H-046-006478-00 (2.0) HyLED Series Service Manual (En)

Service Manual
HyLED Series
Surgical Lights
Copyright
Intellectual Property Statement
NANJING MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Nanjing

Mindray) owns the intellectual property rights to this product and this manual. This manual
may refer to information protected by copyrights or patents and does not convey any license
under the patent rights of Nanjing Mindray, nor the rights of others. Nanjing Mindray does not
assume any liability arising out of any infringements of patents or other rights of third parties.
, , are the registered trademarks or trademarks owned by

Shenzhen Mindray in China and other countries. Nanjing Mindray is authorized by Shenzhen
Mindray to use the trademarks.
© 2014-2015 Nanjing Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.
I
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Table of Contents
1 System Overview ································································ 1-1
1.1 Main Components ........................................................................ 1-1
1.2 Safety .......................................................................................... 1-3
1.2.1 Safety Notes ....................................................................... 1-3
1.2.2 Safety Instructions ............................................................... 1-4
2 General Maintenance··························································· 2-1

2.1 Daily Checks by User ................................................................... 2-1
2.2 Monthly Checks ........................................................................... 2-3
2.3 Annual Checks ............................................................................. 2-4
2.4 Servicing Checklist ....................................................................... 2-6
3 FRU List and Diagram ························································· 3-1

3.1 Flange Tube ................................................................................. 3-1
3.1.1 FRU (Field Repairable Unit) List .......................................... 3-1
3.1.2 Typical Diagram .................................................................. 3-2
3.2 Swivel Arm Assembly ................................................................... 3-6
3.2.1 FRU List .............................................................................. 3-6
3.2.2 Typical Diagram .................................................................. 3-8
3.3 Spring Arm Assembly ................................................................. 3-12
3.3.1 FRU List ............................................................................ 3-12
3.3.2 Typical Diagram ................................................................ 3-13
3.4 Gimbal Joint Assembly ............................................................... 3-18
3.4.1 FRU List ............................................................................ 3-18
3.4.2 Typical Drawing ................................................................. 3-19
3.5 Control Panel ............................................................................. 3-25
3.5.1 FRU List ............................................................................ 3-25
3.5.2 Typical Diagram ................................................................ 3-27
3.6 Lighthead ................................................................................... 3-31
3.6.1 FRU List ............................................................................ 3-31
3.6.2 Typical Diagram ................................................................ 3-32
3.7 Sterilizable Handle ..................................................................... 3-42
3.7.1 FRU List ............................................................................ 3-42
3.7.2 Typical Diagram ................................................................ 3-42
3.8 Backup Battery Module .............................................................. 3-47
3.8.1 FRU List ............................................................................ 3-47
3.8.2 Typical Diagram ................................................................ 3-47
3.9 Integrated Camera ..................................................................... 3-49
3.9.1 FRU List ............................................................................ 3-49
3.9.2 Typical Diagram ................................................................ 3-50
1
Table of Contents
3.10 Carrier-arm Camera ................................................................... 3-52

3.10.1 FRU List .......................................................................... 3-52
3.10.2 Typical Diagram ............................................................... 3-52
3.11 Swivel Arm for Display................................................................ 3-53
3.11.1 FRU List .......................................................................... 3-53
3.11.2 Typical Diagram ............................................................... 3-53
3.12 Ceiling Cover ............................................................................. 3-57
3.12.1 FRU List .......................................................................... 3-57
3.12.2 Typical Diagram ............................................................... 3-57
3.13 Wall Control ............................................................................... 3-60
3.13.1 FRU List .......................................................................... 3-60
3.13.2 Typical Diagram ............................................................... 3-60
3.14 LED Mobile Surgical Light .......................................................... 3-62
3.14.1 FRU List .......................................................................... 3-62
3.14.2 Typical Diagram ............................................................... 3-62
3.15 Other FRUs................................................................................ 3-65
4 Replacement ······································································ 4-1

4.1 Tools ............................................................................................ 4-1
4.2 HyLED 9700/9500/9500M Lighthead Replacement....................... 4-2
4.2.1 Replacing Sterilizable Handle .............................................. 4-2
4.2.2 Replacing Encircling Handles .............................................. 4-3
4.2.3 Replacing Glass .................................................................. 4-3
4.2.4 Replacing AICS Sensor ....................................................... 4-6
4.2.5 Replacing LED Unit ............................................................. 4-8
4.2.6 Replacing LED Drive Board ................................................. 4-9
4.3 HyLED 8600/8600M Lighthead Replacement ............................. 4-10
4.3.1 Replacing Sterilizable Handle ............................................ 4-10
4.3.2 Replacing Encircling Handles ............................................ 4-11
4.3.3 Replacing Glass ................................................................ 4-12
4.3.4 Replacing LED Unit ........................................................... 4-14
4.3.5 Replacing LED Drive Board ............................................... 4-16
4.4 HyLED 760/760M/730/730M Lighthead Replacement ................. 4-19
4.4.1 Replacing Sterilizable Handle ............................................ 4-19
4.4.2 Replacing Outer Handle .................................................... 4-20
4.4.3 Replacing Glass ................................................................ 4-21
4.4.4 Replacing LED Unit ........................................................... 4-23
4.4.5 Replacing LED Drive Board ............................................... 4-25
4.5 Replacing Control Panel ............................................................. 4-26
4.5.1 Replacing Front Cover Assembly ....................................... 4-26
4.5.2 Replacing Control Board.................................................... 4-27
4.5.3 Internal Wiring of Control Panel ......................................... 4-28
4.6 Replacing Touch Control Panel................................................... 4-30
4.6.1 Replacing Front Cover Assembly ....................................... 4-30
2
Table of Contents
4.6.2 Replacing Control Board.................................................... 4-31

4.6.3 Replacing Touch Screen .................................................... 4-33
4.6.4 Internal Wiring of Touch Control Panel ............................... 4-34
4.7 Replacing Gimbal Joint .............................................................. 4-35
4.7.1 Replacing Vertical Gimbal Joint and Horizontal Gimbal Joint4-35
4.7.2 Replacing Vertical Gimbal Joint and Horizontal Gimbal Joint
(for Lighthead with Integrated Camera) ...................................... 4-38
4.7.3 Replacing Gimbal Joint (LCH) ........................................... 4-39
4.7.4 Replacing Gimbal Joint for Lighthead with Integrated Camera
(LCH)............... .......................................................................... 4-43
4.8 Replacing Spring Arm ................................................................. 4-45
4.8.1 Replacing Standard/LCH Spring Arm ................................. 4-45
4.8.2 Replacing Standard/LCH Wired Spring Arm ....................... 4-46
4.8.3 Replacing Bearing Seat of Spring Arm ............................... 4-47
4.9 Replacing Swivel Arm Assembly................................................. 4-49
4.10 Replacing Terminal Block/Power Module/Backup Power Module
(optional)/Video Power Module (optional)/Video Box (optional)/Remote
Control Module (optional) ..................................................................... 4-51
4.11 Replacing Backup Battery Module .............................................. 4-53
4.11.1 Replacing Charging Board ............................................... 4-53
4.11.2 Replacing Battery ............................................................ 4-54
4.12 Replacing Infrared Remote Control Board .................................. 4-55
4.13 Replacing Control Board of Carrier-arm Camera ........................ 4-56
4.14 Replacing Wall Control Board..................................................... 4-58
4.15 Replacing Batteries of Mobile Surgical Light ............................... 4-61
4.15.1 Replacing Battery ............................................................ 4-61
4.15.2 Replacing Power Board ................................................... 4-63
5 Calibration········································································· 5-1
5.1 Control Panel Calibration.............................................................. 5-1
5.1.1 Lighthead Type and Software Illuminance Level Calibration
(HyLED 8600/8600M/9500/9700/9500M Lightheads).................... 5-1
(HyLED 730/730M/760/760M Lightheads) .................................... 5-5
(HyLED 8600 New Lightheads) .................................................... 5-8
5.1.4 Camera Type Calibration (HyLED 8600 New) .................... 5-11
5.2 Touch Screen Calibration ........................................................... 5-13
5.3 Touch Control Panel Calibration (New Hardware) ....................... 5-15
5.3.1 Camera Type Calibration (HyLED 730/760/9500/9700) ...... 5-15
5.3.2 Lighthead Number and Light System Number Calibration
(HyLED 730/760//9500/9700) ..................................................... 5-17
5.3.3 Software Illuminance Level Calibration (HyLED
730/730M/760/760M /9500/9700/9500M) ................................... 5-19
3
Table of Contents
5.4 Touch Control Panel Calibration (New User Interface) ................ 5-23
5.4.1 Camera Type Calibration ................................................... 5-23
5.4.2 Lighthead Number and Light System Number Calibration .. 5-24
5.4.3 Software Illuminance Level Calibration .............................. 5-27
5.5 Carrier-arm Camera Calibration.................................................. 5-30
6 Lighthead Internal Wiring ····················································· 6-1

6.1 LED Unit Layout and Wiring ......................................................... 6-1
6.1.1 HyLED 9500/9500M LED Unit Layout and Wiring ................ 6-1
6.1.2 HyLED 9700 LED Unit Layout and Wiring ............................ 6-2
6.1.3 HyLED 9500/9500M LED Unit Layout and Wiring (Color
Temperature Adjustment) (Old Hardware)..................................... 6-3
6.1.4 HyLED 9700 LED Unit Layout and Wiring (Color Temperature
Adjustment) (Old Hardware) ......................................................... 6-4
Temperature Adjustment) (New Hardware) ................................... 6-5
6.1.6 HyLED 9700 LED Unit Layout and Wiring (Color Temperature
Adjustment) (New Hardware) ....................................................... 6-6
6.1.7 HyLED 8600 LED Unit Layout and Wiring ............................ 6-7
6.1.8 HyLED 8600 (New) LED Unit Layout and Wiring.................. 6-8
6.1.9 HyLED 730/730M LED Unit Layout and Wiring .................... 6-9
6.1.10 HyLED 760/760M LED Unit Layout and Wiring ................ 6-10
6.2 LED Drive Board Wiring ............................................................. 6-11
6.2.1 HyLED 9500/9700/9500M Drive Board Wiring (Old
Hardware)................................................................... .................6-11
6.2.2 HyLED 9500/9700/9500M Drive Board Wiring (New
Hardware)................ .................................................................. 6-13
6.2.3 HyLED 8600/8600M Drive Board Wiring ............................ 6-13
6.2.4 HyLED 8600 (New) Drive Board Wiring ............................. 6-15
6.2.5 HyLED 730/730M/760/760M Drive Board Wiring ............... 6-16
7 Troubleshooting ································································· 7-1

7.1 Electrical Schematic Diagram ....................................................... 7-1
7.2 Common Errors............................................................................ 7-2
7.2.1 Lighthead Off and Abnormal Lighting ................................... 7-2
7.2.2 Broken LEDs ....................................................................... 7-7
7.2.3 LIN Communication Error .................................................... 7-7
7.2.4 Alarm of Control Panel/Touch Control Panel ...................... 7-10
7.2.5 Video System Error ........................................................... 7-13
8 Communication Protocol ····················································· 8-1

8.1 General ........................................................................................ 8-1
8.2 Selecting Communication Protocol ............................................... 8-2
8.2.1 Old User Interface of Touch Control Panel ........................... 8-2
4
Table of Contents
8.2.2 New User Interface of Touch Control Panel.......................... 8-5
9 Appendices ······································································· 9-1

A Differences between Old and New Hardware ............................... 9-1
B Electrical Connection Diagram ..................................................... 9-2
B.1 Terminal Block Connection .................................................. 9-2
B.2 HyLED 730/760/8600(New)/9500/9700 Series, Mains
Connection.................. ................................................................. 9-3
B.3 HyLED 730/760/8600(New)/9500/9700 Series with Mindray’s
Backup Power Module ................................................................. 9-4
B.4 HyLED 730/760/8600(New)/9500/9700 Series with Integrated
Camera........................................................................................ 9-5
B.5 HyLED 730/760/8600(New)/9500/9700 Series with Carrier-arm
Camera........................................................................................ 9-6
B.6 HyLED 8600(New)/9500/9700 Series with SYNC Function .. 9-7
B.7 HyLED 8600/9500/9700 (Old Hardware) Series, Mains
Connection............. ...................................................................... 9-8
B.8 HyLED 8600/9500/9700 (Old Hardware) Series with Mindray’s
Backup Power Module ................................................................. 9-9
B.9 HyLED 8600/9500/9700 (Old Hardware) Series with Carrier-arm
Camera...................................................................................... 9-10
5
1 System Overview
1.1 Main Components
1
2
3
5
8 7
6
9
10
Figure 1-1 Surgical light main components
1 Flange tube 2 Ceiling cover

3 Swivel arm assembly 4 Standard spring arm
5 Vertical gimbal joint 6 Horizontal gimbal joint
7 Lighthead 8 Lighthead
9 Carrier-arm camera (optional) 10 Display (optional)
1-1
System Overview
1
2 5
6
3 4
Figure 1-2 Surgical light for low ceiling height
1 Flange tube 2 Ceiling cover

3 Swivel arm assembly 4 LCH (Low Ceiling Height) spring arm (optional)
5 Gimbal joint 6 Lighthead
7 Lighthead
Figure 1-3 LED mobile surgical light
1 Lighthead 2 Spring arm

3 Pole 4 Handle
5 Power module 6 Castor
7 Base 8 Gimbal joint
1-2
System Overview
1.2 Safety
1.2.1 Safety Notes
Table 1-1 Definition of safety notes
Note Meaning
Read the statement below the symbol. The statement alerts you
to an operating hazard that can cause personal injury.
to possible damage to the device or other property.
to information that requires your attention.
1-3
System Overview
1.2.2 Safety Instructions
 The surgical light is to be serviced by personnel authorized by Mindray only.

