Aicte MD Ed

KONGU ENGINEERING COLLEGE, PERUNDURAI , ERODE -638 052
DEPARTMENT OF MECHANICAL ENGINEERING
Mandatory Disclosure for E&T Programmes in M.E/M.Tech:

M.E. ENGINEERING DESIGN
Sl.No Contents
1 Title of the Programme

2 Curricula and Syllabi
3 Faculty Profile
4 Laboratory facilities exclusive to the PG Programme
5 Software, all design tools in case
6 Academic Calendar and Frame Work
7 Research Focus
8 Industry Linkages
9 Publications
10 Placement Status
11 Admission Procedure
12 Fee Structure
13 Hostel Faciliteies
FORM -I
Mandatory Disclosure for Post Graduate Programme (E&T):
i. Title of the Programme : M.E Engineering Design

ii. Curricula and Syllabi:
D
07ED101 APPLIED MATHEMATICS
(Common to M.E. Engineering Design and CAD/CAM branches)
3104
UNIT - I SIMULTANEOUS EQUATIONS AND NUMERICAL
INTEGRATION
10
Solving of set of equations, Gauss elimination method, Choleski method, Iterative
methods, Relaxation method, System of non-linear equations- Newton Raphson
method -Newton-Cotes integration formulas, Trapezoidal rule, Simpson's rules,
Gaussian quadrature, Adaptive integration, Examples.
UNIT - II BOUNDARY VALUE AND CHARACTERISTIC VALUE
PROBLEMS
8
Shooting method, solution through a set of equations, derivative boundary conditions,
Rayleigh-Ritz method, characteristic value problems, solution using Characteristic
polynomial method, Jacobi method, Power method and Inverse power method.
UNIT - III CALCULUS OF VARIATIONS 7
Variation and its properties –Euler’s equation – Functionals dependent on first and
higher order derivatives - Functionals dependent on functions of several independent
variables – Rayleigh Ritz method- Galerkin method.
UNIT - IV PARTIAL DIFFERENTIAL EQUATIONS - NUMERICAL
SOLUTION
8
Laplace's equations, representations as a difference equation, Iterative methods for
Laplace's equations, Poisson equation, derivative boundary conditions, irregular and
non-rectangular grids, Matrix patterns, Sparseness, ADI method, Applications to heat
flow problems
UNIT - V PARABOLIC AND HYPERBOLIC PARTIAL
DIFFERENTIAL EQUATIONS
12
Explicit method, Crank-Nicholson method, derivative boundary condition, stability and
convergence criteria, Parabolic equations in two or more dimensions, applications to
heat flow problems. Solving wave equation by finite differences, stability of numerical
method, method of characteristics, Wave equation in two space dimensions, computer
programs.
Note: Assignments/Term papers using MATLAB / C / C++ to solve design problems.
Lecture: 45, Tutorial: 15, TOTAL: 60
REFERENCE BOOKS
1. Gerald, Curtis F and Wheatley, Patrick O., "Applied Numerical Analysis",
Pearson Education, New Delhi, 2002.
2. Rajasekaran, S, “Numerical Methods in Science and Engineering – A Practical
Approach”, Second Edition, Wheeler Publishing, Allagabad, 1999,.
KEC – M.E. Engg. Design – I - IV Sem – Curricula and Syllabi – R2007 10 / 48
FURTHER READINGS
1. Faires, Douglas J and Burden, Riched., "Numerical Methods", Second Edition,
Brooks/Cole Publishing Company, 1998.
2. Chapra, Steven C and Canale, Raymond P, “Numerical Methods for Engineers
with Software and Programming Applications”, Tata McGraw-Hill, New Delhi,
2007.
3. Mathews, John H and Fink, Kurtis D., “Numerical Methods using MATLAB”,
Pearson Education, New Delhi, 2006
4. Cheney, Ward and Kincaid, David, "Numerical Mathematics and Computing",
Fourth Edition, Brooks/Cole Publishing Company, 1999,.
07ED102 COMPUTER APPLICATIONS IN DESIGN
3003
UNIT - I INTRODUCTION TO COMPUTER APPLICATIONS IN
NEW PRODUCT DESIGN
9
Concept design – parametric sketching – constraints – computer graphics principles-
2D transformation, scaling, rotation – windowing, view ports – clipping – data
exchange formats.
UNIT - II COMPUTERS IN DESIGN 10
Solid modeling of Mechanical components – associative features – Sheet metal
components, nesting and development – plastic parts with draft and shrinkage
allowance – Reverse engineering of components – assembly of parts – tolerance
analysis – mass property calculations.
UNIT - III COMPUTERS IN TOOLING DESIGN 9
Mould design – jigs and fixtures design – check for interferences – mechanism design
and analysis – Rapid tooling.
UNIT - IV COMPUTERS IN DESIGN PRODUCTIVITY 8
Customizing various software by using visual basic, pro/program, script, LISP etc to
write applications like design of shafts, gears etc.,
UNIT - V MANAGING PRODUCT DESIGN DATA 9
Version control – library creation – catalog making – standardization for design –
collaborative design among peer groups – Design optimization for geometry - Design
check, approval and validation.
TOTAL: 45
REFERENCE BOOKS
1. Neumann, William M. and Sproul, Robert., “ Principles of Computer Graphics”
,McGraw Hill Book Co. Singapore 2000.
2. Zeid, Ibrahim., “CAD/CAM – Theory and Practice” – McGraw Hill, New York,
2003.
FURTHER READINGS
1. Rao, P N., “CAD/CAM: Principles and Applications” Second Edition, Tata
McGraw-Hill, New Delhi, 2004.
2. Schlechtendahl, E. G, „CAD – Data transfer for Solid Models“, Springer Verlag,
Berlin, 1989.
3. Hearn, Donald and Baker, M Pauline., “Computer Graphics”, Prentice Hall Inc,
New Jersey, 2000.
07ED103 FINITE ELEMENT ANALYSIS
3104
UNIT - I INTRODUCTION & ONE-DIMENSIONAL PROBLEMS 10
Relevance of finite element analysis in design - Variational principles and methods –
Weighted-Integral statements – Weak formulations – Ritz method – Method of weighted
residuals – Applications of FEA - Finite element modeling – Co-ordinates and shape
functions - Potential energy approach – Galerkin’s approach – One dimensional finite
element models in Solid mechanics and Heat transfer – Finite element model for beams
UNIT - II TWO-DIMENSIONAL PROBLEMS 10
Poisson equation – Laplace equation – Weak form – Element matrices for triangular and
rectangular elements – Evaluation of integrals – Assembly – Axi-symmetric problems –
Applications – Conduction and convection heat transfer - Torsional cylindrical member
– Transient analysis - Theory of elasticity – Plane strain – Plane stress – Axi-symmetric
problems – Principle of virtual displacement
UNIT - III ISOPARAMETRIC ELEMENTS 8
Introduction – Bilinear quadrilateral elements – Quadratic quadrilaterals – Hexahedral
elements - Numerical integration – Gauss quadrature – Static condensation – Load
considerations – Stress calculations – Examples of 2D and 3D applications
UNIT - IV STRUCTURAL DYNAMICS APPLICATIONS 9
Dynamic equations – Mass and damping matrices – Natural frequencies and modes –
Reduction of number of DOF-response history – Model methods – Ritz vectors –
Component mode synthesis – Harmonic response – Direct integration techniques –
Explicit and implicit methods – Analysis by response spectra – Example problems
UNIT - V NON-LINEAR PROBLEMS & ERROR ESTIMATES 8
Introduction – Material non-linearity – Elasto Plasticity – Plasticity – Visco plasticity –
Geometric non-linearity – Large displacement – Error norms and convergence rates –
Hrefinement with adaptivity – adaptive refinement
REFERENCE BOOKS
1. Reddy J.N., “An Introduction to the Finite Element Method”, McGraw Hill,
International Edition, New York, 1993.
2. Logan D.L, “A First Course in the Finite Element Method”, Third Edition,
Thomson Learning, Singapore, 2007.
FURTHER READINGS
1. Cook, Robert and Davis et al “Concepts and Applications of Finite Element
Analysis”, , John Wiley & Sons, New York, 2003.
2. Segerlind, L.J., “Applied Finite Element Analysis”, John Wiley, 1984.
3. Rao, S.S., “Finite Element Analysis”, McGraw Hill, New York, 2002.
4. Zienkiewicz, O.C, “Finite Element Method”, Tata McGraw-Hill, New York, 2003.
5. Bathe K.J., “Finite Element Procedures in Engineering Analysis”, Prentice Hall,
New Jersey, 1996.
07ED104 CONCEPTS OF ENGINEERING DESIGN
3003
UNIT - I THE DESIGN PROCESS 8
The Design Process - need identification – Design requirements – Product Life Cycle –
Morphology of Design- Steps of Product Design – Conceptual Design, Embodiment
Design, detailed Design – Concurrent Engineering – CAD & CAM, Human factors in
Design.
UNIT - II TOOLS IN ENGINEERING DESIGN 9
Creativity and problem solving, Decision Theory, Modeling – Role of models in
Engineering Design, Mathematical modeling, Geometric modeling, finite element
modeling, Rapid Prototyping – Simulation Finite Difference method, Monte Carlo
method – Optimization – Search methods, Geometric programming, Structural and shape
optimization.
UNIT - III MATERIAL SELECTION AND MATERIALS IN DESIGN 9
The Classification and properties of Engineering materials, material standards and
specifications – Methods of material selection – Ashby Chart and method of weight
factors, Derivation of material indices, Use of material selection Chart, Pugh selection
method, selection with computed aided databases – Design for brittle fracture, Design for
fatigue failure, Design for corrosion resistance, Designing with plastics.
UNIT - IV MATERIAL PROCESSING AND DESIGN 9
Classification of manufacturing processes and their role in design, Factors determining
the process selection, use of process selection chart and computerized database – Design
for manufacturing, Design for forging and sheet metal forming, Design for casting,
Design for machining, welding and assembly, design for residual stresses and heat –
treatment.
UNIT - V LEGAL, ETHICAL ENVIRONMENTAL AND SAFETY
ISSUES IN DESIGN AND QUALITY ENGINEERING
10
The origin of laws, Contracts, - Liability – Tort Law- Product Liability – Design aspects
of product liability, Codes of ethics, solving ethical conflicts. Design for environment –
Life Cycle assessment – Material recycling and remanufacture, Design for safety –
Potential Dangers and Guidelines for design for safety, Design for reliability failure
mode effect analysis, robust Design.
TOTAL: 45
REFERENCE BOOKS
1. Dieter, George E, “Engineering Design: A materials and processing Approach,”
McGraw Hill, Singapore, 2000.
2. Ulrich, Karl T. and Eppinger, Steven D.,. “Product design and Development”,
McGraw-Hill, New York, 2005.
FURTHER READINGS
1. Pahlgand, Beitz W., “Engineering Design” Springr – Verlag New York, 1984.
2. Ray, M.S., “Elements of Engineering Design”, Printice Hall Inc. 1985
3. Suh, N. P., “The Principles of design”,. Oxford University, Press New York,
1990.
07ED105 MICRO ELECTRO MECHANICAL SYSTEMS DESIGN
3003
UNIT - I INTRODUCTION 9
Overview-Microsystems and microelectronics - Working principle of Microsystems -
micro actuation techniques-micro sensors-types-microactuators-types-micropumpmicromotors-
micro-valves-microgrippers-scaling laws-scaling in geomentry-scaling in
rigid body dynamics- scaling in electrostatic forces- scaling in electricity- scaling in fluid
mechanics- scaling in heat transfer.
UNIT - II MATERIALS AND FABRICATION PROCESS 9
Substrates and wafer-single crystal silicon wafer formation-ideal substrates-mechanical
properties-silicon compounds - Sio2, SiC, Si3N4 and polycrystalline silicon - Silicon
piezoresistors - Gallium aresenside, Quartz-piezoelectric crystals-polymers for MEMS -
conductive polymers – Photolithography - Ion implantation - Diffusion – Oxidation –
CVD - Physical vapor deposition - Deposition by epitaxy - etching process
UNIT - III MICROMECHANICS 9
Introduction-static bending of thin plates-circular plates with edge fixed - rectangular
plate with all edges fixed and square plate with all edges fixed – Mechanical vibrationresonant
vibration- micro accelerometers-design theory and damping coefficients-
thermo mechanics-thermal stresses-fracture mechanics-stress intensity factors, fracture
toughness and interfacial fracture mechanics.
UNIT - IV MICRO SYSTEM MANUFACTURING 9
Clean room technology-Bulk Micro manufacturing- surface micro machining –LIGASLIGA-
Micro system packaging-materials-die level-device level-system level-packaging
techniques-die preparation-surface bonding-wire bonding-sealing
UNIT - V MICRO SYSTEM DESIGN 9
Design considerations-process design-mask layout design- mechanical designapplications
of micro system in -automotive industry-bio medical –aero spacetelecommunications.
TOTAL: 45
REFERENCE BOOKS
1. Gad-el-Hak, Mohamed, “The MEMS Hand book”, CRC press, London, 2001.
2. Gardner, Julian W., Varadan, Vijay K and Awadelkarim, Osama O.,
“Microsensors MEMS and Smart Devices”, John Wiley & sons, New York, 2001.
FURTHER READINGS
1. Fatikow, S and Rembold, U., “Microsystem Technology and Microrobotics”
,Springer-Verlag Berlin Heidelberg ,1997.
2. Hsu, Tai-Ran, “MEMS & Microsystems Design and Manufacture”, Tata McGraw-
Hill, New Delhi, 2006.
3. Tay, Francis E.H and Choong, W.O, “Microfludics and BioMEMS Applications”,
Springer, Berlin, 2002.
07ED106 CAD LABORATORY
0032
Exercises in Sketching, Solid Modeling, Surface modeling, Sheet metal and
mechanism design of Mechanical Components and assembly using Parametric and
Feature Based Packages like PRO-E / SOLID WORKS /SOLID EDGE/CATIA /
NX / ANSYS / NASTRAN etc.
LIST OF EXPERIMENTS
1. Create part drawings, assemble and prepare detail drawing of Universal Coupling
2. Create part drawings, assemble and prepare detail drawing of Flange Coupling
3. Create part drawings, assemble and prepare detail drawing of Machine Vice
4. Create part drawings, assemble and prepare detail drawing of Connecting Rod
5. Create part drawings, assemble and prepare detail drawing of Pedestal Bearing
6. Create part drawings, assemble and prepare detail drawing of Screw Jack
7. Create part drawings, assemble and prepare detail drawing of Pipe Vice
8. Create part drawings, assemble and prepare detail drawing of Knuckle Joint
9. Create part drawings, assemble and prepare detail drawing of Plummer Block
10. Create part drawings, assemble and prepare detail drawing of Lathe tail Stock
07 ED201 MECHANICAL VIBRATIONS
3104
UNIT – I FUNDAMENTALS OF VIBRATION 8
Review of Single degree freedom systems – Response to arbitrary periodic Excitations
– Duhamel’s Integral – Impulse Response function – Virtual work – Lagrange’s
equation – Single degree freedom forced vibration with elastically coupled viscous
dampers – System Identification from frequency response – Transient Vibration
UNIT - II TWO DEGREE FREEDOM SYSTEM 8
Free vibration of spring-coupled system – mass coupled system – Vibration of two
degree freedom system – Forced vibration – Vibration Absorber – Vibration isolation.
UNIT - III MULTI-DEGREE FREEDOM SYSTEM 12
Normal mode of vibration – Flexibility Matrix and Stiffness matrix – Eigen values and
eigen vectors – orthogonal properties – Modal matrix-Modal Analysis – Forced
Vibration by matrix inversion – Modal damping in forced vibration – Numerical
methods for fundamental frequencies.
