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1438

1976 ELECTRONIC
P LAIR
ELECTROINIC
NI>

EXPERIMENTER'S
HANDB,DOK
USEFUL & EXCITING CONSTRUCTiON PROJECTS FOR HOBBYISTS
*COMPLETE EASY-TO -BUILD PLANS* PRINTED -CIRCUIT PATTERNS*

NOW...THE
" TIC -TAC -TOE"
LOGIC
MACHINE
ONLY YOU
CAN BEA'
USES LOW-COST DIODE LOGIC INCLUDES ELECTRONIC WIN" SECRET

3UILD-IT-YOURSELF PRO,.ECTS INCLUDE


s LOW-COST OP-AMF TESTER EARLY -WARNING STORM FORECASTER
RESETTABLE ELECTRONIC FUSE* SINGLE -IC CAPACITANCE
METER*FIRE/GAS DE LECTORs'FREE POWER" RADIOS
*LIGHT-ACTIVATED SLAVE STROEEs DELUXE FREQUENCY
STANDARDS LOG/LINEAR SWEEP GENPATOR MIL_IVOLTER
FOR SEMICONDUCTORS*LOW-PCMER SMALL AUDIO AMPLIFIER
BENCH ENVIRONMENTAL CHArv1BER*CUSTOIVI METERS FROM
SALVAGED PARTSLED COMVIUNICATOR PLUS: SPEAKER 3HASING
BIPOLAR TRANSISTOR COURSE.AVOIDING WORKSHOP I--AZARDS.
MAKING PC BOARDS* 555 IC TIMER APPLICATIONS
NEW... from A P Products

O
ALL -CIRCUIT EVALUATOR
OBSOLETES ordinary breadboards - for fast,
solderless, plug-in circuit building and testing
AC - .¡
ACE
200-K
4-9/16" by
5-9/16"
141 7 218
E ,.-

MODELS
AC E
priced from
208 less than ACE
4-9/16" by
5-9n6" 227
519 8" by
9-1/4"

A CE
212
4-9/16'
C
236E
7"

10-1/4" by
9-1:4"

ACE
201-K
4-9/16"
On all models ...
simply plug in your
special 20% off components and inter-
introductory offer connect with ordinary 22-ga.
SAVE
Regular ACE $1995 solid wire. No special patch cords

$5 $24.95
value
201-K required. All models will accept all
DIP's, TO -5's and discrete components with leads up to .032"
ASSEMBLE -IT -YOURSELF KIT diameter. Multiple buses can easily be linked for power and
Now you can enjoy the pleasure and convenience of checking
out your circuits on an ACE from A P Products at this special ground distribution, reset and clock lines, shift command, etc.
low price! Just plug in and power up ... no soldering required!
Incorporates the famous A P multi -tie -point plug-in feature ACE 200-K ... 728 tie points, holds up to 8 16 -pin DIP's,
throughout for optimum circuit design flexibility. two buses, two 5 -way binding posts, kit form ...$18.95
OFFER EXPIRES OCT. 31, 1975
ACE 208 ...
872 tie points, holds up to 8 16 -pin DIP's,
ORDER TODAY AND SAVE CASH: check or M.O. enclosed 8 buses, two 5 -way binding posts, assembled ... $28.95
No.
ACE's
Model
No.
Total
Price CHARGE: Master Char9 a sir ACE 201-K ... 1032 tie points, holds up to 12 14 -pin DIP's,
Send
CHARGE: BankAmericard
FREE catalog two buses, two 5 -way binding posts, kit form ...$24.95
Acct No ACE 212 ... 1224 tie points, holds up to 12 14 -pin DIP's,
Expiration date
8 buses, two 5-way binding posts, assembled... $34.95
Total cost of ACE's Master Charge Interbank No.:
ACE 218 ... 1760 tie -points, holds up to 18 14 -pin DIP's,
Residents of California ten buses, two 5 -way binding posts, assembled .$46.95
and Ohio add sales tax UMBERS OVER YOUR NAME
ACE 227... 2712 tie points, holds up to 27 14 -pin DIP's,
Postage and Shipping 1 50 SIGNATURE
28 buses, four 5-way binding posts, assembled ..$59.95
ORDER TOTAL S
PRINT NAME
ACE 236 .. 3648 tie points, holds up to 36 14 -pin DIP's,
.

Send order to: 36 buses, four 5 -way binding posts, assembled ..$79.95
A P PRODUCTS ADDRESS
MATERIALS
I INCORPORATED CITY Anodized aluminum bases (also serve as ground plane); acetal copolymer
Box 110-J, 72 Corwin Dr. dielectric; non -corrosive nickel/silver tie -point terminals; rubber bench feet.
Painesville, Ohio 44077 ZIP
A P PRODUCTS INC Box 110-J Painesville, oh 44077
CIRCLE NO. I ON FREE INFORMATION CARO
Compare TV/Audio home training
and yonil choose NRI.

Compare equipment
diagonal B&W TV training kit. Then Don't just count kits. Count the
there's the 19" diagonal solid-state experiments ... compare the com-
color TV training kit ; the advanced ponents. NRI has engineered the
color TV course for technicians- widest variety of electronic lab
with an 18" diagonal color TV for equipment ever designed for train-
experiments and troubleshooting ; ing at home. When you enroll in the
Compare costs and finally, the new 25" diagonal Master Course in TV/Audio Servic-
ing, you receive kits to build a solid-
solid-state color TV course-engi-
Only NRI offers five complete TV/ neered specifically for training. state, triggered sweep, service type
Audio Servicing Courses from $395 Training Kits for this course include 5" oscilloscope; color pattern gener-
to $1095 ... with easy budget terms an oscilloscope, TV Pattern genera- ator ; solid-state radio trainer ; and
also available. In the Master Course tor, and digital multimeter. 3%/z digit digital multimeter.
in color TV servicing, with its 25"
diagonal solid-state color TV kit Send for the free NRI full -color elec-
designed specifically for training, tronics catalog. You'll find courses
you save as much as $650 under a
comparable course from the next
Compare training offered in TV/Audio Servicing, FCC
License, Complete Communications
leading home study school. Electronics, Marine and Aircraft
NRI maintains its own full-time Electronics, Mobile
NRI saves you money because we staff of technical writers, editors, Communications,
pay no salesmen, and we design our illustrators, development engineers etc.
own kits and equipment. We pass and publications experts. The people
that savings on to you. who design the kits also design the Mail For FREE
lessons, so theory and practice go
hand in hand. Along with each NRI Catalog.
No salesman will call.
course, NRI provides bite-size, fully
Compare choices illustrated lessons ; personally -
graded tests ; and the kind of person- AVAILABLE FOR CAREER STUDY UNDER GI BILL.
to -person teaching that makes Check line on card for details.
NRI has five levels of TV/Audio learning easier and faster.
training to match your specific
needs. The basic course offers 65 More than one million students have
lessons, including color TV training. enrolled with NRI. NRI graduates w, r, ' McGraw-Hill Continuing Education Center
3939 Wisconsin Avenue,
Or you can step up to a more ad- will tell you : you can pay more, but
vanced course including a 12" you can't buy better training. it I
ä Washington. D.C. 20016
3
1976 Edition
1 9
POPULAR
7 ELECTRONIC
ELECTRONICS

EXPERIMENTER'S
HANDBOOK®
COLOR CODE CHARTS 7
BUILD THE "TIC-TAC-TOE" LOGIC MACHINE Herb Cohen 9
UNIVERSAL DIGITAL CLOCK ALARM FUNCTION Edward Friedman 14
EARLY WARNING STORM FORECASTER Thomas R. Fox 15
Protect your person and your property by having
advance notice of potentially dangerous weather.
BUILD THE SUPER AUDIO SWEEP GENERATOR George Leon,
Jon D. Paul, Luis E. Rico 22
LOW-COST TRANSISTOR OSCI-TESTER John F. Hollabaugh 27
BUILD A DELUXE FREQUENCY STANDARD Joe A. Rolf, K5JOK 28
One crystal and four TTL devices produce
seven crystal -controlled calibration frequencies.
THE EASY WAY TO MAKE PC BOARDS-
THE PHOTOPOSITIVE METHOD William T. Roubal 30
AUDIO POWER AMPLIFIER Michael S. Robbins 34
Build this small -size, low -power, low -distortion
OTLIOCL amp which delivers 3 to 5 watts rms output power.
THE IC "TIME MACHINE" Walter G. Jung 37
Understanding how the 555 IC timer works opens up
a whole new world of experimental possibilities.

POISONED AIR DETECTOR Herb Cohen 40


LOW-COST LOGIC PROBE Randall Glissman 41
HOW TO MAKE CUSTOM METERS
FROM SALVAGED PARTS Prof. Robert Koval 42
Surplus d'Arsonval movements can be easily converted
into special-purpose voltmeters and ammeters.
VERSATILE TAPE -RECORDER CONTROL Marshall Lincoln 44
HIGH -QUALITY BENCH POWER SUPPLY Michael S. Robbins 46
BUILD THE TORTURE BOX Ralph Tenny 48
This miniature environmental test chamber can be set
from 14 to 158 degrees Fahrenheit with 1 -degree accuracy.
BUILD A LOW-COST SQUELCH CIRCUIT John G. Ramsey 52
COMMUNICATE OVER LIGHT BEAMS WITH
THE FIRST SINGLE -LED TRANSCEIVER Forrest M. Mims 53

ELECTRONIC EXPERIMENTERS HANDBOOK is published annually by Ziff -Davis


Publishing Company at One Park Avenue. New York, 10016. Hershel B. Sarbin,
President, Vincent Perry. Treasurer: Charles B. Seton. Secretary

COPYRIGHT c 1975 BY ZIFF-DAVIS PUBLISHING COMPANY. ALL RIGHTS RESERVED

4 ELECTRONIC EXPERIMENTER'S HANDBOOK


Walter G. Jung 57
APPLICATIONS FOR THE 555 IC
Five interesting and useful applications for
this timer -on -a -chip.
Terry L. Lyon 60
HOW TO BUILD "FREE -POWER" RADIOS
These updated successors to crystal radios use a
single high -gain transistor amplifier and no power source.
Lothar Stern 62
DO YOU KNOW YOUR BIPOLAR TRANSISTORS?
If you don't here is your chance to learn.
Dale Hileman 68
LINEAR -SCALE OHMMETER FOR ACCURATE READINGS
Covers zero to 10 megohms in seven ranges
plus three ranges of dc millivolts.
Howard Nurse 73
LOGIDEX-AN ELECTRONIC GAME FOR ALL SEASONS L.

HOW AUDIO SWEEP GENERATORS SAVE TIME


Jon D. Paul 76
AND INCREASE ACCURACY
Edward M. Yandek 80
BUILD AN IC LIGHT MODULATOR
David B. Weems 81
CLOSED BOX SPEAKER SYSTEM DESIGN
Like to build your speaker enclosures from
scratch? Here are the design charts you will need for the job.

Harry Garland & Roger Melen 86


SINGLE -IC CAPACITANCE METER
William A. Russo 88
FAST -ACTING RESETTABLE ELECTRONIC FUSE
90
HOW TO AVOID WORKBENCH HAZARDS
Herb Cohen 92
LAMP -READOUT VU METER
Make recording easier with discrete lamp indicators.

BUILD A LOW-COST OP -AMP TESTER Harry Garland & Roger Melen 94

TREMOLO ADAPTER Deane A. Gardner 95

GETTING THE MOST FROM YOUR TRANSMITTER Willard R. Moody, WA3NFU 96

LOW-COST MILLIVOLTER Ralph Tenny 98

BUILD A PAIR OF SIMPLE ALARMS Anthony C. Caggiano 100

ARE YOUR SPEAKERS IN PHASE? David B. Weems 103

PICTURE TUBE TESTER AND REJUVENATOR William R. Shippee 105

NOISE AND INTERFERENCE FILTER


FOR SHORTWAVE RECEIVER Joseph B. Wicklund, Jr. 106

THE FIELD-EFFECT TRANSISTOR William R. Shippee 107

ENLARGER EXPOSURE CALCULATOR Adolph A. Mangieri 108

LIGHT -ACTIVATED SLAVE STROBE TRIGGER Adolph A. Mangieri 110


MAKE YOUR DIGITAL CLOCK "FAIL SAFE" Calvin Diller 112

FLAGPOLE HAM ANTENNA Roland J. McMahan 113


UNDERSTANDING UNGROUNDED
OSCILLOSCOPE MEASUREMENTS Raymond E. Herzog 114

COVER PHOTO: Conrad Studios


For details on how to build the 'Tic -Tac -Toe Logic Machine,- see page 9

The Publisher has no knowledge of any proprietary rights which will be


violated by the making or using of any items disclosed in this Handbook.

EDGAR W. HOPPER, Publisher


ARTHUR P. SALSBERG, Editorial Director STANLEY NEUFELD, Associate Publisher
P.B. HOEFER, Managing Editor EDWARD I. BUXBAUM, Art Director
JOSEPH E. HALLORAN, Advertising Director JOHN J. CORTON, Advertising Sales
ANDRE DUZANT, Technical Illustrator LINDA BLUM, Advertising Service Manager
FURMAN H. HEBB, Group Vice President, Electronics & Photographic
5
1976 Edition
ELECTRONIC
PsOPUL.AR
ELECTRONFC2

EXPERIMENTER'S
HANDBOOK®
ZIFF-DAVIS PUBLISHING COMPANY
Hershel B. Sarbin
President

Furman Hebb
Executive Vice President

Vincent Perry
Financial Vice President and Treasurer

Put more Phillip T. Heffernan


Senior Vice President, Marketing

punch in your work. Edward D. Muhlfeld


Senior Vice President, Sports Division

Philip Sine
With a Greenlee Chassis Punch you can punch Senior Vice President
clean, true holes in seconds. Round, square, Frank Pomerantz
key or D. In 16-ga. metal, hard rubber, plastic Vice President, Creative Services
or epoxy. Available at radio and electronics Arthur W. Butzow
parts dealers. Write for catalog E-730. Vice President. Production

Greenlee Tool Co, Rockford, III. 61101. Lawrence Sporn


Vice President. Circulation

George Morrissey
GREENLEE TOOL CO Vice President

Sydney H. Rogers
LO Ex-Cell -0
Corporation
Vice President

CIRCLE NO. 29 ON FREE INFORMATION


Sidney Holtz
CARD Vice President

TTL
7400
7401
S .14
.16
7491
7492
7493
7494
.97
.71
.800
.94
5
10
OFF ON ORDERS OVER $30.00
% OFF ON ORDERS OVER $100.00
15% OFF ON ORDERS OVER
'MEMORIES
nut 256 bit RAM MOS 8
1
1.50
Charles B. Seton
Secretary
7402 .15 7495 .79 1103 1024 bit RAM MOS 3.95 Edgar W. Hopper

d5261
.16 2102 1024 bit static RAM 5.55 Vice President, Electronics Division
7444044

7405 .19
7.00
74105
1.30 LINEAR CIRCUITS 5203
5260
2048
1024
bR UV eras PROM
bit RAM
17.95
.44 300 Pos V Reg (super 723) 2.69
TO -5
7406 .35 74107 .40 307 O pA op amp mDIP
S .71
.29
1024 bit RAM 2.69 Jerry Schneider
7407 .35 74121 7469 2448 bitRAM 5.95 Vice President
.42 307 Op (super 741) mDIP .26 & Administrative
7408 .18 74122 .45 7489 64 ROM TTL 2.48
7409 .19
JOB Microro Op Amp mDIP .89 8123 bk ROM
Programmable
Director. Annuals
74123 .85 30911 5V lA regulator 3.69
TO-3 1.35
7410 .16 74125 .M 310 V Follower Op Amp mDIP 1.07 ,'ate 256 bit RAM Iri-state 5.90 /
7411 .25 74126 .63 311 Hi per( V Comp mOIP
7413 .55 74141 1.04 319 Hi Speed Dual Comp DIP
.95
1.13
William Ziff
7416 .35 74145 1.04 Chairman
320
314
Neg Reg 5.2, 12, 15
Quad Op Amp
TO-3
DIP
1.04
1.52
CALCULATOR &

.995005
7420 .16 74151 .79 339 Quad Comparator DIP 1.58
CLOCK CHIPS W. Bradford Briggs

1.49ry,
7422 .26 74153 .99 34011 Pos. V reg. (5V, 6V, 8V,
7423 .29 74154 1.25 12V, 15V, 18V, 24V) TO -3 1.69 5001 12DIG 4 fund Iia der Vice Chairman
7425 .27 74155 1.07 3407 Pos. V reg. (5V, 6V, 8V, $3.45
5002 Same as 5001 ear bt 3.95
7426 .26 74156 1.07
7427 .29 74157 370
12V, 15V, 18V, 24V)
AGC/Squekh AMPL
70.220 82 DIG 4 fnd mem 4.95 Ziff-Davis Publishing Company
7430 .20 74158 1.79 372 AF -IF Strip deledor
DIP
DIP
.71 MM5736 8 DIG 4 fun8 der
chain 1.45 Editorial and Executive Offices
2.93 38385738 18 pin 6 DIG 4 fund
7432 .23 74160 4.45
7437 .35
1.39 373 AM/FM/SSS Strip DIP .53 MM5738 8 DIG 5 fund 11 & mem 5.35
One Park Avenue, New York. New York 10016
74161 1.25 376 Pos. V. Reg mDIP 2.42 MM5739 9 DIG 4 fund (blry sur) 212-725-3500
7438 .35 74162 1.49 5.35
380 2w Audio Amp DIP 1.13 MM5311
7440 .17 28 pin BCD 6 dig min 4.45
74163 1.39 380-8 .661 Audio Amp mDIP 1.52 MM5312 24 pin 1 pps BCD 4 dig nos
7441
7442
.98
.77
74164 1.59 381 LoNoise Dual preamp DIP 1.52 MM5313 28 pin 1 pps BCD 6 dig mull
3.95
4.45
Midwestern Office
74165 1.59 550 Prer V Reg DIP .89 The Pattis Group. 4761 West Touhy Ave.
7443 .87 74166 1.49
MM5314 24 pin 6 dig molt 4.45
SSS Timer mDIP .89 385316 40 pin alarm 4 dig Lincolnwood. Illinois 60644, 312-679-1100
7444 .87 74170 2.30 5566 Dual 555 Timer DIP 1.49
7445 .89 74173 1.49 560 Phase Lurked Loop DIP 2.48
Gerald E. Wolf, Thomas Hockney
7446 .93 74174 1.62 562 Phase Locked Loop DIP 2.48
7447 .89 7/175
7448 1.04 74176
1.39
.89
565
566
Phase Locked Loop
Function Gen
DIP
mDIP
2.38
2.25
SLED'S Western Office
7450 .17 74177 .84 567 Tone Decoder M6'108 Red TO 18
9025 Wilshire Boulevard. Beverly Hills. Cal. 90211
mDIP 2.66 S .22
7451 .17 74180 .90 709 Operational AMPL DIP .26 64650 Axial leads .18 213-273-8050. BRadshaw 2-1161
7453 .17 74181 2.98 710 Hi Speed Volt Comp DIP .35 MV5020 Jumbo Vis. Red (Red Dome) .22 Western Advertising Manager, Bud Dean
7454 .17 74182 .79 723 V Reg DIP .62 Jumbo Vis. Red (Clear Dome) .22
7460 .17 74184 2.29 739 Dual Hi Pool Op Amp ME4 Infra red dill. dome
DIP
7464 .35 74185 2.29 741 Comp Op Amp mDIP
1.07
.32 MANI Red 7 seg..270"
.54
2.19
Japan
7465 .35 74187 5.95 717 Dual 741 Op Amp DIP .71 MAN2 Red alpha num .32" 4.39
James Yagi, Oji Palace Aoyama
7470 74190
.30 1.35 748 Freq Adj 741 mDIP .35 MAN4 Red 7 uq..190" 1.95 6 Chome. Minato -Ku. Tokyo 407-1930/6821
7472 .30 74191 1.35 1304 FM Mulpx Stereo Demod DIP MANS Green 7 se& .270"
1.07 3.45 582-2851
7473 .35 74192 1.25 1107 FM Mulpx Stereo Demod DIP MANG .6" high solid seq.
.74 4.25
7474 .35 74193 1.19 1458 Dual Comp Op Amp MAN7 Red 7 seq..270"
mDIP .62 1.19
7475 .57 74194 1.25 1800 Stereo mullipkser MANE Yellow 7 1.1..270"
DIP 2.48 3.45
7476 .A 74195 .89 3900 Quad Amplifier DIP .35 MAN64 .4" high solid seq. 295
7483 .79 741% 1.25 8038 V contr. ow MAN% .6" high spaced seq.
DIP 4.95 3.75
7485 1.10 74197 .89 8864 9 DIG Led Calh Drvr SACT2 Oplo-iso transistor
DIP 2.25 .6
7486 .40 74198 1.79 75150 Dual Line Driver DIP 1.95
7489 2.48 74199 1.79 75451 Dual Peripheral Driver mDIP .35
7490 .59 74200 5.90 75452 Dual Peripheral Driver mDIP .35

"'".w
75453
75491
(351) Dual Periph. Driver
mDIP
Quad Seq Driver for LED DIP
.3S
.71
CMOS
7
4015A 1.49 40496 .59
4r
MPA
4016A .56 40500 .59 MOM IMPJTV
,,,.vr,.e 75492 Hex Digit Driver DIP .80 4000A $ .26 40176 1.19 4066A .89
40014 .25 4020A 1.49 40684 .44
Salislac lion guaranteed. Shipment will be made via first class mail within 3 days Iron receipt 400 .25 40216 1.39 4069A .44
of 1.15
40066 AA 4022A 1.10 40710 .26
order. Add 6.50 to rover dripping and handling for orders under 525.00. Minimum order $5.00.
4007A .26 40236 .25 4072A .35
California residenls add sales tax. 40084 1.79 40244 .89 4073A .39 1976 ELECTRONIC EXPERIMENTER'S HANDBOOK is
INTERNATIONAL ELECTRONICS UNLIMITED 4010A .54 4027
.250

078A
440754
.39
.39 published annually by the Ziff -Davis Publishing
P.O. BOX 1708/ MONTEREY, CA. 93940 USA 40116 .29 44286 .98 40816 .26 Company, One Park Avenue, New York, N.Y. 10016. Also
44) PHONE (408) 659-3171
014A
40120
4013A
.2S
.45
1.49
4030A
4035A
4042A
.44
1.27
1.47
40824
45284
45854
.35
1.60
2.114
publishers of Stereo Review. Popular Electronics. Com-
munications Handbook, Tape Recording & Buying
Guide. and Stereo Directory & Buying Guide.
6 CIRCLE N0. 25 ON FREE INFORMATION CARD
ELECTRONIC EXPERIMENTER'S HANDBOOK
COLOR CODE CHARTS BODY -END -DOT SYSTEM
RESISTOR CODES (RESISTANCE GIVEN IN OWNS)
COLOR BAND SYSTEM
1st Signifiant
1st Significant COLOR DIGIT MULTIPLIER TOLERANCE 2nd Figures
_/2nd Figures BLACK 0 1 .20%
BROWN 10 .1%
Multiplier 1

RED 2 100 .2%


Tolerance 1000 .3%
ORANGE 3

YELLOW 4 10000 GMV Multiplier


GREEN 5 100000 :5% (EIA Alternate) Tolerance
BLUE 6 1000000 .6%
VIOLET 7 10000000 .12 1/2% BODY- END BAND SYSTEM
GRAY 8 .01 (EIA Alternate) :30% 111;Ist1_Signifiant
Resistors With Black Body Color Are WHITE 9 .1 (EIA Alternate) .10% (EIA Alternate)
.5% (JAN and EIA Preferred) 2nd Figures
GOLD (JAN and EIA Preferred)
Composition, Non -Insulated. .1
.10%(JAN and EIA Preferred!
SILVER .01 (,JAN and EIA Preferred)
Resistors With Colored Bodies Are .20%
NO COLOR
Composition, Insulated. GMV , guaranteed minimum value, or -0 100%tolerance.
Wire -Wound Resistors Have The 1st
Multiplier
.3. 6. 12 1/2. and 30% are ASA 40. 20. 10, and S step tolerances.
Digit Color Band Double Width. Tolerance

CERAMIC CAPACITOR CODES (CAPACITY GIVEN IN pF) HIGH CAPACITY TUBULAR CERAMIC
DISC CERAMICS (5 -DOT SYSTEM) INSULATED OR NON -INSULATED
COLOR DIGIT MLLTI- TOLERANCE TEMPERATURE EXTENDED RANGE
1st Significant PLIER 10 pF OVER COEFFICIENT TEMP. COEFF. 1511 Signifiant
2nd Figures et- LESS IOMMi PPM/°C SIGNI- MULTI- 2 Figures
FICANT PLIER
Multiplier FIGURE
Multiplier
Tolerance
BLACK 0 1 .2.0 PF :20% 0(NPO) 0.0 -I
10 .0.1 pF .1% -33(N033) -10 Voltage
Tolerance BROWN 1

RED 2 100 .2% -75(N075( 1.0 -100


1.5 -1000 (Optional)
Temperature ORANGE 3 1000 .2.5% -150174150)
10000 -220(N220( 2.2 -10000
Coefficient YELLOW 4
TEMPERATURE COMPENSATING
.0.5 pF .5% -330(N330( 3.3 .1
GREEN 5
TUBULAR CERAMICS
-470(N470( 4.7 10
DISC CERAMICS (3 -DOT SYSTEM) BLUE 6
VIOLET 7 -750(N750) 7.5 100 1st1Signifiant
1st],Significant GRAY & .01 :0.25 pF 30(P030) 1000 Iiii(2nddd Figures
2nd Figures WHITE

SILVER
9 .1 .1.0 pF .10% General
Purpose
Bypass L
Coupling
.10000
- Multiplier
Tolerance

Multiplier
GOLD .100 (1'100.
JAN) Temperature
Voltage ratings are standard 500 volts for some Coefficient
manufa 4urers. but 1000 volts for other companies. ENTENDED RANGE T.C. TUBULAR
MOLDED -INSULATED AXIAL LEAD TYPOGRAPHICALLY MARKED CERAMICS JAN TOLERANCE CERAMIC S
CERAMICS LETTER 10pF OVER 1st]Signifiant
Ist Signitiant or LESS IOpF 2nd Figures
2nd Figures C .0.2 pF Multiplier
Temperature Coefficient D r0.5 pF
Multiplier Tolerance
E .1.0 pF :1%
Tolerance Capacity G .2.0 pF .2%
.1 .5%
K .10% Temp. Coeff. Multiplier
Temperature Tolerance M .20%
T. C. Significant Figure
Coefficient
BUTTON CERAM ICS STAND-OFF CERAMICS FEED-THRU CERAMICS
MOLDED CERAMICS
Using Standard Resistor Color -Code 1st Signifiant 1st Significant istSignifiant
1st Signifiant 2nd Figures 2nd Figures
2nd Figures
2nd Figures Multiplier Multiplier
Multiplier
Multiplier Tolerance Tolerance
Tolerance

White Band Temperature


Temperature
Distinguishes Cap- Viewed From Soldered Surface Coefficient
Coefficient
acitor From Resistor
MOLDED MICA CAPACITOR CODES MOLDED PAPER CAPACITOR CODES
(Capacity Given In pF) (Capacity Given In pF)
MOLDED PAPER TUBULAR
MULTI- CLASS OR
MULTI-
COLOR DIGIT PLIER TOLERANCE CHARACTERISTIC lstjSignificant
COLOR DIGIT PLIER TOLERANCE
BLACK 0 I 20% A 2nd Figures
BLACK 0 1 20%
BROWN 1 10 1% B
RED 2 100 2% c BROWN I 10 Multiplier
RED 2 100
ORANGE 3 1000 3% D Tolerance
ORANGE 3 1000
YELLOW 4 10000 E
GREEN 5 5% (EIA FIJAN) YELLOW 4 10000
GREEN 5 100000 5%
BLUE 6 G(JAN)
BLUE 6 1000000
VIOLET 7 1st
I(EIA) VIOLET 7 VoltaSigniageiant
GRAY 8
Indicates Outer 2nd
WHITE 9 J(E1.A( GRAY 8 Figures
WHITE 9 10% Foil. May Be On
GOLD 1 5%)JAN)
GOLD 5% Either End. May Add Two Zeros To Sig-
SILVER .01 10%
10%
SILVER Also Be Indicated By nificant Voltage Fig-
NO COLO 20%
Class or characteristic denotes specifications o design involving Q factors, Other Methods Such As ures. One Band Indi-
temperature coefficients, and production test requirements. Typographical Marking cates Voltage Ratings
All axial lead mica capacitors have a voltage rating of 300, 500, or 1000 volts. Or Black Stripe. Under 1000 Volts.
or ±1.0 pF whichever is greater.
MOLDED FLAT PAPER CAPACITORS MOLDED FLAT PAPER CAPACITORS
CURRENT STANDARD BUTTON SILVER MICA
(COMMERCIAL CODE) (JAN CODE)
JAN AND EIA CODE Silver
White Black (JAN) 1st 1st Significant
1
EIA 1

1When 2nd} Figures 1st1Signifiant


1st Significant 2n0j Figures
2ndi Figures Applicable) Sig Voltage
Fig
2nd for 1st)
3rd for 2nd) Multiplier

-- Multiplier
Tolerance
Class Or Characteristic
Multiplier
Tolerance
Class
Multiplier
Black Or Brown Body Tolerance
Characteristic

7
1976 Edition
Free -New Heathkit Catalog
over 400 electronic kits
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Price & Specifications are subject to change without notice. CL -570

CIRCLE NO. 5 ON FREE INFORMATION CARO


8 ELECTRONIC EXPERIMENTER'S HANDBOOK
BUILD."`
"TIC TAC TOE"
LOGIC MACHINE
Features low-cost diode construction
and electronic "win" secret BY HERB COHEN

THERE'S hardly a person in the the tenth square is used to reset the sponse by causing a red LED to come
Western World who hasn't played game. on as the machine has already de-
the universally popular game, "tic- The machine always makes the first cided on a game plan based on the
tac-toe." Here's the same game, but move, as indicated by red LED9 within player's first choice. The machine will
with a new twist-playing against an square -1 (upper left corner) coming try for a winning move on its second
electronic logic machine that one on as power is applied (or after reset). countermove. If that square is already
cannot beat. (The best that the human Using the electronic "pencil," the taken by the player, the machine will
challenger can do is tie this logic player can then touch any other try for a double win in the last move.
machine.) square, which will cause a green LED An example of this is the following
Previous electronic tic-tac-toe pro- to illuminate at that position. The game: machine has square -1 to start,
jects required a substantial invest- machine makes an instantaneous re - (Text eontinnes on page 11)
ment in sophisticated integrated cir-
cuits, whereas the circuit presented
here consists largely of inexpensive
PL ATES
diode logic. Furthermore, assembly is DISPLAY
r-
T OUCH
-1
easier. And, as an extra fillip, there's a
concealed "cheat" switch to force the
machine's logic circuits to make a
mistake, enabling the owner to beat
LED9(R)
)E
LED (R) LED2(R)
LEDIO(G) LEON (G) 0 2
E
the "unbeatable" machine while other
players cannot.
The game is played in true computer
LED 3(R)
LED 12(G)
LED 4 ( R)

LED 13(G)
LED 8 (R)*

LED 14 (G)
5
0
style, using an electronic "pencil" and GGREEN LED 5(R) LED6(R) LED7(R)
a grid of touchplates. As shown in Fig. R=RED 8 9

1, readout is via red LED's to indicate * SEE


TEXT
LED 15 (G) LED16(G) LED 17(G)

machine moves and green LED's to L__ - J


show where the human player goes.
Nine of the touch squares form the
conventional tic-tac-toe pattern while Fig. 1. Layout of the touch squares and operation of the LEU's.
3
1976 Edition
B3 BO BS

TOUCHPLATES

C1 -0.05-µF disc capacitor R61 -1500-ohm, 1/ -watt resistor


C2-I000-µF, 25 -volt electrolytic capac- QI0,Q12-2N4917, HEP S0013 R62 -6800-ohm, 1/4 -watt resistor
itor Q11-40406 (RCA or HEPS5013) R64 -5000-ohm trimmer potentiometer
DI-D48-1N914 R 1-R7 -3900 -ohm, 1/4-watt resistor S l-Spdt switch
D49-D52-1N4003 R8 -R15 -470-ohm, 1/4 -watt resistor T1-Filament transformer: 12-V, 1-A
D53-D56-50-volt, -A rectifier
I R16-R23, R25 -R34-10,000 ohm, Misc.: Test lead with tip; metal for touch -
D57-4.7 -volt, l -W zener diode (HEP 1/4 -watt resistor plates; tape for marking; epoxy; line
Z0405) R24, R35-R39,R45-R54-1000-ohm, cord; mounting hardware; perf .board
LEDI-LED9-Any red LED (Note: LED 1/ -watt resistor and mounting clips (if used); suitable
8 is a dummy LED to complete the mat- R40-R44,R63-2200-ohm, 1/4-watt resis- cabinet; etc.
rix) tor Note: A PC board is available from: The
LED 10-LED 17-Any green LED R55,R56-22,000-ohm, 1/4-watt resistor. Lynkeus Corporation, P.O. Box 1512,
PUT 1-PUT 13-Programmable unijunc- R57 -5600-ohm, 1/4 -watt resistor East Hampton, N.Y. 11937. (Model
tion transistor (Motorola MPU 133) R58,R59-3300-ohm, 1/ -watt resistor TTT-1) $16.00, postpaid. New York
QI-Q9-2N4946, HEP S3019 R60 -560 -ohm, 1/ -watt resistor residents add applicable sales tax.
Fig.2. Complete circuit (third section on next page) and parts list for "Tic-Tac -Toe."

10 ELECTRONIC EXPERIMENTER'S HANDBOOK


A A
B
B
C

c I
I 1 D

'h:
R40
YJWWti
R41

R42
V4W3W
RW 114D21
D20
10111019

82
R44 D22 I 1 I I I B3
D23
D25

D24
R49 84
D26
85
R48 D27
--NNM1A D29 87
-AIWAAA-
I

R47
D28

D 0814 R46 D31 l B9

D30

D32
R45
E D911
014 DI5 0162 0172 0182 D33

F DIO
E

G 1 G

1 H

H 1 1
01111
i
"-Th
z .

1.31112/1
T-
R24

R25 R30 R26 R31 R27 R32 R28 R33 R29 R34

PUT 9 PUT IO PUT 11 PUT 12 PUT 13

I IT

R35 R36 R37 R38 R39

the player selects square -3, the Fig. 2. The probe consists of a test lead through R44, D33, interconnects point
machine plays square -9, the player connected to ground via R62. Now as- R3, to the base of Q2 which, in turn,
goes to square -5, then the machine sume you touch plate -9. This action causes LED2 (red) to come on at
plays square-7-catching the player in loads the gate of PUT8, firing it and square -3. This is the machine's re-
a fork. On his next move, the player causing green LED17 to glow. It also sponse to the player touching
would have to block square -4 and holds Q7 off by clamping D7 to ground square -9.
square -8 simultaneously to prevent a through the PUT. The gate also The voltage across R39 also feeds
machine win-a move that is illegal clamps D11 to ground, thereby firing R49, which is the machine's second
(and impossible). If nobody has a game plan -1 PUT13. countermove, and R54, the machine's
clear-cut win by the fourth move, the Once a game -plan PUT is fired, it last countermove. Both resistors are
game is a tie. latches out the remaining game-plan shorted to ground via diodes D18 and
PUT's to assure only one game plan D44 and transistors Q8 and Q9. Both
Circuit Operation. The complete per game. As PUT13 fires, six volts ap- transistors are biased on by Q10
circuit is shown in the three parts of pear across R39. Current then passes acting as a constant -current source.
1976 Edition 11
A
8
C
o
Oil
82

D34

B3 D35

057

84 D36
u
85
t

141038
^ D37
l
l

D39

DaoD4088

4-11404,1

89 ''042 I
4

N 043 I

R50
R52 R53 R54
E

G D44 D45 046 D47

R55
08

The current from all the gates of the gate current to that already flowing lows: player takes square -3, the
player's PUT's must pass through R60. through R60, making it enough to turn machine responds with square-9.
As each player's LED (green) goes on, Q10 off. In response, Q9 turns off, thus Then, if the player takes square -5, the
the current through R60 would nor- initiating the third machine response. machine, which would normally re-
mally increase. However, since Q10 is The game is "cleared" by touching spond by taking square-7 thus block-
a constant-current source, this cur- the clear square with the probe. This ing the player's 3,5 diagonal and set-
rent is held at a constant value. action turns on Q12, which turns off ting the machine for a win on the third
On the first player move, transistors Q11 (the power pass transistor). The move, instead will select square -2, al-
Q8 and Q9 are both in saturation. On PUT's lose power and are automati- lowing the player to complete his
the second player move, Q8 is turned cally reset. diagonal line by taking square-7 on his
off. Current now flows through diodes It's frustrating not being able to beat third move and winning the game. Of
D24 and D25, through B2 and B7, to the machine logic (the best you can do course, this "cheat" switch should be
drive Q1 and Q5 on. Transistor Q2 is tie). Because of this, a "cheat" hidden from view (preferably on the
controls square -2 while Q5 controls switch (S1) has been added. Diode bottom of the chassis where it can be
square -7, and the game continues. D29 is switched from 82 to 87. Then in operated secretly when the player
the B7 position, the game runs as fol - Text runtimes on page 14)
The player's third move adds more
ELECTRONIC EXPERIMENTER'S HANDBOOK
12
o 00 0 0 0 0 o

LED17 LED7

1
r -R30- 625
R27
PUT 12 I
R28
PUT I3 19 --R7
PUT 9
,
/ R33 i QR34 1 1
J
-042.-
414-043.-
i --D21:- D7

lIj
1
j* 11 1,
R 5 R451
R36 1
1+51
1
I I
R38R48P53 ß39R49 R54 R42 114-1923--r
PUTS -0I1
TP9

--R6-%
I 114

LED 6
qt. I 6471IR52
1411D48 t5 6D47R I Î637 7I146 t.7045D.804450 D404

JI
1 r-039=- D6
11
11 (
1 1 I1 1
1 114--D41=-- LEDI6

J J
JI -R22- PUT 7
TP8

1
i
SIA 020-
r-65-i LED 5

R41 '11294
-025.-
-R55
-R44-- 444--R57- QIO
SIC D33-- D5
LEDIS
--R56 44-_R58- + TP7
FR59- 0---057= 1 --RII- PUTE r-013-i
---R43- r-R24-
r --R60-1J -
1
r-R40- tt 1,1
I, 11, '°_r, TT
J
~R6Î-
PROBE

`- ÑÑa 1le
(R62)
'o? liiiCh

rcl-- 011

1 SIA.li1
1
11i1 1 1 11i1t -C2i
RI ,RI117
I2i
R3 R19 64 620 -
®r ir
TP
1111
E9 11RI RIO
16
PUT
`ir` 1
PUT T
QÎ2

0-D56 0 -D55- LED 9


C

t
13
5
}TI
114:--053 -44 -D54=
1PU 4
R: i P2T®
1

-DI1
I

1
D
9
41-,-02-44 -03-
DIO
JI 0 50 1 1 1 15 R6Î3~052
1 J -D-D494Dir I
RÎ2 RÎ3 614

LED1 LED3 TP2 LEDI LED 1 1 1


LEDIT TP4 LED3
LEDIO LEDI2 13
T LEDI4 LED 6 LED9
LED2 LED4 LED IO TP3 LED 2 LED12. TP5 LED4 LED 4
LEDII LFOIz
-D-- DIODE (DOT DENOTES CATHODE)
t[ EE

16ED i Bñ
Fig.3. (Top) Full-size foil pattern ¡or PC board; (bottom) component parts placement.
1976 Edition
13
physically moves the chassis to face
him).

Construction. The circuit, other


UNIVERSAL
than the LED's and 10 touchplates,
can be built up on a PC board, like that DIGITAL CLOCK
shown in Fig. 3. If desired, point-to-
point wiring on a conventional perf
board may be employed. The wiring is
ALARM FUNCTION
not critical, but there is a lot of it. So BY EDWARD FRIEDMAN
take care during construction.
The easiest way to make the touch -
plates is to cut small squares from a THE popularity and availability ception of the minute -tens digit, the
sheet of PC board. Drill a small hole of electronic digital clocks sug- standard 1-2-4-8 code is used. The
through the cabinet top at the center gests some interesting applications minute -tens digit must rest to 0 after a
of each touchplate position, then a and modifications of these devices. count of 5, and the output of this
mating hole through each touchplate. The most obvious change is to add an modulo -6 counter is coded 1-2-3.
Feed an insulated lead through the alarm function, and this is the purpose If the switches are set as just de-
non -foil side of the PC touchplates, of the circuit shown below. Although scribed, at exactly 07:30, all three
and solder on the foil side. Feed the the circuit is general in nature, it 7485's will have positive outputs. If the
wire through the mating hole on the shows one approach to creating the "alarm" switch is turned "on," this
cabinet top and wire it to the circuit alarm function. data will appear at the three -input AND
board. The author's prototype used a The BCD data (1, 2, 4, 8) from the gate (7411) which then produces an
plastic cabinet cover. Each touchplate tens and unit hours and the tens of output signal for as long as the switch
was made from a small square of brass minutes are extracted from the ap- settings are appropriate. In this case,
sheet, soldered to thick pins which propriate digital counters. The data the alarm will remain on for 10 min-
mount on the plastic cover. Wiring from each digit goes to a 4 -bit com- utes, or until the "alarm" switch is
was from the bottom of the cover. Drill parator (7485) which is wired to pro- turned off.
a hole for the lead and mount lead. duce a positive -going output (at pin 6) The output of the 7411 can be used
The LED's are mounted in a tic-tac- when the counter input data exactly to drive an npn transistor using a cou-
toe configuration, as shown in Fig. 1 matches the switch -selected values of ple of hundred ohms in series with the
and the photograph. Note that the desired alarm time. base. The load for this transistor can
square -1 (the machine's first move)
has only one red LED (LED9). The
other squares are formed by two
LED's, one green (player) and one red
(machine). Drill mounting holes just
large enough for the LED's to make a
tight fit. Install each pair of LED's near
the center of each tic-tac-toe square
and epoxy them in place. Narrow
lengths of white tape can be used to Four comparators
create the criss-cross pattern. Note combine clock digit
also, that the red LED in square-6 counters with switch -
(LED8) is not actually used and a selected inputs and,
dummy LED is used to complete the when combination is
matrix.
correct, output is de-
veloped to sound alarm.
Once the wiring has been com-
pleted, recheck to eliminate possible
shorts, wrong connections, etc.

Operation. Once the circuit is built,


turn the power on and adjust poten-
tiometer R64 until Q10 is cut off and no
voltage appears across R57.
Using the test probe (clear lead),
contact square -5 (the center square).
Red LED's 4,3,7,2, and 8 may come on.
Adjust potentiometer R64 until only
LED4 (center row, first column) re- Let's assume you wish the alarm to be a lamp, LED, buzzer, or other audi-
mains lit. Next touch square-7 and sound at 07:30. The hours -tens switch ble alarm device. A relay can be used
note that LED3 comes on. If not, adjust is left closed (off); the hours -ones as the collector load, with this relay
R64 until it does. Last, touch square -2 switches are all opened (on) except driving almost any type of alarm. You
and note that red LED10 lights. Ce- "8" (1 + 2 + 4 = 7); and the minutes - can also use this output to drive an
ment the rotor of R64 so that it will not tens switch 3 is opened. SCR or triac if higher driving power is
move and you are in business. It should be noted that with the ex - required. Q
14 ELECTRONIC EXPERIMENTER'S HANDBOOK
BY TI-OMAS R. FOX

EARLY
WARNING
STOR
FO

Thunderstorm detector
alerts pier ickers,
golfers, fisherme,
with light and sounc.
ve4

SUDDEN violent storms caùse out. golfing, or just st..rning on tie


many millions of dollars worth beach. If they can get sutficiert warn-
damage in the Urited States every ing. they can take stem to arotcc
gear. Even worse, they sometimes themselves and their property frorr
ause the loss of human ves. In most
I the elements. That is the purpose o -
sses.such storms a -e detected to ad- the Storm Forecaster.
vance by authorities and emercency The Forecaster uses the sferics
ainourlcements are made oser loca! generated by lightnir.c-ligitning
radio and TV stations. flashes that often announce the ap-
However. many ti ties people are not proach of a storm-to turn on a warn-
Istening to such b-oadeasts. They ing ight or provide an audible alert
nay be sleeping. boating, camping signal. Since it is battery powered, the

1976 Edition 15
PARTS LIST R2
A l-Audible signal device (Mallory Q2
Sonalert or equiv.)
BI,B2-9-volt battery DI
CI -3000-µF electrolytic capacitor (see 1N4719 QI

text)
DI-Silicon rectifier diode FROM
11-#48 pilot lamp EARPHONE 3000yF
QI-Transistor (RCA 40399 or HEP721) JACK OF
TRANSISTOR
Q2-Transistor (2N307 or HEP230) RADIO
M
R1-1-megohm potentiometer LIGHT
R2-100,000-ohm potentiometer DURATION
R3 -25,000-ohm potentiometer
R4,R5-100-ohm, 1/2 -watt resistor
R6 -15 -ohm, 1/ -watt resistor
S 1-Dpst switch
R6
S2-Spst normally closed pushbutton S ON ALERT 1511
switch SI
SCRI-Silicon controlled rectifier SCR
C106AI
(C 106AL or GEX-5)
Misc.: Miniature transistor radio; suitable
plastic case with plastic cover (6" x 5" x S2
R3
25K BI
9V
B2
9V
2"); battery connectors; knob; lamp +
socket; mounting hardware; etc. TO
TRANSISTOR
RADIO
Fig. 1. Static "noises" from the radio charge up C.1 which turns on lamp 11.
SCR circuit can also be set to provide audible as well as visual warning.

device can be used far from the com- 100 miles away will cause static on the severe thunderstorms and the forma-
mercial power line. The detection radio. The louder the static, the closer tion of a tornado. In fact, tornados are
range can be pre-set to a value of afew the storm. Because of the avc (au- formed in thunderstorms, but the
miles to several hundred miles and, tomatic volume control) action in exact mechanism is not known. The
when a storm comes within the detec- most radios, and if you are listening to U.S. Weather Service issues Tornado
tion range, the warning is given. a station on the low end of the dial, the Watches to inform the public that
Lightning flashes create radio static will be louder on a radio tuned to weather conditions may be ripe for the
waves that can best be detected in the a weak station than one tuned to a formation of tornados. Researchers at
frequency range between 100 kHz and strong station. Iowa State University believe that fre-
1 MHz (long waves at the lower end of In addition to signaling the ap- quencies between 1 and 53 MHz ap-
the conventional broadcast band). If proach of a possible dangerous thun- pear to be the most useful in detecting
you tune a conventional radio to the derstorm, the Forecaster is useful in- tornados.
550 -kHz end of the broadcast band, doors as a tornado warning device. When there is a Tornado Watch
weak lightning crashes as much as There is a strong relationship between called for in your area, just turn on the
Forecaster and go about your bus-
Front panel of Forecaster holds warning light and severe storm alert.
iness. This is especially helpful if the
warning is called late in the evening
and you want to get as much sleep as
possible. The loud acoustic warning
signal generated by the Forecaster
will wake you up.

Construction. The main element of


the Forecaster is a small (shirt-pocket)
solid-state radio. These can be pur-
chased almost anywhere at very low
cost and most are surprisingly sensi-
OERITQR$ L1ß tive. There are no changes to be made
in the radio, except for the use of the
earphone jack and cable. When not
used in the Forecaster, the radio can
operate quite conventionally.
The circuit shown in Fig. 1 can be
assembled on a small piece of perf
board or a PC board. In either case, the
smaller the better. To avoid elec-
tromagnetic shielding, the outer case
must be either plastic or Bakelite. Do
not use a metal case. Pick a size that
can accommodate the radio, the small
board, and two 9 -volt batteries. Light
duration control R1, the normally
ELECTRONIC EXPERIMENTER'S HANDBOOK
16
closed pushbutton reset switch Si, be left in this position unless the off rapidly, sends out a signal similar
the thunderstorm light, the Sonalert, Forecaster is moved to an area in to that of a lightning flash. Corrections
and the power switch are all mounted which a station happens to be broad- in this initial adjustment should, of
on the front (plastic) cover of the case. casting at, or near, the frequency to course, be made when an actual thun-
Although a Sonalert is specified for which the radio is tuned. derstorm appears. If you want to be
the severe storm alert, you can substi- Light -duration control R1 does not warned of the presence of a weak
tute a low -current buzzer; or if you live have to be set at a specific point for the storm (with little lightning), use a
in a bad storm area, you can use a Forecaster to work. The purpose of smaller capacitance value for Cl
1,,".".L NI,MH. ,_ ,I 6GV`.5 ïhlTli
T1NWU1,.tt',t..;ti..,:'.

Map of U.S. showing average


number of days in which
thunder-
storms occur in various
areas of country. o

OAYS

3C-!0
0-70
OYEN 1.
lA9LD 17N ROO iAI ORDER
W3:AttHA WMI3:AU StAfM/N5
M74IO0 1Nl1833

relay instead of the Sonalert. The relay the potentiometer is to provide an (2000-µF or less). Since less current is
can actuate a burglar -alarm -type of easy way of discharging Cl (when de- required to charge a smaller
siren. It is also possible to substitute a sired) and a way of judging the inten- capacitor, fewer pulses from the radio
sensitive relay for R4 and /1, and use sity of an approaching storm by set- will be required to charge Cl. With this
this relay to turn on either another au- ting the potentiometer close to its modification, however, the thunder-
dible warning device or power a much minimum value. In that case, if the storm warning light won't be on con-
brighter (and hence more visible) storm is weak, 11 will go out periodi- stantly during most storms and the in-
light. The various modifications can cally. creased sensitivity may be trouble-
be made to suit almost any condition. Controls R2 and R3 must be prop- some.
The input to the circuit board is erly adjusted before the device can be After it is checked out and adjusted,
through a conventional headphone used. Potentiometer R2 is basically a the Forecaster may falsely signal that
jack plugged into the transistor radio. sensitivity control for the warning a thunderstorm is near. In this case,
Remove the earphone and connect light, while R3 controls the input cur- some nearby electrical equipment is
the two leads as shown in Fig. 1. This rent to SCR1. The former should be probably emitting pulses or electrical
should also silence the radio. adjusted so that the thunderstorm "hash." A faulty fluorescent light or
warning light goes on at the desired motor may be to blame. The interfer-
How it Works. The input from the amount of static. For example, you ence must be corrected or removed
radio earphone jack is rectified by D1 may want to be alerted if moderate before the Forecaster can function
and places a charge on Cl, which has thunderstorms are 100 miles (almost 3 properly.
a large capacitance value. When the hours) away. By listening to the radar
charge on Cl builds up to a sufficient weather reports put out by the FAA on
value, it energizes two separate cir- the longwave band or to a TV weather
cuits. One circuit is a two -stage dc program, you can adjust R2 so that the
transistor amplifier (Q1 and Q2) which light just barely goes on when storms
is easily driven into saturation and are that far away.
whose output turns on 11. The second Potentiometer R3 should be set so
circuit consists of a sensitive SCR that the severe storm alert goes off
whose output drives the audible alert. when a bad storm is quite close (25
Reset switch S2, when depressed, miles, for example). The setting of this
opens the cathode circuit of the SCR potentiometer is rather critical. Once
and turns off the alarm if Cl is suffi- you have adjusted R3, re -adjust R2.
ciently discharged. Since thunderstorms appear when
you least expect them, you can give
Calibration. The radio used should the Forecaster an initial test and ad-
be tuned to the lowest frequency that justment by creating your own static.
is free of broadcast stations. It should A soldering gun, when turned on and
17
1976 Edition
Get inside digital
electronics!
Bell & Howell Schools now offers you two fascinating
learn -at-home programs that can equip you with professional
know-how in the expanding field of digital technology!

The world of electronics is an


astounding place-a world that, in the
short span of 70 years, has taken us from
a simple mechanical age into an age
where electronic sophistication has
actually helped man set foot on the lunar
surface.
One area of this space-age technol-
ogy that has been successfully harnessed
for consumer and industrial use is digital
electronics. It is this breakthrough that has
given us such remarkable new products as
tiny pocket calculators and digital -display
wristwatches. And now, you can learn about
some of the many extraordinary applications of
digital electronics in two special learn -at-home
programs from Bell & Howell Schools.
Start your exploration of
electronics at home!
With these exciting home -learning adven-
tures from Bell & Howell Schools you'll experience
the true thrill of discovery as did such electronic
pioneers as Thomas Edison and Dr. Lee DeForest.
And think about this ... they didn't discover elec-
tronics in a classroom, and you don't have to either!
Whichever program you choose, test
new electronic theories as you build and
experiment with the exclusive Electro -Lab®
electronics training system!
With your very first lesson you'll receive a special
Lab Starter Kit, so you'll be able to see how basic electron-
ic principles actually work in practice. Then, step by step, you'll build Bell &
as your understanding of electronics increases, you II Howell Schools' 25"
actually be able to perform your own experiments and diagonal color TV with
work on fascinating projects from "scratch' -like building digital features as part of
the exclusive Electro -Lab® electronics training system. your training. Step by step
This important project helps you learn electronic skills you'll learn about the mar}
through "hands on" experience with professional testing exciting applications of the
equipment. The Electro -Lab 'system consists of a design most up-to-the-minute electon-
console to help you learn how to hookup circuits-a dig- ics technology. And you'll have the
ital multimeter for measuring electrical voltage, current confidence in knowing that the ad-
and resistance. And a solid-state "triggered sweep" oscil- vanced skills you're learning will be valuable for ¡ears
loscope that, among other things, you'll use to analyze to come.
the operation of tiny integrated circuits. The "triggered
sweep" feature locks in signals for easier reading. "Hands on" training will help you
understand advanced applications of
I. HOME ENTERTAINMENT ELECTRONICS digital technology!
Learn how digital technology is being applied Your "hands on" training will give you a profes-
to home entertainment products-build and sional's understanding of how this advanced technology
works. How features such as on -screen, digital display
experiment with the new generation 25" channel numbers and a digital time readout in hours> min-
diagonal color TV with digital features! utes and seconds are possible. You'll learn to program an
To learn the most advanced electronics technology automatic channel selector so that it skips over dead
you must work with up-to-date training tools. That's why channels and "homes -in" on the channels of your twice.

