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ZYDUS BIOLOGICS

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION
TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES
BIOLOGICS EXPANSION
PROJECT NO. 23716A REVISION NO. 0
DOCUMENT NO. 2 of 12
PAGE NO.
PI-00-D02
REVISION HISTORY

Revision No. Effective Date Reason for Revision


0 24/01/2017 First Issue

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TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES
BIOLOGICS EXPANSION
PROJECT NO. 23716A REVISION NO. 0
DOCUMENT NO. 3 of 12
PAGE NO.
PI-00-D02
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ZYDUS BIOLOGICS

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TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES
BIOLOGICS EXPANSION
PROJECT NO. 23716A REVISION NO. 0
DOCUMENT NO. 4 of 12
PAGE NO.
PI-00-D02

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5 of 12

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION

PROJECT NO. 23716A REVISION NO. 0

DOCUMENT NO. PI-00-D02 PAGE NO.

1) SPECIFICATIONS OF BALL VALVES

COMPRESSED
HOT WATER
POTABLE

CHILLED
WATER
WATER

AIR
UTILITIES

UTILITY CODE POW CHW HW CA


MIN. PRESSURE Kg/cm2 (g) 1 2 1 3
MAX. PRESSURE Kg/cm2 (g) 3 3 4 8
DESIGN CONDITIONS MIN. TEMPERATURE 0C ?. 7 50 AMB
MAX. TEMPERATURE 0C AMB 12 60 60
INSULATION NA IC IH NA
TRACING NA NA NA NA

METAL
TYPE NORMAL NORMAL
SEATED

TAG. NO. VB1F VB1FE VB1F


UTILITY POW, CA,CW, CHW HW
15NB & 15NB & 15NB &
SIZE RANGE
ABOVE ABOVE ABOVE
RATING 150 # 150 # 150 #
100mm
SPECIAL INSTRUCTION - -
EXTENDED STEM
FLANGED RF FLANGED RF FLANGED RF ANSI
END CONNECTIONS
ANSI B16.5 ANSI B16.5 B16.5
VALVE

ASTM A216 ASTM A216 ASTM A216


BODY
Gr.WCB Gr.WCB Gr.WCB
BALL/ PLUG SS 304 SS 304 SS 304
MATERIAL STEM / SPINDLE SS 304 SS 304 SS 304
OF BODY SEAL PTFE PTFE PTFE
CONSTRUCTION SEAT PTFE PTFE GRAFOIL
GLAND NUT, BUSH & LOCK NUT SS 304 SS 304 SS 304
LEVER MS MS MS
LEVER SLEEVE PVC PVC PVC
2 PIECE 2 PIECE 2 PIECE
TYPE
(FULL PORT) (FULL PORT) (FULL PORT)
CONSTRUCTION
FLOATING FLOATING FLOATING
BALL MOUNTING
BALL BALL BALL
DESIGN STD. BS 5351 BS 5351 BS 5351
SPECIFICATION BS EN 12266 - BS EN 12266 - BS EN 12266 -
TESTING STD.
1:2012 1:2012 1:2012
LEGEND FOR VALVE TAG NO.
VB 1 F E - CARBON STEEL BALL VALVE WITH FLANGED END
X X X X

VT-GATE 1-CAST STEEL F-FLANGED E-EXTENDED STEM


VG-GLOBE 4-SS304 W-WAFER
VC-CHECK 4L-SS304 SC-SCREWED
VP-PISTON 6-SS316 BW-BUTT WELD
VB-BALL 6L-SS316 SO-SOCKET WELD
VBL-BALANCING 1T-MSPTFE LINED TC-TRICLOVER
VBF-BUTTERFLY 7-POLYPROPYLENE
VD-DIAPHRAGM G-GLASS
STY-STRAINER Y-TYPE
STB-STRAINER BASKET TYPE
SG-SIGHT GLASS
TD-THERMODYNAMIC STEAM TRAP
FT-FLOAT STEAM TRAP
AV-AUTO AIR VENT
6 of 12

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION

PROJECT NO. 23716A REVISION NO. 0

DOCUMENT NO. PI-00-D02 PAGE NO.