Non-authorized remove will compromise product safety and effectiveness
and invalidate the warranty.
 Before maintaining, servicing or removing the surgical light, make sure the
mains supply has been disconnected from the light.
 Use spare parts and accessories specified by the manufacture only.
Otherwise, safety and effectiveness of the light may be compromised.
 Exercise caution when transporting or moving the device. Do not damage

the device.
 The device is to be maintained or serviced regularly by personnel
authorized by Nanjing Mindray.
 During servicing, make sure that the surgical light is well protected from
mechanical collision.
 During servicing, do not place anything on the lighthead or hang anything

on the light arms or lighthead.
 Connector pins with an ESD warning symbol should not be touched and no
connections should be made between these connectors without
implementing ESD protective measures. Such precautionary procedures
may include antistatic clothing and shoes, the touch of a ground stud before
and during connecting the pins or the use of electrically isolating and
antistatic gloves. All staff involved in the above shall receive instruction in
these ESD precautionary procedures.
 Refer to the operator’s manual for more information on operating the light.
1-4
2 General Maintenance
2.1 Daily Checks by User
Check the lightheads and the arms for

chipped paint, impact marks and any other
damage.
Check the stability/drift of the swivel arms, the

spring arms and the lightheads.
Check the load capacity of the spring arm.

Three checkpoints: bottom, middle, top.
Check if the sterilizable handle clicks and

locks in place correctly; replace it if not.
Check if the status indicator is green when

the lighthead is turned on.
For the lighthead with a touch control panel,
/ check if the power switch turns green when
the lighthead is turned on.
Check if the LEDs operate correctly.
2-1
General Maintenance
Check if the lighthead switches correctly

among normal lighting and full illuminance
mode/MIS lighting mode/AICS mode (for
HyLED 9700).
Check if the backup power module (optional)

can switch over.
/
Check if the wall control functions (optional)

work.
2-2
General Maintenance
2.2 Monthly Checks
Check the lightheads and the arms for

chipped paint, impact marks and any other
damage.
Check if the backup power supply (optional)

turns on and the light operates correctly if a
power cut were to occur.
Check the battery (optional) service time.
2-3
General Maintenance
2.3 Annual Checks
Check the verticality of the flange tube.
Check if the screws fixing the flange tube and swivel

arm assembly are tight and the rubber junction seal
is in place.
Check the limit stops.
Check the screw fixing the sleeve of the spring arm.
Remove the lightheads and lubricate the sleeve.

Recommended Greases: DeoxIT L260Np
Check whether the spring arm is correctly balanced.
Check for any loose covers and caps.
2-4
General Maintenance
Check the locking mechanism for the sterilizable

handle.
Use a photometer to check the maximum

illuminance:
HyLED 9700: about 160,000 lux at 1 metre
1m HyLED 9500/9500M: about 120,000 lux at 1 metre
HyLED 8600/8600M: about 160,000 lux at 1 metre
2-5
General Maintenance
2.4 Servicing Checklist
Result
No. Item Action
NA Pass Fail
Check the verticality of the flange
tube.
Check the rigidity between the flange
tube and swivel arm assembly.
All the visible screws are tightened.
The securing segment of the spring
Installation
1 arm is in place.
check
The gimbal joint, lighthead, camera
and the display are correctly
positioned.
All the end covers are tightened.
The sterilizable handle clicks and
locks into position.
The lighthead can stay at any desired
position.
The braking screws are adjusted.
Handling The spring arms are balanced.
2
check The height stop of the spring arm can
be adjusted.
Check the rotation stop of the swivel
arm, spring arm and gimbal joint.
Check the power supply connections,
including all the earth connections.
Check the cable clamp.
Check the
illuminance with the lux
batteries on at 1 meter
Electrical
3 (optional).
check
Check the lux
illuminance with AC. at 1 meter
Check earth bonding.
ohm
Check the tightening of the 3-pole
connector.
4 Optical check Check the maximum illuminance.
Operational Check the control panel function.
5
check The status indicator is green when
2-6
General Maintenance
AC is present. For touch control

panel, the power switch turns green.
The MIS mode can change over.
The AICS mode (for HyLED 9700
only) can change over.
The camera (optional, integrated
camera or carrier-arm camera) can
function normally.
The backup power supply (optional)
can change over.
The wall control (optional) functions
normally.
Check the cleanliness of the external
surfaces of lighthead and arms.
Check the cleanliness of the end
covers, and the covers are installed in
place.
Visual
6 No signs of wear on the sterilizable
inspection
handle
No signs of wear on the rubber
junction seal
No scratches or cracks on the glass
All labels are in place.
2-7
3 FRU List and Diagram
3.1 Flange Tube
3.1.1 FRU (Field Repairable Unit) List
No. FRU number Description Remark
1 115-017954-00 Flange tube-225mm
2 115-017955-00 Flange tube-350mm
3 115-017956-00 Flange tube-500mm

4 115-017957-00 Flange tube-800mm
5 115-022058-00 Flange tube-1000mm
Flange tube-225mm (triple
6 115-017958-00
lighthead configuration)
7 115-017959-00
8 115-017960-00 Flange tube (Integrated type)
9 115-017961-00
10 115-022059-00
11 115-022061-00 Flange tube-225mm (Φ270mm)

16 115-021119-00 Separate flange tube-350mm
17 115-022060-00 Separate flange tube-500mm Separate flange tube
18 115-015837-00 Separate flange tube-800mm
19 041-008601-00 Insulation sleeve
20 041-008602-00 Insulation washer
3-1
FRU List and Diagram
3.1.2 Typical Diagram
3.1.2.1Flange Tube (Integrated Type)
No. FRU number Description Qty Remark
1 M16mm threaded bar 6
2 M16mm hexagon nut 24
3 Φ16mm plain washer 24

115-017954-00
4 Φ16mm spring washer 12
5 Flange tube-225mm 1
Protective ring, SB-1822A, nylon,
6 1
black
Figure 3-1 Flange tube
3-2
3.1.2.2Flange Tube (with Insulation Washer, Integrated Type)

115-017954-00
5 Flange tube-225mm 1
Protective ring, SB-1822A,
6 1
nylon, black
7 041-008601-00 Insulation sleeve 6
8 041-008602-00 Insulation washer 6
Figure 3-2 Flange tube
3-3
3.1.2.3Separate Flange Tube

Hexagon socket head cap screw,
2 4
M8×35mm
5 Limit cover 1
6 115-021119-00 Protective ring, SB-1822A, nylon, black 1
9 Flange 1
11 Threaded tube-350mm 1
Figure 3-3 Separate flange tube
3-4
3.1.2.4Separate Flange Tube (with Insulation Washer)

2 4
M8×35mm
5 Limit cover 1
6 115-021119-00 Threaded tube-350mm 1
7 Protective ring, SB-1822A, nylon, black 1
10 Flange 1
12 041-008601-00 Insulation sleeve 6
13 041-008602-00 Insulation washer 6
Figure 3-4 Separate flange tube
3-5
3.2 Swivel Arm Assembly
3.2.1 FRU List
1 115-021682-00 Column bottom cover
2 115-021683-00 Column cover
3 115-021688-00 Infrared remote control board assembly
4 0091-30-100509 One swivel arm (one lighthead, 3-pole)

One swivel arm (one lighthead, HyLED
5 115-022102-00
series integrated camera)
Two swivel arms (two lightheads,
6 0091-30-100504
3-pole)
Two swivel arms (one lighthead,
7 115-022104-00
carrier-arm camera)
Two swivel arms (one lighthead,
8 115-022072-00
carrier-arm camera)
Two swivel arms (one lighthead, 3-pole,
9 115-022086-00
single display)
Two swivel arms (one lighthead, 3-pole,
10 115-022087-00
double displays)
Two swivel arms (two lightheads,
11 115-018199-01
HyLED series integrated camera)
Two swivel arms (one lighthead, HyLED
12 115-022105-00 series integrated camera, HD single
display)
13 115-022106-00 series integrated camera, HD double
displays)
14 115-022107-00 series integrated camera, SD single
display)
15 115-022108-00 series integrated camera, SD double
displays)
Three swivel arms (three lightheads,
16 0091-30-100501
3-pole)
17 115-017762-00 Three swivel arms (two lightheads,
3-6
carrier-arm camera)
Three swivel arms (two lightheads,

18 115-004712-01
carrier-arm camera)
19 115-022088-00
3-pole, single display)
20 115-022089-00
3-pole, double displays)
Three swivel arms (three lightheads,
21 115-022111-00
HyLED series integrated camera)
22 115-011330-00 HyLED series integrated camera, HD
single display)
double displays)
24 115-019631-01 HyLED series integrated camera, SD
single display)
double displays)
Three swivel arms (one lighthead,
26 115-022114-00
carrier-arm camera, single display)
27 115-022115-00
carrier-arm camera, double displays)
28 115-022077-00
29 115-022076-00
Four swivel arms (three lightheads,
30 115-022116-00
carrier-arm camera)
31 115-022078-00
carrier-arm camera)
32 115-022090-00
3-pole, single display)
33 115-022091-00
3-pole, double displays)
single display)
double displays)
3-7

single display)
double displays)
Four swivel arms (two lightheads,
38 115-017761-01
39 115-022121-00
40 115-002788-01
41 115-022080-00
3.2.2.1Swivel Arm Assembly
1 / Central axis (four swivel arms) 1
2 / Deep groove ball bearing 8

Protective ring, SB-1822A, nylon,
3 / 2
black
4 / Braking screw on the main axis 8
5 / Plain washer 3
6 / 6
M3×12mm, stainless steel, passivated
7 / Plain washer, stainless steel, polished 6
Cross recessed countersunk head
8 / screw, M3×6mm, stainless steel, 8
passivated
9 / Side cover on the swivel arm 4
10 / Φ60mm circlip 1
11 / M60mm locking nut 1
3-8

12 screw, M4×8mm, stainless steel, 3
passivated
115-021682-00
13 Column bottom cover 1
14 Small plastic cover 1
15 / Φ8mm plain washer 6
16 / Φ8mm spring washer 2

17 / 2
M8×16mm, galvanized
18 / M4mm hexagon nut, passivated 2
19 / Swivel arm-1150mm 1
20 / 3-pole connector assembly 2
21 / Stator of 3-pole connector 2
22 / Wired swivel arm-1000mm 1

Hexagon socket countersunk head
polished
24 / Swivel arm (3-pole)-850mm 1
25 / Swivel arm-700mm 1
26 / End cover for swivel arm 4

Hexagon socket countersunk head
polished
28 / Braking screw for spring arm 8
Cross recessed small pan head
29 / combination screw, M3×8mm, 4
galvanized
30 / Cover for fixing the 3-pole plug 2
31 / Pin, Φ3×10mm, nickel plated 4
32 / 3-pole plug 2
3-9
Figure 3-5 Swivel arm assembly
3-10
3.2.2.2Infrared Remote Control Board Assembly

Cross recessed pan head screw,
1 4
115-021688-00 M3×5mm, stainless steel, passivated
2 Infrared remote control board 1
3 115-021682-00 Column bottom cover 1
Figure 3-6 Infrared remote control board assembly
3-11
3.3 Spring Arm Assembly
3.3.1 FRU List

Standard spring arm assembly
1 115-004994-00 Rotation-unlimited spring arm
(AC2000, 3-pole, 12-18kg)
Wired spring arm assembly
2 115-004708-00 (AC2000, 7-12kg, for carrier-arm
camera)
3 115-004709-00 (AC2000, 7-12kg, for HD
display)
4 115-004710-00 (AC2000, 7-12kg, for SD
display)
5 115-015798-00 (AC2000, 13.5-21kg, for HD Rotation-limited spring arm
display)
6 115-015801-00 (AC2000, 13.5-21kg, for SD
display)
7 115-017126-01 (AC2000, 13.5-21kg, for HyLED
8 115-017758-00 (AC2000, 7-12kg, for carrier-arm
camera)
Wires spring arm assembly
Rotation-limited, heavy-load
9 115-011331-00 (AC2000, 13.5-21kg, heavy
spring arm
load)
LCH spring arm assembly Spring arm for low ceiling
10 115-005044-00
(AC2000, 176Nm, 3-pole) height use, rotation unlimited
LCH spring arm assembly Spring arm for low ceiling
11 / (AC2000, 176Nm, 3-pole, heavy height use, rotation unlimited,
load) heavy load
LCH spring arm assembly
Spring arm for low ceiling
12 / (AC2000, 176Nm, for HyLED
height use, rotation limited
13 / Wired spring arm assembly Ondal Space spring arm,
3-12
(Ondal Space, 20-40kg) rotation limited

14 /
(Ondal Space, 20-40kg, HD)
15 /
(Ondal Space, 20-40kg, SD)
3.3.2.1Standard Spring Arm
1 Circlip 1
2 Washer 1 1
3 115-004994-00 Bearing seat 1
4 Washer 2 1
5 Standard spring arm (3-pole) 1
Figure 3-7 Standard spring arm
3-13
3.3.2.2LCH Spring Arm
1 Circlip 1
2 Washer 1 1
3 115-005044-00 Bearing seat 1
4 Washer 2 1
5 LCH spring arm (3-pole) 1
Figure 3-8 LCH spring arm
3-14
3.3.2.3Wired Standard Spring Arm
1 Circlip 1
2 Washer 1 1
115-004708-00
3 Bearing seat 1
4 Wired standard spring arm 1
Figure 3-9 Wired standard spring arm
3-15
3.3.2.4Wired LCH Spring Arm
1 Circlip 1
2 Plain washer 1 1
/
3 Bearing seat 1
4 Wired LCH spring arm 1
Figure 3-10 Wired LCH spring arm
3-16
3.3.2.5Wired Standard Spring Arm (Ondal Space)
1 Spring arm 1
2 Bearing seat 1
/
3 Plain washer 1 1
4 Circlip 1
Figure 3-11 Wired standard spring arm (Ondal Space)
3-17
3.4 Gimbal Joint Assembly
3.4.1 FRU List