18 ELECTRONIC EXPERIMENTER'S HANDBOOK


And, how "state-of-the-art" integrated circuitry and the and process control applications used n a number of to-
100% solid-state chassis add immensely to your under- day's most sophisticated manufacturir g operations.
standing of circuit theory and TV servicing techniques.
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ogy behind features such as digitally -automated tuning, step of the way!
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ture tube. these dynamic Bell G. Howell Schools' programs, you're
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Il. DIGITAL INDUSTRIAL times throughout the year, where you
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exciting applications of digital gram, your skills in electronic trouble-
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Industry is constantly finding new directions. While we cannot offer
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Today, this technology is helping to set can use your training: to seek out a job
new standards of accuracy and provid- in the electronics industry, to upgrade
ing a more precise method of control in refining, focd pro- your current job, or as a foundation for advanced pro-
cessing, transportation and in manufacturing plants. grams in electronics.
Now Bell & Howell Schools has a learn -at-home
program that could get you involved in the industrial uses Now... audio/quadraphonics... first
of this changing technology. The program provides a home program of its kind!
solid backg-ound in basic electronic principles and the It's another first from a leader in home learning. Bell
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periment and learn with the learn -at-home program in audio electronics featuring the
Bell & Howell digital trainer. exploration of quadraphonics. It's the 4 -channel "wrap-
This remarkable piece of around" sound system that has opened a new era in audio
equipment lets you set up technology! You'll actually build Bell & Howell's 4 -channel
and examine a range of com- audio center including amplifier and FM -FM Stereo re-
plex digital circuits like those ceiver as a part of the development of professional know-
in use in industry today. You how in this exciting and promising new field. Get free
will work with circuitry which details now... check the appropriate box on card and mail
has many of the numerical today! t
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+Cabinet and speakers available at extra cost.

Simulated TV tat patter.

"Electro -Lab°" is a registered trademark


of the Bell & Howell Company.

If card has been removed, write:


An Electronics Home Study School
DEVRY If1STITUTE OF TECHfOLOGV
ONE OF THE

BELL E HOWELL SCHOOLS


4141 Bedmont Chic<'.go, IIimOis 60641

745Rl

1976 Edition 21
PROVIDES LOG
Build the AND LI\EAR SWEEP.
DELIVERS 1 Hz TO

SuperAudio 100 kHz SINE, TRIANGLE,


SQLAFE WAVEFORMS AT A
BREAKTHROUGH LOW COST.
Sweep
Generator
BY GEOFGE deLUCENAY LEON,
JON D. PAUL, AND LUIS E. RICO

ONE of the most valuable pieces Rather thar go through a lengthy


of audio' test equipment is the stage-Dy -stage discussion on how the
audio sweep generator. UnfortL- sweeper v-orks, we will be concentrat-
nately, it is not widely used because ing on calibration procedures and
heretofore only costly professional in- how to use the instrument.
struments contained the desirable
functions and accuracy: a logarithm c Construction. For ease of assembly,
function which eliminates tedioLs we recommend the use of a PC board.
point -by -point frequency plots, a fre- Due tethecomolexityof the board, the
quency range extending virtually flat foil patters is nct shown. A foil pattern
to beyond 20 kHz, calibrated at- and component layout (included in
tenuators. and high stability. Now. ycu the step-oy-step instructions) or a
can build the "Super Sweeper" and o completet oard are available from the
sweep generator and have a source in the Parts List. Mount the fol-
laboratory -quality instrument for lowing sv tches and control poten-
about what you would expect to pay tiome-ers on the front panel: SWEEP
for a common audio signal generator RATE 1P4), FREQUENCY (R33).
without the sweep function. FREOLENCY RANGE (S4), WAVEFORM
Also. the Super Sweeper sacrifices iS5),AMPLITUDE (R60), ATTENUATOR
nothing as a conventional wide -range ,S7). SWEEP MODE (S2), RESET (S8),
audio signal generator. Its contrcls SWP TYPE (S3), and SWEEP RATE (S1).
can be set to provide any frequency - Also loz,a e on the front panel the pilot
and amplitude -adjustable square, lamp and the six binding posts for the
sine, or triangle waveform for sigral outputs. All other controls are to be
tracing or what have you. mounted on the PC board.
The overall block diagram for the YoL a use any type of chassis that
-1

Sweeper is shown in Fig. 1. with the suits you fancy. A pre -drilled and
various blocks referring to the scree-ied chassis/cabinet is also a-
schematics of Figs. 2 through 6. vailable, f desired.

SWEEP RATE
iOO M6
aaMw I
I
`1rr..
30OINS a`
POPULAR ELECTRIZNICS AUDIO SIWEEPER
1^
fR«OUENCY iREO RAMOS

B
100
10
WAVE FaaM

..r¡H°K
IK

i
OO K
'1./...\ N
T`
r ç/JIPGITUOE
,2.:\ I. La 3.
2 5

5
ATTENUATOR
o o®
..^O

p\` ,ao
AA\
1
OS
oe:

POWER SWP TYPE SWP


rSYNG
SWP ',E
,
OIR
"' 's'
rOUTP{./T
O O T
I.
MOO«
-^\y
®
N. a-5
,m».«WEEPmum.,
RE3ET
4

RATE
5Y,Pti,CW li?JGgST1t-
0 0 0 +`O C f 0 SGUv<'

22
1
BPI BPS
rFIG rPIG6
BPS
Calibration. Using a VTVM and an
SWEEP SWEEP
OUT SYNC
LOG CONVERTER
IC3.154,04
DIRECT
OUTPUT oscilloscope, calibrate the Super
11 AMP
ICS
OG
BPS
STEP
UTTER.
OUTPUT
Sweeper as outlined in the Table. The
procedure given will yield a frequency
SWEEP
GEN.
LIN BPS
-0ONO calibration accurate to within 10 per-
ICI-IC2
01-03 cent. If greater accuracy is desired, the
range capacitors can be selected or
LFIG

i
padded to be within 1 percent of the
r
specified value.
Fig. 1. Overall block dia- +IGV+9V-GV-ISV An alternate method of calibration is
1111
gram showing signal flow in
the Sweeper. Blocks are giv-
en in detail in other figures.
Ni
...i
. POWER
SUPPLY
.LC8
to measure the frequency of the
sine -wave CW output of the Sweeper
VCO AND
SnAPER
by comparing it with the output of a
IC7,05 RANGE
well -calibrated audio oscillator, using
JIG 5 LFIG2_ If7V
Lissajous figures. Set the Sweeper's
FREQUENCY control (R33) to 10, its fully
PARTS LIST R21 -100 -ohm
resistor, 1% CW position, and measure the output
BPI-13P6-Five-way binding post R22,R51-82,000-ohm, 1/4 -watt resistor, frequency for each range. Set the
Cl,Cl2-I-µF, 50 -volt Mylar capacitor, 5%
FREQUENCY RANGE switch (S4) to the
10% R23-10,000 -ohm trimmer
C2-100-µF, 15 -volt tantalum capacitor, R24-330,000 -ohm, 11 -watt resistor, 5% setting that had the greatest error
10% R28,R30,R35,R37-10,000-ohm resistor, below the intended frequency. Then
C3,C23,C24-0.01-µF, 50 -volt disc I% set LIN CAL (R31) so that the frequency
capacitor R33 -10,000 -ohm linear -taper poten- of this range is accurate to within 1
C4,C 14-100-pF, 50 -volt disc capacitor tiometer
C5,C 17,C 18-0.001-µF, 50 -volt disc R34-1100 -ohm resistor, I% percent. Now, all of the other ranges
capacitor R38,R39-100,000-ohm trimmer will be high in frequency; pad each of
C6,C i -0.1-µF, 50 -volt Mylar capacitor,
1 R40 -4750 -ohm resistor, 1% these ranges with a capacitor until all
10% R43,R62-15,000-ohm, 1/4 -watt resistor, outputs are accurate to within 1 per-
C7,C8,C 19,C20-I5-µF, 20 -volt tantalum 5%
cent.
capacitor R44,R58-100,000-ohm, 1/4 -watt resistor,
C9-910-pF, 100 -volt mica capacitor, 10% 5%
C10 --0.01-µF, 50 -volt Mylar capacitor, R45,R49-22,000-ohm, 1/4 -watt resistor, Operation. For use as a f ixed-
10% 5% frequency oscillator, set the SWEEP
C13 -10-µF, 25 -volt tantalum capacitor, R46 -33,000 -ohm resistor, 1% MODE switch to CW and SWP TYPE
10% R47-120,000 -ohm, 1/4 -watt resistor, 5%
16-1000-µF, 25 -volt electrolytic
C 15,C R48-30,000 -ohm, 1/4-watt resistor, 5% switch to LIN. The sweep rate controls
capacitor R50 -6800 -ohm, 1/4 -watt resistor, 5% will now have no effect on the
C21-150-pF, 50-volt disc capacitor R54 -680 -ohm, 1/2 -watt resistor, 5% Sweeper's output. When the
C22-3.3-pF, 50 -volt disc capacitor, 10% R55-71,500-ohm resistor, 1% WAVEFORM switch is set to sine, BP4
C25-5-pF, 50 -volt disc capacitor, 10% R57-68,000 -ohm, 1/4 -watt resistor, 5%
(OUTPUT DR) will supply a O to 5 -volt
Dl-D6,D9-D12-1N914 or 1N4148 R59 -2200-ohm, 1/4 -watt resistor, 5%
signal diode R60--1000-ohm linear -taper potentiome- rms sine wave at 600 ohms impe-
D7,D8-1N4001 rectifier diode
50 -volt ter dance. In the triangle and square posi-
F 1-%-A 3AG fuse and holder R63-39,000-ohm, 1/4-watt resistor, 5% tions of the WAVEFORM switch, the
ICI, IC3-IC6-741 op -amp IC R64-100-ohm, 1/4 -watt resistor, 5% output at BP4 will have a peak voltage
1C2, IC9-301A op -amp IC R65, R66--1500-ohm, 1/4-watt resistor, 5%
IC7-Function generator IC (Intersil R67,R68-51-ohm, 1/4-watt resistor, 5% variable between 0 to 7 volts. The BP5
IC L8038CC) R69-6200-ohm, 1/4 -watt resistor, 5%
IC8-Voltage regulator IC (Raytheon R70,R72,R73-620-ohm, '/a -watt resistor,
RC4194TK) 5%
LED¶-Light-emitting diode (Monsanto R71-62 -ohm, 1/4 -watt resistor, 5% SPECIFICATIONS
MV5023) R74-560 -ohm, 1/4 -watt resistor, 5%
QI,Ql0-2N4250 transistor R75-20,000-ohm resistor, 1% Modes: CW, linear sweep, log sweep
Q2,Q3,Q6,Q7,Q11-2N3642 transistor SI,S2-Dpdt minature toggle switch Waveforms: sine, square, triangle
Q4 -2N2916 dual npn transistor S3-Spdt miniature toggle switch Range (5 steps): 1 to 100,000 Hz
Q5-MPF-1 I1 n -channel FET (Motorola) S4-Sp 5 -pos. shorting rotary switch Response: ±0.1 %, to 20,000 Hz;
Q8,Q9--2N5210 transistor S5,S7-Sp 3 -pos. shorting rotary switch ±0.15%, to 100,000 Hz
Q12-2N3645 transistor S6-Spst miniature toggle switch Distortion (sine): 1.5%, 10 to 20,000 Hz
R1 -2400-ohm, 1/4 -watt resistor, 5% S8-Spst normally open pushbutton Rise time (square): 2µs
R2,R36-1000-ohm trimmer switch Output voltage: 0-5 V rms sine; 0-7 V
TI-Transformer: secondary at 150 peak sine, square, triangle
R3,R16-5600-ohm, 1/4-watt resistor, 5% 12 V
Attenuator: 0, 20, 40 dB ±1 dB; 600
R4 -500,000 -ohm log -taper potentiometer mA
Misc.: Suitable chassis; mounting hard- ohms constant impedance
R5,R53-3900-ohm, '/4 -watt resistor, 5% Sweep time (2 steps): 10 ms to 100 s
R6,R4 I -2000-ohm trimmer ware; wire; solder; etc. Sweep output (ramp): 0 to 5 V, 5000
R7 -1800-ohm, 1/4 -watt resistor, 5% ohms output impedance
R8 , R17, R26 , R29, R52 -4700 -ohm, 1/4 -watt Note: The following are available from Sync Outputs: 4-V positive pulses, 5000
resistor, 5(7( MITS, 6328 Linn, N.E., Albuquerque, ohms impedance. Sweep sync pulse
R9,R20,R42-4020-ohm resistor, 1% New Mexico 87108. PC step-by-step in- starts at end of sweep, returns to
R10,R25,R32-5010=ohm resistor, 1% structions including foil pattern and zero start of next sweep. Can be used
RI 1,R12,R13,R61-10,000-ohm, 1/4 -watt component layouts (free, send self- for blanking; 5µs rise time. Wave sync
resistor, 5% addressed, stamped #10 envelope); PC is square wave, amplitude independent
R 14-3300 -ohm, 1/4 -watt resistor, 5% board $14.00; complete kit including of control settings; 0.5 its (maximum)
RI5-8600-ohm, 1/4 -watt resistor, 5% board, instructions, and enclosure rise time.
R 18,R27,R31-5000-ohm trimmer $119.95; complete unit assembled
R19,R56-22,600-ohm resistor, 1% $149.95.
1976 Edition 23
(OUTPUT ATTEN) binding point will have
the same open -circuit output as the
direct output when the ATTENUATOR
switch is set for 0 dB. In the 20-dB
position, the output will be 1/10th of
the direct output, while in the 40 -dB
position it will be down to 1/100th.
Loads (or short circuits) on either of
these outputs will have no effect on
the other.
The output frequency can be set at
any point from 1 Hz to 100 kHz by ad-
Fig. 2. The power supply has a single IC and justing the FREQ RANGE switch and
a conventional rectifier filter approach. FREQUENCY control. The SYNC WAVE
output (BP3) provides a 4 -volt,
positive -going square wave for sync or
counter use.
BPI
TO 920, 928 -4 OSWEEP
FIG 4 5WP 520 R17 OUT
O . 4.7K 9V
+9V
D3
1000F D2 #14
R4 3.311
500K ICI
SWP 741
SAP
TIME 4
5
leCW 5WP -15V -15v +9V
MODE
R5
3.90
4.020
BP2
SWEEP Fig. 3. Linear sweep voltage is
RIO R13 SYNC
R6
2K
5.010 generated in Q1 and Q2, available at
10nS
CAL
BP1. Output of 1C2 is a pulse
which is attenuated and brought
264250
01
293642 253642
out to jack BP2.

R2
IK
ISEO
CAL

R3
5.6K

TO 05
FIG 5

Refer to Fig. 7 for setting up a sweep


display. In the sweep mode, the output
voltages and waveforms are the same
TP2
as they are in the CW mode, but the
49V +9V frequency is swept from nearly zero up
R25
5.OIK
to the frequency set by the FREQ RANGE
-9V TRI
LOG Switch and FREQUENCY control. The
OUTPUT
OFFSET SWEEP RATE control varies the time
RIR
5K for a full sweep from 10 ms to 1 sin the
FAST and 1 s to 100 s in the now posi-
-9V tion. The sweep rate is adjusted to the
R35
correct value by observing the output
IOK
display with an oscilloscope. Sweep-
R38 ing too fast causes the display to
LIN
R30
IOK
ISV FRED.
CONT.
smear. Sweeping too slowly will cause
7 R37
a flicker in the display and make ob-
R28 +15V
FROM
SWEEP
10.349.33.--.. servation difficult. The point at which
GEN
FIG.3
TO
ICY
the display smearing occurs depends
R31 LI S3 R33 FIG 5
5K SWEEP 10K
FREE/
+9V on the bandwidth of the unit being
LIN F.S. TYPE
R29
4.713
CAL. VERN. R34
I.IK R52
tested and on the sweep width setting.
4.76
07 BP3
The linear sweep allows the fre-
263642
D6
WAVE
SYNC quency of any point on the plot to be
FROM
IC7
293642 R53 read directly, since the frequency
FIGS 3.9K
starts at zero and changes at a con-
stant rate. The one disadvantage of
100p, the linear sweep is that only a narrow
region of the audio band is shown in
Fig. 4. Convert<-,. irruit shapes the linear sweep iiitu logarithmic
I detail. Thus, for a 10 -kHz sweep, the
waveform, since sccu/id half of Q4 has current flow proportional to bass and midrange (20-1000 Hz) are
exponent of applied voltage. 1C4 converts current to voltage. compressed into the first 10 percent of
S3 selects either the linear or logarithmic output. the sweep, with the remaining 90 per -
24 ELECTRONIC EXPERIMENTER'S HANDBOOK
cent covering the treble response in
detail.
R4 R41
The logarithmic sweep solves this
4.75 2K DUTY
CYCLE
problem by devoting equal area to
í15V
each band of audio. The rate of fre-
R42
FROM
4.02K R43
15K
quency change with time increases at
106
ru
l
R47
FIG 4 t
4 6 59
120K
MM
a constant pace. The log sweep covers
R45 4 two decades, or about six octaves.
R39 22K S5 TO08
IC7 "!Y
Notice that the starting point is not dc
IOOK F106
ICLB03BCC WAVEFORM
R38
$YM
t SELECT
100K
SON (zero frequency), but is offset, since
646 íR46
100K
54
410 33K 230K the logarithm of zero is minus infinity.
The ability of the sweeper to go as
I 05
MPFIII
slowly as 100 seconds/sweep permits
1
N

05
FROM
IC2 plots of systems with narrow band-
OPF
ICIO
.OIyF
CII
.IyF
C12
IyF
C13
101F
H FIG.3
widths. A graphic chart plotter or an
1344
oscilloscope camera will provide a
-9V
1 i005
permanent record of the response
curve.
The audiophile can use the
Fig. 5. The veo uses one LSI IC to generate sine, triangle,
100 -second sweep to detect resonant
or square wave output. Chip is reset from the sweep
generator. Switch S4 selects the range. objects in a room by "playing" the

R72
6200
8P4
R73
DIRECT
OUT
Fig. 6. In output stage, Q8, Q9, and Q10
6200
form unity -gain buffer, whose out-
put is applied to amplitude control
BP5 R60 and is then amplified by IC9.
O
S7
O
ATT.
OUT.
Transistors Q11 and Q12 provide
high output current. A three -step
attenuator is made up of R69 to R74
with amount of attenuation selected by
S7. Output impedance is 600 ohms.

PROJECT EVALUATION
(Hirsch -Houck Lab Report)

In our tests, the Super Sweeper easily logarithmic sweep was almost perfectly The frequency calibrations proved to
met or surpassed all of its performance flat up to and beyond 60 kHz (on the be surprisingly accurate. The error was
specifications. In fact, the rated accu- 100 -kHz range); and the output then typically less than 3% and at only one
racy and response uniformity of our dropped about 0.5 dB as the sweep con- point did it even approach the 10%figure
laboratory-grade test equipment was not tinued to 100 kHz. Using less than the specified.
adequate to verify the "flatness" of the maximum sweep capability of the unit, The square and triangle waves ap-
Sweeper's output. However, it left us the flatness was generally within 0.1 dB. peared to be good, judging from a visual
with no doubts as to the capabilities of The maximum output voltage (sine) examination on an oscilloscope. The
this versatile instrument. was 5.3 volts into an open circuit, drop- square -wave rise time was approxi-
The uniformity of output in the CW ping to 2.6 volts with a 600 -ohm load. mately 2 microseconds.
mode was within ±0.1 dB from 5 Hz to The attenuator error at 1000 Hz was -0.1 The logarithmic sweep, a virtually
100 kHz. Using an oscilloscope, we dB at the 20 -dB setting and -1 dB at the necessity for meaningful audio mea-
judge that the output rose to +0.8 dB at 40 dB setting. surements, is rarely found-even on
1 Hz, although this involved some The harmonic distortion (sine-wave generators costing many times the price
guesswork. In the sweep mode, we re- output) varied with frequency. The low- of this one. The lack of logarithmic fre-
corded the output on a General Radio est reading, 1.0%, was measured at 20 quency calibration is a minor inconveni-
1521-B Graphic Level Recorder, whose Hz, and the highest, 1.9% to 2.0%, was in ence, but an external marker generator
rated flatness is comparable to that of the range between 100 and 1000 Hz. can be mixed with the output of the
the Sweeper. The chart calibration was Over the audio range, the average distor- Sweeper; and once the calibration has
not synchronized in frequency with the tion was about 1.5%. Of course, one been made for a commonly used fre-
swept signal, but it showed a total varia- would not use this instrument for mak- quency range (such as up to 20 kHz), it
tion of less than 0.25 dB over the full ing distortion measurements on high - should remain valid for a long time with-
100-kHz sweep in the linear mode. The quality amplifiers; it is principally a tool out further checks.
for frequency -response measurements.

1976 Edition 25
ALIGNMENT PROCEDURE
-
As above with As R38 Minimum distor-
WAVEFORM/sine above R39 tion (on sine
CONTROL/SETTING OBSERVE ADJUST DESIRED
FREQ RANGE/1K R41 wave)
POWER/on IC8-5 +15 ±3 V
FREQUENCY/5
SWP/Iin IC8-case -15 ±3 V
1C8-6 +9 ±0.1 V SWP TYPE LOG TPI R18 -5 V
IC8-1 -9 ±0.1 V SWEEP MODE/SWP
SWEEP RATE/X1
SWP MODE/SWP SWP out R2 1-s sweep time
SWP RATE/XI (1 Hz) SWEEP RATE/1 SEC TP2 R23 -5 V
SWP RATE/ 1 sec
As above TP3 R18 Sweep voltage
As abovewith SWP out R6 10-ms sweep time should drop 10%
SWP RATE/10 ms (100 Hz) (middle of trace)

FREQ RANGE/10K OUTPUT R36 30-90 -Hz output As above with OUTPUT R23 30 -70 -Hz output
FREQUENCY/10 DIR FREQ RANGE'10K DIR
SWEEP RESET/in FREQUENCY '10
SWEEP RESET/in
As above with OUTPUT R31 10 -kHz output
SWEEP MODE/CW DIR As above with OUTPUT R27 10 -kHz output
SWEEP RESET/out SWEEP MODE/CW DIR
SWEEP RESET/out
As above with OUTPUT R41 Equal time for
WAVEFORM/square DIR both states of Note: All observation points (Column 2) referenced to
SWEEP MODE/CW square wave ground.

sweeper through his audio system and moving around the


room listening for resonances. When using slow sweeps,
the SWEEP RESET pushbutton is handy for restarting the
sweep before it is completed. Hold down the button to SWP
SWEEPER
GNDATTEN
EQUIP
UNDER
OSCOPE
Fig. 7. Seh(p /u(' TEST VERT. HORIZ
INPUT INPUT
synchronize the sweep manually. hu(ikiny .ti(c('t'lx'r SCOPE SET FOR
ENT INPUTS
tn ytru' (((((1('). LOAD
(IF REQUIRED)
Applications. An audio sweep generator has many appli- t('.tit (1)u1 '('oh('.

cations. For example, it simplifies setting a tape recorder's


bias and aligning head azimuth. Line and load regulation enclosure resonance, microphone -element sensitivity,
and output impedance vs frequency for power supplies can SSB filters, and telecommunications systems, not to men -
be checked. It can also be used to test room and speaker - tion a host of all -audio applications.

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26 ELECTRONIC EXPERIMENTER'S HANDBOOK
Build the Low-cost TRANSISTOR OSCI -TESTER
A -f & r -f tests, checks junctions, identifies type BY JOHN F. HOLLABAUGH

THE Transistor Osci-Tester is more Circuit Operation. The a -f test is zero bias of Q1. Diode D4 rectifies the
than just a simple go/no-go made by including the unknown tran- oscillator output, producing the nega-
checker. Of course, it does indicate sistor in a blocking oscillator circuit tive voltage required to drive Q1. The
whether the junctions of a transistor consisting of Tl, Cl, R1, and R2. Re- setting of potentiometer R5 balances
are good, but it also determines if the sistors R1 and R2 determine the op- the relative quiescent voltage drops
transistor will oscillate at about 5 kHz erating bias of the unknown to give across the channels of Q1 and Q2.
for audio functions and whether it will a partial indication of the operating The r -f test is made by connecting
provide gain at about 3 MHz for r -f frequency. the unknown transistor in a Pierce os-
applications. The latter test eliminates The oscillator output is passed cillator consisting of a crystal (chan-
the measurement of gain, junction through C2 to drive a dc voltmeter nel 5 used in prototype), R5, R3, R4,
capacitance, and leakage. If the tran- consisting of D4, Q1, Q2, and M1. The and C3. In this circuit, the base of the
sistor will oscillate at r -f, it must be in quiescent (zero) current of Q1 is bal- unknown transistor is driven by the
good shape. The tester also shows anced by the channel resistance of Q2, collector output through the crystal.
transistor type. which has zero bias and matches the This produces positive feedback at
the crystal frequency. If you want to
check the harmonics of the crystal
iu
-I-CI
AF
I. SI
RF

c2
/IQOeF
xTAL
H/
C3

1`IOO4F
frequency, loosely couple the r -f oscil-
lator output to the receiver antenna.
Increasing R3 to 560,000 ohms may
R2
120K
.0560 improve r -f oscillation.
1-NWAAArm The third portion of the tester con-
RS R3 R4 verts it into a one -volt dc meter, which
6.8K 220K1 220K
50011 0 20011 SOI is used to measure the forward voltage
RI O drop (barrier voltage) across the
IOOK
forward -biased base -emitter junction
of the unknown transistor. Voltage of
4 the correct polarity is determined by
R7 RS the setting of S2 which applies this
3.3K 5K
NPN current through R7. The meter then
NC () indicates the approximate 0.3 -volt
7.0
--/0
S2 drop of a germanium junction or the
approximately 0.7 -volt drop of a sili-
S 0 2

rPNP con junction. Diodes D1 and D2 are a


D4 silicon and a germanium connected in
series to limit the open -circuit voltage
to about 1 volt when the transistor
under test is disconnected.
5 ()UAL
Construction. The circuit can be as-
S3 sembled in any way. The prototype
BI
9V MI was built on a piece of perf board and
0-ImA
1TYPE1 put in a small plastic case. The meter
and necessary switches were installed
on the front panel.
R6
IK
Operation. Connect the unknown
S transistor to S01. Place S1 in the AF
position, S3 in the QUAL position, and
4 Tester circuit consists of blocking oscil- turn on the power. Operate S2 for a
lator, r-f oscillator, and dc voltmeter. meter indication. The position of S2
PARTS LIST will indicate the transistor type. If you
R6 -1000 -ohm resistor
BI -9 -volt battery R7-3300 -ohm resistor get a meter indication, the transistor
C1-0.056-µF capacitor R8 -5000-ohm potentiometer will oscillate at audio. Switching S1 to
C2,C3-100-pF capacitor S I-S4-Dpdt switch RF will show whether the transistor will
DI-Silicon diode S5-Dpst switch
D2-D4-Germanium diode SOI, S02-Transistor socket operate at r -f.
MI -0 -1 -mA meter TI -500:200-ohm transistor driver trans- With the transistor in SO2 and S3 in
QI,Q2-HEP801 transistor former (Radio Shack 273-1581 or equiv.)
RI -100,000-ohm resistor Xtal.-CB crystal (channel 5 used in pro- the TYPE position, operating S4 will
R2 -120,000-ohm resistor totype) show either a low -scale indication for
R3,R4-220,000-ohm resistor Misc.: Battery holder and connector; germanium types or a high -scale in-
R5 -6800 -ohm resistor mounting hardware; etc.
dication for silicon types. Q
1976 Edition 27
BUILD A

DELUXE
FREQUENCY
STANDARD
One crystal and four
TTL devices produce seven
crystal -controlled
calibration frequencies.

BY JOE A. ROLF, K5JOK

FOR the shortwave listener, a ing source. A useful instrument! of the use of readily available,
precision frequency standard is The deluxe frequency standard de- economy priced TTL integrated cir-
an important accessory for locating scribed here can be used for all of cuits. The standard (Fig. 1) uses one
the exact frequency of a hard -to -get these purposes since it provides 7404 hex -inverter and three 7490 de-
station. Hams need a calibration oscil- highly accurate AM or CW signals at 1, cade dividers as a master -MHz oscil-
1

lator to take to the guesswork out of 5, 10, 50, 100, and 500 kHz and at lator that can be calibrated to WWV. A
determining where they are in the 1 -MHz intervals to well above 50 MHz. divider chain generates six sub -
band. And the electronics experi- It is small in size, battery operated, and frequencies.
menter or technician finds uses for a easy to build. The master -oscillator, digital -
frequency standard, from calibrating a The compactness, versatility, and divider approach to a frequency stan-
receiver to using it as a precision tim - accuracy of the standard are a result dard provides extreme accuracy on all

%TAL
IMHz 7-SODF
ICI 7490 IC3 7490 IC4 7490
13 12
Fig. 1. Two inverters are used as
lIC2 A IC2 B
crystal oscillator. A series of three
C2
.015F 7490 divider IC's count down to
1 kHz. Low frequency dividers
Rl3 R2
ík.3K 3.3K ca it modulate higher frequencies.
IC2: PIN 14
ICI,IC3, IC4 :PIN 5
D2 +5V S Hz I kHz
CW
SIA 53 C4
.05yF
C5 CW
AM .01 SIB
uF
C6 O yOFF AF
.01 R4
yF 100 50 AM 10K
LED2 kHz
7 kHz
.01 500 10
yF kHz kHz
RS
16011 C3
IMHz 3
IC2 D C2 F
S2 J2
RF
R3
IC2: PIN 7 IOK
ICI, IC3, IC4: PINS 2,3,6,7,10

BI -5.4 -volt mercury battery (Mallory PARTS LIST SI-Miniature dpdt center -off toggle
TR -134 or equiv.) switch (Alco MST -205N, Calectro
CI -7-50 pF midget trimmer (Arco #403, E2-129, or equiv.)
Calectro A1-246, or equiv.) S2-Miniature 5 -pos. non -shorting rotary
C2,C3,C5,C6,C7-0.OI-µF, 25 -volt disc Jl,J2-Miniature pin jack (GC 33-216, switch (Calectro E2-163 or equiv.)
capacitor Smith 223, or equiv.) S3-Miniature spdt toggle switch (Alco
C4 -0.05-µF, 12-volt disc capacitor LED 1,LED2-Miniature light -emitting MTS-115D, Calectro E2-122, orequiv.)
DI,D2-0.2-A, 25-PRV diode (1N4444, diode XTAL-1-MHz crystal (PR Type Z-9
1N4450, 1N914, or equiv.) RI,R2-3300-ohm, %4 -watt resistor HC6/U holder or equiv.)
ICI,1C3,IC4-7490 decade divider R3.R4-10,000-ohm, 1/4 -watt resistor Misc: Suitable cabinet; rubber feet (4);
IC2-7404 hex inverter R5 -180-ohm, 1/4 -watt resistor spacers; mounting hardware: etc.

28 ELECTRONIC EXPERIMENTER'S HANDBOOK


7 }
1
4-4 14
DI-D2
15-+
C7
IC3 13
IC4
1

rC5^ ^ C6r B' 91 rIO


44-6 Fig. 2. Actual -size etching guide
ICI
C
12 IC2
C
(right). On component -placement
guide (left) numbered points GAUT (>218
II connect to panel controls.
t rC2
R2

L 3t r-CI ` -

R4\
H- R3
XTAL

frequencies since digital dividers al- and then by 5 to provide the sub - apron. Use plastic cement to hold the
ways divide by a fixed number. For frequencies. Switch S2 selects the LED's in place. Drill a hole for access
intance, if the 1 -MHz master oscillator proper output points in the divider to Cl. Be sure to clip all unused termi-
is tuned to within 10 Hz of WWV at 20 chain and feeds the signal to two in- nals of S2 flush with the switch wafer.
MHz, it will be within 0.5 Hz at 1 MHz verters for shaping and output. For appearance and neatness, bundle
and 0.0005 Hz at 1 kHz. This repres- All outputs above 10 kHz can be wires from the PC board with small
ents an accuracy of 0.00005%. modulated at 5 kHz or 1 kHz as wraps of masking tape.
Three of the inverters in IC2 form the selected by Si and S2. Switch S3
master oscillator; IC2A and IC2B gen- selects the 1- or 5-kHz outputs, while Operation. Put Si in the AM and then
erate a crystal -controlled-MHz 1 Si selects either JI for an audio out- the CW positions, and note that the
signal that can be precisely tuned by - put or the input of IC2F to modulate appropriate LED illuminates. Set the
C1, and /C2C provides isolation. Three the high -frequency output. mode switch to CW and the output
7490 IC's (/C/, IC3, and IC4) divide by 2 Switch Si is a center -off toggle selector switch to 1 MHz. Using a
switch that selects either the AM or shortwave receiver and a short piece
CW mode. Mode indication is given by of wire connected to J2, determine
two LED indicators located on the that there is a signal from the calib-
front panel. Diodes Dl and D2 serve to rator every 1MHz on the receiver.
isolate the LED's from one another in Place S3 to either 1 or 5 kHz and set
the selector switch circuit. the mode switch to AM. The signal
should now be tone modulated at 1 or
Construction. Printed -circuit board 5 kHz.
construction should be used for ease To calibrate, tune to WWV at either
of wiring and compactness. Details on 10, 15, or 20 MHz and set the calibrator
the board are shown in Fig. 2. The for a 1 -MHz CW output. Carefuly ad-
photos show the board assembly and just Cl with an insulated screwdriver
the completed unit. to zero beat with WWV. As you ap-
Trimmer Cl is mounted by soldering proach the zero beat, tune very care-
two small perf-board terminals to the fully to get the best possible calibra-
board and then soldering the tion. By listening carefully or observ-
capacitor terminals to these so that ing the receiver's S meter, you can set
the adjusting screw is located just be- the standard within a few hertz.
hind the rear edge of the board. A hole A short piece of wire connected to
with grommet in the rear panel will the output terminal is sufficient to
provide access to this control. provide strong marker signals
Carefully solder the crystal in place through 50 MHz. You can locate
1 -MHz points by first turning the selec-
and trim the pins protruding below the
board. The battery is secured with a tor switch to that position and, by
small cable tie and pad and carefully stepping down successively, identify
soldered to leads from the board. 500-, 100-, 50-, or 10 -kHz points as
Since the calibrator will normally be either a carrier or a tone -modulated
used only for short intervals, battery signal. For a 1- or 5-kHz output, con-
replacement should be infrequent. nect a short piece of wire to Ji and
Use 5/8" spacers to mount the board to turn the mode switch to CW. Major
Assembled board module with front -
panel switches wired in; two wires the case. calibration points can be taken from
at bottom go to input and output jacks Put the controls and LED's on the J2 simultaneously by setting the selec-
on rear panel. Battery held by cable tie. front panel and J1 and J2 on the rear tor switch to the desired position. O
1976 Edition 29
TIIeEasy Way to
Malte PCBoards
THE PHOTOPOS/T/ VE METHOD
SIMPLIFIES PC CONSTRUCTION FOR HOBBYISTS
AND EXPERIMENTERS

BY WILLIAM T. ROUBAL

FABRICATING printed -circuit etch away the copper. Realistically, The Artwork. The best way (actually
boards, believe it or not, is not a then, this is the easier way to work. the only realistic way for multi -IC and
fine art that can be mastered by only a Positive photoresists differ chemi- other finely detailed PC layouts) of
talented few. Anyone who isn't "all cally from negative types. With posi- preparing your positive artwork is to
thumbs" and has patience can master tive resists, the portions exposed to use sheet Mylar or acetate film and
the techniques needed to turn out light are dissolved away during the any of the various dry -transfer and/or
commercial -quality PC boards. The development process. Another differ- stick -on patterns available. The film
trick lies in how you go about it and the ence lies with the developer itself. used should be between 0.002 and
medium in which you choose to work. Volatile hydrocarbon solvents used 0.004 inch thick.
For all but the most basic, least - with negative resists are expensive It is imperative that all drafting aids
detailed PC layouts, the photosensi- and often hard to keep uncontami- be opaque to ultraviolet (UV) light.
tive process is best to use. There are nated. By contrast, a dilute solution of While electronics -type materials invar-
basically two types of photosensitive ordinary household lye, or caustic iably meet this requirement, not all
resists available. The most commonly soda, in water is all you'll need as a brands of dry -transfer materials will
used-because it was developed first developer for the positive resist. pass the test. Prestape, Chart Pak, and
and received most of the attention-is
the negative -type photoresist. The
other type, much more convenient for
the hobbyist and experimenter to use,
is called positive photoresist.
All negative -type photoresists suffer
from one inherent drawback. Before
you can use them, you must first pre-
pare a negative from your positive
artwork. Hence, you are faced with
double the work-unless you elect to
use a reversing film-because the
positive artwork must be converted
into a negative if it is to be usable.
Additionally, because of the nature of
the process, any alterations or correc-
tions must normally be made on your
positive, which means that you must
make a new negative.
Alternatively, you can use positive -
type photoresists and cut your work in
half by using the positive artwork di-
rectly. What you see in the original
artwork is what you'll get when you Fig. 1. Opaque transfers and stick-ons are used for making photopositive artwork.
30 ELECTRONIC EXPERIMENTER'S HANDBOOK
Para Type are quite satisfactory, while
Cello-Tak is not opaque enough.
Representative examples of the
drafting aids currently on the market
are shown in Fig. 1. Commonly availa-
ble patterns include various-size sol-
der pad "donuts" and "tear drops,"
edge connectors, right-angle L's and
T's, circles and dots, three- and four -
lead transistor pads, and all IC pad
configurations. Some companies
produce dry -transfer patterns, while
most make pressure -sensitive stick-
ons. The only thing not shown in Fig. 1
is the opaque crepe tape, also availa-
ble in various widths, that you'll need
for interconnecting solder pads.
You can obtain the drafting aids in
various scales, the most common
Fig. 2. Twice -size artwork and final photopositive. The final of photopositive is being 1:1 and 2:1. For most jobs, 1:1
made from lithographic film. Procedure requires use of darkroom and enlarger. will meet your requirements. If you are
working on a very detailed and
crowded layout, you might be better
off working twice up (2:1 scale) to
simplify the job and give you better
control over the work. Working twice
up means that you'll have to reduce,
Fig. 3. First step in by photographic means, your artwork
coating copper by to the proper size; but the extra step is
spinning is to adhere worth it if there's any chance of intro-
masking tape on back.
ducing errors when using the 1:1 aids.
Of course, when you work in any scale
larger than 1:1, select interconnecting
crepe tape to suit the scale. An exam-
ple of 2:1 artwork is shown in Fig. 2.

Preparing the PC Blank. The


copper -clad board that you will use for
making a PC board is called a "blank."
The copper must be perfectly clean

STEP -AND -REPEAT ARTWORK

When you must make two or more of Southeast (NYC to Fla.): 234 Domin- become transparently clear. Turn off
the same PC board, you can save con- ion Rd., Vienna, Virginia 22180 the lamp and slide the film to an adja-
siderable time if you make a multiple cent unexposed portion and expose.
positive for exposing several blanks at You will need a large vacuum -type Repeat until all areas of the film have
once. The least time-consuming exposure frame. Carefully measure been used up.
method is a "step -and -repeat" process your original artwork, add about one- Place the exposed film in a large con-
by which your original artwork is dupli- eighth inch to the length and width, tainer along with an open jar of 28 per-
cated two or more times with the aid of and use the figures just obtained to cut cent ammonia (get from a drug store).
"Trans-O-Paque" (TOP) film, Type G-2. an opening of the same size in the Put a cover on the container and de-
The TOP film is sensitive to UV light; center of a sheet of aluminum foil. The velop the film in the ammonia fumes for
so, you can safely work in a dimly (in- foil must be large enough to permit 20 to 30 minutes in the dark.
candescent) lighted area. A 50 -sheet only the portion of the film that shows When fully developed, the dupli-
package of 8" x 10" TOP film costs through the cutout to be seen, no mat- cated positive will be UV -opaque
$22.50 ($33.75 for 10" x 12"size). Order ter where on the TOP sheet the mask is amber color. Allow the ammonia fumes
it from one of the following Dynachem placed. to completely dissipate before taking
Corp. outlets: Tape the mask to the inside glass the film into an area where you have
Far West: P.O. Box 12047, Santa Ana, cover of the exposure frame and posi- your stock of unexposed TOP film.
California 92711 tion and tape your original artwork into Your step -and -repeat positive can be
Midwest: 449 Fullerton Avenue, the opening. Start at one corner with a used as one large sheet if you have a
Elmhurst, Illinois 60126 UV lamp 8 inches away and expose the PC blank large enough to accommo-
New England: 22 B Street, Burling- film through the artwork for about 10 date it. Cut up, it can be used with sev-
ton, Massachusetts 01803 minutes or until all visible yellow areas eral medium- and small -size blanks.

1976 Edition 31
newspaper -lined wastebasket. Be
sure that the blank is several inches
below the open top of the wastebas-
ket; then turn on the drill for 5-8 sec-
onds at a speed of 300-400 rpm (Fig.
Fig. 4. Once board 5).
has been attached Working very carefully so as not to
to the spinner, touch or disturb the resist coating,
pour on AZ -111 positive remove the blank from the rubber
photoresist. disc, while still in the darkeríed area.
Place the treated blank in a lightproof,
dustproof box or cupboard to dry.
Since the resist has a strong odor of
solvent, it is best to set the box under a
kitchen hood with the exhaust fan on
until most of the solvent has dissi-
pated. The blank can also be force -
dried by placing it in an oven set at
160° F with the door open-don't
before you attempt to apply the photo- attachment over the blank and press it forget to keep the room in dark-
resist. Any dirt or oil will prevent the home. Check to see that the tape is ness-for 10 to 15 minutes.
resist from adhering to the copper. firmly bonded to both the blank and
First, cut the blank to shape, allow- the rubber disc. Then chuck the Exposing .Sc Developing Blank.
ing about a quarter -inch extra in disc/blank assembly in a variable- When the PC blank is dry and as
length and width. Do not make any speed electric hand drill. solvent-free as possible, it's ready to
cutouts that will appear in your Working in a dimly lighted (make be developed. One test you can make
finished board at this time. Deburr all certain that the light is from an incan- to determine if the blank is ready is to
cut edges with a medium or fine file. descent lamp-not a fluorescent fix- sniff it at close range; if you detect
Then clean the copper by light scrub- ture), up -end the drill assembly and only a faint odor of solvent, it's ready.
bing with scouring powder and a wet place a few drops or a small puddle of If you mistrust your olfactory sense,
cloth. Thoroughly rinse the blank photoresist onto the center of the lightly press the tip of a finger against
under running water and remove all copper surface (Fig. 4). The amount of the coating at one corner; any tacki-
traces of grit and immediately blot dry resist to use will be governed by the ness at all indicates that the board
with absorbent paper towels or a lint - size of the blank. With a little experi- isn't ready.
f ree cloth. If the blank is allowed to ence, you will quickly learn how much Once you have satisfied yourself
air-dry, the copper will quickly tarnish. to use for any size blank. Now, quickly that the blank is ready, you can pro-
From now on, handle the board only brush the resist out toward the blank's ceed to expose it as follows: Position
by its edges. edges with a clean artist's brush and the positive over the resist -coated sur-
Type AZ-111 positive photoresist is up -end the drill assembly over a face of the blank. Next, sandwich the
easiest to apply by the spinning
method. Place the blank, copper side
down, on a lint -free cloth and affix to
its unclad surface a wide strip of mask-
ing tape (adhesive on both sides or lay
one -side tape back on itself) as shown
in Fig. 3. Now, centrally position the
rubber disc of an electric drill sanding

PC BOARD CONSTRUCTION
Step
Al. Cut and clean PC board
A2. Coat copper with photoresist
(photosensitize)
A3. Dry
B1. Prepare artwork (positive)
B2. Prepare multiple positive (step-
and -repeat, optional)
C. Place sensitized board and positive
in exposure frame and expose to
ultra-violet light
D. Develop photoresist
E. Etch copper
F. Drill holes
G. Plate copper (optional) Fig. 5. Thin coat of photoresist is deposited
on copper by spinning at moderate speed.
32 ELECTRONIC EXPERIMENTER'S HANDBOOK
M

During the etching process the bath


is aerated vigorously by forcing air up
STAPLE
2 MIL MYLAR
through holes drilled in a false bottom
Fig. 6. Building of a Plexiglas etching tank; etching is
a vacuum expos- complete in 2-5 minutes. If you don't
MASUN TE, ROUGH S DE UP
ure frame. It have a source of compressed air, an
is easy to construct aquarium aerator does a good job.
111113i=lIZIi:IIIIIli If from readily The chemical action is speeded up if
amtiminsimaimum available materials. the etchant starts off warm. To warm
ferric chloride, simply immerse its
ISLAND SUPPORT I/16. HOLES stoppered container in hot water. The
VACUUM amonium persulfate solution is even
easier to warm; just add the crystals
and catalyst to hot water (about
assembly between the glass and pres- a good time to mix up a batch of de- 150° F).
sure plate of the exposure frame. (See veloper. Do this by dissolving about When the etchant has done its work,
Fig. 6 for details on how to make a three teaspoonfuls of lye in a quart of use rubber gloves or plastic tongs to
professional -quality vacuum -type water in a shallow Pyrex or enameled remove the PC board from the tray in
frame.) Then expose the positive - tray. If you use an enameled tray, make which it was etched and rinse it off
masked resist to a 275 -watt UV sun- certain that there are no cracked or under running water. Dry the board.
lamp for 8 to 10 minutes at a distance chipped areas of the enamel coating. Then remove the remaining resist with
of 14 to 18 inches. If you already have a (Warning. Use only household lye that a soft cloth dipped into acetone or
fluorescent UV lamp, feel free to use it. is free from metal particles.) with very fine steel wool. Trim the
In any case, you'll probably have to As soon as the blank is completely board to its exact finished size and
experiment a little to determine the exposed, immerse it in the developer drill the component mounting holes.
optimum exposure time and distance solution, resist side up. Rock the tray You might consider plating the
for your setup. Although it is difficult back and forth to agitate the developer copper foil after the PC board is
to over -expose the resist, too short an and speed up the developing process. trimmed and drilled, using electroless
exposure will prevent the resist from The resist will turn purple and the ex- tin solution that requires only one step
dissolving away when you attempt to posed portions will slowly wash away. and does not contain cyanide. Plated
develop the exposed blank. (Note: If the caustic solution is too copper resists tarnish and corrosion
Since we've introduced the vac- weak, development time will be pro- and, more important, serves as a "wet-
uum -type exposure frame in Fig. 6, longed, or the development will be ting" agent that greatly facilitates sol-
let's go into a little more detail. The impossible, indicating that you must dering.
frame itself is made from ordinary pine increase the concentration of caustic Once you've worked with positive -
lumber. The lumber need not be fan- in the bath. Again, experiment until resist techniques, it's almost guaran-
cily painted; a single coat of flat black you know the right proportions of lye teed that you'll never go back to the
paint will do nicely. Nor are any fancy to water you will need for any given negative -resist technique that re-
construction techniques required dur- job.) quires almost double the work to
ing assembly. You can make the frame When all exposed areas on the PC obtain the same results. You'll also
as small or as large as you want (a blank are free of resist, remove the save money by using inexpensive
practical size is 12 inches long, 8 blank from the developing bath. Don't household chemicals that keep for a
inches wide, and about 2 inches, or just reach in to retrieve the blank; use long time and do not require special
less, deep). Don't forget to drill the rubber gloves or plastic tongs. Rinse storage.
1/16 -inch holes through the platform the blank under gently running water.
as indicated; space them on grid cen- Then pat the exposed blank dry with
AUTO LIGHTS WARNING BUZZER
ters about 2 inches apart. And don't absorbent paper towels or a soft cloth.
forget the island supports. The vac- Leaving your parking lights on all night can
uum tube can be seamless plastic Etching the PC Board. Submerge be almost as hard on the car battery as the
tubing of a size that will provide a the board, copper side up, in the etch- headlamps. This simple warning system
uses the ignition key/door buzzer. Only a
friction-not binding-fit for your ing solution of your choice. Most peo-
diode is required. Install the 50 -Ply diode
vacuum cleaner. A foam rubber gasket ple use syrupy ferric chloride for etch-
as shown. If the lights are left on when the
around the drop lid will increase vac- ing. This chemical is fast-acting but ignition switch is open, the diode turns the
uum efficiency. requires that the board be removed
The main function of the exposure from the bath several times during +/2V
frame in PC work is to provide a rock - etching to check the progress of the
steady system for holding the expos- chemical action, mainly because fer-
ure positive and sensitized blank to- ric chloride is very dark and so dense
gether and properly registered during that it is opaque. You might consider Mae
the entire exposing time. The vacuum using ammonium persulfate crystals sw/rv/
feature is a convenience which comes and water, with just a "pinch" of warning buzzer on. Since most
in handy when you're working with a mercuric chloride as a catalyst. headlight/parking light switches are
warped PC blank or an exposure posi- (WARNING: Mercuric chloride is ganged, you will be alerted when the head-
tive that insists upon curling up. highly poisonous; handle it with ex- lights and/or parking lights are left on.
While your blank is being exposed is treme care.) -Paul Reckling
1976 Edition 33
SMALL SIZE
LOW POWER
LOW DISTORTION
AUDIO POWER AMPLIFIER
BY MICHAEL S. ROBBINS

OUTPUT-transformer-less (OTL) State-of-the-art IC's are employed in vent this voltage from appearing
audio amplifiers are almost as the amplifier, reducing the outboard across the speaker, a very large cou-
old as as audio power transistors. But components required to a bare pling capacitor is usually used as a dc
if an audio amplifier is also output - minimum. The whole amplifier, minus blocker. Detrimental side effects of
capacitor-less (OCL), several advan- the power transformer, fits neatly on a this capacitor include decreased low -
tages are gained. Presented here is an 3" X 2" PC board. frequency response, phase shift, etc.
excellent OTL/OCL hi-fi amplifier de- One way to eliminate the output
signed to deliver 3 to 5 watts rms out- Theory of Operation. A typical OTL capacitor is shown in Fig. 1B. This
put power into an 8-ohm load. Its fre- stage is shown in Fig. 1A. The transis- method is called "split-supply" and is
quency response is a flat -*0.5 dB from tors and current -limiting resistors often used in high -power amplifiers. A
10 Hz to 20,000 Hz, and its total har- form a voltage divider across the big disadvantage of the circuits shown
monic distortion, measured at a 1 -watt power -supply voltage. This results in a in Figs. 1A and 1B is that the audio
output level, is less than 0.2 percent. dc potential that is equal to half the output potential (peak) across the
Input sensitivity is 150 mV rms for full power -supply voltage that appears be- speaker is limited to half the supply
output. tween the output and ground. To pre - voltage. Therefore, the output power
of these circuits can be no greater
than a fourth of the output power of
the circuit shown in Fig. 1C.
The Fig. 10 circuit illustrates a sim-
plified bridge -type OCL amplifier.
Transistor Q1 is a phase splitter, used
to drive each half of the bridge am-
plifier. Since Q2 and Q5 conduct only
when Q3 and Q4 are cut off, and vice
versa, the maximum speaker output
voltage is practically equal to the sup-
=1/2V ply voltage.
The circuits shown in Fig. are pro-
I
1

vided for illustration purposes only


and should not be used for actual am-
(Al (s) plifiers. A number of components
have been omitted, including those
required for proper biasing. A practi-
cal amplifier schematic diagram-our
hi-fi OTL/OCL amplifier-is shown in
Fig. 2. The transistors and most of
their allied components have been re-
placed by a pair of power op amps.
The differential input stage of each IC
provides both an inverting and a non -
inverting input. By connecting the in-
verting input of one IC to the non -
inverting input of the other, no phase
splitter is needed.
Capacitor C2 limits the high -
frequency response of the amplifier to
Fig. 1. Basic OTL (A) and OCL (B) the audio range. Without C2, the amp-
circuits. Circuit at (C) is simpli-
fied OTL/OCL bridge -type amplifier. lifier is flat to about 200,000 Hz and
{61
could draw excessive current when
34 ELECTRONIC EXPERIMENTER'S HANDBOOK
amplifying high -frequency noise.
The gain of the amplifier is deter-
mined by the value of R2. With the
T value shown, about 150 mV will drive
the amplifier to full output. By sub-
117 stituting a small 500,000 -ohm poten-
YAC
tiometer for R2, you can make your
own sensitivity adjustments. However,
if a potentiometer is used, shield its
leads.
JI CI
RI R2 As with most direct -coupled am-
plifiers, a small dc offset voltage ap-
C2 SPAR pears across the output. Resistor R3
(usually not required) is used to adjust
the bias on IC1 and maintain the offset
at a minimum.
3,4,5, The power supply shown in Fig. 2
10,11.12 PARTS LIST
will provide about 17.5 volts dc at 1
C I -10-µF, 25 -volt electrolytic capacitor ampere. At this voltage, the amplifier
C2-100-pF ceramic capacitor will deliver about 3 watts of rms power
C3, C4-10-µF, 16 -volt electrolytic capa-
citor into an 8 -ohm speaker-more than
C5 -0.1-µF, 25-volt ceramic capacitor enough to drive an efficient speaker in
C6 -500-1.1F, 25 -volt electroytic capacitor a bass -reflex enclosure. By increasing
Fig 2. Complete schematic Dl-D4-1N4001 rectifier diode
ICI , 1C2-LM380N integrated circuit (Na- the supply potential to 22 volts, how-
diagram of a practical OTL/OCL tionall) ever, the amplifier will deliver about 5
hi-fi amplifier using IC's. Jl-Phonojack
RI -100,000-ohm, -watt resistor
1/2.
watts rms to the load. (Note: Do not go
R2-470,000 -ohm, I/-watt
resistor beyond 22 volts; this is the absolute
R3 -2200 -ohm, 1/2 -watt resistor (usually maximum for the IC's.) A 12 -volt bat-
not required)
R4 -2.7 -ohm, 1/2. -watt resistor tery or power supply will provide
T1 -12-volt, 1-A filament transformer about a 1 -watt output from the am-
Misc.: Printed-circuit board; heat sink
made from 0.04 -inch -thick copper (see
plifier.
text); etc.
Construction. The complete am-
plifier, minus power transformer Ti,
can be assembled on a printed -circuit
board, the etching and drilling guide
C3 C2 IC2 R2
and component placement for which
CI RI IC I DI D2
are shown in Fig. 3. Note the large
ground areas used for shielding and
heat sinking. If the amplifier is to be
used with a 12 -volt dc power supply,
TO
additional heat sinking is not required,
TI and pins 3, 4, 5, 10, 11 and 12 of both
IC's should be soldered to the PC
board.
Assuming that you will be operating
the amplifier at 17.5 or 22 volts dc, pins
3, 4, 5, 10, 11, and 12 should be care-
fully bent upward and fitted into the
holes in the heat sink (see Fig. 4 for
JI R3 C5 SPKR. OUTPUT R4 C4 C6 D3 04
details on how to make the heat sink)
and solder in place. Be sure to solder a
short bare copper wire from the hole
Fig. 3. PC foil
pattern and photo next to pin 11 of IC2 on the heat radi-
showing parts ator to the hole in the PC board.
layout.
T
.75
.i1rt7-
1113

