Selection of equipment – b) Excavator with bucket Komatsu

PC 400 – productivity –800 m3/per day considered.Option -2 –

Cost working for PC 400: 1 . H i r e c h a r g e s p e r H o u r –
R s . 1 2 0 0 . 0 0 r a t e f o r 1 0 h r s = 1 2 , 0 0 0 2. Co st of Diesel
10 litres p er h ou r @ 70 Rs p er litre consid ered fo r 10 h rs
= 7,000 3 . O p e r a t o r w a g e s i n c l u d e d
4. Operator food, accommodation & transport per
day =Rs.300 5 . W a g e s f o r B a n k s m a n – R s . 4 0 0
TOTAL COST PER DAY = RS.19,700
X 2.5 (2 + 1 Excavator 10 days) Excavators require
d = Rs.49,250 per day and total cost estimated for
45 days is 49,250 x 45 = Rs.22.16 lacsSelection of
equipment – c) Excavator with bucket –
productivity – 300 m3/per day considered.Option -
3 - Cost working for HITACHI EX-
220: 1 . H i r e c h a r g e s p e r H o u r –
R s . 6 0 0 . 0 0 r a t e f o r 1 0 h r s = 6 , 0 0 0 2 . Co st of
Diesel 5 litres p er h ou r @ 7 0 Rs per litre co
n sid ered fo r 10 h rs = 3,5003 . O p e r a t o r w a g e
s i n c l u d e d 4. Operator food, accommodation &
transport per day =Rs.3005 . W a g e s f o r B a
nks man –
R s . 4 0 0 TOTAL COST PER DAY = RS.10,200 X 6
Excavators required = Rs.61,200 per day and total
cost estimated for 56 days is 49,250 x 45 = Rs.34.2
7 lacsF ) C o s t w o r k i n g f o r D i s p o s a l w o r k s
Selection of equipment – Dozer –
1 No, Wheel loader –
1 Nos, Tipper truck 18 m3 capacity considering 8
00 m3 disposal of surplus earth/per day and completi
ng the work by 25 days1 ) Hire ch arges fo r Do zer
– 1 Nos per Hou r –
Rs.600 .0 0 rate f or 10 h rs = 8 ,00 02 ) Hire charg e
s fo r Wh eel loader– 1 No p er Hou r–
Rs.600 .0 0 rate f or 10 h rs = 6 ,0 003 ) Hire charg e
s fo r Tip per–8 No per Hou r–
 Rs.4 0 0.00 rate for 10 h rs = 32,00 0 4 ) Co st o f D
iesel 5 litres p er h ou r each @ 70 Rs p er litre
consid ered fo r 1 0 hrs = 35,0005 ) O p e r a t o r w a
g e s i n c l u d e d 6) Operator food, accommodation
& transport per day =Rs.3007 ) W a g e s f o r
Banks man –
R s . 8 0 0 TOTAL COST PER DAY = Rs.84,200 per
day and total cost estimated for 25 days is = Rs.21.
20 lacs, unit rate arrived for 20,000 m3 is Rs.106/m
3 also by using the same equipments can be used f
or removing & stocking the balance required earth at
nearby site area.G ) C o s t w o r k i n g f o r s a n d
F i l l i n g Supply of Sand as per specification by local
supplier and spreading & leveling by dept.(own) con
sidered.1 . Supp ly of sand inclu ding transpo rtation d
eliv ery at site 18 m3 Truck –
Rs.6,000.00 rate for 18 m3 =per m3 Rs.6,000/18 =
Rs.333/m32 . Cost of Sho wel fo r sp read ing & lev eli
ng th e san d – Dep reciation co st –
Rs.266 per day x 15 days considered= Rs.3,990, per
day 200 m3 productivity taken, cost per m3 = 19.9
5 Rs.3 . Operato r wag es p er mo n th –
Rs.20 ,00 0 per mo n th requ ired fo r 15 d ays, cost
per m3 = 10,000/200 =Rs.50/m34 . Diesel ch arg es 4
ltrs p er hour x Rs.7 0/ltr =Rs.280 x 10 h rs =
Rs.2 ,800 /2 00 =Rs.14/m3 considered.5 . Water tanker 5 ,
00 0 g allons –
Rs.2 ,600 /trip = 2 ,600 /20 0 = Rs.13/ m3 con sid ered6 .
Compaction using plate compactor/roller = Rs.
500/day = Rs.2.50/m37. Operator food, accomm
odation & transport per day =Rs.300/200=1.50/
m3

8) Wages for labour for compaction –

R s . 8 0 0 / p e r d a y , 8 0 0 / 2 0 0 = R s . 4 . 0 0 / m 3 TOTAL C
OST = Rs.437.95/m3 x total qty 3,000 m3 = Rs.13.1
4 lacs.H ) B O Q f o r B i t u m e n P a v e m e n t
Surface dressing & preparation

Penetration grouting semi grouting/full grouting

Premix carpet/Seal Coat

Hot mixed bituminous macadamI ) Cost Workin

g for Bitumen work

Surface dressing & preparation: Considering Total qty

of area is 100 m x 20 m width = 2,000 m2 will
be started on 60th day as per programme.1 . Co st o
f Sho wel fo r sp read ing & leveling the earth –
Dep reciation cost –
Rs.26 6 per day x 10 days considered= Rs.2,6602 . Op
erato r wages p er mo n th –
Rs.20 ,00 0 per mo n th requ ired fo r 10 d ays, cost
=Rs.6,6663 . Diesel ch arges 4 liters per h ou r x R
s.7 0/ltr =Rs.280 x 10 h rs = Rs.28 ,00 0.4 . C o m p a c t
ion using plate compactor/roller = Rs.8000/day
= Rs.80,0005. Operator food, accommodation
& t r a n s p o r t p e r d a y = R s . 3 0 0 TOTAL COST = Rs.
1.17 lacs.

