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Innovating Together

An introduction to electrical
safety testing in accordance
with IEC 62353
World’s smallest,
automatic, electrical Contents
Innovating Together

safety analyser Foreword 2 8 IEC 62353 Leakage Measurements


8.1 Method Characteristics
22
22
1 Introduction 3 8.1.1 Direct Leakage 22
1.1 Electrical Current 3 8.1.2 Differential Method 23
Introducing the Rigel 288 1.2
1.3
The Human Body
IEC 60601 Body Model
4
6
8.1.3 Alternative Method
8.2 Equipment Leakage
24
25
8.2.1 Equipment Leakage Direct Method 25
2 Medical Electronic Equipment 6 8.2.2 Equipment Leakage Differential Method 26
2.1 Commonly used terms and 7 8.2.3 Equipment Leakage Alternative Method 27
definitions in IEC 62353 8.3 Applied Part Leakage 28
2.2 Symbols and Markings 8 8.3.1 Applied Part Leakage Direct Method 29
2.3 Product Lifecycle 9 8.3.2 Applied Part Leakage 30
Alternative Method
3 IEC 60601 10 8.4 Secondary Earth Problems 31
3.1 In-Service Test Requirements 11 8.5 Live to Earth Voltage 33

4 Introduction to IEC 62353:2014 12 9 Record Keeping 34


4.1 How does IEC 62353 compare 13 9.1 Comparing Data 34
with IEC 60601?
4.2 Technical Considerations 13 10 Conclusion 35
4.3 Test Frequency 14 10.1 Considerations and Recommendations 35
4.4 Vital Preparation 14
Appendix A 37
5 Visual Inspection 14 Pass / Fail Limits of IEC 62353
Appendix B 38
6 Earth Bond Testing 15 IEC 60601-1 Collateral Standards
6.1 Earth Bond Test Considerations 16 Appendix C 39
6.2 Precision vs Accuracy 17 IEC 60601-2 Particulars Standards
The Rigel 288 electrical safety analyser Appendix D 41
7 Insulation Resistance Test 18 Patient Environment
Time-saving data and asset management, speedier battery-powered Appendix E 42
7.1 Insulation Resistance EUT to Earth 19
leakage tests and peace-of-mind through better traceability. Example Documentation Template
7.2 Insulation Resistance Applied Parts 20
Small. Speedy. Smart. 7.3 Insulation Resistance Applied Parts 20
to Mains
Visit www.rigelmedical.com/288 to find out more 7.4 Insulation Test Pass – Fail Limits 21
Or call +44 (0) 191 587 8730

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Part of
Rigel Medical Company Profile
rigelmedical.com
The healthcare market is technology driven and with a global demand for increased patient safety, Innovating Together
there has never been a more prudent time to demand more from your test equipment.

International standards for the development and manufacturing of medical devices put greater
emphasis on risk assessment and analyses of data. So, there is an increased need for test equipment There is a directly proportional relationship
1 Introduction
that allows the user to automate data capture and ensure validity of test results for better management between the electrical current (ampere) through
of risk. and the electrical potential (volt) across the
This guide covers a basic introduction to
conductor (ohm). This is commonly known as
Our range of dedicated biomedical test equipment is vital in verifying the safety, accuracy and electrical safety, definitions of a medical
Ohm’s law.
performance of medical devices, and has become intrinsic to the endeavour to raise the standard of electronic device, the IEC 60601 standard
patient safety across the globe. and an in-depth overview of the IEC 62353
V (a – b) = I * R
publication.
Rigel Medical products are sold worldwide through an international network of agents and distributors.
The force required to deliver the electrical current
Rigel Medical is part of the Seaward Group of companies. The structure and topics discussed in this guide
across a potential difference is known as power,
are written in a way such that the widest possible
which is represented in Watt’s. Power is a
audience can benefit.
product of voltage (volt) and current (ampere):