.75 IL

1
I .75
I+.Ì
¡ .75 + I --I
Fig. 4. Mechanical details of IC
heatsi ak.
1976 Edition 35
tell
5974009 .I6
7400N
SN ]4519 .21
TT L
SN
igir
741519 1.15
D 41
On
-Latches
Board Oscillator
DIGITAL COUNTER UNIT TTL Logic Probe Kit
Detects TTL levels,
pulses, with man 3 readout
9e/ ICS
ßÿJ /1
[)/-`(,(/-Q-`\'jjul]]]
^ KITS
`
597402N
5974029
SN74o3N
SN7404N
.16
.21
.16
.21
SN7453N
69745414
SN7459A
SN7460N
27
.41
25
22
59741539
0874154H
SN74155N
SN74156N
1.35
115
1.21
1.30
4 Each
'.10000
-
'Complete with Board
Man] 0isplays
Counter
02995 Kit
$9.95 per kit - FUNCTION GENERATOR KIT

_-r
5974059 .24 SN7470N 45 SN74157N 1.30 DVM Chip Set Siliconix
45 SN7472N .39 09741609 1.75 DIGITAL VOLTMETER KIT LO110 Digital A/O Processor 16.00
SN7406N
5970019 AS SN7473N .45 SN7416 IN 1.45 10111 Analog A/O Processor 13.00
528.008eí IMP
45
0-2 VDIt, Auto Polarity 3% digits (MÁ97) eve
SN7408N .25 SN7474N SN74163N 1.65
80 SN74164N DVM MOS - LSI leala ne.
SN7409N 25 SN7475N 1.65
0M8690N I

XR22U6K angland
5974109 IO 5971769 .47 59741659 1.65 Size: 254" X 240 0 1%" s I is
6974119 .30 5974809 .50 SN74166N 1.10 Complete Horiz.Nert Divider - acrroN ,,rrs." on x, :ape w.
SN7472N 42 5974829 1.75 09741679
52174170N
5.50 $39.95 Chain for T V. Type, AppI. 1.95 Each THO 0.5.01213.
SN7473N 05 5974839 1.15 3.00
AM/EM apahilily
SN7474N .70 5974859 1.12 SN74172N I8.00
5sOCILFtCALCUL.ATORKIT 1*
0974169 .43 SN7488N 50 SN74174N 1.90 4, POWER SUPPLY CORDS Sluncnon plus constant ( ç
5914179 43 4974889 3.50 SN74174N 1.95 inivido,iec.l- With
E
SN7418N .25 SN7489N 3.00 SN74175N 1.95 Black 401.9 recall
SN7420N .21 5974909 .59 59741769 90 594 -
e e

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display plus overflow battery
6911219 39 5974919 1.20 59741779
S9741809
90
--
sever -
uses stamiard or
SN7423N .37 SN7491N .82 1.05
8rablebatteries-ell
SN7425N 43 SN7493N .82 SN74181N 3.55
THUMBWHEEL SWITCHES
re
surr parts on rude
XR-2206KÁ $19.95

1.50'
5970269 .31 5974949 91 59741829 .95
assemble farm - instructions Includes monolithic function generator IC, PC board, and assembly
s.7rer":: TX`5Á.°..NïeM,
t 29.95
S974279 37 SN7495N 91 SN74184N 2.30 ncluded. 3"x 5%" $17.50 each instruction manual.
5974299 .42 SN14969 91 S9741859 220 T OPTIONS-
S974309 59741009 1.25 59741879 6.00 -u-'4.--.....'''.---,_ XR.2206K8
26
09041005 49 09741909
4,
sill° r é 115VACTransformer 4.95 each
SN7472N
0974379
31
47 39741219 .55
49
SN74191N
S974199
1.50

"
- --
.o
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6uch"N"Alkaline Batteries 2501oí Same as XR.2206KA above and includes external components
for hoard.
p

SN743 .40 S97412 1.40 .394" OIAM. TRIMMER

,
-
TIMERS
05744059A .25 597412593N 1.60 597419439 145 "./.11"/"/"....." 1^'" w'i1. STANDARD EM,TANCE voua
SN744IN .11 69741269 81 SN74195N 1.45 "" XE-320PP Monolithiccison $ 1.10
',.
4974429
$974429
5974439
1.08
1.08
1.05
69741269
SN74171N
0974141N29
3.00
1.15
81 09741969
09 741969
SN741979
1.10
1.15
1.00
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MODf

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140º
m
XR320P
X
Precision Timer
Timer
Dual -555 Timer
R-556CP
XR-2556CP Dual Timing Circuit
1.55
1.85

SN7444N 1.10 09741429 6.50 59741989 2.15 11

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prr 3.20

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s XR2240CP Programmable Counter/Timer
0974459 1.10 09741439 7.00 09741999 2.25 c. Model sro)ro-fl PHASE LOCKED LOOPS
4.80
59742509 x
`
S974479 1.15 SN74145N 7.15 2.50 "" a5
SN7448N .999 09741489 1.50 SN74284N 2.50 I
TR X9.215 FSK Demodulator 6.60
SN7450N .99 SN741509 2.50 SN74205N 6.00 2 XV High Frequency PLL
w. 6.60
5974509 26 SN141509 110 59742859 600
I p

-e,-,ineo - 1/16 VECTOR BOARD XR567CP Tone Decoder (mini DIN

°.
1.95
7400':
20% Discount for 100 Combined
`" . mme o. 'maw am mammy me,,,.
_" ^a.v.
XR367CT Tone Decoder (TO -5I
STEREO DECODERS
1.70
C04000
C04001
C04002
.29
.29
.29
CMOC
E1
C134030
4.77

.65
74C10N
74C20N
14C30N
35
65

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XR-1310P PLL Stereo Decoder
Xfl1310EP PLL Stereo Decoder
3.20
3.20
004006
co1007
004009
2.58
.29
59
CD4035
004045
C04042
1.95
245
1.90
71C12N
74C33N
74074
1.15
1.65
1.15
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XR 1800P PLL Stereo Decoder
WAVEFORM GENERATORS
X R-205 Waveform Generator
3.20

8.40
C04010 59 C04044 1.50 74C90N 3.00
.I9 200 breadboard kit 0.10 all the gualHv of Monolithic Function Generator

004019v
C04011 C04046 2.51 74C95N X R-2206CP 5.50
C04012 .29 004047 2.75 740107N 1.25 07 Sockets and the best of the Proie d WALL or T.V. DIGITAL CLOCK X R.2207CP Voltage -Controlled Oscillator 3.85
C0Io13 .53 004049 .79 74C I51 290 Board :areas
/
complete down to the
.
ILS 12 or 24 How OTHER SOAR IC'S
C04016 ,69 C04050 .79 74C 154 3.00

bondinWalnut
last nut, bolt and screw. Includes
25' VIEWING DISTANCE
,eae Xfl1468CN Oval a 15V TrackingRegulator
guatar

230VM
CD4017 1.35 C04051 2.98 740157 1.15 207758 Sockets 10T75B Bus St, Lase-6" o 3" e l"
3.85
.69 C04053 2.98 740760 3.25 2 5wa gposls;4 robber lea s Xfl1488N Quad Line Orion, 5.80
Hr_8 Mon:6" High
3.25screws. nuts, bons: and easy assembly
C04020
C04022
1.69
1.25
004060
C04066
3.25
1.75
74CI61
740163 300 instructions. Secands3" High I- -
Xfl-1489ÁN Quad Line Receiver
Xfl2208CP 0 p^-ra tonal Multiplier5.20 4.80

2MV
COMPLETE KIT...
C04023 .29 C04069 .45 740164 3.25 $ KIT Ali Comp.ºCase - 939.95
Xfl-2211 FSK Demodulator/Tone Decoder
C04024
C04025
1.50
,34
004071
C04081
.45
.45
740173
74C193 275
1995 Weed w Assemblea 115 vac 544.95
X R-2261
CP
Monolithic Proportional Servo IC System
6.70

w/4 Driver Transistor 3.79


004027
004028
.85
1.65
74Co0N
74CO2N
.39
.55
740095
'NV
275
7.50
DISPLAY LEDS DISCRETE LEDS
ea.

CA Common Anode CC Common Cathode


C04029 2.90 í4C049 .75
MAN Com. Ana. .270 $1.95 *Special Requested Items*
2.955x7 10 Red 5/SI 00
1

LM100H LMI310N MAN Matrix .300 4.25 MV 50 Red 6/81.00


LM106H
15.00
2.50 LINEAR LM1351N 1.65 MAN 3 Com. Cath. .125 .95 MV5024 Red 5/31.00
ae
N[ä95015. Trace
Urn Iran v N:4 ss 95 NAT,/ v Do 13 sa es

LM34.60N74ú
i
Reg 3.25 4024P 215 e263 595
LM771H 7.75 LM373N 3.25 LM7414N 1.75 MAN 4 Com. Ceth. .187 1.95 MV 5024 Green 4/31.00 M01141 03,0 Slew Op Amp 400 2513 11.D0 roe/ 715
LM212H 7.00 LM377N 4.00 LM1458C .65 MAN 7 Com. Ano. .30 1.50 MV 5024 Yellow 4161.00 Mca044P 4.50 1518 7 DD 6268 1 15
Ma 350 sus

.909753
MV 5024 Orange 4/51.00 CA3130 Super CMOS 00Ám0149 3.00
LM300H .80 LM380N 1.39 LM1496N .95 OL33 Com. Cath. .125 1,95
10410 600 000
PNP 175 7525 goal
LM301H 3/1.00 LM380CN 105 LM1556V 1.85 DL747 Com. Ano. .625 2.50 45613 3+NPN lß 2517 5110 7497 5115
LM3010N 3/1.00 LM381N 1.79 M21119 1.95
LM302H .75 LM381N 1.79 M290 IN 2.95 IC SOLDERTAI PROFILE(TIN)SOCKETS
3049 1.00 NE501K 8.00 LM3065N 69 1.24 2549 50.1000.1001.24 25-49 50.100 (Zenw) DIODES (ROUfieD
LM305H
LM .95 NE5104 6.00 LM3900N .55 -
5.19
- .18 .17 24 pm 5.68 62
-

56
TYPE VOLTS W PRICE TYPE VOLTS W PRICE
200 PIV

16.27
10307CN .35 NE531M 3.00 LM3905N por 77
1.3 400m 4/1.00 N4003 1AMP 10
14 pore .23 .22 21 28 pin 89 81
LM308N 1.00 NES4OI 6.00 LM5556N 1.85 N751Á 5.1 400m 4/1.00 N4004 400 PIV TAMP 10
26 .24 36 pm 1.10 .99 90
1M3080N 1.00 NE540L 6.00 MC5558V 1.00 por 9752 5.6 400m 4/1.00 93600 50 200m 6/1.00
IB pm 4fi .41 .37 40 Pon 1.25 113 .93
1M309H 1.10 NE550N 79 LM7525N 6.2 4000 4/1.00 94148 75 10m 15/1.00
22 pin .65 59 53

p94001
LM709K 1.25 NE553 2.50 LM7528N 2.20 N754 6.8 400m 4/1.00 N4154 35 lOm 12'100
LM310CN 1.15 NE555V 75 LM7534N 2.20 SOLDERTAIL STANDARD (TIN) N9656 15 400m 41100 N4734 5.6 1w 28
LM3I1H .90 NE565H 1.25 1075359 1.25 14 por 5.30 .28 26 18 pin S 99 90 .81 N5232 36 500m 28 N4735 62 Iw 28
LM311N .90 NE565N 1.95 80388 495 16 pin .13 31 .29 36 pon 1.39 1.26 1.15 95234 6.2 500m 28 N4736 6.8 Iw 28
LM318CN 1.50 NE566CN 1.95 LM75450 49 18 por 42 39 37 40 pin 1.59 1.45 1.30 N5235 6.8 500m 28 N4738 8.2 lw 28
LM319N 1.30 14E56711 1.25 75451CN .39 24 Ron 59 54 49 N5236 7.5 500m 28 N4742 12 1w 28
LM3190 900 71E567V 1.95 75452CN 39 14456 25 400m 6/1.00 94744 15 Iw 28
SO LDERTAIL STANDARD 160101 I.60
LM320K-5 1.35 LM703CN 45 75453CN 39 N458 150 7m 6/1.00 91183 50 PIV 35 AMP
B pin 0.30 .21 24 24 pin 0 70 63 57
LM320K-5.21.35 LM709H .29 75454CN 79 9485Á 180 IDm 511.00 N1184 100 PIV 35 AMP 1.70
la 35 .32 .29 28 pin 1.10 1 00 90
LM320K-12 1.35 107099 .29 15491CN 79 50 PIV I AMP .09 91186 200 Ply 35 AMP 1.00
16 pon 38 35 .32 36 010 1.55 140 1.26
LM320K-IS 1.35 1LM7 .79 75492CN .89 94002100 PIV LAMP 10 91188 400 PIV 35 AMP 3.00
ION97119

IB 52 47 .43 40 pon 1.75 1.59 145


LM323K'S 14.00 LM711N .39 7549409 89 pon
LM324N 1.80 LM723N 55 RCA LINEAR WIRE WRAP SOCKETS MOLD) LEVEL .3
151339N 7.70 1M723H 55 CA3013 1.70 4.45 41 .37 24 por 51.05 95 85
TRANSISTORS
10 pm
LM340K.5 1.95 1517339 1.00 CA3023 1.15 14 pon 46 42 38 28 pon 140 1.25 1.10 MPS -A05 5/S1 293905 4/51
1513/00-72
LM340K-15
1.95
1.95
191739N 1.29
132741CH 3/1.00
CA3035
CA3039
2.25
1.35
16 pen
18 Pon
.55
05
50
68 .62
45 36 pore
40 pm
139
175
145
1.55
1.30
1.40
29918
2N2219Á
2N2221
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4/57
292906A
292907A
293053
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431
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2'95
293906
11114249
PN4250
4/S1
4/51
4/SI
LM3400-24 1.95 10741CN 3/1.00 CA3046 1.15
2N2222Á 5/S1 293055 95 294409 531
103/070.5 1.75 L M741 149 39 LÁ3059 2.46 292369 5/51 2N3725A 2:'SI 285129 1,, 19
1M340To.6 1.75 19747H 79 CA3059 2.80 50 PCS. RESISTOR ASSORTMENTS $1.75 PER ASST. 2142369Á 4/S1 2N390 5/SI 295139 19
LM340T0-111.75 79 CA3080 .85 2011484 4/51 2939040 431 110661 SLR 251

29.9555
138747NM747N

LM340To-151.75 1074801 .39 CA3083 1.60 10 OHM OHM 15 OHM- 18 OHM


11 22 OHM
107489 .39 S9 Á55T31 5e4: 27 OHM -33 OHM- 39 OHM 47 OHM. 56 OHM 1/4 WATT 5% 50 PCS.
LM340To.241.75 CA30136 =

LM350N 1.00 101303N .90 CA3089 3.25 68 OHM 820HM-1000HM129OHM-150 OHM CAPACITOR CORNER
LM351CN .65 LM10049 1.19 CA3091 8.25 ASST. 2 5 e 180 OHM -020 OHM 210 OHM 330 OHM -390 OHM 1/4 WATT 5%= 50 PCS. 41111- 50 VOLT CERAMIC DISC CAPACITORS
LM370N 115 1913059 140 CÁ3123 1.85 1.9 10-49 50-100 19 1049 50.100
4700MM5600HM6800HM8200HM- IK
10310V 1.15 1.5113079 85 CÁ3600 1.75 10p1 05 04 03 .001 05 04 .035
Á55T37 5a: 1.2K 1.5K I.BK 2.2K 1.7K 1/4 WATT 5%=50 PCS.

9.95.002mí
22 pf 05 04 03 .0041 05 04 035
MICROPROCESSOR COMPONENTS 3.3K 7.9K 4.7K 5.6K 6.8K 47 01 .05 04 03 .01 05 04 .035
ASST. 4 See: 8.2K 10K 11K ISO 1814 1/4 WATT 5%=50 PCS. 100 p1 05 04 03 .022 06 05 04
8008 CPU $29.95 8111 7024 HAM 512.95 47000 . 04 03 .141 09 04
8080 CPU 149.95 1702A 2K PROM 22K 27K 33K 39K 47K 470 pf 05 .04 .035 1T 09 .075
e
1

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CIRCLE 110. 15 ON FREE INFORMATION CARD


36 ELECTRONIC EXPERIMENTER'S HANDBOOK
the
IC
"tiachine"
e
Once you understand how the
555 IC timer works, there are many
fascinating projects you can build.
BY WALTER G. JUNG

ONE might think that the number 555 has quickly established itself and diagram of Fig. 1A shows the 555's
of "standard" IC building blocks is available from a number of sources functional components and its basic
would be limited since, by definition, a There are also dual and quad versions mode of operation-as a triggered
standard device is one which is usable on the market. one-shot timer. The internal circuit,
in a wide variety of applications. The usefulness of the 555 is while fairly complex, has a minimum
However, just in the -past few years, a enhanced by its impressive perform- of external connections (8 pins).
new type of IC has shown signs of ance specifications. Consider, for The circuit provides the functions of
becoming a "standard." Interestingly instance, its initial monostable timing control, triggering, level sensing, and
enough, this category of device was accuracy, which is typically within 1% discharge, with a power output stage
not represented previously by an IC of the calculated value. This degree of which delivers a high-level gate (near
specifically designed to fulfill its accuracy is good for supply voltages the V+ level) for the duration of the
function. This chip is the "555" IC of +5 or +15V, since the 555 by design timing interval. Yet the complete
timer, a versatile self-contained timing provides an output pulse width that is timing operation is determined by only
control circuit with the capability of a independent of the supply voltage. two external components, resistor R,,
stable (free -running) or monostable This means you needn't be concerned and capacitor C.
(one-shot) operation over a wide with regulated supplies to maintain
range of pulse widths from micro- stability. In addition, once it is set up, a Monostable Model. In the standby
seconds to minutes. Furthermore, it 555 will hold its pulse width. For state, the control flip-flop holds Q1 on,
operates from a single wide range instance, pulse -width variation is typi- clamping timing capacitor C to
power supply (+4.5 to +16 volts), and, cally only 0.005% per degree C of ground. In this state, the output (pin 3)
as another bonus, has an output temperature change-which is quite is at ground level. The internal bias
current of 200 mA. stable. In fact, the 555 can be divider composed of three 5000 -ohm
Timing functions can, of course, be considered to be temperature - resistors, provides bias voltages of 2/3
realized by other IC techniques, such independent over the modest temper- V+ and 1/3V+ to the upper and lower
as digital or op -amp multivibrators. ature environments of experimental limit comparators, respectively. These
However, when high -current loads are projects. (This is true, of course, if the two levels determine the voltage
to be driven or single -supply opera- R and C timing components are also thresholds which, in turn, determine
tion is a must, both of these methods temperature stable.) the timing interval.
can be unattractive due to the number Since the lower comparator is
of components required. The picture What Makes the Timer Tick. biased at 1/3V+, it stays in its standby
changed, though, when Signetics Knowing the basic principle of what it state as long as the trigger input (pin 2)
introduced the first IC timer, the does, a look inside a 555 is helpful in is held high (greater than 1/3V+) by R,,.
NE555, an 8 -pin commercial device determinig how it works and how to When pin 2 goes low, the lower
with a price tag in the range of $1. The use it most effectively. The block comparator sets the flip-flop, turning
1976 Edition 37
2V BE
(INT REF.)
RESET

THRESHOLD

UPPER
COMP.

CONTROL 2/3V+
VOLTAGE
CONTROL
F/F
I/3V+
TRIGGER
GGER
IN LOWER
COMP

DISCHARGE

POWER
OUTPUT
OUTPUT
STAGE 200 mA

TIMER

(A) Fig. Internal logic (A) of


1.
the 555timer and wave-
forms (B) during triggered
TRIGGER I I ADDITIONAL TRIGGER PULSES operation.
I
NO AFFECT ON OUTPUT
L1 Li
- - 2/3 V+
CAPACITOR
VOLTAGE
t
--- OV (
t
RA
1.1

IN
RAC
OHMS, C IN FARADS)

V+

OUTPUT

RESET V+ A RESET PULSE APPLIED DURING


TIMING INTERVAL TERMINATES
THE OUTPUT PULSE.
OV

(B)

off Q1, and the output goes to its high affect the output. That is once the fact that the timing voltage
state (near V+). Since capacitor C is triggered, the cycle will time out reference (2/3V+) and the charging
now unclamped, it charges exponen- regardless of a subsequent trigger. rate of C are both proportional to the
tially (through R.,) toward V+. After a Trigger pulse duration should be less supply voltage. Consequently, varia-
period of time equal to 1.1R,C, the than the output pulse width. This can tions in the supply affect both in a
voltage across C reaches 2/3V+, which be accomplished by differentiation, manner that cancels changes in the
is the threshold of the upper com- which also improves noise immunity. time interval.
parator (pin 6). At this time, the upper A second point is that the reset Note also that the upper threshold
comparator resets the flip-flop, which function, when activated by a low- voltage is made available at pin 5. This
turns on Q1, discharging C to zero and level input at pin 4, turns on Q1 and allows external control of pulse width
returning the output to the low terminates the output pulse. The if desired. If this feature is not used,
(standby) stage. output is held low as long as pin 4 is it is recommended that pin 5 be by-
The 555 monostable timing se- low. The use of the reset input is passed to ground with a small (0.01-
quence is shown in Fig. 1B. In addition optional. If not used, pin 4 should be µF) capacitor to prevent noise prob-
to the basic operation just described, tied to V+ to avoid possible triggering lems.
there are two other points of interest. from noise.
One is that any additional input The 555's interesting feature of an Triggered Monostable. A trig-
triggers (shown dotted in Fig. 1B) output pulse width that is independent gered monostable circuit is shown in
during the timing interval will not of supply voltage comes about from Fig. 2A. It includes the R1C1 network,
38 ELECTRONIC EXPERIMENTER'S HANDBOOK
which prevents any possibility of +V
mistriggering on positive edges. Val- (+5 TO 15 V )

ues for R1 and Cl are not critical.


Values for RA and C are selected loo

from the timing chart shown in Fig. 2B. 10


For best performance, there are CI
.01yF
z .,
i
several guidelines that should be
followed concerning RA and C. Stay
°
within the range of resistances shown,
and avoid the use of large -value -RA+2RB
electrolytics if possible since they OUTPUT
tend to be leaky Leakage is, of course, 001 I

100
10 100 10
more of a problem with long timing VC LTA G E (A) Hz Hz Hz Hz KHz KHz KHz

periods (large values of C), a "fact of ACROSS


C
FREE RUNNING FREQUENCY

life" which limits the upper range of -2/3V+ 11.E .7(RA+RB)C


(C)
t2^ .7(RB)C
timing. If electrolytic capacitors are .7(RA+2RB)C

t
T
necessary, tantalums should be used 1.43
OSC FREQ^
because of their low leakage. Voltage (RA+2RB)C
RB
derating will also help minimize DUTY CYCLE-
RA2RB
leakage current. With timing compo- t1+t2
nents of good quality, the 555 will T
provide accurate, stable pulses. (B)
Fig. 3. As an astable multivibrator (A), the 555 has the
waveforms shown in (B). Frequency is determined from (C).
Astable Mode. The second basic
operating mode of the 555 is as an
astable multivibrator (Fig. 3A). Here ground through R until the charge Types and Sources. Type numbers
the timing resistance is split into two reaches 1/3V+, when the lower for 555 timers from various manu-
sections, RA and RH, with the dis- comparator triggers. This starts a new facturers are: Signetics, NE555V;
charge transistor (pin 7) connected to charge cycle. National LM555CN; Motorola
the junction. Upon start up, C charges The capacitor is charged and dis- MC1455P1; Lithic Systems LS555;
toward V+ through R. and RB until the charged between the limits of 2/3 V+ Fairchild NE555; Intersil NE555V; Sili-
charge reaches 2/3V+, which triggers and 1/3 V+, as shown in Fig. 3B. The con General SG555C; and Raytheon
the upper comparator. The capacitor output state is, as before, high during RC555DN. These are all single, 8 -pin
then starts to discharge toward the charge cycle and low during minidip devices.
discharge. Timing equations for this Dual 555 units are: Signetics
+5 TO+15V mode are somewhat more complex NE556A; Exar XR-556CP; Raytheon
(Fig. 3B). However, values for the RC556DP; Fairchild NE556A; Silicon
i resistances and capacitances can be General SG556CN; Motorola
chosen by using Fig. 3C. Since the MC3556CP; and Lithic Systems
capacitor is charged by two timing LS555-2. The Signetics and similar
8 7 6 5 resistors and discharged by only one, devices are 14 -pin dual inline units,

2
555

3 4
- C2
.01 yF
the output waveform is asymmetrical,
not square.
while the Lithic Systems unit is a
16 -pin, with pins arranged indentically
Times t1 and t2 (and thus the to two "vertically stacked" 555's.
OUTPUT RI frequency) are independent of V+, as Signetics also manufactures 555 type
IOK
c
in the monostable circuit. quad timers, NE553 and NE554.
.00IpF1
TRIGGER -)
(A)

100

IO

RA OO4-

.01

001
10 100 10 100 10
yS yS mS mS mS Sec Sec

(B)
Fig. 2. (A) Use of 555 as triggered
monostable. Chart (B) is used to
select capacitor and resistor values.

1976 Edition 39
BY HERB COHEN

Low-cost sensor sounds


an alarm with as little
as 50 parts per million
of most toxic gases

P ISONED AIR DECTECTOR


'F YOU live in a large industrial is there. Thanks to a simple gas detec- difference in electron energy levels
area, the air you breathe may con- tor semiconductor you can now find between the molecules of gas and the
tain varying amounts of carbon mon- out whether the contaminants in your semiconductor causes electrons to
oxide, hydrocarbons, soot, smoke, air are dangerous or not. This move from the gas to the semiconduc-
cooking gas, and many other poten- semiconductor is used in the con- tor, decreasing its bulk resistance. For
tially dangerous contaminants. These struction of a low-cost (about $28) example, with a propane gas level of
toxic elements may be odorless; most sensor system that can detect a only 1000 parts per million, the sensor
of them are combustible, and some number of potentially dangerous resistance will decrease to 5% of its
are dangerously explosive. gases at levels of less than 50 parts per resistance in clean air.
Even a home in the "clean" suburbs million-well below the government The semiconductor's internal heat-
could contain excessive amounts of safety standards for industrial er operates at 1.5 volts and 500 mA
cooking gas, cleaning chemicals, hygiene. When the detector senses a ac, supplied by half of the secondary
paint fumes, carbon monoxide seep- sufficient amount of gas, a buzzer of Tl through dropping resistor Rl.
age from garages, or potentially sounds off or, if a relay is added, an Resistor R2 is the output load for the
dangerous smoke. In a closed camper external audible alarm can then be detector and is connected in series
or boat, you can get carbon monoxide powered. with meter Ml, which is used as a
or gasoline fume leakage due to faulty readout for sensor current-hence
engine exhaust and chassis or deck How it Works. The actual detector gas presence. Diode D3 provides a
leakage. (DET) is an n -type semiconductor of constant 0.5 -volt offset to allow the
What do you do about all this? You tin dioxide, heated by a platinum wire transistor amplifier to work at low
can't do much unless you know that it (Fig. 1). In the presence of a gas, the levels of sensor current. Potentiome-

Fig. 1. When detector


senses gas, current. flow
in meter indicates
relative level.

RI-I-ohm, 5 -watt resistor


R2 -4700-ohm, 1 -watt resistor
R3-50,000 ohm linear taper pot (with
switch S1)
"0"ON R4 -22,000 -ohm resistor
METAL R5 -2700-ohm resistor
SIDE Sl-Spst switch (on R3)
SCRI-Silicon controlled rectifier
(C1 2 or equiv.)
DETECTOR
BOTTOM
TI -6.3 VCT transformer (Lafayette
VIEW 33E80490 or equiv.)
TS I-Two-post terminal strip
Misc.: 7 -pin vacuum -tube socket, suitable
chassis, 6 -volt buzzer, perf board, knob,
PARTS LIST etc.
Note: The gas sensor can be ordered as
DET-2 from Detectron Inc., P.O. Box
C1-220-µF, 12 -volt electrolytic capacitor M1 -1 -mA meter (Calectro D1-912 or 313A. Sag Harbor, NY 11963, for $8.95
D1, D2, D3-1-A, 50-V PIV silicon diode equiv.) postpaid. New York residents add ap-
BET-Gas sensor (see note below) Ql, Q2-HEPS0003 transistor plicable sales tax.

40 ELECTRONIC EXPERIMENTER'S HANDBOOK


ter R3 determines the alarm commodate the meter, R3, and the buzzer may not sound, even at full
amplifier's operating point. socket for the detector. sensitivity.
When a gas is present, the voltage A conventional 7 -pin vacuum -tube The unit is now ready for testing.
across R2 increases (meter indicating socket can be used to mount the de- You can blow cigarette smoke at the
up -scale) and, depending on the set- tector. The socket should be attached sensor or open a bottle of ammonia,
ting of R3, transistor Q1 turns on. to the exterior of the front panel. Note perfume, etc. and blow the fumes to-
Transistor Q2, which was in saturation that the detector has a small circle ward the detector. The meter should
while Q1 was off, comes out of satura- stamped on its side between pins 1 suddenly jump up -scale and the buz-
tion, causing its collector to go posi- and 2. zer should sound off.
tive. This turns on the gate of SCR1 For relative measurements, such as
causing current to flow through the hunting for gas leaks, the buzzer can
alarm buzzer (or the external circuit Operation. Before applying power, be silenced by rotating R3 to its
connected to terminal strip TS1). set R3 to its minimum position to keep minimum with the meter indications
The SCR is isolated from the am- the alarm from sounding off im- used for probing for maximum gas
plifier power supply by rectifier D2. mediately. Apply power and note that concentrations. O
This gives the SCR a source of half - the meter needle rises to full scale and
wave ac which allows it to turn off at remains there for some time. This
the next zero crossing, after the gas large sensor current is due to the
level drops and the transistors return "burning off" of impurities collected
to their normal operating states. An
optional LED and associated 470 -ohm
on the detector's surface while it was
not in use. In cases of severe contami- Section III
series resistor can be connected ac- nation, it may take quite a while for the
ross the buzzer for visual indication. sensor to clean itself, during which
time the meter indication will gradu-
of this
Construction. Other than the
,
detec-
tor (DET), Tl M1, and the buzzer and
ally drop to some minimum value.
Once the meter has dropped to its
GE Guide
TS1, the circuit can be assembled on a minimum, advance R3 (sensitivity
piece of perf board, using the meter control) until the buzzer starts to
terminals as the mounting. Almost any sound off. Back R3 off slightly until the
chassis can be used as long as it will buzzer stops and mark this point on
hold the transformer and buzzer and the knob scale. This will be your local
has a front panel large enough to ac- "normal." If the air is very clean, the

LOW-COST LOGIC PROBE BY RANDALL GLISSMAN

+5v Written for the


PROBE
TIP
experimenter/
47K
hobbyist

For GE-MOV varistors, tubes and


transistors as well as your copy of
DIGITAL circuit experimenters usual- the latest edition of the GE
ly use a dc scope or some type of volt- Replacement semiconductor
meter to determine the logic states at vari- Guide, see your General Electric
ous points of a circuit. Now, for an invest- distributor of entertainment
ment of only a few dollars, they can fabri- receiving tubes and
cate a logic probe with its own readout. It is semiconductors.
the equal of many commercial probes cost-
ing much more.
As shown, the circuit uses a low-cost TTL
chip, two silicon and three LED diodes. The
presence of a logic 0 or 1 is indicated by A small PC board can be fabricated to fit Tube Products Department
their respective LED's, while the presence in the tube. The smallest available resistors
of a high-speed pulse, which may be far too should be used. The three LED's are General Electric Company
fast for the logic circuits to catch, turns on mounted so that they can be viewed Owensboro, Kentucky 42301
the third LED. The latter will also light when through holes cut in the appropriate places
a pulse train is probed. on the tube wall.
With sufficient care, the complete circuit Power for the probe is taken from the
can be built into an ordinary metal cigar TTL board being tested. Connect the
tube, with the insulated probe tip protrud- +5 -volt line and note that the proper LED is GENERAL ELECTRIC
ing from one end and the two power leads lit. Touching the tip to ground should
(one for the 5 -volt supply and the other for cause the 0 LED to glow. The pulse -
ground) coming out the other end. catching LED can be switched. 0 CIRCLE NO. 14 ON FREE INFORMATION CARD
1976 Edition 41
HOW TO MAKE
CUSTOM METERS
FROM SALVAGED PARTS
Surplus d'Arsonval movements are easily converted
to special-purpose voltmeters and ammeters.
BY PROF. ROBERT KOVAL

WITHthe switch to digital logic Preliminary Steps. Because the for choosing Rser, use Ohm's law. As-
and numeric readout devices in meter movement is from a surplus sume the dry cell will be delivering 1.5
modern test equipment, the surplus parts store, the first task is to clean volts, and work this against the basic
market is becoming glutted with away all dirt and other foreign matter movement's full-scale current sen-
d'Arsonval meter movements. Actu- from the case. This can be done with sitivity. A fixed precision resistor
ally, the availability of these parts is a warm water and soap. For tough, would be ideal for Rser. The value of
boon to the electronics experimenter greasy build-ups, try using some rub- Rsh should be 1/10 or 1/20 the value of
because the going prices for the bing alcohol. Rser. You can determine /1 and /2
movements are often only a small frac - Once cleaned, carefully disassem- from the meter's scales. Calculate Rm
ble the movement (Fig. 1). Then in- as follows:
spect the movement to determine
whether or not any resistors have been Rser x Rsh x (11 - 12)
installed. Since you need only the Rm -
basic movement for the next step, any Rser x 12 + Rsh (/2 - /1)
resistors you find can be discarded.
Now, get out your VOM, a You now have enough information to
2-megohm potentiometer, and a custom -design a voltmeter or amme-
1.5 -volt dry cell with holder. Wire up ter.
the circuit shown in Fig. 2, but do not SA SIC
install the battery in its holder until you MOVEMENT

have adjusted the pot for maximum


resistance. Connect the battery and
slowly adjust the setting of the pot to
obtain exactly full-scale pointer de-
Fig.1. First step is to disassemble flection on the meter movement.
and clean the surplus meter. (Note: Temporarily replace the old
meter scale to locate the full-scale
position.) Since the meter under test is
tion of what he would have to pay if in series with the VOM, both units
purchased from an industrial supply carry the same magnitude of current.
house. Hence, the VOM's reading is the full-
Most surplus meter movements can Fig. 3. Circuits for determining re-
scale current sensitivity of the meter
sistance of original meter movement.
be refurbished and custom designed movement.
to suit just about any metering need At this point, the resistance of the
imaginable. The process is relatively meter movement (Rm) must be deter- The Custom Voltmeter. It is usually
simple. mined. Do not use an ohmmeter to convenient to customize a meter
measure the movement's resistance; movement in such a manner that it
the current supplied by the ohmmeter retains the same numeric sequence
could easily damage the movement on the original meter scales to obviate
beyond repair. A method has been de- the necessity of relabeling the scales.
veloped for calculating Rm using only However, this is not absolutely neces-
the basic movement, two resistors of sary if you do not mind the task of
known value, and a 1.5-volt dry cell. removing the old and applying new
The circuit hookup is shown in Fig. 3. legends.
The resistor Rser should have a value Since the meter movement shown in
Fig. 2. Use this setup (with VOM and large enough to permit /i to fall within Fig. has a numeral 50 at its full-scale
1

1.5-V cell) to check full-scale value. the upper third of the scale. As a guide index, let us design a voltmeter with a
42 ELECTRONIC EXPERIMENTER'S HANDBOOK
1/0.00005) - 2090 = 97,910 ohms. basic meter movement with much the
As illustrated in the example, a same ease encountered when making
97,910 -ohm resistor will yield a 0-5 the voltmeter. The basic hookup is
volt range when connected in series shown in Fig. 4. The equation to use
with the basic meter movement. To for determining the resistance of the
change ranges, simply substitute the shunt resistor is:
desired full-scale figure for Vr in the Rm x Im
equation. If you want multi -range Rshunt -
capability, calculate Rmult for each ¡max - Im
range desired and use a rotary switch Maximum current Imax is the desired
for range selection. full-scale current the meter is to indi-
Very likely, the value calculated for cate, Im is the current required to de-
Fig. 4. Basic setup for determining Rmult will not be readily available flect the meter's pointer to full-scale,
the shunt resistor for an ammeter. from the commercial selections listed. and Rm is the resistance of the basic
Do not let this deter you. It is a simple movement.
matter to arrange two or more resis- Assume that you want a range of
0 -5
-volt range. Assume that 50 µA is tors in series/parallel hookups to 0-50 mA and that Rm and Im remain
needed to deflect the pointer to full yield the required ohmic value. Alter- the same as in the voltmeter example.
scale and that Rm is 2090 ohms. To natively, you can "trim" an ordinary Then, Rshunt should be equal to (2090
calculate the value of the multiplier carbon resistor to the proper resis- x 0.00005/ 0.05 - 0.00005), or 2.092

RESISTANCE PER UNIT LENGTH


OF COPPER WIRE AT 25° C

Gauge Ohms per Gauge Ohms per Fig. 6. Hand -wound shunt
1000 ft. 1000 ft. resistor. Ne.rt, the assembly
is protected with a
18 6.510 30 105.2
good coil dope.
20 10.35 32 167.3
22 16.46 34 266.0
24 26.17 36 423.0
26 41.62 38 672.6
28 66.17 40 1069.0

tance with the aid of a file (see Fig. 5). ohms. Again, if a different range or
resistor (Rmult) for any given voltage Select a fixed resistor of slightly lower ranges are desired, the maximum cur-
range (Vr), use the following equation. value than required. For example, if rent wanted would be inserted into the
you need 97,910 ohms, a standard equation as ¡max. A switching ar-
Rmult = (Vr x 1/Im) - Rm 91,000 -ohm carbon resistor can be rangement would be used to provide
used. Use an ohmmeter to verify that it several ranges.
In the equation, Rm is the basic is indeed less than 97,910 ohms; a The value of Rshunt will normally be
movement's resistance (2090 ohms in 10 -percent tolerance resistor can go very low, sometimes on the order of

desired (0 -
our example), Vr is the voltage range
5 V full-scale), and 1//m is
the reciprocal of the current needed to
as high as 100,100 ohms, a useless
figure for the trimming procedure.
Use a resistance bridge or an ohm-
only a fraction of an ohm. In cases
where its value would be too low to be
conveniently trimmed with a file, you
obtain full-scale pointer deflection meter to monitor your progress as you will have to wind your own shunt resis-
(1/0.000050). Hence, Rmult = (5 x cut into the resistor with the corner of tors. Enamel -coated copper wire can
a triangular file. Work very carefully so be used as the resistive element, while
as not to trim away too much of the the resistor form can be any high -
composition resistance material and value resistor (1 megohm will do).
end up with a value too high for your Wire gauges and the resistance they
needs. When the resistor is trimmed to yield are given in the Table. A hand -
the proper value, liberally coat the wound shunt resistor assembly is
notch with coil dope to seal out mois- shown in Fig. 6. After winding the wire
ture. Thus will assure a constant resis- onto the resistor body and soldering
tance under changing humidity condi- the wire's ends to the resistor's leads,
tions. coat the assembly with coil dope.
The multiplier resistor can be As with the voltmeter, the ammeter's
mounted inside or outside the meter's shunt resistor can be mounted inside
case. A tag indicatirg the range and or outside of the meter's case. Also, be
units can then be affixed to the meter sure to label the meter face with the
face. Make it large enough to com- range and unit for which it is designed.
pletely cover the original legend. To check out your ammeter, connect it
in series with a VOM and current
Fig. 5. Resistance of ordinary carbon The Custom Ammeter. A custom am - source; both meters should indicate
resistor can be trinnned with (1tite. meter can be designed around the the same magnitude of current.
1976 Edition 43
BY MARSHALL LINCOLN

VERSATILE
TAPE RECORDER CONTROL
Adds audio compression, squelch -activated start, and earphone amplifier.

THERE are many fine tape re- or listen privately on a recorder that provide adequate input level in case
corders available and they have has only a low-level output jack. For your particular recorder requires addi-
all sorts of features to provide better this, all that is needed is an additional tional input sensitivity. Either one or
recordings and, at the same time, amplifier to drive the earphones. both of these additional stages can be
make the job easier. But, as with most Described here are circuits for solv- omitted.
everything, there is usually room for ing all three of these problems, simply
improvement. Here are three "for in- and economically. By using perf- Receiver Squelch Relay. Transis-
stances." Sometimes audio -input board construction, you can build any tors Q6, Q7, and Q8 drive a 1000 -ohm
level settings are so critical that satis- one or all three of the circuits (shown relay (K1) to start the recorder
factory adjustment is difficult. This in Fig. 1) to upgrade your recorder. whenever a signal is sensed in the
can be helped by the addition of an squelch or limiter circuit of an FM
audio compressor to regulate the Compressor and Mike Preamp. monitor receiver. Switch S3 activates
input. Improvement number 2 is the Transistor Q1 and its associated com- this relay circuit and the setting of R20
need for a way to turn the recorder on ponents comprise a conventional determines its sensitivity. Resistor
automatically when a transmission is audio compressor which prevents R19 is connected to the receiver
picked up on a monitor receiver. A overdriving of the recorder input by squelch or limiter circuit at a point
squelch -operated relay does this trick. loud sounds such as talking too close which goes negative upon receipt of a
Finally, suppose you want to use ear- to the microphone. Transistors Q2 and signal. The exact point will vary
phones to monitor recorded material Q3 can be added to the compressor to among different receivers, but it can
44 ELECTRONIC EXPERIMENTER'S HANDBOOK
Fig. 1. Any one or all three of
TO
RECORDER the circuits can be used.
INPUT They include audio compressor,
earphone amplifier, and
receiver squelch relay.

TO TO
-O RECDER
OUTPUT
RECEIVER
SQUELCH

QI-Q8=HEP264 TO
DI-D3=1N34 RECORDER
START-STOP
OCONTROL

PARTS LIST
B1 -9 -volt battery R2-8200 -ohm resistor R10,R12,R13,R15-2200-ohm resistor
CI-CH-50-4F, 25 -volt electrolytic R3 -10,000 -ohm resistor R18,R20-100,000-ohm potentiometer
capacitor R4 -1200-ohm resistor Sl-Dp 5 -pos. rotary switch
D1-D3-1N34 diode R5, R9,R I I,R14,R16-270,000-ohm resis- S2,S4-Spdt switch
K1 -1000 -ohm, 3.5 -mA relay (Calectro tor S3-Spst switch
D11962 or equiv.) R6 -470 -ohm resistor Misc.: Suitable chassis; perf board with
QI-Q3-HEP254 transistor R7,R21,R22-4700-ohm resistor clips; battery clip; knobs; mounting
R1.68,000 -ohm resistor R8,R17,R19-100,000-ohm resistor hardware; etc.

be found by switching the monitor re- Earphone Monitor Amplifier. Two S2, you can remove the earphone am-
ceiver to an active channel and check- low-level audio amplifier stages (Q4 plifier from the circuit. Potentiometer
ing voltage swings at various points in and Q5) will easily drive earphones R18 is set to produce the desired
the limiter and squelch circuits (with a from a low-level signal-such as that audio level.
VTVM) to find one with noticeable vol- from the output connector on some
tage swing when a signal appears, recorders intended for feeding the Switching Circuits. Switch S4,
without degrading receiver perfor- phayback signal to an external am- when in the position shown, allows the
mance. When the point is found and plifier. This amplifier also drives the recorder to be keyed on by either mike
the circuit is connected, adjust R20 earphones with the output from the push -to -talk button (through J5) or the
until the relay closes with a readable compressor and mike preamp squelch relay.
signal in the receiver, but does not (through S2) if desired. By using a Switch S1 turns on the battery
close with a weak, unreadable signal. toggle switch with an off position for power and selects the desired input.
R20 With the switch in position 1 the power
''- KI is off. Position 2 is for the mike, and
positions 3, 4, and 5 are connected to
miniature jacks on the rear panel for
receivers, telephone pickup coil, or
any other convenient device. Jack J4
should be on the front panel for ear-
phone monitoring.

Construction. The construction


shown in the photos illustrates one of
RIB the many possible ways to assemble
such a unit. The enclosure used in the
prototype was 4" x 8" x 2", but the size
will ultimately be determined by the
recorder with which the add-on is to
Layout of the prototype, although any type of chassis can be used. be used. 0
1976 Edition 45
HIGH -QUALITY
BENCH
4. POWER
CURRENT
LIMIT
POWER
VOLTAGE
10 12
ON
/
SUPPLY
100 mA 15
9
20

TRACKING r
POWER
SUPPLY

BY MICHAEL S. ROBBINS

Single positive/negative supply


has regulation better than 0.06%.

'F YOU are convinced that the op the two outputs are the same-with pound, and fastened with screw, nut,
amp is here to stay and that two opposite polarities. and lock washer.
power supplies (positive and negative) Since the small pass transistors in
are one too many, you need the com- the IC can dissipate only 0.68 watt,
pact single power supply described their outputs are used to drive external
here. It uses a sophisticated IC to pro- high -power pass transistors, Q1 and
vide both positive and negative out- Q2, as shown in Fig. 1. Current -
puts which remain within 300 mil- limiting circuits in both sides of the IC
livolts of each other; and it has line regulator sense the voltage developed
and load regulation of better than across R4, R5, R6, and R7. If this
0.06%. To keep the supply compact voltage exceeds 0.6 V, the output volt-
and easy to use, five pairs of switch - age drops.
selected output voltages (+9, +10,
+12, +15, and +20) and two current Construction. Layout of the supply
limits (10 mA and 100 mA) are pro- is straightforward and many variations
vided instead of a control and a meter. are possible. The use of the printed -
circuit board shown in Fig. 2 is sug-
Circuit Operation. The IC used here gested, to avoid oscillations. Leads
is unique in that it contains two volt- between the panel and the circuit
age regulators-one for positive and board can be bundled, for neatness,
one for negative output. The portion as shown in the photograph.
that is the negative regulator is the key The cabinet can be fabricated from
to the provision for variable -voltage two pieces of 0.050 -inch -thick
outputs from both supplies. By vary- aluminum, although a standard utility
ing the value of a single external resis- box can be used. The two pass transis-
tor, the output can be changed over a tors (Q1 and Q2) must be heat sinked Prototype photo shows hou' two
wide range. Since the positive reg- to the cabinet, insulated with a mica transistors are mounted, using
ulator "tracks" the negative regulator, washer coated with heat -sink com- hack wall of cabinet as heatsink.
46 ELECTRONIC EXPERIMENTER'S HANDBOOK
R4
Fig. I. One IC contains both positive 3.911

and negative regulators, each feed- 01


MJE710 JI

ing its own pass transistor. Voltage


TI
F90x ©
output is preset by S3, while S2 de- DI
termines 10- or 100-niA current
limit. Power -on is shown by LED. 117
' D
VAC

PARTS LIST J2

GND
Cl. C2 -500-µF, 25-V electrolytic DI- D4=IN4O01
HEP164
capacitor
C3 -0.I -µF, 25-V disc ceramic capacitor
C4, C8, C9-1 -µF, 25-V PC -type elec-
trolytic capacitor
C5, C7 -0.01-µF, 25-V disc ceramic 13
o
capacitor 02
PAJE 720
Dl-D4-Silicon rectifier (1N4001, R7 92B
HEP154, or equiv.) 3.9n
ICI-Dual regulator (Silicon General SG RB
350IT) 6.26
J1-J3-Binding post (red, black, and
blue) R9-I0,000-ohm, 1/2 -watt resistor, 5%
LEDI-Light-emitting diode with mount- R10 -27,000 -ohm, 1/2 -watt resistor. 5%
ing clip (Monsanto MV -5020) Rl I-95,000-ohm,'h-watt resistor, 5%
Ql-Pnp transistor (Motorola MJE710) SI, S2-Dpdt switch 53
Q2-Npn transistor (Motorola MJE720) S3-Sp 5 -pos. shorting -type rotary switch VOLTAGE
X16
RI -15.000-ohm, 'h -watt resistor,' 10% (Oak 399-418K or Centralab PA -1000) 920 616
R2, R3-I00-ohm, 1/2 -watt resistor, 10% TI-Power transformer (40 VCT at O.IA)
R4, R7-3.9 -ohm, 'h -watt resistor, 5% (Triad F -90X or equiv.)
R5, R6 -62 -ohm, 'h -watt resistor, 5% Misc.: Suitable cabinet, ac cord, mounting
R8 -6200 -ohm, 1/2 -watt resistor, 5% hardware, wire, solder, etc.
If the Triad F -90X transformer is
used, cut off or tape the blue, black,
black/white, and black/green leads.
The red and green are the ends of the
secondary, while the yellow is the
center tap. The black/red and
black/yellow leads are the primary.
Care should be taken when mount-
ing the electrolytic capacitors, diodes,
transistors, and IC. The leads on Q1
and Q2 should be left full length so
that the transistor body can be
mounted on the metal chassis.
Output voltages other than the five
provided are made possible by chang-
ing the values of R8, R9, R10, and R11.
Note that R8, R9, and R10 connect be-
tween S3 and the negative supply,
while the 15 -volt position does not
have a resistor, and R11 connects the
R3 20 -volt position to ground. A resistor is
not needed at the 15 -volt "crossover"
point, while outputs above 15 volts re-
Rl quire a resistor to ground. As the max-
imum output of this supply is approx-
Dl
imately 20 volts, the minimum value of
resistance is used for R11.
The PC board is laid out so that it
H- can be used independently of the
C2 Cl switches. It can be used as the internal
power supply in any piece of equip-
D3 D4 ment and can regulate currents up to
about 1 ampere with suitable resis-
tors.

Operation. The supply is ideal for


use with IC's and hybrid circuits re-
quiring regulated positive and nega-
Fig. 2. Actual -size foil pattern and com-
ponent installation. for the power supply. tive voltages. It can also be used
single -ended, since balanced loads
are not required.