Spraying of metal & bitumen mix in two layers: 1.

Supp ly cost fo r b itu men to be p rocured f ro m Bo
ng aing aon in Assa m –
1 ,5 0,00 0 liters @ Rs.20/liters considered –
cost for total qty = 30.00 Lacs2 . T r a n s p o r t a t i o n
cost per liters Rs.5.00/Litre = 7.50 Lacs3. Wa
stages 10% = 30 + 7.5 = 37.5 * 10% = 3.
75 Lacs4. Stocking & shifting to site Rs.1.00/
l i t r e = 1 . 5 0 L a c s 5 . Co st of 10 -
20 mm metal d eliv ery at site fo r 2000 m2 x 0 .
2 mtr h t = 40 0 m3 @ 600 rs/m3 = 2.400 Lacs6 .
W a s t a g e s 1 0 % = 0 . 2 4 L a c s 7 . Cost of Ho
t mix p lan t –
Dep reciatio n cost = Rs.4500 /d ay x 40 d ays requir
ed -
1.80 Lacs8 . Transp o rtation of ho t b itu min ou s mix t
h rou gh tipp er tru ck –
Rs.400 0/d ay in cluding driver & diesel charges x 40
days =1.60 Lacs 9 . Sp reading & Laying b y using
p av er – Dep reciation co st Rs.8,000 p er d ay –
cos t for 40 days is = 3.20 Lacs1 0 . Operato r wage
s per mo n th –
Rs.20 ,00 0 per mo n th requ ired fo r 40 d ays, cost
=Rs.27,000 x 4 operators = 1.08 Lacs1 1 . Diesel char
g es 10 liters p er h ou r x Rs.70 /ltr =Rs.7 000 x 4
0 days = Rs.2 .80 Lacs1 2. Co mp action u sing rolle
r 10 Ton Rs.800 0/d ay x 40 days = Rs.3 .2 0 Lacs
13 . Op erato r foo d, acco mmo d ation & transpo rt per
d ay =Rs.300 x 8 = 2 ,400 x 4 0 days –
0.960 LacsTOTAL COST = Rs.59.07 lacs.J ) P
u r c h a s e O r d e r S c h e d u l e 1 . Su pply of Bitu men
f ro m assa m i n cludin g tran spo rtation & deliv ery at
site for the total qty – 1st day –
delivery in two lots 2 . D e l i v e r y o f 1 s t l o t w i l l
be received on 46th day3. Delivery of 2nd l
ot will be received on 60th day4. Order for
supply of sand, metal to be done on 1st we
ekK ) P r o g r a m m e O u t l i n e Total scope will b
e executed in two parts 1 . P a r t -
1 1. Excavation, Dozing & disposal of surplus
earth –
1 to 25th day2. Imported materials & Sand
filling – start from 10th Day –
25th days3. Surface preparation, leveling and
compaction –
26th to 46th days4 . M e t a l s p r e a d i n g –
46th day to 60th day5. Bitumen pavement
– 61st day to 80th day
2 . P a r t -
2 1. Excavation, Dozing & disposal of surplus
earth –
26th to 50th day2. Imported materials & San
d filling – start from 26th Day –
46th day3. Surface preparation, leveling and
compaction 47th day to 65th days4 . M e t a l s p
reading –
66th day to 80th day5. Bitumen pavement
–
81st day to 100th dayL ) C o s t S u m
m a r y : 1. Cost for Excavation works = Rs.2
2.16 Lacs2. Cost for Disposal works = Rs.
21.20 Lacs3. Sand Filling = Rs .13.14 L
a c s 4. Cost of Bitumen Pavement = Rs.60.24
L a c s GRAND TOTAL COST = 116.74 Lacs M)
B i t u m e n o r d e r i n g P l a n : Note: Average daily c
onsumption of bitumen is 3750 Ltrs. A safety stock
of 3 days consumption is always maintained. N ) B i t
umen Inventory chart: O) Bitumen Log
i s t i c P l a n : 1. Bitumen shall be supplied in d
r u m s , e a c h d r u m c o n t a i n i n g 2 0 0 L t r s . 2 . It wil
l b e carried in truck s / lon g trailers fro m th e l
o ad ing po in t and shall be unloaded at site with for
k lift. 3 . E a c h t r u c k w i l l c a r r y 5 0 d r u m s x 2
0 0 L t r s = 1 0 , 0 0 0 L t r s . 4 . Fo r each o rder q ty of
3 0,000 Ltrs x 5 o rd ers, 3 tru cks p er o rd er sha
ll b e engaged for bringing in bitumen from refinery
to airport site.P ) R e c o m m e n d a t i o n s / C o n c l u s i
o n s : 1 . As th e p ro ject to be execu ted with in sh
o rt du ration and it is time bou n d, all materials an
d equipments shall be mobilized as per the above pl
an and HO approvals on resources should not be del
ayed. 2 . As bitu men is b roug ht in f ro m long dist
an ce and th e lead time is mo re, it is better to p
ost a material expeditor and loading point for better
follow up and ensuring timely delivery at site.Q ) B
i b l i o g r a p h y : 1. NICMAR Lessson book –
Construction Equipment & Materials managem
e n t . 2 . Oth er miscellaneous hand bo oks o n constru
ction equ ip me n ts & materials.