use, and their upper-level depths. When this check box is unmarked,
you cannot specify any slurries and fluids, and you must specify the
fluid in the wellbore using the Wellbore Fluid field. The Wellbore Fluid
field is disabled when this check box is marked.
You can name any operation by typing a name into the Operation cell.
After you have entered an operation name, you must select an operation
type by clicking the cell. From the drop-down list, click an operation to
associate with the name you have entered. Operation Type choices are
Swab, Surge, and Reciprocation.
Using this tab, you can specify multiple operations using the same
operations type if you wish. For example, you can analyze two swab
cases. Using the Details button, you can specify different analysis
details about each swab, surge or reciprocation analysis. Keep in mind
that analyzing several operations at once may become too complex. You
may want to limit the analysis to two or three operations at a time.
Analysis Details
Use the Analysis Details tabs to define details about the analysis you are
performing. The Analysis Conditions dialog and tabs are displayed
when you click the Details button on the Parameter →Operations
Data →Operations tab. The tabs displayed will depend on the
operation type you have selected.
The criteria you specify here includes trip speeds, acceleration rates, and
deceleration rates. You can also specify whether floats and optimized
trip times should be included in the operation.
Check the Optimize Trip Time box to calculate the maximum speed the
pipe can be tripped by increasing the calculation time. Trip time is
optimized by calculating the fastest times where surge and swab
pressures do not exceed the input constraints for fracture pressures and
pore pressures (as specified in their respective spreadsheets). When the
formation limits are exceeded, the speed is reduced until the limits are
satisfied.
Check the Float in Pipe box to calculate the pressures assuming there is
non-moving fluid above the float in the moving pipe. A float inhibits
fluid from flowing up into the moving pipe.
The analysis details are the same for both tripping in and out. However,
you can have different operations details for each operation specified on
the Parameter →Operations Data →Operations tab.
Depth cells are read-only. They are populated with the values specified
in the Moving Pipe Depth fields in the Parameter→Surge Operations
Data→Analysis Parameters tab.
Use the Pipe Speed cells to specify the speeds that the pipes are tripped
in and out of the hole depending on the operation type you have selected.
The criteria you specify here include acceleration rates, and deceleration
rates. You can also specify whether floats should be included in the
operation.
You can not check the Optimize Trip Time box because this type of
analysis doesn’t pertain to reciprocating. Similarly, the stand length and
maximum trip time fields are also unavailable.
Check the Float in Pipe box to calculate the pressures assuming there is
non-moving fluid above the float in the moving pipe. A float inhibits
fluid from flowing up into the moving pipe.
Keep in mind when you define the velocity profile data (stroke length
and rate), that if the moving pipe approaches within 20 feet of the current
measured depth of the well, the analysis depth is backed off from the
well bottom by 20 feet plus the length of one stroke before the
reciprocation analysis begins. Also, 60 seconds of circulation is
simulated before the reciprocation analysis begins to ensure that steady-
state circulation is achieved.
Calculating Results
Use the View →Calculate dialog to calculate the swab, surge, and
reciprocation operations defined in the Surge Operations Data dialog.
The items in the dialog’s list are calculated using values you specified
in the Case and Parameter menu options.
You highlight the items you want calculated by clicking them. All
highlighted items are calculated one after the other in the order they are
listed on this dialog.
Click Diagnostics if you want the input and output data files displayed
during the operation calculations. The Diagnostics dialog appears with
two file types that you can select for displaying and editing. These data
files follow a specific format. If you want to edit them, please contact
Landmark support for assistance.
Click Calculate when you are ready to calculate your data. You can
view the analysis results using the View menu options.
Check Edit Input File to have the Edit Input File dialog appear before
the calculation routine starts. This dialog contains an ASCII text file
that you can view and edit the data used in the engineering calculations.
Editing this data changes the data displayed in the results views (plots,
tables, and reports). It will not change the data entered in any dialogs or
spreadsheets.
Check Show Output File to have the Show Output File dialog appear
after the calculation routine is finished. This dialog contains a
diagnostics report as an ASCII text file that you can use to view and edit
the results from the engineering calculations. Editing this file does not
change the results views. When you edit either of these files you do not
change the values in any dialogs or spreadsheets.
After the calculations are finished, and if you marked Show Output File,
the Diagnostics report appears. When finished, click OK to close the
dialog. The calculation routine is complete. Use the View menu Single
Operation Plot, Multiple Operation Plot, Table, and Report options to
display the calculated results.
Analyzing Results
Results for the Surge analysis are presented in plots, tables and a report.
All results are available using the View menu.
Plots
The Surge module has several plots that will assist you while analyzing
results.
The plot data can be displayed as a table. Right-click inside the plot to
display its context menu, and then click Switch.
This plot indicates the maximum pressure that will occur at one depth of
interest at the specified moving pipe depths for the defined operations.
To view the plot at 5,700 ft MD, click the right mouse button. Choose
Data Selection and select 5,700 ft. Click OK. Data at the selected depth
displays on the plot.
From the plot you can see that the fracture gradient has been exceeded
during the reciprocation operation as it is currently defined. Reduce the
strokes to three strokes per minute (Parameter→Surge
Operations→Details button→Analysis Details→Reciprocation
Data) and calculate the results again. The following plot indicates that
reciprocating with three strokes per minute will not exceed the fracture
gradient.
At 5700 ft, the swab pressures will be greatest while tripping in.
The pressure fluctuations at the left side of this plot display the sloshing
and damping effects on the pressure behavior. This behavior is caused
Spikes in the
reciprocation curve
indicate the pressure
changes resulting from
the strokes.
l The reciprocation event is cut off from the plot so that only the rise/
fall pressure is drawn. In other words, for slow-stroke speeds, the
flat constant pressure portions of the curves are extracted from the
plots. Therefore, the accelerations and decelerations along with
maximums and minimums are presented for consecutive strokes,
and the full transient response is cut off to allow the key
information to be presented as a single plot.
The rate of
change in hook
load decreases
as you near the
end of a stand.
Tripping in has a
negative change in
hook load.
None of the
operations
exceed the pore
pressure or
fracture gradient
limits.
None of the
operations
exceed the pore
pressure or
fracture
gradient limits.
Miscellaneous Plots
Surface Results
The Surface Results plot displays the standpipe pressure, block speed,
and bit velocity versus times for a single operation at one moving pipe
depth.
Transient Results
The Transient Results plot has the moving pipe depth at various times
while tripping one stand of pipe.