1976 Edition 47
BUILD THE
lektütle BOX
Miniature environmental test chamber can be set
from 14°F to 158°F with 1 -degree accuracy. BY RALPH TENNY

WE ALL know how strict the tem- are fairly simple, but the project uses a paragraphs. Plan the location of these
perature tolerance specifica- combination of materials and tech- units in your particular cooler so that
tions are on components and systems niques that is a little different. The the weight distribution will not cause
for military and space applications; basic box is an ordinary molded plas- the finished chamber to tip. (Re-
but do we ever stop to think whether tic picnic -type cooler. All subassem- member that the basic cooler is very
the projects we build in our work- blies in the Torture Box are fastened to light compared to the weight of the
shops will operate satisfactorily "in thin pieces of plywood or wall -panel mechanical subassemblies.) As
the field?" A fire detector, for exam- material, which are fastened to the shown in the photos, the cooler was
ple, that works fine in the controlled plastic using either white furniture placed on its wide side, and four small
conditions of the workshop can go glue or aliphatic (fatty, acrylic) resin. pieces of similar plastic were glued to
haywire in an attic in the summer Do not use an aromatic glue or ce- the bottom to serve as feet. Use a
when the temperature can reach 140° ment! sharp instrument to make the required
F. A metal locator may operate quite The operating range of the Torture openings and holes. Keep the hot sol-
differently in the coolness of the forest Box can be extended, but tempera- dering iron away from the plastic. The
in the fall and in the heat of summer on tures higher than 80°C (176° F) should cover should be tight fitting. If neces-
the beach. not be attempted because they may sary, some type of locking device can
Maybe it's time to take the guess- soften the plastic. A large quantity of be used.
work out of building for unusual dry ice will lower the temperature Fan Motor. Any small motor is suita-
temperature ranges and install your below -28° C (-18° F) but the non - ble. In the prototype, a shaded -pole
own temperature test chamber, simply linearity of the control thermistor may motor/fan combination originally in-
by building the Torture Box described hamper control below about -10° C. tended for electronic chassis ventila-
here. It can be used to test circuits at tion was used. After drilling a hole for
temperatures from below -10° C (14° Construction. Select a picnic cooler the motor shaft in the cooler wall,
F) to +70° C (158° F). Of course, this of sufficient internal volume. The one bend a mounting bracket or 1/16"
range is probably more than you will shown in the photos of the prototype aluminum to secure the motor to the
need since it exceeds the range of is 12" x 9" x 12" and has an internal wooden mounting plate. Extend the
many commercial components. volume of about 700 cubic inches. motor shaft (using tubing) so that the
The Torture Box is a low-cost proj- The assembly of the small mechani- fan will be located about 3/4" inside the
ect that provides a change of pace for cal units that are attached to the cooler. Attach the motor mounting to
experimenters. The electronic circuits chamber is described in the following the cooler as shown in Fig. 2.
48 ELECTRONIC EXPERIMENTER'S HANDBOOK
HOW IT WORKS
The environmental chamber creates
hot or cold temperatures by balancing
a heater against the cooling effect of
dry ice. A fan continuously circulates
the air in the chamber, while a
thermistor-controlled regulator circuit
(Fig. 1) adjusts the temperature to the
desired value, which is set on a dial.
Transistors Q1 and Q2 form a com-
plementary Schmitt trigger which
normally has about 1.5 volts of lag (hys-
teresis). Since the trigger is powered
by full -wave rectified dc with no filter-
JI
POWER
ing, the circuit voltage sweeps from
MONITOR zero through about 17 volts at a rate of
I 120 times per second. This varying
power reduces the hysteresis to a few
HEAT RADIATOR
millivolts and thus provides control to
±1 degree.
If the thermistor resistance is below
PARTS LIST the set point (temperature dial setting),
both Q1 and Q2 are cut off and R7
F1 -1 -ampere fuse and holder Rect. -50 -volt, 2-A rectifier (Radio
1
keeps the triac cut off. As the chamber
J I-Open-circuit jack (Calectro F2-842) or Shack 276-1151) cools, the thermistor resistance in-
neon lamp (Radio Shack 272-1105) SI. S2-Spst slide or toggle switch
QI -2N5449 transistor TI-Transformer: 12.6-VCT, 0.1-A sec- creases until Q1 starts to turn on.
Q2 -2N5448 transistor ondary (Calectro DI -750) Shortly after that 02 turns on and feed-
RI, R8, R12-I000-ohm, 1/4 -watt resistor TH I-Thermistor (Gulton 35 TFI, Fen- back through R9 increases the turn -on
R2 -22,000-ohm, 1/4 -watt resistor wal KA35J3, YS144007) signal for 01, causing the trigger to
R3 -50,000 -ohm potentiometer Triac-RCA 40529
R4-51,000 -ohm, 1/4 -watt resistor Misc.: Small shaded -pole motor and fan snap full on. A pulse of current through
R5 -680-ohm. 1/4 -watt resistor (see text); plastic container; white glue; R8 turns on the triac until the end of
R6 -330 -ohm. 1/4 -watt resistor 1" x '/4" pine stock; 4" brass tube: sheet that half cycle of ac power. As the
R7 -560-ohm. '/4 -watt resistor metal: wire screen: thermometer; perf power passes through zero, the triac
R9 -330,000 -ohm, 1/4 -watt resistor hoard; mounting clips; sockets; control
R10, RII-I50-ohm, 50 -watt resistor dial (Radio Shack 274-605): 5 -way bind- turns off and the cycle starts again. If
(Dale RH -50 or equiv., with heatsink ing posts; plywood; mounting hardware; the thermistor resistance is greatly out
mounting) etc. of balance, the triac will be turned on
early in each cycle; a small unbalance
Fig. I. Thermistor THI senses heat radiated by power resistors R10 and R11. will delay the triac turn -on until late in
the cycle. Consequently, heating
power (triac current in Rio and R11) is
Control Circuit. The control circuit mounted on a three-piece heat applied in proportion to the difference
is mounted in a suitable chassis, the radiator whose configuration is between the actual temperature meas-
bottom plate of which is affixed to the shown in Fig. 4. The radiator consists ured by the thermistor and the temper-
ature set by the control dial.
cooler on the side opposite the fan as of three pieces of thin brass sheet at
Range switch S2 and potentiometer
shown in the photo of Fig. 3. least 2" wide and 4" long. Use heatsink R4 extend the control range to low
With the exception of the thermistor grease between the pieces of the temperatures, without losing the res-
(TH1), the triac, T1, R10, R11, and radiator and between each power re- olution on R3. Consequently, the set
potentiometer R3, the circuit can be sistor and heatsink. point resolution approaches 1 degree
assembled on a small perf board, When the electronic assembly is F per division on the specified control
which is mounted in the upper portion complete, temporarily disconnect the dial.
of the control chassis. Potentiometer triac and connect a 10 -volt dc voltme-
R3 is mounted on the front panel and ter between points A and B of Fig. 1.
provided with a vernier dial drive. With R3 set to a low resistance, no dc
The thermistor is connected to the voltage should be indicated between TABLE 1

end of a length of twisted -pair wire the test points. As the resistance of R3 Control Dial Temperature (° F)
which is fed through a narrow tube 3" is increased, a 10 -volt signal will ap- Settings (S2 Position)
or 4" long. The tube is then inserted pear. Make a check for both positions (Major Div.) (Low) (High)
0 7 43
through the Styrofoam so that the of range switch S2 and note that the dc
1 10 49
thermistor is located within the box voltage appears at a much higher re- 13 55
2
and the twisted pair can be connected sistance on R3 when S2 is in the low 3 18 60
to the perf board. The triac is mounted range. If everything is OK, disconnect 4 21 66
on a small heatsink isolated from the the unit from the power line and re- 5 24 74
metal chassis. Range switch S2 and place the triac. 6 29 86
power -monitor connector J1 are Air Baffle. The baffle covers the fan 7 32 94
mounted on the front panel. The trans- and directs the air to the rear and thus 8 38 108
former is mounted on the outside of counterclockwise around the interior 9 129
10 161
the control chassis. of the chamber. The layout is shown in
Power resistors R10 and R11 are Fig. 5. The baffle is made of thin metal
1976 Edition 49
stock but you should make a pattern dowels are glued to the corners with Input Terminal Block. A minimum of
using a piece of paper first to get the epoxy and the dowels are used to se- ten 5 -way color -coded binding posts
proper size and configuration. The cure the basket to a plywood or plastic should be provided for input, output,
baffle will be fixed to the side wall and plate which is secured to the base of and power -supply connections to the
bottom of the box using 1/4" square the chamber as shown in Fig. 6. When equipment being tested. The termi-
pine blocks. Once the shape has been the basket is in place, cut a small hatch nals are affixed to a piece of plywood
determined, cut the metal stock and directly over it as shown in Fig. 7. Note as shown in Fig. 2, with their leads
install. that the hatch is cut with sloping sides protruding through the cover of the
Ice Basket. The basket is an open - so that the cover cannot drop into the cooler.
topped cube, about 3" on each edge, cooler. Any small handle can be used Internal Circuit Board. As shown in
made of wire screen. Four Vs" round on the cover. Fig. 8, the internal terminal block is
50 ELECTRONIC EXPERIMENTER'S HANDBOOK
mounted components, making sure replaced with a neon lamp if desired
that all elements are firmly secured since, once the monitor is calibrated,
and that all glued joints are hard and there is no further need for the
dry. Recheck all the wiring in accord- jack-unless recalibration becomes
ance with Fig. 1. Keep in mind that necessary.
power-line ac is present on some
leads and be very careful to avoid the Using the Chamber. To test a cir-

possibility of an electrical shock. cuit, you can assemble the circuit on


Set the vernier dial on R3 to 10 and the chamber's internal perf board or
slip the shaft of R3 until the in -circuit attach a finished board to the internal
resistance is about 3000 ohms. Set the board mounts. Connect the power
range switch to high and set the con- leads, inputs, and outputs to the cover
trol dial to zero. Connect a 150 -volt ac binding posts and check for normal
meter to Jl and with a thermometer operation of the circuit with the
inserted into the chamber, turn on the chamber at room temperature.
Fig. 7.
power. The fan should start to run and Then supply power to the chamber,
the voltmeter should indicate zero. set the desired elevated temperature
Advance the temperature -control and see how your circuit works. If it
dial toward 10 until the voltmeter indi- passes this test, cool the chamber,
made from a 41/2" X 6" glass-epoxy cates up -scale and note the dial indi- checking circuit operation along the
laminated board mounted in a frame cation. Advance the control toward way. If the circuit doesn't pass the
of 1/a" pine strips so that the board is far the next major dial graduation and temperature test or (more commonly)
wait until the voltmeter shows that the if its operation drifts with temperature,
enough from the cover to be well
within the chamber. Make sure that heater power is cycling on and off the circuit must be temperature -
the wooden frame is waterproofed every four or five minutes. Record the compensated to limit drift to allowable
dial indication and the thermometer levels. This means selecting compo-
with varnish. The various input bind-
ing posts can be connected to color - temperature. Continue this process nents whose temperature coefficients
coded perf-board pins on one edge of until the control dial has reached 10 on-
the board. Various combinations of the temperature reaches 70° C (158°
sockets and perf-board pins can be F). Slip the shaft on R3 until the 10 on
attached to the board for testing dif- the temperature -control dial causes
ferent types of circuits. the temperature to stabilize at 70° C.
Note also, in Fig. 8, that a conven- Set the range switch to low and the
tional laboratory -type immersion temperature dial to 5. Put approxi-
thermometer is inserted through the mately 3 cubic inches of dry ice into
cover to check the internal tempera- the ice basket (through the small
ture. The thermometer must have an hatch on the top) and operate the sys-
appropriate temperature range so that tem until the voltmeter shows that the
it can be read from the outside of the heater circuit is cycling. Note the
chamber. temperature and try new settings until (A) - (B)
the dial setting for 0° C (32° F) is found.
Test and Calibration. Recheck the At this point, the operation has been Fig. Temperature compensation
9
circuits.
mechanical assembly of all cooler - checked and the end points of the
operating range have been found and compensate for temperature change
calibrated. You can now fill in a cali- or adding components that drift in the
bration chart by recording tempera- opposite direction.
tures at other major dial settings on The term "temperature coefficient"
both ranges. A typical calibration simply means how much a component
chart is shown in Table 1. will change in value with changes in
One-half pound of dry ice (usually temperature. This is usually expressed
available from ice cream stores) is suf- as % per degree C. For example, a
ficient for most tests. Do not handle fixed resistor of 1000 ohms having a
dry ice with the bare hands as severe 0.1%/°C temperature coefficient will
frostbite can result. A wide -mouth change 1 ohm for each 1 degree C
Thermos bottle can be used to store change in temperature. A +0.1%/°C
dry ice for as long as 8 hours, but do coefficient indicates that the resistor
not close the lid tightly. Long-term will increase 1 ohm for each 1° C
storage of dry ice is essentially not change in temperature. If the 1000
possible for the home experimenter, ohms is measured at 25°C, the resistor
but between 25% and 50% of a given will measure 1050 ohms at 75° C and
amount will remain after 24 hours if 975 ohms at 0° C.
stored in a good Thermos. To break There are capacitors with either
dry ice into chunks, wrap it in a heavy positive or negative temperature co-
cloth and pound with a hammer. efficients. Most thermistors are resis-
The power -monitor jack (J1) can be tors with negative temperature co -
1976 Edition 51
efficients, although some companies mines the amount of current flowing and D1. Resistor R2 helps to control
also make thermistors with positive through the load. As the circuit ele- the current through the diode, but has
temperature coefficients. Also, sili- ments heat up, the current through Q1 less effect than it did in Fig. 9A.
con or germanium diodes can be will start to increase, thus increasing To make a complete and proper
added to a circuit to compensate for the load current. One way of compen- compensation of load current with
temperature drifts in transistors of the sating for this increase is shown in Fig. temperature, it is now necessary to
same material. 9B, where a diode has been added in vary R2 and R3 to get the desired cur-
As an example of temperature com- series with R1. If Q1 is a silicon type, rent level and good stability with
pensation, consider the circuit of Fig. the diode must also be silicon. The changes in temperature. You will see
9A, where Q1 is a current source feed- modified circuit acts exactly the same this method of temperature compen-
ing a load, Rx. Resistors R1 and R2 set as before except that the reference sation used in many commercial
the reference level, while R3 deter- voltage is now the voltage across R1 units.

BUILD A LOW-COST SQUELCH CIRCUIT


Useful addition for receivers without built-in squelch.

BY JOHN G. RAMSEY

OST modern vhf monitors black epoxy, the receiver is npn. If in the receiver. The ratio detector con-
include an adjustable squelch most of the transistors are in metal sists of two -f transformers inside the
i

to quiet the annoying hiss that is usu- cases, the receiver is pnp. Select the same case or just located very close to
ally present when a signal is not being transistor for Q1 accordingly. each other. Next to these are two
received. However, many of us have Now locate the ratio detector circuit diodes and two resistors, the latter
either older (non -squelch) sets or TYPICAL RATIO DETECTOR
having values between 220 and 1500
homemade versions that do not in- ohms. To one side of these resistors
.A"(NPN SET)
clude this ear -saving circuit. Now, if you will find an electrolytic capacitor
you build the adjustable squelch with a value usually about 10 µF. The
shown here-at a cost of about positive side of the capacitor is point A
$2.50-you can add this feature to any for npn receivers; the negative side is
solid-state vhf/FM (police, fire, etc.) B"(PNP SET) point B for pnp sets.
receiver. Next locate the audio driver stage
TYPICAL AUDIO DRIVER (PNP)
Although the circuit shown is for a r- and the resistor -capacitor combina-
set using pnp transistors, simply by tion in the emitter circuit. Cut this lead
TO
changing the type of transistor used AUDIO
AMP and connect the proper side of Q1 and
for Q1 and the connection to the ratio R1 to the emitter side of the cut con-
detector, you can use this circuit on a NPN FOR PNP SET
PNP FOR NPN SET nection. Connect the slider of R3 to
OI
set with npn types. POWER the negative of your receiver, but re-
member to connect it after the switch.
Theory of Operation. As shown in There is usually sufficient room in
the diagram, the emitter resistor of the most receivers to mount the additional
R2
set's audio driver is cut out of the cir- 2K transistor and resistor. Ideally, the
J
cuit and replaced by R1. The potential controls (at least R3) should be
at the top of R1 is controlled by Ql. R3 mounted on the front panel. Although
IOK
When a signal is not being received, two potentiometers are shown for the
the voltage across Cx (ratio detector PARTS LIST squelch adjust, it is possible to get
capacitor in the set) is very low so that away with using only R3.
Q1 is turned on. In this case, the
QI-For pnp receivers; most any npn
switching transistor (2N5I29, 2N3904,
audio -driver emitter is reverse -biased; 2N4123) For npn receivers; most any Adjustment. To adjust the squelch
and that stage will not be in operation. pnp switching transistor (2N5139,
2N3906, 2N4125) circuit, set R2 so that its rotor is
When a signal is received, Cx is RI -2700-ohm, th -watt resistor nearest R3. Then adjust R3 until you
charged up, which turns Q1 off, allow- R2 -2000-ohm linear -taper potentiometer hear noise from the receiver. Now, set
ing R1 to complete the audio -driver R3 -10,000 -ohm linear -taper potentiome-
ter R2 to its half-way point and adjust R3
emitter circuit and turn on the stage. until you hear noise from the receiver.
Incidentally, using a squelch will Now, set R2 to its half -way point and
lengthen battery life because the Circuit, with minimum of parts, can. adjust R3 until the noise is just barely
current -consuming audio -output be added to existing receiver. Emit-
audible. After this adjustment, R2 be-
stage is not operating when there is no ter resistor of set's audio driver is
comes a fine squelch adjust and can
signal. cut out of circuit and replaced by Rl.
be set until the noise disappears; and
Potential at top of RI is controlled
by Q1. With no signal, Q1 is on and when the signal comes in, the receiver
Construction. First, determine audio stage is off. When signal is will not be squelched. The spot where
whether your receiver uses npn or pnp received, Q1 is turned off by charge the squelch is most sensitive is where
transistors. If the majority of them are on Cx and R1 completes driver stage. background noise just disappears..
52 ELECTRONIC EXPERIMENTER'S HANDBOOK
THE EVOLUTION of the new light -
beam communicators has

COMMUNICATE opened a whole new vista in modern


optoelectronics. So far, all previous
light -beam communicators have re-
quired separate light sources and de-
tectors for proper operation. Now, for
OVER the first time, it is possible to build an
optical communicator that uses a
single semiconductor diode as both
source and detector of near infrared

LIGHT BEAMS radiation.


The semiconductor source/detector
is an ordinary light -emitting diode
(LED), a semiconductor device de-
signed for the efficient generation of
with the visible or infrared light. What has not
been bruited about is that LED's, just
as most semiconductor diodes, can be
made to detect as well as generate

FIRST light; so, LED's can be used as detec-


tor elements, too.
Using a single LED as both source
and detector provides certain impor-

SINGLE-LED tant advantages. As can be seen in the


accompanying photos, the POPULAR
ELECTRONICS Infrared Transceiver
employs only one lens, a feature not
Transceiver found in any other present light -beam
communicator. Besides reducing the
cost and simplifying the construction
procedure, a single lens simplifies op-
Reduces cost and simplifies construction tical alignment between two infrared
transceivers. Of even more signifi-
BY FORREST M. MIMS cance is the fact that the entire front of
the transceiver can be taken up by the
1976 Edition 53
Fig. 1. A single LED is used
for both transmitting
and receiving. A two -
transistor current Tnodulator
and a commercial audio
amplifier complete circuit.

TONE R2
IOOK

NOTE:ALL SECTIONS OP SI SHOWN IN RCV POSITION

J2-3/32" subminiature phone jack S1-4pdt rotary switch


PARTS LIST LEDI-Light-emitting diode (see text) S2-Spdt switch
Q1 -2N2907 transistor S3-Dpdt switch
AMPI-Audio amplifier module (see text) Q2-TI P33 power transistor Misc: Chassis box (see text); lens (see
B1 -9 -volt battery RI, R5-10,000 -ohm miniature trimmer text); battery holders; speaker (minia-
B2-Two 1.5-volt AA cells potentiometer ture 8 -ohm); low -impedance mi-
C1 -0.33-µF, 10 -volt capacitor R2 -100,000 -ohm, 1/4 -watt resistor crophone with built-in switch; perfo-
C2 -1-µF, 10 -volt unpolarized capacitor R3-10,000 -ohm, I/ -watt resistor rated phenolic board; grommets;
J l-W miniature phone jack R4-4700 -ohm, 1/4 -watt resistor hookup wire; solder; etc.

lens. This results in narrower beam - spacers. A Radio Shack No. 277-1240 The LED modulator is so simple that
widths and much higher light -col- four -transistor modular amplifier was a perforated phenolic board can be
lection efficiency than is obtained with used in the prototype, but any gen- used as the assembly medium, using
conventional dual -lens systems instal- eral-purpose audio amplifier can be Fig. 4 as a guide to parts layout. Note
led in an identical amount of space. used as long as impedance matching how potentiometer R5 is mounted
between microphone and speaker is with its adjustment screw facing up-
Construction. Assembling the in- observed. ward for easy access. Mount the LED
frared transceiver is a straightforward Use two sets of 4-40 x 1/4" machine to one side of the board, at the mid-
job. A 6" x 4" x 3" hinged steel chassis hardware to mount the dual AA -cell point of the cabinet's vertical dimen-
box is ideal for the project, but other holder (see Fig. 2). The 9 -volt battery sion. Then use a pair of L brackets and
boxes of similar size will do. As shown that supplies power for the amplifier some 4-40 machine hardware to at-
in Fig. 2, begin fabrication by drilling can be mounted between two 8-32 x tach the modulator assembly. Be sure
the holes to accommodate the panel 1" screws, being held in place by a the mounting holes orient the LED at
switches and jacks. The amplifier, metal or plastic retainer and two 8-32 the horizontal midpoint of the cabinet.
modulator, speaker, and battery hold- nuts. (Before the mounting holes are
er come next. (Note: Don't forget to
drill holes to permit the sound from
the speaker to escape.)
The hole for the lens is best cut with
a 2" chassis punch. But if such a large
punch is not available, you can drill a
2" circle of small holes, knock out the
center, and use a file to smooth the
edges of the opening.
When you mount the switches and
jacks, as shown in Fig. 3, make them
only finger tight. It may be necessary
to remove some of these parts during
soldering to facilitate easy connection
of hookup wire. When you install R1,
be sure its lugs are easily accessible
since connections will be made to all
three.
Mount the modular amplifier with
four 4-40 x 1/2" machine screws and MODULATOR CI RI
nuts, sandwiching, between the board
and chassis box, small rubber grom- Fig. 2. Make sure that none of the components y( t., in way of
mets at all four locations to serve as light path between the LED and lens. Photo is of prototype.
54 ELECTRONIC EXPERIMENTER'S HANDBOOK
drilled, measure the focal length of the
lens so that the LED can be placed
approximately at the focal point.)
The lens used in the prototype is TONE
made of red plastic to filter out un-
wanted light when the devices are in Fig..3. Suggested
the RECEIVE mode. Its 2" diameter and front-panel
4" focal length give an f-number of 2, arrangement. VOIC
which is very inefficient in the ON
TRANSMIT mode since only about 20
percent of the infrared radiation from
the LED is collected. Somewhat more
radiation can be collected by a lens MIC Pw
with a focal length similar to its diame-
ter. (A great variety of lenses is avail-
able from Edmund Scientific Co., 300 current LED is used, a current-limiting S1 is set to RCV. If no tone is heard,
Edscorp Bldg., Barrington, NJ 08007. resistor must be installed at point X in check all battery connections and the
You might write for a catalog to find Fig. 1. Determine the value needed for batteries themselves to insure that
out what they have.) Do not mount the the resistor by temporarily installing a they are fresh. Then check the wiring;
lens at this time. 100- or 500 -ohm potentiometer at X paying particular attention to the con-
Mount the speaker with three sets of and a 0 -100 -mA meter movement in nections made to S1. When the trans-
4-40 x 1/4" screws and nuts. You will series with the pot. Set R5 at about ceivers are operating properly, re-
have to make three small tabs from midpoint to allow for circuit adjust- verse both S1's and check RCV/XMIT
1/16"-thick aluminum stock. ment and adjust the potentiometer operation.
Complete internal assembly by sol- until the milliammeter indicates the When two-way operation has been
dering all connections, referring to maximum allowable LED current. verified, check voice operation by re-
Fig. 1 as you proceed. Use particular Without disturbing its setting, discon- peating the above procedure with S2
care when soldering to S1 since an nect the potentiometer and measure in the VOICE position. If the receiver
error will cause the transceiver to mal- its resistance. Solder an equivalent seems to be overmodulated, try
function. Note that R2 is soldered di- fixed resistor into the circuit at point X. slightly misaligning the two units to
rectly between S2 and C2, and C1 is reduce the amount of IR radiation fall-
soldered directly to Si. It may be Transceiver Operation. Unless ing on the LED in the detector mode. If
necessary to extend some of the leads you have a conventional amplitude - volume is too low, try adjusting R1 in
from the amplifier module. modulated LED communicator, it will the transceiver set to the XMIT mode.
Assembly of the project is com- be necessary to build two transceivers Reverse S1 in both units and repeat
pleted with the mounting of the lens to test the circuit. Plug in a low- the test.
and labeling of the controls. You can impedance microphone and set S1 to The initial tests should be followed
use GE Silastic silicone cement to XMIT and S2 to TONE. An audio tone by a check of LED current to avoid
mount the lens. Ideally, the lens should be heard from a second trans- possible overheating of the LED in the
should be cemented to the inside of ceiver pointed toward the first when XMIT mode. This is easily done by tern-
the chassis box for best external ap-
pearance. Use dry -transfer letters to
label the controls.

LED Selection, Any LED will operate


as both a source and a detector in the
finished transceiver, even visible red,
yellow, and green units. For best re-
sults, however, use a silicon compen-
sated near -infrared LED made from
gallium arsenide (GaAs). These LED's
are by far the most efficient available.
Note that all LED's emitting 930 to 940
nanometers (9300-9400 angstroms)
are silicon compensated. For the pro-
totype, a General Electric SSL-55C
was used. This is one of the most effi-
cient LED's commercially available.
Current compensation may be re-
quired for the LED. As designed and
shown in Fig. 1, the circuit will operate
with LED's capable of handling 100
mA continuously without a heat sink.
Most metal -glass -packaged LED's are Fig. 4. Current modulator is built on perf board. LED must align with
rated at this current level. If a low- lens and adjustment R5 must be available after mounting the board.
1976 Edition 55
porarily inserting a 0-150 -mA meter in range. But due to variations in atmos-
series with the LED at point X. Alterna- pheric absorption amd ambient light,
tively, connect the meter in series with doubling lens area will not necessarily
one of the batteries by removing one double the range.
cell and using clip leads to connect The most interesting modification
cell and meter to the holder; be careful of all is to connect two transceivers
to avoid a short circuit. together with a single fiber-optic link.
The current reading should not ex- A transceiver can be converted for
ceed the peak allowable current both atmospheric and fiber-optic op-
through the LED if a heat sink is not eration by mounting the LED to the
HOW IT WORKS used. If the current is too high, adjust modulator board with a miniature
R5 to reduce it; if well below the peak phone plug and jack. For fiber-optic
Despite its novel detection scheme, allowable value, again adjust R5 to operation only, the LED's become an
operation of the infrared transceiver bring it up. A quick test for excess cur- integral part of a single fiber-optic as-
(Fig. 1) is straightforward. In the XMIT rent can be made by touching the LED. sembly.
mode, a commercial solid-state am- If it is hot, turn off the power im- A hole bored through a vacant
plifier (AMPI) is connected to a two - mediately and adjust R5 to reduce the corner of the front of the transceiver
transistor (Q1 and Q2) current mod-
current. It may be necessary to insert a will facilitate installation of the optical
ulator via xMIT/RCv switch S1. Audio
signals from the amplifier are fed into permanent limiting resistor at point X fiber link. Use a rubber grommet to
the modulator via C2, and Q1 and Q2 as described. line the hole to protect the fiber from
provide linear modulation over a range damage. For best results, choose a
greater than 75 percent. Range Testing. Place one trans- length of large -diameter (40-mil) fiber.
LED's are current-sensitive devices. ceiver on a steady support and point it Remove the caps from the LED's and
The peak current through LED1 is along a path unimpeded by obstacles place a layer of optically clear epoxy
normally determined by the setting of for several hundred feet. Set S1 of this over the chip and cement the fiber as
R5. Since a variety of LED's can be transceiver to XMIT and S2 to TONE. Set close as possible to the chips with the
used in the circuit, additional current epoxy. Secure the assembly in a fixed
S1 in a second transceiver to Rcv.
control may be necessary to prevent
exceeding device specifications. Now, walk about 15 feet away from the position until the epoxy has fully set.
To simplify the alignment of two first transceiver, pointing the second Exercise care during the epoxying op-
transceivers, the transmitter circuitry is one toward the first until a tone is eration to avoid damaging the delicate
provided with R2, which causes feed- heard. Due to the very narrow field of LED chip and electrodes. Solder the
back oscillation when connected from view of the receiver and the tight beam leads of each LED to a miniature
the output to the input of the amplifier of the transmitter, alignment will be phone plug and pack the connections
via roNE/volcE switch S2. With S2 set to difficult at first. This highly directional with more epoxy to make a rigid, dur-
TONE, the transmitter generates a tone nature of reception illustrates the sig- able assembly.
whose frequency can be changed from nificance of optical communications The fiber-optic mode of operation is
a low to a high pitch by disconnecting
the microphone at J1 from the circuit
-totally private jamproof transmis- a precursor of what telephone sys-
sions. tems of the future are likely to re-
with its self-contained switch plugged
into J2. Complete the testing by walking semble. For this reason, the Infra-
In the Rcv mode, the same LED used away from the transceiver with the re- red Transceiver is an entertaining,
to transmit the optical signal is ceiver while listening to the tone. Day- educational, and highly functional
switched to the input of the modular light range will be shorter than night project. O
amplifier via Si. Capacitor Cl blocks range due to the increase in detector
undesirable dc signals from LED1 from noise caused by ambient light. (Editor's Note: The author is pursu-
getting to AMP/. In the Rcv mode, the
modulator circuit is disconnected from ing patent protection for concepts de-
Modifications. Although the Infra- scribed in this article. However, read-
the power source to conserve battery
red Transceiver can be used as is, it ers may build the project for personal
power.
Incoming optical radiation striking lends itself to several interesting mod- use.)
the sensitive surface of LED1 gener- ifications. First, for permanent field
ates a photo -current that is propor- installations, mount each unit on a
tional to the amplitude of the signal tripod. This will greatly ease optical
modulations. The photo -current is am- alignment and make possible con-
plified byAMP1 and passed to a minia- tinuous transmissions with few
ture 8 -ohm speaker. realignment problems.
For more range, increase the size of
the lens. The light -collecting area of a
lens is proportional to the square of
its diameter; so a small increase in
diameter yields a significant increase
in receiving area. A lens 3" in diameter
has more than twice the collecting
area of a 2" lens. A diverging beam of
light follows the inverse square law.
Therefore, doubling the lens collec- "I found your trouble-there was a
tion area will, in theory, double the hair in the gears."
56 ELECTRONIC EXPERIMENTER'S HANDBOOK
APPLICATIONS
FOR THE
555 IC
Some interesting circuits using the 555 timer -on -a -chip

BY WALTER G. JUNG

NOW that you understand the op- timer -on -a-chip can be used. We have fully the internal workings of the IC
erating principles of the 555 barely scratched the surface with the itself and know just what the inputs
(see "The IC Time Machine" else- circuits given here, but hope that we and outputs are at each pin. Then let
where in this Handbook), let's see how have suggested some new ideas that your imagination go to work. The best
it can be put to work in five practical will be useful in designing other way to do this is to make a "bread-
circuits. projects. board" and play with the IC, using dif-
These circuits ún no way exhaust the In a case like this, the best approach ferent connections and varying the ex-
applications in which this versatile to new circuit design is to understand ternal components.

A WARBLE ALARM CIRCUIT


The warble alarm circuit shown in
Fig. 1 used two 555 IC's as an audible
attention getter. The first 555, /C1, os-
cillates at a frequency slightly below
10 Hz. Its rectangular output is filtered
by R1C1 to produce a triangle wave,
which in turn is used to frequency-
modu late IC2. The latter is operated at
approximately 1 kHz and is modulated
at a 5 -Hz rate.
The output current of the 555 IC is
sufficient to drive a small speaker and
R2 is used to prevent excessive load-
ing, but the audible level of the tone
produced is still quite noticeable. The
exact frequency, rate, and deviation of Fig. i
the circuit can be easily modified to most efficiently utilized by interrupt- relay contacts or some other means of
produce almost any type of warble ing the supply line so as to minimize applying power when an alarm condi-
sound desired. The "on -off" control is standby power. The switch can be tion is sensed.

1976 Edition 57
SCHMITT TRIGGER OR BISTABLE BUFFER
Aside from its basic use in timing
functions, the 555 IC can be applied to
advantage to other switching circuits.
One example is the Schmitt trigger
circuit shown in Fig. 2. In this circuit,
the two comparator inputs (pins 2and
6) are tied together and biased at half
of the applied dc voltage through the
voltage divider made up of R1 and R2.
Since the upper comparator (pin 6)
will trip at 2/3 of the applied dc and the +5 TO +15V

lower one at 1/3 of the applied voltage,


the bias provided by resistors Rl and SINE
WAVE
R2 is centered within the compar- INPUT
OUTPUT
ator's trip limits.
2/3V+
A sine -wave input of sufficient am- INPUT
I I/3V+
plitude to exceed the reference levels .019F
1

causes the internal flip-flop to be set


and reset. In this way, it creates a
square wave at the output. As long as
R1 is equal in value to R2, the 555 will
be automatically biased correctly for
almost any supply voltage. Note that
the output waveform as shown in the
diagram is 180 degrees out -of -phase
with the applied input sine wave. Be-
cause of the 555's high output current Fig. ,_'

capability, the circuit can be used to


good purpose as a signal shaper/buff-
er circuit.
Such a circuit can also find applica-
tion if you have a sine -wave-only audio
generator and you would also like to
have a simultaneous square-wave
output. The major advantage of this
circuit is that, unlike a conventional Inverting Bistable Buffer. By waveforms. In the latter case, the fast
multivibrator type of squarer, which modifying the input time constant of time -constant of the combination of
divides the incoming frequency in half the circuit shown in Fig. 2 (reducing Cl with Ri and R2 causes only the
to square it, the Schmitt trigger simply the value of input capacitor Cl to edges of the input pulse or rectangu-
squares the input frequency without 0.001 µF, for example) so that input lar waveform to be passed. These
changing the frequency. A circuit of pulses will be differentiated, the ar- pulses set and reset the flip-flop; and
this type can easily be installed within rangement can also be used either as a high-level, inverted output is the
almost any audio generator. a bistable device or to invert pulse result.

SQUARE -WAVE OSCILLATOR

+5 TO +15V
conventional astable circuit using
A *RI« R2
I.43 R2 CII i00 Hz AS
symmetry can be restored.
a 555 IC does not normally produce a f
.7 SHOWN) In the circuit shown, capacitor Cl is
R2 CI
symmetrical output waveform. How- SO. WAVE charged through R1 and R2 and it is
ever, square waves can be obtained OUTPUT
discharged through R2. If R1 is made
from a 555 by using the simple circuit very small in resistance compared to
shown in Fig. 3. R2, then both time constants will be
The asymmetry of a conventional reduced so that they depend essen-
astable circuit is the result of the fact tially on R2 and Cl.
that the charging and discharging The frequency of operation (f) of
time constants are not equal. If the this circuit is approximately equal to
timing capacitor can be charged and 0.7 divided by the product of R2 and
discharged through the same (or Cl. The frequency is, of course, inde-
equivalent) resistance value, the Fig..,' pendent of the supply voltage.
58 ELECTRONIC EXPERIMENTER'S HANDBOOK
OUTPUT DRIVE CONSIDERATIONS
The 555 timer IC can provide up to F'ig.
200 mA of output current in either its
high or low state. However, this value
+V
should not be considered too strictly
since some types of loads have a volt-
age limitation. If, for example, the 555
is used with a 5 -volt supply to drive
TTL logic, the output current is limited
to much less than 200 mA because of
the required input voltage for the fol-
lowing TTL stage. Since TTL output
stages are normally specified for 0.4
volt at rated current, a more realistic
maximum output current for the 555 is
5 mA, which is far less than the 200 mA (A) (B)
specified. *SELECT FOR DESIRED LED CURRENT. +5v USE 15015, +15V USE 68011
Other types of loads, such as incan-
descent lamps, relays, or light - go off when pin 3 is high (during the selected need not be particularly sen-
emitting diodes are not as critical in timing cycle). sitive.
terms of voltage and they can be driv- Since a 555 can operate over a wide This permits relays rated at 12 volts
en by using the circuit shown in Fig. 4. dc supply range and a light -emitting and 100 mA to be used. The diode
Depending on the logic involved in the diode requires about 1.6 volts, a series across the relay coil is used to prevent
application, these types of loads can resistor (Rs) is used to drop the excess the back-emf from damaging the IC
be connected from pin 3 to either +V voltage and limit the LED current. chip. If the current demand is not too
or ground. In a timer such as that Relays can be driven as shown in high, both an LED and a relay can be
shown in (A), the output (pin 3) is nor- this circuit by selecting a relay that is used at the same time.
mally at the ground potential and goes compatible with the applied dc. Of The connections shown in (B) are
high during the timing interval. There- course, it will have to have the contact for the opposite type of logic where
fore, a LED connected as shown at left arrangement desired. Since the 555 the LED is normally off and is pulsed
will be on when pin 3 is low, and it will has a healthy current output, the relay on.

WIDE -RANGE PULSE GENERATOR

The most sophisticated of the 555 +5 TO


+15v
applications described here is the EXT
wide -range pulse generator, whose 270K
RI
TRIG
R2
TOyF
250K 100K
circuit is shown in Fig. 5. FRED
10K
PULSE
WIDTH
The general-purpose pulse gen-
erator consists of an astable oscillator 3.9K 8.2K
(ICI) whose output frequency can be *-1 EXT TRIG
MODE
r-* POS
varied over a 10:1 range by poten- 7 4 8 3
NT O
7 OUTPUT
PULSES
tiometer Ri (frequency control). 3.9K 6 ICI
I000vF
IC2
Range selection is made by Si, with 555 555

five ranges from 0.1 Hz to 10 kHz. Tan- + 2 5 5

talum capacitors are used for the two


IOyFI yF
lower ranges, while Mylar capacitors + t1.01yFIyF
should be used for the upper ranges. IOOyF
The output of ICI feeds S2, which can !4T1
be used to select either internal or ex-
ternal signals for IC2, a monostable SI
5 13 5

circuit. FRED RANGE PULSE WIDTH


Integrated circuit IC2 is a monosta- I= 0.1-1Hz =100ys-Ims
1

ble generator whose output is a pulse 2=1-10Hz 2.1m1-IOms


3= 10-100Hz 3=10ms-IOOms
with a width that can be varied over 4= 100-IkHz 4=100ms-Is
a range of 10 to 1 by changing R2. 5=1-10kHz 5=1s -Ios

Switch S3 provides five ranges from


100 microseconds to 10 seconds. The quency (rate) and width can be set to selected, almost any negative -going
output of the latter stage consists of almost any desired values. If the pulse can be applied to the external
positive -going pulses whose fre- external mode of triggering IC2 is trigger input. 0.

59
Successors to crystal radios use
single high -gain transistor amplifier.
BY TERRY L. LYON

EXPERIMENTERS and hams newest design techniques are used. ume and better reception than a
have liked to fool around with Described here are three battery-less crystal radio.
battery -less radios since wireless receivers which have improved gain The first circuit (Fig.1A) is a
communications were first consi- as a result of using a simple transistor broadcast -band receiver and requires
dered. Although notable improve- amplifier powered by random electri- the fewest number of components.
ments have increased the sensitivity cal fields which are everywhere. The circuit of Fig. 1B also tunes the
and selectivity of the devices, their These circuits, which are relatively broadcast band but it has increased
performance is limited unless the inexpensive to build, have higher vol - gain due to a more efficient design.
RI The circuit of Fig. 1C has improved
selectivity and sensitivity due to re-
generation, and it is designed to re-
ceive shortwave as well as conven-
Fig. 1. Three versions of simple tional broadcast transmissions.
single -transistor radios that In the construction, although cir-
derive their operating power cuit layout is not critical, it is wise to
from the random electrical keep component leads short and
noise that is usually found neat. The antenna and ground leads
in the atmosphere from the receiver could have various
lengths of stranded insulated wire
with alligator clips attached for con-
necting the receiver to large metallic
objects.
If some components prove difficult
to find, substitute others with similar
characteristics. For example, the tan-
PARTS LIST talum capacitor (C2) can be replaced
C I, C6-365-pF variable capacitor by an electrolytic with the same
C2 -5-µF, 50 -volt tantalum capacitor specifications. The 1N459 diode can
C3 -0.002-µF ceramic disc capacitor be replaced by another low -power
C4, C5 -0.005-µF ceramic disc capacitor
DI-D4-1N459 silicon diode silicon unit with small reverse -current
LI-Fig. IA; tapped transistor antenna characteristics. Likewise, another
coil
Fig. 1B; transistor antenna coil small -signal,high -gain silicon unit
Fig. IC; see Fig. 2 can be used instead of the 2N3391
L2-Fig. 1B; 15 to 20 turns of #24 npn transistor. A 4700 -ohm resistor
enameled wire wound directly over an-
tenna coil. can be used for RFC1. Finally, the
Adjust turns or reverse leads for opti- crystal earphones can be inter-
mum performance. changed with high -impedance
Fig. IC; see Fig. 2
QI -2N3391 transistor magnetic phones, using a suitable
R1-10-megohm resistor series capacitor.
R2 -470,000-ohm resistor
R3 -10,000-ohm resistor
RFC1-2.5-mH r -f choke Operation. Once the receiver is
Phone-Crystal earphone completed, a tuner dial can be added.
Calibration of the dial is accom-
60 ELECTRONIC EXPERIMENTER'S HANDBOOK
quencies, but C6 will serve to boost
HOW IT WORKS the receiver's performance. Short-
The noise and signal are separated by derives its energy from the noise ob- wave reception is obtained by chang-
coupling the series L2C3 resonant cir- tained across L2C3. This noise derives ing coils in accordance with Fig. 2.
cuit to the parallel L1C1 resonant cir- primarily from a 60 -Hz field radiated For optimum performance, these
cuit. This arrangement functions as a from household wiring, lights, and ap- receivers require a good earth ground
bandpass filter, allowing broadcast in- pliances. The noise is rectified by D1 and a large metallic antenna. Water
formation to appear across L1C1 while through D4 and the resulting dc is fil- pipes and other low-lying metallic ob-
leaving the noise across L2C3. When tered by C2. Limiting resistor R2 con- jects make good grounds. The an-
L1C1 is adjusted to a standard broad- nects the supply to the transistor circuit.
tenna lead can be clipped to a win-
cast frequency, an amplitude - Although the three receivers operate
in basically the same manner, there are
dow screen, roof gutter, refrigerator,
modulated carrier is produced across
the tuned circuit. This r -f signal is sent several differences among them. The or similar item. Sometimes just touch-
through dc blocking capacitor C4 to the first two rectify voltage fluctuations ing the antenna lead with the hand is
base -emitter junction of transistor C11, a (low-frequency noise) appearing across sufficient to power the receiver. To
common -emitter amplifier. C3. The first circuit has a voltage- increase reception, attach a 9-volt
The transistor is biased by a large doubling diode arrangement to reduce battery across C2, observing the cor-
value of shunt feedback (R1) and its the number of components. On the rect polarity.
load resistance (R2) also has a large other hand, the second circuit utilizes a For listening to weak signals, con-
value. This arrangement performs sev- full -wave bridge rectifier with improved nect two earphones in parallel to form
eral functions. First, the voltage drop efficiency; but it requires the addition of
a headset. Local stations in the
across the base -emitter junction is quite C5, L2, and two diodes. Capacitor C5 is
used to reference the L1C1 circuit to
broadcast band may interfere with
small. This allows the junction to detect
the incoming signal by changing it to ground, which increases the signal and distant transmissions. If so, a series
modulated dc. Although the shunt minimizes hum. LC circuit may be constructed to re-
feedback biasing arrangement lowers The third receiver uses a voltage dou- move the unwanted station. This cir-
01's input impedance, its emitter cur- bler; however, it is connected across cuit connects between the receiver's
rent is so small that the input impe- the L2C3 circuit through R3. This ar- antenna and ground and is built using
dance is still very large and does not rangement allows high -frequency noise a standard antenna coil connected in
appreciably load the tuned circuit. as well as low -frequency noise to be series with a 365-pF variable
Second, the transistor is biased in a rectified with high efficiency. This re- capacitor. When this circuit is tuned
region of extremely high gain and some ceiver also has exchangeable coils so
to the interfering frequency, the latter
non -linearity. The latter acts to a small that several bands can be received.
Some of the amplified signal in this cir-
will be effectively removed. However,
degree as an agc. When signals get
larger, the amplifier's gain is reduced cuit is returned to the input of 01 by C6, the antenna coil must be kept away
whereas, on weak signals, the gain is L2, and RFC1. This adds positive feed- from L1 and the chassis of the
large. back and further increases the capacitor should be connected to
The power supply for the transistor receiver's gain. ground. Q

INEXPENSIVE VOLTAGE BOOSTER


1
At times of peak demand, power com-
r -- panies drop their voltage 5% to stay within
1 safety limits of their equipment. This small
BASE WITH
4 -PRONG PLUG L2 voltage drop can be hard on certain
f LI Fig. 2. Winding details
appliances-television receivers, small
(BOTH ENDS CONNECT TO GROUND
AT RECEPTICLE
for theroils used in
the circuit of Fig. IC.
Range Turns Wire
540-1500 kHz Ll: 149.6 closewound #28
L2: 41.3 closewound #28
1.5-4.0 MHz L1: 49.2 even for 2" #24
L2: 11.2 even for 7/16" #24
4.0-11.0 MHz L1: 18.4 even for 2" #22
L2: 4.2 even for 7/16" #22
All wire is enamel coated, wound on low -loss
1 1/16" diameter forms at least 31/2 in. Use
plastic pill containers or thin -wall cardboard
tubing. Coat with clear lacquer, if desired,
to keep wire in place. /17
VAC
motors, etc. Using a 6.3-V filament trans-
former in the circuit below allows you to
plished by listening to stations which To operate the third circuit (Fig. 1C)
compensate for low line voltage. In the
have a known transmitting frequency advance (counterclockwise) the re- Boost position, voltage is stepped up about
or by coupling a variable r -f signal generation control (C6) until a slight 5.4%. Any device which draws less than the
generator to the receiver through a hiss is heard. The proper position of rated current of the transformer may be
suitable antenna. If the receiver is not C6 depends on the length of the an- used. For example, a 3-A transformer can
operating in the specified range, ad- tenna, the receiver coil, and the posi- handle 330 W, enough for most color TV
just the core of Li in the first two cir- tion of the tuning capacitor (C1). receivers. The fuse should have the same
cuits or add or remove a few turns However, the receiver may not oper- current rating as the transformer.
ate with regeneration at high fre- -T.R. Fox
from L1 in the third circuit.
1976 Edition 61
DO THE TRANSISTOR is the most ver-
satile component of the semi-

you
conductor family. Its most important
characteristic is current and/or volt-
age amplification. Because of this ca-
pability, it is the heart of most
solid-state electronic circuits involv-

KNOW ing signal amplification and switch-


ing.

Transistor Types. There are two


varieties of transistors: unipolar tran-

YOUR sistors, usually referred to as field-


effect transistors (FET's), and bipolar
transistors. The FET was invented
circa 1930 but was not exploited

BIPOLAR commercially at the time. The bipolar


transistor was invented around 1948
and rapidly became a practical prod-
uct. The FET was finally developed as

TRANSISTORS a commercial product by the early


1960's, many years after the bipolar
transistor had already established it-
self. FET's, especially MOSFET's, are
now used widely in low -noise front
ends for TV and FM and are gaining
importance in digital elements. How-
ever, in this article we will confine our-
selves to a discussion of bipolar tran-

SIOiSISÑV sistors.

Transistor Basics. The basic ele-


ment of any bipolar transistor is the pn

atriOd junction, or diode, formed by chemi-


cally uniting a layer of p -doped
semiconductor material with a layer of
n -doped material. When the junction

ä is forward -biased (p layer positive, n

IF Forward -Bias
Region

IR
BV

VT VF
4
REVERSE -BIAS VT = Threshold Voltage
REGION = 0.2 to 0.4 for germanium
= 0.5 to 0.7 for silicon
VF = Forward Voltage
BV = Breakdown Voltage
IR = Reverse Leakage = 10-9-10-6
IF = Forward Current

Fig. 1. Forward and reverse charac-


teristics of typical junction diode.

Check ÿc lr snowledge äf this layer negative), the current through


the device increases rapidly as the
voltage is increased. When the junc-
tion is reverse -biased, an increase in
BY L: THAR STERN voltage causes only a very small
Motorola -ereic,nduvt r Pradu:ts inc. amount of leakage current, until the
reverse voltage becomes high enough
to cause "breakdown" of the junction.
See Fig. 1.
62 ELECTRONIC EXPERIMENTER'S HANDBOOK
A transistor is formed by sandwich- lead. This action gives rise to the two linearity exists in the Ir curves. This //
ing avery thin layer of n -doped mater- commonly used expressions for cur- indicates that distortion for large -
ial between two layers of p -doped rent gain in a transistor. The first, a output signals can be quite high.
material (pnp transistor) or a thin layer (alpha), is the ratio of Ir /IF, when the The collector curves in quadrant I

of p -doped material between two base -emitter junction is forward - are the most significant. They show,
layers of n -doped material (npn trans- biased and is normally called the for example, that the maximum
istor). The characteristics of this common -base current gain. It is al- reverse -bias collector voltage that can
ways slightly less than unity (usually be applied, before breakdown of the
0.95 to 0.998). The second gain ex- collector -base junction, is BV"). The
pression is 13 (beta), the ratio of Ir./1 minimum collector voltage needed to
called the common -emitter current keep the collector junction reverse -
E

Emitter Collector
E
gain. It can be quite high, depending biased, thereby sustaining transistor
Base
on the value of a, since ß= a/(1 a). - action, is Vicersatr The maximum volt-
Thus. if a = 0.95, 13
-
20; and if a = age excursion, therefore, is
0.99, ß = 100. BVcEo-VCEtsau
When the transistor is cut off (IR =
Circuit Configurations. There are 0), aresidual current, I(.FI) flows in the
three basic transistor circuit config- collector circuit. This leakage current
Majority Carrier Flow urations: common -emitter, common - can be reduced somewhat (but not to
--to Minority Carrier Flow (Leakage)
base, and common -collector. They zero) by applying reverse -bias to the
differ principally in the manner in emitter junction. The limiting value,
Fig. 2. Current flow in a transistor.
which the signal is applied to the tran- with reverse -bias applied to the
sistor and where the load is attached. emitter -base junction, is l(.p. This is
3 -layer, 2 -junction structure are Fig. 3 shows these basic circuits. equivalent to the collector-base leak-
achieved by varying the thickness and Since the common -emitter circuit age current when the emitter is open -
the resistivities and geometries of the is by far the most prevalent, most circuited.
three layers. data sheets characterize the transistor Collector current increases rapidly
Theoretically. an npn transistor in terms of this circuit. as the base is energized. The max-
should operate at higher frequencies Fig. 4 shows the characteristics of a imum It. is that which would damage
than does a pnp device because elec- typical transistor in a common -emitter the internal transistor structure. This
trons (the principal current carriers of circuit. The input circuit curve in value of collector current is given as a
an npn unit) are more mobile than quadrant Ill shows that a base -emitter maximum rating on data sheets. Thus,
holes (the principal current carriers of voltage (VE,) of less than approxi- the output current could range from
pnp devices). Mn practice, however, mately 0.5 volt (for silicon; for ger- Inman) to /('Et) (or /c Bo in the event of
both types have similar characteris- manium, about 0.2 volt) causes virtu- reverse -bias), but usually Ir. is limited
tics. The main difference is that pnp ally no base or collector current to to a value far less than
transistors operate with a negative flow, thereby keeping the transistor Power dissipation, Pt, is the product
voltage on the collector element while
npn transistors operate with a positive
cut off. Above 0.5 V, I
rises sharply,
limited only by the ohmic resistance of
of VcF and Ir and it causes the collector
junction to heat up. Beyond a critical
collector voltage. This makes it possi- the base region. Since the latter is very junction temperature, T.trmax the de-
ble to have complementary circuits small, a very small rise in VE (beyond vice could be damaged. Thus, the
that often provide improved perform- the threshold voltage) causes a large P,,,max, rating of a transistor limits the
ance over the single-polarity circuits
that can be implemented with only one
/
rise in and Ir., as seen in quadrant II.
From such a plot, the transistor cur-
maximum V(5.: and Ir that can be ap-
plied simultaneously. The locus of a
type of transistor. rent gain, Ir,/I, can be established. It is P,xmax, rating is a parabolic curve on
The three layers of a bipolar transis- also evident that considerable non - the V1, /Ir plot. The load line, XQY,
tor (Fig. 2) are the emitter, the base,
and the collector. The emitter repre- -VEE `VCC
,vcc
sents the current source, where the
vo
current carriers originate. The base is vi
Vi V
the control element, and the collector >
is the element through which the cur- vo
rent carriers are transferred to an ex- RB
E
ternal circuit.
In operation, the collector -base 4.-VEE
Common Emitter (a) Common Base (b) Common Collector (cl
junction is always reverse -biased. If
VCE _ VCC ICRC VgE 0.7 V (for silicon)
the emitter -base junction is forward - -

biased, the emitter -base current is Circuit Current Gain Voltage Gain Input Resistance Output Resistance
(al High High Low High
high, as in any forward -biased diode
junction. Instead of flowing out of the (b) G 1 High Very Low Very High

base terminal, however, most of this


(cl High :1 High Low
current diffuses through the very thin
base region and crosses the
collector -base junction, with only a Fig. 3. Three basic transistor circuits
small fraction flowing out the base and their characteristic parameters.
1976 Edition 63
IC (mA) tablished by a quiescent base current
PD(max)
P that results in a dc collector current of
VC/E(sat)
125 FP approximately 1,,,,,,,/2.
I 1
60
Several circuits are used for estab-
100
YI
lishing the bias point. Among the most
familiar are those in Fig. 5. The basic
75
VCEO(sus) performance difference is in the
bias -point stability. At point Q on the
loadline, the transistor has a beta of
approximately 20. If a transistor with a
beta of 40 were substituted (simulated
IB(inAi
by dividing all / values by 2), and if 4,
1
;I VCE were held by the bias circuit to 2.5 mA,
60
7 6 5 4 3 40 50
BVCBO as before, the operating point would
VCC BVCEO
- 0.4 move up the loadline to point Q', a
Fig. 4. Characteristics of a common -emit- much higher value of 1,.. As a result,
VT
ter circuit showing the input and output. considerable distortion would occur
- 0.8
VBE for high -value input signals.
The bias point stability factor (S) is
must be chosen to prevent steady- Biasing. When operated as an am- defined as the percent -change in 4. for
state operation to the right of the plifier, the transistor must first be a percent -change in ß, or A 11'/1, =
locus. biased to some quiescent value of col- SA, ß/ß. If a percent -change of 13
From the above it is evident that, lector current, so that both positive - causes a corresponding percent-
when the voltage applied between and negative-going input voltage ex- change in 4., the least desirable condi-
base and emitter is less than approxi- cursions will cause corresponding tion, then S = 1. If I. is independent of
mately 0.5 V, there is only a very small changes in output voltage and cur- ß (corresponding to a zero change in
current flow through the transistor. rent. The ideal bias point is rep- 1, when is varied), then S = 0. The
13

Between collector and emitter, there- resented by Q on the load line in Fig. 4 formulas accompanying Fig. 5 give 4
fore, the transistor represents a very because this permits approximately and S as functions of ß and assign
high resistance, or open switch. When equal excursions in 4 and V,F, in both values for S under specific operating
VF, is raised above the threshold volt- directions along the loadline without conditions. The bias arrangements in
age, the internal resistance of the signal clipping. The bias point is es - Fig. 5c and 5d using emitter degenera-
tion are preferred because by proper
Emitter Bias
Base Bias
Collector Emitter Bias
(1 Supply)
choice of resistor values, the effect of
Feedback (2 Supplies)
ß on 1, can be made almost negligible.
vcc vcc VCC vcc
This prescribes a large value of RE, so
that the voltage, IFRF;, at the emitter is
It c
much larger than VF; or 1R. To pre-
vent degenerative ac feedback, R is
normally bypassed by a large -value
Fig. 5. Conventional capacitor. (Fig. 5c is used when a posi-
common-emitter tive and negative power supply is
bias circuits. Table available. For single -supply operation,
gives approximate Fig. 5d is preferred.)
characteristic
expressions.
IC -. VCC
pB

I
VCC
RC+RB/P
I
VEE

VEE-V8E
RE+RB/P
I
R2

R1+R2
I
x -
VCC
RC
In practical transistor amplifiers
(RC -coupled amplifier, for example),
the operating point is influenced by
both dc and ac conditions. Fig. 6
S - 1 +pRC/RB
forRB=PRC
1 +pRE/RB
for RB=Rc
1+pRE
R1R2
R1+R2
shows a typical RC -coupled amplifier
S,0.5 S=1/P and its representative loadline plot.
To Make
Note that there are two loadlines-a
IClsat) - 1+2 RC dc loadline whose slope is affected
R-2PRC
B RB ,RC RE -2 VEE BC R1
lC 2 VCC R2 RE only by the value of R, and an ac load -
line whose slope is determined by r1,,
the equivalent resistance of R1. and RI,
+Vcc
transistor drops to a very small value Fig. Circuit of a typical
6. lC

so that the device approximates a common -emitter RC -coupled AC Loading

closed switch. As shown in Fig. 4, it


amplifier and its ac and (Slope= 1/11)

dc loading curves. OC Loading


takes a change of only 7 mA of ',along (Slope=-1/RC)
loadline XQY to cause V, to change F;
Vi

fromV,., to V,0,,, that is, from an open


switch to a closed switch. This switch VC

action is accomplished by a VF, of only


a few tenths of a volt.
64 ELECTRONIC EXPERIMENTER'S HANDBOOK
MID-FREQ. 0A 3dB
EQUATIONS Slope 6 dB/octave

ib

V0 = ß¡br
(a)
-
V - (r s+Lßre
Voltage Gain
)

Input Resistance
25 mV
ßre
50 mV
(b) fee>1 fT
po = Low -Frequency ß
IE G re < IE foe =
fT =
=
ß Cutoff Frequency
Current Gain -
Bandwidth Product
Frequency where ß = 1
IfßQ1=ßQ2

ßtotal
ri = ß
= ß2
r
Fig. 7. Equivalent highfrequency common -emitter circuit (a) and its response (b).
Fig. Darlington transistor pair.
9.

in parallel. The dc loadline represents large signal swings caused by non - has led to complete circuits on a
the path along which the operating linearity of the I11IB characteristics single chip of silicon (integrated cir-
point can be established. The ac load - (Fig. 4). These characteristics can be cuits) but also to compound -
line intersects the dc loadline at the greatly improved by means of negative connected transistors. For the circuit
operating point, and the actual signal designer, the latter provides some
varies along the ac loadline, which +VCC cost and space savings, while still
sets the V and / output limits. permitting unrestricted circuit design
The ac performance of the circuit in freedom. One of these devices is the
Fig. 6 can be established from the Darlington pair shown in Fig. -9.
high -frequency equivalent circuit in Although consisting of two inter-
Fig. 7a. (For this approximation, it is connected transistors, the device can
assumed that the signal frequencies actually be treated as a single transis-
are high enough that all capacitive tor with extremely high current gain
reactances of Fig. 6 are negligibly -VEL and input resistance. Normally, Dar-
small.) Voltage Gain with rE = U lington pairs are employed in the
Each transistor junction has an as- A=rL/re rt. RCRL
re-
25mV grounded -collector configuration.
sociated junction capacitance. These IE Commercially, they are available as
rE
are quite small (on the order of a few Feedback Factor = F =
r
small -signal and power devices, in
picofarads), but they do affect transis- Effect of negative feedback on gain: both npn and pnp polarities and with
tor action at high frequencies. A typi- A 1 betas ranging from several hundred to
p (when AF a 1)

cal transistor frequency response plot Alf) 1 +qF several thousand.


