Академический Документы
Профессиональный Документы
Культура Документы
MMAT 380
Topics to be covered
• Production of Ti
• Ti in context with other metals
• Introduction to crystallography of Ti
• 4 alloy groups
– chemistry,
– phase diagrams
– heat treatments and microstructures
– mechanical properties
– applications
1
Production of Ti
Ti sponge
Preparation of Ti Ingots
2
Production of
Titanium
Titanium Alloys
• Relatively new engineering metals
• Been in use as structural materials only since 1952
• Ti alloys attractive because:
– High strength/weight ratio
– High elevated temperature properties (i.e., ~550°C)
– Excellent corrosion resistance (particularly in oxidizing acids and
chloride media and in most natural environments)
• Disadvantage is cost i.e., Ti ~6x cost of aluminum and
10x cost of stainless steel
• However they do compete effectively in areas where
strength/weight and high-elevated temperature properties
are of prime importance (i.e. aerospace)
3
Ti Pourbaix
Diagram:
good corrosion
resistance
Crevice corrosion
of Ti-0.3Mo-0.8Ni
and grade 2
unalloyed Ti in
saturated NaCl
solution. Shaded
band represents
transition zone
between active
and passive
behavior.
4
High temperature properties as
compared to steels
5
Commercially attractive properties
and applications
• resistance to corrosion:
– chemical processing, the pulp and paper industry,
marine applications, and energy production and storage
• inertness in the human body:
– biomedical, surgical implants and prosthetic devices
• high specific strength:
– automotive industry
– Cameras, jewellery, frames for glasses musical
instruments, and sports equipment
Consider “pure” Ti
• Purity ranges from 99.5-99.0%Ti
• Main alloying elements: Fe, C, O, N (interstitials)
• Can be considered an α−phase alloy in which oxygen
content determines the grade and strength
%O equivalent = %O + 2%N + 0.67%C
– Each 0.1%O equivalent of interstitial elements in pure Ti
increases strength by ~120 Mpa
– Although interstitials increase strength they decrease toughness
• Therefore if high toughness desired (especially at low
temperatures) alloy will be produced with extra-low-
interstitials (ELI)
6
Allotropic forms of pure titanium
Beta: β
Body Centered
Temperature oC
Cubic
Alpha: α
Hexagonal
Close Packed
(c) Pyramidal
(a) Basal planes (b) Prism planes planes
7
Deformation properties of “pure” Ti
– Can be cold-rolled at room temp to >90% without
cracking
– Unusual for HCP metals due to low c/a ratio
• Relatively high ductility of HCP Ti is attributed to
the many operative slip systems and available
twinning planes in the crystal lattice
– i.e. slip occurs on the {1010} prism planes and the
{1011} pyramidal plans as well as on the basal planes
• Twinning in plastic deformation more important in
Ti than in Mg, Zn and Cd
8
Effects of alloying elements
Alloying Range Effect on structure
element (approx) wt %
Aluminum 2-7 α stabilizer
Tin 2-6 α stabilizer
Vanadium 2-20 β stabilizer
Molybdenum 2-20 β stabilizer
Chromium 2-12 β stabilizer
Copper 2-6 β stabilizer
Zirconium 2-8 α and β strengtheners
Silicon 0.05 to 1 Improves creep resistance
gallium, germanium, carbon, oxygen, and nitrogen also α
stabilizers
4 alloys to be considered
9
Mechanical properties
UTS %
Grade Y.S. (MPa)
(MPa) Elongation
1. “Pure” Ti 241-585 331-661 30-20
2. Ti-5Al-2.5Sn (α) 806 861 16
3. Ti-13V-11Cr-3Al (β ) 1205 (H.T.) 1275 8
4. Ti-6Al-4V (α+β) 1102 (H.T.) 1171 10
10
Table 10-14: Approximate %’s of Ti alloys
used in the US in 1989
Extra Low Interstitial: O, C, N
11
Effect of interstitial content on yield
strength and % elongation of Ti
O N C
Interstitials effects
12
Table 10-4 Mechanical properties of commercially
pure titanium and low-alloyed titanium
1
2
3
4
13
α−Titanium Alloys
Al - most important alloying element in Ti