1 / Horizontal gimbal joint (for HyLED 9500)
3 / Horizontal gimbal joint (for HyLED 760/730)
5 / Vertical gimbal joint (for HyLED 9500)
6 / Vertical gimbal joint (for HyLED 9700/8600)
7 / Vertical gimbal joint (for HyLED760/730)
8 / Wired vertical gimbal joint (for HyLED 9700)
9 / Wired vertical gimbal joint (for HyLED 760)
10 / Gimbal joint (for HyLED 760/730, LCH)
11 / Gimbal joint (for HyLED 8600, LCH)
14 / Wired gimbal joint (for HyLED 760, LCH)
15 / Wired gimbal joint (for HyLED 9500, LCH)
3-18
3.4.2 Typical Drawing
3.4.2.1Gimbal Joint Assembly
1 / Horizontal gimbal joint (for HyLED 9500) 1
2 / End bearing, 28×48×1.5 1
3 / Vertical gimbal joint (for HyLED 9500) 1
4 / Plain washer for gimbal joint 1
6 / Braking screw for gimbal joint 2
7 / 3-pole connector 1
galvanized
9 / End cover for gimbal joint 4
10 / Limited pin, 4m6×12 2
Figure 3-12 Horizontal and vertical gimbal joints
3-19
3.4.2.2Gimbal Joint Assembly for Lighthead with Integrated Camera
1 / Horizontal gimbal joint (for HyLED 9700) 1
3 / End bearing, 28×48×1.5 1
4 / Wired vertical gimbal joint (for HyLED 9700) 1
10 / Hexagon socket head cap screw, M4×6mm 1
Figure 3-13 Gimbal joint assembly for the lighthead with an integrated camera
3-20
3.4.2.3Gimbal Joint Assembly (LCH)
No. P/N Description Qty Remark
1 / Gimbal joint (for HyLED 760/730, LCH) 1
2 / 3-pole connector 1
Cross recessed small pan head combination
3 / 2
screw, M3×8mm, galvanized
4 / Sealing ring 1
7 / End bearing, 28×48×1.5 1
8 / O-ring 1
9 / Needle rolling bearing 2
13 / Washer of LED board 2

Cross recessed countersunk head screw,
14 / 2
15 / End cover for control panel seat 1
16 / Control panel seat 1

17 / 1
18 / Steel ball 2
19 / Spring 2
20 / Spring screw cover 2
3-21
Figure 3-14 Gimbal joint assembly (LCH)
3-22
3.4.2.4Gimbal Joint Assembly for Lighthead with Integrated Camera

(LCH)
3 / End bearing, 28×48×1.5 1
4 / O-ring 1
6 / Needle rolling bearing 2
9 / Control panel seat 1
11 / End cover for control panel seat 1

12 / 2
passivated
14 / Steel ball 2
15 / Spring 2
16 / Spring screw cover 2

Wired gimbal joint (for HyLED 760,
17 / 1
LCH)
3-23
Figure 3-15 Gimbal joint assembly for lighthead with an integrated camera (LCH)
3-24
3.5 Control Panel
3.5.1 FRU List
1 115-021698-00 Control board (HyLED 9700, touch control panel)

Front cover assembly (HyLED 9700, touch control
2 115-021699-00
panel)
Control board (HyLED 9700, touch control panel,
3 115-021643-00
with color temperature adjustment)
4 115-021644-00
panel, with color temperature adjustment)
Control board (HyLED 9700 with an integrated
5 115-021645-00
camera, touch control panel)
Front cover assembly (HyLED 9700 with an
6 115-021646-00
integrated camera, touch control panel)
Control board (HyLED 9700 with an integrated
7 115-021647-00 camera, touch control panel, with color
temperature adjustment)
8 115-021648-00 integrated camera, touch control panel, with color
temperature adjustment)
10 115-021650-00
panel)
11 115-021651-00
with color temperature adjustment)
12 115-021700-00
panel, with color temperature adjustment)
13 115-021701-00 Control board (HyLED 9700, control panel)

16 115-021705-00
panel) New
Control board (HyLED 9700 with an integrated hardware
17 115-021706-00
18 115-021707-00
3-25

19 115-021708-00
carrier-arm camera)
20 115-021718-00
panel, carrier-arm camera)
22 115-021720-00
panel)
Control board (HyLED 9500 with an HD integrated
23 115-021721-00
Touch control panel (HyLED 9500 with an HD
24 115-021722-00
integrated camera)
25 115-021723-00
carrier-arm camera)
26 115-021724-00
30 115-021664-00 Touch control panel (HyLED 760)

Control board (HyLED 760 with an HD integrated
31 115-021665-00
Front cover assembly (HyLED 760 with an HD
32 115-021666-00
Control board (HyLED 760 with an SD integrated
33 115-021667-00
Front cover assembly (HyLED 760 with an SD
34 115-021668-00
35 115-021669-00
carrier-arm camera)
Touch control panel (HyLED 760, carrier-arm
36 115-021670-00
camera)
38 115-021672-00
panel)
39 115-021673-00
carrier-arm camera)
40 115-021674-00
42 115-021680-00 Control board (HyLED 8600S, control panel)
3-26
3.5.2.1Control Panel
1 / Front cover of control panel 1
2 Control board 1
Cross recessed pan head screw, M3×8mm,
3 4
passivated
115-021701-00
4 Micro-switch cap 5
5 7
6 / Back cover of control panel 1
Sticker of control panel (HyLED
7 / 1
9500/9500M)
Figure 3-16 Control panel
3-27
3.5.2.2Touch Control Panel
1 AM1808 CPU module 1

2 2
screw, M2.5×6mm, galvanized
Control board of touch control
3 115-021651-00 1
panel
115-021649-00 Stud screw, M2.5×7+6-6, nickel
4 6
plated 1. The assemblies
Cross recessed pan head screw, (115-021651-00 and
5 M3×6mm, stainless steel, 4 115-021700-00)
passivated have the color
Cross recessed small pan head temperature
6 combination screw, M3×8mm, 8 adjustment function.
galvanized 2. The assemblies
Back cover of touch control (115-021649-00 and
7 1
panel 115-021650-00) are
8 Support 1 for HyLED 9500
lighthead use,
Cross recessed countersunk
without an integrated
9 115-021700-00 head screw, M3×6mm, stainless 2
camera and color
115-021650-00 steel, passivated
temperature
10 Touch screen 1 adjustment.
11 Sealing strip 1
12 Washer 1
Front cover of touch control
13 1
panel
14 Mindray label (small) 1
3-28
Figure 3-17 Touch control panel
3-29
3.5.2.3Control Panel (New Hardware)

Cross recessed small pan
1 / head screw with washer, 4
3 / Back cover of control panel 1

Cross recessed pan head 1. The assembly
4 screw, M3×6mm, 2 (115-021661-00) is for
galvanized HyLED 760 use.
5 115-021661-00 Control board 1 2. The assembly
115-021662-00 Cross recessed small pan (115-021662-00) is for
6 head combination screw, 6 HyLED 730 use.
M3×8mm, galvanized
7 Micro-switch cap 7
8 / Front cover of control panel 1
9 / Mindray label (small) 1
10 / Sticker of control panel 1
Figure 3-18 Control panel (new hardware)
3-30
3.6 Lighthead
3.6.1 FRU List
1 049-000181-00 Screw cap
2 049-000184-00 Screw cap for top cover

Screw cap on the lamp housing
3 043-003048-00 hood (for HyLED
730/730M/760/760M)
4 115-014794-00 LED unit Old LED unit (Seoul):
115-014795-00 and
5 115-014795-00 Nature white LED unit
115-014796-00: for color
6 115-014796-00 Warm white LED unit temperature adjustment use
7 115-021693-00 LED unit New LED unit (Nichia):

115-021694-00 and
8 115-021694-00 Cold white LED unit
115-021695-00: for color
9 115-021695-00 Warm white LED unit temperature adjustment use
Encircling handle (for HyLED
10 115-021691-00
9700)
11 115-021692-00
9500/9500M)
Encircling handle (HyLED
12 115-021678-00
8600/8600M)
13 115-014800-00 Glass (for HyLED 9700)
14 115-014801-00 Glass (for HyLED 9500/9500M)

Glass (for HyLED
15 115-021757-00
730/730M/760/760M)
16 115-015726-00 Glass (for HyLED 8600/8600M)
Drive board (for HyLED
17 115-021675-00
730/730M/760/760M)
18 115-021703-00 Old hardware
9700/9500/8600)
19 115-021725-00 New hardware
9700/9500)
20 115-006128-00 Sterilizable handle assembly
3-31
3.6.2.1HyLED 730/730M Lighthead

Lamp housing hood (for HyLED
1 / 1
760/760M/730/730M)
2 LED unit 1
3 Fixing piece for LED unit 20
4 115-021693-00 Washer of LED board 44

5 combination screw, M3×10mm, 44
galvanized
6 / Magnetic core 1
7 / Metal piece for magnetic core 1

galvanized
Screw cap on the lamp housing hood (for
9 043-003048-00 1
HyLED 730/730M/760/760M)
10 / 1
11 / Support pin 4
12 / Black pad 2
13 115-021675-00 1
730/730M/760/760M)
14 / 4
M3×6mm, galvanized
15 / Plastic cover (for HyLED 730/730M) 1
16 Inner sealing strip 2
17 115-021757-00 Outer sealing strip 1
18 Glass (for HyLED 730/730M/760/760M) 1

galvanized
3-32
20 / Outer handle 1
21 115-006128-00 Sterilizable handle assembly 1
Figure 3-19 HyLED 730/730M lighthead
3-33

1 / 1
760/760M/730/730M)
2 LED unit 1
3 Fixing piece for LED unit 20
4 115-021693-00 Washer of LED board 47

galvanized
6 / Metal piece for magnetic core 1
galvanized
8 / Magnetic core 1
Screw cap (for HyLED
9 043-003048-00 1
730/730M/760/760M)
10 / 1
11 / Support pin 4
12 / Black pad 2
13 115-021675-00 1
730/730M/760/760M)
14 / 4
M3×6mm, galvanized
15 / Plastic cover (for HyLED 760/760M) 1
16 Inner sealing strip 2
17 115-021757-00 Outer sealing strip 1

Glass (for HyLED
18 1
730/730M/760/760M)
galvanized
20 / Outer handle 1
3-34
3-35
1 049-000181-00 Screw cap 12

2 / 1
8600/8600M)
Plastic sleeve (for HyLED
3 / 1
8600/8600M)
4 LED unit 51
5 Washer of LED board 102

115-014794-00
galvanized
Plastic cover (for HyLED
7 / 3
8600/8600M)
8 / Sealing hose 1
9 / 4
10 049-000184-00 Screw cap for top cover 3
polished
12 / Top cover 1
13 / Metal plate 1
14 / Black pad 4
15 / 3
M3×8mm, galvanized
16 115-021703-00 1
9700/9500/8600)
Stud screw, M3×10+8-8, nickel
17 / 3
plated
18 Glass (for HyLED 8600/8600M) 1
115-015726-00 Cross recessed small pan head

19 screw with washer, M3×12mm, 3
galvanized
3-36

20 12
Encircling handle (right opening, for
21 1
HyLED 8600/8600M)
115-021678-00
22 1
8600/8600M)
Encircling handle (left opening, for
23 1
HyLED 8600/8600M)
3-37
1 049-000181-00 Screw cap 16

Lamp housing hood (for
2 / 1
HyLED 9500/9500M)
3 / Plastic sleeve 1
4 LED unit 1
5 Washer of LED board 1 For HyLED 9500/9700

115-014795-00
lighthead with color
115-014796-00 Cross recessed small pan
temperature adjustment
6 head combination screw, 1
7 / 4
9500/9500M)
8 / Sealing hose 1
9 / head screw, M3×8mm, 4
galvanized
11 / head screw, M4×12mm, 3
stainless steel, polished
12 / Top cover 1
13 / Metal plate 1
14 / Black pad 4
Cross recessed pan head
15 / 3
16 115-021703-00 1
9700/9500/8600)
Stud screw, M3×10+8-8,
17 / 3
nickel plated
Glass (for HyLED
18 1
9500/9500M)
19 head screw with washer, 4
3-38

20 screw, M3×16mm, 16
galvanized
Encircling handle (right
21 opening, for HyLED 1
115-021692-00 9500/9500M)
22 2
9500/9500M)
Encircling handle (left
23 opening, for HyLED 1
9500/9500M)
3-39
3.6.2.5HyLED 9700 Lighthead
1 049-000181-00 Screw cap 16

Lamp housing hood (for
2 / 1
HyLED 9700)
3 / Plastic sleeve 1
4 LED unit 1
5 Washer of LED board 1 For HyLED 9500/9700

115-014794-00
lighthead with color
temperature adjustment
6 head combination screw, 1
7 / 4
9700)
8 / Sealing hose 1
Cross recessed
9 / countersunk head screw, 4
M3×8mm, galvanized
Cross recessed
11 / countersunk head screw, 3
M4×12mm, polished
12 / Top cover 1
13 / Metal plate 1
14 / Black pad 4
15 / screw, M3×8mm, 3
galvanized
16 115-021703-00 1
9700/9500/8600)
Stud screw, M3×10+8-8,
17 / 3
nickel plated
18 Glass (for HyLED 9700) 1

19 head screw with washer, 4
3-40

20 screw, M3×16mm, 16
galvanized
Encircling handle (right
21 1
115-021691-00 opening, for HyLED 9700)
Encircling handle (for
22 2
HyLED 9700)
Encircling handle (left
23 1
opening, for HyLED 9700)
Sterilizable handle
24 115-006128-00 1
assembly
Figure 3-23 HyLED 9700 lighthead
3-41
3.7 Sterilizable Handle
3.7.1 FRU List

Central handle assembly (without integrated
1 115-014793-00
camera)
2 115-006128-00 Sterilizable handle assembly
3 115-011156-00 Removable handle assembly
3.7.2.1Sterilizable Handle without Light Field Adjustment (for HyLED

8600/8600M series)
1 / Mechanism without light field adjustment 1

2 / 4
screw, M4×20mm
3 / Central cover 1
polished
5 Central handle 1
6 115-014793-00 Φ4mm spring washer 2
7 M3mm expansion screw 2
3-42
Figure 3-24 Sterilizable handle without light field adjustment
3.7.2.2Sterilizable Handle with Light Field Adjustment (for HyLED

9500/9700/9500M series)
1 / Focusing mechanism 1
2 / 4
screw, M4×20mm
3 / Central cover 1
polished
5 Central handle 1
3-43
Figure 3-25 Sterilizable handle with light field adjustment
3-44
3.7.2.3Sterilizable Handle without Light Field Adjustment (for HyLED