Report
Report Options
The Report Options dialog is used to specify what additional
information will be included on the report. Using this dialog, you can
include or exclude much of the information defining the case you are
analyzing.
Surge Report
This report describes drill string and wellbore input data, mud
properties, and booster pump properties.
If the information in this section does not provide you the detail you
require, please refer to “References” on page 346 for additional sources
of information pertaining to the your topic of interest.
Methodology
The surge calculations are divided into two regions: the interval from the
surface to the end of the pipe and the interval from the end of the pipe to
bottomhole. In the upper region, pipe pressures are coupled to annulus
pressures through the radial elasticity of the pipe. The interpolated
method of characteristics is used to solve the fluid flow and pipe
dynamics for these “Coupled Pipe-Annulus” and “Pipe-To-
Bottomhole” regions. The fluid flow and pipe velocity equations are
solved subject to the boundary conditions given below.
The maximum time step allowed is the minimum grid spacing divided
by the sonic velocity. For a drill string near bottomhole, the minimum
gird spacing will be the distance off bottom. In order to avoid very small
time-step sizes for surges near bottomhole, a “near bottomhole” element
has been defined for this special case that neglects inertia.
Many of the mass equations have terms that relate the flow cross-
sectional area to the fluid pressures. For instance, in the “Coupled Pipe-
Annulus” region, increasing tubing pressure increases the tubing cross-
sectional area and decreases the annulus cross-sectional area.
Expansion of the pipe cross-sectional area is governed by “thick-wall”
pipe elastic solutions.
The more generalized oil-based mud model uses Houwen and Geehan
for improved pressure-temperature correlation to viscometer data, as
well as an improved model for low shear-rate flow. The fluid model is
based on the Casson equation for non-Newtonian fluids.
Surge Analysis
l Coupled-pipe/annulus region
l Pipe-to-bottomhole region
l Pipe and annulus pressures are coupled through the pipe elasticity.
Annulus pressures caused by pipe pressures may be significant.
l The elastic force in the moving pipe is equal to the pressure below
the pipe times the pipe-end area. This means that a sufficiently high
pressure below the pipe could retard the pipe motion.
l Mass-flow balances are calculated for flow through the pipe nozzle,
the annulus return area and into the pipe bottomhole region. The
surge force and displacement and compatibility relations are
illustrated in the following diagram.
l Pressure drops are calculated through the pipe nozzle and annulus
return area on the basis of cross-sectional area changes with
appropriate discharge coefficients.
l Surface boundary conditions set the fluid pressures in the tube and
the annulus to atmospheric pressure. The bottomhole boundary
condition assumes a rigid floor, which requires a zero fluid velocity.
Mass Balance
The Mass Balance consists of three parts:
1 dA 1 dP 1 ∂
+ + q=0
A dP K dt A ∂z
Momentum Balance
This equation consists of four parts. The left side of the equation
represents acceleration of the fluid. The acceleration of the fluid equals
the sum of the forces on the fluid. The forces on the fluid are represented
by the three terms on the right side of the equation. The first fluid force
term represents the pressure or viscous force. The middle term on the
right side is the drag and is a function of the fluid velocity. The final term
is the gravitational force.
ρ d ∂P
q=− + h(q ) + ρg cos Θ
A dt ∂z
Where:
A = Cross-sectional area
P = Pressure
K = Fluid bulk modulus
q = Fluid volume flow rate
ρ = Fluid density
h = Frictional pressure drop
g = Gravitational constant
Θ = Angle of inclination of annulus from vertical
Pipe Flow
Mass Balance
Momentum Balance
ρ1 d ∂P
q1 = − 1 + h(q1 − A1v3 ) + ρ1 g cos Θ
A1 dt ∂z
Annulus Flow
Mass Balance
Momentum Balance
ρ2 d ∂P
q 2 = − 2 + h2 (q 2 , v3 ) + ρ 2 g cos Θ
A2 dt ∂z
Pipe Motion
The following equation is the balance of momentum for the pipe. The
pipe inertia is represented by the left side of the equation. The first term
of the right side is the longitudinal elasticity of the pipe (using Young’s
modulus, E). The second and third items provide the hoop-stress effect
(increased inside pressure shortens the pipe and increased outside
pressure lengthens the pipe). The final three terms define the effect of
viscous drag on the pipe. Variations in fluid velocity, relative to the pipe
velocity, inside the pipe and in the annulus affect the shear stress at the
pipe.
Momentum Balance
d2 ∂ 2 v3 ∂ dP1 ∂ dP2 d d d
ρ3 v3 = E + f1 + f2 + f 3 q1 + f 4 q 2 + f 5 v3
dt 2
∂z 2 ∂ z dt ∂z dt dt dt dt
Where:
References
Lal, Manohar. “Surge and Swab Modeling for Dynamic Pressures and
Safe Trip Velocities.” Proceedings, 1983 IADC/SPE Drilling
Conference, New Orleans (427-433).
Validation
Rudolf, R.L., Suryanarayana, P.V.R., Mobil E&P Technical Center,
“Field Validation of Swab Effects While Tripping-In the Hole on Deep,
High Temperature Wells “, SPE 39395.
Fontenot, J. E., and Clark, R. E.: “An Improved Method for Calculating
Swab and Surge Pressures and Calculating Pressures in a Drilling Well,
“Society of Petroleum Engineering, October 1974 (451-462).
Alderman, N. J., Gavignet, A., Guillot, D., and Maitland, G. C.: “High
Temperature, High Pressure Rheology of Water-Based Muds,” SPE
18035, 63rd Annual Technical Conference and Exhibition of the SPE.,
Houston, (1988 (187-196).
Overview
In this section of the course you will become familiar with all aspects of
using Cementing to design your cementing operations. You will become
familiar with entering analysis data and using plot, reports, and tables to
analyze the results. To reinforce what you learn in the course lecture,
you will complete several exercises designed to prepare you for using
the program outside of class. The information presented in this chapter
can be used as a study guide during the course, and can also be used as
a reference for future cement job planning.
What is Cementing?
The Cementing module can be used to predict what occurs in the well
during cementing operations. Cementing can be used to evaluate the
effects of various conditions on the simulated cementing operation. You
can use Cementing to calculate:
Workflow
q Open the Case. (File →Open Case) If you have created a new case,
save the case. (File →Save As)
q If this is an offshore well, enter water depth and well type. (Case
→Offshore If this isn’t an offshore well, you won’t be able to
access this dialog.)
q Define the fluids used. You will probably need to enter mud and
cement. You must define the fluid rheological properties, select a
rheology model, and specify the temperature. You can define as
many fluids as you want. (Case→Fluid Editor)
Two tabs are used to specify fluids used during a cement job. These
include:
l Standard Muds Tab: Use this tab to define drilling muds and
spacers.
