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Paper Cutting And Rewinding Machine

Mechanical Project

ABSTRACT
Paper Cutting and Rewinding Machine is one of the simplest machine which cuts
rolled paper in needed amount and re-winded form. The conventional paper
rewinding machine has complex mechanism and bulk size. We made some
modification to the conventional machine and eliminating its defects. The main
peculiarity of machine is its simplicity, reduced size, weight. And also reduces
floor space. This project can be directly implemented to paper cutting and
rewinding machines in Paper mills. This machine can also use in textile mills,
plastic and rubber sheets cutting and rewinding process in various industries by
changing its cutting components.
By applying these modifications to the conventional machine reduce
maintenance and servicing cost, floor area and overhead expenditures. It is well
suited for small scale industries.

See also: Automatic paper cutting machine using Geneva mechanism

COMPONENTS OF PAPER CUTTING AND REWINDING MACHINE

1) BASIC FRAME
The entire unit is mounted on a rigid frame. The frame is made of mild steel C-
Channels (75X40 mm) connected in rectangular form and weld at their joints.

2) ROLLERS
The paper rotating element in this device is the ϕ 89 mm outer diameter rollers
with ϕ 40 mm outer diameter journals, which made up of three components.
1) G. I Hollow Pipe of ϕ 89 mm outer Diameter.
2) M.S Rod of ϕ 40 mm Diameter.
3) M.S Circular Plate of ϕ 81 mm Diameter.
The rotation of motor is transferred to the one of the four rollers on which cut
paper is mounting in operation. The rotating roll makes all other three rollers
to rotate. The roller is supported at its two ends by Plummer block with ball
bearing blocks. The main functions of roller are to favor the cutting operation by
moving paper and rewind it to rolls.

4) PLUMMER BLOCK
The roller is supported at the two ends with the help of Plummer block fitted
with ϕ 40 mm diameter Ball bearings.

5) BEARINGS
Ball bearing is a type of rolling-element bearing that uses balls to maintain the
separation between the bearing races.

6) INDUCTION MOTOR
An induction or asynchronous motor is an AC motor in which all
electromagnetic energy is transferred by inductive coupling from a primary
winding to a secondary winding, the two windings being separated by an air
gap.

7) SINGLE V-BELT AND PULLEY SYSTEM

Vee belts (also known as V-belt or wedge rope) solved the slippage and
alignment problem. It is now the basic belt for power transmission. They provide
the best combination of traction, speed of movement, load of the bearings, and
long service life. They are generally endless, and their general cross-section
shape is trapezoidal (hence the name "V").
 Paper Cutting And Rewinding Machine
WORKING OF MACHINE
As we give number of modifications it is necessary to briefly explain working
procedure of machine. When the paper being manufactured in paper mill it is
not of standard size an also get torn out at the edges. And here is the need of
re-winding machine. The roll of paper manufactured is mounted on the roll (A).
In our machine we have given the self-aligning bearing with inner extended ring
for ease in mounting and urn-mounting.
Then paper is passed around roll (B) to ensure that paper remain straight and
tight. Then it passed through the cutter and grooved roll on top of machine,
where it is cut. Because of our modification to this cutter roll the wt. ofmachine
is decreased.
Then the paper which is cut is come to the roll at bottom, The roll is powered
by 1 Hp motor with 1440 rpm. This rotating roll makes other roll (C) to rotate
and not only wound the paper but also pull the paper to make the operation
going.
Advantages
1) It is more compact as compared with conventional one.
2) Operation is simple Because of eliminating complex mechanisms.
3) Saving of floor space as motor is adjusted inside the structure.
4) New cutter clamping assembly given will eliminate the biggest disadvantage
of machine i.e. high weight.