730/760/730M/760M series)

galvanized
2 / Installation plate for handle 1
3 / Sealing hose 2
4 / 4
screw, M4×20mm
5 / Installation shaft for central handle 1
6 / Central cover 1
polished
8 Central handle 1
Figure 3-26 Sterilizable handle for HyLED 730/760/730M/760M series
3-45
3.7.2.4Sterilizable Handle with Integrated Camera Interface
1 / Female connector assembly 1
2 115-011156-00 Removable handle assembly 1
3 Central handle 1
Figure 3-27 Sterilizable handle with integrated camera interface
3-46
3.8 Backup Battery Module
3.8.1 FRU List
1 115-021717-00 Battery module
2 115-005026-00 Battery assembly Old hardware
3 051-000298-00 Charging board
4 115-021639-00 Battery module
5 115-018675-00 Battery assembly New hardware
6 051-001477-00 Charging board

1 4
2 115-021717-00 Charging board 1 051-000298-00
3 4
combination screw, M3×8mm, galvanized
4 Upper cover assembly 1
5 Metal bar 1
6 6
7 Lead acid batteries, 12V,15Ah 2
115-005026-00
8 Shock absorber 1
9 Lower cover 1
10 Washer for the battery module 4

11 4
3-47
Figure 3-28 Backup battery module
3-48
3.9 Integrated Camera
3.9.1 FRU List

Rotatable HD integrated camera with sterilizable
1 115-020559-00
handle
2 115-017660-00 Rotatable HD integrated camera assembly
Sterilizable handle for rotatable integrated
3 115-017661-00
camera
Rotatable SD integrated camera with sterilizable
4 115-020560-00
handle
5 115-017659-00 Rotatable SD integrated camera assembly
6 115-009813-00 Sterilizable handle for integrated camera
7 115-022362-00 Removable integrated camera assembly
8 115-021635-00 Control assembly for rotatable integrated camera
9 115-021697-00 Control assembly for HD integrated camera
3-49
3.9.2.1Rotatable Integrated Camera
1 / Female connector assembly 1
2 Rotatable HD integrated camera 1 115-017660-00

115-020559-00 Sterilizable handle for rotatable integrated
3 1 115-017661-00
camera
Figure 3-29 Rotatable integrated camera
3-50
3.9.2.2Integrated Camera
1 / Fixing ring 1
2 115-022362-00 Removable integrated camera assembly 1
3 115-009813-00 Sterilizable handle for integrated camera 1
Figure 3-30 Integrated camera
3-51
3.10 Carrier-arm Camera
3.10.1 FRU List
1 115-022363-00 Camera assembly

Old hardware
2 115-021711-00 Control board of carrier-arm camera
3 115-017756-00 Camera assembly

New hardware
4 115-021726-00 Control board of carrier-arm camera

Cross recessed pan head screw, M3×5mm,
1 3
115-021726-00 stainless steel, passivated
2 Control board of carrier-arm camera 1
3 / Cover 1
4 / 1
Figure 3-31 Carrier-arm camera
3-52
3.11 Swivel Arm for Display
3.11.1 FRU List
1 / Swivel arm for single display
2 / Swivel arm for double displays
3.11.2.1Swivel Arm for Single Display
1 / Display 1
2 / Braking screw 1
3 / 12
M4×12mm
4 / Vertical arm assembly 1
5 / Front cover of storage box 1
6 / Cover of vertical arm 1

7 / 14
screw, M3×6, passivated

10 / 4
M4×6mm, galvanized
11 / Power cable distribution box 1
galvanized
13 / Balancing weight 1
14 / Back cover of storage box 1
3-53
15 / Fixing support for the adaptor 1
16 / White plug, Φ12.7×10.3mm, nylon 1
17 / Horizontal arm 1
18 / Black plug, round, Φ30×11.5mm 1
19 / Central handle 1
20 / M3mm expansion screw 2
21 / Sterilizable handle 1
22 / Mounting plate for display 1

23 / 8
screw, M5×10mm, passivated
3-54
Figure 3-32 Swivel arm for single display
3.11.2.2Swivel Arm for Double Displays

Right horizontal
arm, also used in
1 / Horizontal arm 1
swivel arm for
single display
3-55

2 / 2
M4×6mm, galvanized
6 / Extension arm 1
Wired spring arm assembly (Ondal
7 / 1
Space, 20-40kg, HD)
8 / End cover for swivel arm 1
9 / Vertical arm 2
10 / Display 2
11 / Left horizontal arm 1
Figure 3-33 Swivel arm for double displays
3-56
3.12 Ceiling Cover
3.12.1 FRU List
1 0091-30-102274 Big ceiling cover assembly
2 0091-30-102273 Small ceiling cover assembly
3 115-022070-00 Square ceiling cover assembly
3.12.2.1Big ceiling cover assembly
1 Rubber junction seal 1

2 8
M4×12mm, stainless steel, polished
3 Big ceiling cover-half 2
4 0091-30-102274 White plug, Φ12.7×10.3mm, nylon 4

Hexagon socket head cap screw, M4×16mm,
5 2
stainless steel, passivated
7 Fixing ring of ceiling cover 2
3-57
Figure 3-34 Big ceiling cover assembly
3.12.2.2Small ceiling cover assembly
1 Small ceiling cover 1 1
2 Small ceiling cover 2 1

3 6
0091-30-102273

6 2
Figure 3-35 Small ceiling cover assembly
3-58
3.12.2.3Square ceiling cover assembly
1 Square ceiling cover 2

3 2

6 12
Figure 3-36 Square ceiling cover assembly
3-59
3.13 Wall Control
3.13.1 FRU List
1 115-021689-00 Wall control (one lighthead)
2 115-021709-00 Wall control (one lighthead, camera)
1 / Wall control panel sticker (3 lightheads + camera) 1
2 Screw cap 2
3 2
4 Lighthead keypad 3
7 Stud screw, M3×10+8-8, nickel plated 6
8 Camera keypad 1
9 Main control board (wall control) 3

Cross recessed small pan head screw with
10 8
washer, M3×8mm, galvanized
11 / Front cover 1
12 / Back cover 1
3-60
Figure 3-37 Wall control
3-61
3.14 LED Mobile Surgical Light
3.14.1 FRU List
1 115-007786-00 Spring arm assembly
2 115-021681-00 Power module
3 115-014813-00 Battery assembly
3.14.2.1LED Mobile Surgical light
1 / HyLED 8600M mobile LED surgical light 1
2 115-007786-00 Spring arm assembly 1
3 / Braking screw for the gimbal joint 2

Hexagon socket countersunk head screw,
4 / 4
5 / Limit screw 1
6 / Pole 1

9 / 2
10 / Base 1
13 / Hexagon socket head cap screw, M12×25mm 3

115-021681-00 +
14 Power module 1
115-014813-00
3-62
15 / M10mm hexagon nut 2
16 / Balancing weight 1

19 / 2
galvanized
Figure 3-38 LED mobile surgical light
3-63
3.14.2.2Power Module of LED Mobile Surgical Light

1 / 3
2 / Back cover 1
3 6
4 7
115-021681-00 screw, M3×8mm, galvanized
5 Power board 1
6 Power indicator board 1
7 / Battery assembly 1
8 / Front cover 1
9 / Power module label 1
10 / Main switch 1
11 / Power connector 1
12 / 2
M3×8mm, galvanized
Figure 3-39 Power module of LED mobile surgical light
3-64
3.15 Other FRUs
1 115-021642-00 Video power module
2 115-017757-00 Video box assembly New hardware

Video box assembly (for integrated
3 115-021696-00 Old hardware
camera)
Video box assembly (for carrier-arm
4 115-004329-00 Old hardware
camera)
5 115-021713-00 Power module Old hardware
6 115-021714-00 Backup power module Old hardware
7 115-021640-00 Power module assembly New hardware:

The assembly
(115-021640-00) contains
8 115-020469-00 Power module a power module
(115-020469-00) and
M4×12mm fixing screw.
9 115-021641-00 Backup power module assembly New hardware:
The assembly
(115-021641-00) contains
10 115-020470-00 Backup power module a backup power module
(115-020470-00) and
M4×12mm fixing screw.
11 115-020471-00 Backup power supply system
Remote control module (one
12 115-021636-00
lighthead)
Remote control module (two
13 115-021637-00
lightheads)
Remote control module (three
14 115-021638-00
lightheads)
The spare parts contain
15 115-014806-00 Standard spare parts (HyLED series) common screws and screw
caps.
16 A01-000018--- Glue
17 023-000114-00 Infrared remote control
18 M07-00104F--- Fuse
3-65
4 Replacement
 Make sure the mains supply has been disconnected before replacing any
component.
4.1 Tools
Table 4-1 Tools needed
Tool Qty Model/Type
Lift 1 Not specified
Electric saw 1 Not specified
Measuring tape 1 5m
Hammer 1 Not specified
Torque wrench 1 Up to 250Nm
Drill 1 Not specified
Spirit level 1 Magnetic with horizontal and vertical bubbles

2mm/2.5mm/3mm/4mm/5mm/8mm (one for each
Allen key 1 set
type)
Open-end wrench 2 24mm
Adjustable wrench 1 0-25mm
Socket wrench 1 5mm/8mm
Flat-bladed screwdriver 1 5mm (longer than 200mm)
Philips screwdriver 1 5mm (longer than 200mm)
Lifting equipment / /
Knife 1 Not specified
Tweezers 1 Not specified
Multimeter 1 Not specified
4-1
Replacement
4.2 HyLED 9700/9500/9500M Lighthead Replacement
4.2.1 Replacing Sterilizable Handle

1. Grab the lighthead with one hand.
2. Press the button at the bottom of the sterilizable handle and pull it out.
Central handle
Sterilizable handle
Button
Figure 4-1 Removing the sterilizable handle
3. Slide a new sterilizable handle onto the central handle of the lighthead. Push the
sterilizable handle upward until it clicks. Pull the sterilizable handle downward to make
sure it is not loose.
Figure 4-2 Reinstalling a new sterilizable handle
 The sterilizable handle is to be used by sterile personnel only.
 Be sure to sterilize the sterilizable handle each time before using it.
4-2
Replacement
4.2.2 Replacing Encircling Handles

1 Place the lighthead as the figure below shows. Remove the 16 screw caps and then use
a Philips screwdriver to remove the 16 M3×16mm cross recessed pan head screws.
Screw cap
M3×16mm
cross recessed
pan head screw
Figure 4-3 Removing the screws
2 Remove the 4 encircling handles.
Encircling
handle
Figure 4-4 Removing encircling handles
3 Reinstall the new encircling handle(s) by following the above instructions in reverse
order.
4.2.3 Replacing Glass

1. Remove the sterilizable handle and the encircling handles as instructed in 4.2.1 and
4.2.2 . Place the lighthead as the figure below shows.
4-3
Replacement
2. Use a 4mm Allen key to remove the 2 M3mm expansion screws and remove the central
handle.
M3mm expansion
screw
Central handle
Figure 4-6 Removing the central handle
3. Use a Philips screwdriver to remove the 3 M4×12mm cross recessed countersunk head
screws and remove the central cover.
M4×12mm cross recessed

Central cover
countersunk head screw
Figure 4-7 Removing the central cover
screws and remove the handle seat.
4-4
Replacement

Handle seat
Figure 4-8 Removing the handle seat
 Be sure to keep all the screws and removed components well for later
reinstallation.
5. Use a Philips screwdriver to remove the 4 M3×12mm cross recessed small pan head
screws with washers and remove the damaged glass.
M3×12mm cross
recessed small pan head
Glass screw with washer
Figure 4-9 Removing the glass
6. Reinstall a new glass and other removed components by following the above
instructions in reverse order.
 During the reinstalling process, be sure to protect the new glass from
damage. Do not directly touch the glass with your hands. Otherwise, it may
become dirty.
4-5
Replacement
4.2.4 Replacing AICS Sensor

1. Place the lighthead as the figure below shows.
Figure 4-10 Placing the lighthead
2. Remove the 3 screw caps. Use a Philips screwdriver to remove the 3 M4×12mm cross
recessed countersunk head screws and remove the top cover.
Screw cap
Top cover countersunk head screw
Figure 4-11 Removing the top cover
screws and remove the metal plate.
Metal plate countersunk head screw
Figure 4-12 Removing the metal plate
4-6
Replacement
 Be sure to keep all the screws and screw caps well for later reinstallation.
4. Remove the black pads.
Black pad
Figure 4-13 Removing the black pads
5. Remove the sterilizable handle and the encircling handles as instructed in 4.2.1 and
4.2.2 .
6. Remove the glass together with the plastic cover as instructed in 4.2.3 .
Glass and
plastic cover
Figure 4-14 Removing the glass and plastic cover
 Be sure to protect the removed glass and plastic cover from damage and
dirty.
4-7
Replacement
7. Disconnect the AICS sensor connection wire connected to the drive board. Use a Philips
screwdriver to remove the 2 M3×10mm cross recessed small pan head screws and
remove the AICS sensor.
M3×10mm cross recessed small
pan head screw
AICS sensor
Figure 4-15 Removing the AICS sensor
8. Reinstall the AICS sensor(s) and other components by following the above instructions
in reverse order.
4.2.5 Replacing LED Unit

1. Remove the glass and the plastic cover as instructed in 4.2.3 .
2. Disconnect the damaged LED unit connection. Use a Philips screwdriver to remove the
2 M3×10mm cross recessed small pan head combination screws. Remove the washer
of the LED board and the damaged LED unit.

small pan head
combination screw
Washer of the LED
LED unit board
Figure 4-16 Removing the LED unit
4-8
Replacement
3. Reinstall the new LED unit(s) and other components by following the above instructions
in reverse order.
 Please refer to 6.1.1 , 6.1.2 , 6.1.3 , 6.1.4 , 6.1.5 or 6.1.6 for LED unit
reconnection.
4.2.6 Replacing LED Drive Board

1. Remove the top cover, metal plate and the black pads as instructed in steps 1, 2, 3 and 4
of 4.2.4 .
2. Disconnect the cables connected to the LED drive board. Use a Philips screwdriver to
remove 3 M3×8mm cross recessed pan head screws and then remove the LED drive
board.

pan head screw
LED drive board
Figure 4-17 Removing the LED drive board
3. Reinstall a new drive board by following the above instructions in reverse order.
 Please refer to 6.2.1 or 6.2.2 for the drive board reconnection.
4-9
Replacement
4.3 HyLED 8600/8600M Lighthead Replacement

Central handle
Sterilizable handle
Button

4-10
Replacement
4.3.2 Replacing Encircling Handles

1. Place the lighthead as the figure below shows. Remove the 12 screw caps and then use
a Philips screwdriver to remove the 12 M3×16mm cross recessed pan head screws.
Screw cap
M3×16mm
cross recessed
pan head screw
Figure 4-20 Removing screws
2. Remove the 3 encircling handles.
Encircling
handle
3. Reinstall the new encircling handle(s) by following the above instructions in reverse
order.
4-11
Replacement

1. Remove the sterilizable handle and encircling handles as instructed in 4.3.1 and 4.3.2 .
Place the lighthead as the figure below shows.
handle.
M3mm expansion
screw
Central handle
4-12
Replacement

Central cover

countersunk head screw Handle seat
reinstallation.
screws with washers and remove the damaged glass.
4-13
Replacement
M3×12mm cross
recessed small pan head
screw with washer
Glass
become dirty.