Foreword 1.1 Electrical Current


Power in Watts Power in Watts Power in Watts
Electrical current is a secondary energy form P=VxI P = I² x R P = V² / R
This booklet is written as a guideline for people of various standards, guidance notes and consisting of the flow of charge (in coulomb)
involved in testing medical electrical equipment recognised ‘best practices’ to establish the through a circuit over a certain time period, and
Another factor of electricity is electrical energy
(ME equipment). recommended testing requirements. However, is depicted in ampere.
(joules), a product of electrical power (watts or
Rigel Medical, their agents and distributors,
joules/second) and time (seconds). The
The aim of this booklet is to help the reader to: accept no responsibility for any error or 1 = Q/t or 1 Ampere = 1 Coulomb/1 second
relationship is provided below:
omissions within this booklet, or for any misinter-
n Appreciate the basics of electrical safety. pretations by the user. When electrical current passes through a
n Understand the reasons behind and the
Energy in Js Energy in Js Energy in Js
conductor or electrical circuit, it generates an E=Pxt E = (V² x t) / R E = I² x R x t
purpose of the IEC 62353 publication. For clarification on any part of this booklet, electrical potential (depicted in volt), see figure 1.
n Provide an understanding of the benefits of please contact Rigel Medical before operating
The relationship between current, voltage and
using the different tests available, in order to any test instrument, under relevant legislation. Figure 1: Ohm's Law
resistance can be equally applied to water
help them prepare the adoption of the IEC
running through a pipe. In both cases, electric
62353 standard. No part of this publication shall be deemed to
Conductor resistance (R) current and water prefer the path of least
form, or be part of, any contract for training or
resistance. The larger the cross section of the
This booklet cannot be considered as a equipment unless specifically referred to as an A Electrical current (I) B
pipe or conductor, the easier water or current
replacement for the IEC 62353 publication, inclusion within such contract.
can flow at a certain water pressure or voltage.
which can be purchased through the official IEC Electrical potential (Va-Vb)
See figure 2.
website, www.webstore.iec.ch. Rigel Medical assumes that the readers of this Ohm’s Law

booklet are electronically technically competent V(a-b) = I x R

All reasonable care has been taken to ensure the and therefore, does not accept any liability arising
accuracy of the information, reference figures from accidents or fatalities resulting directly or
and data has been taken from the latest versions indirectly from the tests described in this booklet.

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Figure 2: Example showing water following n The thinner or longer the water pipe, the more excite or stimulate muscles of the respiratory <1 A Serious burns and muscular contraction
path of least resistance water pressure is required to deliver the same system (intercostals). of such a degree that the thoracic
litres per minute (flow or current). muscles constrict the heart
n The thinner or longer the conductor (assuming The most critical muscles are those in the human
a particular specific resistance of material), the heart, which are driven (excited) by very tiny (Data adapted from published research by
more voltage is required to deliver the same amounts of electrical currents. When the heart is Professor C.F. Dalziel)
current. exposed to external electrical currents (electrical
shock), the heart can lose its normal sinus The graph below (figure 3) highlights the different
1.2 The Human Body rhythm, required to sustain a healthy blood effects of electrical current on the human body as
A significant part of the human body is made up circulation, and move into ventricular fibrillation. understood by Dr. Howard M. Hochbergi.
of water along with dissolved ions and minerals, This stops the circulation of oxyhaemoglobin
which are capable of conducting electrical (oxygenated blood cells) to the brain and organs Figure 3: Impact of current on the human
currents. Broadly speaking, the hazard of such and when left untreated, will result in death within body, adapted from research by Howard M.
electrical currents would depend on: 15 minutes. Hochberg, 1971

n Strength of the current Ironically, the most common treatment of


n
6A
Path of the current ventricular fibrillation is the use of a defibrillator Heart defibrillation

n Total impedance for the current path which delivers a very high current pulse, up to
n
1A
Frequency of the current 100A across the heart. The energy in that high Severe burns