You can also import fluids from fluid libraries and export fluids defined
in this dialog to the fluid libraries.
The following defines the lead cement. Enter this data as described
below.
In this example, we want to use a tail slurry also. Review the data
entered in the following dialog.
actual size of the hole. If you specify the Effective Hole Diameter, the
Volume Excess % is calculated based on Effective Hole Diameter.
Similarly, if you specify the Volume Excess %, the Effective Hole
Diameter will be calculated.
For example, if you are drilling an 8.5 inch hole that is 10% overgauge,
enter 8.5 for Hole Diameter and 10 for Volume Excess %. The extra
volume will be calculated. Do not use the Volume Excess % field to
raise the cement top. Use Parameter →Job Data to raise the cement
top.
Be careful that you don’t enlarge the wellbore in the Hole Diameter
field and then again using the Volume Excess % field.
Tracer Fluid
A tracer fluid allows you to track a certain fluid in the wellbore
during the course of the job. Typically, this is assigned to the
cement slurry (lead cement slurry, if two are being pumped). The
tracer fluid is displayed in the ‘Volume and Rate Calculations’ and
‘Free Fall Calculations’ tables in the simulated output of the report
document.
From the drop-down list, select the fluid you want to use as the
tracer fluid. The tracer fluid drop-down list is blank until the stage
table types are selected. The initial wellbore fluid cannot be a tracer
fluid. Usually the lead cement stage is selected as the tracer fluid
from the drop-down list. The leading edge of the tracer fluid is a
reference point for tracking fluid movement. The value is negative
as the fluid is moving down the well in the casing string, and
positive as it begins to move up the well in the annulus. The
position of the selected tracer fluid is shown in the report document.
OptiCem actually calculates the movement of all the fluids, but due
to size limitations only one can be shown in the report.
Use Foam Schedule
Check this box to indicate the cement job is using foam. When you
are using a foamed cement, you must specify the foam job
information using Parameter →Foam Data. If this box is checked,
Foam Data option becomes available under the Parameter menu.
Otherwise, the Foam Data menu option will not be available.
Disable Auto-Displacement Calculation
Check this box if you want to disable the automatic calculation of
displacement. If this box is not checked, the calculation is
performed automatically.
Fluid Editor Button
Access Case→Fluid Editor in order to define more standard fluids
or cement slurries. Typically, you would do this if you do not see
the appropriate fluids listed in the drop-down list under the Fluid
column of the spreadsheet.
Spreadsheet Columns:
Type
This is the stage name displayed in the report and graphs. This
name defaults to the fluid name and can be used to differentiate
stages with the same selected fluid. The following types are
available:
Wellbore
The initial fluid at the start of the job, usually the drilling fluid
or mud used to circulate. No volume is entered.
Cement
A cement fluid type placed in the annulus. Cement can be
subdivided into a lead and tail cement, or as many other parts as
required.
Displacement
Drilling fluid or mud that follows the plug.
Shutdown
Period of time that pumping has stopped, often while dropping
the plug.
Spacer/Flush
A spacer or flush fluid placed in the annulus or pumped out.
Shoe Slurry
Specify the cement that is left in the shoe joint after the top plug
lands or at the end of the cement job.
Spacer on Plug
A spacer or flush that follows the plug and remains in the
casing.
Tuned Spacer
A tuned spacer is a special type of spacer that is used in
conjunction with the erodibility technology. Once you can
identify the Required Shear Stress of the fluid to be removed,
you can “tune” a spacer system rheologically to remove it.
Mud
A drilling fluid or mud that can be placed in the annulus, much
like a spacer. Mud can be in the wellbore before the cement job
or it can be used to displace the slurry.
Fluid
This is the selected fluid as defined in the Fluid Editor.
Rate
The rate the selected fluid will be pumped into the well, in barrels
per minute.
Stroke Rate
The stroke rate in strokes per minute. You must enter a volume per
stroke on the Circulating System dialog to use strokes.
Shutdown Time
If Shutdown is selected in Type, a time must be entered in this field;
all other fields become inactive.
Placement Method
The Placement Method column defines how volumes are calculated
for each stage. When the calculations are performed, the omitted
information in the table is filled in automatically. The drop-down
list contains Top of Fluid, Length, Volume, and Bulk & Yield.
Volume
Enter the volume for this stage, and Top of Fluid and Length are
calculated. If you wish to calculate stage volumes, enter
information for the stages you are pumping in the order they are to
be pumped. Each stage must have one of the following columns
Return Volume
If the entire job is to be run at one back pressure, then the Return
Volume value should be zero. If several back pressure values are
used, the Return Volume value for the last pressure should be zero,
because the last pressure remains in effect until the plug is down.
Offshore Information
Returns at Sea Floor
Check this box to indicate there are returns at the sea floor. Use this
option when you have a subsea wellhead and no riser. If you are
taking returns at the sea floor, you must specify the sea water
density.
Sea Water Density
Enter a value in this field when you have clicked the check box for
Returns at Sea Floor.
Fracture Zone
Enter a value for the depth where you are concerned about
fracturing the formation.
Temperature Information
BHCT button
The temperature profile can be calculated in one of several ways. If
the Bottom Hole Circulating Temperature (BHCT) is known, then
click this button and enter the BHCT, Surface Temperature, and
Mud Outlet Temperature in the fields that become active below.
Calculate API BHCT button
To calculate the API BHCT (bottom hole circulating temperature),
click this button and enter the Mud Outlet Temperature and Bottom
Hold Static Temperature as described below.
Temperature Profile button
The temperature profile can be calculated in one of several ways. If
the Bottom Hole Circulating Temperature (BHCT) is known, then
you can enter this temperature along with Surface Temperature and
Mud Outlet Temperature. To calculate the API BHCT, enter the
Bottom Hole Static Temperature (BHST) and Mud temperature.
NOTE: The WellCat thermal simulator can create an OptiCem
compatible temperature profile data set. This data set contains the
casing and annular temperatures at several different depths along
the wellbore. If a temperature profile data set is selected, OptiCem
uses that temperature profile in its simulation. Some sample
temperature profiles are available with this application and use the
filename extension *.HCT. You may access temperature profiles or
enter temperature profile data by selecting the Edit Profile button
and then selecting Import.
