WRITTEN TEST ANSWER KEYS:

I.

1.) A coated metal rod used to provide the deposited metal.

2.) 30 degrees to 35 degrees.

3.) 1.5mm to 2.5mm

4.) a.) leather half boots, closed ,oil & fire retardant shoes.

b.) fire retardant leather or cotton apron, coveralls.

c.) safety clear goggles duly approved by OSHA.

d.) leather long gloves.

5.) Direct Current Straight Polarity.

6.) 3-weld passes, namely; root pass, hot pass, & capping.

7.) a.) 3.2mm dia. E6011 electrode.

b.) 3.2mm dia. E7018 electrode.

c.) chipping hammer

d.) AC/DC welding machine & accessories.

8.) Concavity is a welding defect that is hollow & curve like inside a

hallow ball, while Convexity is a welding defect that is curving

outward like a surface of a sphere.

9.) Direct Current

10.) fabricating & erecting welded steel structures.

II.

1.) true
2.) true
3.) false
4.) true
5.) true
6.) false
7.) false
 8.) true
9.) true
10.) true

III.

1.) c. cleaning the work.

2.) b.) inspect all the welding cables for damages.
3.) d.) American Welding Society
4.) a.) Direct Current welding machine
5.) d.) 30 degrees to 35 degrees
6.) a.) vertical position
7.) a.) a short weld to help assembly.
8.) d.) welding standards
9.) d.) welding procedures & welder qualification
10.) a.) manual welding process