UNIT - IV VIBRATION OF CONTINUOUS SYSTEMS 8
Systems governed by wave equations – Vibration of strings – vibration of rods – Euler
Equation for Beams – Effect of Rotary inertia and shear deformation – Vibration of
plates.
UNIT - V EXPERIMENTAL METHODS IN VIBRATION ANALYSIS 9
Vibration instruments – Vibration exciters Measuring Devices – Analysis – Vibration
Tests – Free and Forced Vibration tests. Examples of Vibration tests – Industrial, case
studies.
TOTAL : 45
REFERENCE BOOKS
1 Thomson, W.T., “Theory of Vibration with Applications”, CBS Publishers and
Distributors, New Delhi, 2003.
2 Rao, J.S., and Gupta, K., “Ind. Course on Theory and Practice Mechanical
Vibration”, New Age International (P) Ltd., New Delhi, 2002.
FURTHER READINGS
1 Den Hartog, J.P, “Mechanical Vibrations,” Dover Publications, 2007.
2 Rao, S.S.,” Mechanical Vibrations,” Addison Wesley Longman, 2004.
07ED202 INTEGRATED PRODUCT AND PROCESSES DEVELOPMENT
3003
UNIT – I INTRODUCTION 9
Characteristics of Successful Product Development-Who Designs and Develops
Products-Duration and Costs of Product Development- Challenges of Product
Development -Development Processes and Organizations-A Generic Development
Process-Concept Development: The Front-End Process Adapting the Genetic Product
Development Process- Product Development Process Flows-The AMF Development
Process-Product Development Organizations-The AMF Organization
UNIT - II PRODUCT PLANNING 9
Product Planning Process- Identify Opportunities- Evaluating and Prioritizing Projects-
Allocating Resources and Timing- Pre-Project Planning-Reflect on the Results and the
Process-Identifying Customer Needs- Raw Data from Customers- Interpreting Raw
Data in Terms of Customer Needs-Organizing the Needs into a Hierarchy-Establishing
the Relative Importance of the Needs-Reflecting on the Results and the Process
UNIT - III PRODUCT SPECIFICATIONS 9
What Are Specifications -When Are Specifications Established-Establishing Target
Specifications-Setting the Final Specifications-Concept Generation-The Activity of
Concept Generation-Clarify the Problem- Search Externally-Search Internally-Explore
Systematically- Reflect on the Results and the Process.
UNIT - IV CONCEPT SELECTION 9
Concept Selection- Overview of Methodology-Concept Screening-Concept Testing-
Define the Purpose of the Concept Test- Choose a Survey Population- Choose a Survey
Format- Communicate the Concept- Measure Customer Response-Interpret the
Results- Reflect on the Results and the Process
UNIT - V PRODUCT ARCHITECTURE 9
Product Architecture-Implications of the Architecture-Establishing the Architecture-
Delayed Differentiation-Platform Planning-Related System-Level Design Issues
TOTAL : 45
REFERENCE BOOKS
1 Ulrich, Karl T., and Eppinger, Steven D., “Product Design and Development”,
McGraw- Hill, New York, 2005.
2 Otto, Kevien and Wood, Kristin ., “Product Design” Pearson Publications, New
Delhi, 2004.
FURTHER READINGS
1 Rosenthal, Stephen, “Effective Product Design and Development”, Business One
Orwin, Homewood, 1992,
2 Pugh, Stuart, “Tool Design: Integrated Methods for successful Product
Engineering”, Addison Wesley Publishing, New York, 1991,
3 Kemnneth Crow, “Concurrent Engineering/Integrated Product Development”,.
DRM Associates, 26/3,Via Olivera, Palos Verdes, CA 90274(310) 377-
569,Workshop Book
07ED203 ADVANCED MECHANISMS DESIGN AND SIMULATION
3104
Review of fundamentals of kinematics – mobility analysis – formation of one D.O.F.
multi loop kinematic chains, Network formula – Gross motion concepts.
UNIT - II KINEMATIC ANALYSIS 5
Position Analysis – Vector loop equations for four bar, slider crank, inverted slider
crank, geared five bar and six bar linkages. Analytical methods for velocity and
acceleration Analysis– four bar linkage jerk analysis. Plane complex mechanisms.
UNIT - III PATH CURVATURE THEORY 6
Fixed and moving centrodes, inflection points and inflection circle. Euler Savary
equation, graphical constructions – cubic of stationary curvature.
UNIT - IV SYNTHESIS OF MECHANISMS 15
Type synthesis – Number synthesis – Associated Linkage Concept. Dimensional
synthesis – function generation, path generation, motion generation. Graphical
methods. Cognate linkages -Coupler curve synthesis, design of six-bar mechanisms.
Algebraic methods. Application of instant center in linkage design. Cam Mechanisms
– determination of optimum size of Cams.
UNIT - V DYNAMICS OF MECHANISMS AND SPATIAL
MECHANISMS AND ROBOTICS
14
Static force analysis with friction – Inertia force analysis – combined static and inertia
force analysis, shaking force, Kinetostatic analysis. Introduction to force and moment
balancing of linkages. Kinematic Analysis of Spatial RSSR mechanism – Denavit –
Hartenberg Parameters. Forward and inverse Kinematics of Robotic Manipulators.
Study and use of Mechanism using Simulation Software packages.
Lecture:45, Tutorial: 15, TOTAL : 60
REFERENCE BOOKS
1 Sandor G.N., and Erdman A.G., “Advanced Mechanism Design Analysis and
Synthesis”, Prentice Hall, New Jersey, 1984.
2 Shigley, J.E., and Uicker, J.J., “Theory of Machines and Mechanisms”, McGraw
Hill, New York, 1995.
FURTHER READINGS
1 Ghosh, Amitabha and Mallik, Asok Kumar, “Theory of Mechanism and
Machines”, EWLP, Delhi, 2002.
2 Nortron R.L., “Design of Machinery”, Tata McGraw-Hill, New Delhi, 2005.
3 Waldron, Kenneth J, , Kinzel, Gary L., “Kinematics, Dynamics and Design of
Machinery”, John Wiley Sons, New York. 2004.
07ED204 DESIGN FOR MANUFACTURE AND ASSEMBLY
3003
General design principles for manufacturability - strength and mechanical factors,
mechanisms selection, evaluation method, Process capability - Feature tolerances -
Geometric tolerances - Assembly limits -Datum features - Tolerance stacks.
UNIT - II FACTORS INFLUENCING FORM DESIGN 13
Working principle, Material, Manufacture, Design- Possible solutions - Materials
choice - Influence of materials on form design - form design of welded members,
forgings and castings.
UNIT - III COMPONENT DESIGN - MACHINING CONSIDERATION 8
Design features to facilitate machining - drills - milling cutters - keyways - Doweling
procedures, counter sunk screws - Reduction of machined area- simplification by
separation - simplification by amalgamation - Design for machinability - Design for
economy - Design for clampability - Design for accessibility - Design for assembly.
UNIT - IV COMPONENT DESIGN - CASTING CONSIDERATION 10
Redesign of castings based on Parting line considerations - Minimizing core
requirements, machined holes, redesign of cast members to obviate cores.
Identification of uneconomical design - Modifying the design - group technology -
Computer Applications for DFMA
UNIT - V DESIGN FOR THE ENVIRONMENT 9
Introduction – Environmental objectives – Global issues – Regional and local issues –
Basic DFE methods – Design guide lines – Example application – Lifecycle
assessment – Basic method – AT&T’s environmentally responsible product assessment
- Weighted sum assessment method – Lifecycle assessment method – Techniques
to reduce environmental impact – Design to minimize material usage – Design for
disassembly – Design for recyclability – Design for remanufacture – Design for energy
efficiency – Design to regulations and standards.
TOTAL: 45
REFERENCE BOOKS
1 Boothroyd, G, “Product Design for Manufacture and Assembly”, New York, CRC
Press, London, 2002.
2 Bralla, “Design for Manufacture Handbook”, McGraw Hill, New York, 1999.
FURTHER READINGS
1 Dickson, John. R, and Corroda Poly, “Engineering Design and Design for
Manufacture and Structural Approach”, Field Stone Publisher, USA, 1995.
2 Fixel, J. “Design for the Environment” McGraw-Hill, New York, 1996.
3 Graedel T. Allenby. B R., “Design for the Environment”, Prentice Hall, New
Jersey, 1998.
4 Otto, Kevien and Wood, Kristin, “Product Design”, Pearson Education, New
Delhi, 2004.
07ED205 ANALYSIS AND SIMULATION LABORATORY
0031
LIST OF EXPERIMENTS
1. Analysis of Beam
2. Analysis of Truss
3. Analysis of Cantileverbeam
4. Analysis of Beam With Udl
5. Thermal Analysis of Pin
6. Model Analysis
7. Cam Analysis
8. Simple Pendulam
9. Pendulam With Mass
10. Slider Crank
Analysis of mechanical machine components using analysis software.
Introduction of CAE software, STRUCTURAL Analysis: Static analysis -2D, 3D,
Beam, Truss. THERMAL Analysis: 2D Conduction, 3D Convection. DYNAMICS
Analysis: Modal analysis, Transient analysis.
TOTAL : 45
07ED011 OPTIMIZATION TECHNIQUES IN DESIGN
3104
General Characteristics of mechanical elements, adequate and optimum design,
principles of optimization, formulation of objective function, design constraints –
Classification of optimization problem.
UNIT - II UNCONSTRAINED OPTIMIZATION 8
Single variable and multivariable optimization, Techniques of unconstrained
minimization – Golden section, pattern and gradient search methods – Interpolation
methods.
UNIT - III CONSTRAINED OPTIMIZATION 10
Optimization with equality and inequality constraints - Indirect methods using penalty
functions, Lagrange multipliers; Geometric programming- Constrained, mixed
inequality and unconstrained minimization; Genetic algorithms.
UNIT - IV STATIC APPLICATIONS 10
Structural applications – Design of simple truss members. Design applications –
Design of simple axial, transverse loaded members for minimum cost, maximum
weight – Design of shafts and torsionally loaded members – Design of springs.
UNIT - V DYNAMIC APPLICATIONS 10
Dynamic Applications – Optimum design of single, two degree of freedom systems,
vibration absorbers. Application in Mechanisms – Optimum design of simple linkage
mechanisms.
REFERENCE BOOKS
1. Singiresu S.Rao., “Engineering Optimization Theory and Practice”, New Age
International (P) Limited, New Delhi, 2006.
2. Johnson Ray, C., “Optimum design of mechanical elements”, , John Wiley &
Sons, New York, 1990
FURTHER READINGS
1. Kalyanamoy Deb, “Optimization for Engineering Design Algorithms and
Examples”, Prentice Hall of India, New Delhi,. 2004
2. Goldberg, D.E., “Genetic Algorithms in Search, Optimization and Machine”,
Barnen, Addison-Wesley, New York, 2005.
07ED012 TRIBOLOGY IN DESIGN
(Use of approved data book is permitted)
3104
UNIT - I SURFACES, FRICTION AND WEAR 9
Topography of surfaces – Surfaces features – Experimental Determinations of surface
structure – Chemical analysis of surface – surface effects in Tribology – Analysis of
surface roughness – measurement of surface roughness. Friction – Mechanism of
friction, measuring friction, equations and models of friction – Friction properties of
metallic and non metallic materials, friction in extreme conditions. Wear – Types,
mechanism, mapping, measurements, wear resistance materials – surface treatment,
surface modifications and surface coatings. Computer Simulations of friction,
lubrication and wear.
UNIT - II LUBRICATION THEORY 9
Lubricants – selection criteria – lubrication regimes – Hydrodynamic, elasto and plasto
hydrodynamic lubrication, basic equations, Reynold’s equation, energy equation,
boundary lubrication, boundary lubricating films and its properties. Hydrostatic
lubrication – Gas lubrication
UNIT - III DESIGN OF FLUID FILM BEARINGS 9
Dynamic analysis of hydrodynamic bearing performance, trust and journal bearings–
full, partial, fixed and pivoted – mass flow rate, friction, power loss, heat and
temperature difference, dynamic loads, oil film thickness, stiffness of squeeze film and
dynamic co-efficient – hydrostatic bearing design.
UNIT - IV INDUSTRIAL COMPONENTS AND SYSTEMS 9
Slider bearings – self acting finite bearings, failure modes, materials rolling element
bearings – Types, contact mechanics, bearing internal load distribution, lubrication –
Bearing geometry and kinematics, load ratings and life prediction, torque calculation,
temperature analysis, endurance testing and failure analysis.
UNIT - V TRIBO MEASUREMENT AND INSTRUMENTATION 9
Surface topography measurements- friction and wear measurements, bearing
performance measurements, bearing vibration measurements.
REFERENCE BOOKS
1. Cameron, A. “Basic Lubrication Theory”, Ellis Herward Ltd., UK, 1987.
2. Hulling, J.(Editor) – “ Principles of Tribology”, MacMillan, New York, 1984.
FURTHER READINGS
1. Williams, J.A. “Engineering Tribology”, Oxford University Press, New Delhi,
1994.
2. Neale, M.J. “Tribology Handbook”, Butterworth Heinemann, Boston, 1997
3. Bharat Bhushan, “Prniciples and Applications of Tribology, New York, John
Wiley & Sons, New York, 1999
07ED013 ADVANCED STRENGTH OF MATERIALS
3104
UNIT - I ELASTICITY 10
Stress – Strain relation and General equation of elasticity in cartesian, polar and
spherical coordinates- differential equation of equilibrium – compact ability –
boundary conditions, representations of three dimensional stress of a tension –
generalized Hooke’s law – St.Vennant’s principle – Plane strain, plane stress – Airy’s
stress function.
Shear Centre: Location of shear centre for various sections – shear flow.
UNIT - II UNSYMMETRICAL BENDING 10
Stresses and deflection in beams subjected to unsymmetrical loading – Kern of a
section. Curved flexural members - circumferential and radial stresses – deflection and
radial curved beam with re-strained ends – closed ring subjected to concentrated load
and uniform load – chain link and crane hooks.
UNIT - III STRESSES IN FLAT PLATES 8
Stresses in circular and rectangular plates due to various types of loading and end
conditions – Buckling of plates.
UNIT - IV CONTACT STRESSES 7
Theory of contact stresses – methods of computing contact stresses – deflection of
bodies in point and line contact – applications.
UNIT - V TORSION OF NON CIRCULAR SECTIONS 10
Torsion of rectangular cross section – St.Vennant Theory – elastic membrance analogy
– Brandtl’s stress function – torsional stresses in hollow thin walled tubes. Stresses due
to rotation – Radial and tangential stresses in solid disc and ring of uniform thickness
and varying thickness – allowable speed.
REFERENCE BOOKS
1. Shigley.J.E “Applied Mechanics of Materials”, Tata McGraw Hill, New Delhi,
1976.
2. Timoshenko, S., “Strength of Materials”, Third Edition, CPS Publishers, 2004
FURTHER READINGS
1. Den-Hartog, “Advanced Strength of Materials”, Dover Publications, New York,
1987.
2. Timoshenko and Gaodler, “Theory of Elasticity”, Tata McGraw-Hill, New
Delhi, 1985.
3. Wang, C.T “Applied Elasticity”, Pergaman Press, New York, 1987
4. Cook, Robert, D and Young, Wareen.C., “Advanced Mechanics of Materials”,
Longman, ELBS, New York, 1985.
5. Jindal, U.C., “Advanced Topics of Strength of Materials”, Galgotia Publications,
New Delhi, 2005.
07ED014 MECHANICS OF COMPOSITE MATERIALS