1. Remove the glass and the plastic cover as instructed in 4.3.3 .
Glass and plastic cover
Figure 4-27 Removing the glass and plastic cover
4-14
Replacement
2 M3×10mm cross recessed small pan head combination screws. Remove the washers

small pan head combination
screw
Washer of the LED

board LED unit
3. Reinstall the new LED unit(s) and other components by following the above instructions
in reverse order.
 Please refer to 6.1.7 for LED unit reconnection.
4-15
Replacement

1. Place the lighthead as the figure below shows.
Figure 4-29 Placing the lighthead
2. Remove the 3 screw caps. Use a Philips screwdriver to remove the 3 M4×12mm cross
recessed countersunk head screws and remove the top cover.
Screw cap

Top cover countersunk head screw
Figure 4-30 Removing the top cover
screws and remove the metal plate.
4-16
Replacement

Metal plate
Figure 4-31 Removing the metal plate
 Be sure to keep all the screws and screw caps well for later reinstallation.
4. Remove the black pads.
Black pad
Figure 4-32 Removing the black pads
remove the 3 M3×8mm cross recessed pan head screws and then remove the LED drive
board.
4-17
Replacement

pan head screw
LED drive board
6. Reinstall a new drive board by following the above instructions in reverse order.
 Please refer to 6.2.3 for the drive board reconnection.
4-18
Replacement
4.4 HyLED 760/760M/730/730M Lighthead

Replacement

Central handle
Sterilizable handle
Button
4-19
Replacement
4.4.2 Replacing Outer Handle

1. Place the lighthead as the figure below shows. Remove the screw cap and use a Philips
screwdriver to remove the M3×16mm cross recessed pan head screw.
Screw cap
M3×16mm
cross recessed
pan head screw
Figure 4-36 Removing the screw
2. Carefully turn the lighthead upside-down. Turn the outer handle clockwise and remove it.
Outer handle
Figure 4-37 Removing the outer handle
 Excise caution when turning the lighthead upside-down.
3. Reinstall the outer handle by following the above instructions in reverse order.
4-20
Replacement

1. Remove the sterilizable handle and the outer handle as instructed in 4.4.1 and 4.4.2 .
Place the lighthead as the figure below shows.
Figure 4-38 Removing the sterilizable handle and outer handle
handle.
M3mm expansion
screw
Central handle
4-21
Replacement
M4×12mm cross
recessed countersunk Central cover
head screw
M4×20mm cross
recessed countersunk Handle seat
head screw
reinstallation.
combination screws and remove the damaged glass.
4-22
Replacement

screw
Glass
become dirty.

1. Remove the glass as instructed in 4.4.3 . Remove the outer sealing strip.
Outer sealing strip
Figure 4-43 Removing the outer sealing strip
4-23
Replacement
2. Remove the plastic cover.
Plastic cover
Figure 4-44 Removing the plastic cover
2 M3×10mm cross recessed small pan head combination screws. Remove the washers

pan head combination screw
LED unit
Washer of the LED board
4. Reinstall the new LED unit(s) and removed components by following the above
4-24
Replacement
 Please refer to 6.1.9 and 6.1.10 for LED unit reconnection.

1. Remove the sterilizable handle, outer handle, glass and plastic cover as instructed in
4.4.1 , 4.4.2 and 4.4.3 .
remove 4 M3×6mm cross recessed pan head screws. Remove the LED drive board.

pan head screw
LED drive board
3. Reinstall a new drive board and other removed components by following the above
 Please refer to 6.2.5 for the drive board reconnection.
4-25
Replacement
4.5 Replacing Control Panel
4.5.1 Replacing Front Cover Assembly

combination screws fixing the back cover of the control panel.

small pan head
combination screws
Figure 4-47 Removing the fixing screws
2. Remove the back cover.
Back cover
Figure 4-48 Removing the back cover
3. Disconnect all the cables connected to the control board.
4-26
Replacement
Figure 4-49 Disconnecting the cables
4. Remove the 5 M3×8mm cross recessed small pan head combination screws fixing the
front cover assembly. Remove the front cover assembly.

small pan head
combination screw
Figure 4-50 Removing the front cover assembly
5. Reinstall the new front cover assembly and the removed back cover by following the
above instructions in reverse order.
 Please refer to 4.5.3 for the control board reconnection.
4.5.2 Replacing Control Board

1. Remove the back cover and disconnect the cables as instructed in steps 1, 2 and 3 of
4.5.1 .
2. Remove the 4 M3×8mm cross recessed pan head screws fixing the control board.
Remove the control board.
4-27
Replacement

pan head screw
Figure 4-51 Removing the control board
3. Reinstall the new control board and other removed components by following the above
4.5.3 Internal Wiring of Control Panel
Please refer to the figures below to connect the cables.
Figure 4-52 Control panel for HyLED 8600/8600M/9500/9700/9500M (old hardware)
4-28
Replacement
Figure 4-53 Control panel for HyLED 9500/9700/9500M (new hardware)
Figure 4-54 Control panel for HyLED 730/760/730M/760M
Figure 4-55 Control panel for HyLED 8600 (New)
4-29
Replacement
4.6 Replacing Touch Control Panel
4.6.1 Replacing Front Cover Assembly

combination screws fixing the back cover of the touch control panel.

screws
2. Lift the back cover slightly and push it forward and remove it.
3. Disconnect all the cables connected to the control board.
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Replacement
front cover assembly. Remove the front cover assembly.

screws
Figure 4-59 Removing the front cover assembly
5. Reinstall the new front cover assembly and the removed back cover by following the
above instructions in reverse order.
4.6.2 Replacing Control Board

1. Remove the back cover and disconnect the cables as instructed in steps 1, 2 and 3 of
4.6.1 .
2. Remove the 2 M2.5×6mm cross recessed small pan head screws fixing the CPU module.
Remove the CPU module.
4-31
Replacement
M2.5×6mm cross recessed

small pan head screw
CPU module
Figure 4-60 Removing the CPU module
3. Loosen the pins fixing the flat cable. Remove the flat cable.
Pin
Figure 4-61 Removing the flat cable
4. Remove the M2.5×7+6-6 stud screws with a 5mm socket wrench and then remove the 4
M3×6mm cross recessed pan head screws fixing the control board. Remove the
damaged control board.
4-32
Replacement

pan head screw
M2.5×7+6-6 stud screws
5. Reinstall the new control board and other components by following the above
4.6.3 Replacing Touch Screen

1. Remove the back cover, CPU module and the control board as instructed in steps 1, 2, 3
and 4 of 4.6.2 .
2. Remove the 2 M3×6mm cross recessed countersunk head screws fixing the support.
Remove the support.
Touch screen
Support

Figure 4-63 Removing the support
3. Remove the damaged touch screen.

4. Reinstall the new touch screen and other components by following the above
4-33
Replacement
4.6.4 Internal Wiring of Touch Control Panel
Please refer to the figures below to connect the cables.
For integrated
camera use
Figure 4-64 Touch control panel for HyLED 9500/9700/9500M (old hardware)
For integrated
camera use
Figure 4-65 Touch control panel for HyLED

9500/9500M/9700/8600(new)/730/730M/760/760M (new hardware)
4-34
Replacement
4.7 Replacing Gimbal Joint
 When removing the lighthead from the spring arm, be sure to secure the
spring arm to the horizontal position. Ask an extra helper to hold the spring
arm and slightly release the spring arm to the horizontal position after the
lighthead is removed. Otherwise, the spring arm may jump up suddenly and
cause personal injury.
4.7.1 Replacing Vertical Gimbal Joint and Horizontal Gimbal
Joint
1. Secure the spring arm to the horizontal position. Remove the M3×4mm cross recessed
pan head screw fixing the sleeve.

pan head screw
Sleeve
Figure 4-66 Removing the fixing screw
2. Slide the sleeve up and remove the securing segment. Then remove the lighthead.
4-35
Replacement
Securing segment
Figure 4-67 Removing the securing segment
Figure 4-68 Removing the lighthead
 Excise caution when removing the lighthead. Do not drop it down.
 Be sure to keep the removed lighthead well.
3. Use a flat-bladed screwdriver to remove the end cover.
4-36
Replacement
End cover
Sealing ring
Figure 4-69 Removing the end cover
 For HyLED 760/730 series, do not forget to remove a sealing ring after
removing the end cover.
4. Use a 5mm Allen key to remove the braking screw connecting the lighthead and the
horizontal gimbal joint. Use a pair of circlip pliers to remove the two circlips.
Braking screw
Circlips
Figure 4-70 Removing the circlips and braking screw
5. Remove the glass and plastic cover as instructed in 4.2 , 4.3 , 4.4 . Disconnect the
cables connected to the drive board.
6. Slightly remove the horizontal and vertical gimbal joints with the connection cables from
the lighthead.
4-37
Replacement
Figure 4-71 Removing the gimbal joints
7. As instructed in 4.5 and 4.6 , open the back cover of the control panel (touch control
panel) and disconnect the cables. Remove the front cover assembly.
8. Reinstall the control panel (touch control panel) to the new gimbal joints by following the
above instructions in reverse order. Reinstall the lighthead.
4.7.2 Replacing Vertical Gimbal Joint and Horizontal Gimbal
Joint (for Lighthead with Integrated Camera)

1. Secure the spring arm to the horizontal position. Remove the M3×4mm cross recessed
pan head screw fixing the sleeve and the securing segment as instructed in steps 1 and
2 of 4.7.1 .
Figure 4-72 Removing the fixing screw and the securing segment
2. Disconnect the cables between the spring arm and the gimbal joint. Remove the
4-38
Replacement
lighthead.
3. Replace the gimbal joint as instructed in 4.7.1 and then reinstall the lighthead.
4.7.3 Replacing Gimbal Joint (LCH)

1. Secure the spring arm to the horizontal position. Use a flat-bladed screwdriver to remove
the 2 fixing screws and braking screw. Remove the lighthead.
4-39
Replacement
Fixing screws
Braking screw
Figure 4-75 Removing the fixing screws and braking screw
2. Remove the 2 M3×10mm cross recessed countersunk head screws fixing the end cover.
Remove the end cover.
End cover
M3×10mm cross
recessed countersunk
head screws
Figure 4-77 Removing the end cover
3. Use a 5mm Allen key to remove the braking screws and spring screw cover. Use a
Philips screwdriver to remove the M5×10mm cross recessed countersunk head screw.
4-40
Replacement
Braking screws

Spring screw covers
Figure 4-78 Removing the braking screw and spring screw cover
4. Remove the back cover of the control panel (touch control panel) and disconnect the
cables connected to the control board.
Back cover
5. Pull the disconnected cable out of the front cover assembly and then pull them out of the
rotatable control panel (touch control panel) seat. Remove the front cover assembly with
the control panel seat.
Front cover assembly with the

control panel seat
Figure 4-80 Removing the front cover assembly with the control panel seat
 For the control panel/touch control panel as Figure 4-81 and Figure 4-82
show, be sure to loosen the screws on the connector and pull out the wires
before pulling them out of the rotatable control panel seat.
4-41
Replacement
Connector
Figure 4-81 HyLED 8600/8600M/9500/9700/9500M control panel (old hardware)
Connector
Figure 4-82 HyLED 9500/9700/9500M touch control panel (old hardware)
6. Use a pair of circlip pliers to remove the two circlips. Remove the gimbal joint.
Circlips
Figure 4-83 Removing circlips
Figure 4-84 Removing the gimbal joint
4-42
Replacement
7. Reinstall the control panel (touch control panel) to the new gimbal joint by following the
above instructions in reverse order. Reinstall the lighthead.
4.7.4 Replacing Gimbal Joint for Lighthead with Integrated
Camera (LCH)
1. Secure the spring arm to the horizontal position. Remove the two fixing screws and the
braking screw as instructed in step 1 of 4.7.3 .
Fixing screws
Braking screw
Figure 4-85 Removing the fixing screws and braking screw
2. Remove the lighthead in the direction as the figure below shows. Remove the end cover
and disconnect the cables. Remove the lighthead.
End cover
Disconnecting the cables
Figure 4-86 Removing the end cover and disconnecting the cables
4-43
Replacement
3. Replace the gimbal joint as instructed in 4.7.3 and then reinstall it.
4-44
Replacement
4.8 Replacing Spring Arm
4.8.1 Replacing Standard/LCH Spring Arm

1. Remove the lighthead as instructed in steps 1 and 2 of 4.7.1 or step 1 of 4.7.3 .
2. Remove the 4 M5×12mm hexagon socket countersunk head screws and the 2 braking
screws fixing the spring arm and the swivel arm. Slightly pull the spring arm down.
Braking screws
M5×12mm hexagon socket

3. Remove the 2 M3×25mm cross recessed small pan head screws fixing the cover, and
pull the 3-pole plug out of the spring arm.
4-45
Replacement

small pan head screws
3-pole plug Cover
Figure 4-89 Removing the screws fixing the cover
4. Reinstall the new spring arm and removed lighthead by following the above instructions
in reverse order.
4.8.2 Replacing Standard/LCH Wired Spring Arm