Edit Profile Button
Define the temperature profile to be used or import a temperature
profile.
BHCT
If you have selected the BHCT or Calculate API BHCT options
above, then enter the Bottom Hole Circulating Temperature value
in this field when it becomes active.
Surface Temperature
If BHCT is selected above, then enter the Surface Temperature
value in this field when it becomes active.
Mud Outlet Temperature
If BHCT is selected above, then enter the Mud Outlet Temperature
value in this field when it becomes active.
BHST
If Calculate API BHCT is selected above, then enter the Bottom
Hole Static Temperature in this field when it becomes active.
Analyzing Results
Results for the Cementing analysis are presented in plots, tables and a
report. All results are available using the View menu.
Fracture
pressure
If the circulating pressure exceeds the fracture zone pressure, reduce the
pump rates or turn on the Automatic Rate Adjustment option. If
reducing the pump rates does not completely solve the problem,
decrease the density of one or more fluids (with foamed fluids, or by
increasing the nitrogen concentration), or decrease the volume of the
heaviest stages.
If you prefer, you can view this information as ECD versus volume
pumped.
Click the right mouse button anywhere on the plot to open the plot
selection box. Highlight the plot you want displayed and click the
left mouse button.
Differences between the two rate curves indicates free fall without
nitrogen injection. If free fall occurs and the well goes on vacuum, the
rate out will initially exceed, and then fall below, the planned pumped
rate.
An example of free fall
A horizontal graph line along the x-axis indicates free fall. Often, as the
majority of the cement moves from the casing to the annulus, the slope
Free Fall
These rates
will be
adjusted.
In this example, although the circulating pressure no longer exceeds the fracture
pressure, it is exceeding the safe pressure (based on the safety factor).
The maximum
circulating
pressure is
83 psi less
than the
fracture
pressure.
Rates have been decreased to reduce the circulating pressure as a result of checking
the Automatic Rate Adjustment box on the Parameter→Job Data dialog. Refer to
the Job Data dialog to view the rates specified prior to the rate adjustment.
Calculation Methods
Constant or Staged Gas Flow
Select this option if nitrogen will be constant for a segment. The
foam density follows the pressure gradient, and thus decreases from
the bottom to the top of the segment. The longer the segment, the
greater the density variance. For depths of 6,000 feet. or less, adjust
the nitrogen ratio at least every 1,000 feet; for greater depths, adjust
at least every 2,000 feet.
Constant Density
Select this option if the nitrogen ratio will be adjusted to offset
pressure changes and thus hold density more constant. Use this
option only with automated nitrogen pumping equipment.
Foaming Agents
Percentage concentrations of foam stabilizer and foamer other than
the standard 1.5 and 0.75% may be entered in the Stabilizer and
Surfactant fields. Zero is acceptable, but only in one field at a time.
Stages List
This is a portion of the fluids list: those that will remain in the
annulus. Fluids pumped out or partially pumped and the
displacement fluids do not appear in this list. The segment table
below shows the foam segments for only one stage at a time. Select
the stage you wish to foam by clicking on it to highlight it. You can
not edit the data listed in the Stages List. This information is
defaulted from the Parameter→Job Data dialog.
Stage Number
Each stage name listed displays its Stage Number in this
column.
Stage Name
This column shows a partial list of fluids that will remain in the
annulus. Fluids pumped out or partially pumped and the
displacement fluids will not appear in this list. The segment
table at the bottom of the dialog shows the foam segments for
only one stage at a time. Select the stage you wish to foam.
Density
The density for this stage, in pounds per gallon.
Length
The length of this stage, in feet.
Stage Name, Top of Stage and In-Place Fluid Length:
This data is shown for each stage in the foam job, when the stage is
selected from the Stages list above. This information is read-only
and defaults from the Parameter→Job Data dialog.
Clear button
Click to reset all entries in the Segments group.
Segments
This is a table of foam parameters for each segment of the fluid in
the annulus. Displayed segments are for the currently selected stage
in the Stages List above. You can break up a stage into segments to
vary the foam density or gas rate. The lengths of the segments must
add up to the total in-place fluid length for that stage. For constant
gas flow method, increment the gas rate stage number when you
want a new gas injection rate. To start over on a stage’s segments,
click the Clear button.
Length
The length of this portion of the stage.
Foam
By selecting this check box, you are indicating that you want to
foam this stage. If so, enter the foamed density or quality.
Foam Density
The foam density for this segment. The field remains inactive
unless Foam is checked.
Quality
Quality is the volume percentage of gas in the foam. Pick a
quality or a reduced density. The field remains inactive unless
Foam is checked.
Gas Rate Stage Number
This number is used to tell how many different gas rates are to
be used under the Stage Gas option and where each of the rates
are used.
Notice that some of these fluids may not be foamed. Some fluids may
not appear in this report if they were pumped completely out of the
annulus.
These are design depths (as specified on the Job Data dialog) and may not be the actual
depths. Review the View→Final Density and Hydrostatic plot for accurate cement
locations.
Click Calculate to
ensure you are
looking at accurate Adjusted Liquid Volume and Adjusted Gas Rate sliders adjust the cement tops
results. or placement.
Field Descriptions
Calculate
Click Calculate when you are ready to calculate your data. See the
Checking Results section below for tips on how to check results of
the calculation.
Adjusted Liquid Volume
You may enter a value in this field if you wish, or use the sliders to
adjust the values displayed. Use the slide bar by clicking it and
moving it along the percentage graduation marks. You may also
click the slider, or press the Tab key until the slider bar is selected,
then use your Right Arrow or Left Arrow keys to adjust the value
Checking Results
If TOC is.... and ECD is.... then do this:
Low Light 1. Increase density or decrease
quality.
2. Rerun the Foam Schedule.
3. Use the slider bar (top of
Foam Data dialog) to increase
the Adjusted Liquid Volume.
4. Click the Calculate button.
5. Check the Fluid Animation
Schematic and the Circ Pres
and Den plots.
Low Acceptable 1. Use the slider bar (top of
Foam Data dialog) to increase
the Adjusted Liquid Volume.
2. Repeat steps 4 and 5 above.
Low Heavy 1. Use the slider bar (top of
Foam Data dialog) to increase
the Adjusted Gas Rate.
2. Repeat steps 4 and 5 above.
Low Light 1. Increase the density or
decrease quality.
2. Rerun the Foam Schedule.
3. Repeat steps 4 and 5 above.
Acceptable Acceptable Do nothing.
Repeat these steps until you are satisfied with the results. Round the
slurry and gas rate quantities before running the Wellbore Simulator.