3003
Definition – Need – General Characteristics, Applications. Fibers – Glass, Carbon,
Ceramic and Aramid fibers. Matrices – Polymer, Graphite, Ceramic and Metal Matrices
– Characteristics of fibers and matrices. Fiber surface treatments, Fillers and additives,
Fiber content, density and void content.
UNIT - II MECHANICS 10
Rule of mixture -volume and mass fractions – density - void content, Evaluation of four
elastic moduli based on strength of materials approach and Semi-Empirical model-
Longitudinal Young’s modulus-transverse Young’s modulus–major Poisson’s ratio-Inplane
shear modulus, Ultimate strengths of a unidirectional lamina. Characteristics of
Fiber-reinforced lamina–laminates–lamination theory, Interlaminar stresses
UNIT - III PERFORMANCE 7
Static Mechanical Properties – Fatigue and Impact Properties – Environmental effects –
Long term properties, Fracture Behavior and Damage Tolerance
UNIT - IV MANUFACTURING 8
Bag Moulding – Compression Moulding – Pultrusion – Filament Winding – Other
Manufacturing Processes – Quality Inspection methods. Processing of MMC –diffusion
bonding – stir casting – squeeze casting.
UNIT - V DESIGN 12
Failure Predictions, Laminate Design Consideration-design criteria-design allowables -
design guidelines, Joint design-Bolted and Bonded Joints, Design Examples-Design of a
tension member – design of a compression member – design of a beam-design of a
torsional member, Application of FEM for design and analysis of laminated composites
TOTAL: 45
REFERENCE BOOKS
1. Mallick, P.K., “Fiber Reinforced Composites: Materials, Manufacturing and
Design”, Marcel Dekker Inc, New York, 1993.
2. Kaw, Autar K., “Mechanics of Composite Materials” CRC Press, London, 2006.
FURTHER READINGS
1. Agarwal, B.D., and Broutman L.J., “Analysis and Performance of Fiber
Composites”, John Wiley and Sons, New York, 1990.
2. Gibson, Ronald, “Principles of Composite Material Mechanics", Tata McGraw
3. Chawla, K.K., “Composite Materials”, Springer – Verlag, Berlin, 2006.
07ED15 PRODUCT DATA MANAGEMENT
3003
UNIT - I INTRODUCTION AND COMPONENTS OF PDM 10
Introduction to PDM-present market constraints-need for collaboration - internet and
developments in server-client computing.
Components of a typical PDM setup-hardware and software-document managementcreation
and viewing of documents-creating parts-versions and version control of parts
and documents-case studies.
UNIT - II CONFIGURATION MANAGEMENT 7
Base lines-product structure-configuration management-case studies.
UNIT - III PROJECTS AND ROLES 10
Creation of projects and roles-life cycle of a product- life cycle management-automating
information flow-work flows- creation of work flow templates-life cycle-work flow
integration-case studies.
UNIT - IV CHANGE MANAGEMENT 8
Change issue- change request- change investigation- change proposal - change activity -
case studies.
UNIT - V GENERIC PRODUCTS AND VARIANTS 10
Data Management Systems for FEA data - Product configurator - comparison between
sales configuration and product configurator-generic product modeling in configuration
modeler-use of order generator for variant creation-registering of variants in product
register-case studies
TOTAL: 45
REFERENCE BOOKS
1. Otto, Kevin and Wood, Kristin, “Product Design”, Pearson Education, New Delhi,
2004.
2. Amor, Daniel., “The E-Business Revolution”, Pierson Edition, New York, 2000.
FURTHER READINGS
1. Bedworth, David., Henderson, Mark and Wolfe, Phillip., “Computer Integrated
Design and Manufacturing’. Tata McGraw Hill, New Delhi, 1991.
2. Quatrain, Terry., “Visual Modeling with Rational Rose and UML“, Addison
Wesley, New York, 1998.
07ED016 RAPID PROTOTYPING AND TOOLING
3003
UNIT - I INTRODUCTION AND FUSION DEPOSITION MODELING 10
Need for the compression in product development, History of RP systems, Survey of
applications, Growth of RP industry, classification of RP systems.
Fusion Deposition Modeling: Principle, Process parameters, Path generation,
Applications. Solid Ground Curing: Principle of operation, Machine details,
Applications.
UNIT - II STEREOLITHOGRAPHY SYSTEMS 8
Principle, Process parameters, Process details, Data preparation, Data files and
Machine details, Applications. Selective Laser Sintering - Types of machines,
Principle of operation, Process parameters, Data preparation for SLS, Applications
UNIT - III LAMINATED OBJECT MANUFACTURING 8
Principle of operation, LOM materials, Process details, Applications. Concept
Modelers - Principle, Thermo jet printer, Sander's model market, 3-D printer, Genisys
Xs printer, JP system 5, Object Quadra System. Laser Engineered Net Shaping
(Lens) – principle –applications.
UNIT - IV RAPID TOOLING 7
Indirect Rapid Tooling - Silicone rubber tooling, Aluminum filled epoxy tooling, Spray
metal tooling, etc. Direct Rapid Tooling - Direct AIM, Quick cast process, Copper
polyamide, Rapid Tool, DMILS, Pro Metal, Sand casting tooling, Laminate tooling,
soft tooling vs hard tooling.
UNIT - V SOFTWARE FOR RAPID PROTOTYPING 12
STL files, Overview of Solid view, Magics, mimics, magics communicator, etc.
Internet based softwares, Collaboration tools. Rapid Manufacturing Process
Optimization - Factors influencing accuracy, Data preparation errors, Part building
errors, Errors in finishing, Influence of part build orientation. Allied Processes -
Vacuum Casting, Surface Digitizing, Surface Generation from point cloud, Surface
modification, data transfer to solid models.
TOTAL: 45
REFERENCE BOOKS
1. Jacobs, Paul. F., "Stereo Lithography and other RP & M Technologies", SME,
New York, 1996.
2. Pham, D. T. and Dimov, S. S., "Rapid Manufacturing", Verlag, London, 2001.
FURTHER READINGS
1. Wohlers, Terry., "Wohlers Report 2006", Wohlers Associates, 2006.
2. Amita Bha Ghosh “ Rapid Prototyping” East West Press, New Delhi, 1997.
07ED017 DESIGN OF MATERIAL HANDLING EQUIPMENT
3003
UNIT - I FLEXIBLE HOISTING APPLIANCES 9
Type, selection and applications of material handling equipments, choice of material
handling equipment – hoisting equipment – components and theory of hoisting
equipment – chain and ropes – selection of ropes, pulleys, pulley systems, sprockets
and drums
UNIT - II LOAD HANDLING EQUIPMENTS AND BRAKES 9
Forged standard hooks – forged Ramshorn hooks – solid triangular eye hooks – crane
grabs, electric lifting magnetic – grabbing attachments for loose materials, arresting
gear – brakes: shoe, band and cone types – elements of shoe brakes – thermal
calculation in shoe brakes.
UNIT - III SURFACE AND OVERHEAD TRANSPORTATION
EQUIPMENT
9
Hand operated trucks – powered trucks – tractors – electronically controlled tractors -
hand truck on rails – industrial railroad equipments: locomotives - winches – capstans
– turntables – monorail conveyors –pipe rail systems – flat bar monorails. Rail
traveling mechanism, cantilever and monorail cranes, cogwheel drive, monocable
tramways- reversible tramways.
UNIT - IV ELEVATING EQUIPMENT 9
Continuous-motion vertical conveyors – reciprocating-motion vertical conveyors –
stackers – work levelers and tail gates – industrial lifts – passenger lifts – freight
elevators – mast type elevators – vertical skip hoist elevators, bucket elevators: design,
loading and bucket arrangements.
UNIT - V CONVEYING EQUIPMENT 9
Belt conveyors - chain conveyors – apron conveyors – escalators – flight conveyors –
roller conveyors - oscillating conveyors. design of belt conveyors, screw conveyors and
pneumatic conveyors.
TOTAL: 45
REFERENCE BOOKS
1. Rudenko. N., “Materials Handling Equipment”, MIR Publishers, Moscow, 1969.
2. Spivakovsky, A.O and Dyachkov, V.K., “Conveying Machines”, Volume I & II,
MIR Publishers, Moscow, 1985.
FURTHER READINGS
1. Alexandrov, M., “Materials Handling Equipments”, MIR Publishers, Moscow,
1981
2. Boltzharol, A., “Materials Handling Handbook”, The Ronald Press Company,
New York, 1958.
3. P.S.G Tech.., “Design Data Book”, Kalaikathir Achchagam, Coimbatore, 2003.
4. Lingaiah, K., “Machine Design Data Book”, Second Edition, McGraw Hill,
New York, 2003.
5. Chowdary, R.B and Tagore, G.R.N., “Materials Handling Equipment”, Khanna
Publishers, New Delhi, 1996.
07ED018 DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS
3003
UNIT – I OIL HYDRAULIC SYSTEMS AND HYDRAULIC
ACTUATORS
8
Hydraulic Power Generators – Selection and specification of pumps, pump
characteristics- Determination of volumetric, mechanical and overall efficiencies of
positive displacement pumps. Linear and Rotary Actuators – selection, specification
and characteristics.
UNIT - II CONTROL AND REGULATION ELEMENTS 9
Pressure - direction and flow control valves - relief valves, non-return and safety
valves - actuation systems. Electrical control solenoid valves, relays, Electro hydraulic
servo valves.
UNIT - III HYDRAULIC CIRCUITS 10
Reciprocation, quick return, sequencing, synchronizing circuits - accumulator circuits -
industrial circuits - press circuits - hydraulic milling machine - grinding, planning,
copying, - forklift, earth mover circuits- design and selection of components - safety
and emergency mandrels.
UNIT - IV PNEUMATIC SYSTEMS AND CIRCUITS 10
Pneumatic fundamentals - control elements, position and pressure sensing - logic
circuits - switching circuits - fringe conditions modules and these integration -
sequential circuits - cascade methods - mapping methods - step counter method -
compound circuit design - combination circuit design.
UNIT - V INSTALLATION, MAINTENANCE AND SPECIAL
CIRCUITS
8
Pneumatic equipments- selection of components - design calculations – application -
fault finding - hydro pneumatic circuits - use of microprocessors for sequencing - PLC,
Low cost automation - Robotic circuits.
TOTAL : 45
REFERENCE BOOKS
1 Espossito, Antony., “Fluid Power with Applications”, Prentice Hall, New York,
2006.
2 Pease, Dudleyt, A. and Pippenger, John J., “Industrial Hydraulics”, Tata MGraw-
FURTHER READINGS
1 Parr, Andrew., “Hydraulic and Pneumatics” (HB), Jaico Publishing House, New
Delhi, 2004.
2 Bolton, W., “Pneumatic and Hydraulic Systems “, Butterworth –Heinemann,
Boston, 1997.
07ED19 INDUSTRIAL ROBOTICS AND EXPERT SYSTEMS
3003
UNIT – I INTRODUCTION AND ROBOT KINEMATICS 10
Definition need and scope of Industrial robots – Robot anatomy – Work volume –
Precision movement – Classifications of Robots.Robot Kinematics – Direct and
inverse kinematics – Robot trajectories – Control of robot manipulators – Robot
dynamics – Methods for orientation and location of objects.
UNIT - II ROBOT DRIVES AND CONTROL 9
Controlling the Robot motion – Position and velocity sensing devices – Design of drive
systems – Hydraulic and Pneumatic drives – Linear and rotary actuators and control
valves – Electro hydraulic servo valves, electric drives – Motors – Designing of end
effectors – Vacuum, magnetic and air operated grippers
UNIT - III ROBOT SENSORS 9
Transducers and Sensors – Sensors in Robot – Tactile sensor – Proximity and range
sensors – Sensing joint forces – Robotic vision system – Image Gribbing – Image
processing and analysis – Image segmentation – Pattern recognition – Training of
vision system.
UNIT - IV ROBOT CELL DESIGN AND APPLICATION 9
Robot work cell design and control – Safety in Robotics – Robot cell layouts –
Multiple Robots and machine interference – Robot cycle time analysis. Industrial
application of robots.
UNIT - V ROBOT PROGRAMMING, ARTIFICIAL INTELLIGENCE
AND EXPERT SYSTEMS
8
Methods of Robot Programming – Characteristics of task level languages lead through
programming methods – Motion interpolation. Artificial intelligence – Basics – Goals
of artificial intelligence – AI techniques – problem representation in AI – Problem
reduction and solution techniques - Application of Artificial Intelligence in Robots.
TOTAL : 45
REFERENCE BOOKS
1 Fu, K.S., Gonzalez, R.C. and Lee, C.S.G., “Robotics Control, Sensing, Vision and
Intelligence”, Mc Graw Hill, New York, 1987.
2 Koren, Yoram., “Robotics for Engineers”, Tata McGraw-Hill, New Delhi, 1987.
FURTHER READINGS
1 Yu, Kozyrey,. “Industrial Robots”, MIR Publishers Moscow, 1985.
2 Klafter, Richard. D., Chmielewski, Thomas, A and Negin, Michael, “Robotics
Engineering: An Integrated Approach”, Prentice-Hall of India, New Delhi, 2005.
3 Deb, S.R., ”Robotics Technology and Flexible Automation”, Tata Mc Graw-Hill,
New Delhi, 2008.
4 Groover, Mikell, P., Weis, Mitchel.l, Nagel, Roger, N., and Odrey, Nicholas G.,
“Industrial Robotics Technology, Programming and Applications”, Mc Graw-Hill,
New York, .987.
5 Jordanides, Timothy and Bruce, Torby., ”Expert Systems and Robotics “,
Springer –Verlag, New York, 1991.
07ED20 MECHATRONICS SYSTEM DESIGN
3003
Introduction to Mechatronics - Systems - Mechatronics in Products - Measurement
Systems - Control Systems - Traditional design and Mechatronics Design.
UNIT - II SENSORS AND TRANSDUCERS 9
Introduction - Performance Terminology - Displacement, Position and Proximity -
Velocity and Motion - Fluid pressure - Temperature sensors - Light sensors - Selection
of sensors - Signal processing - Servo systems.
UNIT - III MICROPROCESSORS IN MECHATRONICS 9
Introduction - Architecture - Pin configuration - Instruction set - Programming of
Microprocessors using 8085 instructions - Interfacing input and output devices -
Interfacing D/A converters and A/D converters –Applications - Temperature control -
Stepper motor control - Traffic light controller.
UNIT - IV PROGRAMMABLE LOGIC CONTROLLERS 9
Introduction - Basic structure - Input / Output processing - Programming -Mnemonics
Timers, Internal relays and counters - Data handling - Analog input / output - Selection
of PLC.
UNIT - V DESIGN AND MECHATRONICS 9
Designing - Possible design solutions - Case studies of Mechatronics systems.
TOTAL : 45
REFERENCE BOOKS
1 Histand, Michael B. and Alciatore, David G., "Introduction to Mechatronics and
Measurement Systems", McGraw-Hill, New York, 2007.
2 Bradley, D.A., Dawson, D, Buru, N.C. and Loader, A J, "Mechatronics", Chapman
and Hall, London, 2004.
FURTHER READINGS
1 Gaonkar, Ramesh. S., "Microprocessor Architecture, Programming and
Applications”, Penram International Publishing, Mumbai, 2007.
2 Kamm, Lawrence J., "Understanding Electro-Mechanical Engineering, An
Introduction to Mechatronics ", Prentice-Hall, New York, 2004.
3 Ghosh, P.K. and Sridhar, P.R., “0000 to 8085 Introduction to Microprocessors for
Engineers and Scientists ", Second Edition, Prentice Hall, New York, 2006.
07ED21 COMPUTATIONAL FLUID DYNAMICS
3104
UNIT - I GOVERNING DIFFERENTIAL EQUATION AND FINITE
DIFFERENCE METHOD
9
Classification, Initial and Boundary conditions, Initial and Boundary value problems.