n Duration of the current being applied current pulse is sufficient to temporarily clamp Heart clamps - no fibrillation
200 mA
the heart muscles (ie stop the heart completely) Severe risk of macroshock
Electrical currents can be extremely dangerous before releasing it again and allowing the heart to 100 mA Ventricular fibrillation
Breathing problems
to the human body. The energy (power and time resume in its normal sinus rhythm. Muscular paralysis
factor) released by electrical current passing 10 mA Let go threshold

through human tissue can generate burns and Consider the following examples of a macro
1 mA Perception of shock
shock showing the effect of a 50 / 60 Hz current Severe risk of microshock

on the human body when applied to the skin for Ventricular fibrillation

Water Electricity
1 – 3 seconds (non-invasive): 100 uA
Increased risk of microshock
Current or flow Litre / second Current Ampere (coulomb / second) 10 uA Safe
0.5 -1.1 mA Current just noticeable when 0 uA
Pressure e.g. BAR or PSI Voltage Volt applied to the finger tip
Resistance
Effected by pipe cross section and
Resistance
In ohm (Ω). Effected by conductor 6 – 16 mA Painful shock, unable to let go,
length cross section, length and material cannot be tolerated over
15 minutes
75-400 mA Ventricular fibrillation, respiratory
arrest, leading to death

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1.3 IEC 60601 Body Model The official definition of medical electrical Applied part
2 Medical Electronic Equipment
To ensure a standardised method of simulating equipment according to IEC 60601 is: Part of the medical equipment, which is designed
the impedance of the human body, to come into physical contact with the patient, or
Heath facilities including hospitals, surgeries, GP
measurement circuits have been designed to “Electrical equipment, designed for parts that are likely to be brought into contact
practises, veterinarian clinics, dentists etc. use a
simulate the average, typical electrical treatment, monitoring or diagnoses of with the patient.
variety of electrical equipment. The equipment
characteristics of the human body. These patients, powered from not more than one
ranges from specialist medical, laboratory and IT
measurement circuits are referred to as a Body connection to mains supply and which are Patient connection
equipment to ordinary domestic appliances.
Model or Measuring Device (MD in IEC 60601-1). necessarily in physical or electrical contact Individual physical connections and / or metal
with the patient or transfers energy to or parts intended for connection with the patient,
Any electrical equipment for the purpose of
The main impedance is formed by a 1kΩ resistor, from the patient or detects such energy which form (part of) an applied part.
treating, monitoring or diagnosing a patient’s
shown in figure 4. transfer to or from the patient.”
condition is classed as a medical electronic
Patient environment
device according to IEC 60601, the global
Medical and non-medical electronic equipment Volumetric area in which a patient can come into
Figure 4: Example of a measuring device harmonised standard governing the design and
can also be combined into a medical electronic contact with medical equipment or contact can
MD to IEC 60601 approval of medical devices (see 3).
system. To ensure safety of patient and operator, occur between other persons touching medical
this system must meet the design requirements equipment and the patient, both intentional and
of IEC 60601. unintentional. (see appendix D)
+20
Z(ƒ-10)

The definition of a medical electronic system is; F-Type applied part


Z(ƒ)

0
R1
Applied part which is electrically isolated from
Relative magnitudec) (db): 20 log

Voltage “Combination of equipment of which at earth and other parts of the medical equipment.
measuring -20
Z R2 C1 V least one is classed as medical electrical i.e. floating. F-Type applied parts are either type
instrumentb)