1. Remove the lighthead as instructed in steps 1 and 2 of 4.7.2 or steps 1 and 2 of 4.7.4 .
2. Remove the 4 M5×12mm hexagon socket countersunk head screws and the 2 braking
screws fixing the spring arm and the swivel arm. Slightly pull the spring arm down.
Braking screws
M5×12mm hexagon socket

3. Disconnect the cables and remove the spring arm.
4-46
Replacement
Figure 4-91 Removing the spring arm
4. Reinstall the new spring arm and removed lighthead by following the above instructions
in reverse order.
4.8.3 Replacing Bearing Seat of Spring Arm

1. Remove the lighthead and the spring arm as instructed in 4.8.1 or 4.8.2 .Use a pair of
circlip pliers to remove the circlip.
Circlip
Figure 4-92 Removing the circlip
2. Remove the washer.
Washer
Figure 4-93 Removing the washer
3. Remove the damaged bearing seat and install the new bearing seat.
Bearing seat
Figure 4-94 Replacing the bearing seat
4-47
Replacement
4. Reinstall the spring arm and removed lighthead by following the above instructions in
reverse order.
4-48
Replacement
4.9 Replacing Swivel Arm Assembly

1. Remove the lighthead and the spring arm as instructed in 4.8 .
2. Disconnect all the cables above the flange tube. Remove the 8 M8×20mm hexagon
socket countersunk head screws fixing the swivel arm assembly.
M8×20mm hexagon
socket countersunk
head screw
Figure 4-95 Removing fixing screws
3. Carefully remove the swivel arm assembly.
Figure 4-96 Removing the swivel arm assembly
4-49
Replacement
 The swivel arm assembly is heavy and high installed. Do not remove it
alone. Always use extra helpers and a lift for removing and exercise caution
during the whole process.
4. Reinstall the new swivel arm assembly, spring arm and lighthead by following the above
4-50
Replacement
4.10 Replacing Terminal Block/Power Module/Backup

Power Module (optional)/Video Power Module
(optional)/Video Box (optional)/Remote Control
Module (optional)
1. Disconnect the cables connected to the terminal block/power module/backup power
module (optional)/video power module (optional)/video box (optional)/remote control
module (optional).
2. Remove the M4×12mm cross recessed pan head combination screw fixing the
protective earth wire.
3. Remove the M4×12mm cross recessed pan head combination screws fixing them.
4-51
Replacement
Power module/backup
power module (optional)
M4×12mm cross
recessed pan head
combination screw Protective earth wire
Remote control module

Video power module
Protective earth wire

Protective
earth wire
Video box
Terminal block
Protective earth wire
Power module/backup
power module (optional)
Figure 4-97 Removing the terminal block/power module/backup power module

(optional)/video power module (optional)/video box (optional)/remote control module
(optional)
4. Reinstall them by following the above instructions in reverse order.
 Please refer to B of chapter 9 for the electrical reconnection.
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Replacement
4.11 Replacing Backup Battery Module
4.11.1 Replacing Charging Board

1. Remove the 4 M4×8mm cross recessed countersunk head screws on the battery
module.
M4×8mm cross recessed countersunk head screws

countersunk head screws
2. Remove the upper cover assembly and disconnect the cables connected to the
batteries.
Upper cover assembly
Figure 4-99 Removing the upper cover assembly
charging board. Replace the charging board.

pan head combination screws
Figure 4-100 Replacing the charging board
4-53
Replacement
4. Reinstall the battery module by following the above steps in reverse order.
4.11.2 Replacing Battery

1. Remove the upper cover assembly as instructed in steps 1 and 2 of 4.11.1 .
2. Remove the 6 M5×12mm cross recessed pan head combination screws fixing the metal
bar.
M5×12mm cross recessed pan head

combination screw
Metal bar
Figure 4-101 Removing the screws fixing the metal bar
3. Remove and replace the battery.
Figure 4-102 Removing the battery
4. Reinstall the battery module by following the above steps in reverse order.
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Replacement
4.12 Replacing Infrared Remote Control Board

1. Remove the 3 M4×8mm cross recessed countersunk head screws fixing the column
bottom cover and then remove the cover.

Figure 4-103 Removing the cover
2. Disconnect the cable connected to the infrared remote control board.

3. Remove the 4 M3×5mm cross recessed pan head screws fixing the infrared remote
control board. Remove the control board.
M3×5mm cross recessed pan
head screws
4. Reinstall a new infrared remote control board by following the above instructions in
reverse order.
4-55
Replacement
4.13 Replacing Control Board of Carrier-arm Camera

1. Remove the M4×8mm cross recessed countersunk head screw at the bottom, and
slightly remove the cover with the control board.
Cover with control

board
Figure 4-105 Removing the cover with the control board
2. Disconnect all the cables connected to the control board. To disconnect the flat cable,
loosen the fixing pins and then slightly remove the cable.
Flat cable
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Replacement
3. Remove the 3 M3×5mm cross recessed pan head screws fixing the control board and
then remove the control board.

pan head screw
Control board
4. Reinstall the new control board by following the above instructions in reverse order.
Micro-switch cap
Figure 4-108 Micro-switch cap
 Make sure the micro-switch caps are properly positioned before installing
the new control board.
 Be sure to reconnect the flat cable correctly and secure it in position.
Figure 4-109 Flat cable reconnection
4-57
Replacement
4.14 Replacing Wall Control Board

1. Remove the two screw caps and then use a Philips screwdriver to remove the 2
M3×10mm cross recessed countersunk head screws.
M3×10mm cross
recessed countersunk
head screws
Screw caps
2. Slide the front cover downwards and then remove it.
Front cover
Figure 4-111 Removing the front cover
3. Disconnect all the wall control cables. Use a Philips screwdriver to remove the 5
M3×8mm cross recessed small pan head screws with washers fixing the camera keypad,
and then remove the keypad.
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Replacement

small pan head screw with
washer
Camera keypad
Figure 4-112 Removing the camera keypad
screws with washers fixing the main control board, and then remove the board. Remove
the other two control boards in the same way.

washer
Main control board
Figure 4-113 Removing main control board
5. Use a socket wrench to remove the 2 M3×10+8-8 stud screws and then use a Philips
screwdriver to remove the M3×8mm cross recessed small pan head screw with washer
fixing the lighthead keypad, and then remove the keypad. Remove the other two
keypads in the same way.
4-59
Replacement

washer
M3×10+8-8 stud screws
Lighthead keypad
Figure 4-114 Removing the lighthead keypad
6. Reinstall the wall control boards by following the above instructions in reverse order.
4-60
Replacement
4.15 Replacing Batteries of Mobile Surgical Light
4.15.1 Replacing Battery

1. Secure the spring arm to the horizontal position and remove the lighthead.
2. Disconnect the power cable connectors.
Connectors
Figure 4-115 Disconnecting power cable connectors
3. Remove the 6 M4×8mm cross recessed countersunk head screws fixing the front cover.
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Replacement
Front cover

Figure 4-116 Removing the screws fixing the front cover
4. Pull out the front cover slightly. Remove the M4×6mm cross recessed combination
screw fixing the earth wire. Disconnect all the red and black battery wires. Remove the
front cover.

head combination screw
5. Remove the 3 M5×10mm cross recessed countersunk head screws fixing the battery
assembly to the back cover. Remove the battery assembly.
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Replacement
Back cover

Figure 4-118 Removing the battery assembly
6. Remove the M5×12mm cross recessed pan head combination screw fixing the metal bar.
Remove the metal bar and replace the battery or batteries.

head combination screw
Metal bar
Figure 4-119 Removing the metal bar
Figure 4-120 Removing the battery
7. Reinstall the power module by following the above instructions in reverse order.
4.15.2 Replacing Power Board

1. Follow the steps as instructed in 4.15.1 to remove the front cover.
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Replacement
power board and replace it with a new one.
M3×8mm cross recessed small pan

head combination screws
Power board
Figure 4-122 Replacing the power board
3. Reinstall the power module by following the above instructions in reverse order.
4-64
5 Calibration
5.1 Control Panel Calibration
5.1.1 Lighthead Type and Software Illuminance Level
Calibration (HyLED 8600/8600M/9500/9700/9500M Lightheads)
 If the maximum illumination of the lighthead is lower or higher than the

desired illumination, the software illuminance level can be adjusted.
1. The control panels of the HyLED 8600/8600M, 9500/9500M and 9700 lightheads are
shown in the figures below.
MIS lighting
Power switch Illuminance up
Illuminance down Illuminance indicator
Figure 5-1 HyLED 8600/8600M/9500/9500M control panel
5-1
Calibration
AICS/MIS
lighting
Power switch Illuminance up
Illuminance down Illuminance indicator
Figure 5-2 HyLED 9700 control panel
2. Press the “Power switch” button to turn on the lighthead. Press the “Illuminance down”
and “MIS Lighting” (“AICS/MIS lighting” button for HyLED 9700 lighthead) buttons
together and hold for more than 5 seconds to enter the calibration mode. The
illuminance indicator is defined and numbered as the figure below shows.
Lighthead LED illuminance

type level
Figure 5-3 Calibration screen
3. Press the “Illuminance down” button to define the lighthead type.

 The lighthead is recognized as the HyLED 9500/9500M when the first indicator is
on.
 The lighthead is recognized as the HyLED 9700 when the second indicator is on.
 The lighthead is recognized as the HyLED 8600/8600M when the third indicator is
on.
5-2
Calibration
Figure 5-5 HyLED 9700 lighthead
4. Press the “Illuminance up” button to select the software illuminance level. The higher the
level is, the higher the lighthead illuminance is.
The first level
The second level
The third level
The fourth level
The fifth level
5-3
Calibration
The sixth level
The seventh level
Figure 5-7 Software illuminance level
5. Press the “MIS lighting” or “AICS/MIS lighting” (for HyLED 9700 lighthead) button to quit
the calibration mode.
6. Shut off the mains supply.
7. Switch on the mains supply and turn on the lighthead.
5-4
Calibration
Calibration (HyLED 730/730M/760/760M Lightheads)

1. The control panel of the HyLED 730/730M/760/760M lightheads is shown in the figure
below.
MIS lighting
Illuminance indicator
Power switch
Illuminance down Illuminance up
Figure 5-8 HyLED 730/730M/760/760M control panel
2. Press the “Power switch” button to turn on the lighthead. Press the “Illuminance down”
and “MIS lighting” buttons together and hold for more than 5 seconds to enter the
calibration mode. The illuminance indicator is defined and numbered as the figure below
shows.
Lighthead LED illuminance

type level
3. Press the “Illuminance down” button to define the lighthead type.
5-5
Calibration
 The lighthead is recognized as the HyLED 730/730M when the first indicator is on.
 The lighthead is recognized as the HyLED 760/760M when the second indicator is
on.
The first level
The second level
The third level
The fourth level
The fifth level
5-6
Calibration
The sixth level
The seventh level
5. Press the “MIS lighting” button to quit the calibration mode.
5-7
Calibration
Calibration (HyLED 8600 New Lightheads)

1. The control panel of the HyLED 8600 (new) lighthead is shown in the figure below.
Color
Integrated camera
temperature
adjustment
MIS lighting
Power switch Full illuminance
Illuminance down Illuminance up
Figure 5-13 HyLED 8600 new control panel
2. Press the “Power switch” button to turn on the lighthead.
3. Press the “Illuminance down” and “MIS lighting” buttons together and hold for more than
5 seconds to enter the calibration mode. The illuminance indicator is defined and
numbered as the figure below shows.
5-8
Calibration
Color temperature
1 10
Lighthead type LED illuminance level
4. Press the “Illuminance down” button to define the lighthead type. The lighthead is
recognized as the HyLED 8600 (New) when the first indicator is on.
Figure 5-15 HyLED 8600 (New) lighthead
The first level
The second level
The third level
The fourth level
5-9
Calibration
The fifth level
The sixth level
The seventh level
6. Press the “Full Illuminance” button to choose the color temperature adjustment function.
If the light is on, it means the color temperature function is activated. If off, it means the
function is not activated.