Finite difference method, Central, Forward, Backward difference, Uniform and nonuniform
Grids, Numerical Errors, Grid Independence Test.
UNIT - II CONDUCTION HEAT TRANSFER 9
Steady one-dimensional conduction, Two and Three-dimensional steady state
problems, Transient one-dimensional problem, Two-dimensional Transient Problems.
UNIT - III INCOMPRESSIBLE FLUID FLOW 9
Governing Equations, Stream Function – Verticity method, Determination of pressure
for viscous flow, SIMPLE Procedure of Patankar and spalding, Computation of
Boundary layer flow, Finite difference approach
UNIT - IV CONVECTION HEAT TRANSFER AND FEM 9
Steady One-Dimensional and Two-Dimensional Convection – Diffusion, Unsteady
one-dimensional convection – Diffusion, Unsteady two-dimensional convection –
Diffusion – Introduction to finite element method – Solution of steady heat conduction
by FEM – Incompressible flow – Simulation by FEM
UNIT - V TURBULENCE MODELS 9
Algebraic Models – One equation model, K - . Models, Standard and High and Low
Reynolds number models, Prediction of fluid flow and heat transfer using standard
codes.
Lecture: 45, Tutorial: 15 TOTAL: 60
REFERENCE BOOKS
1 Muralidhar, K., and Sundararajan, T., “Computational Fluid Flow and Heat
Transfer”, NarosaPublishing House, New Delhi, 2007.
2 Ghoshdastidar, P.S., “Computer Simulation of Flow and Heat Transfer” Tata
McGraw-Hill, New York, 1998.
FURTHER READINGS
1 Subas, V.Patankar “Numerical heat transfer fluid flow”, Hemisphere Publishing
Corporation, Washington, 1980.
2 Taylor, C and Hughes, J.B. “Finite Element Programming of the Navier Stock
Equation., Pineridge Press Limited, U.K., 1981.
3 Anderson, D.A., Tannehill, J.I., and Pletcher, R.H., “Computational fluid
Mechanics and Heat Transfer “, Hemisphere Publishing Corporation, New York,
USA, 1997
4 Fletcher, C.A.J. “Computational Techniques for Fluid Dynamics 1”, Fundamental
and General Techniques, Springer – Verlag, 2003
5 Fletcher, C.A.J. “Computational Techniques for Fluid Dynamics 2”, Specific
Techniques for Different Flow Categories, Springer – Verlag, Berlin, 1987.
6 Bose, T.X., “Numerical Fluid Dynamics”, Narosa Publishing House, New Delhi,
1997
07ED022 ADVANCED TOOL DESIGN
3003
UNIT – I TOOL-DESIGN METHODS 9
Introduction – The Design Procedure – Statement of the problem – The Needs Analysis
– Research and Ideation – Tentative Design Solutions – The Finished Design –
Drafting and Design Techniques in Tooling drawings – Screws and Dowels – Hole
location – Jig-boring practice – Installation of Drill Bushings – Punch and Die
Manufacture – Electro-discharge machining – Electro-discharge machining for cavity.
UNIT - II TOOLING MATERIALS AND HEAT TREATMENT 9
Introduction – Properties of Materials – Ferrous Tooling Materials – Tool steels – Cast
Iron – Mild, or low-carbon Steel – Nonmetallic Tooling Materials – Nonferrous
Tooling Materials – Metal cutting Tools – Single-point cutting tools – Milling cutters –
Drills and Drilling – Reamer classification – Taps – Tap classification- the selection of
carbide cutting tools – Determining the insert thickness for carbide tools
UNIT - III DESIGN OF DRILL JIGS 9
Introduction – Fixed Gages – Gage Tolerances – The selection of material for Gages –
Indicating Gages – Automatic gages – Principles of location – Locating methods and
devices – Principles of clamping – Drill jigs – Chip formation in drilling – General
considerations in the design of drill jigs – Drill bushings – Methods of construction –
Drill jigs and modern manufacturing
UNIT - IV DESIGN OF FIXTURES AND DIES 9
Introduction – Fixtures and economics – Types of Fixtures – Vise Fixtures – Milling
Fixtures – Boring Fixtures – Broaching Fixtures – Lathe Fixtures – Grinding Fixtures –
Types of Die construction – Die-design fundamentals – Blanking and Piercing die
construction – Pilots – Strippers and pressure pads- Presswork materials – Strip layout
– Short-run tooling for Piercing – Bending dies – Forming dies – Drawing operations.
UNIT - V TOOL DESIGN FOR NUMERICALLY CONTROLLED
MACHINE
9
Introduction – The need for numerical control – A basic explanation of numeric control
– Numerical control systems in use today – Fixture design for numerically controlled
machine tools – Cutting tools for numerical control – Tool holding methods for
numerical control – Automatic tool changers and tool positioners – Tool presetting –
Introduction – General explanation of the Brown and sharp machine – tooling for
Automatic screw machines
TOTAL : 45
REFERENCE BOOKS
1 Donaldson, Cyrll, LeCain, George H., and Goold, V.C., “Tool Design”, Tata
McGraw Hill.New Delhi, 2000.
2 Joshi, Prakash Hiralal, “Tooling data”, Wheeler Publishing, Allagabad, 2000.
FURTHER READINGS
1 Cole, C.P, “Tool Design”, D.B Taraporevala, Bombay, 1972.
2 Pollock,. Herman.W., “Tool Design”, D.B Taraporevala, Bombay, 1983.
07ED023 VIBRATION AND NOISE CONTROL
3003
UNIT – I BASICS OF VIBRATION 9
Introduction, classification of vibration: free and forced vibration, undamped and
damped vibration, linear and non linear vibration, response of damped and undamped
systems under harmonic force, analysis of single degree and two degree of freedom
systems, torsional vibration, determination of natural frequencies.
UNIT - II BASICS OF NOISE 9
Introduction, amplitude, frequency, wavelength and sound pressure level, addition,
subtraction and averaging decibel levels, noise dose level, legislation, measurement
and analysis of noise, measurement environment, equipment, frequency analysis,
tracking analysis, sound quality analysis.
UNIT - III AUTOMOTIVE NOISE SOURCES 9
Noise Characteristics of engines, engine overall noise levels, assessment of combustion
noise, assessment of mechanical noise, engine radiated noise, intake and exhaust noise,
engine accessory contributed noise, transmission noise, aerodynamic noise, tyre noise,
brake noise.
UNIT - IV CONTROL TECHNIQUES 9
Vibration isolation, tuned absorbers, untuned viscous dampers, damping treatments,
application dynamic forces generated by IC engines, engine isolation, crank shaft
damping, modal analysis of the mass elastic model shock absorbers.
UNIT - V SOURCE OF NOISE AND CONTROL 9
Methods for control of engine noise, combustion noise, mechanical noise, predictive
analysis, palliative treatments and enclosures, automotive noise control principles,
sound in enclosures, sound energy absorption, sound transmission through barriers
TOTAL : 45
REFERENCE BOOKS
1 Rao, Singiresu S., “Mechanical Vibrations”, Pearson Education, New Delhi, 2004.
2 Pujara, Kewal., “Vibrations and Noise for Engineers, Dhanpat Rai & Sons, New
Delhi, 1992.
FURTHER READINGS
1 Challen, Bernard and Baranescu, Rodica., “Diesel Engine Reference Book”,
Second Edition - SAE International, Warrendale, 1999.
2 Happian-Smith, Julian., “An Introduction to Modern Vehicle Design”-
Butterworth-Heinemann, Boston, 2004.
3 Fenton, John., “Handbook of Automotive Body Construction and Design Analysis:
Professional Engineering Publishing, UK, 1998.
4 Neale, M.J. “Tribology Handbook”, Butterworth Heinemann, 1995
5 Bhushan, Bharat, “Modern Tribology Handbook” Vol. – I & II, John Wiley &
Sons, New York, .1989.
07ED024 EXPERIMENTAL STRESS ANALYSIS
3003
UNIT – I FORCES AND STRAIN MEASUREMENT 9
Strain gauge, principle, types, performance and uses. Photo elasticity – principle and
applications - Moire Fringe - Hydraulic jacks and pressure gauges – Electronic load
cells – Proving Rings – Calibration of Testing Machines.
UNIT - II VIBRATION MEASUREMENTS 9
Characteristics of Structural Vibrations – Linear Variable Differential Transformer
(LVDT) – Transducers for velocity and acceleration measurements.
Vibration meter – Seismographs – Vibration Analyzer – Display and recording of
signals – Cathode Ray Oscilloscope – XY Plotter – Chart Plotters – Digital data
Acquisition systems.
UNIT - III ACOUSTICS AND WIND FLOW MEASURES 9
Principles of Pressure and flow measurements – pressure transducers – sound level
meter – Venturimeter and flow meters – wind tunnel and its use in structural analysis –
structural modeling – direct and indirect model analysis
UNIT - IV DISTRESS MEASUREMENTS 9
Diagnosis of distress in structures – crack observation and measurements – corrosion
of reinforcement in concrete – Half-cell, construction and use – damage assessment –
controlled blasting for demolition.
UNIT - V NON DESTRUCTIVE TESTING METHODS 9
Load testing on structures, buildings, bridges and towers – Rebound Hammer –
acoustic emission – ultrasonic testing principles and application – Holography – use of
laser for structural testing – Brittle coating
TOTAL : 45
REFERENCE BOOKS
1 Sadhu Singh., “Experimental Stress Analysis”, Khanna Publishers, New Delhi,
2000.
2 Dalley, J W and Riley, W F, “Experimental Stress Analysis”, Tata McGraw-Hill,
New Delhi, 1991.
FURTHER READINGS
1 Srinath, L.S. et al, “Experimental Stress Analysis”, Tata McGraw-Hill, New Delhi,
1984.
2 Sirohi, R.S., Radhakrishna, H C, “Mechanical Measurements”, New Age
International, New Delhi, 1997.
3 Garas, F.K, Clarke, J.L. and Armer, G S T, “Structural Assessment”, Butterworths,
London, 1987.
4 Bray, D.E. and Stanley, R. K., “Non-destructive Evaluation”, McGraw-Hill, New
York, 1989.
07ED025 APPLIED FINITE ELEMENT ANALYSIS
3003
UNIT – I BENDING OF PLATES AND SHELLS 9
Review of Elasticity Equations – Bending of Plates and Shells – Finite Element
Formulation of Plate and Shell Elements - Conforming and Non Conforming Elements
– C0 and C1 Continuity Elements – Application and Examples.
UNIT - II NON-LINEAR PROBLEMS 10
Introduction – Iterative Techniques – Material non-linearity – Elasto Plasticity –
Plasticity – Visco Plasticity – Geometric Non linearity – large displacement
Formulation – Application in Metal Forming Process and Contact Problems.
UNIT - III DYNAMIC PROBLEM 8
Direct Formulation – Free, Transient and Forced Response – Solution Procedures –
Subspace Iterative Technique – Houbolt, Wilson, Newmark – Methods – Examples.
UNIT - IV FLUID MECHANICS AND HEAT TRANSFER 9
Governing Equations of Fluid Mechanics – Inviscid and Incompressible Flow –
Potential Formulations – Slow Non-Newtonian Flow – Metal and Polymer Forming –
Navier Stokes Equation – Steady and Transient Solution.
UNIT - V ERROR ESTIMATES AND ADAPTIVE REFINEMENT 9
Error norms and Convergence rates – h-refinement with adaptivity – Adaptive
refinement.
TOTAL : 45
REFERENCE BOOKS
1 Cook, R.D., “Concepts and Applications of Finite Element Analysis”, John Wiley
and Sons Inc., New York, 2003.
2 Bathe, K.J., “Finite Element Procedures in Engineering Analysis”, Prentice Hall,
New Jersey, 1996.
FURTHER READING
1 Scgelindlg, “Applied Finite Element Analysis”, New York, John Wiley & Sons,
New York, 1984.
07ED026 APPLIED ENGINEERING ACOUSTICS
3003
UNIT – I BASIC CONCEPTS OF ACOUSTICS 9
Scope of Acoustics – Sound pressure – Sound intensity – Sound power level Sound
power – Wave motion – Alteration of wave paths –Measurement of sound waves –
sound spectra – Sound fields – Interference – Standing waves – Acoustic energy
density and intensity – Specific acoustic impedance.
UNIT - II CHARACTERISTICS OF SOUND 10
The one dimensional wave equation – Solution of 1D wave equation – Velocity in
gaseous medium – Velocity of plane progressive sound wave through a thin solid rod –
Velocity of plane wave in a bulk of solid – Transverse wave propagation along a string
stretched under tension – Wave equation in two dimension.
UNIT - III TRANSMISSION PHENOMENA 6
Changes in media – Transmission from one fluid medium to another, normal incidence,
oblique incidence - Reflection at the surface of a solid, normal incidence, oblique
incidence – Standing wave pattern – Transmission through three media.
UNIT - IV AN INTRODUCTION TO THE ASSESSMENT AND
MEASUREMENT OF SOUND
10
Introduction – The decibel scale for the measurement of sound power – Sound level
meter – Weighted sound pressure level – Equal Loudness contours – Perceived
noisiness – Loudness, Loudness level, perceived noise, perceived noise level –
Equivalent sound level – Identified level – Frequency and Amplitude measurement.
UNIT - V BASIC CONCEPTS OF NOISE CONTROL 10
Noise Control at source, path, receiver – Noise control by acoustical treatment –
Machinery noise – Types of machinery involved – Determination of sound power
and sound power level – Noise reduction procedures – Acoustic enclosures.
TOTAL : 45
REFERENCE BOOKS
1 Kinsler, Lawrence E., and Frey, Austin R., “Fundamentals of Acoustics “, New
Age International, New Delhi, 1992.
2 Bies, David, A. and Hansen, Colin H., “Engineering Noise Control: Theory and
Practice”, Second Edition, Chapman-Hall, London, 2003.
FURTHER READING
1 Hansen, C.H. and Snyder, S.D., “Active Control of Sound and Vibration”, E and
FN Spon, London 1996.
07ED027 THEORY OF PLATES AND SHELLS
3003
UNIT - I 8
Thin Plates with small deflection. Laterally loaded thin plates, governing differential
equation, various boundary conditions.
UNIT - II 12
Rectangular plates. Simply supported rectangular plates, Navier solution and Levy's
method, Rectangular plates with various edge conditions, plates on elastic foundation.
Symmetrical bending of circular plates.
UNIT – III 6
Energy methods, Finite difference and Finite element methods.
UNIT - IV 12
Classification of shells, types of shells, structural action, membrane theory, shells of
revolution and shells of translation, examples, limitations of membrane theory. Folded
Plate structures, structural behavior, types, design by ACI - ASCE Task Committee
method
UNIT - V 7
Space frames - configuration - types of nodes - general principles of design Philosophy
- Behavior.
TOTAL : 45
REFERENCE BOOKS
1 Szilard, R., “Theory and Analysis of Plates”, Prentice Hall Inc., New Jersey, 1995
2 Timoshenko, S. and Krieger S.W., “Theory of Plates and Shells”, McGraw Hill
Book Company, New York, 1990.
FURTHER READINGS
1 Flügge, Wilhelm, „Stresses in shells“, Springer – Verlag, Berlin, 1985.
2 Timoshenko, S. “Theory of Plates and Shells”, McGraw Hill, New York, 1990
3 Ramasamy, G.S., “Design and Construction of Concrete Shells Roofs”, CBS
Publishers, New Delhi, 1986.
4 Subramanian, N., “Principles of Space Structures” , Wheeler Publishing,
Allagabad, 1999.
5 Proceedings of International Conference on Space Structures, Anna University,
Chennai, 997.
07ED028 VIBRATION CONTROL AND CONDITION MONITORING
3003
Review of Fundamentals of Single Degree Freedom Systems – Two Degree Freedom
Systems, Multi Degree Freedom System, Continuous system, Determination of Natural
frequencies and mode shapes, Numerical methods in Vibration Analysis.
UNIT - II VIBRATION CONTROL 12