Effect of negative feedback on amplitude distortion:
is shown in Fig. 7b. At the frequency D

where the reactance of the parasitic 0(f)=1+AF Differential Amplifiers. With the
input capacitance equals the input re- Effect of negative feedback on frequency response: advent of integrated circuits, the cir-
sistance ß r,., the current to the input
teem =fee (1 + AF)
cuit in Fig. 10 has become increas-
resistance is bypassed through the Effect of negative feedback on input resistance: ingly important. Being dc -coupled
RIO) = R¡ (1 + AF)
capacitance to the point where the ef- through a common -emitter resistor, it
fective 13 is down 3 dB from its low - has no low -frequency limit; but, unlike
Fig. 8. One -stage amplifier and
frequency value. This is called the equations for feedback effects. other types of dc -coupled amplifiers, it
8-cutoff frequency, fa,,. If the fre- exhibits excellent stability and drift-
quency is further increased, (3 con- signal feedback, which requires a free operation without requiring
tinues to decrease at a rate of 6 dB per small unbypassed resistor, rE, in series elaborate compensating circuitry.
octave. The frequency at which 13 with R, as shown in Fig. 8. (This is only
+vcc
equals unity is specified on data one of many possible feedback ar-
sheets as f,-, the current -gain/ band- rangements.) In addition, negative
width product. Given f.l-, it is possible feedback improves frequency re-
to determine transistor beta for any sponse and compensates for changes
frequency between Ç. and f.,- from the in output voltage (and gain) due to var-
relation 13 = f, -/f. iations in temperature -sensitive
parameters such as re and 'Sae.
Differential
Negative Feedback. While the dc The equations accompanying Fig. 8 Input
degenerative feedback associated describe the basic advantages
with RE of Fig. 6 stabilizes the operat- achieved through negative feedback, Common -

ing point, making it independent of as well as the price paid for them in Mode
Input
changes in beta and other terms of voltage gain. However, since
temperature-dependent parameters, feedback increases input resistance,
the bypass capacitor keeps it from the loss of gain can partly be recov- Characteristics, if Q1 and 02 are perfectly matched and
compensating for the deleterious ef- ered because of an increase in the RC1 = RC2: For differential input:

fects of these changes on the ac gain of a previous stage caused by the V¡=V1-V2 V1= -V2

signal. Moreover, while proper place- increase in input resistance. Vo = -


Rc

re
(V1 -V2)
For common -mode input:
V1 = V2
ment of the operating point can re- rin = 2ßre
duce non -symmetrical signal clipping, Darlington Transistors. Modern
it cannot reduce the distortion for semiconductor technology not only Fig. 10. Basic differential amplifier.
65
1976 Edition
N
EMITTER

I BASE

IMPURITY PROFILE
COLLECTOR
P4 ANNULAR BAND
TERMINATES CHANNEL

COLLECTOR-BASE JUNCTION
PROTECTED BY SURFACE
PASSIVATION

N -TYPE BASE REGION


\
METALLIC
CONTACTS

%/ N.

P -TYPE
P4 EMIT TER
REGION
%// \o
EPITAXIAL COLLECTOR REGION

P4 SUBSTRATE.
ii
SiO2
PASSIVATION

INDUCED
N- TYPE CHANNEL

IB)

(A)
GOLD COLLECTOR CONTACT
Fig. 11. Typical alloy transistor.

This is its most important characteris- Fig. 15. Latest process is epitaxial planar with annular ring.
tic. Operated in the differential mode,
as shown, the output voltage re- processes no longer offer the best ob- tor and emitter alloying. The thinner
sponds only to "difference inputs" to tainable performance. The major se- base improves the frequency re-
the two bases. If a common -mode quential developments in the proc- sponse but results in a fragile struc-
essing of the bipolar transistor are ture and further reduces breakdown
shown in Figs. 11 through 15. voltage.
In Fig. 11A is a typical alloy transis- The process shown in Fig. 13 uses
tor, while Fig. 11B shows its impurity diffusion of impurities into a thin base
profile. It is simple and inexpensive to membrane prior to alloying to permit a
build. It provides excellent low - closely controlled, graded impurity
frequency beta and can operate at profile. This technique offers fre-
IBI
high currents and power levels, but quency responses up to 100 MHz.
(Al not at high frequencies or high volt- The process shown in Fig. 14, with
ages. extremely thin collector and base re-
Fig. 12. The microalloy structure.
Fig. 12 shows the construction de- gions and unrestricted use of different
signal were applied (as in the case of tail and impurity profile of a typical material resistivities, provides high -
ground line or power -supply noise) or microalloy (MAT) structure. It is simi- frequency performance up to a
if the characteristics of the transistors lar to the technique shown in Fig. 11 gigahertz. It also provides high gain
were to change in response to a except that shallow pits are etched and high breakdown voltage. How-
change in temperature, the collector into the base substrate prior to collec- ever, sensitive pn junctions are ex-

EPI-BASE STRUCTURE
BASE EMITTER EMITTER
CONTACT CONTACT IDIFEUSEDI Achievable Characteristic,

-
Collector Current to 50 A
EMITTER BASE COLLECTOR
Breakdown Voltage to 140 V -
Safe-Operating Area -
Excellent
Current -Gain -Bandwidth to 10 MHz -
Available Conductivity NPN, PNP -
Main Feature -Versatility
lar
COLLECTOR
IwazTB AT EI
BASE
IEFI GROWNI Main Application All-
IA SINGLE-DIFFUSED STRUCTURE
BASE EMITTER BASE
Achievable Characteristics
Fig. 13. Microalloy diffused type. CONTACT CONTACT SUBST RAT EI

-
Collector Current to 30 A
current of both transistors would be Breakdown Voltage to 140 V-
Safe-Operating Area -
Excellent
affected equally. As a result, the out- Current -Gain - Bandwidth to 2 MHz -
put voltage between the collectors Available Conductivity NPN only -
COLLECTOR EMITTER Main Feature - Ruggedness
would remain constant. (SIMULTANEOUSLY DIE FUSED Main Application -
Power Supply Regulators
INTO BASE SUBSTRATE I

TRIPLE -DIFFUSED MESA STRUCTURE


Transistor Fabrication Proc- BASE EMITTER EMITTER
Achievable Characteristics
esses. Over the years, many process- CONTACT CONTACT )SRO OIT FUSION)

es and structures have been used


Collector Current to 10 A-
Breakdown Voltage to 1500 V -
in transistor fabrication. Most of them Safe-Operating Area Good -
are still being used, although the older Current -Gain - Bandwidth to 10 MHz -
Available Conductivity NPN only -
-

`
W COLLECTOR IST DIFFUSION BASE Main Feature High Voltage
EMITTER (SUBSTRATEI IREDUCES COLLECTOR ITND DIFFUSIONI Main Application -
TV Deflection

.4111_"`r
CONTACT
RESISTANCE1

NI-RESISTNITY
P-.TYPE DOUBLE -DIFFUSED STRUCTURE
EPITASIAL
AYER BASE EMITTER EMITTER
CONTACT UND DIFFUSIONI
Achievable Characteristics
CONTACT
ANNULAR
-
III nl
RING Collector Current to 30 A
-
j/'
Breakdown Voltage to 200 V
Safe -Operating Area Low -
I
IIIIIIII''1f' Current -Gain -Bandwidth to 150 MHz -
I1j1j1111j'1I1'"B/I/ Available Conductivity NPN, PNP -
11i BASE REGION Main Feature -High Speed
NI -RESISTIVITY
COLLECTOR
IERI LAYER)
SUBSTRATE BASE
)1ST DIFFUSIONI
Main Application -
High Speed Switching
LOW- RESISTIVITY P- TYPE
P -TYPE SUBSTRATE COLLECTOR REGION

Fig. 16. Cross sections of the processes employed in making


Fig. 14. Epitaxial mesa structure. transistors for power applications, with some characteristics.
66 ELECTRONIC EXPERIMENTER'S HANDBOOK
mixer applications run well into the
RELATIVE CHARACTERISTICS
GHz band. For special applications,
OF RF STRUCTURES
ADVANTAGES LIMITATIONS
low -noise transistors with noise fig-
GEOMETRY
ures around 2 dB are common, and
critical due to
for high -voltage applications, devices
High emitter periphery to Processing
Interdigiteed
base -area ratio. 1=7.01. narrow interdigitated fingers

Low rp'.
Adequate manufacturing
Limited to relatively low
currents due to narrow with ratings up to several hundred
RESISTORS' experience.
metal stripes
volts are no longer unique. And, due
Easily balanced with
emitter resistors. to plastic packaging, prices are so
Typical high -frequency tran- Overlay Wider fingers for higher Higher rb' and considerable low that there are few device
current capability. Reduced emitter-base parasitic septic
capabilities that can't be purchased
-

sistor structure has INTER - manufacturing difficulty. Trance limits high -frequency
response. Relatively low P/A
DIGITATED geometry.
Complex structure is dueto
ratio, I=4.91. for under $1.00 even in unit quan-
Emitter balancing difficult.
large number of separate tities. See Table 1.
emitters all interconnected Network Wide metal fingers. Highest High contest resistance.
Emitter balancing difficult.
to form a single transistor. Emitter P/A ratio,17.0 to 9.0).

Resistor depositions equal-


Processing critical.
Low -Frequency Power. Power
ize current to the individual
emitter areas.
transistors for the lower frequencies
are also plentiful, but do not yet fill
Fig. 17'. At very high/ freynencies, power transistors take on some eery contple.r ge- the desired applications as complete-
ometries to compensate for cirrent crowding. Characteristics ofstcuictares at right. ly as do the small signal devices. See
posed in the atmosphere, resulting in thin emitters which may be folded Table 2. Prices are quite low for plas-
high leakage current. many times to fit within a given base tic packaged devices rated up to 15 A
area (Fig. 17). This greatly increases and about 100 W. At currents below
the ratio of emitter periphery to base 5 A, even some of the metal pack-
Newer Processes. Among new
techniques, the latest process (Fig. 15) area, thereby maximizing the aged devices are inexpensive. But
diffuses controlled -geometry base emission -to -capacitance ratio. These prices rise rapidly at higher current
and emitter regions into the collector extremely complex structures stress and voltage levels, particularly if high-
layer and covers the entire device with present processing technology to its er frequency operation is required.
limits, accounting for the rapid in- Considerable room for further devel-
a protective coating of silicon dioxide
to eliminate impurity contamination. It creases in prices as frequency opment still exists.
permits operation at extremely high capabilities of power transistors go
frequency, high voltage and high cur- beyond 100 MHz. High -Frequency Power. At very
high frequencies, the power picture is
still more limited. Power outputs of
Amph fiers Switches Special Purpose Typical Plastic Package Typical Metal Package (TO -3) one to five watts are available up to 1

4-15 A $1.00
fT to 1200 MHz Low Noise Amplifiers 3-15 A $0.94 1
to GHz, with up to 50 watts at 500 MHz
NF < dB 2 30 to 80 V t.
$Bo
z. 60-80 V ($.ee
a
and 100 watts in the 150 -MHz region.
IC to 500 mA Speeds to 0.5 ns
High Voltage Transistors
0.5 A
j $1.10 16-50 A ) $5.00
Prices remain high at the upper limits
BVCEO to 100 V BVCEO to 300 V to )) to )}

Darlington Transistors
225-350 V $1.50 60-80 V $15.00 of power and frequency.
0(min) to 50,000 10-16 A 1 $4.00
)) to
100-325 V $8.00 R -F Power. Fig. 18 shows the range
Table. I. Small -.signal transistor capabilities. of transistor power commonly availa-
ble for a given frequency and power -
Table 2. Loa- regaency power device capabilities.
supply voltage. Specific device types
have been included to suggest possi-
rent, and provides good reliability at Transistor Capabilities. For
ble choices for a particular applica-
low cost. small -signal applications, today's
tion. The power -supply voltages given
For small -signal, low -frequency transistors cover virtually every con- are those most usually encountered in
transistors, the epitaxial planar struc- ceivable requirement. Darlington practice. Devices are tailored for best
ture with annular ring is by far the (compound -connected) transistors operation at these voltages. Using a
most widely used. For high -power ap- offer high input impedances and transistor with a higher than neces-
plications, however, other processes betas up to 75,000 at audio frequen- sary voltage rating can result in per-
are often employed to optimize cies. Amplifiers for r -f oscillator and formance degradation.
characteristics needed for special re-
quirements. Fig. 16 shows the most V
I i

.
Mac518
$2400
2N6138
$55.50
f-MRF620
406.512 V12.5 1
common power -transistor processes.
1
MHz (I 2N5944 2N5945 2N5946
7.5 V $10.401 $14.30 $21.50
At very high frequencies, power H
transistors take on very complex
225 400 28 V
`'
H1 2N3866
$1 OO
2N5635
$5.60
2N5636 'y
$17.50I
2N5631.'
$30.65
fMRF5177
$54.60

f
I
MHz
I

Y 2N5642I 255643 2N6166


geometries to compensate for current
2N5641 '
$95.00
28 V $5.55 - 518.45 $35.00
w108-175
2N8080 2N6081 2N8082 2N6084
MHz I`2N4427
crowding. The latter restricts the I` 2Np268 .

12.5 V
81.63 $3.25 E7.80 $12.00 ' $24_00 $46.80.

emission of charge carriers to the LL 30-76 28 V 29571 I


2N 130
$45.50
MHz 1--

edges of the emitter at high current 25 2N5845 295847 255848 2N5849


12 s V $620 81100 524.55 54030 -I
levels. With rectangular or round emit- MHz.50

'255942
2N6370 2N5070 2N5941
ters, therefore, the center portion of 2 30
28 V $11.50 $20.00 $29.50 $56.00
2N6367I 2N6368
the emitter does not contribute to cur-
MHz
12.5 V 11.50
S11.50 $28.00

rent emission, but it does add parasitic 2 3 5 7 10 20 30 50 70 roo

WATTS OUTPUT
capacitance which reduces high - Watts PEP. L,near Amplifier. All prices are for single units at time of printing.
Prices era subject to change.

frequency response. High -frequency


structures, therefore, have very long, Fig. 18. Range of transistor power available for given frequency and supply voltage.
67
1976 Edition
LINEAR -SCALE OHMMETER
jwACCURATE READINGS
Zero to 10 megohms in seven ranges
plus three ranges of dc millivolts.
BY DALE HILEMAN

HANDY as it is, the ohm- either battery is under 5 mA, they can S1B applies the output of the
meter portion- of a typical VOM be expected to provide at least 100 constant-current source to the test
has four major drawbacks: the non- hours of service. Conventional 9 -volt terminals (J1 and J2). In position 3,
linear scale makes accurate readings batteries can be used, with shorter life only the millivoltmeter is energized.
difficult; it can apply too much current and only a slight loss of accuracy. The constant -current source con-
or voltage to the circuit being tested, sists of a voltage regulator and a
thus damaging semiconductors or How it Works. As shown in Fig. 1, the constant -current generator. The volt-
delicate filaments; the zero -ohms linear ohmmeter contains two sec- age regulator itself uses another
control has to be adjusted separately tions: a constant -current source (Q1, constant -current generator. The volt-
for each range; and battery life may Q2) and a meter driven by IC1. The age regulator is made up of a transis-
be short. output of the constant -current source tor Q1, resistors R1 and R2, and zener
If any of these problems is bothering is applied to the unknown resistance diodes D1 and D2. To conserve battery
you or if you are looking for a handy through J1 and J2 and the resulting power, the zeners are operated at less
0-to-10-megohm meter with seven voltage drop is applied to the meter than their rated current so that their
ranges, plus three ranges of dc mil- through IC1. operating potential is lower than the
livolts (10, 100, and 1 V) at 10 Except for the input connection, the rated 2.6 volts. Diode D1 provides
megohms-per-volt (very useful for two circuits are independent. (Note about 1.5 volts as a reference for
semiconductor circuits), try the circuit that they do not even share a common constant -current generator Q1. A
shown in Fig. 1. The maximum test ground, for reasons given later.) A constant current of about 2.5 mA, de-
current is 1 mA, and test voltage at position is provided on power switch veloped through R2, is applied from
full-scale deflection is only V. The
1 S1 to disable the constant -current the collector of Q1 to diode D2. The
meter zero is so stable that no external source so that the instrument can be latter diode develops a reference volt-
zero control is needed. Both voltage used as a millivoltmeter. With the age of about 2 volts, which is used by
and resistance indications are stable switch in position 1 (off), both bat- constant-current source Q2 to de-
over a wide temperature range. teries are disconnected. In position 2, velop a test current for the instrument.
The instrument is powered by two battery power is applied to both the Capacitor Cl suppresses a tendency
8.4 -volt mercury batteries rated at 500 constant -current source and the mil- of Q2 to oscillate.
mA-hr each. Since maximum drain on livoltmeter. Also in position 2, section Resistors R3 through R7 are
68 ELECTRONIC EXPERIMENTER'S HANDBOOK
IN 702

2
01
N113
3 2
I 10
SIB
3 S2B 9 S2C

4 8
2N697
5 7 ji_14127 4%
1"3
6

3
XMV X11
OFF R20

702

-
SIA IN SIC R21
10K

R22
CI
8.4V .01yF
8.4V RII IOOK
3.3K
RI4 R16
47011 5V 100 RIB
10 IK
9 R12
50011
ICIB
S2A
8 ZERO
MC1458G
+
R23
R15 4 4.76
613 47011 T
R7 6.8K R24
13 10K
M
MI MV
0-100yA CAL

CONSTANT -CURRENT SOURCE OC MILLI VOLTMETER


S2 *OS ITION
(FULL SCALE)
I-10 0. 8-IMEG.
2-10011 7-10MEG.
3-IK11 8-IOmV
410K11 9-100mV
5-100E 11 10-1000 mV

PARTS LIST
B1,B2-8.4-volt mercury battery R22-100,000 -ohm,'/a -watt resistor, 1%
Cl,C2-0.01-µF ceramic or Mylar R7-13-megohm, 14 -watt resistor, 5%* R23 -4700-ohm, 1/4 -watt resistor, 10%
capacitor R8-10-megohm, '/4 -watt resistor, 10% R24-10,000-ohm potentiometer (Mallory
D1,D2-1N702 zener diode R9-1-megohm, -watt resistor, 10% MTC-14-L 1)
ICI-Dual op-amp IC (Motorola
11/4

RIO,R16-100,000-ohm, 1A -watt resistor, S 1 -3


-pole, 3-position rotary switch
MC1458G or equiv.) 10% S2 -3
-pole, 10 -position rotary switch
J1,J2-Binding post (black, red) R11 -3300-ohm, 1/4 -watt resistor, 5% *Selected component (see text)
M 1-100-µA meter R12-500 -ohm potentiometer (Mallory Misc.: Battery connectors (2); perf board
Q1 -2N1132 transistor MTC-52-L1) with clips; knobs with indices(2);sock-
Q2-2N697 transistor R14. R 15 -470 -ohm, '/a -watt resistor, 5% et for 8 -lead TO -5 can; suitable chas-
R I,R13--6800-ohm, ''/4 -watt resistor, 5% R17-180,000-ohm potentiometer (Mal- sis; mounting hardware; etc.
R2-330 -ohm. 1/4 -watt resistor, 5% lory MTC-184-LI) Note: For calibration, 1/4 -watt, 1% resis-
R3-1300 -ohm. 1/4 -watt resistor, 5%* R18,R20-1000-ohm,''/4 -watt resistor, 1% tors of 1000, 10,000, 100,000 ohms and I
R4 -13,000 -ohm, 1A -watt resistor, 5%* RI9-50,000-ohm potentiometer (Mallory and 10 megohms are required. (Since
R5 -130,000 -ohm, 1/4 -watt resistor, 5%* MTC-54-L I) 10-meg resistors are rare, two 5-meg
R6-1.3-megohm, 1/4-watt resistor, 5%* R21 -10,000 -ohm, 1A -watt resistor, 1% units in series can be used.)

Fig. 1. Circuit consists of a constant -current generator and very stable de millivoltmeter, which can be used as separate meter.

selected to provide five test currents in at a reasonable 1 -volt value. Across 10 op -amps (IC1A) is used as a very -
decade from 1 mA to 0.1 µA, respec- megohms, a test current of 1 mA high -resistance voltage -follower,
tively, as range switch S2 is advanced would develop 10,000 volts. while the other (IC1 B) is connected as
from position 3 to position 7. To con- The effect of rising ambient temper- an inverting dc amplifier.
serve battery power and keep the test ature on D1 and D2 is to decrease the The usual practice is to use a plus -
current low, the value for positions 1 test current; but the effect on Q1 and and -minus supply to power an op -
and 2 is held to 1 mA, but the sensitiv- Q2 is to increase it. The net effect is amp. To avoid the need for another
ity of the millivoltmeter is increased that the test current remains constant battery, however, an "artificial
ten times (via R21) or 100 times (via over a wide temperature range. ground" is created for IC1 by the volt-
R22), respectively. The total current drain on battery B1 age divider made up of R11 through
Why is it necessary for the test cur- is 3.5 mA to 4.5 mA, depending on the R15. Resistor R11 was made smaller in
rent to be so incredibly small on the resistance being tested. value than R13 because this particular
higher resistance ranges? Why not The MC1458C is an inexpensive in- op -amp works better if the plus supply
keep the test current at 1 mA and sim- tegrated circuit containing two opera- voltage is slightly less than the minus.
ply reduce the sensitivity of the mil- tional amplifiers in a single case. Each Zero potentiometer R12 is provided
livoltmeter by decade steps? The is similar to the popular type 741 but to compensate for offsets of the IC. It
reason is to keep the full-scale voltage without offset adjustment. One of the forms a bridge with resistors R14 and
1976 Edition 69
R15 so that the positive terminal of resistors R8, R9, or R10 to enhance the positions so that different feedback
meter M1 can be set slightly above or stability of open -circuit meter zero. resistors could be selected by S2C.
below the artificial ground potential at The values of these resistors are arbi- However, the value of R18 should not
the junction of R14 and R15. trarily chosen to provide an input resis- be changed because doing so will
On the higher resistance ranges of tance of 10 megohms-per-volt, but upset the balance of bias currents at
the instrument, accuracy would be se- they can be increased if you have good the input to IC1B.
verely degraded if the millivoltmeter. luck in selecting the op -amp or if you Another way of getting more meter
measurably loaded the constant - are satisfied with some instability of scales might be to switch smaller val-
current source because the instru- meter zero on the millivolt ranges. ues of series resistance in the places
ment would then be measuring the The effect of bias current flowing in of R23 and R24. This approach has
input resistance of the millivoltmeter the plus and minus input leads of IC1A economic appeal because, in one easy
in parallel with the unknown resis- is balanced by the adjustment of step, it provides seven new resistance
ranges and three new voltage ranges.
It is also possible to use a meter with
higher sensitivity (50 or 20 microamps
VOLTAGE AND RESISTANCE RELATIONSHIPS
full-scale) selecting values for the
S1 S2 Test R Test I Test E IC1A IC1B meter series resistors (R23 and R24)
Full Full Full Input Gain
Scale Scale
that give the desired full-scale deflec-
Scale Load
(ohms) («A) (mV) (ohms) tion. However, it is not a good idea to
use a meter with less sensitivity than
2 1 10 1000 10 open 100
2 100 1000 100 10 100 microamps because full-scale de-
3 1000 1000 1000 1 flection would necessitate excessive
4 10,000 100 1000 1 current in the artificial ground voltage
5 100.000 10 1000 1
divider, which might possibly unbal-
6 1 meg 1 1000 1

3
7
8 -- --
10 meg 0.1 1000
10 100,000 100
1
ance the millivoltmeter biasing net-
work.
9
10 - - 100
1000
1 meg
10 meg
10
1
At the risk of getting a slight instabil-
ity, you can get another full decade
step of sensitivity (1 millivolt or 1 ohm,
full-scale) by using one of the forego-
tance. Therefore, op -amp IC1A is con- potentiometer R17. This pot is set to ing methods, or some combination
nected as a voltage -follower with very equalize the quiescent dc level on thereof. For a -mV sensitivity range,
1

high input resistance, coupling the these inputs. however, you should arrange for S2B
voltage developed across the un- The second part of /C1 is connected to select a 10,000 -ohm load.
known to the relatively low input resis- as a conventional inverting dc am- In the prototype, potentiometer R12
tance of the inverter. plifier. Gain is determined by the ratio is an internal adjustment. Depending
The input to a more conventional of resistors R20 through R22 to input on the stability and sensitivity of your
op -amp voltage -follower is applied be- resistor R18. These values are selec- version, you may want to make R12 an
tween common (or ground) and the ted to provide gains of 1, 10, and 100, external control. This is especially true
plus (non -inverting) input. With a typi- respectively. The resistances of R23 if you use long test leads because, on
cal inexpensive op -amp, however, the and R24 in series with the meter are the lower resistance ranges, you will

about 2 megohms -
input resistance of this arrangement is
far too low for
our purposes. In the high -impedance
selected to yield a full-scale meter
sensitivity of volt.
1

The input polarity to the millivoltme-


then have to contend with zero shift
caused by the resistance of the leads.
Total current drain on B2 is 1.7 to 2.7
follower circuit of IC1A, the input is ter and the connection of the meter mA, except when the meter is pegged,
applied between the output (terminal were arranged to give up -scale deflec- in which case it is 4 mA. (The meter
1) and minus input (terminal 2). This tion for a negative -going output from normally pegs in the ohmmeter mode
arrangement provides a very high IC1B. With the obverse connection when the input is open.)
input resistance because the input (positive for up -scale deflection), the The accompanying table sum-
voltage is matched (or bucked out) by IC has a tendency to lock up like a marizes the voltage and resistance re-
the action of IC1A. The disadvantage flip-flop. lationships in the ohmmeter.
is that the millivoltmeter can't share a Potentiometers R17 and R19 are
common ground with its input, so two connected in an unconventional Construction. The prototype, ex-
batteries are required. But the input series arrangement to avoid biasing cept for the meter and the various
resistance of the millivoltmeter is in complications. The adjustments of switches, was assembled on perf
the hundreds of megohms. R17 and R19 are slightly interacting, board, with the final mounting in a
Capacitor C2 bypasses any 60 Hz or but they provide good stability. small metal enclosure. The batteries
other noise pickup on the input leads Nevertheless, for best results, it may were mounted on clips on the rear
that might overload the op -amp. The be necessary to select ICI due to the cover. It is suggested that the battery
capacitor may be larger for severe wide range of bias offsets for the clips be insulated from ground be-
noise but increasing the value will also MC 1458. cause an occasional battery has an in-
slow the response of the instrument New voltage and resistance ranges ternal short from one terminal to its
on the high resistance ranges. can be obtained by added switching to case.
On the millivolt ranges, section B of alter the sensitivity of the millivoltme- Due to differences in bias currents,
range switch S2 bridges the input with ter. For instance, S2 could have more it is possible that the first dual op -amp
70 ELECTRONIC EXPERIMENTER'S HANDBOOK
LafaYette
,,onics
I
rhe
>s ELErT` ÇetEy.
760

%4, -teta

The all -new 1976


Lafayette Radio
Electronics
CATALOG
The most comprehensive consumer electronics
catalog available. Fully illustrated, the Lafayette
catalog features: high fidelity components and ac- We've got an exciting selection
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71
you try might not perform satisfactor- 1. Set R12 with the wiper at its max- maining ohmmeter scales as in steps 9
ily. So it is best to have two or three of imum position. Set R24 at mid - and 10.
these units on hand. We tested 12 position.
specimens consisting of an approxi- 2. Turn S2 to position 10 and S1 to In Case of Trouble. As we have in-
mately equal mix of Motorola's position 3. dicated, the most likely trouble spot is
MC1458G and MC1458CG and Texas 3. Alternately short together and in the IC and the symptom is instability
Instruments' SN72558L. Judging by open the test leads, watching meter or difficulty in adjusting the millivolt -
this test and the published data, just M1. Adjust R17 so that the meter read- meter. You should suspect a marginal
about any of the dual 741 -type op - ing does not change as a result of this op-amp if it proves necessary to set
amps can be used, but 25% of any action. Proper adjustment should R12, R17, or R19 to one extreme or
given type may not work properly. occur with the meter reading some- there is considerable interaction be-
Those you can't use in this project may what above zero. tween the adjustment of R17 and R19.
work well in less critical applications. 4. Leaving the test leads open, If, however, the trouble is merely a
To facilitate the selection or re- switch S2 from position 10 to position slight up -scale reading of the meter on
placement of /C1, it is recommended 8 and then back to 10, watching the the 10 -ohm scale with test leads
that a socket be used for mounting it. meter. Adjust R19 so that the meter shorted, the first thing you should
Also, get a couple of extra 1N702 zener reading does not change as a result of suspect is that you are really reading
diodes since D1 and D2 should be this action. Again, proper adjustment the resistance of the leads. If shorting
selected to provide an optimum refer- should occur with the meter reading directly across J1 and J2 with a
ence voltage for the constant -current just above zero. screwdriver still doesn't drop the read-
Cl and C2 not leak
Mylar types.
-
source. It is essential that capacitors
use ceramic or
5. Repeat steps 3 and 4 until the ing to zero, try repeating steps 2
meter reading is stable and no interac- through 6 of the adjustment proce-
tion occurs. dure, but be more careful this time.
Carbon or alkaline 9 -volt batteries 6. Adjust R12 to zero the meter. With J1 and J2 shorted together, there
are perfectly suitable for 82. They can 7. Put S2 on position 10, and con- should be absolutely no shift of meter
also be used for B1, but their greater nect the test leads to a -volt dc source zero as S2 is switched through its
1

range of terminal voltage will cause a (observing polarity). Adjust R24 for a ohmmeter ranges.
slight long-term drift in resistance full-scale deflection. This completes If you get unexpected resistance
readings. calibration of the millivoltmeter sec- readings while using the ohmmeter
Resistors R3 through R7 must be tion. for its intended purpose, don't blame
selected to provide proper full-scale 8. Turn S1 to position 2 and mea- the instrument until you check its
deflection on each of the resistance sure the voltage across D2. If it is be- linearity against a known precision re-
ranges. You may want to use poten-
tiometers instead. If so, for R3, use
tween 1.8 and 2.0 volts, proceed to sistor. Composition resistors
step 11. If it is not, interchange D1 and
-
brand new ones- sometimes fall out-
even

1000 ohms in series with a 500 -ohm D2 or try different diodes. Solder D1 side their own rated tolerances.
pot; for R4 use 10,000 ohms in series and D2 in place. If on a cold winter day, you notice
with a 5000 -ohm pot, and so forth. 9. Set S2 to position 3 and connect intermittent jumping of the meter
Don't solder resistors R3 through the test leads to a 1000 -ohm cali- needle, you are probably the victim of
R7 in place since the heat may change bration resistor. Select (or adjust) R3 static electricity. To preclude certain
their resistance. The lead of a 1/4 -watt to obtain full-scale deflection. leakage problems, we have shown no
resistor can be snapped neatly into the 10. Set S2 to position 4and connect connection from the circuits to the
bottom of the slot in a Vector T-28 the test leads to a 10,000-ohm cali- chassis. In case of static, however, you
perf-board terminal, making a firm, bration resistor. Select (or adjust) R4 might try grounding one of the nega-
permanent contact without the need to obtain full-scale deflection. tive battery terminals or the plus ter-
for solder. A connecting lead can be 11. Successively calibrate the re- minal of meter Q
A
soldered to the tip of the terminal
sticking out of the other side of. the
board.
Don't solder D1 and D2 into the cir-
cuit until you are completing the cali-
bration process as described below.

Calibration. The millivoltmeter sec-


tion must be adjusted before the
constant -current source is calibrated.
To adjust the meter, you will need an
accurate dc source of 1 volt. If the
meter circuit fails to respond as indi-
cated, replace IC1 and start over. Re-
sistors needed to calibrate the
constant -current souce are given in
the Parts List.
Install both batteries, place test
leads in J1 and J2 and proceed as fol-
lows:
72 ELECTRONIC EXPERIMENTER'S HANDBOOK
?ttttit I

LOGIDEX
AN ELECTRONIC GAME FOR ALL SEASONS
Flashing light game for all ages uses digital logic.
BY HOWARD L. NURSE

CHILDREN are fascinated by


switches and flashing lights,
while adults are attracted to games of GAMES TO PLAY
chance. Here is an electronic game
you can build which bridges the gap Game Rules Game Rules
and can be enjoyed by persons of all
Logi-Peg 1. Use a cribbage board 3. First player to exceed a
ages. pre -determined total
with pegs. Assign one
We call the game "Logidex," a (such as 100) wins.
peg to each player.
combination of logic and dexterity,
both of which are required to win the 2. Each player advances
game. his peg one hole per Logi-Lette 1. Draw a circle and di-
The table describes some ways in win during his 30 -sec- vide it into 16 sections,
which the Logidex can be used. The ond play period. numbering the sec-
games are based on a player's ability tions from 0 to 15.
to logically decode an unknown four- 3. Play last "round" after
one player reaches 2. Assign the game
bit binary number as rapidly as possi-
end. switches the numbers
ble with an array of four switches. 1,2,4, and 8.
Each time the player succeeds in find- 4. Player to advance far-
ing the number with a correct combi- thest after all players 3. Each player chooses
nation of "up" and "down" game have had an equal one numbered section
switches, a red light flashes for four number of turns wins. of the circle.
seconds. After four seconds, the
player presses the red switch to gen- Logi-Sum 1 Assign a number (any 4. One player plays
erate a new random number, and number, including Ro- Logidex and sums the
plays again. This sequence, which was man numerals) to each "up" switches.
started initially by pressing the green switch.
5. The player whose cho-
switch, continues for thirty seconds, sen section number
2. Player must sum the
as timed by a green flashing light.
"up" switches after corresponds to the
each win. score wins.
How it Works. The schematic for
1976 Edition 73
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O
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o
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N
N

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ffa
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i NN
U +4. V a

r ,p
r l
I

00 e.
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a
u.

H1
Fig. 1. The game consists
m of four portions: a 30 -second
timer and, flasher, a clock, a
U co ripple counter, and a
en[N1 0) 4 -second timer flasher.
H1 ó

a IlIl

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T.,1
PARTS LIST
B1-AA cell (ten required) D2-5.1 -volt 1N751A zener diode R5-3.3-megohm, 1/4 -watt, 10% resistor
C1 -2-µF, 200 -volt capacitor (Sprague 11, 12-12 -volt, 60 mA lamp (one red,one R6 -680-ohm, 1/4 -watt, 10% resistor
"Orange Drop" or similar) green) R7 -470-ohm, 1/4 -watt, 10% resistor
C2, C7 -0.15-µF, 100 -volt capacitor ICI, IC2, IC7, 1C8-NE555V integrated R10-470,000 -ohm, 1 -watt, 10% resistor
(Sprague "Orange Drop" or similar) circuit R11 -680,000 -ohm, 1/4 -watt, 10% resistor
C3 --0.01-µF disc capacitor IC3-2N7400/SN74L00 (see text) R12 -430-ohm, 1/4 -watt, 10% resistor
C4, C8-10-µF, 30 -volt electrolytic IC4, IC5-SN7473/SN74L73 (see text) S1-Spst switch
capacitor 106-SN7420/SN74L20 (see text) S2, 53-Spst normally -open pushbutton
C5 -0.1-µF disc capacitor RI , R8 -47,000-ohm, 1 -watt, 10% resistor switch (green & red)
C6 -0.33-µF, 100 -volt capacitor (Sprague R2-3-megohm, 1/4 -watt, 10% resistor 54-S7-Spdt switch (bathandle type)
"Orange Drop" or similar) R3, R9-10-megohm,'/4-watt, 10% resistor Misc: Battery holders, cabinet (Ten-Tec
Dl-Diode (IN4154 or equiv.) R4-1.8-megohm, 1/4 -watt, 10% resistor JW-8), mounting hardware, etc.

74 ELECTRONIC EXPERIMENTER'S HANDBOOK


rj--R2-
7C.11

CI
1 R4

11
RS
1
C2

1
1

!p
IC5
----+a
I--e-
+«-C8--.

C
-+ --RIO-
-4-
r-D2--
-RI2-

DI
r C3 -RII
1
R6
R9

--R7--++ C4- CS
R8
-C6--

Fig. 2. Actual -size foil pattern and component


installation (left). Be sure to observe polarities.

Logidex is shown in Fig. 1. The circuit used to trigger a four -bit ripple batteries with a zener regulator for the
can be divided into functional blocks counter (IC4, IC5). Both the normal IC supplies.
as follows: a thirty-second timer and and inverted outputs from each stage
flasher (IC1, IC2); clock oscillator of the counter are wired to switches so Construction. The circuit can be
(IC38 and IC3C); counter (IC4, 105); that one throw of each switch will al- constructed on a printed -circuit
qualification logic (IC6, IC3D); and ways have a logic 1 connected to it. board, such as that shown in Fig. 2.
four -second timer and flasher (IC7, When the switches have been tog- The assembly of the prototype is
IC8). In addition, there are the power gled to the correct positions, all four shown in the photos. Note that the
supply and controls. inputs to IC5A are at logic 1. The out- lamp connections from points B and N
Pressing the green switch (S2) put from IC6B goes high under this on the circuit board are routed sepa-
causes the thirty-second timer to start condition, passes through a low-pass rately from the main harness. This
and also enables the clock to oscillate filter (R7, C4) to remove noise tran- routing is necessary to isolate the
for an unknown number of cycles. The sients, and triggers the four -second fifteen -volt flash signals from the sen-
clock oscillates at approximately 50 timer and flasher. Integrated circuit sitive flip-flop inputs and outputs. Be
kHz, so that many cycles pass while IC3D allows the circuit to function sure to unscrew the lamps while sol-
the switch is pressed. The red switch only during normal play and inhibits dering the sockets to prevent costly
(S3) also enables the oscillator, but it the output of the qualification logic damage to the filaments.
is isolated from the thirty-second when the clock is causing the counter When selecting components, keep
timer by diode D1. to operate. in mind that high impedances are pres-
The clock output (from IC3C) is The power supply consists of ten AA ent in the timing circuits, so low -
leakage capacitors are necessary for
C1 and C6. Sprague "Orange Drop"
capacitors were used for Cl, C2, C6,
and C7 to stabilize the flash rates and
timing.
While standard TTL logic gates
(such as SN7400) can be used, low -
Use large bathandle-type power logic (such as SN74L00) is rec-
switches for easy operation. ommended to conserve power and
Switch. Si and lamp 1.1 are prolong battery life. When using an
green, while switch S2 and SN7400 instead of an SN74L00 for IC3,
lamp 12 are red. it is necessary to lower the values of
R6 and R7 to 220 ohms and R12 to 120
ohms, 2 watts. Logic speed, which is
reduced when using low -power gates,
is not a critical consideration in this
application. Q
1976 Edition 75
How AUDIO
SWEEP GENERATORS
SAVE TIME &
INCREASE ACCURACY
Tests amplifiers, speakers
noise -reduction units, phase -locked loops.

BY JON D. PAUL

WORKING with audio equipment taves or one decade (10:1 ratio). These external sync or trigger of the scope is
and circuits need not involve are popularly called bass (20-200 Hz), connected to the sweeper's sync out-
old-fashioned point-to-point response midrange (200 Hz -2 kHz), and treble put, and the scope's time base is reset
plotting. Audio sweep generators (2-20 kHz). A linear scale spanning the each time the sweeper's speed is
make the job easy and accurate. 0 to 20-kHz range (Fig. 1A) compres- changed. This setup is useful if the
ses the entire bass range into 1/100th scope does not have a dc -coupled
Linear and Log Sweeps. With a of its length and the midrange is in the horizontal amplifier.
linear sweep, the frequency (horizon- first 1/10th. However, a logarithmic The scope's vertical amplifier will
tal) scale, as displayed on an oscillo- scale (Fig. 1 B) gives equal area to each also affect the accuracy of an audio
scope, is calibrated in so many Hz or part of the audio spectrum. sweep display. When slow speeds are
kHz per division. This is fine for indi- As a practical application, note the used with a generator that does not
cating exact frequencies, but for response of a low-pass filter to a linear begin each sweep with a zero dc off-
audio work a logarithmic scale is sweep using two different sweep
necessary, because the ear reacts to ranges, as shown in Fig. 2 (top). The
ratios of frequencies rather than to shape of the response changes when
numerical values. the sweep rate is changed. With a log
The audible sound spectrum has
been roughly divided into three
sweep, however, the essential shape (ll lillAll'
of the response stays the same, as Mika!
ranges, each spanning about three oc- shown in Fig. 2 (bottom).

Using a Sweep Generator. The


0Hz 200Hz 2kHz 20kHz basic arrangement for using a sweep
BASS MID generator is shown in Fig. 3, with the
/ TREB sawtooth output of the sweeper driv-
ing the horizontal axis of the scope
and the audio sweep connected to the
unit being tested. The output of the
tested unit (properly terminated) goes
to the scope's vertical input. At slow
sweep rates (longer than 100 ms), the
scope should have dc coupling at the
horizontal input. If an ac -coupled
(B)
horizontal input is used, the sawtooth
waveform will be distorted. A sweep
rate that is too low will be evidenced
BASS MID TREB
by the uneven motion of the horizontal
trace. It will be fast at first and then
slow up as the sweep progresses to Fig. 2. Loi' -pass filter response for 2
the right. di;jtereat rouges of linear sweep (top).
Fig 1. Basic sweeps from 20 Hz to 20 An alternate mode of operation is to Belote are log sweeps .for 2 ranges of
kHz. Linear sweep at (A), log at (B). use the time base of the scope. The response for sanie lore -pass filter.
76 ELECTRONIC EXPERIMENTER'S HANDBOOK
They include: keep the output voltage
Fig. .3. Test .setup used i)r condncting tests described.
low enough to prevent overloading
the circuit being tested; take the re-
NUYII y... SCOPE sponse at various output levels; use a
AUDIO UNIT
SWEEP TINDER I, -OVERT HORO- carbon resistor of the correct power -
i
GENERATOR SWP
OUT
INPUT TEST OUT I
QGND handling capability as the load-not a
SAW TOOTH
OUT
speaker or a wirewound resistor since
1 REQUIRED) its impedance varies with frequency.
_1-
The results of an amplifier test are
shown in Fig. 6. The 15 -watt transis-
torized amplifier's response with a
1 -watt output is shown at the top and
set, dc -coupling is desirable. If the -3-dB point is more easily identified
generator has an initial -condition on the linear sweep in Fig. 4B. This with a 15 -watt output below. Note the
reset circuit so that the output has no assumes, of course, that zero is on the reduction in high -frequency response
left and the 100 -kHz point is on the at the rated power. Remember that
dc component, either ac or dc coup-
ling can be used. right, with each horizontal division some transistor power amplifiers
To make a permanent recording of a representing 10 kHz. should not be tested for prolonged
sweep, it is only necessary to feed the In sweep generators having a fixed
periods at full power. Also make sure
sawtooth output of the sweeper to a starting frequency, the frequency is that the power line has the correct
usually 0 to 1/1000th of the full sweep voltages.
frequency in the linear mode and Preamplifiers. Keep in mind that the
1/100th to 1/1000th of the sweep in the various inputs to a preamplifier are
log mode. There is one other method designed for specific voltage levels
of frequency control that may be and source impedances. Consult the
encountered. This occurs in an r -f preamplifier's specifications before
sweep -type generator where a start - hooking up the sweeper. Check the
frequency control determines the phono inputs for conformity to the
RIAA compensation curve. The tape
beginning of the sweep and a
sweep -width control sets the fre- output (s) should be observed first
quency deviation. since they usually bypass the volume
The sweep -rate control on a and tone controls. The effects of these
generator determines the time that it controls may be checked by making a
takes a sweep to occur. There are two response test from a "flat" input (usu-
opposing factors involved in this set- ally auxiliary) to the main (power am-
ting, which means a trade-off is plifier) output.
(B) necessary. Slow sweeps (long sweep Tape Decks. Response of a tape unit
time and slow sweep rate) cause
0 -3dB 100kHz flicker in the CRT display which may
(38kHr) make observation difficult. If the rate
LINEAR
is too fast, a smearing effect occurs.
These conditions are illustrated in
Fig..;. Log sweep from 1 to 100 kHz of
an audio amplifier (top). Below is li)r- Fig. 5 for a low-pass filter. At top, the
ea r sweep fon, 0 to 100 kHz of .same. slow sweep produces a clear trace and
the result is accurately depicted.
Below, the sweep rate is too fast and a
hard -to -read display results. The best
graphic recorder's horizontal input, way to set the sweep rate is to start off
use a detector to convert the ac output
with a slow setting and watch the dis-
of the circuit under test to dc, and
play while increasing the sweep speed
apply this to the recorder's vertical until smearing occurs. Then back off
input. The setup is similar to that on the speed control until the trace is
shown in Fig. 3. Very slow sweeps (10 clean. The sweep rate at which distor-
to 100 seconds) should be used to tion starts depends on the bandwidth
prevent the relatively slow response
of the equipment under test and on the
time of the recorder from distorting width of the sweep.
the shape of the plot.
The logarithmic mode of a sweep
generator should be used for wide- Sweeper Applications. There are
band analysis and the linear mode for a number of basic tests that can be
narrow -band (high -Q) systems-or to performed using a sweep generator-
read exact frequencies directly off the with a scope as the readout device. We
scope trace. For example, note the will list them by the units on which the
audio amplifier's overall response pat- tests are performed. Fig. 5. Effect qt. sweep rates on low -
tern with log and linear sweeps as Amplifiers. There are precautions pass filter response curve. Top is
shown in Fig. 4. The overall response that must be observed when using a slow sweep, which is clear. Bonout
is best seen in Fig. 4A, while the exact sweeper to check a power amplifier. shows fast sweep; not as readable.
77
1976 Edition
depends on tape speed, bias, record- of the deck. Although zero on the VU
ing level, head alignment (especially meter would appear to be the best
azimuth), and, finally, the tape itself. level at which to run tests, many tape -
The output of a three -head deck is de- deck manufacturers recommend a
layed with respect to the input. Two - level that is -20 dB lower. At this level,
head decks, especially cassette and bias and low -frequency noise may ap-
cartridge recorders, provide no output pear to be excessive, but these signals
at all during recording. These factors can be ignored since only the fre-
complicate testing. Two techniques quency response is important. If de-
are available for getting around these sired, a bias trap and low -frequency
problems. The first, which can be used cutoff filter can be used at the deck's Fig. 7. Overbiased tape response curve.
only on three -head decks, is to set the output.
sweep time to a submultiple of the Once these techniques are mas - testing filters, it is necessary to detach
delay time (head spacing/tape speed). tered, frequency response can be their inputs from the unit in which they
This rate can be set by observing the checked at various tape speeds and are used and determine the source
swept output of the deck and adjust - with different types of tapes. The impedance of the driving circuit. Then
channels of a stereo deck should be use the sweep generator to drive the
checked separately first and then filter through a resistor equal to the
compared for a balanced result. If the source impedance. Observe the
response doesn't meet the specified filter's output with a scope probe that
ratings, demagnetize and re -align will not load the filter. Fig. 8 shows the
the deck's bias, head azimuth, and response of a multiplex filter used in a
equalization, according to the high -quality tuner.
manufacturer's instructions. Use the Speakers. The response of a
type of tape recommended. This is the speaker is checked by applying the
coarse alignment. sweep generator signal through a
The sweep generator can now be power amplifier to drive the speaker. A
used to make the fine alignment. Vary calibrated microphone (a low-cost
the bias level so that the output level is electret condenser unit is good) is set
maximum with the frequency re- up a few feet in front of the speaker.
sponse as flat as possible (or as flat as The microphone's output is displayed
it was after the coarse alignment). A on the scope directly (or through a
low bias will cause a high -frequency preamp if necessary). The resonant
boost while overbiasing will cut the point at the low -frequency, the mid-
highs. With the bias set, the response range flatness, and the high -
can be trimmed to get the best flatness frequency rolloff should be noted. The
using the equalization controls. All enclosure, the amplifier's damping
controls should require only small ratio, and room acoustics all affect the
changes from the settings arrived at in response, so take these factors into
the coarse alignment. Note that the consideration.
head azimuth can cause a loss in Microphones. In testing a mi-
high -frequency response if it were not crophone, the technique is identical to
Fig. 6. Amplifier response, from 1 to 100
kHz at 1 -watt level (top) and 15 -watt set up properly during coarse align- that used on a speaker except that a
level (bottom). Note response changes ment. mike with calibrated response is used
with power and how ,3 -dB point lowers. With the deck properly set up, a as a reference for comparison pur-
calibration sweep tape can be re- poses. Then the mike to be tested is
substituted for the reference mike.
ing the sweep rate until one complete corded. To check playback equaliza-
tion and azimuth in the future, play the After making a test with the sweep
sweep is displayed, with the starting
generator, the reference response is
point properly positioned and with no tape back and observe the scope dis-
play. The effect of using a different compared to the new response and
movement. Set the scope for Int.
type of tape can now be tested. The the difference represents the new
Sweep and Ext. Sync.
An alternate method, suitable for procedure above should be repeated
two- or three -head machines is to re- to test response at lower speeds on
cord a test tape of sweeps and play multi -speed machines, but the equali-
them back, displaying the output of zation can only be adjusted for low
the deck on a scope. The scope's in- speed. Bias and azimuth settings are
ternal time base is used with internal the same for all speeds. Fig. 7 shows
sync, and the end of each audio sweep the effects of overbiasing.
will serve as a trigger for the scope. Filters. There are many applications
The scope time/cm (horizontal sweep) for filters in audio equipment: speaker
and triggering controls should be set crossovers, multiplex FM, four -
for a stable display of one complete channel decoders, tone controls,
sweep. The level of the sweeper's out- scratch and rumble filters, etc. The
put must be carefully adjusted so that ham uses filters in SSB transmission, Fig. 8. FM multiplex filter response us-
it does not exceed the dynamic range code reception, SSTV, and RTTY. In ing 300-Hz to 30 -kHz logarithmic sweep.
78 ELECTRONIC EXPERIMENTER'S HANDBOOK
and biasing of the op -amp are neces-
0%01yF
+Vcc sary. The open -loop gain may be flat to
OP AMP
a maximum of only 10 to 1000 Hz.
FROM UNDER
TEST
FROM
SWEEPER 10M
Then, a 6 -dB per octave rolloff will
TO
10% SCOPE start. At the frequency at which the
gain becomes unity, the 6-dB per oc-
Fig. 9. Test set up Íol IyF
10% tave slope must be maintained for
checking operational aHipllfiers.
closed -loop stability (freedom from
10K oscillation). Maximum external com-
5%
mike's response. If the reference re- pensation (for unity closed -loop gain)
475F
sponse can be made flat (over the 6VT should be used if the op -amp is not
band of interest) by using filters, internally compensated.
equalizers, etc., then the second test The closed -loop response will de-
will provide the test mike's'curve. pend on the feedback. Generally, the
Noise -Reduction Units. Dolby, dbx, gain and offset problems encountered
and similar noise-reduction systems in open -loop measurements will not
often create overall responses that are arise and the closed -loop test will not
dependent on the input level. A flat require the setup in Fig. 9.
response is desired but a full system Power Supplies. Fig. 10 shows a
sweep test can be done only if a coder simple circuit that can be used to
check output impedance vs the fre-
quency of a power supply. The
sweeper switches the Darlington pair
from cutoff to saturation, inserting
and removing a known load resistance
in the supply output at the sweep
generator's frequency. The ac com-
ponent in the output of the supply is
displayed on the scope. This gives a
direct reading of output impedance vs
frequency. Power-supply oscillation
DC AC
LOAD LOAD problems can be debugged using the
sweep generator by opening the loop
and checking the open -loop response
7 VOLT PEAK
SQUAREWAVE Fig. IO. Test Joe output of the regulator at the opened point.
OUTPUT
REQUIRED ill) pe(IU11('e 1's fre(f l(e /1(7/ Phase -Locked Loops. Since PLL's
Of power sapply can be are basically low -frequency FM detec-
lllade rising this setup. tors, the swept response will be in the
Typical scope display shape of a Z as shown in Fig. 11. The
is shown at upper 'c.f.i. lock and capture range of the loop and
its center frequency can be measured
and adjusted by viewing this display.
The input level should be varied since
the parameters may be functions of
input voltage. A slow sweep rate is
often required since some PLL cir-
cuits have a slow response to reduce
and decoder are connected together. noise.
If,for example, a cassette deck con- Ultrasonic Transducers. In testing
taining only a Dolby decoder is under ultrasonic transducers, the manu-
test, then the Dolby decoder's family facturer's drive and receiver circuits
of response curves vs level must be should be consulted since external
consulted. Comparison of the swept inductors and/or capacitors are some-
response with these curves will verify times used for tuning and narrow -
proper operation. The noise -reduc- banding purposes. The power used in
TIOkHz testing should be low. (50 mW is a typ-
tion circuit should be isolated from the
surrounding circuits to avoid bias or CAPTURE ical maximum CW power.) The beam -
RANGE width of the transducers is often of
equalization from confusing the re- (1.06 kHz)
sults. interest. Move one element off -axis in
CENTER a face-to-face setup. Maintain a 5 -foot
Operational Amplifiers. The setup FREQ
shown in Fig. 9 can be used in testing fo radius and swing the element in an
the open -loop frequency response of (5kHz) arc. Measure the angles from on -axis
an op -amp. Due to the high gain and to a point where the peak of the sweep
the dc -input offset of the op -amp, Fig. 11.Pha.se-locked loop response. FM display falls to 0.707 of its maximum.
attenuation of the sweep generator output us frequency. Note "Z" shape. The beamwidth is twice this angle.*
79
1976 Edition
BUILD AN

IC LIGHT MODULATOR
Control up to I kW of lamps
with a minimum of parts. BY EDWARD M. YANDEK

IGHT modulators are becoming gain of this stage is determined by the chassis ground for this circuit. Termi-
im increasingly popular with col- setting of feedback control R6 with nal strips are used to make power
lege students, hi-fi buffs, electric respect to R4; the input is protect- connections. Also, be sure that switch
guitarists, and other musicians. Such ed against overvoltage by diodes Dl Si will carry the required current. For
devices expand the auditory sensa- and D2. The output of the op -amp low -power operation, a line -isolation
tions of music into a pleasing visual drives the gate of the triac through D3, transformer is suggested. Both the
experience as well. Usually, however, which prevents the triac input from op -amp and the triac are available at
to buy a good commercial light mod- going negative. low cost.
ulator is fairly expensive; less costly The triac, which operates on both Mount the completed assembly in a
models are generally low on sensitivity halves of the line power cycles, is con- plastic container with only the audio -
and must be used at high listening nected in series with the lamp load input jack, the shafts of R2 and R6, and
levels. across the power line. Protection is the two switches on the front 'panel.
The single-channel modulator de- provided by F1. Each time the gate of (Si can be part of R2 or R6.) Do not
scribed here is inexpensive, simple to the triac goes positive, the triac fires connect the shield of J1 to common
build, and very sensitive. It should be and remains conducting until the volt- ground in the circuit.
possible to buy the parts for this mod- age crosses through zero. Then the
ulator (with a 1000 -watt controlling triac cuts off. The triac, therefore, is Adjustments. Connect a short-
capability) for about five dollars. turned on only during the positive circuit across input jack J1 and set
peaks of the audio. gain control R6 to the center of its
Theory of Operation. The input im- travel. Connect a suitable lamp load to
pedance of the primary of Tl is in Construction. Parts layout is not SO/, and turn on the modulator. The
series with R1 to insure that there is no critical and either a PC or a perf board lamp should not glow. If it does, check
adverse loading on the audio amp- can be used. A socket can be used for the wiring of the circuit. If it is OK, then
lifier. The stepped -up secondary volt- the IC and a heatsink is needed for the the op -amp may require a slight offset
age is controlled by sensitivity poten- triac. Select a triac and fuse whose to bring its positive -going output
tiometer R2 and applied to the IC ratings are compatible with the lamp below that required to fire the triac.
input. The key to the sensitivity and load being used. Keep in mind that the This is accomplished by using the op-
simplicity of this circuit is the use of "common" circuit may be at power - tional offset cricuit shown in dotted
operational amplifier IC/, a 741. The line voltage level, so do not use a lines on the schematic. With the
potentiometer connected between the
Gain of the op-amp stage offset terminals of the op -amp and
is determined by setting of -9V-0 with its rotor connected to -9 volts,
R6, with respect to R4. Triac the potentiometer can be adjusted
is turned on only during positive until the light goes out. You can also
peaks of audio output from
S2 use a low -voltage dc voltmeter (posi-
the original signal. tive connected to the op -amp output
+9V-o and negative to common) to measure
sol the op -amp output voltage. It should
be less than that required to fire the
R6 triac.
+9 TOOK
GAIN QI A
R4
I
R5
IK
Using the Modulator. Connect the
00 R2
IOK audio input toJi. (Use two modulators

RI
15011
SENS.