References
Shah, Subhash, N., and Sutton, David, L., “New Friction Correlation for
Cements from Pipe And Rotational-Viscometer Data,” SPE 19539.
By the end of the Critical Speed course you will know how to complete
the following tasks:
Workflow
q Open the Case. (File →Open Case) If you have created a new case,
save the case. (File →Save As)
q If this is an offshore well, enter water depth and well type. (Case
→Offshore) If this isn’t an offshore well, you won’t be able to
access this dialog.
q Define the fluids used. You must define the fluid rheological
properties, select a rheology model, and specify the temperature.
You can define as many fluids as you want. Only one fluid can be
used at a time. (Case →Fluid Editor)
q Optional Step: Most of the time you will want to use the default
values for the mesh. Rarely will you need to change this
information. (Case →Mesh Zone)
To understand how the Mesh Zone is used, assume you have an 8" collar
located in Zone 1. The maximum element length in Zone 1 for an 8"
collar would be:
Field Definitions
Torque at Bit
Type the actual torque at the bit. Obtain typical bit torque values
from the bit manufacturer, or provide an estimate based on your
own experience.
Weight on Bit
Type the actual weight applied at the bit, not the surface weight that
is slacked off.
Steering Tool Orientation
Type the orientation of the steering tool (scribe line) relative to the
high side of the hole, measured clockwise from the high side. This
is used to orient the bend angle relative to the high side of the hole.
Starting Speed, Ending Speed
A critical speed analysis will be performed at every Speed
Increment within the range specified by the Starting Speed and
Ending Speed fields.
Speed Increment
Type the range and the speed increment you want.
Note: Calculation time increases as the number of speeds analyzed
increases. To reduce execution time, reduce the number of speeds
being analyzed at one time.
Excitation Frequency Factor
Type the rate you want the forcing function to be applied (number
of excitation per revolution). A general rule of thumb is to use 3.0
for tricone bits and 6.0 to 9.0 for PDC bits. The nature of forcing
functions is still an area of study in the industry.
Mesh Begins at Dist. From Bit, Max Total Length of Mesh
Normally, you will type values of 0.0 (zero) and 99999.9 for the
Mesh Begins At Depth From Bit and Max Total Length of Mesh,
respectively, in order to analyze the entire string starting at the bit
(or as much as can be meshed by the number of nodes available). If
you want to study an limited portion of the string, type a smaller
range. Use measured depth to estimate the distance in feet.If you
get an error message indicating an “Non Converged Solution,” this
means the critical speed analysis was unable to solve the structural
solution, usually because the of a complex drillstring (many small
components) and hole geometry. If this happens, shorten the mesh
length, and run the analysis again.
Dynamics
Check this box to turn on the calculation of the nodal torque due to
friction. The nodal torque affects the initial static solution of the
displaced shape of the BHA. If you don’t check this box, the only
torque that will be used is the torque you entered for Torque at Bit.
Use the default values as presented here, unless you are familiar with
Finite Element Analysis methods.
Calculating Results
Calculations will be performed automatically when you select a plot
from the View menu.
Once the critical speeds are determined, the analysis can be repeated at
each critical speed and the response of the total drillstring model can be
examined. This type of analysis is used to determine the exact nature of
the resonant behavior at a particular critical speed.
For example:
If two stresses are calculated to be 5,000 and 10,000 psi, the stresses may
not be exactly equal to the calculated value. Because the stresses are
relative in magnitude, the stresses may really be 4,000 and 8,000 psi.
All peaks represent stresses above and beyond steady state stresses
caused by vibrations. They are relative to the magnitude of the forcing
function used and should be used only to assist with the location of
critical rotating speeds. The forcing function is a periodic displacement
or force (the Critical Speed Analysis module uses displacement) at a
point on the drillstring that is assumed to occur a regular number of
times per revolution. The forcing function (displacement) can be lateral,
axial, or torsional.
How Do I View the Large Relative Stress at Any Position on One Plot?
We have been using one plot to tell us what rotational speeds have a
large relative stress and then referring to a position plot to tell us where
in the bottom hole assembly these stresses are occurring. You can use
the View→3D Plots→Resultant Stresses→Equivalent plot to view
this information on one plot if you prefer.
Structural Solution
The Critical Speed Analysis module begins by performing a structural
solution to determine the displaced shape of the drillstring and the forces
acting on it. The structural solution is accomplished through the use of
the mathematical Finite Element Analysis method.
Other points of contact between the string and the wellbore may occur
due to vibration. These contact points may lead to displacements outside
of the wellbore. In reality, displacements outside of the wellbore do not
occur. This is a limitation in the analysis. As a result of this limitation,
the analysis predicts a relative critical frequency (RPM), and does not
model or predict the actual magnitude of a critical frequency.
The steps performed in the structural solution analysis step are the same
as those performed in the WELLPLAN Bottom Hole Assembly analysis
module. The only exception is that the Critical Speed Analysis module
meshes the drillstring into 150 nodes. (The Bottom Hole Assembly
Analysis module will mesh the BHA into 40 nodes.) Refer to the Bottom
Hole Assembly module chapter in this manual for more details
concerning the structural solution.
Vibrational Analysis
Following the completion of the structural solution, the vibrational
portion of the analysis is begun. After the shape of the drillstring is
determined and the structural solution has been performed, the Critical
Speed Analysis module calculates the critical frequencies, or RPMs.
The critical frequencies are determined from the response of the BHA to
some user specified harmonic excitation usually, but not limited, to the
bit. The Critical Speed Analysis module assumes that at a critical
rotational speed, or RPM, excitations at the bit, stabilizer, or other
contact points cause large displacements and stresses elsewhere in the
drillstring. Because the Critical Speed Analysis module is a harmonic
where:
• The need for large displacement and finite rotation beam theories in
modeling drillstring and BHA components
• Dealing with intermittent contact and the friction effects involved
• The need to model a tortuous 3D curved wellbore surface
• Representing the structural behavior of certain drillstring
components (motors and so forth)
where:
i = −1
[J] = Jacobian matrix (contains the effects of contact, stress
stiffening and friction)
[M] = Mass matrix
[C] = Damping matrix
Mass Matrix
The mass matrix implemented in the Critical Speed Analysis module is
a lumped mass matrix. From the composition of the matrices, it is
evident that the material component descriptions (ID, OD, weight,
material), and fluid descriptions are important data for correctly
determining vibrational response.