Introduction – Reduction of Vibration at the Source - Control of Vibration – by
Structural design – Material Selection – Localized additions – Artificial damping –
Resilient isolation, Vibration isolation, Vibration absorbers.
UNIT - III ACTIVE VIBRATION CONTROL 6
Introduction – Concepts and applications, Review of smart materials – Types and
Characteristics, Review of smart structures – Characteristics Active vibration control in
smart structures.
UNIT - IV CONDITION BASED MAINTENANCE PRINCIPLES AND
APPLICATIONS
10
Introduction - Condition Monitoring Methods - The Design of Information system,
selecting methods of monitoring, Machine condition monitoring and diagnosis –
Vibration severity criteria – Machine maintenance techniques – Machine condition
monitoring techniques – Vibration monitoring techniques – Instrumentation systems –
Choice of monitoring parameter.
UNIT - V DYNAMIC BALANCING AND ALIGNMENT OF
MACHINERY
6
Introduction, Dynamic Balancing of Rotors, Field Balancing in one Plane, two Planes,
and in several Planes, Machinery Alignment, “Rough” Alignment Methods, The Face-
Peripheral Dial Indicator Method, Reverse Indicator Method, Shaft-to-coupling spool
method.
TOTAL : 45
REFERENCE BOOKS
1 Bathe, K.J. and Wilson, F.I., “Numerical Methods in Finite Element Analysis”,
Prentice Hall of India, New Delhi, 1987.
2 Den Hartog, J.P., “Mechanical Vibrations”, Dover Publications, New York, 2007.
FURTHER READINGS
1 Rao, J.S.,. “Vibratory Condition Monitoring of Machines”, CRC Press, London,
2000.
2 Science Elsevier,” Hand Book of Condition Monitoring”, Elsevier Science,
Amsterdam, 1996.
07ED029 MECHANICS OF FRACTURE
3003
UNIT – I ELEMENTS OF SOLID MECHANICS 5
The geometry of stress and strain, elastic deformation, plastic and elasto-plastic
deformation - limit analysis
UNIT - II STATIONARY CRACK UNDER STATIC LOADING 10
Two dimensional elastic fields – Analytical solutions yielding near a crack front –
Irwin’s approximation - plastic zone size – Dugdaale model – J integral and its relation
to crack opening displacement.
UNIT - III ENERGY BALANCE AND CRACK GROWTH 8
Griffith analysis – Linear Fracture Mechanics-Crack Opening displacement – Dynamic
energy balance – crack arrest
UNIT - IV FATIGUE CRACK GROWTH CURVE 10
Empirical Relation describing crack growth by fatigue – Life calculations for a given
load amplitude – effects of changing the load spectrum – Effects of Environment.
UNIT - V ELEMENTS OF APPLIED FRACTURE MECHANICS 12
Examples of crack-growth Analysis for cyclic loading - leak before break – crack
Initiation under large scale yielding – Thickness as a Design parameter – crack
instability in Thermal or Residual – stress fields.
TOTAL : 45
REFERENCE BOOKS
1 Broek, David, ”Elementary Engineering Fracture Mechanics “, Fifthoff and
Noerdhoff International Publisher, 1978.
2 Hellan, Kare., “Introduction of Fracture Mechanics”, Tata McGraw-Hill Book
Company, New Delhi, 1985.
FURTHER READING
1 Preshant Kumar, “Elements of Fracture Mechanics”, Wheeler Publishing,
Allagabad, 1999.
07ED030 PRODUCTIVITY MANAGEMENT AND RE-ENGINEERING
3003
Productivity concepts - Macro and Micro factors of productivity, Productivity benefit
model, productivity cycle.
UNIT - II PRODUCTIVITY MODELS 9
Productivity measurement at International, National and Organizational level, Total
productivity models. Productivity management in manufacturing and service sector.
Productivity evaluation models, Productivity improvement models and techniques.
UNIT - III ORGANIZATIONAL TRANSFORMATION 9
Principles of organizational transformation and re-engineering, fundamentals of
process reengineering, preparing the workforce for transformation and reengineering,
methodology, guidelines, DSMCQ and PMP model.
UNIT - IV RE-ENGINEERING PROCESS IMPROVEMENT MODELS 9
PMI models, Edosomwan model, Moen and Nolan strategy for process improvement,
LMICIP model, NPRDC model.
UNIT - V RE-ENGINEERING TOOLS AND IMPLEMENTATION 9
Analytical and process tools and techniques - Information and communication
technology - Enabling role of IT, RE-opportunities, process redesign - cases. Software
methods in BPR - specification of BP, case study - Order, processing, user interfaces,
maintainability and reusability
TOTAL : 45
REFERENCE BOOKS
1 Sumanth, D.J., " Productivity Engineering and Management ", Tata McGraw-Hill,
New Delhi, 1990.
2 Edosomwan, J.A., "Organizational Transformation and Process Re-engineering ",
British Library cataloging in publishing. data, 1996.
FURTHER READINGS
1 Rastogi, P.N. " Re-Engineering and Re-inventing the enterprise ", Wheeler
publishing, New Delhi, 1997.
2 Premvrat, Sardana, G.D. and Sahay, B.S, “Productivity Management - A systems
approach ", Narosa Publisher,. New Delhi, 1998.
07ED031 DESIGN OF HEAT EXCHANGERS
3003
UNIT – I CONSTRUCTIONAL DETAILS AND HEAT TRANSFER 8
Types - Shell and Tube Heat Exchangers - Regenerators and Recuperators Industrial
Applications Temperature Distribution and its Implications - LMTD - Effectiveness
UNIT - II FLOW DISTRIBUTION AND STRESS ANALYSIS 7
Effect of Turbulence - Friction Factor - Pressure Loss - Channel Divergence Stresses in
Tubes - Heater sheets and Pressure Vessels - Thermal Stresses - Shear Stresses - Types
of Failures
UNIT - III DESIGN ASPECTS 10
Heat Transfer and Pressure Loss - Flow Configuration - Effect of Baffles - Effect of
Deviations from Ideality - Design of Typical Liquid - Gas-Gas-Liquid Heat
Exchangers
UNIT - IV CONDENSERS AND EVAPORATORS DESIGN 10
Design of Surface and Evaporative Condensers - Design of Shell and Tube - Plate
Type Evaporators
UNIT - V COOLING TOWERS 10
Packings - Spray Design - Selection of Pumps - Fans and Pipes - Testing and
Maintenance – Experimental Methods.
TOTAL : 45
REFERENCE BOOKS
1 Taborek, T., Hewitt, G.F. and Afgan, N., “Heat Exchangers: Theory and Practice”,
McGraw Hill, New York, 1980.
2 Walker, “Industrial Heat Exchangers: A Basic Guide”, Hemispher Publishing
Corporation., New York, 1990.
FURHER READINGS
1 Cheremisioff, Nicholas, “Cooling Tower”, Ann Arbor Science Publishers, 1981.
2 Fraas, Arthur P., “Heat Exchanger Design”, John Wiley & Sons, New York, 1989
07ED032 MODELING OF DYNAMIC SYSTEMS
3003
UNIT – I MATHEMATICAL MODELS OF PHYSICAL SYSTEMS 8
Introduction to control systems, differential equations of physical systems, dynamics of
robotic mechanism, transfer functions, block diagram algebra, single flow graphs.
UNIT - II FEEDBACK CHARACTERISTICS OF CONTROL
SYSTEMS AND COMPONENTS
9
Feed back and non feedback systems, reduction of parameter variations, control over
system dynamics, control of the effects of disturbance signals, linearizing effect,
regenerative feedback. Regenerative feedback. Linear approximation on non-linear systems,
stepper motors, hydraulic systems, pneumatic systems.
UNIT - III TIME RESPONSE ANALYSIS AND STABILITY IN TIME
DOMAIN
10
Standard test signals, time response of first-order systems, time response of second-order
systems, steady-state errors and error constraints, effect of adding a zero to a system, design
specifications of second-order systems, design considerations for higher-order system,
performance indices, robotic control systems, state variable analysis, approximation of
higher-order systems by lower order systems, concept of stability, necessary conditions,
Routh stability criterion, relative stability analysis.
UNIT - IV FREQUENCY RESPONSE ANALYSIS AND STABILITY IN
FREQUENCY DOMAIN
9
Correlation between time and frequency response, polar plots, bode plots, all-pass and
minimum-phase systems, experimental determination of transfer functions, log-magnitude
versus phase plots, Nyquist stability criterion, assessment of relative stability, closed loop
frequency response, sensitivity analysis.
UNIT - V INTRODUCTION TO DESIGN AND STATE VARIABLE
ANALYSIS
9
Preliminary considerations, realization of basic compensators, cascade compensation in
time domain and frequency domain, feedback compensation, robust control system design.
Concepts of state, state variables and state model, state models for linear-continuous-time
systems, state variables and linear discrete-time systems, solutions of state equations,
concepts of controllability and observability, pole placement by state feedback.
TOTAL : 45
REFERENCE BOOKS
1 Nagrath, I J, and Gopal, M, “Control Systems Engineering”, Fourth Edition, New Age
International Publishers, New Delhi, 2005.
2 Okata, K, “Modern Control Engineering”, Pearson/Prentice Hall of India, New Delhi,
1997.
FURTHER READINGS
1 Gopal, M., “Control Systems: Principles and Design”, Second Edition, Tata McGraw-
Hill, 2002.
2 Norman, S Nise., “Control System Engineering”, John Wiley & Sons Inc, New York,
2001.
3 Lyshevski, Sergey Edward., “Control Systems: Theory with Engineering
Applications”, Springer-Verlag, New York, 2002.
4 Zak, Stainslaw H, “Systems and Control”, Oxford University Press, Oxford, 2003.
07ED033 DESIGN OF AUTOMOTIVE SYSTEMS
3003
Fundamentals of designing automobiles-performance of automobiles, general layout of
the automobile Design conditions-loading conditions, maximum moments in
automobile transmission, forced vibrations of sprung mass with random disturbance,
fatigue resistance analysis procedure
UNIT - II CLUTCH 9
Introduction-design diagrams of clutch, calculation of critical parameters of clutches,
design calculation of standard elements of friction clutches, torsional vibration
dampers, clutch control drives
UNIT - III TRANSMISSION 9
Determining main parameters of transmission, gear shift mechanisms, main gear,
differential, differential housings, axle shafts, fear box, auxiliary gear box, transfer
case, planetary gears, kinematics of universal joints, design of universal joint and
propeller shaft, location determination of universal joint and propeller shaft
UNIT - IV SUSPENSION AND STEERING SYSTEM 9
Oscillation and smoothness of ride, elastic characteristics of ride, elastic elements of
suspension, shock absorbers. Fundamentals of designing and calculating steering
control linkage, steering gears, hydraulic booster
UNIT - V BRAKES 9
Pressure distribution along shoe length, determining braking torque, design of drum
and disk brakes, fundamentals of designing brake force regulators, antilocking system
TOTAL : 45
REFERENCE BOOKS
1 Lukin, P., Gasparyants G and Rodionov V, “Automobile Chassis Design and
Calculations”, MIR Publishers, Moscow, 1989.
2 Heinz Heisier, “Vehicle and Engine technology”’ SAE, New York, 1999
FURTHER READINGS
1 Gillespie T D, “Fundamentals of Vehicle Dynamics”’ SAE Inc., New York, 1992
2 Schwaller A E, “Motor Automotive Technology”’ Third Edition, Delman
Publishers, New York
07ED034 DESIGN AND ANALYSIS OF THERMAL SYSTEMS
3003
Design principles, workable systems, optimal systems, matching of system components
economic analysis , depreciation, gradient present worth factor
UNIT - II MATHEMATICAL MODELING 9
Equation fitting, nomography, empirical equation, regression analysis, different modes
of mathematical models, selection, computer programmes for models
UNIT - III MODELLING THERMAL EQUIPMENTS 9
Modelling heat exchangers, evaporators, condensers, absorption and rectification
columns, compressor, pumps, simulation studies, information flow diagram, solution
procedures.
UNIT - IV SYSTEMS OPTIMIZATION 9
Objective function formulation, constraint equations, mathematical formulation,
Calculas method, dynamic programming, geometric programming, linear programming
methods, solution procedures
UNIT - V DYNAMIC BEHAVIOUR OF THERMAL SYSTEM 9
Steady state simulation, Laplace transformation, feedback control loops, stability
analysis, non-linearties
TOTAL : 45
REFERENCE BOOKS
1 Stoecker W F, “Design of Thermal Systems”’ McGraw Hill, New York, 1989.
2 Kapur J N, “Mathematical Modelling”’ Wiley eastern Ltd., New York, 1989
FURTHER READINGS
1 Stoecker W F, “Refrigeration and Air-Conditioning”’ Tata McGraw-Hill, New
Delhi, 1986
2 Fanger P O, “Thermal Comport”’ McGraw Hill, USA 1972
3 McQuiston F C and Parker T D, “ Heating, Ventilating and Air Conditioning,
Analysis and Design”’ John Wiley & Sons, New York, 2001.
07ED035 DESIGN OF PLASTIC PARTS
3003
UNIT – I SELECTION OF PLASTICS 9
Mechanical Properties- Material Selection for Strength – Degradation - Wear
Resistance and Frictional Properties- Special Properties - Processing - Costs.
Mechanical Behavior of Plastics- Short term testing -Long term testing -Design
Methods for Plastics using deformation data -Pseudo-Elastic design method for
plastics-Thermal stresses and Strains- - Time Temperature Superposition - Fracture
behavior - Creep behavior - Impact behavior.
UNIT - II DESIGN OF INJECTION MOLDED PARTS 9
Manufacturing Considerations -Mold Filling Considerations -Weld line-Shrinkage and
Warpage - Cooling and Solidification-Structural design Considerations-Structural
Members-Design for Stiffness - Processing Limitations in Product Design
UNIT - III INTRODUCTION TO MOULD DESIGN 9
Types of moulds and dies for various processing methods - Mould and Die Design
Concept and Materials. Injection Mould Design - Basics of mould construction -
Methodical Mould Design - Design of Feed System, Ejection System - Venting -
Design of Cooling system -Mould alignment concepts and Demoulding Techniques
UNIT - IV COMPRESSION AND TRANSFER MOULD DESIGN 9
Basics of mould construction - Mould design -Positive moulds- Positive moulds with
Lands- Multicavity moulds with individual, common Loading Chamber - Moulds with
a slide core - Split cavity moulds, Heat losses and energy requirement.
UNIT - V BLOW MOULD DESIGN 9
Materials Selection, Mould Cooling, Clamping Force, Venting, Pinch-off, Head die
design, Parison Diameter Calculation, Wall Thickness, Vertical-load strength, Blow
ratio, Base pushup, Neck and Shoulder Design, Thread and beads, Bottom Design.
Extrusion Die Design - Die geometry, Die Design, Materials and Classification
TOTAL : 45
REFERENCE BOOKS
1 Cracknell, P.S. and Dyson, R.W, “Handbook of Thermoplastics: Injection Mould
Design, Chapman & Hall, London, 1993.
2 Laszlo Sors and Imre Balazs, “Design of Plastics Moulds and Dies”, Elsevier,
Amsterdam, 1989.
FURTHER READINGS
1 Pye, R.G.W., “Injection Mould Design”, SPE Publication, 2000.
2 Crawford, R J, “Plastics Engineering”, Butterworth-Heinemann, Oxford, 2006.
3 Miller, Edward, “Plastics Product Design Handbook: Part A –Materials and
Components”, Marcel Dekker, London, 1981.
4 Malloy, R.A, “Plastic Part Design for Injection Molding: An Introduction”,
Hanser Publishers, New York, 1997.
5 Rao, N. and O’Brien, K, “Design Data for Plastics Engineers”, Hanser Publishers,
New York, 1998.
iii. Faculty Profile
Sl. No. Name Designation Subject Teaching