5-10
Calibration
5.1.4 Camera Type Calibration (HyLED 8600 New)
 If the camera system does not match the display, calibrate the camera as
instructed below.
1. Press the “Power switch” button to turn on the lighthead.
2. Press the “Illuminance up” and “MIS lighting” buttons together and hold for more than 5
seconds to enter the calibration mode. The illuminance indicator is defined and
numbered as the figure below shows.
Integrated/Carrier-arm camera
1 10
Camera type Camera property
3. Press the “Illuminance down” button to define the camera type.
Camera type Light Status
HD CCD
SD CCD
5-11
Calibration
4. Press the “Illuminance up” button to define the HD CCD Property.
HD CCD Property Light Status
CCD_HD_ATTR_1080_60HZ
5-12
Calibration
5.2 Touch Screen Calibration
 If the button fails to work when pressing, calibrate the touch screen as
instructed below.
1. Power off the surgical light. Recover the mains supply and immediately press anywhere
of the touch screen and hold and then move your finger to the center of the crosshair
until the crosshair appears on the top left corner of the screen as the figure below shows.
Figure 5-18 Crosshair appearing on the top left corner
2. Touch the center of the crosshair that appears on the top right corner of the screen.
Figure 5-19 Crosshair appearing on the top right corner
3. Touch the center of the crosshair that appears on the bottom right corner of the screen.
5-13
Calibration
Figure 5-20 Crosshair appearing on the bottom right corner
4. Touch the center of the crosshair that appears on the bottom left corner of the screen.
Figure 5-21 Crosshair appearing on the bottom left corner
5. Touch the center of the crosshair that appears in the central area of the screen to
complete the calibration.
Figure 5-22 Crosshair appearing in the central area
5-14
Calibration
5.3 Touch Control Panel Calibration (New Hardware)
5.3.1 Camera Type Calibration (HyLED 730/760/9500/9700)
instructed below.
1. Power on the surgical light and press the “Power Switch” to turn on the lighthead. Press
the “Advanced Functions” button.
Power Switch Advance Functions
2. Press the “Service Settings” button.
Service Settings
Figure 5-24 Service settings
5-15
Calibration
3. Enter the password “666666”.
Figure 5-25 Entering the password
 The “ ” delete key can be used if the entered password is wrong.
4. Select the camera type and press the “ ” button.
Figure 5-26 Selecting the camera type
5-16
Calibration
5. Press “ ” to save the configuration.
Figure 5-27 Saving the configuration
5.3.2 Lighthead Number and Light System Number
Calibration (HyLED 730/760//9500/9700)
 For HyLED 9500/HyLED 9700 series surgical lights configured with the
SYNC function, follow the steps below to calibrate the lighthead number and
light system number.
 If the lightheads need to be remotely controlled, please refer to 错误！未找到
引用源。to select the light system number and lighthead number.
Advance Functions
5-17
Calibration
2. Press the “Service Settings” button.
Service Settings
Figure 5-29 Advanced functions
3. Enter the password “666666”.
4. Press “Next”.
Figure 5-31 Pressing “Next”
5-18
Calibration
5. Select the lighthead number according to the mark on the swivel arm. The default light
system number is “ ”. Press the “ ” button.
Selecting lighthead number
Selecting light system number
Figure 5-32 Selecting lighthead number and light system number
5.3.3 Software Illuminance Level Calibration (HyLED
730/730M/760/760M /9500/9700/9500M)

5-19
Calibration
Advanced
Power switch
Functions
Figure 5-34 Entering the “Advanced functions”
2. Press the “Service Settings” button to access a password-protected screen. Enter the
password “666666” and then press .
Service Settings
Figure 5-35 Pressing the “Service Settings”
666666
5-20
Calibration
5. Press “ ” or “ ” to decrease or increase the software illuminance level and a dialog

box will pop out prompting you that improper illuminance setting may cause patient burn.
Click “ ” to continue to select the software illuminance level.
Figure 5-39 Selecting the software illuminance level
5-21
Calibration
Figure 5-40 Dialog box
6. Click “ ” to save the configuration.
5-22
Calibration
5.4 Touch Control Panel Calibration (New User

Interface)
5.4.1 Camera Type Calibration
instructed below.
the "Setting control” button.
Service Settings
Setting control
Figure 5-42 Setting control
2. Press the “Service Settings” button and enter the password “666666” to access the
service setting interface.
3. Select the camera type.
5-23
Calibration
Figure 5-43 Selecting the camera type
4. Press " " for three times and press “ ” to save the configuration.
5.4.2 Lighthead Number and Light System Number
Calibration
 For HyLED 9500/HyLED 9700/HyLED 8600 (New) series surgical lights

configured with the SYNC function, follow the steps below to calibrate the
lighthead number and light system number.
 If the lightheads need to be remotely controlled, please refer to 错误！未找到

引用源。to select the light system number and lighthead number.
5-24
Calibration
Service Settings
Setting control
3. Press the " " button.
Figure 5-46 Pressing “ ”
4. Select the lighthead number and light system number according to the mark on the
swivel arm.
5-25
Calibration
Selecting light
system number
Selecting lighthead
number
Figure 5-47 Selecting lighthead number and light system number
5-26
Calibration
5.4.3 Software Illuminance Level Calibration

Service Settings
Setting control
5-27
Calibration
5. Press “ ” or “ ” to decrease or increase the software illuminance level. And then
press " " button. The higher the level is, the higher the lighthead illuminance is.
Figure 5-53 Selecting the software illuminance level
5-28
Calibration
5-29
Calibration
5.5 Carrier-arm Camera Calibration
2 3 4
5 6 7
8 9 10
11 13 12
Figure 5-55 Control panel
1 Press and hold buttons “3” and “11” for more than 5s to calibrate the camera to
“1080i/50”.
2 Press and hold buttons “3” and “12” for more than 5s to calibrate the camera to
“1080i/60”.
5-30
6 Lighthead Internal Wiring
6.1 LED Unit Layout and Wiring
 All the LEDs marked with the same number shall be connected together.
 Be sure to tidy all the connection wires. Make sure the wires do not squeeze
the surface of the lens.
6.1.1 HyLED 9500/9500M LED Unit Layout and Wiring
Figure 6-1 HyLED 9500/9500M LED layout and wiring
6-1
Lighthead Internal Wiring
Short wire (001165)
Short connection wire (001162)
Medium connection wire (001163)）
6.1.2 HyLED 9700 LED Unit Layout and Wiring
Figure 6-2 HyLED 9700 LED layout and wiring
Short wire (001165)
Medium connection wire (001163)
Long connection wire (001164)
6-2
Temperature Adjustment) (Old Hardware)
Figure 6-3 HyLED 9500/9500M LED layout and wiring (with color temperature
adjustment)
Short wire (001165)
6-3
6.1.4 HyLED 9700 LED Unit Layout and Wiring (Color
Temperature Adjustment) (Old Hardware)
Figure 6-4 HyLED 9700 LED layout and wiring (with color temperature adjustment)
Short wire (001165)
6-4
Temperature Adjustment) (New Hardware)
Short wire (001165)
6-5
6.1.6 HyLED 9700 LED Unit Layout and Wiring (Color
Temperature Adjustment) (New Hardware)
Short wire (001165)
6-6
6.1.7 HyLED 8600 LED Unit Layout and Wiring
Short wire (001165)
6-7
6.1.8 HyLED 8600 (New) LED Unit Layout and Wiring
Figure 6-8 HyLED 8600 (New) LED layout and wiring
Short wire (001165)
6-8
Short wires (001165)
Short connection wires (001162)
Long connection wires (001164)
Connection wire between LED

unit and drive board
6-9
Short wires (001165)
Short connection wires (001162)
Long connection wires (001164)
Connection wire between LED

unit and drive board
6-10
6.2 LED Drive Board Wiring
6.2.1 HyLED 9500/9700/9500M Drive Board Wiring (Old
Hardware)
1. Connect the 4 8-pin cable connectors respectively to the nearby ports marked LED_A,
LED_B, LED_C, LED_D.
Figure 6-11 Connecting the 8-pin cable
2. Connect the 3-pin cable connectors (for HyLED 9700) from the LED_A side to the port
marked SNR_A, the connector from LED_B side to the port marked SNR_B, the
connector from LED_C side to the port marked SNR_C and the connector from LED_D
side to the port marked SNR_D.
Figure 6-12 Connecting the 3-pin cable
6-11
3. Connect other cable connectors as the figures below show.
Figure 6-13 Connecting other cables
6-12
6.2.2 HyLED 9500/9700/9500M Drive Board Wiring (New
Hardware)
1. Connect the 6 8-pin cable connectors respectively to the nearby ports marked LED_A,
LED_B, LED_C, LED_D, LED_AD, LED_BC (For a lighthead with light field adjustment
and without color temperature adjustment, LED_AD and LED_BC ports are not
connected with the 8-pin cable connectors.).
2. Connect the 3-pin cable connectors (for HyLED 9700) from the LED_A side to the port
marked SNR_A, the connector from LED_B side to the port marked SNR_B, the
connector from LED_C side to the port marked SNR_C and the connector from LED_D
side to the port marked SNR_D.
Figure 6-14 Connecting drive board cables
6.2.3 HyLED 8600/8600M Drive Board Wiring

1. Connect the 3 8-pin cable connectors respectively to the nearby ports marked LED_B,
LED_C, LED_D.
 LED_A is for HyLED 9500/9700/9500M series.
6-13
Figure 6-15 Connecting the 8-pin cable connector
6-14
6.2.4 HyLED 8600 (New) Drive Board Wiring

1. Connect the 3 8-pin cable connectors respectively to the nearby ports marked LED_B,
LED_C, LED_D.
 LED_A is for HyLED 9500/9700/9500M series.
Figure 6-17 Connecting the 8-pin cable connector
6-15
6.2.5 HyLED 730/730M/760/760M Drive Board Wiring

1. Connect the 2 8-pin cable connectors respectively to the nearby ports.
2. Connect other cable connectors.
Figure 6-19 Connecting drive board cables
6-16
7 Troubleshooting
 Device servicing is to be performed by personnel authorized by Nanjing

Mindray only. Unauthorized device servicing may result in personal injury
and/or damage to the device or other property.
 Device servicing should be strictly based on technical data supplied by
Nanjing Mindray. If you are in need of more technical data, contact the
customer service department authorized by Nanjing Mindray.
7.1 Electrical Schematic Diagram
Power
LIN communication
SPI communication
Terminal
block
Power
module
Control
board
Drive board
LED unit
Figure 7-1 Electrical schematic diagram
7-1
Troubleshooting
7.2 Common Errors
7.2.1 Lighthead Off and Abnormal Lighting

1. Root cause: the power return circuit breaks down.
2. Main cause: terminal block, power module, connector between power module and
control board, control board, drive board
3. Solution:
1) Check if the control panel works normally.
2) Check if the connection cables in the gimbal joint and the spring arm are damaged.
3) Check if the terminal block is broken.

4) Check if the power module is broken.
5) Check if the 3-pole connector between the swivel arm and the spring arm is broken.
6) Check if the connection between the drive board and the control board is broken.
7) Check if the drive board breaks down.
8) Check if the connections between LED units are disconnected or break down.
4. Repair methods:
1) If the lighthead is off,

a) Test the voltage on the control board to judge which circuit (Upper circuit: from
the power module to the control board. Lower circuit: from the control board to
the lighthead) breaks down.
 If the input voltage is abnormal, it means the upper circuit is broken.
 If the input voltage is normal and the output voltage is abnormal, it means
the control board breaks down.
 If the input and output voltage is normal, it means the lighthead breaks
down.
The input voltage is

equal to the output
voltage.
Input voltage:
HyLED 9700: 22-24V
HyLED 9500: 16-26V Output voltage: 5V
HyLED 760/730: 16-26V
Figure 7-2 Control board
7-2
Troubleshooting
The input voltage is

equal to the output
voltage.
Input voltage:
HyLED 9700: 22-24V
HyLED 9500: 16-26V
HyLED 760/730: 16-26V
Figure 7-3 Control board
b) If the upper circuit breaks down, check if the connections in the swivel arm and
the spring arm are broken.
 Check the connections in the spring arm: Remove the end cover of the
vertical gimbal joint. Visually check and slightly drag the 3-pole connector
to see if the connections are broken.
 Check the connections in the swivel arm: Remove the end cover of the
swivel arm and check if the connections are broken.
Check the connections in the spring arm.
Check the connections in the swivel arm.
Figure 7-4 Checking connections
c) If the connections in the swivel arm and the spring arm are well, test the output
voltage of the terminal block (90-240V).
 If the voltage is 0, the fuse module may be broken. Replace the broken
fuse module as instructed in 4.10 .
 If the voltage is normal, check the power module.
7-3
Troubleshooting
Figure 7-5 Testing output voltage of the terminal block
 The output voltage of the terminal block is high. Excise caution when
testing.
d) Check the output voltage of the power module.

 Shut off the mains supply and remove the connector as the figure below
shows. Recover the mains supply and test the voltage of the pins on the
board for red and black wire. Normally, the voltage is 23-26V.
 If the output voltage of the power module is abnormal, it means the power
module is broken. Replace the broken power module as instructed in
4.10 .
Connector
Figure 7-6 Removing the connector
e) If the output voltage of the power module is normal, use a multimeter to test if
the 3-pole connector in the swivel arm is broken. Shut off the mains supply and
remove the connector as the figure below shows. Pull the 3-pole connector out
of the swivel arm. Use a multimeter to test if the red wire, black wire and yellow
wire is respectively shorted or if there is a short circuit among them.
7-4
Troubleshooting
Connector
3-pole connector
Figure 7-8 Pulling the 3-pole connector out
Outside
Middle side
Inner side
Figure 7-9 3-pole connector
 Broken circuit test: use the omh band of a multimeter to test if the
following two ends can be conducted (Resistance<1Ω). If not, the wires
are broken.
 Black wire and the outside of the 3-pole connector
 Yellow wire and the middle side
 Red wire and the inner side
 Short circuit test: use the omh band of a multimeter to test if the following
two ends are conducted. Normally, the resistance is more than 10Ω if the
two ends are not conduced. If conducted, the wires are shorted.
 Black wire and the middle side, black wire and the inner side
 Yellow wire and the outside, yellow wire and the inner side
 Red wire and the outside side, red wire and the middle side
 Buzzer band can be used for easy short or broken circuits test. If the buzzer
sounds, it means conductivity. If not, there may be short or broken circuits.
7-5
Troubleshooting
 Replace the swivel arm assembly if the cables in the central axis are broken.
f) If the lower circuit breaks down, first check if the cables are broken or the
connections are well.
 Test the input voltage (24V and 5V) of the drive board. If the voltage is
normal, it means the drive board is broken. Replace the drive board as
instructed in 4.2.6 ,4.3.5 ,4.4.5 .
 If the input voltage is abnormal, the connections between the control
board and the drive board may be broken. Replace the gimbal joint as
instructed in 4.7 .
Input voltage:
16-26V
Figure 7-10 Drive board (HyLED 9500/9700)
Input voltage:
16-26V
Figure 7-11 Drive board (HyLED 730/760)
Input voltage 1 Input voltage 2

(16-26V) (5V)
Figure 7-12 Drive board (HyLED 8600/9500/9700 old hardware)
7-6
Troubleshooting
7.2.2 Broken LEDs
Input voltage of LED units (of the same number):1-22V
Figure 7-13 Input voltage of LED unit
1. Single LED cannot be lit: The LED breaks down. Replace the broken LED unit as
instructed in 4.2.5 , 4.3.4 , 4.4.4 .
2. A string of LEDs cannot be lit: The drive board breaks down or the broken LEDs cause
the breakdown of the return circuit. Use a multimeter to test the input voltage between
the black and white wires of the same connector. Normally, the voltage is 1-22V. If
abnormal, the drive board may be broken. Replace the broken drive board. If normal,
use the multimeter to test the voltage between the black and white wires until the broken
LED is found.
7.2.3 LIN Communication Error