-40
equipment and as such specified by the BF or type CF applied parts.
manufacturer to be connected by functional
-60 connection or use of a multiple portable Type B applied part
R1 = 10k Ω ±5%a) socket-outlet.” Applied Part complying with specified
R2 = 1k Ω ±5%a)
C1 = 0.015 µF ±5%
10 102 103 104 105 106
requirements for protection against electric
Frequency (ƒ) in Hz 2.1 Commonly used terms and shock. Type B applied parts are those parts,
a) Measuring device b) Frequency characteristics definitions in IEC 62353 / 60601 which are usually Earth referenced. Type B are
those parts not suitable for direct cardiac
Equipment under test application.
NOTE: The network and voltage measuring instrument above is replaced by the symbol MD in the The equipment (EUT) which is the subject of
following figures.
a) Non-inductive components testing. Type BF applied part
b) Impedance >> measuring impedance Z F-Type applied part complying with a higher degree
c) Z(ƒ) is the transfer impedance of the network, i.e. Vout/in, for a current frequency ƒ.
Device under test of protection against electric shock than type B
The device (DUT) which is the subject of testing. applied parts. Type BF applied parts are those
parts not suitable for direct cardiac application.

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Type CF applied part Leakage current


F-Type applied part complying with the highest Current that is not functional.

Protective earth Earth reference point


degree of protection against electric shock. Type
CF applied parts are those parts suitable for Macro shock
direct cardiac application. Non-invasive applied current which passes from
one side of the body to the other, typically hand
Class I to hand or hand to foot, and therefore crossing Functional earth
Equipment protection against electric shock by through the heart.
(earthed) additional protection to basic insulation
through means of connecting exposed Micro shock Class II i.e. “Conformité Européene”
conductive parts to the protective earth in the Invasively applied current which passes directly
fixed wiring of the installation. across the heart tissue.
Defibrillation-proof
Type B applied part type B applied part
Class II NOTE: Class II equipment may be provided
Also referred to as double insulated. Equipment with a functional Earth terminal or a
protection against electric shock is achieved by functional Earth conductor.
additional protection to basic insulation through Defibrillation-proof
Type BF applied part
means of supplementary insulation, there being 2.2 Symbols and Markings type BF applied part
no provision for the connection of exposed The IEC 60601 defines the requirements for
metalwork of the equipment to a protective information / data to be present on the medical
Defibrillation-proof
conductor and no reliance upon precautions to equipment's nameplate, in order to form an Type CF applied part type CF applied part
be taken in the fixed wiring of the installation. unambiguous identification of the equipment.

Protective earth Information must include; manufacturers name,


Dedicated circuit intended to carry the fault and model number, serial number, electrical 2.3 Product Lifecycle Figure 5 - Safety stages through a product
leakage current in class I equipment and to be requirements etc. For many years, ME equipment has been subject lifecycle
connected to the protective earth terminal. to extensive approval processes from clinical
DESIGN
The IEC 60601 standard refers to a large variety trials, to type testing all the way through to end of (IEC 60601)

Functional earth of symbols for use on medical equipment, production line testing, to ensure it operates DECOMMI-
SSIONING
TYPE TEST
(IEC 60601)

Dedicated circuit intended to provide an medical systems, accessories and other related properly before leaving the factory. In addition,
electrical screening and to be connected to a parts. A full overview of the symbols used in IEC manufacturers recommend that regular electrical
functional earth terminal. 60601 is provided in table D1 of the standard. safety and essential performance checks are REPAIR
SAFETY END of
(IEC 62353) LINE TEST
carried out to ensure there’s no risk of harmii to
Line to earth voltage For the purpose of this booklet, a selection of the patient and operator once the device goes
Applied voltage between the live wire and earth the most commonly used symbols is displayed into service. MAINTENANCE
ACCEPTANCE
(IEC 62353)
conductor, affecting the leakage current. opposite.
OPERATOR
TRAINING