2) SPECIFICATIONS OF BALL VALVES

COOLING WATER
COMPRESSED
POTABLE

CHILLED
WATER
WATER

WATER
HOT

AIR
UTILITIES

UTILITY CODE POW CHW HW CA CW


MIN. PRESSURE Kg/cm2 (g) 1 2 1 3 1
MAX. PRESSURE Kg/cm2 (g) 3 3 4 8 3
DESIGN CONDITIONS MIN. TEMPERATURE 0C ?. 7 50 AMB 35
MAX. TEMPERATURE 0C AMB 12 60 60 40
INSULATION NA IC IH NA NA
TRACING NA NA NA NA NA
METAL
TYPE NORMAL NORMAL
SEATED
TAG. NO. VB4SC VB4SCE VB4SCE
UTILITY POW, CA,CW CHW HW
15NB & 15NB & 15NB &
SIZE RANGE
ABOVE ABOVE ABOVE
RATING 150 # 150 # 150 #
100mm EXTENDED
SPECIAL INSTRUCTION - 100mm EXTENDED STEM
STEM
SCREWED SCREWED SCREWED
END CONNECTIONS
BSP BSP BSP
ASTM A351 ASTM A351 ASTM A351
VALVE

BODY
Gr.CF8 Gr.CF8 Gr.CF8
BALL/ PLUG SS 304 SS 304 SS 304
STEM / SPINDLE SS 304 SS 304 SS 304
MATERIAL OF
BODY SEAL PTFE PTFE PTFE
CONSTRUCTION
SEAT PTFE PTFE GRAFOIL
GLAND NUT,BUSH & LOCK NUT SS 304 SS 304 SS 304
LEVER SS304 SS304 SS304
LEVER SLEEVE PVC PVC PVC
2 PIECE 2 PIECE 2 PIECE
TYPE
CONSTRUCTION (FULL PORT) (FULL PORT) (FULL PORT)
BALL MOUNTING FLOATING BALL FLOATING BALL FLOATING BALL
DESIGN STD. BS 5351 BS 5351 BS 5351
SPECIFICATION BS EN 12266 - BS EN 12266 - BS EN 12266 -
TESTING STD.
1:2012 1:2012 1:2012
LEGEND FOR VALVE TAG NO.
VB 1 F E - CARBON STEEL BALL VALVE WITH FLANGED END
X X X X

VT-GATE 1-CAST STEEL F-FLANGED E-EXTENDED STEM


VG-GLOBE 4-SS304 W-WAFER
VC-CHECK 4L-SS304 SC-SCREWED
VP-PISTON 6-SS316 BW-BUTT WELD
VB-BALL 6L-SS316 SO-SOCKET WELD
VBL-BALANCING 1T-MSPTFE LINED TC-TRICLOVER
VBF-BUTTERFLY 7-POLYPROPYLENE
VD-DIAPHRAGM G-GLASS
STY-STRAINER Y-TYPE
STB-STRAINER BASKET TYPE
SG-SIGHT GLASS
TD-THERMODYNAMIC STEAM TRAP
FT-FLOAT STEAM TRAP
AV-AUTO AIR VENT
7 of 12

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION

PROJECT NO. 23716A REVISION NO. 0

DOCUMENT NO. PI-00-D02 PAGE NO.

3)SPECIFICATIONS OF BUTTERFLY VALVES

COOLING WATER
COMPRESSED

HOT WATER
POTABLE
CHILLED
WATER

WATER
AIR
UTILITIES

UTILITY CODE CHW CA CW POW HW


MIN. PRESSURE Kg/cm2 (g) 2 3 1 1 1
MAX. PRESSURE Kg/cm2 (g) 3 8 3 3 4
DESIGN CONDITIONS MIN. TEMPERATURE 0C 7 AMB 35 ?. 50
MAX. TEMPERATURE 0C 12 60 40 AMB 60
INSULATION IC NA NA NA IH
TRACING NA NA NA NA NA
TYPE NORMAL NORMAL METAL SEATED
TAG. NO. VBF1WEE VBF1WE VBF1WE
UTILITY CHW CA, CW, POW HW
SIZE RANGE 100NB & ABOVE 100NB & ABOVE 100NB & ABOVE
RATING 150 # 150 # 150 #
SPECIAL INSTRUCTION 100mm EXTENDED STEM - -
END CONNECTIONS WAFER WAFER WAFER
BODY ASTM A216 Gr.WCB ASTM A216 Gr.WCB ASTM A216 Gr.WCB
DISC ASTM A216 Gr.WCB ASTM A216 Gr.WCB ASTM A216 Gr.WCB
VALVE