1. Dr.P.Navaneetha Professor Design of Material Handling
Krishnan Equipments
2. Mr.S.Selva Kumar Senior Lecturer Computer Applications in Design
3. Mr.T.P.Sathishkumar Lecturer Integrated Product and Process
Development
KONGU ENGINEERING COLLEGE
PERUNDURAI, ERODE – 638052 TAMILNADU
BIO-DATA
1. NAME : Dr. P.NAVANEETHA KRISHNAN
2. DESIGNATION : PROFESSOR
3. EDUCATIONAL QUALIFICATION : B.E, MBA, M.E, Ph.D
4. DATE OF BIRTH : 07.04.1969
5. EXPERIENCE Years Months
a. Teaching : 13 04
b. Industry : 06 -
c. Research : 06 -
6. NUMBER OF PAPERS PUBLISHED in
a. National Journal : 05
b. International Journal: 04
c. Conferences : 27
7. NUMBER OF BOOKS PUBLISHED : 03
8. NUMBER OF SUMMER/WINTER : 03
SCHOOL ATTENDED
9. NUMBER OF R&D PROJECTS : 01

UNDERTAKEN
10. NUMBER OF PROJECTS GUIDE : PG – 12

UG - 10
FACULTY PROFILE
i) Name : Dr. P.NAVANEETHAKRISHNAN

ii) Date of Birth : 07.04.1969
iii) Educational Qualification : B.E., M.B.A. M.E., Ph.D
iv) Work Experience
Teaching Research Industry Others
13.04Years 06 06 -
v) Area of specialization
1 Engineering Design
vi) Subjects teaching at under graduate level and post graduate level
Name of the subjects taught
UG level PG Level
1.Computer Aided Design 1.Computer Aided Design
2.Engineering Mechanics 2.Design of Material Handling Equipments
3.Engineering Graphics 3.Design of Hydraulic and Pneumatic Systems
4.Dynamic of Machines 4.Finite Element Analysis
5.Finite Element Analysis 5.Industrial Robotics and Expert Systems
6.Dynamics of Machinery
vii) No. of Research guidance:

Masters Degree 10
Ph.D.,
NIL
No .of papers published in

National Journal 05
International
04
Journal
Conferences 27
viii) No of Projects carried out : 01

ix) No of patents : Nil
x) Technology Transfer : Nil
xi) No of Research publications : 34
xii) No. of books publishes with details : 01 ( Engineering mechanics –
SCM Publishers, Erode)
BIO-DATA
1. NAME : S.SELVAKUMAR
2. DESIGNATION : SENIOR LECTURER
3. EDUCATIONAL QUALIFICATION : B.E, M.E, (Ph.D)
4. DATE OF BIRTH : 01.04.1976
a. Teaching : 06 03
b. Industry : - -
c. Research : - -
a. National Journal : -
b. International Journal: -
c. Conferences : 06
7. NUMBER OF BOOKS PUBLISHED : NIL
8. NUMBER OF SUMMER/WINTER : 04
SCHOOL ATTENDED
9. NUMBER OF R&D PROJECTS : NIL

UNDERTAKEN
10. NUMBER OF PROJECTS GUIDE : PG – 05
UG - 05
FACULTY PROFILE
i) Name : S.SELVAKUMAR
ii) Date of Birth : 01-04-1976
iii) Educational Qualification : B.E., M.E., (Pursuing Ph.D)
iv) Work Experience

06 Years - - -
1 Computer Aided Design
2 Optimization
vi) Subjects teaching at Under graduate level and post graduate level
UG level PG Level
1. Engineering Mechanics 1.Computer Applications in Design
2. Engineering Graphics 2.Tribology in Design
3. Industrial Robotics 3.Optimization Techniques in Design
4.Computer Aided Design 4. Industrial Robotics and Expert Systems

Masters Degree 05
Ph.D., NIL

National Journal NIL
International Journal NIL
Conferences 06
viii) No of Projects carried out : Nil

xi) No of Research publications : 06
xii) No. of books publishes with details : Nil
BIO-DATA
1. NAME : T.P.SATHISHKUMAR
2. DESIGNATION : LECTURER
3. EDUCATIONAL QUALIFICATION :DME, B.E, M.E,
4. DATE OF BIRTH : 01.06.1981
a. Teaching : 01 08
b. Industry : - 06
c. Research : - -
a. National Journal : -
b. International Journal: -
c. Conferences : 05
7. NUMBER OF BOOKS PUBLISHED : NIL

8. NUMBER OF SUMMER/WINTER : -
SCHOOL ATTENDED
9. NUMBER OF R&D PROJECTS : NIL
UNDERTAKEN
10. NUMBER OF PROJECTS GUIDE : 03

FACULTY PROFILE
i) Name : T.P.SATHISHKUMAR
ii) Date of Birth : 01-06-1981
iii) Educational Qualification : B.E., M.E.,
iv) Work Experience