DI
ICI
741
D3
í3 117V
for a stereo system if desired.) Set R2
to minimum and adjust the speaker
AC volume as desired. Turn on the ac
R3 IOK- 1
power to the modulator; then turn on
FI
JI
IK
the op -amp battery power. With R6 set
-9
AUDIO
INPUT
00 NOT CONNECT TO
"Vv.ri- 9
CHASSIS SI
at mid -position, slowly turn up R2 until
the lamp begins to pulsate with the
DO NOT CONNECT *OPTIONAL. OFFSET, SEE TEXT audio level.
TO COMMON For increased sensitivity, rotate R6
PARTS LIST R6-100,000 -ohm potentiometer toward its maximum resistance. If you
BI,B2-9-volt battery SOI-Power socket make the circuit too sensitive, it will be
DI,D2,D3-Silicon rectifier diode S I-Spst switch (may be part of R2 or R6) "touchy" so use less feedback and
Fl-Fuse and holder (see text) S2-Dpdt or dpst switch more R2.
IC1-741 op-amp TI-Audio transformer: primary 1000
J 1-Phono jack ohms; secondary 200,000 ohms Due to the high gain of the op -amp,
QI-Suitable triac(see text) (Lafayette AR -100 or equiv.) interaction may result if there is an
R1 -150-ohm, -watt resistor
1/2. Misc.: Battery holders; terminal strips; SCR light dimmer on the same ac cir-
R2 -10,000-ohm potentiometer mounting hardware; heatsink for Q1;
R3,R4,R5-1000-ohm, 1/2. -watt resistor line cord.
cuit. Turn such devices off before
using the light modulator.
80 ELECTRONIC EXPERIMENTER'S HANDBOOK
Closed Box Speaker System Design
Here's how to match speaker to enclosure
BY DAVID B. WEEMS

ANYONE who has listened for cone. The practical equivalent of a cal terms, the box stiffness is added to
more than ten seconds to true infinite baffle is a speaker that of the speaker's suspension. To
an unmounted speaker knows that mounted in a room wall which acts as modify this effect, the early closed -
some type of enclosure is necessary. a barrier down to the frequency for box systems were made extremely
Comparing a speaker in a suitable en- which the path from the rear to the large to provide high compliance (low
closure with the same speaker in a front of the cone is equal to one-half stiffness). A typical optimum volume
mismatched box will also demon- the wavelength of the sound. For a for a 12 -inch speaker was 12 cu. ft.
strate what a bad combination can do distance of 30 feet, the wall acts as an To counter the large -box problem,
to a speaker, In fact, choosing a box infinite baffle down to below 20 Hz. manufacturers began making speak-
size that is right for a given woofer is The frequency response of a speaker ers with high -compliance suspen-
the most critical decision to be made in an infinite baffle extends down to its sions and heavy cones. These low -
in designing a closed -box system be- resonant frequency, below which it resonance speakers have a much
cause once construction is under way, rolls off at 12 dB/octave. greater cone compliance (C,,,,) than do
little can be done to change it. Chopping holes in walls for speak- conventional speakers. This means
The fact that deciding on the ers has never been popular among that they can be used with a lower box
speaker box design is critical to the home owners and landlords; so, the compliance (C,,,,,) and still produce a
building of a speaker system is no closed box came into being. The system resonance equal to the larger
reason for the prospective builder to closed box is infinite in the sense that system. But there is a limit to how far
abandon his project. To be sure, some the back wave is completely isolated C,,,,, can be reduced.
test equipment is needed to insure op- from the front. But there is one sig- When two capacitors are connected
timum performance; but predictable nificant difference between the per- in series, the smaller capacitance
results can be realized by following formance of a speaker in a true infinite limits total capacitance no matter how
generalized design charts. One virtue baffle and the same speaker in a much the value of the other capaci-
of the closed box is that design prob- closed box. This is that the trapped air tance is increased. The same principle
lems are straightforward. in the box acts as an added com- is true of high -compliance -speaker/
pliance, the acoustical equivalent of a low -compliance -box combinations.
The Infinite Baffle. Closed -box capacitance. And, in addition to the theoretical limit
speaker systems were once referred to In the mechanical circuit shown in of total compliance due to the series
as "infinite baffles." The name was Fig. 1, the box compliance (capaci- circuit, there is a practical limit to how
adopted from the type of baffle that tance) is in series with the resonant much we can increase the compliance
many audio men consider ideal: a flat circuit of the speaker, raising the fre- of a speaker cone. A useful com-
baffle so large that the out -of -phase quency of resonance. This is similar to promise between the goals of space
back wave from the speaker cone a capacitance in series with a resonant saving and high-fidelity sound is to
would never reach the front of the electrical circuit where it reduces the accept a system resonance of 50 Hz as
cone. Such a baffle would present total capacitance and shifts the res- a practical lower limit for large woof-
equal air loading on both sides of the onant frequency upward. In mechani- ers in enclosures of moderate size and
81
1976 Edition
there is another design decision that 20

should be considered first. This is the 19


6
choice of permissible cabinet volume. 18

Unless this step is completed first, the 17

builder might find that he is attempt- 16

ing to do the acoustical equivalent of 15

fitting a size 10 foot into a size 9 shoe. .-.14

The size of the box determines how 7- 13

large a woofer should be used. ¿ 121


To better appreciate the import of
1

Ff 111

this statement, refer to Fig. 2. Notice >101

that although each of the three speak- : 9

Modeling clay is pressed against the ers has the same resonance frequency ÿ 4"

speaker cone to change speaker Irrass. (50 Hz), system resonance for any
given interior volume varies greatly, i66
70 to 100 Hz for smaller speakers in especially at lower volumes. The dif- 50
bookshelf -size cabinets. ferences are due to changing values of 40
box compliance for the various piston 30
Cabinet Size. Most published in- areas of the speakers. The formula for 20
structions for designing a speaker sys- box compliance is: 10
tem begin with measurements on the o
C,1, = V/dc2A2 (cm/dyne)
woofer. If space is strictly limited, 5 10 15
ENCLOSURE VOLUME (CU.FT.)
3.0

where V is the volume of the box; d is


Fig. 3. Test setae for determining free -
the density of air (usually expressed as
a!!' l'e.soa(fa('e Ii.Stllg (UI alldlo geaerato!'.
Greek letter rho); c is the speed of
sound; and A is the effective cone
area. All values are expressed in met- from the outset. Some suggested
ric units (cgs). limits for various size woofers are
Note that C11, varies inversely with given in the table. These recommen-
the square of the cone area. The air in dations are based on more than 200
the box acts with much more stiffness
against a large piston than against a
SPEAKER CIRCUIT
r small one. This decreases the effective
I

R
'hAAAAM
M
Cma cone compliance of large speakers
umVV
and raises their resonant frequency.
L_
The exact enclosure volume for a
C,"p
woofer can be decided only after per-
forming some tests on the woofer.
Fig. 1. Electrical .sehelaatie is egail'- However, the woofer size must still Fig. 4. Ro.) coalpliaaee for
aleat of .speaker is (1 closed ho.l. roughly match the available space of !'arions
.seen ke)..s
sizes. Size.s ((l'e 1,0111i -
!!a1 (lia,aeter.s.
15" 12" io" 8"
i i

10 ie i
8

4
i 5"
i

Fig. .2. ti !mica, resonance rs caC/O,Slue


1'0/Illar foi'.i different -.size(/ woofers m
0.8
that liare the .saw(' resoa(ult fregaeaey 0.6

0.4
0.3

0.2

01
0.01 0.03 0.05 0.1 03 05 3 5 10
BOX COMPLIANCE (Cmb) X10-6 CM/DYNE
82
ELECTRONIC EXPERIMENTER'S HANDBOOK
tests with many high -compliance operation, a compromise must be As an example of how to put these
woofers of various sizes. In choosing reached between the low -frequency equations to work, let us assume that a
an enclosure size, volume calcula- range and the low -power -handling 6 -inch speaker is found to have a
tions are based on internal dimen- ability of the system by choosing a free -air resonance of 50 Hz; a 5-gram
sions. smaller -than -normal box. In addition mass is added and the new resonance
to limiting the low-frequency re- is found to be 41 Hz:
16
sponse, a problem in reducing box
volume below the optimum value is M = 5/ [(50/41)2 -1 ] = 5/(1.5-1) =
15
110 that Q, or resonance magnification, is 10 grams.
14 )
increased. This factor can produce a
nasty boom at resonance that is dif-
Substituting the figure 10 for M in the
=13 )
formula for compliance, we have:
U
0 ficult to control.
z12 )

z C,,,, = 1 / [ (2n 50)2 10 ] = 1/ x 106 =


Ñ II
W
>

70
Woofer Testing. Accurate enclo- 1 x 10-6 cm/dyne.
CC
o sure plans require knowledge of the
W
F woofer's free -air resonance, mass, For speakers up to about 8 inches in
m 9
and compliance. For some reason, diameter, it is practical to set the box
)

50
}8 I
this information-except for free -air compliance equal to that of the
resonance-is almost never available speaker. Two equal capacitances in

\
7
from the speaker manufacturer. But series produce a new capacitance
6
anyone with access to an audio equal to half the value of one of the
)

5 I

0.1 0.2 0.33 05 1.01.53 .0 generator and a VTVM can obtain this capacitances. When the value of the
BOX VOLUME (CU F7) information with a few simple tests. compliance in the formula for speaker
The first step is to find the free -air resonance, f, = / (2n VM C,,,,), is
1

Fig. 5.Simplified design chart for resonance. To do this, follow the halved, the resultant resonance is
-in. speakers. Numbers on diagonal
'hookup shown in Fig. 3. Hold the equal to the square root of 2, or 1.41
limes indicate .free -air resonance. To
use, find speaker's free -air reso-
woofer in mid-air and sweep the audio times the original resonance. The
nance. Locate point on chart for that generator down from about 200 Hz, same is true for closed -box speaker
frequency, using speaker resonance noting carefully the frequency at systems in which C,,,, = C,,,,,. For large
lines as guides, and (Imo' line paral- which the voltage across the voice coil speakers, this ratio of box compliance
lel to nearest resonance line. Read rises to a peak. This frequency is the to speaker compliance will result in
volume for desired system resonance. free -air resonance (f,). enclosures that are rather large. For
Next, add a small known (non-
magnetic) mass to the woofer cone. 140

There is one case in which a larger - Modeling clay will stick to most cones. 130

than -normal woofer might be accept- Select enough clay to equal the mass 1120
able for a given enclosure size. This of a nickel (5 grams), a penny (3 W 90
choice can be made if higher -than - grams), or a dime (2.5 grams). A simple 110

normal power handling capability is balance made from a ruler and a pen- 0100
N
desired at the expense of the low- cil can be used to determine how ¢ 90
frequency range. Small woofer cones much clay you will need in each case. fF 80
must move much farther than large Press the blob of clay over the point on y 50
cones to deliver equal acoustical the front surface of the cone where the Go 70
power at low frequencies. Also, small voice -coil leads protrude, providing a I 60
cones typically have a lower permissi- firm footing, until it adheres. Do this
50
ble range of movement before suc- carefully, supporting the lower sur-
cumbing to sound distortion or seri- face of the cone with your fingers and 40
0.2 0.33 05 1.0 1.5 3.0
ous mechanical damage. The power- using only enough pressure to seat BOX VOLUME ICU FT)

handling ability of any woofer varies the clay. The clay, incidentally, must Fig. 6. Design chart for .5 -in. speakers.
inversely with C,,,,,. So, for high -power be of the non-drying variety.
When the added mass (M') is snug
against the cone, measure the cone's these speakers, it is more practical to
resonance again. Record the new fre- choose a box volume that will produce
ENCLOSURE SIZE/SPEAKER SIZE quency as f',.. It will be lower in fre- a 50 -Hz system resonance.
DESIGN TABLE
quency than the first resonance. The When the compliance is known, we
mass of the cone can now be calcu- can find the equal box compliance
Recommended Box Nominal Speaker lated as follows: from Fig. 4. To do this, extend the ver-
Volume (cu ft) Size (in. dia.) tical line at 1 x 10 6 cm/dyne until it
Less than 0.2 4 M = Air l[(f,/f',.)2 -1 (grams)
] touches the diagonal line for 6 -inch
0.2-0.25 5 speakers. Then move horizontally to
0.25-0.5 6
When the mass is known, the com- the left side of the chart where you will
0.5-1.5 8
find that a box of approximately 0.5
pliance (C,,,,) can be calculated from
1.5-2.0 10
the formula: cubic foot is about right. At this vol-
2.0 and larger 12
4.0 and larger 15
ume, you can expect the system reso-
C,,,, = 1/ [ (2n f,)2M ] (cm/dyne) nanceto be 1.41 times 50 Hz, or 70 Hz.
1976 Edition 83
Designing Without Test Equip- Hz. You would refer to the 6 -inch glue and nails. Small panels are much
ment. Knowing the approximate speaker chart of Fig. 7 and locate a more rigid than are large ones of the
mass and compliance of a woofer is resonance line for 50 Hz. Draw a verti- same material and thickness. Also,
insurance against the possibility that cal line for the enclosure volume. If the small woofers are limited in their
you have an atypical speaker. But it is volume is to be about 0.33 cubic foot, power-handling ability and will not be
not necessary to know these exact the predicted system resonance will driven to the same sound level as large
figures to obtain a reasonable degree be about 77 Hz. If more space is avail- woofers.
of success. If you know the cone reso- able, you might set the enclosure vol- 15

nance, you can predict the system re- ume at the value that will yield a box
14
sonance by referring to the simplified compliance equal to the speaker's 50
<>
design charts shown in Figs. 5 compliance. To do this, multiply the .-13 co
x
through 11. These charts show values speaker's free-air resonance by 1.41 to y,12 50 'Ye
% xrF
that have been averaged from tests obtain a desired system resonance of U
i'YC
II
conducted on many different kinds of 70 Hz. Now, draw a horizontal line at =
o 5h '4,4.
co
high -compliance speakers commonly 70 Hz on the chart. Where this line 4Vr CO4,e
available to the hobbyist. crosses the resonance line, extend a
w 9
ti.`
In some charts, particularly those
for larger speakers, the resonance
vertical line to the bottom of the chart
to find the proper enclosure volume.
> fio
`.
.
y
lines are not parallel. The reason for For our 6 -inch woofer, the diagonal 1 TO

the apparent discrepancy arises from line crosses the 70 -Hz line at 0.5 cubic 60
the fact that speakers with higher res- foot; this would be the choice for op-
50
onant frequencies tend to have lighter timum box volume.
cones than those with lower resonant 40
0.2 0.33 0 5 1.0 1.5 3.0
frequencies. After the compliance Enclosure Details. After finding the BOX VOLUME (CU FT)
limit is attained in low -resonance correct enclosure volume, the next
woofers, further reduction in resonant step is to make certain that this vol- Fig. 8. For 8 -in. speakers. Use the
frequency must be accomplished by ume is available to the woofer if box dashed line for speakers with free -
compliance is to be correct. In small air resonance near 50 Hz, with heavy
14 sealed boxes, the volume of the inter- cone. Use upper line for full -range
nal bracing can occupy enough space
speakers with free -air resonance of
13 0
50 Hz. Cone types will vary greatly.
to become a significant factor. Also,
0
the volumes of the tweeter and/or mid-
oiun 0 range sub -enclosures (which should Back panels should be installed
z To
z10 0 be used if they are not self -enclosed) with screws against a stop with an air-
o 60
tua 0 must be subtracted. tight gasket all around. A single layer
50 The interior depth of the enclosure of rubber tape glued around the back
0 should be at least 1.5 times that of the
co
stop will serve well as a gasket. A per-
frA 0 woofer (unless the woofer is unusually fect seal can also be obtained by run-
long). No inside dimension should be ning a bead of flexible caulking com-
16 0 more than three times that of any other pound (or silicone rubber compound)
50 dimension. A typical ratio of external around the back stop, but this makes
40 enclosure dimensions is 5:3:2. For a future back removal difficult.
0.2 0.33 0 5 1.0 1.5 3.0
BOX VOLUME (CU FT) bookshelf speaker system, the box The inside walls of the enclosure
might be 15 inches long, 9 inches should be covered with a damping
Fig. 7. Chart for 6 -in. speakers wide, and 6 inches deep. To arrive at material such as fiber glass wool to
Dashed line shows example in text. the correct dimensions, the ratio of damp out -of-phase midrange reflec-
length to width can be set first, then tions. The thickness of the material
enough depth can be added to provide depends on its density. At least 1 inch
adding mass to the cone. Greater the correct volume. If the depth is not of dense material is the minimum for
mass, for a given chart, produces a enough to meet the requirements of most cabinets. The material should be
more horizontal line on the chart. 1.5 times the woofer depth, the other added a layer at a time until the system
To predict system resonance with- dimensions can be juggled a bit until sounds "right." Most damping mater-
out knowing the mass or compliance the dimension ratios and the internal ials have a limited affect on low -
of a woofer, you need only go to the volume figures are right. frequency response except to slightly
simplified chart for the nominal The best cabinet material to use for increase the effective volume of the
diameter of your speaker. Choose the a given speaker system depends on enclosure and lower the resonance of
line on the chart that matches the the size of the enclosure. Plywood is the system. The padding does this by
woofer's free -air resonance or, if the the traditional choice and is quite absorbing and giving up heat, which
correct figure is not shown, interpo- satisfactory. Enclosures for 8-, 10-, makes the air in the enclosure operate
late to find the location for the woofer and 12 -inch speakers should be made isothermally (at a constant tempera-
frequency. Mark a point there and from 3/4 -inch plywood that is glued and ture). When sound is propagated
draw a line through the point, making firmly screwed together with the aid of isothermally, its velocity decreases.
the line parallel to the nearest reso- corner glue blocks and extra bracing The formula for C,,,1 states that this
nance line. on large panels. For small woofers, factor varies inversely with the square
Here's an example, using a 6 -inch 1/2 -inch plywood is adequate; the en- of the speed of sound (c). So, as c is
speaker with a free-air resonance of 50 closure itself can be assembled with decreased, C,,,1i increases and the en -
84 ELECTRONIC EXPERIMENTER'S HANDBOOK
closure appears to be larger than it 140 raise the resonant frequency and gen-
actually is. The system resonance in 130 erate distortion. Front mounting of
such cases may be reduced by as iI20
0 speakers is desirable, particularly for
much as 15 percent. W
high -frequency drivers. But behind -
Another effect of the damping mat- a
110
26
the-panel mounting is permissible if
erial, if enough of it is used, is that it loo the front edges of the holes in the
23
lowers the Q of the system by damping W speaker board are rounded off to
(E 90
the resonant peak. The higher the fre- 1
W 20 eliminate the sharp edges.
quency of the system's resonance, the 80 One high -compliance woofer
more affect the damping material will 70 characteristic that is sometimes over-
have on system Q. The optimum value looked is its high -frequency response.
60
of Q varies inversely with the resonant i The crossover frequency for the typi-
frequency of the system. For smaller 50 cal high -compliance woofer must be
high -resonance systems, a lower 40 placed at a lower point in the audio
0.5 3.0
value of Q is desirable because a peak 1.0 1.5
BOX VOLUME (CU FT )
spectrum than for a conventional
is more objectionable at higher fre- woofer. There are several reasons for
quencies. Hence, small enclosures Fig. 10. For 12 -in. woofers. Upper this. The voice coils of high -
may benefit from being loosely filled line is for a typical high-efficiency compliance woofers must be long so
with damping material. Any loss of speaker with free -air resonance of that the cone can move freely and yet
bass can be compensated for by 50 Hz. It shows such speakers are not take the voice coil out of the high -
boosting the bass at the amplifier-if not suitable for compact closed box. flux range. This longer coil adds in-
the turnover frequency of the tone ductance to the electrical circuit and
controls is not too high. But Q is more acts as a low-pass filter. Too, high -
directly controlled by the magnet de- The experience gained in making mass cones do not respond well to
sign of the speaker than by box stuff- the tests for the design charts in this high frequencies.
ing. This is particularly true at the article indicated that the degree of A rule of thumb is to use no tweeter
lower frequencies. change or stability could not be de- with the smaller full -range speakers. A
termined just by observing the type two-way system is suggested for
High -Compliance Woofers. High - of suspension material used. woofers up to 10 inches in nominal
compliance woofers are made with Polyurethane foam tended to be sta-
many types of suspension materials. A ble, but one such speaker was found ...120
s
traditional material was specially to have changed more over a period of 110
treated cloth that might be formed in a a few years than any other speaker
tWi
z 25
tested for stability. 2100
sine -wave pattern, an accordion pleat,
or a half -roll. Butyl rubber and To guard against undue change in e 90
resonance, a new speaker should be f 80
1-
15

17 )
exercised for a while before testing. >
N 70
16 ) The tests should be conducted under
15 )
conditions of normal air humidity 60
40 (similar to that of the room in which 50
)
the speaker will be used). A test con-
40
)
30
ducted in a humid basement may 1.0 1.5 3 0 5.0
)
show a significantly lower resonance BOX VOLUME (CU FT)
than one conducted in a dry attic.
)
If new woofers are stored in their Fig. 11. Design chart for 15 -in. woofers.
) shipping cartons for some time before
)
use, the boxes should be turned on a diameter. Most 12- and 15 -inch woof-
side so that the cones are vertical. The ers operate best when the crossover
)
heavy cones of some high -compliance point is at 500 Hz or, at most, 1000 Hz.
) large woofers will drift out of position For systems that use these woofers,
if stored with the cone horizontal and either a small full -range speaker must
the axis of the speaker vertical. If this be selected for the tweeter or a
)
5
occurs, it can be detected by inspect- three-way crossover network and a
4 )
0.2 0.33 0 5 1.0 1.5 3.0
ing the spider assembly for flatness. A separate midrange speaker and twee-
BOX VOLUME (CU FT) drifted cone will have moved the voice ter must be used.
coil away from its proper position in The closed -box enclosure appears
Fig. 9. Design chart for 10 -in. woofers.
the region of maximum magnetic flux to be utterly simple. It is-in the sense
density, a situation that will produce that there is no unique volume that is
polyurethane foam are also used for more distortion than was designed mandatory for a given speaker. But
speaker cone surrounds. Some of into the speaker. haphazard enclosure design will not
these materials react to climate differ- When a low -resonance woofer is in- provide satisfactory bass response
ences or use by a change in com- stalled behind a speaker board, the and suitable power-handling ability. A
pliance. Typically, a woofer's resonant cutout should be large enough to reasonable value for box volume in-
frequency will drop after being permit the suspension to flex without sures good performance, a challenge
"broken in." But in other cases, the hitting the board. Any friction between that can be met by the average audio
resonant frequency rises with time. the suspension and the board will buff. O
1976 Edition 85
SINGLE -IC CAPACITANCE METER
Measures from 100 pF to 1 µF on a linear meter scale.
BY HARRY GARLAND AND ROGER MELEN

THERE are meters available nulling of a meter through the simul- known capacitance to a pair of bind-
to the electronics experimenter taneous operation of two or more ing posts and operation of a single
and service technician that can be (sometimes interacting) controls. In rotary switch. When the correct range
used to measure just about any quan- using this type of instrument, it is often is found, the meter will indicate up-
tity in electronics. However, when it difficult to find the correct meter null scale to give the capacitance value.
comes to measuring capacitance, the unless the approximate value of the The indications on the meter scale are
meter is probably complex and ex- capacitance is known before the linear and the instrument covers a
pensive. There are some instruments measurement begins. range from 100 pF to 1 µF. If desired,
that have a capacitance measuring The simple capacitance meter de- an external digital multimeter or
feature; but they usually have some scribed here is very easy to use, requir- VTVM can be used as the readout in-
form of bridge circuit that requires the ing only the connection of the un- stead of the built-in meter. Since the
meter is powered by batteries, its op-
eration is independent of the power
line.

ZC I CD4O01
How it Works. Most of the circuit
(Fig. 1) is contained on a single IC, a
CMOS quad NOR gate whose ex-
tremely low power requirement en-
sures long battery life.
Gates ICIA and /C1 B are connected
100K
RI R2
IM
R3
1010
to form an astable multivibrator whose
frequency of operation is determined
by the value of Cl and a resistor
selected by SIA. This signal is coupled
through C2 to trigger IC1C and IC1D,
wired as a monostable pulse gen-
erator whose output pulse duration
PARTS LIST is determined by the value of the un-
R2-l-megohm, Va -watt resistor, 5%
known capacitance (Cx) connected
BI-h.4-roll or 9 -volt battery R3-10,000-megohm, 1/4 -watt resistor, 5%
C1 -0.0033-µF capacitor R4 -27,000-ohm, 1/4 -watt resistor, 5% between J1 and J2 and the resistance
C2-500-pF capacitor R5-470,000 -ohm, Va -watt resistor, 5% value selected by SIB. If the selected
C3, C5-1 -µF capacitor R6-47,000-ohm. /a-watt resistor, 5%
C4-2000-µF electrolytic capacitor R7-10,000 -ohm, '/a -watt resistor, 5% resistor value is accurately known, the
DI, D2-1N914 silicon diode R8-5000-ohm potentiometer output pulse duration is then deter-
ICI-CD4001 CMOS quad "nor" gate R9 -470 -ohm, '/a-watt resistor, 5% mined by the unknown capacitor.
-5
J1, J2 -way binding post RIO -2700-ohm, 1/4 -watt resistor, 5%
In the prototype meter shown in the
Q1 -2N3565 transistor R 12-100,000 -ohm potentiometer
MI -0.1 -mA dc meter Sl-Dp 5 -pos. rotary switch photo, the output pulse duration is
RI, R11 -100,000-ohm, 1/4 -watt resistor, Misc: Perf board; suitable chassis; switch measured by the circuit shown in Fig.
5% knob; mounting hardware; etc.
2A, where the readout is on a milliam-
Fig. 1. Unknown capacitor forms part of accurate meter. In this circuit, Q1 is used as a
pulse -duration generator, whose output is directly proportional to saturating switch while R8 is used to
unknown value. This output is metered. calibrate the meter. Since the meter
86 ELECTRONIC EXPERIMENTER'S HANDBOOK
CONTINUITY TESTER
Jlajor Advance. . . When installing a new member of an an-

-f
01
tenna farm, or trying to do some simple
troubleshooting in a car, it is helpful to
eu slt1
R7
10K
soopa', ::
have a continuity tester to trace leads. An
Rate
inexpensive door bell and battery can per-
MO
>rara ` Ra
5K
form this function. Hook up the doorbell at
Progr, CAL. either end of the antenna feedline and
Duratl place the battery across the various feed -
Hlqh
Arc C lines until the bell is heard. This isolates the
+V
desired line. For auto "hot" wires, ground
Fast RI
a
NI (A)

TO DVM OR
one side of the doorbell and search out the
"hot" lead with a test lead attached to the
*INSURES PROPER COMBUSTION VTVM, 0-I V other side of the bell.
DC RANGE
*EASIER STARTING -C. W. Hart, Jr.
*LONGER POINTS and PLUG LIFE
*INCREASE MILEAGE up to 40%
LINEAR
*EASY INSTALLATION (12v neg. gnd.)
ELECTROLYTIC CAPACITORS NE 501A 2.80
Labtronics' Multiple Restrike (M -R) Ignition = (B)
NE555A 1.00
produces a high energy repetitive spark on each IoFI VOLTS DC A710CA .60
power stroke to effectively ignite the air/fuel Fig. ,:. (A) is used when huilt-iu 10'16,35,50 .16 A741V .74
20 '16,35,50 .16 A747CA 1.10
mixture. M -R statistically insures more com- metering is desired, and (B) is 16 A748CV 74
30 .16
plete combustion - resulting in greater energy for external metering. 50 '16,35 .22 A723CA 1.00
and increased efficiency. Send forLabtronics' 100 '16,35,50 .25
MC 1468 L 3,90
free literature on the M -R system. Better yet,
indicates dc current flowing through
200
500
16
16
.22
.34
R41 Led & Mtg. Ha rdwu r
experience M -R and enjoy the pleasure and 1000
T 1- 374

the economy of a well -performing engine. Q1, and since the amount of dc cur- 2200
16
16
.52
1-10 11-100
.80
rent is directly related to the pulse du- E Sp.. If ONE .35 I .29
Model VI 579.95 1 Year Warranty ration, the meter can be calibrated di- MINIATURE FILM CAPACITORS
Model VI -B 559.95 rectly in capacitance. Capacitor C4 is VALUE PRICE TAB E

Brochure 30 Day Money IuFI 1.14 15.50 51.100

PP.D. In U.S,A. Back Guarantee used to integrate the dc pulses ap- 001
0047
10
10
10
10
09
09
10 09
pearing across the meter; it thus re- 01 10
Send Check or Money Order to irdemson Com
05 19 17 15
1 24 21 20

Labtronics, Incorporated moves the ac component. ;m °


"",,."C V
An
22 28 26 25

3635 Hillside, Ypsilanti. Michigan 48197


The circuit in Fig. 2B is used when
ALL ITEMS STOCKED FOR
DEDICATED TO EFFICIENCY an external digital voltmeter or VTVM
CIRCLE NO. 11 ON FREE INFORMATION CARD
(1 -volt dc range) is used as the readout
BOF 1976 !
DIGITAL
IRCUITS
instead of M1. In this circuit, R11 and MC14435 $ MC1403L.
M615314 NATIONAL CLOCK CHIP
TALOC
UMBER

R12 operate as a voltage divider while .nn .rnemal,.. 5 30. 00 475


7400
7402
34
34
7404 34
C5 filters out the ac component. 7410 34
34
DISPLAY BEZELS 7413 75
7416 54
send Construction. The circuit can be as-
CATALOG
NUMBER
FILTER
COLOR
PRICE
TN
IHMENSION
C
These beeels are
heatlr15 ,
7417 54
905.60 Red $ 2 50 1 37 om suc a <2
fo r sembled on a piece of perf board, E
E
91060
915.60
Red
Red
2.55
2.65
20D
3.00
black mealthtte
Ilmsb. Filters
7447
7473
1.40
62
92060 Red 2.70 4.00 7475 85
your using a socket for ICI. Switch S1, the 92070 Amber 2 70 4.00 polermd tvce
er
7476 62
S Ior 7490
two binding posts, and the meter (if 92

FREE used) are mounted on the front panel


O_.n
Add A
GI
art
7492
7493
74121
74192
92
92
70
2 20
copy of the selected chassis. The battery is
P
n umblk.
now!!! mounted in a holder on the perf board. SOCKETS TRANSISTORS
LOW PROF ILE Pol. IE max. S
These sockelsare 2N3638A P .5 TO -92 .25
from TI .27
Calibration. Connect a known value NUMBER
2N3643
2N5133
N
N
.5 TO -5-4
.05 TO 18 .25
of capacitance (5% or better toler- OF PINS
8 kte Y4 2N5494 N 7.00 TO -220 1.05
14 .25 .w 2N4401 N .60 TO -92 .60
In ityou'll find hundreds of quality ance) between J1 and J2. Place the 16 28 .24
.35 2N4403 P .60 TO -92 .30
consumer electronic products. range multiplier switch, Si, in the ap- .5Ó .45 TIP32 P 3.00 TO -220 1.05
Amateur radios, CB radios, scanners, propriate position and adjust R8 until TRIMMER BAG OF SO MOLE PIN NESTERS
antennas, masts, towers, rotors, the meter indicates the correct capaci- POTENTIO- 7pin etyl $2.00
tools, components, electronic kits, METERS a Pin $2.23
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tance. If you are using the external These are 5/8" diameter MOLEX IC TERMINAL
watches, calculators, portable radios, metering device, set it to its 1 -volt dc thumbehael 100 for $1.00 300for$2.60 50010,$4.20

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e Potenrioml urs.r
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TOOIar $5,80 900 for $7.40


o S0'
audio equipment, high fidelity, stereo indication. The calibration on one
B00 for 16.80 1.000 for $8.20

systems, tape recorders, and much, I -.IL 334 Roe of 50.000 S 770.00
range suffices for all other ranges.
much more. If it's electronic and it's
VALUES ONMS
REGULATOR CIRCUITS
quality, TECO has it. The accuracy of the instrument is 100 500 IK 5K tOK

ï
50K 100K 500K MC7805CP 5 volt regulator @ 1.5A men. I VB
limited by the accuracy of resistors R1, PRIcE TABLE
MC7812CP
MC7815CP
12 vo
15
t regulator A 1.5A mar.
volt regulator 91 5A ma..
2.00
7.06,
WRITE FOR YOUR FREE COPY 111.99 I
R2, R3, R5, and R6. Although 5% toler-
1.10 100

TODAY. 30 7 16 Page DIODES


ance is adequate in most cases, you Catalog 154001 8/$1 00
8/51.00

f
TERMS $5.00 MIT. Order. 1541302
can use more precise resistors, or trim
TECO
154148 10/51.00
All
Lear,Ode,
doer, meld Mauer
Bank2
Ammo. 25 155401 5/02.00
/3A 100PI VI
each range individually with small SI 00 Po , 6 a 9 1N746-7SSA 4.3...
ELECTRONICS potentiometers. If you decide to trim
TRACY DESIGN CORP.
P 0 Box 1050 Garland. Texas 75040 each range separately, use a separate 15870 SCHAEFER . DETROIT, MI. 48227 13131 838 2501

CIRCLE NO. 24 ON FREE INFORMATION CARO precision capacitor for each range.
CIRCLE NO. 27 ON FREE INFORMATION CARD
Trim R1 before trimming R5.
1976 Edition 87
FASI-ACTINCRESETTABLE
ELECTRONIC FUSE
Provides adjustable (I to 5 A) circuit-breaker action. BY WILLIAM A. RUSSO

FOR YOUR own protection, remedying the overload problem, of placement diagram to be used when
to say nothing of your equipment, course. making the PC board and mounting
electronic apparatus should be pro- components on it. Once the board is
tected by fuses or circuit breakers in Theory of Operation. Referring to wired as shown (substitute heavy-duty
their ac line inputs. But all too often, the schematic diagram (Fig. 1), load perforated board if you wish), -inch
1

searching for the correct fuse and current flows through R1 and, de- spacers permit the board to be safely
holder and wiring them into place are pending on the setting of S2, R2 in- mounted on the underside of the
chores that are forgotten. While you duces a voltage drop that is sensed at chassis box's top. Mount the board in
can get away with doing things this the gate of the triac Q1 through the place before making an external con-
way most of the time, sooner or later a appropriate gate resistance (R3 -R11). nection to it.
puff of smoke or a nasty shock or burn When sufficient gate current flows to Next mount and wire S2 and S3, fol-
are going to make you wish that you turn on Q1, the triac energizes Kl and lowed by Kl and the remaining com-
had taken the proper precautions. indicator /1. The contacts of Kl are ponents. Use 18 -gauge insulated wire
The Electronic Fuse described here wired in a latching arrangement, while for all leads carrying load current.
is designed to act as an adjustable at the same time isolating the load When routing the power cord through
temporary circuit breaker for projects when the relay is energized. Interrupt- a hole drilled in the chassis box, it is
undergoing tests or for any line - ing power by opening S1 resets the best to use a standard force -fit strain
powered device (rated up to 600 watts) circuit. relief to hold it in place. However, lack-
being tested or serviced on your Pushbutton switch S3 and resistor ing a standard strain relief, you can tie
workbench. Operating currents of R11 reduce the sensitivity of the sens- a figure -8 knot in the cord after routing
from 1 to 5 amperes (in 1-A steps) can ing circuits to the turn -on transients of it through a hole lined with a rubber
be selected. Detection of even a small reactive or incandescent lamp loads. grommet.
overload results in fast (less than 0.5 Potentiometers R4 through R8 are Align and drill five 1/4 -inch holes
second) interruption of both lines used for calibration. through the side of the chassis box to
feeding the load. Then, instead of re- provide direct -in -line access to the ad-
placing a blown fuse, you simply flip a Construction. Shown in Fig. 2 are justments slots of R4 -R8 when the
switch to restore normal power-after the foil pattern and component Electronic Fuse is fully assembled. Be -
88 ELECTRONIC EXPERIMENTER'S HANDBOOK
with S3. For heavier loads, heating
PARTS LIST Misc.: Chassis -mounting fuse holder for coils (hair dryer, toaster, etc.) are
F1 -6 -ampere fbserelay with 5-A dpdt con- FI; three -conductor ac line cord with
plug; 63/4" x 51/4" x 21/4" Bakelite (or
ideal. You will also need an insulated
K 1 -117-volt ac screwdriver to adjust R4 -R8. (Note: If
tacts metal) chassis box with cover; hookup
PL 1-Neon pilot -lamp assembly wire; solder; etc. you lack an insulated driver, you can
QI-Triac (RCA 40529) slip a length of insulated tubing over
RI. R2 -1 -ohm, 10-watt power resistor *Pots are Mallory Type MTC-1 or equiv.
the shank of an ordinary metal driver.
R3 -47 -ohm, 1/2 -watt resistor
R4, R5 -1500-ohm vertical -mounting R4 Alternatively, you can drill the holes
oversize and line them with rubber
1.5 K
trimmer*
R6,R7-3000-ohm vertical -mounting grommets.)
trimmer*
R8-5000 -ohm vertical -mounting trim- RS
1.5K To calibrate each range, set S2 to
mer*
R9-1500 -ohm, 1/2 -watt resistor 1 the proper position and plug the re-
R10 -1800 -ohm. 'h -watt resistor quired load into SO/. Set the appro-
I 1
RI -12.000 -ohm, -watt resistor priate calibration pot to its maximum
S1 -10 -ampere
dpst toggle switch
resistance setting and turn on the
S2-Dp 5 -pos. non -shorting rotary switch
(Mallory 173C or equiv.) Fuse, using S3 as necessary during
S3-Spst normally closed miniature push- turn -on. If Kl pulls in, check all set-
button switch
SO1-Chassis-mounting, 3 -conductor ac tings and repeat the turn -on proce-
receptacle dure.
With the load operating, slowly ad-
just the pot with the insulated screw-
driver until the relay just pulls in. Turn
I I7 VAC
off the project and repeat the above
procedure for each setting of S2.
Now with the Fuse plugged into an
ac outlet, plug the device to be pro-
tected into SO/ and set the range
switch for the proper fuse current.
Turn on the Fuse, then the load. If the
Fuse trips, reset it by turning off the
power and then on again. Restart the
system by momentarily pressing S3
while switching on the Fuse with the
load turned on. If the Fuse's relay trips
again, check the setting of S2 to verify
KI whether or not it is switched to the
correct current range, or look for a
Fig. 1. ln the fast -acting electronic fuse circuit, a malfunctioning load. It should be
I tc is used to actuate the relay to cut otf power.
noted that, if the load is incandescent
lamps, it may require three or four
starting attempts. Q.
fore finalizing the project, check to
make certain that K1 's armature oper-
ates freely when the chassis box is as- 1-
sembled. Then, use an ohmmeter and
visual inspection techniques to make
absolutely certain that no current -
carrying portion of the circuit touches
chassis ground. The only grounded
items in the circuit should be the
green (neutral) wire of the power cord
and the round contact of S01. Some-
times this socket contact has a green -
tinted screw for easy identification.

Calibration and Use. For calibra-


tion, you will need the following loads:
S2 Setting (A) Output Load (W)
1 150
2 275 -R6- -R5- -R4-
3 375 Fig. 2. Foil pattern that can he -RII- -RIO- -R9-
4 500
used f.». elect ro xi C .fuse is shown
abone, component layout at right. R3 R2
5 650 -ái
RI

Incandescent lamps connected in


parallel can be used in conjunction
1976 Edition 89
HOW TO AVOID
WORKBENCH
HAZARDS
Don't be careless when working with electronics.

EVERY year, thousands of elec- "walking disaster," accidents will fol- scope waveform if you are touching a
tronics professionals and hob- low you on the job. test prod to a point in a powered cir-
byists suffer the painful and some- First, never work on an electronic cuit. Do your job the way a profes-
times lethal effects of electrical shock device-powered or not-while wear- sional would: With the power to the
while at their workbenches. Most are ing jewelry, such as a wristwatch, ring, equipment under test turned off, con-
lucky enough to come away from the etc. The workbench is no place for nect the test leads. Turn on the power,
experience with a bruise, a broken jewelry or other items like ties and take your reading, and turn off the
bone, or a painful memory and a new dangling laces that can get hung up power. Only after the power has been
respect for the power of electricity. on the equipment in an emergency or turned off should you remove the test
Those who fail to come away from it even trigger an emergency. leads from the equipment. If you do
become statistics. Be practical about what you wear on the job the unsafe way, your eyes have
These accidents need never have the job. You are at your best when to leave the work to take the reading,
occurred if the victims had adopted a comfortably dressed. So, wear a in which case the probe tip might slip.
sensible work plan and geared them- long-sleeved shirt, buttoned at the Chances are that you will overreact
selves physically and mentally to avoid wrists and open at the collar, and and get yourself into more trouble.
multiplying the shock hazard. You can rubber -soled shoes. It takes only about 10-20 µA of cur-
minimize the shock hazard on your Whenever you are working on a cir- rent coursing through the heart to
workbench by a few simple expe- cuit or chassis where high voltages cause ventricular fibrillation, a usually
dients and good common sense. are present, keep your mind and eyes fatal condition unless help and special
In this article we will be discussing on what you are doing. Don't look equipment are immediately available.
some of the practices you should away to observe a meter reading or a Currents as low as 100 mA entering a
adopt whenever you work on line -
powered and high -voltage circuits
and equipment. We will detail the ADAPTER(OR 3 -WIRE OUTLET)
conditions under which you should 3-W RE PLUG
avoid working near potentially
dangerous voltages and describe
what you can do to make your working Fig. I. RecONlnteI(led method DPST
GREEN WIRE
environment a safer place. (tiring cords and .(eitc/es BOLTED OR POWER
SWITCH
RIVETED TO POWER
on electrooie gear. CHASSIS TRANSFORMER
Safety Practices. Let us begin with (o v)
\.\GROUND WIRE

the common denominator-you. You


can do everything possible to make
/ SPADE LUG
UNDER HOLD-
DOWN SCREW

WALL PLATE
your shop really safe, but if you are a
90 ELECTRONIC EXPERIMENTER'S HANDBOOK
hand and leaving the body via the
other hand or a foot can generate a
fibrillatory current in the heart. So,
never reach into a high -voltage circuit
with both hands, and never rest one
hand on the chassis while reaching vs . ...v,

into the circuit with the other hand. To


avoid temptation, keep your free hand 4"
RIBBED 3/4" METAL I" X
in a pocket or behind your back. RUBBER PLYWOOD TABLE
TOP
HARDWOOD
RUNNER FRAME
If you plan to work on unpowered
equipment in which high voltages are Fig. 2. How to ntaAe a workbench with a metal top safe by adding insulation.
developed, make certain that the line
cord is unplugged and that you dis-
charge all electrolytic capacitors in
the high -voltage circuits. Electrolytic ing when you become fatigued or the GFI in the room's entire electrical
capacitors can hold a potent charge bored, and take frequent rest breaks. system or it might extinguish the lights
long after power is shut off; so, don't when it trips-a safety hazard in itself
take chances. (Remember that Your Equipment and Workshop. as you grope around in the dark and
charges too small to be lethal can in- Many electronics men who practice stumble over things.
flict secondary injuries like bruises, proper safety measures give little Finally, make your work area safe
lacerations, and broken bones as thought to their test equipment and and livable. In a damp basement
muscles violently and involuntarily workshops. This is particularly true of where the floor is of raw concrete or in
contract upon contact. This can be a the hobbyist who works in a basement an attic where the floor is of un-
lifesaving move on the part of nature, or attic where environmental condi- finished lumber, lay vinyl flooring.
by interrupting the through -the -body tions are hardly conducive to safety. Both areas will benefit enormously
circuit, but it doesn't help if you crack Line -powered test gear is a particu- from a few sheets of hardboard nailed
your skull against a shelf or tear your larly vulnerable point. Under no cir- over exposed studs and rafters. Be-
flesh on a chassis.) cumstances can a line -powered in- fore installing the hardboard, how-
strument be considered safe if it is ever, make sure that there is adequate
When Not to Work. Many elec- equipped with a two -conductor line weather insulation between the ex-
tronics men go to work on circuits or cord. It is even less safe if only a posed studs and rafters. A casement
equipment when they should be doing single -pole, single -throw power vent in the basement or a through -
something else-like resting. There switch is used. All two -conductor line the -wall attic vent, each equipped with
are definitely times when you should cords should be replaced with three - an exhaust fan to allow free circula-
avoid going near electronic gear if you conductor cords, and all instruments tion of air, will keep either area rela-
plan to stay healthy. should be equipped with double -pole, tively dry and odor -free. While you are
Hot, muggy environments cause a single -throw switches. The recom- fixing up your work area, install ade-
worker to perspire profusely and sap mended method for wiring the cords quate lighting. Any good handbook on
energy. A body covered with high - and switches into your gear is shown home improvements will tell you how
salinity perspiration becomes a fairly in Fig. 1. While you are at it, carefully to do these things.
good conductor of electricity. Not only inspect all power cords and plugs, re- Wood is the best material for an
is the resistance over the surface of placing any that are frayed, loose, or electronics workbench, but if you
the skin reduced by perspiration, it worn. must use a table with a metal top, it will
provides a more direct current path Plug three -prong plugs into appro- have to be made safe. You will need
between the skin and the interior of priate sockets or into adapters to mate two sheets of 3/4 -inch plywood cut 1/s
the body. them to two -conductor house wiring inch longer and wider than the dimen-
Cold environments can be equally systems. If you use adapters, slip the sions of the table top. Cement the
hazardous. Cold has a numbing effect spade lugs on the grounding wire plywood sheets together and clamp
on the body, particularly in the under the outlet's wall -plate mounting overnight. Then top them with a
extremities-like the fingers that hold screw and tighten down. When you ribbed synthetic rubber runner, held
test probes. Fingers that lose their have several instruments that have to in place with contact cement, to pro-
normally acute sense of touch can be used simultaneously, your best bet vide a durable non-skid work surface.
easily make mistakes and do so all too is to use a circuit breaker or fuse - Finally, glue and nail a hardwood
often. Either heat the area or stay protected heavy-duty power -line out- frame around this assembly, as shown
away. let box. In this case, you need only one in Fig. 2. When finished, the worktable
Never approach a job if you are adapter in a two -conductor house wir- surface should slip over the metal
tired, angry, or emotionally upset. And ing system. table top. Do not fasten the work sur-
don't try to work off excess energy at If you want to be really safe at your face to the top of the table.
your workbench. (Go lift weights or do workbench, consider installing a If you do everything we have sug-
some jogging; it's safer.) Under these ground -fault interrupter (GFI) in the gested, your chances of being injured
conditions, your attention is apt to bench's power system. The GFI is a (or worse) in your workshop will be
wander-which is as bad as your eyes fast -response device that disconnects minimal. But again, we must caution
wandering. power from the load whenever leak- you. Don't relax your guard or take
The best time to go to work is when age current exceeds a specific shortcuts. To do so is just inviting
you are relaxed and alert. Stop work - amount (typically 5 mA). Don't install trouble.
1976 Edition 91
Lamp -
Readout
VU
Meter
Audio recording simplified with discrete lamp indicators.
BY HERB COHEN

ONE of thebiggest headaches in- meter needle (or needles if you are cator described here, you can simplify
volved in making an audio re- recording in stereo). This requires the process considerably since the in-
cording is keeping track of the signal close visual monitoring of the meter. dicators are positive and can be seen
level as indicated by a bouncing VU By using the lamp -readout level indi- from a fair distance.

100PF R5 RIO R14 RI7 R22


D6 2.7N 2.7K 2.7K 2.7K 2.7K
HEP 20210

R4 R9 R16
10K R6 10K RII 10K RIB
10K IOK 10K

117
VAC
/1)12 I3
35B O58 +659

NOTE
01- 05= HEP 59001
IN344 RI9
0K R20
HEP 50003 HEP 50007
+ C5 50K
10yF

50041
R7 ,le)
AUDIO
INPUT
5 DB
RB 16344
15011 .001 yF

PARTS LIST
Cl, C2 -100-4F, 25 -volt electrolytic Q6-Npn transistor (HEP S0003) R6, RII, R15, R18, R23 -10,000-ohm
capacitor Q7-Npn transistor (HEP S0007) miniature potentiometer (Calectro
C3 -0.001-µF capacitor R1 -1000 -ohm resistor B1-644 or equiv.)
C4 -1-µF, 10 -volt electrolytic capacitor R2 -6800-ohm resistor R7 -500 -ohm miniature potentiometer
C5 -10-µF, 10 -volt electrolytic capacitor R3, R5, RIO, R14, R17, R22 -2700-ohm (Calectro B1-642 or equiv.)
D1-D5-100-V, 500 mA silicon rectifier resistor R8-150 -ohm resistor
diode R4, R9, R13, RI6, R19, R21 -10,000-ohm RI2-470-ohm resistor
D6-4.7 -volt zener diode (HEP Z0210) resistor R20 -50,000-ohm potentiometer (Calectro
D7, D8-Germanium diode (1 N34A or B1-685 or equiv.)
equiv.) Gate voltages of five program- S1-Spst switch
I1 -15-6 -volt, 50 mA lamp (Muralite mable transistors (QI through T1-Transformer, 12.6 VCT secondary
L-6/50 or equiv.) (Radio Shack 273-1505 or equiv.)
JI-Phono jack Q5) are preset so that they Misc.: Suitable cabinet, pilot lamp jewels
Q1-Q5-Programmable unijunction come on in sequence for each (2 green, one clear, 2 red), knob, perf or
transistor (HEP S9001) succeeding 3 dB of input. PC board, mounting hardware.