Damping Matrix
The Critical Speed Analysis module includes damping in predicting the
response of the drillstring to the specified excitations. Damping
primarily limits the magnitude of the response to the excitation. An
important implication of including damping in the model is that while
the response of the BHA will be at the same frequency as the excitation,
it may not be in phase with it. Damping includes the effects of
interaction with the formation, drilling fluid effects, inertial effects of
acceleration of mud outside the drillstring and mass damping produced
by the BHA structure.
The damping matrix terms are a function of beam element length, outer
diameter, and constant fluid damping coefficients. Discrete fluid
damping coefficients are also assigned for lateral, axial, and torsional
DOF. All damping coefficients are defaulted and are not user input
items.
Excitation Factors
The frequency of the excitation mechanism is designated by the use of
the excitation factor. This factor is simply the number of times the
excitation is applied for each revolution of the drillstring.
Although excitations are usually at the bit, this analysis can model
excitations at other locations. The Critical Speed Analysis module can
also model multiple excitations at multiple locations. These excitations
can be out of phase with one another, but they will all be assumed to be
excited at the same number of excitations per revolution. This can be a
l PDC Bits: EF for PDC Bits vary depending on the bit design.
There is no specific rule for selecting the EF for PDC bits.
However a general rule obtained from laboratory experience is:
Rotational Walk dh /(dh - dd) X RPM Lateral 2(dh (dh -dd)) RPM Axial or
(precessional)
2(dh (dh -dd)) RPM Torsional
Rotational Walk dd /(dh - dd) X RPM Lateral 2(dd (dh -dd)) RPM Axial or
(backward whirl)
2(dd (dh -dd)) RPM Torsional
Non synchronous (0.8 to 1.0)(dh(dh - dd)) X RPM (0.6 to 2.0)(dh(dh - dd)) X
Walk or Whirl Lateral (0.6 to 2.0)(dh(dh - dd)) RPM Axial or
X RPM
(0.6 to 2.0)(dh(dh - dd)) X
RPM Torsional
Drillstring Whip RPM Harmonics (1X, 2X, 3X) RPM Harmonics Axial,
Lateral Torsional
References
Apostal, M.C., Haduch, G.A., and Williams, J.B., DRD Corp., “A Study
to Determine the Effect of Damping on Finite-Element-Based, Forced-
Frequency-Response Models for Bottomhole Assemble Vibration
Analysis”, SPE #20458, 1990.
Besaisow, A.A. and Payne, M.L., ARCO Oil and Gas Co., “A Study of
Excitation Mechanisms and Resonances Inducing BHA Vibrations”,
SPE #15560, 1986.
Gallagher, J., Baker Hughes INTEQ, Waller, M., Shell (U.K.) E&P, and
Ruszka, J., Baker Hughes INTEQ, “Performance Drilling: A Practical
Solution to Drillstring Vibration”, IADC/SPE 27538, 1994.
Behr, S.M., Warren, T.M., Sinor, L.A., Brett, J.F., Amoco Production
Co., “Three-Dimensional Modeling of PDC Bits”, SPE #21928, 1991.
Behr, S.M., Warren, T.M., Brett, J.F., Amoco Production Co., “Bit
Whirl: A New Theory of PDC Bit Failure”, SPE 19571, 1989.
By the end of the Bottom Hole Assembly course you will know how to
complete the following tasks:
Workflow
q Open the Case. (File →Open Case) If you have created a new case,
save the case. (File →Save As)
q If this is an offshore well, enter water depth and well type. (Case
→Offshore If this isn’t an offshore well, you won’t be able to
access this dialog.)
q Define the fluids used. You must define the fluid rheological
properties, select a rheology model, and specify the temperature.
You can define as many fluids as you want. Only one fluid can be
used at a time. (Case →Fluid Editor)
q Optional Step: Most of the time you will want to use the default
values for the mesh. Rarely will you need to change this
information. (Case →Mesh Zone)
l Click .
In this class example, we will use the case “9 5/8" casing” in the Guided
Tour project, well named Tour #1. Please open this case.
To understand how the Mesh Zone is used, assume you have an 8" collar
located in Zone 1. The maximum element length in Zone 1 for an 8"
collar would be:
Later we will analyze the forces acting on the bottom hole assembly in
a “drillahead” scenario.
For information
regarding data
required for this
dialog, refer to the
following text.
Parameters
Torque at Bit
Type the actual torque at the bit. Obtain typical bit torque values
from the bit manufacturer, or provide an estimate based on your
own experience.
Weight at Bit
Type the actual weight applied at the bit. Weight on bit is the
compressive axial load that is applied to the formation by the bit
face. It is the difference between the net weight of the entire
drillstring and the resulting reduced weight when the bit is resting
on bottom.
Rotary Speed
Type the rotating speed of the drillstring and bit once steady state
conditions are reached. For rotary assemblies, type the rotating
speed of the drillstring. For hydraulic motor assemblies where the
drillpipe does not turn, type the rotating speed of the bit. The rotary
speed is used in the lateral penetration model. It does not effect the
static structural solution of the bottom hole assembly.
Drillahead
Steering Tool Orient
Steering tool orientation is the orientation of the steering tool
(scribe line) relative to the high side of the hole, measured
clockwise from the high side. The tool orientation is used in
conjunction with the Tool Reference to determine the orientation of
the bend, relative to the high side of the hole.
Note: A steering tool must be present in the drillstring in order to
enter a tool orientation. Refer to the Basics chapter (2) of this
manual for help with entering steering tools.
Drill Interval
Drill interval is the total measured depth distance that the current
bottom hole assembly will drill ahead. Usually, 100 to 200 feet is
sufficient to determine the directional behavior of the bottom hole
assembly. A minimum value of 100 feet is recommended.
Overgauge
Overgauge is the amount of washout expected as the bottom hole
assembly is drilling. This effect can be modeled without having to
change the hole size on the Wellbore Editor.
Record Interval
Record interval is the distance at which the survey points will be
generated for the final output.
Bit Coefficient
The bit coefficient is a number between 0 and 100 that indicates the
efficiency at which a drill bit will cut sideways. The typical range
for roller bits is 20-80, 80 being used for soft formation bits and 20
for hard formation bits. A bit coefficient of 0 means the bit does not
cut sideways, yielding a trajectory based solely on bit tilt. Rarely
will a bit attain an efficiency of 100. Refer to “Supporting
Plots
Two plots are available for analysis. The Displacement plot allows you
to determine how the bottom hole assembly is lying in the wellbore. The
Side Force plot tells you the side force acting on the bottom hole
assembly as it lies in the wellbore.