1.8Year - 06 Months -
1 Engineering Design
2 Finite Element Analysis
3 Design of Hydraulic and Pneumatic System
vi) Subjects teaching at Under graduate level and post graduate level
UG level PG Level
1.Design of Jigs, Fixtures and Press Tools 1. Mechanism and Robot Kinematics
2. Applied Hydraulics and Pneumatics 2. Finite Element Analysis
3.Dynamic of Machine 3.Intergrated Product and Process
Development

Masters Degree 02
Ph.D., NIL

National Journal NIL
International Journal NIL
Conferences 05
viii) No of Projects carried out : Nil

xi) No of Research publications : Nil
x) No. of books publishes with details : Nil
Laboratory Facilities Exclusive to the PG Programme
Name of the Laboratory: CAD LAB
LIST OF EXPERIMENTS
Exercises in Sketching, Solid Modeling, Surface modeling, Sheet metal and mechanism design
of Mechanical Components and assembly using Parametric and Feature Based Packages like
PRO-E / SOLID WORKS /SOLID EDGE/CATIA / NX / ANSYS / NASTRAN etc.
1. Create part drawings, assemble and prepare detail drawing of Universal Coupling
2. Create part drawings, assemble and prepare detail drawing of Flange Coupling
3. Create part drawings, assemble and prepare detail drawing of Machine Vice
4. Create part drawings, assemble and prepare detail drawing of Connecting Rod
5. Create part drawings, assemble and prepare detail drawing of Pedestal Bearing
6. Create part drawings, assemble and prepare detail drawing of Screw Jack
7. Create part drawings, assemble and prepare detail drawing of Pipe Vice
8. Create part drawings, assemble and prepare detail drawing of Knuckle Joint
9. Create part drawings, assemble and prepare detail drawing of Plummer Block
10. Create part drawings, assemble and prepare detail drawing of Lathe tail Stock
Name of the Laboratory: ANALYSIS AND SIMULATION LAB
LIST OF EXPERIMENTS
Analysis of mechanical machine components using analysis software.
Introduction of CAE software, STRUCTURAL Analysis: Static analysis -2D, 3D, Beam,
Truss. THERMAL Analysis: 2D Conduction, 3D Convection. DYNAMICS Analysis:
Modal analysis, Transient analysis.
1. Analysis Of Beam
2. Analysis Of Truss
3. Analysis Of Cantileverbeam
4. Analysis Of Beam With Udl
5. Thermal Analysis Of Pin
6. Model Analysis
7. Cam Analysis
8. Simple Pendulam
9. Pendulam With Mass
10. Slider Crank
Name of the Laboratory: MECHATRONICS LABORATORY
LIST OF EXPERIMENTS
1. Design And Testing of Fluid Power Circuits to Control

Velocity (Ii) Direction and (Iii) Force of Single and Double Acting Actuators
2. Design of Circuits with Logic Sequence using Electro Pneumatic Trainer Kits.
3. Simulation of Basic Hydraulic, Pneumatic and Electric Circuits using Software.
4. Circuits with Multiple Cylinder Sequences in Electro Pneumatic using PLC.
5. DC Motor Controller Interfacing
6. Stepper Motor Interfacing with 8051 Micro Controller Full Step Resolution (Ii) Half Step
Resolution
7. Modeling and Analysis of Basic Electrical, Hydraulic and Pneumatic Systems using LAB
VIEW
8. Computerized Data Logging System with Control for Process Variables Like Pressure Flow
and Temperature.
9. Measurement and Control of Pressure Flow and Temperature using Lab VIEW.
Software all Design Tools in case
S.No Name of the Software No of Seats

1 Pro-Engineer – Wildfire 4.0 400 Seats
2 IDEAS- 10 NX 10 Seats
3 CATIA – V5 R12 05 Seats
4 Uni Graphics – NX 4.0 10 Seats
5 Mechanical Desktop – R6 05 Seats
6 ANSYS –R11 15 Seats
7 Fluent & Gambit – R 6.3 20 Seats
8 FAST CAD – R7 25 Seats
9 ADAMS - 2006 03 Seats
10 Solid Edge – V20 25 Seats
11 NX – Nastran - 2006 05 Seats
Vibration Laboratory
Vibration Exciters with necessary signal generator and amplifier – 01 Set

Vibration pickups for displacement, velocity, acceleration – 06 Sets
Data loggers and display system suitable for vibration analysis – 01 Set
Lab View Software -01
(For FFT Analyser)
Dual Channel Vibration Analyser – 01
Impulse Hammer – 01
Accelerometer – 01
Velocity Transducer – 01
Photo cell sensor – 01
Electrodynamics Shaker with Power amplifier – 01
Academic Calendar and frame work
Academic Calendar for Odd Semester (2008-2009)
(June - November)
Date Activity
02.07.2009 College Re-opening
28.07.2009 Project Review – I
30.07.2009 Course Monitoring Meeting – I
31.07.2009 Association Inauguration Function
14.08.2009 Association Guest Lecture
15.08.2009 Independence Day Celebration
28.08.2009 Release of News Letter – I
29.08.2009 Course Monitoring Meeting – II
31.08.2009 Project Review – II
19.09.2009 Association Function (MXCEL’09)
23.09.2009 Parents Meeting
25.09.2009 Release of News Letter – II
29.09.2009 Course Monitoring Meeting – III
30.09.2009 Project Review - Model
03.10.2009 Renewable Energy Club- Guest Lecture
05.10.2009 Last Working Day
05.11.2009 Commencement of End Semester Exam
Month July August September October Total

No. of working days 25 22 22 12 81
No. of Instructional days 24 21 22 12 79
Academic Calendar for Even Semester (2008-2009)
(December - May)
Date Activity
09.12.2009 College Re-opening
04.01.2010 Project Review – I
22.01.2010 Release of News Letter – III
26.01.2010 Republic Day Celebration
27.01.2010 Course Monitoring Meeting – I
29.01.2010 Association Guest Lecturer
10.02.2010 Project Review – II
26.02.2010 Course Monitoring Meeting – II
05.03.2010 Release of News Letter – IV
15.03.2010 Project Review – III
25.03.2010 Parents Meeting
29.03.2010 Course Monitoring Meeting – III
02.04.2010 Association Valedictory Function
08.04.2010 Project Review – Model
09.04.2010 Last Working Day
Month January February March April Total

No. of working days 20 22 24 14 80
No. of Instructional days 19 22 24 14 79
RESEARCH FOCUS
1. Fixture Layout Optimization

2. Smart Materials
3. Analysis of Metal forming Process
4. Ant colony optimisation of job shop scheduling
5. Vibration analysis of Mechanical systems
6. Modal analysis of structures
7. Analysis of Bakery oven by Computational Fluid Dynamics
Sponsored Research
Project Title Name of the Project Funding Category Status

Investigator Amount Agency
Research and
Development of
Waste Heat
Recovery System for
Dr.PSS.Srinivasan &
150 Ton Air
P.Navaneetha 6 Lakhs AICTE R&D Completed
conditioning System
krishnan
to Supply Hot Water
for Students Hostel
Modernisation of
Dr.E.Vallinayagam
Vibration Testing
& 11 Lakhs AICTE MODROB Completed
Facilities in
V.Hariharan
Dynamics laboratory
Design and
Optimization of
Smart Systems Dr.K.P.Arulshri 9.7 Lakh AICTE RPS On Going
(Shape Memory Alloy
stent)
Integrated
Ergonomically
designed hotel Prof.A.Somasundaram
15 Lakhs DST SSP On Going
kitchen environment & Dr.K.P.Arulshri
for enhancement of
comfort & safety
¾ MoU haven been signed with several industries and various activities are carries out
along with them.
¾ Curriculum Development
¾ Guest Lecture
¾ In-plant training
¾ Industrial Visit
¾ Industrial Projects
INDUSTRY LINKAGES
Sl.No. Name of the industry / Address Details of Interaction
1 M/s Deccan Industries, Coimbatore PG Level Student project and consultancy work
2 Sri Saradhambal Autos (P) Ltd, Inplant Training given for five students during
Erode - 9 Summer vacation
3 Inplant Training given for five students during

Sri Senthil Autos , Erode
Summer vacation
1) Inplant Training given for five students during
Summer vacation
4 Sakthi Auto Components Ltd.,
2) Training Programme conducted by our staff
Pallagoundenpalayam
members on "Statistical Process Control &
Measurement Analysis”
5 Inplant Training given for five studepnts during

Lotus Agency, Erode - 3
Summer vacation.
6 Training on Condition Monitoring and Vibration

MALCO, Mettur
Analysis to MALCO Engineers
7 Vibration Analysis, PG Level Student project and

NLC, Neyvelli
consultancy work
8 Vibration Analysis, PG Level Student project and

NTPC, Singarauli
consultancy work
Student Projects in Industry
Name of the industry

Sl.No Title of the project
Waste heat recovery system for furnace oil Burn Standard Co .Ltd.,
1
preheater Salem
Design optimization and analysis of bypass stack
2 Indra Industries , Ranipet
exhaust gas system for turbine power plant.
3 Analysis of re-design of a clutch cum brake Magtorq, Hosur.
Elgi Electric and Industries
4 Vibration Analysis of fan blade in overhead cleaner
Ltd., Coimbatore
Design and analysis of inter stage structure subjected
5 VSSC, Thiruvananthapuram
to differential temperature at interfaces.
Publications out of research in last three years out of master’s projects.
Academic Year: 2006-07
S.No Name of the Authors Title of the Paper Conference Name and Date /
Address Month
Design And Analysis of
Mr.Arun Viswanath. P
1. Flanges For Heat
Mr.S.Selvakumar
Exchanger Using Ansys
Experimental
Investigation on Friction
Mr.CHANDRAN .A
2. Stir Processing of Lost
PROF.M.JAYARAMAN
Foam Casting of
Aluminium Alloys
Vibration Analysis of
Mr.ELANGOVAN .K
3. Misalignment of Shaft in
Mr.S.SELVAKUMAR
Rotating System
Design and Analysis of
Mr.JEYAPRAKASHAM .S
Effect of Draw Bead
4. Dr.P.SENTHIL
Geometry in Sheet
VELMURUGAN
Metal Drawing Process
An Optimal Design of
Mr.KARTHI .K Variable Speed Gearbox
5.
PROF.R.DEIVASIGAMANI using epicyclical Gear
National Conference on
Train.
Product life cycle
Mr.KARTHIKEYAN .K.M.B Pressure Vessel Design 2.3.2007
6. Management.
Mr.N.R.SAKTHIVEL by Analysis
Kongu Engineering College,
Vibration Characteristics Perundurai
of Curved Nonuniform
Mr.MOHANRAJ .D
7. Beam – A Finite
Mr.N.S.NANDAKUMAR
Element Parametric
Study
Investigation of
Dynamic Characteristics
Mr.MOORTHI .S
8. of Twisted Composite
Mr.S.SELVAKUMAR
Curved Panels Using
Fem
Weight Reduction on
Mr.J.NAGENDRAN
9. Hot Coke Car Chassis
Dr.K.P.ARULSHRI
Frame
A Critical Review of
Higher order Shear
Mr.NANDHALAL .N.D Deformation Theory
10.
Prof.V.HARIHARAN Applied to Engine Value
Analysis of Orthotropic
Laminated Plate
Effect of Guide Plate
Mr.SATHISH KUMAR .T.P
With Booster Heating
11. Prof.P.NAVANEETHAKRIS
Coil in Food Stuff
HNAN
Display Cabinet
National Conference on
Aerodynamic Design
Mr.SENTHILRAJA .M Product life cycle
12. and Analysis of a Car 2.3.2007
Mr.N.R.SAKTHIVEL Management.
Body
Kongu Engineering College,
Mr.SURESH .N Vibration Analysis of
13. Perundurai
Prof.V.HARIHARAN Pin Type Coupling
Mr.UMASHANKARAN .M Design and Analysis of
14. Prof.P.NAVANEETHAKRIS Kettle Cone In Heat
HNAN Exchanger using Ansys
Dynamic Response National Conference on
Attenuation of Fighter Contemporary Approaches in
Mr.RAJAGOPAL .B
15. Aircraft Wing by Design and Manufacturing 26.4.2007
Mr.A.SOMASUNDARAM
Control Surface A.C.C.E.T, Karaikudi.
Actuation
CFD Analysis of National Conference on
LPG/Air Mixture Contemporary Approaches in
Mr.NALLASIVAM .D
16. Formation Process in an Design and Manufacturing 26.4.2007
Prof.P.GOVINDASAMY
Induction Duct of Dual A.C.C.E.T, Karaikudi.
Fuel Diesel Engine
Design and Performance National Conference on
Mr.SURESH PANDIAN .S of Waste Heat Recovery Emerging Technologies.
17. 15.3.2007
Prof.P.SATHIAMURTHI System in Air- M.Kumarasamy College of
Conditioned Unit Engineering, Karur.
ACADEMIC YEAR: 2007-08
S.No Name of the Authors Title of the Paper Conference Name Date /
and Address Month
Mr.A.ANADHA MOORTHY Effect of Booster Heating Recent 4APR 2008
Dr.P. NAVANEHTHA Coil in Foodstuff Display Advancements in
KRISHNAN Cabinet-Experimental Mechanical
1 Dr.PSS.SR1NIVASAN Investigation Engineering
Mahendra
Engineering College,
Namakkal
Mr.M.BASKARAN Waste Heat Recovery Optim1ation MAR
Dr.P.NAVANEETHA System for Furnace oil Techniques in 27-28-2008
KRISHNAN pre heater Engineering
2 Sciences and
Technologies
BIT,
Sathyamangalam
Mr.A.CHANDRA Design Analysis of Advances in MAR
Mr.KUMAR Boiled Assembly to Mechanical Sciences 27-28-2008
3 Mr.S.SELVAKUMAR Prevent Self KCT,
Loosening of Screw- Coimbatore
Fasteners
Mr.M.DHARMARAJ Vibration Analysis Recent 4APR 2008
Mr.V.HARIHARAN Flexible Coupling by Advancements in
Considering Mechanical
Misalignment and Engineering
4 Unbalance Mahendra
Namakkal
Mr.P.KAMALBABU Design Optimization Optim1ation MAR
Dr.P.NAVANEETHA and Analysis of by pass Techniques in 27-28-2008
KRISHNAN Stack Exhaust Gas Engineering
5 System for Gas Turbine Sciences and
Power Plant Technologies
BIT,
Sathyamangalam
Mr.K.PANNEER SELVAM Experimental Analysis Recent 4 APR 2008
Mr.K.S.K.SASIKUMAR of Performance and Advancements in
Power Tweaking of the Mechanical
6 two Stroke Petrol Engineering
Engine Mahendra
Namakkal
Mr.S.RAJIV Analysis and Re-Design Optim1ation MAR
Prof.R.DEIVASIGAMANI of a Clutch Cum Brake Techniques in 27-28-2008
Mr.M.A.PARAMESWARAN Engineering
7 Sciences and
Technologies
BIT,
Sathyamangalam
Mr.S.RAJIV Analysis and Rl-Design Advances in MAR
Prof.R.DF.IVASIGAMAN! Mechanical Sciences 27-28-2008
8 Mr.M.A.PARAMESWARAN of a CLT (TCI 1 Cum KCT,
Brake Coimbatore
Mr.E.RAVIKUMAR Vibration Analysis of Advances in MAR
Fan Blade in Mechanical Sciences 27-28-2008
9 Mr.V.HARIHARAN KCT,
Overhead Travelling
Cleaner Coimbatore
Mr.E.RAVIKUMAR Vibration Analysis of Recent 4APR 2008
Mr.V.HARIHARAN Fan Blade Advancements in
Mechanical
10 Engineering
Mahendra
Namakkal
Mr.A.SENTHIL Ergonomics Interface Advances in MAR
Mr.A.SOMASUNDARAM Analysis for the Design Mechanical Sciences 27-28-2008
11 Dr.PSS.SRINIVASAN of Commercial Hotel KCT,
Kitchen Workstations Coimbatore
Mr.A.SENTHILNATH Preliminary Design Recent 4 APR 2008
Prof.R.DEI VASIGAM AN! And Analysis of Inter Advancements in
stage Structures Mechanical
12 Subjected to Engineering
Differential Mahendra
Temperature at the Engineering College,
Interface Namakkal
ACADEMIC YEAR: 2008-09
S.No Name of the Authors Title of the Paper Conference Date /