Follow the steps below to check the error.
1. Test the signal input voltage (between the yellow wire and the black wire). Normally, the
voltage is between 0-12V. If normal, the control board or the power module may break
down. Replace the control board or the power module as instructed in 4.5 ,4.6 or 4.10 .
Voltage between
the yellow and
black wire: 0-12V
Figure 7-14 Testing the signal Input voltage
7-7
Troubleshooting
2. If the signal input voltage is abnormal, the upper communication circuit may break down.
Check if the connections in the swivel arm and the spring arm are broken.
 Check the connections in the spring arm: Remove the end cover of the vertical
gimbal joint. Visually check and slightly drag the 3-pole connector to see if the
connections are broken.
 Check the connections in the swivel arm: Remove the end cover of the swivel arm
and check if the connections are broken.
Check the connections in the spring arm.
Check the connections in the swivel arm.
Figure 7-15 Connections in the spring arm and swivel arm
3. If the connections in the swivel arm and the spring arm are well, the power module may
break down.
 Shut off the mains supply and remove the connector as the figure below shows.
Recover the mains supply and test the voltage of the pins on the board for yellow
and black wire. Normally, the voltage is 0-12V.
 If the output voltage of the power module is abnormal, the power module is broken.
Replace the broken power module. If normal, follow the next step to check.
Connector
Figure 7-16 Power module
4. If the output voltage of the power module is normal, use a multimeter to test if the 3-pole
connector between the swivel arm and the spring arm is broken. Shut off the mains
supply and remove the connector as the figure below shows. Pull the 3-pole connector
7-8
Troubleshooting
out of the swivel arm. Use a multimeter to test if the red wire, black wire and yellow wire
is respectively shorted or if there is a short circuit among them.
Connector
Figure 7-18 Pulling the 3-pole connector out
Outside
Middle side
Inner side
Figure 7-19 3-pole connector
a) Broken circuit test: use the omh band of a multimeter to test if the following two
ends can be conducted (Resistance<1Ω). If not, the wires are broken.
 Black wire and the outside of the 3-pole connector
 Yellow wire and the middle side
 Red wire and the inner side
b) Short circuit test: use the omh band of a multimeter to test if the following two
ends are conducted. Normally, the resistance is more than 10Ω if the two ends
are not conduced. If conducted, the wires are shorted.
 Black wire and the middle side, black wire and the inner side
 Yellow wire and the outside, yellow wire and the inner side
 Red wire and the outside side, red wire and the middle side
 Buzzer band can be used for easy short and broken circuits test. If the
buzzer sounds, it means conductivity. If not, there may be short or broken
7-9
Troubleshooting
circuits.
 Replace the swivel arm assembly if the cables in the central axis are broken.
7.2.4 Alarm of Control Panel/Touch Control Panel
The indicators on the control board and touch control board are shown in the figure below.
Full illuminance indicator
MIS lighting
indicator
Status Indicator Illuminance indicator
Figure 7-20 HyLED 8600/9500 control panel
Full illuminance indicator
MIS lighting
indicator
AICS Indicator
Status Indicator
Figure 7-21 HyLED 9700 control panel
7-10
Troubleshooting
AC indicator
MIS lighting
Battery indicator indicator
Full illuminance
indicator
Figure 7-22 HyLED 730/760 control panel
Error indicator Battery indicator
Figure 7-23 HyLED 730/760/9500/9700 touch control panel
Control Control
Touch
panel panel-Illumi Lighthead
control Error type Solution
-Status nance status
panel
indicator indicator
LIN
communication
error: The
Orange illuminance Solve the error as
Normal
/ and Normal adjustment is instructed in
working
flashing normal, but the 7.2.3 .
wall control and
remote control do
not function.
7-11
Troubleshooting
Check if the
connections
between the
control board and
SPI the drive board
communication are well. If well,
error: The replace the
Red and Unstable lighthead cannot control board
/ Flashing
flashing working be turned on or and/or the drive
the illuminance board. If the error
cannot be cannot be solved,
adjusted. the connections
inside the gimbal
joint may be
broken. Replace
the gimbal joint.
Solve the error as
Red and Normal
/ Normal The voltage is low. instructed in
flashing working
7.2.1 .
LIN
communication
error: The
illuminance Solve the error as
Normal
/ / adjustment is instructed in
working
normal, but the 7.2.3 .
wall control and
remote control do
not function.
Check if the
connections
between the
control board and
SPI the drive board
communication are well. If well,
error: The replace the
Unstable lighthead cannot control board
/ /
working be turned on or and/or the drive
the illuminance board. If the error
cannot be cannot be solved,
adjusted. the connections
inside the gimbal
joint may be
broken. Replace
the lighthead.
7-12
Troubleshooting
Green
and
flashing
The lighthead is
(status Normal
Normal working on the Normal.
indicator); working
backup batteries.
Green
(battery
indicator)
7.2.5 Video System Error
7.2.5.1No Image
1. Root cause: the video power or the video cables break down.
2. Common error location: cables, power module (video power module), video box
3. Solution:
1) Check if the camera functions normally:

a) Check if the power cable of the camera and the connections on the video box
are normal.
b) Press the “Zoom in” or “Zoom out” on the control panel to check if the camera
lens moves.
2) If the camera moves, the video cables may be broken. Test if the video in and video
out cables connected to the video box are shorted or broken.
a) Remove the camera or the lighthead with an integrated camera and check if
the connectors are broken.
b) Remove the spring arm and check if the cable connections are broken.
c) Check if the cables connected to the video box are broken.
3) If the camera does not move, check if the output voltage of the power module or the
video power module is normal. For all the video boxes, the voltage between the red
and black wire of the connector as the figure below shows is 24V. To test the
voltage,
a) Shut off the mains supply and remove the connector.
b) Recover the mains supply and test the voltage between the red and black wire.
7-13
Troubleshooting
Connector
Figure 7-24 Connector
4) If the cables are well, the video box may breaks down. Replace the video box as
instructed in 4.10 .
7.2.5.2Noise/Interference
1. Root cause: The return circuit resistance of the video signal is abnormal.
2. Common error locations: poorly welded wires, cable connections or earth connection,
interference between the light source frequency and the camera frequency
3. Solution:
1) Check if the wires are poorly welded or the connectors are poorly connected.
a) Remove the camera or the lighthead with an integrated camera and check
visually if the connectors are broken or contact poorly.
b) Remove the spring arm and check if the connections are broken or contact
poorly.
c) Check if the cables connected to the video box are broken.
2) Check if the earth connections are well: Make sure the earth connections for the
power module, video power module, video box, and the display and terminal blocks
are well connected and conducted.
3) Check if the light source frequency interferes with that of the camera: If the light
source frequency is not multiple of the default frequency of the camera (50Hz), the
camera image may flash or the ripple may occur. Do not direct other light sources
except Mindray’s lightheads towards the camera.
7-14
8 Communication Protocol
8.1 General
The surgical light system provides three communication ports: RS232, RS485 and Olympus
communication ports.
The remote control module and the touch control panel shall be configured if the remote
control function is chosen.
8-1
Communication Protocol
8.2 Selecting Communication Protocol
8.2.1 Old User Interface of Touch Control Panel

Power switch Advanced

Functions
Figure 8-1 Entering the “Advanced functions”
2. Press the “Service Settings” button to access a password-protected screen. Enter the
password “666666” and then press “ ”.
Service Settings
Figure 8-2 Service Settings
8-2
666666
 Use the “ ” key to clear the wrong password.
8-3
5. Select the communication protocol and click “ ” to save the configuration.
Figure 8-6 Selecting the communication port
8-4
8.2.2 New User Interface of Touch Control Panel
Follow the steps as instructed in 5.4 to enter the screen as the figure below shows. Select the
type of the communication protocol and click “ ” to save the configuration.
Figure 8-8 Selecting the communication protocol
8-5
9 Appendices
A Differences between Old and New Hardware
Figure 9-1 Differences between old and new hardware
1. New hardware: The video power is isolated from the lighthead power. The color
temperature and light field adjustments can be available on a lighthead.
2. Old hardware: The video power and lighthead power are from a common power supply.
The color temperature adjustment and light field adjustment are not available at the
same time.
9-1
Appendices
B Electrical Connection Diagram
B.1 Terminal Block Connection
To mains supply
N N N N N P P L L L L L
E A
Figure 9-2 Terminal block connection
9-2
Appendices
B.2 HyLED 730/760/8600(New)/9500/9700 Series, Mains
Connection
Figure 9-3 HyLED 730/760/HyLED 9500/9700 series, mains connection
9-3
Appendices
B.3 HyLED 730/760/8600(New)/9500/9700 Series with
Mindray’s Backup Power Module
BATTERY
~ ~
~ ~
Figure 9-4 HyLED 730/760/HyLED 9500/9700 series with Mindray’s backup power
module
9-4
Appendices
Integrated Camera
L L L N N N
N N
L
C0027
Figure 9-5 HyLED 730/760/HyLED 9500/9700 series with an integrated camera
9-5
Appendices
Carrier-arm Camera
L L L N N N
C0027
Figure 9-6 HyLED 730/760/HyLED 9500/9700 series with a carrier-arm camera
9-6
Appendices
B.6 HyLED 8600(New)/9500/9700 Series with SYNC
Function
Figure 9-7 HyLED 9500/9700 series with SYNC function
9-7
MAINS SUPPLY INPUT
N L
HyLED 8600/9500/9700 (Old Hardware) Series, Mains
Figure 9-8 HyLED 8600/9500/9700 (old hardware) series, mains connection

SWIVEL SPRING GIMBAL
ARM ARM JOINT
YE BK RD
LIN
LIGHTHEAD
BU BR RD BK YE 3 2 1 1 2 3
N L LIN
Appendices
LIN
CENTRAL AXIS LIN Node 1
AC IN C0004
C0003
9-8
C0001
1
H8
1
J2 J8 CONTROLLER WALL
H8 MAIN 6 6
CONTROL
POWER
BOARD H8 MAIN POWER
BK = BLACK
BN = BROWN
BU = BLUE
Connection
GN = GREEN
GNYE = GREEN/YELLOW
OG = ORANGE
RD = RED
B.7 WH = WHITE
YE = YELLOW
MAINS SUPPLY INPUT
Figure 9-9 HyLED 8600/HyLED 9500/9700 (old hardware) series with Mindray’s backup
N L
HyLED 8600/9500/9700 (Old Hardware) Series with
SWIVEL SPRING GIMBAL

ARM ARM JOINT
YE BK RD
LIN
LIGHTHEAD
BU BR RD BK YE 3 2 1 1 2 3
N L LIN LIN
AC IN CENTRAL AXIS LIN Node 1
power module
C0004
Appendices
C0001 C0003
H8 MAIN POWER
Mindray’s Backup Power Module
J1 WALL
9-9
1~6 BOARD H8
1~6 J1 1 1 CONTROLLER CONTROL
J2 J8
H8 BACKUP 6 6
POWER BOARD 1 1
J3
J11
6 6
C0016
BAT IN
H8 MINDRAY’S BACK UP
POWER MODULE
1 2 3 4
CHARGING
1 2 3 4 INPUT BK = BLACK
3 BN = BROWN
1
BAT OUT 2 BU = BLUE
2 C0017 1
GN = GREEN
3
4 H8 CHARGING BOARD
GNYE = GREEN/YELLOW
H8 BATTERY MODULE OG = ORANGE
RD = RED
B.8 WH = WHITE
YE = YELLOW
Appendices
B.9 HyLED 8600/9500/9700 (Old Hardware) Series with
Carrier-arm Camera
Figure 9-10 HyLED 8600/9500/9700 (old hardware) series with a carrier-arm camera
9-10
P/N: 046-006478-00(2.0)

H-046-006478-00 (2.0) HyLED Series Service Manual (En)

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Service Manual

NANJING MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Nanjing

, , are the registered trademarks or trademarks owned by

2 General Maintenance··························································· 2-1

3 FRU List and Diagram ························································· 3-1

3.10 Carrier-arm Camera ................................................................... 3-52

4 Replacement ······································································ 4-1

4.6.2 Replacing Control Board.................................................... 4-31

6 Lighthead Internal Wiring ····················································· 6-1

7 Troubleshooting ································································· 7-1

8 Communication Protocol ····················································· 8-1

8.2.2 New User Interface of Touch Control Panel.......................... 8-5

9 Appendices ······································································· 9-1

1.1 Main Components

Figure 1-1 Surgical light main components

1 Flange tube 2 Ceiling cover

Figure 1-2 Surgical light for low ceiling height

1 Flange tube 2 Ceiling cover

Figure 1-3 LED mobile surgical light

1 Lighthead 2 Spring arm

1.2.1 Safety Notes

Table 1-1 Definition of safety notes

1.2.2 Safety Instructions

 The surgical light is to be serviced by personnel authorized by Mindray only.

 Exercise caution when transporting or moving the device. Do not damage

 During servicing, do not place anything on the lighthead or hang anything

2.1 Daily Checks by User

Check the lightheads and the arms for

Check the stability/drift of the swivel arms, the

Check the load capacity of the spring arm.

Check if the sterilizable handle clicks and

Check if the status indicator is green when

Check if the LEDs operate correctly.

Check if the lighthead switches correctly

Check if the backup power module (optional)

Check if the wall control functions (optional)

2.2 Monthly Checks

Check the lightheads and the arms for

Check if the backup power supply (optional)

Check the battery (optional) service time.

2.3 Annual Checks

Check the verticality of the flange tube.

Check if the screws fixing the flange tube and swivel

Check the limit stops.

Check the screw fixing the sleeve of the spring arm.

Remove the lightheads and lubricate the sleeve.

Check whether the spring arm is correctly balanced.

Check for any loose covers and caps.

Check the locking mechanism for the sterilizable

Use a photometer to check the maximum

2.4 Servicing Checklist

AC is present. For touch control

3.1 Flange Tube

3.1.1 FRU (Field Repairable Unit) List

No. FRU number Description Remark

1 115-017954-00 Flange tube-225mm

2 115-017955-00 Flange tube-350mm

3 115-017956-00 Flange tube-500mm

12 115-022062-00 Flange tube-350mm (Φ270mm)

13 115-022063-00 Flange tube-500mm (Φ270mm)

16 115-021119-00 Separate flange tube-350mm

17 115-022060-00 Separate flange tube-500mm Separate flange tube

18 115-015837-00 Separate flange tube-800mm