STEM / HINGE PIN SS 304 SS 304 SS 304


MATERIAL
PACKING GRAPHITE GRAPHITE GRAPHITE
OF
STEM SEAL PTFE PTFE PTFE
CONSTRUCTION
SEAT PTFE PTFE PTFE
LEVER MS MS MS
LEVER SLEEVE PVC PVC PVC
TYPE DOUBLE ECCENTRIC DOUBLE ECCENTRIC DOUBLE ECCENTRIC
CONSTRUCTION SEAT RENEWABLE RENEWABLE RENEWABLE
OPERATING LEVER LEVER LEVER
DESIGN STD. BS 5155 / API 609 BS 5155 / API 609 BS 5155 / API 609
SPECIFICATION
TESTING STD. BS EN 12266-1:2012 BS EN 12266-1:2012 BS EN 12266-1:2012
LEGEND FOR VALVE TAG NO.
VB 1 F E - CARBON STEEL BALL VALVE WITH FLANGED END
X X X X

VT-GATE 1-CAST STEEL F-FLANGED E-EXTENDED STEM


VG-GLOBE 4-SS304 W-WAFER
VC-CHECK 4L-SS304 SC-SCREWED
VP-PISTON 6-SS316 BW-BUTT WELD
VB-BALL 6L-SS316 SO-SOCKET WELD
VBL-BALANCING 1T-MSPTFE LINED TC-TRICLOVER
VBF-BUTTERFLY 7-POLYPROPYLENE
VD-DIAPHRAGM G-GLASS
STY-STRAINER Y-TYPE
STB-STRAINER BASKET TYPE
SG-SIGHT GLASS
TD-THERMODYNAMIC STEAM TRAP
FT-FLOAT STEAM TRAP
AV-AUTO AIR VENT
8 of 12

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION

PROJECT NO. 23716A REVISION NO. 0

DOCUMENT NO. PI-00-D02 PAGE NO.

5)SPECIFICATIONS OF CHECK VALVES (SWING TYPE)

COOLING WATER
COMPRESSED
HOT WATER

POTABLE
CHILLED
WATER

WATER
AIR
UTILITIES

UTILITY CODE CHW HW CA POW CW


MIN. PRESSURE Kg/cm2 (g) 2 1 3 1 1
2
MAX. PRESSURE Kg/cm (g) 3 4 8 3 3
DESIGN CONDITIONS MIN. TEMPERATURE 0C 7 50 AMB ?. 35
MAX. TEMPERATURE 0C 12 60 60 AMB 40
INSULATION IC IH NA NA NA
TRACING NA NA NA NA NA
TYPE NORMAL METAL SEATED
TAG. NO. VC1F VC1F
UTILITY CHW, CA,CW,POW, HW
SIZE RANGE 15 NB ABOVE 15 NB ABOVE
RATING 150 # 150 #
END CONNECTIONS WAFER END WAFER END
VALVE

BODY ASTM A216 Gr.WCB ASTM A216 Gr.WCB


MATERIAL DISC ASTM A216 Gr.WCB ASTM A216 Gr.WCB
OF HINGE PIN SS 304 SS 304
CONSTRUCTION SEAT RING SS 304 SS 304
SEAT PTFE GRAPHOIL
TYPE SWING SWING
CONSTRUCTION
SEAT RENEWABLE RENEWABLE
DESIGN STD. BS 1868 BS 1868
SPECIFICATION
TESTING STD. BS EN 12266-1:2012 BS EN 12266-1:2012
LEGEND FOR VALVE TAG NO.
VB 1 F E - CARBON STEEL BALL VALVE WITH FLANGED END
X X X X

VT-GATE 1-CAST STEEL F-FLANGED E-EXTENDED STEM


VG-GLOBE 4-SS304 W-WAFER
VC-CHECK 4L-SS304 SC-SCREWED
VP-PISTON 6-SS316 BW-BUTT WELD
VB-BALL 6L-SS316 SO-SOCKET WELD
VBL-BALANCING 1T-MSPTFE LINED TC-TRICLOVER
VBF-BUTTERFLY 7-POLYPROPYLENE
VD-DIAPHRAGM G-GLASS
STY-STRAINER Y-TYPE
STB-STRAINER BASKET TYPE
SG-SIGHT GLASS
TD-THERMODYNAMIC STEAM TRAP
FT-FLOAT STEAM TRAP
AV-AUTO AIR VENT
9 of 12

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION

PROJECT NO. 23716A REVISION NO. 0

DOCUMENT NO. PI-00-D02 PAGE NO.