Name and Month
Address
1 Mr.N.ALAGIRISAMY Thermal Analysis for the Recent Advances 04-04-2009
Mr.A.SOMASUNDARAM Ergonomics Design of Hotel in Mechanical
Kitchen Environment Engineering
MPNMJ
Engg.College-
Erode
2 Mr.ANBARASAN Investigation of Mass of Optimization 27-28
Mr.S.JEYARAJ Deposited of Electro- Techniques in MAR-2009
Dr.K.P.ARULSHRI Deposited Ni-Al2o3 Engineering
Composite Coatings Using Sciences and
ANN Technologies,
BIT-
Sathyamangalam
Mr.ANBARASAN Electrodeposited Metal DMM-2009 12-13
3 Mr.S.JEYARAJ Matrix Composite Coatings Kongu MAR-2009
Dr.K.P.ARULSHRI for Micro Technology. Engineering
College,
Perundurai
4 Mr.ANBARASAN Preparation and Analytical International 27-29
Mr.S.JEYARAJ Investigation of Conference on MAY-2009
Dr.K.P.ARULSHRI Electrodeposited Nickel Operations
Aluminium Oxide Composite Research
Coatings. Applications in
Engineering &
Management,
Anna University-
Trichy
5 Mr.ARUN KUMAR Design and Manufacture of Recent Advances 04-04-2009
Dr.VALLINAYAGAM die for forming diffuser. in Mechanical
Engineering
MPNMJ
Engg.College-
Erode
6 Mr.N.S.NANDHA KUMAR. Analysis of spot welded joint DMM-2009 12-13
Mr.L.C.GOKUL. under fatigue loading. Kongu MAR-2009
Engineering
College,
Perundurai
7 Mr.N.S.NANDHA KUMAR. Investigation of Spot Welded Advances in 26-27
Mr.L.C.GOKUL Joint Under Fatigue Loading Mechanical MAR-2009
using LEFM Sciences
KCT-Coimbatore
8 Mr.K.JANGAN Detection of Bearing Defects DMM-2009 12-13
Mr.V.HARIHARAN Using Vibration Signatures Kongu MAR-2009
Dr.PSS.SRINIVASAN Engineering
College,
Perundurai
9 Mr.K.JANGAN Classification of Defects in Advances in 26-27
Mr.V.HARIHARAN Bearings using Vibration Mechanical MAR-2009
Dr.PSS.SRINIVASAN Signatures Sciences
KCT-Coimbatore
10 Mr.V.K.JEBASINGH Design and analysis of new Advances in 26-27
Mr.T.P.SATHISHKUMAR composite solar parabolic Mechanical MAR-2009
through collector. Sciences
KCT-Coimbatore
11 Mr.S.MANOJ Analysis of Spring back in DMM-2009 12-13
Prof.R.DEIVASIGAMANI tube Bending Process Kongu MAR-2009
Engineering
College,
Perundurai
12 Mr.S.MANOJ Analysis of Spring back in Advances in 26-27
Prof.R.DEIVASIGAMANI tube Bending Process-A Mechanical MAR-2009
Review Sciences
KCT-Coimbatore
13 Mr.F.MICHAEL THOMAS Deformation Control through DMM-2009 12-13
REX. Fixture Layout Design using Kongu MAR-2009
Mr.S.SELVA KUMAR. GA and FEM. Engineering
Dr.K.P.ARULSHRI. College,
Mr.K.P.PADMANABAN. Perundurai
14 Mr.A.P.NAGARAJAN Design of generator in vapour Advances in 26-27
Mr.P.THANGAVEL absorption refrigeration Mechanical MAR-2009
system utilizing exhaust gas Sciences
from the I.C. Engine. KCT-Coimbatore
15 Mr.A.P.NAGARAJAN Design of generator in vapour DMM-2009 12-13
Mr.P.THANGAVEL absorption refrigeration Kongu MAR-2009
system. Engineering
College,
Perundurai
16 Mr.A.P.NAGARAJAN Modeling of generator in Recent Advances 04-04-2009
Mr.P.THANGAVEL vapour absorption in Mechanical
refrigeration system. Engineering
MPNMJ
Engg.College-
Erode
17 Mr.M.PARTHEBAN CFD Based Optimization of Advances in 26-27
Mr.E.B.THAYUMANASUND intake Effect to Reduce NOX Mechanical MAR-2009
RAM in twin Cylinder Di-Diesel Sciences
Engine KCT-Coimbatore
18 Mr.RAJARATHINAM Balancing of several masses Recent Advances 04-04-2009
Mr.V.HARIHARAN with vibration analysis of end in Mechanical
Dr.PSS.SRINIVASAN support bearings. Engineering
MPNMJ Engg.
College-Erode
19 Mr.RAJARATHINAM Vibration analysis of rolling DMM-2009 12-13
Mr.V.HARIHARAN element bearings under Kongu MAR-2009
Dr.PSS.SRINIVASAN dynamic loading conditions. Engineering
College,
Perundurai
20 Mr.RAJARATHINAM Vibration analysis of shaft Advances in 26-27
Mr.V.HARIHARAN support bearings considering Mechanical MAR-2009
Dr.PSS.SRINIVASAN balanced and unbalanced Sciences
conditions. KCT-Coimbatore
21 Mr.M.SATHISHKUMAR. Fuzzy QFD for optimizing International 27-29
Mr.R.PARAMESHWARAN. the Engineering Conference on MAY-2009
characteristics of a casting Operations
product. Research
Applications in
Engineering &
Management,
Anna University-
Trichy
22 Mr.M.SATHISHKUMAR. Prioritization of failure modes Advances in 26-27
Mr.R.PARAMESHWARAN of a Casting Product Using Mechanical MAR-2009
Fuzzy FMEA. Sciences
KCT-Coimbatore
23 Mr.M.SATHISHKUMAR. Fuzzy FMEA for Prioritizing DMM-2009 12-13
Mr.R.PARAMESHWARAN. the Failure modes of a Kongu MAR-2009
Casting Product. Engineering
College,
Perundurai
24 Mr.C.VEMBAIYAN Modeling and analysis of DMM-2009 12-13
Prof.R.DEIVASIGAMANI automobile chassis brackets. Kongu MAR-2009
Engineering
College,
Perundurai
25 Mr.C.VEMBAIYAN Analysis of Automobile Advances in 26-27
Prof.R.DEIVASIGAMANI Chassis Brackets Using FEM. Mechanical MAR-2009
Sciences
KCT-Coimbatore
PLACEMENT DETAILS
The following students of the batch got placed in the various institutions and organisations.
The placement details are as follows.
2006-07
Sl. No. Name of the Student Company

1. S.Jeyaprakasam Randass Technologies, Coimbatore
2. J.Nagendran Randass Technologies, Coimbatore
3. K.M.B. Karthikeyan HCL Tehnologies, Bangalore
4. K.Karthick HCL Tehnologies, Bangalore
5. N.D.Nandhalal Mahindra & mahindra, Pune
6. M.Senthil Raja GEA Energy Systems, Chennai
7. M.Umashankaran GEA Energy Systems, Chennai
8. A. Chandran KSR College of Technology, Tiruchengode
9. D. Mohanraj Adhiyaman College of Engineering, Hosur
10. T.P.Sathishkumar Kongu Engineering College, Perundurai
11. N.Suresh Priyadharshini Engineering College, Tirupattur.
2007-08

1. A.Chandrakumar System Controls, Bangalore
2. M.Dharmaraj Pricol, Coimbatore
3. A.Anandhamoorthy IDEA, Chennai
4. M.Baskaran Nandha Engineering College, Perundurai
5. A.senthilnath ISRO,Tiruvendram
2008-2009

1. N.Alagirisamy PGP college of Engineering, Namakkal
2. L.C.Gokul Tamilnadu College of Engineering, Coimbatore
3. S.Manoj Triad software, Chennai
4. A.P.Nagarajan Tamilnadu College of Engineering, Coimbatore
5. M.Rajarathinam Dr.N.Mahalingam college of Engineering,
Pollachi
6. M.Sathishkumar Tamilnadu college of Engineering, Coimbatore
7. M.S.Tamilarasan Park College of Engineering, Coimbatore
ADMISSION PROCEDURE - As per government norms
FEE STRUCTURE - As per state government norms

HOSTEL FACILITIES
The students are well accommodated with the following hostels with in the campus.
No of students
S.No Name of the Hostel
accommodated
1 UG Hostel 750
2 PG Hostel-I 650
3 PG Hostel-II 450
4 International Hostel 400
5 Ladies Hostel-I 750
6 Ladies Hostel-II 650
CONTACT ADDRESS OF THE CO ORDINATOR OF THE PG PROGRAMME
Name : Prof. S. Kuppuswami,

Address: Principal,
Kongu Engineering College
Perundurai
Erode
Tamil Nadu-638052.
Telephone: 04294-220562
E-Mail : principal@kongu.ac.in

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KONGU ENGINEERING COLLEGE, PERUNDURAI , ERODE -638 052

DEPARTMENT OF MECHANICAL ENGINEERING

Mandatory Disclosure for E&T Programmes in M.E/M.Tech:

1 Title of the Programme

Mandatory Disclosure for Post Graduate Programme (E&T):

i. Title of the Programme : M.E Engineering Design

Sl. No. Name Designation Subject Teaching

1. NAME : Dr. P.NAVANEETHA KRISHNAN

3. EDUCATIONAL QUALIFICATION : B.E, MBA, M.E, Ph.D

4. DATE OF BIRTH : 07.04.1969

5. EXPERIENCE Years Months

9. NUMBER OF R&D PROJECTS : 01

10. NUMBER OF PROJECTS GUIDE : PG – 12

i) Name : Dr. P.NAVANEETHAKRISHNAN

vii) No. of Research guidance:

No .of papers published in

viii) No of Projects carried out : 01

4. DATE OF BIRTH : 01.04.1976

5. EXPERIENCE Years Months

6. NUMBER OF PAPERS PUBLISHED in

7. NUMBER OF BOOKS PUBLISHED : NIL

9. NUMBER OF R&D PROJECTS : NIL

iv) Work Experience

vii) No. of Research guidance:

No .of papers published in

viii) No of Projects carried out : Nil

3. EDUCATIONAL QUALIFICATION :DME, B.E, M.E,

4. DATE OF BIRTH : 01.06.1981

5. EXPERIENCE Years Months

6. NUMBER OF PAPERS PUBLISHED in

7. NUMBER OF BOOKS PUBLISHED : NIL

10. NUMBER OF PROJECTS GUIDE : 03

iv) Work Experience

vii) No. of Research guidance:

No .of papers published in

viii) No of Projects carried out : Nil

Name of the Laboratory: CAD LAB

Analysis of mechanical machine components using analysis software.

Name of the Laboratory: MECHATRONICS LABORATORY

1. Design And Testing of Fluid Power Circuits to Control

S.No Name of the Software No of Seats

Vibration Exciters with necessary signal generator and amplifier – 01 Set

Month July August September October Total

Month January February March April Total

1. Fixture Layout Optimization

Project Title Name of the Project Funding Category Status

along with them.

Sl.No. Name of the industry / Address Details of Interaction

3 Inplant Training given for five students during

5 Inplant Training given for five studepnts during

6 Training on Condition Monitoring and Vibration

7 Vibration Analysis, PG Level Student project and

8 Vibration Analysis, PG Level Student project and

Student Projects in Industry

Name of the industry

Academic Year: 2006-07

S.No Name of the Authors Title of the Paper Conference Date /

Sl. No. Name of the Student Company

Sl. No. Name of the Student Company

Sl. No. Name of the Student Company

ADMISSION PROCEDURE - As per government norms

FEE STRUCTURE - As per state government norms