92 ELECTRONIC EXPERIMENTER'S HANDBOOK


Five lamps are mounted in a row, Diode D5 isolates the filtered por- and adjust R7 until the -6 -dB lamp
indicating -6, -3, 0, +3, and +6 dB. tion of the power supply from the unfil- just comes on.
The lamp in the center is a clear jewel, tered section. This allows the lamps to Increase the audio input signal to
the negative-dB indicators are green, be turned off when the gate goes off. -3 dB (0.55 volt) and adjust R11 until
and the positive lamps are red. the -3 -dB lamp just comes on. In-
Construction. Since the operation crease the input signal level in 3 -dB
About the Circuit. As shown in the of the circuit is not critical, any type of steps until the remaining lamps have
diagram, the circuit consists of a bank construction can be used-perf board been calibrated.
of programmable unijunction transis- or printed -circuit board. All compo- Once all lamps have been cali-
tors (Q1 through Q5) used as com- nents except the lamps, input jack, brated, recheck all positions to see
parator switches. Their gates are and controls can be mounted on the that nothing has changed acciden-
reverse -biased by the voltage drop board. For stereo operation, two VU tally. If a zero -dB level other than the
across D6. indicators are needed. 600-ohm, 1-mW reference is used, ad-
The audio signal is applied to J1 just R20 for the new reference.
(with level set by R20). It is rectified by Calibration. Before turning on the
D7 and D8 and filtered by C4, which power, set pots R6, R11, R15, R18, and Use. The lamp -readout VU meter can
also determines the rate of change of R23 so that their movable contacts are be connected to the line output of a
the lamps. Transistor Q7 converts the toward the associated fixed resistors. tape deck or to the junction of the
rectified signal into a current which Set R20 at its maximum. preamp and main amplifier of an audio
pulls down the gates of the unijunc- Turn on S1 and rotate R6 to the op- system. It can also be connected be-
tion transistors to turn them on and posite end of its travel. This is the max- tween the output of a mixer circuit and
illuminate their respective lamps. imum sensitivity for the -6 -dB lamp the following amplifier so that all
Which lamp is turned on is determined circuit. Adjust R7 until the -6 -dB lamp signal levels can be properly set. It can
by the settings of potentiometers R6, comes on, then back it off until the be used with ham or CB rigs by con-
R11, R15, R18, and R23. Transistor Q6 lamp just goes out. necting it to the modulator circuit so
acts as a constant -current preload for Apply a 1 -kHz (600-ohm, 1-mW ref- that, when 100% modulation is ap-
the gate line to preset the firing level erence) audio signal to J1 at a -6 -dB plied to the rig, the 0 -dB lamp will
and increase the sensitivity of Q7. level (0.39 volt on an audio voltmeter) come on.

SOLDERING + $1 Gets You The


DESOLDERING
RESOLDERING
t '76 "Guide"
A/MG
yNu
6>.._
2P
'.o/FJ
SOLDER V ABILITY
ELEMENTARY TO ELITE
a

WORLD'S MOST PRACTICAL SOLDER HANDLING TOOLS

meets industries demands


with a COMPLETELY PORTABLE SOLDERING/DESOLDERING/RESOLDERING SYSTEM

W
I Rae

lis k' HEY, ELECTRONICS EXPERIMENTERS!


Allied's New 1976 Guide Is Ready For You!
$1.00 keeps your projects going ... eliminates headaches
AND
FOREIGN
PATENTS
APPLIED
r
. assures you all the electronics parts you need when

you need them! There's no mystery to it our new 1976


Engineering Manual and Purchasing Guide is the cure for
-
FOR
all your parts buying ills. Just a buck to help cover postage
gets you this fascinating treasury of electronics equip-
ment, parts, and supplies. You'll meet Alec Electron, our
symbol of quality and super -fast service-he'll take you on
a tour of our 1976 Guide. There's lots to see ... thousands
of parts shown (with full specs included) ... and the best
, 11 part is that most everything's stocked in-depth! Send your
$1.00 now with your name, address, and zip code (print or
ÿ/ Manual
11

144 Page type clearly) to Allied Electronics, Dept. EE, 401 East 8th
Street, Ft. Worth, Texas 76102.
SolderABILITY
TECHNIQUES
15958 ARMINTA STREET
VAN NUYS. CALIFORNIA 91406
° NOTE: FANOVISION Man.al will be sent
FREE with purchase of E7 95 (or more) of
ALLIED ELECTRON/CS
MA DIVISION OF TANDY CORPORATION
PHONE (213) 9892324 any EDSYN Products.
TELEX NO. 651469 EDSYNEX VAN Limit one FREE MANUAL to a customer.

CIRCLE NO. 12 ON FREE INFORMATION CARD


CIRCLE NO. 3 ON FREE INFORMATION CARO

1976 Edition 93
LOW-COST
OP -AMP
TESTER
Tests gain, stability, input offset
and bias current.
BY HARRY GARLAND AND ROGER MELEN

AS OP -AMPS become increasing- parameters and has a red light - amps, can test internally compen-
popular and useful, there is a
ly emitting diode (LED) to indicate the sated op -amps, such as the 741, as
growing need for a good, low-cost condition of the op -amp. well as uncompensated op -amps,
op -amp tester. The universal op -amp The parameters which are checked such as the 709 and 748. Both 8 -pin
tester described here can be used to by the tester are gain, stability, input TO -5 and 14 -pin DIP sockets are pro-
test virtually all of the popular units. It offset voltage, and input bias current. vided.
automatically checks the important The tester, which itself uses two op -
Circuit Design. Integrated circuit
R9
ICI is used as a square -wave gen-
IM
C4
erator and the op -amp being tested is
AN1/VW( ) .047yF used as an inverting amplifier with
RI
+V RII
270K IOOK gain of 100. The output of IC1 is ap-
R7
RIO 'MMM plied to both IC2 and (through voltage
C2 150 R13
1.5K
IOODF n 47K divider R4 and R5) to the unit being
+V
tested. The output of the latter is ap-
R4 R6 R12 +v plied as a second input to IC2, which is
IOK 10K 47K
used as a summing amplifier.
IyF
If the op -amp being tested is good,
-v C3
its output will exactly cancel the
DI D3
R8
3 F
square wave applied to IC2 through
R3
R2
IOOK
R5
15011
R11. When these two signals cancel,
100K R14
4711 22K
D2
there is zero output from /C2 and
04
BI
LED1 will not light.
9V
+ If the op -amp being tested is bad,
the two inputs to IC2 will not cancel
SI

+ 00000 and LEDI turns on. Before LED1 turns


on, however, the output of IC2 must
B2
9V exceed the threshold determined by

00000 the forward voltage drops of two of the


bridge diodes (D1 to D4) and LED1.
2 3 4 5 6 7 8 Assuming a failure, this threshold will
TO SOI
be exceeded if the op -amp has a gain
PARTS LIST of less than 60, an input offset voltage
greater than 30 mV, or an input bias
BI, B2 -9 -volt battery R5 -47 -ohm, -watt resistor, 10%
1/4 current greater than 3 microamperes.
C1 -0.1-µF capacitor R7-I500-ohm, 1/4 -watt resistor, 10% Any of the popular IC op -amps should
C2-100-pF capacitor R8, RIO -150 -ohm, 1/4 -watt resistor, 10%
C3-3-pF capacitor R9-I megohm, 1/4 -watt resistor, 10% have parameter values better than
C4 -0.047-µF capacitor R12, R13 -47.000-ohm, 1/4 -watt resistor, these. Similarly, the LED will turn on if
DI-D4-1N914 diode 10% the op -amp is unstable in the test cir-
ICI, 1C2-741 op -amp IC R14-22,000-ohm,''/4-watt resistor, 10%
LEDI-Light-emitting diode (Poly Pak SI-Dpdt momentary contact pushbutton cuit or has any "shorts" or "opens."
"Brite Red" or equiv.) switch
RI -270,000-ohm, 1/4 -watt resistor, 10% S01 -8
-pin, TO -5 IC socket
Construction. Almost
R2, R3, R11-I00,000-ohm, 1/4 -watt resis- S02 -14 -pin, DIP IC socket any type of
tor, 10% assembly method can be used for the
R4, R6 -10,000 -ohm, 1/4 -watt resistor, Misc.: LMB type 342 cabinet; rubber feet
10% (4); mounting hardware; etc. tester. For the prototype, the compo-
nents were assembled on two perf
If op -amp plugged into SOI is good, LED remains off; if not, LED blinks. boards mounted in a 23/8" x 41/4" x 3"
94 ELECTRONIC EXPERIMENTER'S HANDBOOK
metal cabinet. Printed -circuit boards it. Four rubber feet on the bottom of pin configurations, such as dual op -
could also be used. the cabinet will keep the tester from amps, can also be tested if extra test
The two test sockets (SO1 and S02) slipping around when in use. sockets are wired in parallel with the
were mounted on one perf board with existing sockets.
their associated components, and the Operation. With no op -amp in either Since different op -amps have dif-
board was fixed to the upper inside test socket, depress S1. The LED ferent specifications, a "good" indica-
surface so that both sockets pro- should flash on and off, indicating that tion does not necessarily guarantee
truded through holes cut in the upper the circuit is operating properly. To that the op -amp meets all of the re-
surface. test an op -amp, plug it into the ap- quirements. However, for nearly all
The second perf board (with IC1 and propriate test socket and operate S1. practical applications, the test will
IC2 and their related components) If the op -amp is gaol, the LED will provide a valuable go/no-go decision.
was mounted on the bottom of the not flash. You will find the tester particularly
cabinet with the two batteries. The Any of the popular IC op -amps with useful for sorting through bargain, un-
LED was glued (with epoxy) to pro- the same pin configuration as the 709 tested op -amps for quickly isolating
trude through a small hole in the front can be checked. This includes the 101, the trouble in an op -amp circuit that
of the cabinet with S1 mounted beside 301, 740, 741, and 748. Units with other doesn't work. Q

TREMOLO ADAPTER
HERE'S an inexpensive tremolo adapter that's Use of a PC or perf board and solder clips is strongly
BY DEANE A. GARDNER

easy to add to an electric guitar or other electronic recommended. Use a low -wattage soldering iron. (S1 can
musical instrument. The ideal tremolo would be a low -fre- be a footswitch, but it must be sturdily mounted.)
quency (6 to 10 Hz) sine -wave oscillator driving a non - When assembly is complete, plug the instrument to be
distorting, voltage -controlled amplifier (vca). Some circuits used with the adapter intoJi and a power amplifier intoJ2.
employ triangle -wave modulation or a nonlinear vca. which If any clipping circuits, such as a fuzz box, are to be used,
can cause undesirable clicks or distortion. This adapter they must be placed between the instrument and adapter.
avoids such problems with a sine -wave modulation signal Flip S2 to power the adapter. (Note. it may take a few
to control the channel resistance of an FET. seconds for the tremolo oscillator to reach full output.) Put
As shown, IC1 and its associated components form a S1 in the OUT position and adjust level control R9 as de-
phase -shift oscillator. The output of this oscillator is at- sired. Set S1 to IN and adjust R4 for the desired depth of
tenuated by R4 and R5 and then fed to Q1 via S1. You can tremolo. That is all there is to it.
change the value of R5, which affects modulation depth. to
suit the gain of the-FET used. A lower resistance increases PREDETERMINED PROGRAMMABLE COUNTER
depth, but avoid going below 30,000 ohms or the FET will We have 3 models of a programmable counter
become reverse -biased. t' used in a popular copying machine. Number of
The oscillator output adds or subtracts from the bias level !^ copies desired is preset by dials and the machine
then counts the number of copies made, display-
set by R6 and R7. The voltage on the inverting input of IC2 ing this count on NIXIE tubes. When the preset
machine.
number is reached, the counter stops themodels,
will always be very close to ground level. Therefore, the i
gate -source voltage of Q1 is dependent only upon gate ` These counters were replaced by newer
and thus havebecome available.
3 BURROUGHS NIXIE TUBES, currently sell-
All units have

voltage relative to ground, resulting in a low -distortion ing for $17.25 ea. We supply operating instructions
modulation of the signal on the drain terminal. The output and some application data. Guarnateed to work.
STOCK NO.E5265 (Uses BEAM X switching tubes) $13.95 ea.
of IC2 is attenuated by R9. (additional data supplied on models using BEAM X tubes.)
With a -volt peak -to -peak drive, the frequency range of
1 STOCK NO.E5264 (module type switching) $17.95 ea.
STOCK NO.E5231 (all solid state switching) $19.95 ea.
the tremolo adapter is 40-50,000 Hz. Extended low -
frequency response can be obtained by increasing capaci- REED RELAY BOARD, WITH HIGH NOISE IMMUNITY
tance of C4 and C5, higher gain by increasing value of R8. INTEGRATED CIRCUITS
I- X11.°¡.
r

JI
INPUT This series of boards contain either 2,4 or
+9V 10 reeed relays, and from 7 to 11 High
Noise immunity integrated circuits.: The
- -

II:.i
2NC4
3819 109F
C
10yF
$5.00 each, and the integrated The
is over
average value of the reed relays circuits
20K
-.------- -- .- range in value up to $8.00 each.
boards also contain transistors, diodes, resistors, capacitors etc.
cl RB We provide data sheets on the Hi noise immunity Integrated
I yF 2.7K
Circuits (TELEDYNE).
STOCK NO.E9958 (2 relays, 7 ICs etc) 1.75 ea. 2/3.00
C2 +9V STOCK NO.E9959 (4 relays, 11 ICs etc) 3.25 ea. 2/6.00
IyF STOCK NO.E9960 (10 relays 8 ICs etc.) 6.50 ea. 2/12.00
One each of boards listed above $11.00, 2Each $20.00
TRANSFORMERS
68K
65 We have low cost transformers for every project in this handbook.
-9V 391 -9V Write for our catalof showing complete listings.
'Pi
64 or 32 V.ct @ 8.0 A., and 18 V ct. @ 10.0 A.
$11.95 ea. 2/20.00
STOCK NO.E9905 10 lbs. with data
+III$2
J2
OUTPUT 35 V. ct @6.0 A. and 10 V. 10.0 A. 2/16.00
1 IR4 R9 STOCK NO.E.9906 6 lbs. with data $8.95 ea.
IOKi
Please include sufficient postage. Excess will úe refunde,f.
pil-02i- -I
Send for our latest catalog. MINIMUM ORDER $5.00
C7
This ¡¡e.rpe¡¡sicc
DELTA yNELECTRONICS CO.
TyF adapter performs
¡cell i¡¡ spite gf' A BOX 01903
1, LMASSACHUSETTS
Phone (6171 38e-4705
Ir +9V its relatire .tii¡¡¡plicitli.
CIRCLE NO. ON FREE INFORMATION CARD
B
95
1976 Edition
transmitting antennas is the r -f amme-

Getting ter (usually a thermocouple type).


Again assuming a 3.5-watt output into
a 50 -ohm load, the current is the
square root of the power divided by
the terminating resistance. The

the Most
square root of 3.5 divided by 50 is
about 0.26 ampere.
To use the r -f ammeter, connect it in
series with the required dummy load
as shown in Fig. 3. This will enable you

from your to determine just how to tune the


transmitter (and antenna network) to
maximize the r -f output-the more
current, the better. A table, or curve,

Transmitter Some helpful hints for the ham or CB'er.


can be plotted to relate antenna cur-
rent to r-f power output.
Obviously, in the preceding calcula-
tions, you can use 52 ohms, 72 ohms,
300 ohms, or other values in place of
the one used in the example. Use the
value suggested by the manufacturer
BY WILLARD R. MOODY, WA3NFU
for that particular transmitter. In the
case of a pi -network output, which can
THE POWER rating of your trans- The complete package should be work into a wide variety of antenna
mitter is one thing; but the shielded to reduce r -f radiation to a loads, use the load value for your an-
amount of r -f that gets off the antenna minimum while tests are being made. tenna. In any case, tune the transmit-
is what counts. The rest is actually The diode rectifier can be any high - ter and any associated antenna tuning
wasted. frequency type, while the two resistors network for maximum power in the
The easiest way, in many cases, to (one a potentiometer) are used to set dummy load, since this means max-
make r -f power measurements, is to the meter scale. imum voltage (for the voltmeter ap-
connect a calibrated r -f wattmeter to For meter calibration, assume an proach) or maximum current (using
the transmitter output. A commercial expected r -f power of 3.5 watts into a an ammeter).
r -f power meter is pretty expensive, 50 -ohm dummy load (antenna). The If for some reason you do not care to
however, for the occasional user, so it measured voltage is equal to the use either approach, load the trans-
helps to have an inexpensive, easy - square root of the power times the re- mitter with an ordinary light bulb
to-use device for making r -f power sistance which, in this case, would be whose wattage is about the same as
measurements. Once the output is 13.2 volts. Other voltage values for the expected r -f output of the transmit-
measured, steps can be taken to im- other r -f power and/or terminating re- ter and tune for the brightest glow.
prove efficiency. sistors can be calculated and the Using a similar bulb operating at its
The circuit shown in Fig. 1 is that of meter (voltage calibrated) re - specified voltage, a comparison can
a commercial wattmeter, which is es- calibrated in watts. be made between light levels to
sentially a dc voltmeter connected a- If you have a VTVM which is accu- closely approximate the power out-
cross an appropriate dummy load rate at low frequencies and fairly ac- put.
whose resistance is the same as that curate at high frequencies, you can
required to terminate the transmitter measure the power indirectly by Tuning the Antenna. After testing
properly. You can make your own measuring the r -f voltage and using with a dummy load, it is important to
wattmeter, using the circuit shown in the equation P = E2/R, where E is the make sure that the maximum power is
Fig. 2. The dummy load, R,, should be measured voltage and R is the ter- transferred to the antenna. This en-
a noninductive resistor of the correct minating resistance. For the example tails a proper impedance match for
resistance and of sufficient wattage to given above, P = 13.22/50 = 3.5 watts. maximum power transfer.
withstand the expected transmitter Assume that the transmitter is fed to
power. Since the dummy load must be The R -F Ammeter. One of the hand- a quarter -wavelength vertical antenna
noninductive (no reactance at r -f), a iest tools to have in making r -f power provided with the proper radials and
wirewound resistor won't do. measurements and trimming up transmission line. Connect the
50 -ohm dummy load at the antenna
Fig. 1. A commercial end of the transmission line (Fig. 4A).
XMITTER
COAX
POWER power meter is a Connect the ammeter in series with it
METER
dc voltmeter (at the base of the antenna) and tune
measuring drop the transmitter for maximum current.
mA METER
CALIBRATED
across dummy After this is done, connect the trans-
FOR POWER load resistor. mission line to the base of the an-
(Filter represents tenna. The antenna should have a slid-
coax.) ing portion for adjusting the length; or
it may have a variable capacitor at the
LOW-PASS FILTER
96 ELECTRONIC EXPERIMENTER'S HANDBOOK
JI

ence in measured power between the


ALLISON
two tests will show just how much `OPTO -ELECTRIC'
power is being lost in the transmission The BEST...the ULTIMATE
system. of ALL Ignition Systems!
(In using the above technique,
neither the dummy load nor transmis- (We challenge ANYONE
to dispute this Fact)
Fig. 2. In homemade power sion line is connected to the antenna
meter, potentiometer is ad- itself.)
justed to calibrate meter. If you are making measurements on
base (Fig. 4B) if the vertical is slightly a dipole antenna, then, by inserting
longer than 1/4 wavelength. A capacitor the r -f ammeter in each leg of the
)er
value of about 100 pF (at the appro- transmission line, you can trim each Never wears out or needs any Maintenance!
priate voltage rating) can be used side of the antenna for maximum cur-
here. The capacitor is adjusted for rent. These measurements can be
maximum antenna current (at the made at a low r-f level to avoid r -f gives you Maximum Power
base). burns or transmitter damage in the with continuous PEAK PERFORMANCE
Theoretically, the resistance of a event of accidental shorts. With a ...while reducing Maintenance
-wavelength antenna (measured at
1/4 power of 1 watt and a center impe- and Operating Costs! _
*The Allison OPTO -ELECTRIC System eliminates the Points
the base) should be 37.5 ohms. The dance of 70 ohms, the current at the and Condenser, replacing them with an OPTO -ELECTRONIC
ratio of 50 to 37.5 gives a measure of center of the dipole would be 0.12 A. TRIGGER, using a Light -Emitting Diode and Photo transistor.
As there are NO
The System operates on a beam of Light.
the mismatch between the transmis- This is based on the premise that the moving parts in rubbing contact, "Friction -wear" is completely
eliminated...Timing adjustments are PERMANENT.
sion cable and the antenna impe- antenna center impedance is almost Gives 40 -Times more Timing accuracy than ANY system
dance. This comes out to 1.33:1; and 70 ohms but can vary due to height using "Mechanical" Breaker -Points! UNLIMITED RPM!
"Electronically -Controlled" DWELL automatically supplies
although 1:1 is desirable, anything above ground and other conditions. It HIGHEST Performance at both Low and High speeds. Spark
less than 3:1 is acceptable. is preferable to use a balun so that the strength does not fall off at high RPM. POSITIVE SPARK
helps eliminate "Misfire" for faster acceleration and improved
Refinements in impedance match- transmission line will not be unbal- Engine Performance. Sparkplugs LAST 3 to 10-Times LONGER.

ing for a single operating frequency anced at the antenna feedpoint. An Easier Starting under any condition! Smoother running...
(NO TIMING FLUCTUATION as with Magnetic Impulse Units)
can be made by removing the center All SOLID-STATE Components. UNAFFECTED By Temperature,
lead of the coax from the antenna Moisture, or Vibration! Only Highest grade materials used...
X/4
ANT. Guarantees you Solid, Dependable Performance!
connection lug (leaving the braid at PERFECT TIMING INCREASES Engine Efficiency and Gas
the ground point) and sliding it up Mileage. SAVES Precious Fuel! Allison gives you MAXIMUM
Engine Efficiency 100% of the Time .. and that's the name of
from ground until the meter indicates
*
the game for the BEST in GAS MILEAGE AND ECONOMY.

maximum antenna current. This ap- Perfect Timing and Dwell never change.
proach is best done with a field - (A)
Eliminates ignition Tune -Ups forever!
Pays for itself!
"INFINITE LIFE"...Once installed...Never needs replacing!
strength meter located several
*
ANT.

wavelengths away from the antenna, COAX


PROVEN RELIABILITY!
iIOOpF
and with a second person using either Each Unit Tested to 15,000 RPM.
a walkie-talkie or telephone calling Road and Race Proven.
(Opto -Electric Systems won al
out the changes in field strength as the (8) INDY Two years in a row!)

antenna is trimmed.
c3X Fig. 4. Ammeter is used to check You CAN install the ALLISON System in ALL
the U.S. made 8 Foreign Cars! (4, 6, or 8 -Cylinder).
antenna current (A). A capacitor
adjusts the antenna length (B). "EASIEST -TO -INSTALL" UNIT ON THE MARKET.
(Not necessary to dismantle Distributor as with other systems).
SWR bridge and/or a field -intensity
meter can be used to make the mea- * If you want the BEST, and SAVE! This is IT!
ORDER with CONFIDENCE...
surements much easier. Only $4995
SATISFACTION GUARANTEED
Fig. 3. Use ammeter to meas- It should be noted that every facet of or Full Refund. COMPLETE.
ure current flow through a r -f measurements cannot be covered 10 -YEAR FACTORY WARRANTY!
(Free Repair or Replacement). that's EVERYTHING'
dummy load to check output. in this brief article, but the role of the including
Postage 8 Insurance
Transmission Line Tests. To de- r -f ammeter deserves this attention Send Check or M/0
State Make, Year, Engine Size. !Calif. Res. add Tax).
termine how much power is lost in the since current is a fundamental * (So New...it's Sold ONLY FROM FACTORY DIRECT).
transmission line, measure the trans-
mitter power output with the dummy
load connected directly to the trans-
parameter.

ADD LIFE TO PILOT LIGHT BULBS * .


You may use your MASTER CHARGE or BANKAMERICARD.
Send us (1) Your Number, (2) Interbank No.. (3) Exp. Date.

Before buying any other Type ignition system.

mitter antenna terminals. Then mea-


sure the power when the dummy load
is connected across the far end of the
Replacing burnt -out pilot light bulbs in
electronic gear can become tedious and
expensive. Here's a simple way to extend
*Send Postcard for our FREE BROCHURE.
ignition system,
If you have already installed a C -D
Modernize and Increase its Efficiency...
CONVERT YOUR "C -D" UNIT TO BREAKERLESS!
transmission line, with the dummy
load mounted very close to the portion
bulb life many times. Insert a diode rectifier
in the bulb voltage supply. Pulsating dc will
be supplied to the bulbs, at about half the
e
Opto -Electric "TRIGGER UNIT"...Only `34.95

Our BEST Salesmen are the users of our ALLISON System!

of the antenna to which it will be con- America's Oldest and Largest Mfg. of
current previously drawn. The bulbs will
nected. In the case of a dipole, the operate at lower temperatures and last
Opto -Electronic Ignition Systems

dummy load is suspended from the much longer. Light output will also de-
center insulator. For a base -fed an-
ALLISON
crease, but this is seldom a problem. If AUTOMOTIVE COMPANY
tenna, the dummy is placed near the more brightness is required, use a higher 1267 A, East EDNA PL.. COVINA, CAL. 91722
base connection points. The differ- wattage bulb.
CIRCLE N0. 28 ON FREE INFORMATION CARD
1976 Edition 97
LOW COST M iLLi VOLTER
Measures between 1 mV and
1 volt full-scale, and can be used
as AC voltmeter.
BY RALPH TENNY

WITH the increasing trend As shown in Fig. 1, op amp IC1 is supply filters and should be mounted
toward the use of semicon- connected as a current amplifier; that as close to the op amp as possible.
ductors and the necessity for measur- is, a change in current at the input Resistor R8 and capacitors C4 and C5
ing voltage in the range of mV, it is
1 causes a change in voltage at the out- are used to compensate the 709 op
apparent that the trusty old VOM has put. The combination of R9 and R10 amp used. If you use a 741 op amp,
about reached its limit. However, if regulates the circuit sensitivity. The these three components are not re-
your VOM has a low -current range network, consisting of R1, R2, R3, and quired since the 741 is internally com-
(preferably 1 mA full-scale) or if you R4, furnishes an offset bias to balance pensated.
have a 1 -mA meter, all you need are a out any static differential voltage in
few low-cost components to make a the input. This insures that the meter Construction. The circuit can be as-
dc voltmeter having a range of 1 mV to will indicate zero with no signal input. sembled on perf board or on a small
1 volt full-scale with an input resis- As an added feature, this network has etched PC board. Do not use the chas-
tance of 10,000 ohms/mV. sufficient range to set the meter for a sis for a ground; the entire circuit
Using the meter with a zero -center zero indication at center scale. The should be "floating' with BP2 as the
scale, accurate voltage settings, inde- final values of R1 and R3 can be be- common. Mount D1 and D2 as close to
pendent of the voltage level, can be tween 18,000 and 68,000 ohms, de- the op amp pins as you can. Check to
made. Or, if desired, the circuit can pending on which type of op amp is make sure that you are using the cor-
easily be converted into a handy ac used. rect pins on the IC and that both
voltmeter. Capacitors Cl and C2 are power - diodes are installed properly.

BI
RI R2 R3 C3 9V
47K 5K 47K .00159F
+9V 9V + I (
SI +

5.6M
R4 RS
I.2M 82
1 I-.
9V
+9V

C4
00475F
CI
.IyF
R6
IK
98*
(.5K
BPI
R9 RO
2811 IOK
DI D2 IC1709
1N914
(27
BP
R7 II CS
IK 220pF
MI
0-1 m A

C2
V
TIyF
**SEE TEXT

PARTS LIST
BI, B2 -9-volt battery R4-5.6-megohm resistor
BPI, BP2-5-way binding post R5-1.2-megohm resistor
Fig. I. Schematic caid parts Cl, C'2 -0.1-µF, 25 -volt ceramic capacitor R6, R7 -1000 -ohm resistor
list for ,, illirolter. T/u. C3 -0.0015-µF ceramic capacitor R8 -1500 -ohm resistor*
C4-0.0047-µF ceramic capacitor* R9-28 -ohm resistor (see text)
integrated circuit is C5-220-pF capacitor* R10 -10,000 -ohm potentiometer
connected as a Current D1, D2 -1N914 or 1N662 diode S1-Dpdt switch
amplifier to drive 1 -mA meter. ICI -709 or 741 op amp *Use for 709 op amp only
M1 -0 -1 -mA meter
R1. R3 -47,000 -ohm resistor (see text) Misc: Suitable case, battery holders
R2 -5000-ohm potentiometer mounting hardware, etc.

98 ELECTRONIC EXPERIMENTER'S HANDBOOK


Checking. Set R10 at its maximum
resistance. Then set R2 to its electrical
center. With the power turned on, the
meter should deflect very little from
ITT
MAKES PRINTED CIRCUITS THREE WAYS!
PRINTED CIRCUIT KIT
zero. This can be compensated for by
adjusting R2. If the meter should de- 1 FULL SCALE ARTWORK MASTER
flect very much in either direction, DEVELOPED
shut off power and recheck circuit.
If the meter behaves correctly, 2 ILAGAZINE
ART
LUSTRATION
10), FILM
POSITIVE NEGATIVE I. PHOTO RESIST
IMAGE ON
COPPER CLAD
milk ETCHED
alr CIRCUIT
BOARD
CIRCUIT BOARD
slowly reduce the value of R10 and
adjust R2 for meter zero. Repeat this
procedure until R10 is at its minimum
3 DIRECT ETCH DRY TRANSFERS APPLIED TO COPPER CLAD BOARD

and the meter is set for zero.


The revolutionary photographic way that makes
PERFECT printed circuits from YOUR ARTWORK
Calibration. Connect the meter as or a PRINTED PAGE! No camera. No darkroom. No
shown in Fig. 2A. With the values tracing. No film cutting. Simple and fast.
KIT CONTAINS x b" steel pr nl n% trame 4 sheets S x 6 h py film yellow filter ehenutals for pert him
shown, the meter should deflect just
rour
I

developer and pmt lam Irxer. 5" x 6 copper clad hoard 3" x 4w' copper clad board spray can of photo etch resist
1

pmt resrst developer sheets Al Y' x layout rim roll IS ported circurt tape. I roll I, 32" printed cucuit
about full-scale. Trim the value of R10 1 ? I 1 I 1

tape A sheets dry transfer direct etch PC patterns Including pads transistors round can and flat pack CoI. DIP ICs
edge card connectors lines circles jogs etc lá Alanhydrous ferric chloride to make pint etchant instructions
for an exact indication.
1

ER -4 COMPLETE PHOTO ETCH SET postpaid $24.95


Sensitivity is set by changing R11 as (N. J. residents add sales tax)
follows: 10,000 ohms produces 1 mV AT YOUR DISTRIBUTOR OR DIRECT
full-scale; 100,000 ohms, 10 mV full -
the DATAK core. 65 71st Street Guttenberg, New Jersey 07093
CIRCLE NO. 7 ON FREE INFORMATION CARD

NEW 1.5 -VOLT


CELL
Need help? Call us. Want to help?
Call us. A Pudic Serviced This AAepeàne
R13 Red Cross.lhe Good Neighbor. a

STANDARD VOLTAGE
(B)

AC
IN

T
MONEY -SAVING
GGER

(C)
CATALOG
Fig. 2. Circuit.s.fai calibratioH (A),
ac uietel (C).
all/I i7ulicatol' (B), a1(/ FOR THE MAN IN ELECTRONICS
scale; megohm,
1 10 mV full-scale; TRIGGER'S
and 10 megohms, volt. The meter
1 GREAT SELECTIONS
scale can be calibrated accordingly. Send for this reliable buying
guide to carefully selected:
Amateur Gear Stereo Hi-
Uses. To use the meter as a null indi- Fi Electronic Kits CB
Radio Tape Recording
cator for setting a precise voltage, use LOOKING FOR INNOVATION? Electronic Parts Antennas
the circuit shown in Fig. 2B. Set the LOOK TO PAIA KITS. Tubes Transistors
meter for zero using R2. Then start Some recent examples .... Tools Books Test Gear
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To make the meter function as an ac NEW 24 HOUR DEMO -LINE for a one -
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1976 Edition 99
BUILD A PAIR OF SIMPLE ALARMS BY ANTHONY C. CAGGIANO

HERE are two simple automotive opening of the reset switch (which is provide sufficient delay for the owner
alarm circuits that can be concealed within the vehicle) will turn to enter the vehicle. The arming switch
assembled at very low cost, yet they off theSCR. Thevalues of R1 and Cl in is left open when the vehicle is in use
work as well as many of the more the timing network are selected to and is closed when the vehicle is unat-
complex systems currently available. IGN COIL tended.
Circuit (A) uses a number of conven- Circuit (B) is used with a hood -latch
tional silicon diodes whose anodes DOME LIGHT cable installation (or an ungrounded
are connected to various points that trunk switch). In this case, there is no
have the 12 -volt battery voltage ap- HOOD SW ALL DIODES delay and the horn sounds as soon as
HEP 154
plied to them when activated. These the switch is activated. The SCR re-
include the ignition coil, dome light, TRUNK SW mains on until the reset switch is
radio, tape player, etc. If normally opened.
open switches are installed also, the RADIO, ETC +12V
TO HORN RELAY
list can include the trunk, hood, or a SI 21./R2 (BLACK GND LEAD)
pressure -sensitive switch under mat. ARM RESET
The operation of the circuit is quite HOOD SW
simple. If both the arming switch (Si)
and the reset switch (S2) are closed
and the ignition is turned on (either by
a key or a jumper wire), current flows SCR
HEP304
through the associated diode and R1,
putting a charge on Cl. When the
charge on Cl is sufficient to cause Q1
HORN
to turn on, the current through the OR
transistor also turns on the SCR. The SIREN

latter supplies current to a horn or


siren. Once the SCR is on, it remains (A) (B)
on regardless of the condition of the (A) Itboth .switches are closed and potential applied at one of diodes at left,
diodes or the transistor. Only the transistor tnrns on by charge on C1. (B) Horn sounds when switch is closed.

M itemstinr
/ Electronic Bargains
Alta]
Please send
for free
stock. PRICES SLASHED! WE WANT YOUR BUSINESS. SATISFACTION GUARANTEED ON EVERY ITEM catalog:
COMPUTER BOARD BONANZA c- Ives -eM it
We boughtg over 4 tons of
C04000
CD4001
CD4002
24.
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1.19
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CD4006 1.49 CD4018 1.49 CD4029 1.39 CD4050 .59
assorted boards. Contains C04007
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CD4033 74CO2 .29
TT L, diodes, transistors, etc. C04009
CD4011
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24
CD4021
C04022
1.49
1.19 C04035
1.49
1.39 74C04 .29 TO -3 Case, AMP
1 5 VDC
CD4012 CD4023 .24 CD4040 1.59 74C107 Voltage Regulator Brand New
5 board assmt. with 150 to
.24 1.29CD4013

.59 C04024 .99 CD4041 .89


CD4014 1.49 CD4025 .24 CD4042 .79 By National s1.19
250 IC's $3.95.
MM5314 NATIONAL CLOCK CHIP DIGITAL ALARM CLOCK IC CALCULATOR CHIP BONANZA
The most popular clock chip around. We The newest and easiest to use alarm chi. PRICES SLASHEDI SI LICON TRANSISTORS
The newest and easiest to use Chips
made a huge special purchase of factory on the market today. Features:
fresh, prime units. Lowest price in USA. 1. Single supply voltage. available today. Made by famous US mfg. EN2222 - NPN - 8 For $1
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3. Simple time set.
All are 28 pin DIP. Features: direct LED
segment drive, low power consumption. 2N2369 - NPN - 8 For $1
$3.95
1 AMP RECTIFIER RIOT!
4. 4 or 8 Digit LED Display internal keyboard debaunce, internal
clock oscillator, single supply voltage,
2N3638 - PNP - 8 For $1

We bought over 10 million


5. AM -PM Indication
8. 24 Hr. Alarm. internal keyboard encoding, and floating 2N3904 - NPN - 6 For $1
pieces untested. 1N4000 7. 10 minute snooze. decimal point. Does not require many
external components as' do older types
2N3906 - PNP - 6 For $1
Series. Also a few 1 watt Order 070250B. Outperforms
- MM5316
$6.95 (2 FOR $12)
like CT5001 5002, 5005, etc. We offer the
, 2N4400 - NPN - 6 For $1
ZENERS mixed in. Sample most sophisticated functions for the
lowest price anywhere.
tests show this lot Contains FORD SOLID STATE MODULES Chip el -
8 Digit, Constant, Six Func-
man y useable devices, some Mfgg by Centralab for Ford
car radios.
Eac71 module contains 2 transistors Lion (- %,) - $2.49 I N4004 RECTIFIERS
even up to 1 KV. Sold as is plus other components. These modules SPECIAL 151$1 AMP 400PIV -
assorted, but you will be
- include specs. -
were used as audio pre -amps. We
4 For $1
COLOR ORGAN CONTROL MODULE
Completely self-contained. Has SCR
1

500 PCS -
happy. 100 PCS
$4.95
51.29
PRIME TTL DIP IC'S
7448-89c
circuitry, AC line cord, etc. From a
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by a mfg. of color organs. FACTORY NEW LED'S
Jumbo Red -Like MV5024-6Ií1
FLOURESCENT 7402-16c 7453-16c 74153-89c $1.49 Jumbo Green -Like MV5222-51$1
READOUT TUBES
7 segments. Blue.Green color. 7404-16c 7473-37c 74154-95c Jumbo Yellow -5/S1
Mfg. by ISE. 3POG8F. The most
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Mini Red -Like MV5O-101$1 i

CAPSMA
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-

ect for x With MM5316 clock 7475-65c 74161-99c


nipSUPER SPECIAL 69c ea. 7410-16c 7476-39c 74163-1.1' Twice the size of regular readouts. .6S
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4 FOR"' 7438-35c 7496-75c 74192-1 25
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7440-16c 74121-38c Brand New Units. Same as IN914. TERMS: Check or money order. No COD.
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74123-75c
74150-70c
74195-79c
74197-79c
Full Leads.
6c each
Add 10% Pstg. and Hdlg. Tex Res. add
gyó

CIRCLE NO. 26 ON FREE INFORMATION CARO


100 ELECTRONIC EXPERIMENTER'S HANDBOOK
ARE YOUR SPEAKERS
IN PHASE
Using a simple scope-microphone method
to get proper connections. BY DAVID B. WEEMS

WE HEAR and read much about phasing. It can be used as a final phase most faulty speaker systems involves
the necessity of properly phas- check on stereo speaker systems, but the 12-dB/octave networks they em-
ing the speakers in a stereo system. it is even more useful in determining ploy. This type of network, containing
The usual method prescribed is that of the proper polarity of woofer and two filter components in each leg (see
simply trying one hookup and then its tweeter or woofer and midrange driver Fig.1), is popular because it offers a
reverse, settling on the speaker con- in a two- or three-way speaker system. compromise between the gentle
nection that produces the better bass (It should be noted that hookup errors frequency -response slope of the 6-dB/
response. This takes only a few sec- in multi -unit speaker systems are octave and the sharp cut-off 18 -dB/
onds. Even so, many stereo speaker common occurrences.) octave types of networks. The 6 -dB/
systems are hooked up with reversed octave network provides too little sep-
polarity. Some "hi-fi" shops proudly Test Setup. Most loudspeakers have aration for some speaker systems,
demonstrate equipment that is operat- coded terminals-usually a red dot while the 18-dB/octave crossover can
ing out -of -phase. but sometimes a "+" sign stamped cause transient distortion.
If you do not trust your ears, there is near, or a red fiber washer under the In wiring together a 12-dB/octave
a visual test that leaves no doubt about positive terminal. The difficulty with network, the problem is that it pro -

Checking phase diftereuce


io crossover iieta'ork..tx-
dio yeuerator is set at
crossover freytteucy. Ta'eeter
is raised above beircldop
so that its c'0Ne is oil plow'
with iconfer. lu photo above.
tien mikes are used to phase
stereo speakers which are
fed a loicaregllency si(Etctl
frnol stereo awp set for 'maw. w.

1976 Edition 103


This test setup is used to
determine phase difference
between woofer and tweeters
in completed speaker system.

(-E.. TWEETER

DOT
INDICATES
duces 180° phase differences between
legs. Hence, to make the woofer and
tweeter work in -phase, the two should
be wired out -of -phase. In a three-way
to the right or left of the vertical axis,
on the CRT screen.
If the mikes are in -phase with each
other and the scope is properly
e TERMINALS system, the midrange driver should phased, the line will incline to the right
WOOFER be wired out -of -phase with both the (solid line in Fig. 2), while an out -of -
tweeter and the woofer. phase condition will yield a line in-
You can probably draw the schema- clined to the left (dashed line).
Fig. 1. Typical 12dB/octave 2 -way tic diagram of a crossover network Whether the mikes are in -phase or
crossover network. Phase differ- that is not sealed in a can and figure out -of -phase is unimportant; what is
ence between two legs of circuit is out the proper connections for each important is the slope of the line when
180 degrees so speakers must be driver simply by tracing out the circuit. the mikes are placed before a single
wired out -of-phase as shown.
However, if you have an oscilloscope, speaker. Make a note of the slope
you can avoid this time-consuming either on the graticule or on a card
step. In addition to the scope, you will pasted to the side of the scope.
also need two crystal microphones of With the above described setup, you
the type used as "lapel mikes" with can test any pair of speakers for
most inexpensive tape recorders. proper polarity, positioning one mike
Connect one mike to the horizontal before each speaker and using, pref-
and the other to the vertical input of erably, a low -frequency signal to drive
the scope. the speakers. The mikes should be
Now, place the mikes at equal dis- placed at equal distances from their
VERTICAL HORIZONTAL tances from a single -cone loud- respective speakers. Thus set up, the
INPUT INPUT
speaker while you feed a low -frequen- speakers are operating in -phase when
Fig. 2. Setup for phasing speakers cy signal to the speaker. Adjust the the trace on the CRT screen is the
using an oscilloscope. scope's vertical and horizontal gain same as that produced by a single
controls to obtain a line, inclined at 45° speaker.

Put two inexpensive mikes equal


distance from single speaker
which is fed by low frequency
signal from generator to get phase
reference curve on scope.

104 ELECTRONIC EXPERIMENTER'S HANDBOOK


Multi -Driver Systems. When test- If during your tests you obtain a rather low, however, this is unneces-
ing speakers in a two- or three-way scope pattern of a circle instead of a sary because the difference in depth
system, set the test signal at the cross- line, the speakers under test are out - between the woofer and tweeter
over frequency so that the woofer of -phase by 90° or 270°, indicating cones automatically injects a com-
and tweeter receive equal power. In a crossover network with either pensating factor by putting the
three-way systems, always test the a 6-dB/octave or, less likely, an tweeter's cone ahead of that of the
phasing between the woofer and mid- 18-dB/octave slope. In either case, the woofer.
range driver (s). At high frequencies, speakers should be wired in -phase. The oscilloscope test can quickly
the shorter wavelengths make posi- Theoretically, you should correct this settle any arguments or indecision
tioning of the microphones just too situation by moving the plane of the about the phasing of your speakers.
critical to obtain reliable results. Just tweeters at the crossover frequency And, if you are like most audio buffs,
remember to make the polarity of the one -quarter wavelength to the front or knowing that your speakers are wires,
tweeter the same as that of the the rear of the plane of the woofer. correctly will also make them sound
woofer. Unless the crossover frequency is better.

PICTURE TUBE TESTER


AND REJUVENATOR
BY WILLIAM R. SHIPPEE

PICTURE TUBES are expensive picture -tube brightener can be used if resistance through which 5 mA will
especially the ones for color. If the rejuvenated CRT does not exceed flow at the high -voltage dc obtained
you have one that has seen better days 50% emission as shown on the meter. from the rectifier-filter circuit. As an
and is getting a bit dim and dark, you alternative, you can start with a value
can probably give it new life by using Construction. Any type of vacuum - of several kilohms and reduce it until
the tester -rejuvenator described here. tube transformer can be used for Ti as the meter indicates exactly full-scale.
You will not have the equal of a new long as the high -voltage winding does Take care not to contact the high vol-
tube, but you may be able to keep the not exceed 400 volts rms. This winding tage when working with the resistor.
old one going for a while. should deliver at least 50 mA and the You can connect other sockets to
The circuit shown is used to test the current ratings of the two filament SO1 to suit your own particular type of
emission of a cathode-ray tube; and if windings should be at least one am- tube, using pins and 12 of SO/ for
1

it is low, give the CRT a "shot" to re- pere. The filament windings must be each of the filaments of the tube and
vitalize it. The latter consists of raising properly phased so that approxi- pin 2 switched to each of the control
the emission of the CRT by increasing mately 11.3 volts appear across the grids of the tube
the filament voltage. This "boils" the series combination. If you don't get
inner electrons of the cathode struc- 11.3 volts, reverse the connections to Operation. With filament switch S2 in
ture, bringing them to the outside one of the filament windings. the NORMAL position and pushbutton
where they can do the most good. The The meter should not have a full- switch S3 open, note the meter indica-
circuit will also remove some scale reading over 5 mA. To calculate tion. To rejuvenate the CRT, momen-
cathode/control-grid shorts. After the value of R3 for your particular tarily depress S3. You may note a
using this circuit, a conventional meter, use Ohm's law to determine the small arc in the ner.k of the tube.
Release S3 and note whether the
meter indication has increased.
If the meter still indicates low, place
FILAMENT S2 in the BOOST position, wait a sec-
BOOST $2 PARTS LIST
ond for the filament to get hotter, and
C1 -4-µF, 600 -volt electrolytic capacitor then depress S3. Return the filament
DI -1-A, 800-V silicon rectifier switch to NORMAL and press the re-
F I -1-A slow -blow fuse and holder
MI -5 -mA meter (see text) juvenate pushbutton a couple of
R1 -2.7 -ohm, 5 -watt resistor times. The meter should show a
R2 -1000-ohm, 2 -watt resistor marked increase. It may be necessary
R3-1/2 -watt resistor (see text)
Sl-Spst, 1-A, 117-V switch to repeat this operation several times,
S2-Spdt, l -A switch but do not leave the filament switch in
S3-Spst pushbutton switch, normally
open 600-V contact rating the BOOST position for any length of
TI-Power transformer; secondaries: time.
400-V at 50 mA, 6.3-V at IA, 5-V at IA Remember that, on color tubes,
Misc.: Suitable chassis; line cord; CRT
socket(s); high -voltage cables for sock- there are usually three guns, so an
ets adapter socket must be used with the
circuit shown below.
105
NOISE AND INTERFERENCE FILTER
FOR SHORTWAVE RECEIVER
Construction of a simple, inexpensive active audio filter.
BY JOSEPH B. WICKLUND, JR.

