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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) Rev 4 31-Mar-10

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Inspect/Verify Piping & Weld Modifications* After Initial Welding
SAIC-W-2036 31-Aug-11 WELD-
Acceptance (Modifications, Repair and Rework)
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
This checklist is to ensure that Piping & Weld Modifications* are properly identified, reported to SA, tracked & documented by Quality
Note Systems on IK Projects. Contractor QA/QC Mgrs shall incorporate these quality elements into their two Procedures for WELDING
PROCESS CONTROL & FIELD ENGINEERING CHANGE CONTROL. QA/QC Mgr Action on IK Projects.
A IDENTIFICATION OF CHANGES & CONTROLS FOR QUALITY (PRIOR TO WELD REWORK & REPAIRS)
Quality Procedure for Field Engineering Change Control has been SCH Q, ATT VI
A1
reviewed and approved by the Saudi Aramco PQM. TABLES
Quality Procedure for Field Engineering Change Control identifies
SCH Q, ATT VI
A2 scenarios for the basis of weld modifications.
TABLES
Such possibilities are detailed in the checklist below to aid QC.
Quality Procedures utilize a "common sense" approach for Piping &
Weld Modifications by (definition):
Rework is when entire weld(s) or piping spool(s) or system
requires change from existing conditions per Field Engineering:
A) Weld joint misalignment & damage (dogleg, bent,
damaged) B) Rework to achieve
specified fabrication tolerance (slope, spacing for other piping &
SCH Q, ATT VI
A3 insulation, structural clearances, etc.
TABLES
C) Rework for any drawing & piping specification revisions that
may or may not affect existing identified welds.
D) Rework due to unacceptable root pass (Internal FBE)

Rework proposed is carefully planned and shall follow procedure.


Rework may or may not require Weld
Repairs to identified welds.
Repair is when an "identified" weld requires any excavation, cutting,
grinding, heating or physical change not associated with the normal SCH Q, ATT VI
A4
WPS approved process, interpass cleaning & surface prep for final TABLES
acceptance and any NDE surface conditioning.
Weld Modification (Repair) of a Previously Welded joint requires:
A) Was given a Unique
Welding ID number per SAEP-1160. B) Was
accepted by the QC Inspector responsible for Fit-Up
C) Was welded out and completed or was partially welded before SCH Q, ATT VI
STOP WORK was issued on the piping system under construction or TABLES &
A5 other direction was given to welder(s) responsible for the joint.
Welds modified at this stage in any way are SAEP-1160,
"Repairs", once welding has begun following fit-up acceptance by Section 6
Inspection, even if no NDT was performed on the joint. Correction
methods shall follow an approved "Repair" procedure using an
approved WPS. Example: Dogleg joint
(cracked tack, etc). Excavation & removal of any weld metal shall follow

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) Rev 4 31-Mar-10
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspect/Verify Piping & Weld Modifications* After Initial Welding
SAIC-W-2036 31-Aug-11 WELD-
Acceptance (Modifications, Repair and Rework)
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The minimum distance between parallel butt welds shall be 20 mm or


three times wall thickness of the joint, whichever is greater.
Repairs shall not violate this "encroachment" rule.
Distances shall be measured between the edges SAES-W-011,
A6
of the adjacent cap passes. These restrictions do not apply if one of the Para 11.16.1
welds has been PWHT'd prior to making a second weld or both welds
have been PWHT'd & inspected. Radiography of butt welds is always
req'd when minimum separation is not achieved.

Welds requiring re-work are physically identified on site, marked & Special Process
A7
verified by Inspection prior to performimg any repair/rework. Procedure
Special Process
A8 Method of identifying weld re-work follows a procedure.
Procedure
Procedure or method statement for repair/rework is submitted and Special Process
A9
approved by Saudi Aramco. Procedure
Special Process
A10 Weld Map has indicated the location of weld to be re-worked.
Procedure
History of the weld was verified and if found to have been repaired twice
SAES-W-011,
A11 shall be recommended for additional repair attempt or be cut-out at the
Para. 18.1
descretion of the assigned Saudi Aramco Inspector.

Detailed checklist identifies inspection requirements/acceptance criteria


Special Process
A12 in the same fashion as the SAICs is formed and submitted for
Procedure
concurrence. (Required if a relevant SAIC is not available.)
Welds requiring re-work by heating shall require approval by CSD.
If approved, all conditions & inspection Special Process
A13
requirements / acceptance criteria are added to this checklist or in a Procedure
separate checklist.
Welds requiring re-work by cutting and re-welding are prepared & Project Quality
A14
inspected per applicable inspection checklists & Welding SATIPs Plan
Reworked welds requiring re-welding are inspected using the original SAES-W-011,
A15
testing method (as minimum requirement). Para. 18.5

As-built of weld map and weld summary reports are updated to reflect SAES-W-011,
A16
the status of the new or modified weld. Para. 18.4

REMARKS:

REFERENCE DOCUMENTS:
1. SAES-W-011, Welding Requirements for On-Plot Piping, (4 October 2009)
2.SAEP -1160 ,Tracking and reporting of welding ,NDT and pressure testing for capital projects ,( 2 August 2009)

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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