Displacement Plot
The View→Displacement plot displays the displacement from the
centerline versus distance from bit. Three measures of displacement are
used:
Report Options
The Report Options dialog is used to specify what additional
information will be included on the report. Using this dialog, you can
include or exclude much of the information defining the case you are
analyzing.
Clearance is
the minimum
This information is distance
also available in the between the
Displacement plot drillstring and
you viewed earlier. the wellbore.
You can see the forces and moments acting on each element and node.
You can view the minimum and maximum force and moment as well as the node at which
the force or moment occurs.
You can determine the inclination and azimuth of the string and wellbore at any node.
The drillahead analysis first performs the same analysis as in the static
analysis. The program then drills ahead in 5-foot increments to predict
the bottom hole assembly behavior over the user specified drillahead
interval. Data is presented on the reports in increments specified by the
user.
The report generated for the drillahead analysis is similar to the static
analysis except that information for a user specified drillahead interval
is included.
Predicted survey
data is appended
to the existing
surveys over the
drillahead interval
specified.
If the information in this section does not provide you the detail you
require, please refer to the section titled “References” on page 438 for
additional sources of information pertaining to the topic you are
interested in.
Analysis Methodology
The defaults for lengths of zones 1 and 2 are 500 and 2500 feet,
respectively. The length of zone 3 varies depending on the remaining
length of drillstring and the remaining number of available nodes. The
Aspect Ratios for zones 1, 2 and 3 default to 20, 100, and 500
respectively. The following example explains how Aspect Ratios
Compute the Local Stiffness Matrix and the Global Stiffness Matrix
After the drillstring has been divided into elements, each element is
closely examined in terms of geometrical and physical properties. The
correct representation of geometrical and physical properties—
including component weight, dimensions, moment of inertia and
modulus of elasticity—is very important in order to accurately represent
the component for the remaining analysis. The Bottom Hole Assembly
module has a catalog containing much of the information, but it is
important that the user carefully selects each component to model the
drillstring as closely as possible. The user should verify that all selected
component properties accurately reflect the component.
(Equation 1)
where:
(Equation 2)
where:
My(n) =
(6EI)/L2 4EI/L (-6EI)/L2 (2EI)/L X θy(n)
The individual matrices for all the element are combined to form one
matrix for the entire bottom hole assembly. The expanded matrix [K]
containing data for all 40 nodes included in the analysis is structured as
in the Figure 2 (below).
Nodes 2 and 3
Nodes 3 and 4
Nodes 37 and 38
Nodes 38 and 39
Nodes 39 and 40
Y(n)
Y(n+1)
Deflected Position
Degrees of Freedom
Figure 4: Single Beam Element
X
Fx(n+1)
M x(n+1) Z
Fz(n+1)
M z(n+1)
Fx(n)
M z(n) Fy(n+1)
Fz(n) M y(n+1)
Node n + 1
Mz(n)
Fy(n)
M y(n)
Node n
Boundary Conditions
Boundary conditions are the physical constraints acting on the bottom
hole assembly. Boundary conditions are important to the analysis to set
how the structure is supported and constrained. Boundary conditions
make it possible to solve the finite element analysis. The Bottom Hole
Assembly module provides six default boundary conditions that can be
selected for the top and bottom nodes. The Bottom Hole Assembly
module’s system defaults do not apply boundary conditions to nodes
between the top and bottom nodes. An experienced user familiar with
FEA (and with assistance from Landmark) can define additional
boundary conditions and can enforce boundary conditions at additional
nodes. It is recommended that the defaults be used unless the user is
familiar with finite element analysis methods.
l Full pin: All three translations are specified and rotations are free.
l Fix with Axial Slider: Two lateral translation (X, Y) are specified.
Z translation is free, and all three rotations are specified.
l Fix Torsion: All three translations (X, Y, Z) are free, two rotations
(X, Y) are free, and Z rotation is specified.
l Fix Rotations: All three translations are free (X, Y, Z) and two
lateral rotations (X, Y) are specified, and Z rotation is specified.
Displacements Rotations
Description X Y Z X Y Z
Full Pin Set Set Set Free Free Free
Full Fix Set Set Set Set Set Set
Pin with Axial Slider Set Set Free Free Free Free
Fix with Axial Slider Set Set Free Set Set Set
Fix Axial Free Free Set Free Free Free
Fix Torsion Free Free Free Free Free Set
Fix Rotation Free Free Free Set Set Free
For each of the seven previous types, it is possible to modify the radius,
angle, axial displacement, and twist for each type.
l Angle: Locates the string relative to the high side of the hole. A
radius of 1.0 unit and an angle of 90 degrees places the string one
unit (inch, mm, or so forth) to the right of the center of the hole.
l Twist: The rotation from the high side of the hole. This is used to
impart an initial twist to the string.
The X and Y reference axes are also established. The X axis points
toward the surface (vertical) and theY-axis is parallel to the surface
(lateral).
The boundary conditions are enforced on the nodes specified. All other
nodes have no boundary conditions applied. The program determines
where the drillstring has (theoretically) penetrated the wellbore and
calculates the restoring force necessary to move the node back into the
wellbore. If the node is already inside the wellbore, no force or
displacements are applied to the node.
These steps are repeated until the changes in displacements at all nodes
fall below a set tolerance. The objective is to determine the forces
necessary to move the nodes along the reference axis to the
corresponding nodal position lying along the wellbore centerline. When
this is accomplished, the solution is considered complete. At this point,
the axial forces, torque, stresses and coordinates (X, Y, and Z) of each
node are known.
FI
FR
FA
φΑ
φI
φR TAN
θD
FR
FA
θA
θR
FD
FI = Inclination Force
FD = Direction Force
FRI = Resultant Inclination Force
FR = Resultant Direction Force
φI = Wellbore Inclination
fA = Bit Inclination
fR = Resultant Force Inclination Angle
θD = Wellbore Direction Angle
θA = Bit Direction Angle
θR = Resultant Force Direction Angle
These figures can be somewhat misleading because the inclinational (FI)
and directional (FD) side forces compared to the axial force (FA) in the
diagrams are represented approximately equal in magnitude. In normal
operating conditions, the axial force (FA) is usually 10 to 100 times the
magnitude of the side forces.
The bit tilt is defined as the angle between the centerline of the wellbore
and the centerline of the bit. As shown, there is a bit tilt in both the
inclination and azimuth directions. Bit tilt is a result of the bending
characteristics of the bottom hole assembly and the resulting force
acting on the bit.