6)SPECIFICATIONS OF BALANCING VALVES

CHILLED
WATER
UTILITIES

UTILITY CODE CHW


MIN. PRESSURE Kg/cm2 (g) 2
2
MAX. PRESSURE Kg/cm (g) 3
0
MIN. TEMPERATURE C 7
DESIGN CONDITIONS
MAX. TEMPERATURE 0C 12
INSULATION IC
TRACING NA
TYPE NA
TAG. NO. VBL1F
UTILITY CHW
SIZE RANGE 80NB & ABOVE
RATING 150 #
SPECIAL INSTRUCTION -
END CONNECTIONS FLANGED RF ANSI B16.5
BODY ASTM A216 Gr.WCB.
VALVE

BONNET ASTM A216 Gr.WCB.


STEM SS410
MATERIAL SEAT RING 13% Cr
OF SEAT EPDM
CONSTRUCTION DISC SS410
SHAFT 13% Cr
BONNET GASKET EPDM
HANDWHEEL THERMOPLASTIC / ALUMINIUM
DESIGN STD. BS 1873
SPECIFICATION
TESTING STD. BS EN 12266-1:2012
LEGEND FOR VALVE TAG NO.
VB 1 F E - CARBON STEEL BALL VALVE WITH FLANGED END
X X X X

VT-GATE 1-CAST STEEL F-FLANGED E-EXTENDED STEM


VG-GLOBE 4-SS304 W-WAFER
VC-CHECK 4L-SS304 SC-SCREWED
VB-BALL 6-SS316 BW-BUTT WELD
VB-BALL 6L-SS316 SO-SOCKET WELD
VBL-BALANCING 1T-MSPTFE LINED TC-TRICLOVER
VBF-BUTTERFLY 7-POLYPROPYLENE
VD-DIAPHRAGM G-GLASS
STY-STRAINER Y-TYPE
STB-STRAINER BASKET TYPE
SG-SIGHT GLASS
TD-THERMODYNAMIC
FT-FLOAT STEAM TRAP
AV-AUTO AIR VENT
10 of 12

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION

PROJECT NO. 23716A REVISION NO. 0

DOCUMENT NO. PI-00-D02 PAGE NO.

7)SPECIFICATIONS OF STRAINER (Y- TYPE)

HOT WATER
POTABLE

COOLING
WATER

WATER
UTILITIES

UTILITY CODE POW HW CW


MIN. PRESSURE Kg/cm2 (g) 1 1 1
MAX. PRESSURE Kg/cm2 (g) 3 4 3

DESIGN CONDITIONS MIN. TEMPERATURE 0C ?. 50 35


0
MAX. TEMPERATURE C AMB 60 40
INSULATION NA IH NA
TRACING NA NA NA
TYPE NORMAL
TAG. NO. STY1F
UTILITY POW,HW,CW
SIZE RANGE 15NB TO 80 NB
STRAINER

RATING 150 #
END CONNECTIONS FLANGED RF ANSI B16.5
BODY ASTM A216 Gr.WCB
MATERIAL
COVER ASTM A216 Gr.WCB
OF
BOLTS AND NUTS ASTM A193 Gr.B7
CONSTRUCTION
MESH SS304
TYPE Y - TYPE
CONSTRUCTION
MESH 80 MESH
LEGEND FOR VALVE TAG NO.
VB 1 F E - CARBON STEEL BALL VALVE WITH FLANGED END
X X X X

VT-GATE 1-CAST STEEL F-FLANGED E-EXTENDED STEM


VG-GLOBE 4-SS304 W-WAFER
VC-CHECK 4L-SS304 SC-SCREWED
VP-PISTON 6-SS316 BW-BUTT WELD
VB-BALL 6L-SS316 SO-SOCKET WELD
VBL-BALANCING 1T-MSPTFE LINED TC-TRICLOVER
VBF-BUTTERFLY 7-POLYPROPYLENE
VD-DIAPHRAGM G-GLASS
STY-STRAINER Y-TYPE
STB-STRAINER BASKET TYPE
SG-SIGHT GLASS
TD-THERMODYNAMIC
FT-FLOAT STEAM TRAP
AV-AUTO AIR VENT
11 of 12

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION

PROJECT NO. 23716A REVISION NO. 0

DOCUMENT NO. PI-00-D02 PAGE NO.