1. Extensive solid solubility ~8% at room
temperature
2. Strong solid solution hardening effect
3. Raises transition temperature therefore good for
elevated temperature properties to 1000°C α→β
4. Lower density
5. Moderate strength
6. Weldable
7. Good stability & oxidation resistance @ elevated
temperatures
i.e., Ti-5%Al-2.5%Sn Most important α−alloy
Alpha-stabilised system
8%
14
Unalloyed Ti sheet microstructure
α−Titanium Alloys
• Sn – stabilizes α−phase
– Contributes to solid solution strengthening
• Limit to how much Al can be added to Ti
because of α 2 formation
– α 2 is a Ti3Al coherent ordered phase – leads to
embrittlement
• Therefore Al limited to ~5-6% in Ti
– Aleq = Al + Sn/3 + Zr/6 + 10(O) ≤ 9 wt%
– To avoid excessive α 2 formation
• Therefore low O Grade 6 for good ductility at
low temperatures Ti, 5%Al, 2.5%Sn
15
Ti-Al phase
diagram
β
883oC
100% Ti
16
Titanium-rich end of Ti-Al phase diagram
883oC
α 2: Ti3Al
α 1: Ti
Table 10-5
Chemical compositions and typical applications
of α titanium alloys
17
Table 10-6
Mechanical properties of α titanium alloys
α + β Alloys
18
Table 10-9:
Chemical compositions and typical applications α−β Ti
Table 10-10
Mechanical properties of α−β titanium alloys
19
Schematic pseudo-binary phase diagram
Fast
Slow
(water quench)
(furnace cool)
α+ fine β
20
Heat treatments of α+β Ti
Cooling from
1066°C:
a) Furnace cool
b) Air cool
c) Water quench
Furnace cooling
21
Microstructure for Ti-6%Al-4%V
Solution treated at
1066oC for 30 min
Furnace cooled
Nucleation & growth α
Plate-like α
(light-HCP)
Intergranular β
(dark-BCC)
Solution treated at
1066oC for 30 min
Air cooled
Nucleation & growth of
α
Acicular α
(prior β g.b’s visible)
22
Microstructure for Ti-6%Al-4%V
Solution treated at 1066oC for
30 min and water quenched
α 1 titanium martensite (HCP)
platelets which are heavily
twinned and have an HCP
structure
Soft compared to steel
martensite
Tempering produces
strengthening when fine β starts
to ppt
Cooling from
954°C:
Primary α + enriched β
- Ti martensite α ’
(fast cooling)
23
Heat treatments of α+β Ti
Cooling from 954°C
Fast
Slow
(water quench)
(furnace cool)
α+β α + (α + β) α+β α + α1
tempering
α+ fine β
β transformed
α – α1
5.0µm
24
Heat treatments of α+β Ti
Cooling from
843°C:
Primary α+β
On fast cooling:
α +retained β
On aging: α+β
Fast
Slow
(water quench)
(furnace cool)
25
Microstructure for Ti-6%Al-4%V
Solution treated at
843oC for 1hr
4a) Water quenched
α titanium
(HCP)
β titanium
(BCC)
26
β-Alloys
– Highest strength Ti alloys – used in specialized
applications
– Higher density because of Mo, V, Fe additions
– Add Al to lower density and give solid solution strength
and high temperature oxidation resistance
– Easy to cold work (BCC) in solution treated and
quenched condition
– Can be subsequently aged to very high strengths
strength
β-Alloys
• ω - omega – transition phase is brittle
• Ti-13%V-11%Cr-3%Al – only β−alloy
produced in large quantities
• Limited use because of:
– Relatively high density because of V, Mo
– Low ductility in high strength condition
– In thick sections – chemical segregation;
large grain size therefore low tensile
ductility and poor fatigue performance
27
Two groups of beta stabilisers
Beta eutectoid Beta isomorphous
• eutectoid mixture of alpha • metastable beta
and a compound form decomposes to
• active eutectoid formers isomorphous (same crystal)
(eg, Ni, Cu) promote rapid alpha phase
decomposition, • elements are completely
• sluggish eutectoid formers miscible in the beta phase;
(eg Fe, Mn) induce a • molybdenum, vanadium,
slower reaction tantalum, and niobium
28
Ti-V Phase Diagram
Solution treated at
788oC for 30min
5a) Water quenched
Metastable β
phase (BCC)
29
Table 10-12
Mechanical Properties of β Ti alloys
Table 10-11
Chemical composition and typical applications
of β Ti alloys
30
Summary
31