HIGH-GRADE voice communica- shown in Fig.1. A high -impedance buf- culated from the equation: R =
tion requires an audio frequency fer circuit made up of IC1, R1, and Cl (168,000)/F, where F is the desired
range (band) of from 330 Hz to about drives IC2 and IC3 which form a fou r - cut-off frequency in kilohertz.
3000 Hz. If some degradation of the pole active filter. The filter was de- To adequately control the shape of
voice tone can be tolerated, a nar- signed so that resistors R2, R3, R5, the filter's response, all frequency -
rower band of, say, 500 to 2000 Hz is and R6 are all of the same value. As controlling elements (C1 -C7, R2, R3,
possible. On the other hand, if a wider long as all four resistors have the same R5, and R6) should have a 5% toler-
bandwidth is allowed, noise and adja- value, changing that value changes ance. With the values specified in the
cent signals can make the voice dif- the cut-off frequency but has no effect Parts List and given on the schematic
ficult to hear or understand. Many on the shape of the filter's response. diagram, the filter's cut-off frequency
inexpensive and moderately priced The values of the resistors can be cal - will be 3 kHz.
The filter can be operated from a
_L
C2 single power supply with between 6
R4 R7
3000pF 100K 100K and 30 volts output if assembled as
V+ V+ V+ C8
L 7
+
10yF shown. Single power -supply opera-
OUTPUT tion requires the use of R8 and R9 to
R2 RS R6
INPUT
c1
.IpF
(-2 4
-
56K 5
V
4
-
56K 56K 4
- provide the necessary bias voltage to

pT T
V V
operate the op -amps (IC1-1C3) and V
RI
27K
12 00pF
C3
T 100
C6
I

- C7
39pF is not used. If two supplies (or a dual)
V(+) are used, their outputs can range from
R8 Fig. 1. Lon' -pass .filter designed for cutoff ;frequency a low of ±3 volts to a high of ±-15 volts;
10K OPTIONAL -SEE TEXT
of 3 kHz. Frequency response is dorm 13 dB at 3.5 in this case, the filter can be built with-
VBO kHz and down 20 dB at 4.0 kHz. out R8, R9, and C9 and V is common.
*R9 CO'
oK T'1NF
PARTS LIST R1 -27,000-ohm resistor, 10% Construction and Use. Owing to the
vi -to I Cl, C9 -0.1-µF Mylar capacitor R2, R3, R5, R6-56,000 ohm resistor, 5%
C2-3000-pF capacitor, 5% R4, R7-100,000 -ohm resistor, 10% fact that integrated circuits are used in
C3-1200-pF capacitor, 5% R8, R9-10,000-ohm resistor, 10% the VCVS active filter, printed -circuit
C4-6800-pF capacitor, 5% Misc.: Printed -circuit board or perf board; board assembly is recommended. (An
C5-300-pF capacitor, 5% sockets; flea clips; solder; mounting
C6-100-pF capacitor, 5% hardware; etc. actual -size etching and drilling guide
C7-39-pF capacitor, 5%
C8 -10-µF, 25 -volt electrolytic capacitor
ICI, IC2, IC3-741 op -amp IC

communications receivers have insuf-


ficient selectivity-too wide a band-
to provide optimum performance. To
improve selectivity would generally
require extensive modification, but a
good audio filter can help considera-
bly if it is used at the receiver's output.
With the availability of high -quality,
low-cost operational amplifiers, active
04)
filters are generally the least expen-
sive and easiest type to build for oper-
C2 C4
ation at low audio frequencies. Active
+V
filters differ from passive filters in that 84 -
the former employ active elements,
1

R5 R6 C5
(
R2
usually op -amps, to obtain the desired

r
CI R3
R7-- +
filter response. One very effective type ICI IC2
of active filter is the "voltage -con-
trolled voltage source" (VCVS). It is -v
IC3
the construction of a VCVS filter that CB

we will be discussing. RI I RB
j C9 R9 I C3 C7 C6
VB
Theory of Operation. The schematic I

diagram of the VCVS active filter is Fig. 2. Actnol-size foil pattern (top) and component layout guide.
106 ELECTRONIC EXPERIMENTER'S HANDBOOK
.....11.,,

and a components installation dia- shortwave receivers, the headphone Another possibility would be to use
gram are given in Fig. 2.) However, if output can be used to drive the filter, the filter to limit the frequency range
sockets or Molex "Soldercons" are with the filter driving a standard high - of a microphone's output before
used, the filter can readily be assem- impedance headset. Alternatively, the modulation in a transmitter. This ef-
bled on perforated phenolic board. filter can be permanently installed be- fectively concentrates more of the
The filter can be used wherever tween the detector and the audio - available output power into the critical
voice -band filtering is required. For output amplifier in the receiver. 300 -3000 -Hz voice band. Q

THE FIELD-EFFECT TRANSISTOR


What it is and how it has revolutionized electronics.
BY WILLIAM R. SHIPPEE

EVER since its introduction, the ously. As the reverse bias increases, tion between the two signals. Also the
field-effect transistor has been the space charge area starts to pinch MOSFET appears to exhibit less noise
creating quite a stir in electronics. De- off, causing the source -to-drain cur- and cross -modulation problems than
vices and systems heretofore impos- rent to fall almost to zero. Thus, the do conventional transistors and vac-
sible to produce with bipolar transis- gate "field" has a direct "effect" on uum tubes.
tors had to be built around vacuum the source -to-drain current-hence Virtually all MOSFET's produced for
tubes-if at all. Now, the FET is chang- the term "field-effect" transistor. large current conditions are con-
ing the situation. tained in single packages-not inte-
The FET has many of the qualities Types of FET's. There are basically grated circuits. The reason for this is
and advantages of both the vacuum - two types of field-effect transistors in that the FET needs roughly ten times
tube triode and the bipolar transistor. regular use today. The most common the active area required by bipolar
It is as compact as most small -signal is the junction field-effect transistor, transistors to provide the same cur-
transistors. It operates at low voltages, orJFET, which has a direct ohmic con- rent capabilities.
thus eliminating most of the bulk and tact at the gate. The MOSFET, or
expense of the power supply. Its input metal -oxide field-effect transistor
impedance can be rigged to fall into (sometimes known as an IGFET for
the desirable multi-megohm category. insulated -gate field-effect transistor)
Recent developments have produced has an electrically isolated gate.
FET's which are capable of dissipating In the JFET category, there are p -
several watts of power: and since they and n -channel types (see Fig. 2). The
exhibit the property of having a nega- n -channel FET is very similar in volt-
tive temperature coefficient, it is hard age polarities and biasing to the
to make them succumb to thermal vacuum -tube triode as shown in Fig. 3.
runaway. The MOSFET, a long -needed semi-
conductor device, even more closely
approximates the input impedance of
the typical vacuum tube. It can be fab-
ricated to yield gate impedances well Fig. J. Biasing arrangements for n -type
SOURCE DRAIN into the several hundred megohm JFET and vacuum -tube triode are same.
region-beyond the usual capabilities
SPACE -CHARGE of the common JFET. As shown in Fig.
Fig. 1. FET acts as variable resistor 4, there are two types of MOSFET's It is well to note that as r -f amplifiers,
in which the gate field has a direct available. The one on the left is a FET's are immune to strong -signal
effect on source -to -drain current flow. single -gate type, while the one on the overloads. Some FET's are so sym-
Viewed as a design element, the FET right has two gates. metrically constructed that their drain
is a semiconductor device which be- The MOSFET's substrate is usually and source leads are interchangeable.
haves in the manner of a variable resis- connected internally to the source; if The past few years have witnessed
tor. As shown in Fig. 1, current flow not, the substrate is externally con- some remarkable developments in the
between the source and drain is con- nected to the source or to ground. semiconductor scene. It will be in-
trolled by the gate voltage which is Great care must be exercised in han- teresting to see which directions re-
applied to both p sections simultane - dling the MOSFET since the gate input search and development will take in
impedance is so high and the gate in- the future. Q
sulation so thin that any static charge
DRAIN
introduced at the gate can perforate DRAIN

GATE GATE
N -TYPE
the oxide insulator barrier and destroy
o o J FET the device.
The dual -gate MOSFET finds its
most popular application as the mixer
SOURCE
stage in AM, FM, and TV tuners where SOURCE
*SUBSTRATE
Fig. 2. Shown here are scheum fie sym- it provides a convenient means of
bols for a p -type (left) and an is -type "beating" two frequencies in a non- Fig. 4. Schematic symbols for single -gate
junction field-effect transistor. linear device while maintaining isola - and dual -gate MOSFET's are shown here.
107
1976 Edition
ENLARGER
EXPOSURE
CALCULATOR
Direct indication
of exposure time
and image contrast.
BY ADOLPH A. MANGIERI

ANY well-equipped darkroom for LDR1 and forming known ratios of the pane. Solder a length of twisted
should include an enlarger ex- with R1. A split zener supply provides phono wire, less shield, to LED leads
posure calculator. Its use can practi- the op -amp supply voltage. Poten- with the red wire to LED anode.
cally eliminate costly paper loss and tiometer R10 adjusts the op -amp bias Connect the right-hand lug of R8, as
greatly reduce darkroom time by current, although the op -amp input viewed from the rear, with terminals
eliminating test strips. Both exposure offset voltage (a few millivolts) has down, to resistor R1. Connect the
time and image contrast are directly negligible effect on the bridge balance right-hand lug of R9, similarly viewed,
indicated on a large, easily read, point. A three -wire line eliminates to the other end of R1. Install T1 and a
back -lit dial. A variable sensitivity con- stray fields which would otherwise lug strip for the line cord at one end of
trol calibrates the calculator, account- degrade sharpness of the trip point, the case. You may add a separate spst
ing for projection paper speed and depending on the direction of ac plug switch ahead of Tl in one of the ac line
mode of operation. insertion. wires.
Constructed at low cost and with Connect both the circuit ground
performance exceeding that of avail- Construction. All components ex- and line ground to the metal case. In-
able devices, this calculator uses a cept Ti are assembled on the panel of stall a battery compartment made of
linear high-speed remote CdS light a 3" x 41/2" x 61/2" metal case. Begin by sheet aluminum.
sensor in a dc comparator bridge. A cutting a 23/4" diameter disc from Mount the photo sensor (LDR1) be-
very-high -gain op -amp, driving a LED 1/16 -inch clear plastic sheet. Ream the tween two pieces of thin plastic or
fully on or off, sharply detects bridge center hole to 1/4 inch and mount the phenolic sheet so that the light-
balance with precise repeatability. disc on a drill or arbor to true up the sensitive face of LDR1 fits through a
Voltage changes have no effect on dial edge. Cement the disc to a knob using suitable hole in the upper sheet. Paint
readout. a 1/4 -inch rod to insure alignment. In- the top piece white. Use a length of
stall R9 and the disc dial on the panel miniature shielded and jacketed mike
Circuit Operation. As shown in and mark the window cutout. Make cable for the connecting cable. Insu-
Fig. 1, potentiometer R9 forms two the cutout 3/4 inch high and arced over late the connections to LDR1 with bits
arms of a variable ratio bridge. Linear 80 degrees of the dial face. Temporar- of vinyl tape and run the center wire to
high-speed sensor, LDR1, forms the ily install the circuit board on spacers R2 through PL1 and J1.
third arm and R8 and R1 are the fourth. and locate the hole position for a rub-
Potentiometer R9 is calibrated in ex- ber grommet which supports lamp I1 Checkout and Calibration. Con-
posure time in seconds, while R8 is on the board. Use shoulder washers to nect R6 to the circuit using clip leads
used to calibrate the calculator. insulate jack J1 from the panel. with a dc milliammeter in series. Un-
Operating open -loop, op -amp IC1 Assemble the circuit board as plug IC1 and insert the ac line cord. If
senses bridge voltage through low- shown in Fig. 2, using flea clips and necessary, alter the value of R6 to ob-
pass filter CIR2. As R9 is rotated point-to-point wiring. Use a socket tain current of about 70 mA. Measure
through bridge balance or null, LEDI for ICI. Capacitors Cl and C2 are the ac voltage across I1 and alter the
lights up when pin 2 of ICI goes nega- installed below the board at the IC value of R7, if required, to obtain a
tive and vice versa. Because IC1 has socket. Defer installation of R6 and R7 voltage of, preferably, 1.5 volts but not
very high gain, only slight movement if you have substituted for transformer in excess of 2 volts.
of R9 about the null point effects Tl. Potentiometer R9 may have any Install ICi with power off, observing
turn -on or turn-off of LED1, resulting value from 10,000 to 50,000 ohms. proper direction of installation. With
in accurate and repeatable detection Make the window pane a bit larger the photo sensor unplugged, S1 off,
of the trip point. than the window cutout, using translu- and R8 set to maximum resistance,
Markings on the dial of R9 are simi- cent red plastic. Mark an opaque ver- adjust R10 very slowly to the setting
lar to those of a comparator bridge. tical center index line on the pane and where LEDI initially lights up. If this
Since LDR1 is highly linear over the drill a 0.071 -inch hole near the upper cannot be done, increase R4 or R5, as
light range of interest, the dial of R9 is end. Using clear epoxy, cement the required, by about 1000 ohms to bring
calibrated using resistors substituting LED in the hole on the bottom side R10 within adjustment range.
108 ELECTRONIC EXPERIMENTER'S HANDBOOK
SI
R6
130

HEP
RI R3 602
100K IM
R4 R7
DI 3900 220
4.7 V
T
R2 ICI C3 RECT -

_
I
CAL IM 2000pF
-`- BI R8
9V 5M + ti
CI
RIO 12V
741C 2000
.IyF BIAS ti
ADJ.
HEP176
LED -I
RL -50
II
YI49
HEP
602 R5
CL705HL 3900

02
4 7v

LED -I ICI

K
Fig.1. When preselected amount of light
unbalances the bridge (via LDR1), the
op-amp switches causing LED1 to come on.

PARTS LIST
B1 -9 -volt transistor battery
Cl,C2-0.1-µF, 25 -volt disc capacitor PL1-Phone plug
C3 -2000-µF, 25 -volt electrolytic capaci- RI -100,000 -ohm, 1/2 -watt resistor, 2% RECTI-1-A, 200 -Pty bridge rectifier
tor R2,R3-I-megohm, -watt resistor, 10%
1/2 (HEP -176 or equiv.)
D1,D2-4.7-volt, -watt zener diode (HEP
1 R4, R5 -3900 -ohm, 'h -watt resistor, 10% S I-Spst switch
602 or equiv.) R6 -130 -ohm, 2 -watt resistor (see text) T1 -12-V, 0.3-A filament transformer
11-#49 pilot light R7-220 -ohm, 2 -watt resistor (see text) (Radio Shack 273-1385 or equiv.)
1C1 -741C op amp R8-5-megohm audio -taper #1 poten- Misc.: Perf board; flea clips; IC socket;
J1-Phone jack tiometer (Mallory U65 or equiv.) suitable enclosure (Vector W30-66-46 or
LDR1-CdS photo sensor (Clairex R9 -10,000 -ohm, 5 -watt wirewound equiv.); 3 -wire ac line cord; clear and
CL705HL. Do not substitute) potentiometer translucent -red plastic sheet; dial plate;
LED1-2-volt, 20 mA light-emitting diode R10 -2000 -ohm trimmer (Centralab V-2000 knobs; battery clip; mike cable; calibrat-
(Litronix RL -50 or equiv.) or equiv.) ing resistors; hardware; etc.

The dial of R9 is calibrated by plug- rection of plug insertion as follows and adjust R8 slowly until LEDI first
ging in resistors having a known ratio and color -code both plug and recep- turns on. Rock R9 slightly to verify
with bridge arm R1. Use either fixed tacle. Set R8 to maximum resistance turn -on at 10 seconds and trim R8 if
resistors or a potentiometer, set to re- and turn S1 on. At room light level, required. Record R8 setting and paper
quired values, connected to a phone invert or cover the sensor with sheets data. To use the calculator, and at any
plug with short leads. Ground the in- of paper so that dial readout is at least print magnification and lens aperture,
strument to eliminate stray pickup. 10 seconds. Try the line cord both set R8 as previously recorded, use the
Jumper the two wired lugs of R8, in- ways. Use that direction which pro- light scatterer, and rotate R9 to the
suring zero resistance. Plug 10,000 duces a sharp and sudden turn -on of point of LEDI turn-on. Expose for the
ohms into J1 and turn S1 on. Adjust LEDI as R9 is slowly rotated. Turn off indicated time at the selected aper-
R9 to the point where LED1 first lights all darkroom light when using the cal- ture.
up. Mark the dial above the index line culator. At very low light levels, check If you cannot calibrate R8 (ad-
as the 1 -second index. for possible contribution of light from vanced to its limit) open up the lens
Similarly, use 20,000 ohms for the the dial itself by placing a blackened
SI ICI R2 R3 R5 R4 XI
2 -second index, 30,000 ohms for the cardboard tube from a 35 -mm film car-
3 -second index, and so forth, up to ton over the sensor.
200,000 ohms for the 20 -second index. Correct settings of calibration pot
Spot additional indices at 5 -second in- R8 for projection papers in use are
tervals to 50 seconds (500,000 ohms) obtained by means of a test print.
and at 10-second intervals to 100 sec- Using a negative of average contrast 2

onds (1 megohm). Half -second indi- and content, make the best possible RS
ces between 1 and 10 seconds may be test print conventionally. Let us as-
linearly interpolated or spotted, using sume that the best print was exposed
suitable resistances. Remove the dial for 10 seconds at f/8 lens aperture. 14.1,4Mp4
and label it, using dry transfers. Plug For the integrated light method, use
BI RECT CI
100,000 ohms into J1 and replace the a 3 -inch square ground -glass plate as
dial for LED turn -on at 10 seconds. a light scatterer. With enlarger set- Fig. 2. Circuit con be built on perf board
Remove the jumper from R8. tings undisturbed, place the sensor at as shown. Lamp 11 illuminates "seconds"
the center of the projected image. dial through hole in front panel. LED1
Application. If darkroom recepta- Turn S1 on and set R9 to 10 seconds. is built into window panel, as shown
cles lack a ground wire, determine di- Hold the light scatterer up to the lens in the lead photograph.
1976 Edition 109
one (or even two) full stops and try 10 seconds. Adjust R8 for 10 seconds' second, and always higher, indication.
again for 10 seconds readout on R9. readout on R9 with lens aperture set to If the second reading is 12 seconds,
In using such calibration settings, you that of the test print. In use, merely set the contrast is 12:1 or merely 12. Con-
would naturally close down one (or R8 as recorded, place the sensor at trasts of 8 to 15 print well on normal
two) full stops from any selected print shadows, select any lens aper- contrast paper but you should make
measuring aperture to compensate ture, and turn R9 to the point of lamp up your own grading system since
before exposing. Or, you may use turn -on for the required exposure contrast also depends on print de-
one-half (or one-fourth) of the indi- time. velopment time.
cated exposure and expose at the Negative contrast is related to the You can readily conceive of other
measuring aperture. Record the mode brightness range of the projected modes of operation and applications.
you have selected along with R8 set- image. To measure contrast, place the By installing the sensor in a probe or
tings and paper type. sensor at the brightest portion of the handle, you can take measurements
Next, the spot method takes a single image. Set R9 to 1 second. Adjust lens from printboxes and ground -glass
measurement at the brightest portion aperture and/or R8 for indicator turn - viewing screens. Depending on your
of the projected image (print shadows). on at 1 second. Rock R9 to check. needs, you can interpret the 10 -
To calibrate R8 for this mode, place Then move the sensor to the darkest second index as 0.1, 1, or 100 sec-
the sensor at print shadows and R9 at portion of the image and adjust R9 to a onds. O

LIGHT-ACTIVATED SLAVE STROBE TRIGGER


BY ADOLPH A. MANGIERI

MANY photo enthusiasts have era) is closed to discharge Cl through VTVM to measure the voltage across
several strobe lights, which the primary of Tl and apply a surge of LASCR1 anode and cathode. If this
they often want to operate at the same voltage to the flash tube. voltage is about 1 volt, LASCR1 is al-
time. The trigger circuit described With the slave strobe trigger, ready on. Replace R1 with a smaller
here uses a light -activated SCR to trip LASCR1 acts as the switch since it ohmic value until the VTVM indicates
a slave strobe when a master strobe is starts to conduct when the light from a the previously measured PC cord volt-
fired. master strobe strikes it. (Under normal age with LASCR1 off. Make R1 as
The trigger circuit, consisting of the light conditions, LASCRI is turned high a value as possible for maximum
light -activated SCR (LASCR1) and re- off.) When Cl and C2 are discharged sensitivity of the light-activated SCR.
sistor R1, is shown in the schematic by the firing of the flash tube, LASCR1 If LASCR1 cannot be made to fire,
the way it should be connected to the returns to the off state. Resistor R1 the strobe may have unusually high
standard commercial slave strobe. bypasses the slight internal leakage, resistance values as R2 and R3. (Typi-
When used by itself with a camera, the which may otherwise cause self turn - cal values are shown in Fig. 1.) In such
commercial strobe is fired when an on of LASCR1. cases, a slight leakage current may be
external switch (usually on the cam - pulling down the triggering voltage
Construction. As shown in Fig. 2, across Cl. This can be checked by
r LASCR1 and R1 are mounted on a measuring the PC cord voltage with
small piece of perf board with the sen- LASCR1 connected and discon-
sitive end of the light -activated SCR at nected.
the end of the board. Do not solder R1 Always test -fire the master -slave
permanently into place at this time. strobe combination a few times before
The case is made of any opaque tub- actual use, making sure that you aim
ing, such as a pill container painted LASCR1 toward the main strobe. For
black, with a small hole in the closed use in a slightly high light level, a
end to accept the face of LASCR1. Its neutral density filter may be placed in
COMMERCIAL STROBE sensitive surface should be about 3/8" front of LASCR1 so that ambient light
from the end of the container. A short will not cause it to operate, but the
length of two -conductor cable, termi- much brighter flash from the main
PARTS LIST nated with a suitable connector, is
LASCR
SCR*
I- -A,I 300 -PI V light -activated
used to connect the trigger to the
strobe will cause operation. O
R1 -47,000 -ohm, 1/2 -watt resistor (see strobe.
text) Using a VTVM, check the voltage
Misc.: Perf board; opaque container;
two-conductor cable with suitable con- level and polarity at the strobe PC cord
nector plug or socket. This may range up to
*Available from Poly Paks as 87U666 200 volts.
($1.75); 200-PIV units may be substituted
if desired: Available from Delta Elec- Checkout. Connect the trigger to the
tronics, P.O. Box 1, Lynn Mass. 01903
(P/N P4118, $2.00); Poly Paks (87U666 slave strobe. Aim the slave trigger at
200 -Ply, $1.49); or Solid State Systemsthe main strobe, turn the main strobe
($1.75).
on and depress the test button. If the
Fig. 1. LASCR replaces switch in strobe. slave strobe does not fire, use the Fig. 2. Photo of the prototype assembly.
110 ELECTRONIC EXPERIMENTER'S HANDBOOK
CT -1024
TERMINAL
SYSTEM
When we designed the CT -1024 we of Frame functions. These may be want to connect it to the computer
knew that there were many applica- operated by pushbutton switches, or with a parallel interface system. A di-
tions for an inexpensive TV display uncommitted keyswitches on your key- rect parallel interface allows for much
terminal system. Even so, we have board. Although not essential to ter- faster data transmission and reception
been surprised at the many additional minal operation, these features can beand is basically a simpler device than a
uses that have been suggested by our very helpful in some applications. serial interface system. Our parallel
customer in the last four months since CT -M MANUAL CURSOR CONTROL
interface circuit contains the necessary
we introduced this kit. KIT $11.50 ppd tristate buffers to drive either a separ-
ate transmitt and receive bus system, or
The basic kit, consisting of the charac- a bidirectional data bus system. TTL
ter generator, sync and timing circuits, If you plan to use your terminal with a logic levels are standard on this inter-
cursor and 1024 byte memory gives telephone line modem, or any other face. Switch selection of either full, or
you everything you need to put a six- system that requries a serial data out- half duplex operation is provided. The
teen line message on the screen of any put; you will need our serial interface terminal may write directly to the
TV monitor, or standard set with a (UART) plug-in circuit. This circuit screen, or the computer may "echo"
video input jack added to it. Input converts the ASCII code from a par- the message and write to the screen.
information to the CT -1024 may be allel to a serial form and adds "Start"
CT -L PARALLEL INTERFACE
any ASCII coded source having TTL and "Stop" bits to each character. The
KIT $22.95 ppd
logic levels. Two pages of memory for standard transmission rate for this
a total of up to one thousand and circuit is 110 Baud, but optional rates
We would be happy to send you a com-
twenty four characters may be stored of 150, 300, 600 and 1200 Baud may
plete data package describing the CT -
at a time. The CT -1024 automatically be obtained by adding additional parts
1024 and a achematic. If you want this
switches from page one to page two to the board. The output of this cir-
additional information, circle our num-
and back when you reach the bottom cuit is an RS -232 type interface and
ber shown below on your reader infor-
of the screen. A manual page selector may be used to drive any type modem,
mation service card. The CT -1024 kit
switch is also provided. The main board or coupler system using this standard
has complete assembly instructions
is 91/2 x 12 inches. It has space pro- interface.
with parts location diagrams and step-
vided to allow up to four accessory CT -S SERIAL INTERFACE (UART)
by-step wiring instructions. If you
circuits to be plugged in. If you want a KIT $39.95 ppd
would like to check the instruction
display for advertising, a teaching aid,
manual before you purchase the kit,
or a communication system then our
If you are using the CT -1024 as an 10 please return the coupon with $1.00
basir kit and a suitable power supply
is all you will need.
(input - output) device on your own and we will rush you the manual and
computer system, you will probably the additional data mentioned above.
CT -1 TERMINAL SYSTEM with
MEMORY KIT $175.00 ppd
Power supply kit to provide + 5 Volts @
MAIL THIS COUPON TODAY
2.0 Amps and - 5 Volts, -12 Volts @ 100
Ma. required by the CT -1 basic display Enclosed is $ or Master Charge #
system.
CT -P POWER SUPPLY KIT $15.50 ppd or BankAmericard # Card Expiration Date
CT -1024 Kit CT -M Cursor Control Kit
A very nice convenience feature at a
very reasonable cost is our manual cur- CT -S Serial Interface Kit E CT -L Parallel Interface Kit

sor control plug-in circuit. The basic NAME


kit allows you to erase a frame and to ADDRESS
bring the curscr to the upper left cor- CITY STATE ZIP
ner (home up). By adding this plug-in,
$1.00 Enclosed send manual and data package
you can get Up, Down, Left, Right,
Erase to End of Line and Erase to End
Southwest Technical Products Corp., Box 32040, San Antonio, Texas 78284

CIRCLE N0. 19 ON FREE INFORMATION CARD


111
1976 Edition
MAKE YOUR DIGITAL CLOCK
"FAIL SAFE"
BY CALVIN DILLER

AMAJOR problem encountered for as long as desired. To determine system can also be changed to oper-
with electronic digital clocks the battery current required, operate ate at 50 Hz. As soon as the ac power is
which operate from the ac power line the clock from the ac power and insert restored, the 555 immediately jumps
is that they become useless if they are a dc current meter between the reg- into exact line synchronism.
disconnected from the power line for ulator and the load and record the The line reference signal required
any reason, even if the disconnect clock current requirements. Add a lit- should be sinusoidal and is usually ob-
lasts for only a small portion of a sec- tle to the value to be on the safe side. tained from the clock's power trans-
ond. Once this happens, and when the Diode Dl is any silicon rectifier, while former. It is referenced to ground.
power is restored, the readouts will the value of Rl is selected to provide Measure the ac rms voltage available,
indicate the wrong time and the clock the trickle -charge current required by and use Fig. 3 to determine the value
must be reset. the battery. This value should be listed of Rl.
What is needed is a power source in the battery specifications. The auxiliary timer can be set to ex-
that will automatically take over if actly 60 Hz by connecting a frequency
there is a power -line outage and some Automatic Timer. The circuit counter to pin 3 and adjusting the
potentiometer. If you do not have ac-
8.5V VOLTAGE +5v cess to a frequency counter, try the
REG. phase detector scheme shown in Fig.
Fig. 1. Typical digital clock 4, using silicon diodes for the bridge
LOGIC
LOAD power supplies. Modi- and any type of 15 -volt dc meter as
fications are shown in the indicator.

+ -
'BATT.
SVOLT
RECHARGEABLE
the dotted lines.

250
1 1 I 1

PICK THE NEAREST STANDARD


1

200

I ISO

Fig... This oscillator operates at 100

60 Hz when battery powered


LOGIC 50
LOAD and it automatically synchronizes
to the 60 -Hz power line when on.

1
OS
10 15 20 25 30 35
LIS VOLT +5 TO +I5V
REFERENCE VOLTAGE -VOLTS RIMS
RECHARGEABLE
BATT Fig. d. Use this chart to determine
value of R1 (Fig. 2) when 60 -Hz ref=
50K 41.2K
erence voltage level in rms is known.
IOyF
RI +
type of "clock" signal that closely ap- REF With the rechargeable battery and
proximates the 60 -Hz timing signal auxiliary timer connected to the digital
normally derived from the power line. clock, disconnect the clock from the
This should also come on automati- ac line. The readouts should still indi-
cally (preferably without losing a sec- cate the time (showing that the re-
ond) when the power goes off. chargeable battery circuit is working),
but the actual time may start running
Automatic Power Supply. Two TO fast or slow (showing that the auxiliary
possible dc power supplies are shown CLOCK
60 -Hz
INPUT
in Fig. 1. In normal operation, the sup- AUX
TIMER CLOCK
ply delivers operating power to the
clock logrc and readouts, while Rl shown in Fig. 2 uses a 555 timer and is
supplies a small charging current to designed to oscillate at 60 Hz with the
the rechargeable battery. Diode Dl is values shown. With the addition of the AC
POWER
LINE
reverse -biased in this mode so that it two components to pin 5, the circuit B VOLT
METER
doesn't "see" the load. When the ac will automatically synchronize with
power fails, Dl conducts and permits the 60 -Hz line frequency. If the power
the battery to carry the load. The bat- fails, the 555 will continue to oscillate
tery selected should have the correct at 60 Hz as long as it is supplied with Fig. 4. Simple phase detector is used
voltage and capacity to drive the load dc from the rechargeable battery. The to set auxiliary timer to exactly 60 Hz.
112 ELECTRONIC EXPERIMENTER'S HANDBOOK
timer is working but is not exact). With erence. Adjust the auxiliary timer running frequency of the timer.
the phase detector circuit connected potentiometer until the motion of the Reconnect the digital clock to the ac
as shown in Fig. 4, note that the volt- needle slows down and comes to a power line and note that the meter
meter needle has a quivering motion, stop. The auxiliary timer is now operat- needle deflects to some point on the
indicating that there is a phase ing at the power -line frequency. The scale and remains there, indicating
(frequency) difference between the meter needle may drift about a little that the auxiliary timer has locked in -
auxiliary timer and the power -line ref- indicating a slow change in the free - phase with the power line. Q

FLAGPOLE HAM ANTENNA


Vertical helix disguised as a flagpole produces good results. BY ROLAND J. McMAHAN

WHEN we moved to our new My first effort, running the antenna setting-an indication of low SWR.
house, my usually gentle and to a loop around my dip oscillator coil With the antenna sitting on a table
permissive wife issued an unusual and then to the ground intended to
I and leaning against a wall, received I

ultimatum: "Please do not put up a use, gave a high -Q dip at about 6 MHz. an S7 from Seattle, some 300 miles
spider web of antennas around our Removing turns of wire sometimes away. On transmit, power to the an-
new home." For a moment, my world raised and at other times seemed to tenna system was about 80 watts. re- I

reeled; 40 years of spider webs-uh, lower the resonant frequency. Adding moved afew more turns until the oscil-
amateur radio-had taught me that a a ground -type clamp as a top -loading lator indicated a dip at 7.1 MHz (this
good antenna is the first requirement capacitance connected to the antenna was later verified). Now minimum
of a good station. at the top seemed to make the antenna loading caused a broad tuning, flat
Iruminated for a while, rejecting the behave better. plate current of slightly more than 200
idea of an antenna camouflaged to PLASTIC PLUG mA. I tuned for maximum field -
look like a lightning rod in a location GROUND
PULLEY
strength indication and received some
CLAMP
where lightning rods are a rarity. A S8 reports.
flagpole? We're patriotic enough to 7Sí3"PLASTIC PIPE
have had one at our last location, so I Finalizing the Design. Now de- I

110-1115TURNS ON
was sure my wife wouldn't object. 6')(1-1/2" PLASTIC PIPE cided to try my antenna outside, feed-
Now, became obsessed with the idea
I ing it with a 50- or 75 -ohm line. Fitting
of designing a flagpole antenna. a plastic adapter into the lower end of
the plastic pipe form, screwed the
I

Trial and Error. The various hand- I-1/2"ADAPTER


antenna into an iron coupling on a
books cover vertical antennas very GROUND
CONNECTION
3 -foot iron pipe and planted the pipe in
well-except for the helix, which is the ground. One lead of a length of flat
PLASTIC ADAPTERS
probably the easiest to build, consist- ac power cord ran to the antenna, and
ing of a half-wavelength of wire wound the other clamped to the pipe and to a
I

on a form. Convinced that this was the 21'X -1/2"


GALVANIZED
wire about 30 feet long which termi-
design needed, wound 70 feet of
I I
PIPE nated in a pipe in the ground.
#12 insulated stranded wire on a Now the frequency was 7.4 MHz; too
6-foot length of 11/2 -inch inner diame- wr,yY3 NLY wlw¡.01 wu ..JJ>., /w.,w .-ILL1.
high. However, tried the system out
I

ter rigid plastic pipe. The turns stayed FEEDER


ROUTED
and received an S7 from a ham aboard
TEE
in place; so drülled a hole at each end
I
THROU..H
PIPE JOINT a ship some 1000 miles away. Adding
of the pipe and passed the wires some turns and mounting the antenna
through them to secure the coil. 3 OR MORE 12' LEADS
TO GROUND POSTS
on a 21 -foot length of galvanized iron
The turns stayed in place well with- pipe, with the feedline running down
out cement-at least until the 3X I-I/2"PIPE CONCRETE the center of the pipe, raised the an-
I

antenna-ground system was resonat- tenna and leaned the pipe against the
ing on the 40 -meter band, at which roof of the house to minimize capaci-
time about 20 turns suddenly dropped removed turns until the wire on the
I tance problems. The antenna checked
a foot and completely demolished my form was only 60 feet. A high -Q dip out 0.2 MHz higher than it was when
work up to that time. Too late, I appeared at 6.4 MHz-still far too low. on the ground.
realized that should have taped the
I I decided to try the antenna indoors That antenna went up and came
turns at about 12 -inch intervals. and far off resonance because wasn't I down so many times that our neigh-
Ichecked the resonant frequency of sure yet how much difference raising bors must have thought was signal-
I

the antenna -ground system with a dip the antenna would make. So, with the ing with my flagpole. Eventually, got I

meter and verified the frequency with antenna and ground connected to my the antenna to resonate at 7.1 MHz.
my calibrated receiver. (The depth of transceiver, had to increase the load-
I Readings of S9 became common, and
the dip gives an indication of the Q of ing adjustment and got the plate cur- I got an S6 from one of the Japanese
the system. The resonant frequency rent to increase from 100 mA to 200 islands on 40 meters. Using the third
will change by 0.2-0.4 MHz when the mA. The point of maximum field harmonic and with no changes to the
antenna is raised to its perch atop a strength and minimum plate current antenna, I logged an S9 from
flagpole; it did with mine.) occurred at the same plate tank tuning Germany-no mean feat in Idaho.
1976 Edition 113
UNDERSTANDING
UNGROUNDED
OSCILLOSCOPE MEASUREMENTS
Making scope measurements across ungrounded components
can present some problems. Here are the reasons- and some answers
BY RAYMOND E. HERZOG

WHEN we measure a voltage in a difficulty is the


in fact. Obviously, one cord. For safety, the scope chassis is
circuit, we don't always take lack of a convenient, easy -to -get -at tied to the third wire and ground. Be-
into account what we are actually chassis for a connecting point. More cause the signal input "ground" ter-
measuring. For instance, we might say important, however, are the possible minal is also common with the chassis
that a power supply's output is 50 V dc bad effects of connecting both leads ground, it too is tied to the third wire in
with 0.75 V ac ripple; or the output of a test instrument to ungrounded the power cord. Now, let's say we're
signal at a transistor amplifier's col- points. testing an ac/dc radio or a transfor-
lector is 5 Vac. In these, and just about Of course, occasions such as this do merless TV receiver; the chassis being
all voltage measurements, what we not occur often; but when they do, tested is tied to the low side (ground)
really mean is that the power supply's knowing the proper procedure can of the power cord. So we have the
output is 50 V dc with respect to make the job easier and prevent unde- situation shown in Fig. 1. The chassis
ground (or chassis common); the rip- sirable effects such as overloaded cir- are tied together through the power -
ple is 0.75 Vac with respect to ground; cuits and noise pickup when making line system.
and the amplifier output is 5 V ac with measurements. As long as the scope's ground test
respect to ground. Thus, what we are lead is connected to the tested chassis
really measuring is the voltage at a Not a Simple Test. Measuring a volt- (point Z in Fig. 1), the chassis are tied
given point-with respect to a com- age between two ungrounded points together, the grounds are tied, and we
mon point. is not always a simple matter. Assum- have a good safe test setup. Notice,
Since a voltage is the potential dif- ing that an oscilloscope is being used, however, what happens when the
ference between two points, the two one does not merely connect the test scope's ground test lead is connected
points have to be identified. For con- probe and ground lead at opposite to a point above ground potential
venience, we generally use chassis ends of the ungrounded compo- (point Y in Fig. 1). The portion of the
ground as the second point. nent-certain precautions must be circuit between Y and Z is effectively
But what if we want to measure the observed. Consider the following shorted out by the ground circuit
voltage across a component both examples. through the two chassis and the
sides of which are above ground? This Assume that we have a conventional power -line ground. This, of course,
presents a problem-many problems, scope which has a three -wire power could severely disturb the circuit op -

TRANSFORMERLESS
RADIO OR TV

SCOPE SCOPE
TEST TEST
LEAD LEAD
HI HI
VERT. VERT.
INPUT INPUT
i
METAL
-- F --r METAL
CHASSIS 2.2M CHASSIS
Z METAL
CHASSIS

METAL CHASSIS

PI P2 PI P2
"HIGH LOW'HIGH" 1 1 1 "LOW" "HIGH 'LOW" "HIGH" "LOW"
SOI SO2 SOI SO2

117V
- EARTH
GND - EARTH
GND

117V
-GND
EARTH
- EARTH
GND

PWR PWR
LINE LINE
- EARTH
GND
Fig. 1. In transfornierless circuit,
scope ground return on point Y can Fig. 2. With power transformer in circuit, connecting scope
create a short across Y -Z element. ground to point Y can put an oc shunt across _Y -Z.
114 ELECTRONIC EXPERIMENTER'S HANDBOOK
SIGNAL A HI
OUTPUT- A

Fig. 3. Simple differential amplifier


has inputs A and B and output A - B.
Ou TPUT=A-B
1S
grounded point can introduce noise
into the circuit.)
SIGNAL B HI
Still another problem is encoun-
SIGNAL B
PUT= -B tered if the scope does not have its
chassis tied to the power -line ground.

eration and possibly damage the


In this case, connecting the scope
ground lead to a point above ground 346 Ways
components in the network. The same could make the chassis "hot."
ground problem could also occur with
a scope that has two -wire power cord
So there are several undesirable ef-
fects that we want to avoid-dc shunt,
To Save On
if the low side is tied to chassis ac shunt, noise pickup, hot scope, etc.
ground.
Now assume that we have a scope
Let's examine ways to make un-
grounded measurements.
Instruments,
with a three -wire power cord and
we're testing a TV receiver with a Conventional Scopes. The only
way to get ideal ungrounded meas-
Burglar Alarms,
power transformer and a conventional
two-wire ac connection. As shown in
Fig. 2, the low side of the ac line is
urements is with a special scope with a
differential -amplifier input. Next best
Automotive &
connected to the chassis through a is to use a scope with a dual -trace am-
large resistance (commonly 2.2
megohms). Of course, not all equip-
plifier input and an "A -B" mode. But
even with a conventional scope, there
Hobby
ment has this resistance-some are
entirely isolated-but it is important to
are ways to reduce some of the unde-
sirable effects-if not completely Electronics!
know whether it is there or not. With eliminate them.
the circuit shown in Fig. 2, there is an First, we must know our scope. Is The more you know about
ac shunt effectively placed across part the chassis grounded to the ac line? electronics, the more you'll
of the circuit under test. Also, note the grounding on the device appreciate EICO. We have a wide
The ac path inside the receiver is under test. If it has been determined
range of products for you to
from point Z to the chassis, to the that the scope will not cause a dc
transformer secondary, through stray shunt, we must realize that the circuit choose from, each designed to
primary -to -secondary capacitance, to being tested can still be disturbed by provide you with the most
the transformer primary, to the ac line. the scope's ac loading. Noise and hum pleasure and quality performance
This ac shunt can cause problems, pickup should be taken into account. for your money. The fact that
especially with high -frequency mea- Even if the scope chassis is not di-
rectly tied to the line ground, it can put more than 3 million EICO products
surements. (For all of the above sit-
uations, tying the ac line to an un - noise into the tested circuit; the are in use attests to their quality
and performance.
CIRCUIT UNDER TEST
--1 DUAL -TRACE (A -B)
OR
DIFFERENTIAL
OSCILLOSCOPE
"Build -it -Yourself" and save
up to 50% with our famous
electronic kits.
.t)-.-0 SIGNAL IN A

SaETLHoS
PTIEDOBRETOGETH For latest EICO Catalog on Test
ER
Instruments, Automotive and Hobby
OSICNAL IN B
Electronics, Eicocraft Project kits,
Burglar -Fire Alarm Systems and name
of nearest EICO Distributor, check reader
service card or send 50¢ for fast first
class mail service.

COMMON GROUND FOR SAFETY


EICO-283 Malta Street,
(NOT NEEDED FOR MEASUREMENT) Brooklyn, N.Y. 11207
Leadership in creative electronics
since 1945.
Fig. 4. Using a differential scope to make a EICO
measurement across an ungrounded component. CIRCLE N0. 10 ON FREE INFORMATION CARO

1976 Edition 115


GT -20 TESTER
GT -20 Tester tells if
your outlets are safe-
ly grounded. Amber
lights indicate proper
circuit functioning.
Red light shows re-
verse polarity, faulty
connection or absent
ground. Simply plug into 3 -wire outlet for
instant response. All instructions on label.
For home, shop, electricians, etc. $7.95
postpaid. Adapter plug $.75.
fa)
Open ground No power
or neutral wire

LEAD BENDER
Two-sided Lead Bend-
er precisely forms 1/4
or 1/2 watt resistors Fig. .5. Conventional scope (A) dis-
or diodes. Simply
place component in plays both signal and hunt, while (B)

slot and bend. Con- a differential scope (B) displays


sistant spacing allows only signal across load resistor.
accurate PC place-
ment. $3.95.

REED SWITCH scope's large metal cabinet acts as an tion is required so the two low leads
Magnet & Reed Switch antenna and picks up noise. are not used. Usually, they are shields
assembly useful for
burglar alarms, etc. We can use an isolation transformer on the test probes.
Switch module is trig- with the scope to prevent dc shunts. For safety reasons, however, the
gered when magnet is
within 1". Switches This also reduces the ac shunt; but scope and device under test may be
feature Push -In con- because of the transformer's primary - connected with a grounding wire.
nections and are Normally Open when
apart. Priced at $1.95 each, $1.33 at 25, to -secondary capacitance, ac loading However, this connection must not be
and $1.13 at 100. and noise will still occur. However the the signal low leads or the shields, to
Shipped PREPAID with check or M.O. capacitive reactance does reduce avoid ground loops.

ALCO
ELECTRONIC PROD. INC.
PO Box 568-E EH
Lawrence
Mass. 01842
loading and noise-as compared to a
direct line without a transformer. In
using an isolation transformer, re-
It should be pointed out that the
differential -amplifier scope is not the
same as a dual -trace scope. The latter
CIRCLE NO. 2 ON FREE INFORMATION CARO member that the scope chassis can be has two amplifiers, each with its own
hot when the signal ground lead is input. Electronic switching alternately
connected to an ungrounded point. feeds the output of each amplifier to
the scope's vertical deflection section.
Oscilloscope Differential Am- The result is a simultaneous display of
plifier. Because the output of a dif- the two inputs.
ferential amplifier is the difference Under certain conditions, a dual -
of its inputs, we can use it to measure trace scope can provide some of the
THE SHOPPING CENTER the voltage across a component- benefits of a differential -amplifier
FOR ELECTRONICS which is a potential difference. The scope. For instance, if there is an A- B
HOBBYISTS ... EXPERIMENTERS... significance of a differential voltage mode and the amplifiers are well
SERVICE TECHNICIANS ... ENGINEERS measurement is that it can be used for matched, the difference of the two in-
an ungrounded component without puts is displayed. The scope
YOUR SATISFACTION
IS OUR TARGET!
encountering the bad effects noted manufacturer's operation manual will
previously. explain this function where applic-
Top Name Brands ... Low Prices
Fig. 3 shows a simplified block dia- able.
gram of a differential amplifier. It con-
AMPLE STOCKS - Including those sists of two identical amplifiers. They Making Differential Measure-
hard -to-find Parts whether you
have the same gain, but one inverts its ments. Let's see how differential
FET-VOM -
want a 15y capacitor, or a $50
you can get it at EDI! input. The outputs are then combined scope measurements are made for
Transistors, ICs, Modules, by algebraic addition; and since one ungrounded tests. In the circuit shown
Speakers, Stereo, HI -Fi,
Photo cells and thousands
output is inverted, the total is A - B. in Fig. 4, we want to measure the sig-
of other Electronic Parts ... Differential measurements are less nal across load resistor RI,,. Only the
common than conventional single- high signal leads are connected to the
input measurements so scopes with circuit under test (at points X and Y).
SEND FOR YOUR differential -amplifier inputs are few. The shields are connected together
FREE CATALOG TODAY!
(updated 5 times a year)
Many scopes of the plug-in type have and grounded; but they are not
ELECTRONIC DISTRIBUTORS, INC.
DEPT.EHB 4900 Elston
Chicago, Ill. 60630 I differential -amplifier inputs. The elec-
tronics enthusiast, experimenter, or
service technician could build a dif-
grounded at the tips. This connection
reduces the impedance of the loop
formed by the shields and equalizes

. NAME ferential amplifier to feed a conven- the currents through the loop, thereby

is
116
Address
City

.aual
CIRCLE NO
State

13 ON FREE INFORMATION CARO


Zip
tional single -input scope.
In practice, the signal high leads are
connected to the points to be mea-
sured. No common ground connec-
allowing the differential amplifiers to
nullify loop current effects by
common -mode rejection.
It is not correct to tie both shields

ELECTRONIC EXPERIMENTER'S HANDBOOK


NEW KITS ! NEW KITS !

JAMES ELECTRONICS
P.O. BOX 822 BELMONT. CALIFORNIA 94002
(415) 5928097

SIGNAL DIGITAL VOLTMETER


SOURCE
1.0V

This isa39 digit. 62 volt Digital Voltmeter,


c `,'.- with a .5% full scale accuracy. It is based
around Me Silicon, LD110, LD111 DOM
chip set. The voltmeter uses MAN] readouts
1.3" high) to provide highly readable dis.
play. The unit requires the following supply
vol[pes: 12, -12. 5. The unit comes com-
plete with all components to build Me unit
pictured at the left. that is a complete DVM
(A) less power supply.

$39.95 Per Kit


1.0V DUAL -TRACE (A -B)
OR
DIFFERENTIAL
OSCILLOSCOPE
LOGIC PROBE
0.6V TEST PROBE A
SIGNAL IN A The Logic Probe is a unit which h for the
trouble Mooting
most parties: TTL.ibD in tRTL.rouble
logic families: TTL. CMOS.ootIt
RL ,

derives the power it needs to operatedirectly


SIGNAL
SOURCE off of the circuit under test, drawing a scant
TEST PROBE B
mA It eses MANS rsaby se
1.0V SIGNAL IN 8
indicate any of the following sates by these
symbols: 11111-.1 (LOW1-o IPULSEI-P. The
HUM
10 V Probe can detect high frequency Pulses to
45 MHz. It can't be used at MOS levels or
SAFETY GROUND Fig. 6. Signal with hum (A), circuit damage will result.

hum alone (B), and signal $9.95 Per Kit


with hum rejected (C).
(81
DIGITAL COUNTER
TOo 4 digit t Which wí11
For example, if the common -mode
a

together at the probe end and also p


to 9989 and then provide an over
flow [pulse. It is based around the Mostek
connect them to the chassis. This signal, on both inputs is 10 volts and M05007 digital counter chip. The unit per-
forms the following functions: Count Input.

makes a circuit for ground currents the signal produces a scope display of 411111> RESET. Latch. Overflow. The counter open
s up to 250 kHz. The counter is an ideal

through the shield and can create only 0.01 volt, the common -mode re- [o be used as a frequency counter, where
ns only extra components needed would he
a timebese, divider chain and gate. The uml

measurement errors because of volt- jection ratio is 10/0.01 or 1000. requires 5V. and -12V. The unit comes
complete as shown on the left less power

age difference at the scope. It would Note what happens with a conven- supply.

also be wrong to leave both shields tional scope measurement as shown $29.95 Per Kit
unconnected at the probe ends. This in Fig. 5A. There is an unwanted 60-Hz
would permit the shields to act like hum signal in the circuit along with the ONE KILOBYTE RANDOM ACCESS MEMORY

antennas to pick up noise. desired signal. Assume the hum is 10 This memory card is for the most part a
univereel unit that can be Used in almost any
The probe tips represent a high im- volts and the square -wave source is 1 computer from a HOMEBREW to en
ALTAIR 8800. It uses an array of 21021k
pedance to the circuit being tested volt, of which 0.6 volt appears across 1 static random access memories to produce
a 1024 , 8 memory compatible with
most

and do not introduce excessive load- the component being tested. With the standard microcomputer systems. W e provide
everything from Me super low noise verso,
ing as did the conventional test cir- conventional scope setup, both the logic card, to fine quality low profilesockets,
o the eight 2102's. We even include timing
diagramsand tentulumn depress capanmr.
cuits shown in Figs. 1 and 2. Since the 0.6 -volt signal and the 10 -volt hum
scope chassis is not tied to a signal would be displayed, as in Fig. 6A. The $69.95 Per Kit
high point, there is no ac line noise desired signal rides on the bother-
introduced. some hum, making the measurement 5 VOLT 1 AMP T2 L SUPPLY
difficult.
Reject Common -Mode Signals. But notice what occurs when a dif- 5 VOLT
T5L SUPPLY
AMP

One of the more important uses of a ferential scope is used, as in Fig. 5B. In This is a ITL power supply using
standard
regulator IC to
differential measurement is to reduce test probe A is the combined signal the well Known LM309K
provide a solid
AMP of current at 5 volts.
1

We try to make things easy for you by


the effects of a common -mode signal and hum, while the hum alone is in providing everything you need in one pack
age, including the hardware for only

such as hum. Common -mode signals probe B. The scope displays A minus B
are identical with respect to amplitude or only the desired signal across the $9.95 Per Kit
and time. Since the output of a differ- resistor, as shown in Fig. 6C. The
ential amplifier is the difference be- amount of hum that is rejected de- PLASTIC INSTRUMENT CASE
tween its two inputs, a common (iden- pends on the scope's common -mode
tical) signal on each input will be re- rejection ratio; and if the latter is good, These cases are fine quality units made by a
German manufacturing firm which fit to the
duced (but not eliminated) in the out- the resultant signal would have negli- dimensions of our DVM and COUNTER kit
with room enough left for power supply or
put. There is a limit as to just how ef- gible hum. batteries. Excellent for
r many other projects

fective a differential amplifier can be. As we have pointed out, the A -B as well. Dimensions e 3.1/8" x 5.7/8".

Its ability to reject common -mode mode of a dual -trace scope can be
used for differential measurements. $5.95 Per Case
signals is known as common -mode re-
--
Satisfaction Guaranteed. $5.00 Min. Order. U.S. Funds.
jection. The ratio of the common - The common -mode rejection of such Add $1.25 for Postage Write for FREE 19750 Catalog
mode input signal amplitudes to the a scope, however, is less than that California Residents Add 6% Sales Tao

amplitude of the difference signal dis-


played on the scope is known as the
common -mode rejection ratio. The
for a differential -amplifier scope.
Nevertheless, the ability to reduce
common -mode signals to even a small
9,47/ÍES
P.O. BOX 822, BELMONT, CA. 94002
higher the ratio, the better the differ- degree would be all that is needed for PHONE ORDERS - (415) 592-8097
ential amplifier. making a good measurement. t CIRCLE NO. 16 ON FREE INFORMATION CARD

117
1976 Edition
n rau L 0

FREE BICENTENNIAL LIGHT SNOW


ro P« 101 vn,1 BE Cadi ro 81 ` J
n «telly non n phlr 10 M arlb Al a r

EDMUND FACTORY STORE


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CIRCLE NO. 11 ON FREE INFORMATION CARD
118 ELECTRONIC EXPERIMENTER'S HANDBOOK
The chances are excellent that...
You have a talent other people
are willing to pay for!
You're "handy" around your troubleshooting a TV. (And the TV
is yours to keep, too !) This combi-
house, have the ability to fix nation of "head and hands" learning
things, and "make them work locks in your understanding of the
right"... that's why there crucial principles you'll use on-the-
job in your new career. But, don't
may be a rewarding career kid yourself .. .
for you in Electronics. Electronics is not an "easy" science
and CIE courses are not "snaps."
A career in Electronics? Subject matter is technical, thorough,
and challenging. It has to be. We're
Absolutely. Because you're interested training you for a career. So the pre-
in things. How they work. Why they sentation of ideas is logical, written in
work. How to take them apart and
put them back together Plus . . .
easy -to -understand language ... you
progress step-by-step, at your own
you've got a head for detail work. pace.
Your chances are excellent CIE Education by mail
With the right kind of specialized There is no need to "go back to the
technical training, you can have a classroom" with CIE. Because you
challenging, financially rewarding future waiting for learn at home or wherever else is convenient. You
you in Electronics. Think of the career opportunities keep your present job and income. No cross-town
... computers, aerospace, 2 -way radio communica- commutes. You decide when and where you study best.
tions, radio/TV broadcasting, medical electronics, to Your eventual success ...
at CIE and in your elec-
name just a few.
And, surprisingly, you don't need a college degree!
tronics career ...
will be determined by your own
motivation and self-discipline. You can do it. And CIE
All you need to do to qualify for one of these excit- can show you how.
ing career fields is to build upon the technical aptitude
you already have ... just put your hands and your
head to work with a CIE Electronics career course.
Put your talent to full use
We believe that you may be a "natural" for Electron-
ics, and we'd like to tell you more about potential
You learn by doing career fields and our school. We'll be glad to send you
The CIE method of instruction is the refinement of our complete package of FREE career information if
over 40 years of Electronics, independent home -study you'll send in the card or coupon. For your conven-
experience. It works. And you don't need any prior ience, we'll try to have a school representative contact
electronics experience. A CIE career course can take you to review various educational programs and assist
you from ground zero right up to training in Lasers, in course selection. As soon as we receive your request,
Microminiaturization, Radar, Analog Computers, we'll mail you our school catalog, complete G.I. Bill
and various applications in Communications. details, and special information on government FCC
In some CIE courses, you'll perform "hands on" License preparation.
experiments and tests with your own CIE Experimental There's no obligation.
Electronics Laboratory. And, if TV technology and dig- Let's discuss your new career in Electronics, NOW !
ital Electronics are your main interest, you can select Send for your FREE school catalog and career infor-
from several courses that result in constructing and mation TODAY.

CIE Cleveland Institute of Electronics, Inc.


1776 East 17th Street, Cleveland, Ohio 44114
Accredited Member National Home Study Council
Yes, I want your FREE school catalog and career information package.
EH -17
Print Name
Address Apt
City State Zip Age
APPROVED FOR EDUCATIONAL BENEFITS UNDER G.I. BILL
Check box for G.I. Bill information: D Veteran D On Active Duty
CIRCLE NO. 4 ON FREE INFORMATION CARD
five new Continental Specialties Corp. offers
a total line of breadboard test devices
... everything from inexpensive kits
breadboard testers to high -power professional units and
logic monitors too. Each high quality,

from =M=
compact unit comes with a guarantee
of complete satisfaction or your
money back within 10 days. Here are
but five of the "hottest" items we make...

ó
PROTO BOARD
Power for the 100
Professional!
PB -100
New Proto Boards Complete Kit ...
A complete mini -
PB -203 and PB -203A
breadboard budget
with built-in
kit with full IC capacity Add $1.50
regulated shipping/handling
short -proof The PB -100 is a low cost, big 10 IC capacity
power supplies! breadboard kit, complete down to the last nut, bolt
and screw. Includes 2 QT -35S Sockets; QT -35B 1

Ready -to -use. Just plug in and start Bus Strip; 2 5 -way binding posts; 4 rubber feet;
building! 2 extra floating 5 -way binding screws and easy assembly instructions. 4.50"
posts for external signals (PB -203 only). Completely (114.3mm) wide x 6.00" (152.4mm) long x 1.35"
self-contained with power switch, indicator lamp and power (34.3mm) high. Order your PB -100 kit! Start building
fuse. 24 14 -pin DIP capacity. All metal construction ... and testing now!
no chipping or cracking as with plastic cases. Two-tone
quality case makes both PB -203 and PB -203A aesthetically,
as well as technically attractive.

PB -203 PB -203A =m=PROTO-CLIP offers power -on..


3QT -59S Sockets 3 QT -59S Sockets
QT -59B Bus Strips
hands-off signal tracing ... under $5!
4 OT -59B Bus Strips 4
1 QT -47B Bus Strip 1 QT-476 Bus Strip Trace signals or troubleshoot
Fuse Power Switch Fuse Power Switch fast. Inject signals or wire
Power-On Light Power -On Light
9.75"L x 6.6"W x 3.25"H unused circuits into existing
9.75"L x 6.6"W x 3.25"H boards. Flexible plastic web
Weight: 5 lbs. Weight: 5 lbs.
5V, AMP regulated power
1
5V, AMP regulated power
1 construction eliminates
supply supply (same as PB -203) springs and pivots. Plus, the
+15V, 1/2 AMP regulated narrow throat is perfect for
power supply high density pc boards.
-15V, 1/2 AMP regulated Order now!
power supply
Proto -Clip: 64.50 ea.
PC -14 14 -pin
Proto -Clip: $4.75 ea.
PC -16 16 -pin
Add $1.00 shipping
and handling
Add $2.50 shipping/handling Add $2.50 shipping; handling

OUTPUT SPECIFICATIONS OUTPUT SPECIFICATIONS


Output Voltage 5V ± 1/4V Output Voltage 15V, internally Scope probes,
Ripple & Noise @ 1/2 AMP adjustable test leads lock
10 millivolts Ripple & Noise @ 1/4 AMP, onto unique
Load Regulation Better than 1% 10 millivolts toothed grips
Load Regulation Better than 1%

'COPYRIGHT CONTINENTAL SPECIALTIES CORP* ION 1 5

Continental
Specialties Corp. All Continental Specialties breadboard test devices
LOGIC MONITOR
brings ICs to life are made in the USA, and are available off -the -shelf
faster than a scope ... from your local distributor or CSC. Direct purchases
safer than a may be charged on BankAmericard, Master Charge
voltmeter or American Express. You get a FREE English/Metric
conversion slide rule with each order. Foreign

tlft 84 95each
Add $2.50 shipping/handling
orders please add 10% for shipping/handling.
Prices are subject to change. Write or phone for
Complete illustrated catalog, plus the name and
Self-contained, pocket size. No address of the CSC dealer nearest you.
adjustments or calibrations needed.
Puts life into digital designs. Just 'Patents Pending
,- clip to any DIP IC up to 16 pins.
NO POWER SUPPLY NEEDED!
it Simultaneously displays static and
dynamic logic states of DTL, TTL,
HTL or CMOS on 16 large high Intensity LEDs. Watch
signals work through counters, shift registers, timers,
adders, flip flops, decoders, entire systems. Concentrate on
signal flow and input/output truth tables. Forget probe
CONTINENTAL SPECIALTIES CORP.
44 Kendall St., Box 1942, New Haven, CT 06509 203/624-3103
grounds, pin counting or sync polarity. Precision plastic
guides and flexible plastic web* insure positive connections. West Coast Office: Box 7809, San Francisco, CA 94119 415/421-8872
Versatile. Fast. Accurate. Indispensable. Order yours today! CANADA: Available thru Len Finkler Ltd., Ontario
Order now. Everything is off-the shelf... Shipped in 24 hoots.

CIRCLE NO. 6 ON FREE INFORMATION CARIZ

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