Drillahead Solutions
The Bottom Hole Assembly module is capable of two analysis modes:
• The bit will cut sideways due to the presence of side forces
generated in the inclination and direction axes.
Where:
Bit Coefficient
Bit coefficients indicate how efficient a bit will cut sideways. Values for
bit coefficient range from 1 - 100. Note that a value of 0 indicates the bit
does not cut sideways, and the wellbore trajectory will be based solely
on bit tilt.
The following table includes suggested bit coefficients for roller cone
bits. Typically range for this type of bit is 20 - 80, with 20 used for soft
formations, and 80 used for hard formations.
8 20-30
3,7 30-40
2,6 40-60
1,4,5 60-80
The values for fixed cutter bit coefficients are more difficult to
determine from the IADC classification system. Cutter size, density, and
placement impact the determination of bit coefficient.
Formation Hardness
Formation hardness is used in Equation 3 (page 436) to model the
formations resistance to the bit side cutting capability. Formation
hardness is a number between 0 and 60, with the larger numbers
indicating the relative hardness of the formation. The table below
correlates formation hardness to rate of penetration and formation
description.
Medium Soft 20 75 23
(Shallow Gulf
Coast)
Medium 30 50 15
(Above 10,000
feet)
Medium Hard 40 30 9
(Below 10,000
feet)
Hard 50 20 6
(Granite)
Rigid 60 10 3
(Igneous Rock)
References
Millheim, K.K., Jordan, S., and Ritter, C.J., “Bottom Hole Assembly
Analysis Using the Finite Element Method,” Journal of Petroleum
Technology, February, 1978, 265-74.
Rockey, K.C., Evans, H.R., Griffiths, D.W., and Nethercot, D.A., “The
Finite Element Method,” Granada Publishing Limited, 1975.
Millheim, K., Jordan, S., Ritter, C.J., “Bottom Hole Assembly Analysis
Using the Finite Element Method,” SPE 6057, 1978.
Millheim, K., “Directional Drilling” (an 8 part series), Oil and Gas
Journal, 1979.
Overview
In this section of the course, you will become familiar with all aspects
of using the Notebook module. To reinforce what you learn in the class
lecture, you will have the opportunity to complete several exercises
designed to prepare you for using the program outside of class. The
information presented in this chapter can be used as a study guide during
the course, and can also be used as a reference for future torque and drag
analysis.
Starting Notebook
You must have a Case open to use the Notebook module even though
case data will not be used in any analysis within the Notebook module.
Open the Case ‘9 5/8” Casing’ in the Project ‘Guided Tour’, and Well
‘Tour #1’.
There are two ways to launch the Notebook module. You can select
Notebook from the Modules Menu, or you can click the Notebook
Button on the Modules Toolbar.
Select desired
analysis mode
from submenu or
from Mode drop
down list
Miscellaneous Mode
l Linear Weight
Linear Weight
Use the Parameter→Linear Weight dialog to quickly calculate the
weight-in-air and buoyed-weight of a component based on a specified
OD, ID, and mud weight.
To calculate the linear weight, specify the components ID and OD, its
length, the density of the mud, and whether it is a steel or aluminum
component.
Click in output
Specify component section to
material calculate and view
results
View results
Fluids Mode
To access the Fluids analysis mode, select Fluids from the Mode drop
down list.
l Mix Fluids
l Dilute / Weight Up
l Fluid Compressibility
Mix Fluids
Use the Parameter→Mix Fluids dialog to quickly calculate the density
and volume of a fluid when two fluids with different densities and
volumes are mixed.
Dilute /Weight Up
Use the Parameter→Dilute/Weight Up dialog to calculate the
resulting volume when the density of a fluid is increased or decreased to
a different density. You can opt to keep the volume constant. In this
case, the required dump volume is determined.
Required
Enter the required fluid density operation
achieve
required
Specify the density of the fluid density will be
you are using to dilute or weight indicated
up the original fluid with
Fluid Compressibility
Use the Parameter→Fluid Compressibility dialog to quickly
calculate the volume of mud that must be pumped to overcome the
compressibility of the fluid.
Hydraulics Mode
To access the Hydraulics Mode, select Hydraulics from the Mode drop
down list. The Hydraulics mode calculates:
l Pump Output
l Buoyancy factors
Pump Output
Use the Parameter→Pump Output dialog to quickly calculate the
flow rate and volume-per-stroke for a user-defined pump configuration.
Annular
Use the Parameter→Annular dialog to calculate the capacity, volume,
and velocity for two annular sections.
Pipe
Use the Parameter→Pipe dialog to calculate the linear capacity,
volume, linear displacement, total displacement and velocity for two
pipe sections.
Total fluid
displacement
Enter data for one
pipe section
Calculated results
for each section
Nozzles
Use the Parameter→Nozzles dialog to calculate the nozzle sizes
required to produce a desired total flow area (TFA) or to calculate the
TFA based on a specified number and sizes of nozzles.
Buoyancy
Use the Parameter→Buoyancy dialog to quickly calculate the
buoyancy factor based on the specified mud density.
Calculations
Π
Length = Laps × Drum Diameter ×
12
Dilute/Wt Up Fluid
V1 D1 +V 2D 2 = V 3 D 3
Where:
V1 = Volume of one material to be mixed
D1 = Density of V1 material
V2 = Volume of second material to be mixed
D2 = Density of V 2 material
V3 = Total volume
D3 = Density of total volume
Fluid Buoyancy
Mud Weight
Buoyancy = 1 −
Steel Density
Fluid Compressibility
Formation Breakdown Pressure = TVD × 0.052 × Mud Density + Test Pressure Density
Formation Breakdown Pressure
Equivalent Mud Gradient =
TVD
Formation Breakdown Gradient =
Formation Brekdown Pressure − Sea Depth × Seawater Gradient
TVD − AirGap − Sea Depth
Mix Fluids
V1 D1 +V 2D 2 = V 3 D 3
Where:
V1 = Volume of one material to be mixed
D1 = Density of V1 material
V2 = Volume of second material to be mixed
D2 = Density of V 2 material
V3 = Total volume
D3 = Density of total volume
Pump Output
Q = 1 . 568 e −6 × L ( 2 × d r − d y ) × N × η
2 2
W here:
L = stroke length
N = stroke rate
Q = 2 . 3555 e − 6 × L × d λ × N × η
2
Nozzle Area
2
Π d
n
TFA = ∑ ni × ( i )
i =1 4 32
Where:
i = Number of groups