14)SPECIFICATIONS FOR PRESSURE GAUGE


Tag No. PG
Make Vendor To Specify
GENERAL Model No. Vendor To Specify
Service - Utility As per BOQ Sheet
Quantity As per BOQ Sheet
Application Pressure monitoring
Mounting - Process / utility Utility
Temp.-min / max (Deg C) As per BOQ Sheet
Pressure-min / max (Kg/cm2) As per BOQ Sheet
Media Characteristics - Process / utility Utility
OPERATING DATA Viscocity (cP) 0.1
Density (kg/m3) 1000
Flammable-Y/N N
Volatile-Y/N N
pH NA
Installation - Vessel/Pipe Pipe
Gauge Type Bourdon sensing, bottom entry, local mounting
Dial Size -100 mm/150 mm/Other 150 mm
Calibration unit Kg/cm2
Instrument Range 1- 10 Kg/cm2
Over range 120 % of FSD
Accuracy +/- 1% of FSD or Better
Least count 0.1 or better
Zero adjustment Required
Blow out Disk Required
SPECIFICATION
Glycerine to be filled No
Dial specification Aluminium with Background Black lettering
Case CS with screwed bezel
Movement SS304
Protection IP 65
Ref. Standard EN – 837 or equivalent
Process connection 1/2” NPT (M) / BSP
Bourdon material SS 316
Window Shatter proof glass (Vendor To confirm)
Accessories to be supplied along with Instruments :
Snubber Y/N Not Required
ACCESSORIES
3 - way isolation valves - Y/N Not Required
"U" Seal - Y/N Not Required
Siphon - Y/N yes
NOTE Vendor to submit calibration certificate, routing test certificate and type test calibration
12 of 12

TECHNICAL DATASHEETS FOR VALVES & ACCESSORIES

BIOLOGICS EXPANSION

PROJECT NO. 23716A REVISION NO. 0

DOCUMENT NO. PI-00-D02 PAGE NO.

15) SPECIFICATIONS FOR TEMPERATURE GAUGE - BIMETALLIC TYPE


Tag No. TG
Make Vendor To Specify
GENERAL Model No. Vendor To Specify
Service - Utility As per BOQ Sheet
Quantity As per BOQ Sheet
Application Temperature monitoring
Mounting - Process / utility Utility
Temp.-min / op / max (Deg C) As per BOQ Sheet
Pressure-min / op / max (Kg/cm2) As per BOQ Sheet
Fluid Characteristics - Process / utility Utility
OPERATING DATA Viscocity (cP) 0.1
Density (kg/m3) 1000
Flammable-Y/N N
Volatile-Y/N N
pH Not Required
Installation - Vessle/Pipe/Pocket Pipe
Type Bi-Metalic-Stem Type
Element length Vendor to Specify
Stem Length (Below Thread) Vendor to Specify
Dial Size -100 mm/150 mm/Other 100 mm
Incersion length(below head) Vendor to Specify
Thermowell connection 1/2” NPT (M) with Nut Ferrule
Pointer Adjustment Required
Resolution 1 deg C
Stem outer dia 6 mm
SPECIFICATION Case CS with bayonet bezel
Dial Aluminium, with white background, balck lettering
Pointer Aluminium Black
Protection Weatherproof IP 65 (IS:2147)
Window Shatter proof glass (Vendor to confirm)
Operating Range Refer BOQ sheet No:-
Over range Protection 125% FSD
Accuracy +/- 1% FSD
Moving parts and bourden SS 304 – MOC
Thermowell Required yes
Thermowell MOC CS with bayonet bezel
Process Connection / rating Screwed / 1" BSP (M)
THERMOWELL
Thermowell to TG Connection 1/2" BSP (F)
Immersion length(below flanged/thread) Vendor to Specify
NOTE Vendor to submit calibration certificate, routing test certificate and type test calibration