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During this stage a concept is subject to initial & clinical trials. Electronic and mechanical This is achieved by separating high electrical that might need to alter in order to reduce the
R&D
design of the product (where applicable) must be in line with the IEC 60601 standard. potentials from any conductive parts, accessible electrical resistance and thus the converted
During this stage the product is expected to have completed the clinical trials and subject to the operator or patient. Dielectric strength is energy;
to type testing is ready for marketing. The hardware and software of the product is verified proven by applying a high voltage between high
Type Testing
against the design standards. When CE marking is obtained, the medical product can be and low electrical potentials. However, this could E = I² × R × t
marketed.
lead to a breakdown of the isolation and would
During this stage the products are being assembled, tested and inspected for release into therefore be referred to as a destructive test. Conducting such tests during the development
Production
the market place.
and approval stages of a products life cycle,
Once a medical device reaches the client, an acceptance test is performed. This test is to A safer way to test the effectiveness of dielectrics provides sufficient levels of confidence that the
verify that the device is delivered in an acceptable condition, complete without any defaults
Acceptance
and available with all specified accessories. A performance and electrical safety test are
is to perform a number of electrical leakage tests, ME equipment meets the design requirements of
often completed as part of a reference for future maintenance. such as leakage originating from the power IEC 60601. Once a design is approved for
(Planned) Preventative Maintenance or PPM is a process whereby the device is subject to
supply to the enclosure (MOOP) or protective manufacturing and marketing, a subset of tests
Preventative earth wire (MOOP & MOPP) or even to the will suffice to ensure the product has been built
scheduled inspections and tests, in order to verify that the safety and operation are within
Maintenance
acceptable levels and criteria. This is referred to as pro-active maintenance. patient connected parts (MOPP). and assembled to the required product quality
Repair Should a device create a fault or require an upgrade, the device will be susceptible to and safety requirements. This subset of tests is
Maintenance further inspections and testing. This is referred to as re-active maintenance. In IEC 60601, the test requirements for electrical commonly referred to as routine tests and are not
At the end of a product lifecycle, is the decommissioning stage. The device, depending leakage must be carried out under the worst clearly defined in IEC 60601 thus can vary
on its function and material content may be required to follow a set process (i.e. An possible conditions to ensure absolute safety. between manufacturers and product designs. It’s
Decommissioning environmentally hazardous product will need to follow a recycling process. Under certain This is achieved using an elevated mains at for this reason that the new IEC 62353:2014
conditions, the device can be made available to other organisations in which a second
110% of the highest expected voltage (i.e. at makes a recommendation that IEC 62353 can
lifecycle can start at the acceptance stage.
240V mains this would mean testing at 264V). be used during final testing and before putting a
Preconditioning of the ME equipment is required piece of ME equipment into service.
n MEANS OF OPERATOR PROTECTION prior to testing. Tests are done under normal
3 IEC 60601
(MOOP) - Means of protection for reducing condition (no fault conditions), and including 3.1 In-Service Test Requirements
the risk of electric shock to persons other than any one of the specific and relevant fault IEC 60601-1 does not provide any guidance on
ME equipment must meet the design
the patient. conditions. routine test requirements. This has led to different
n MEANS OF PATIENT PROTECTION (MOPP)
requirements as set out by the IEC 60601 (a
interpretations across the world on how to apply
harmonised standard), which has been adopted
- Means of protection for reducing the risk of Testing the protective earth circuit design for IEC 60601 to routine test scenarios.
by all IEC member states. This sets out all the
electric shock to the patient. sufficient current carrying capabilities is achieved
design criteria for producing equipment that is
by stressing the design, passing a minimum test Once a medical device leaves the factory, a
electrically and mechanically safe, as well as
To ensure that ME equipment does not pose an current of 25 ampere RMS through the circuit for number of potential test scenarios arise,
placing the onus on the manufacturer to
electrical hazard to the patient, or any other a minimum of 10 seconds. At these current including:
understand how to reduce the risk of harm when
person, it is designed with sufficient levels of levels, time duration and resistance values (<0.1
patients and operators are exposed to their
isolation (dielectrics) to reduce the amount of Ohm internal equipment resistance), enough Acceptance testing - also referred to as an
medical devices. All tests relating to the electrical
electrical leakage current to an acceptable and energy will be created to convert current into initial or reference test. This test is carried out
safety of ME equipment and devices can be
safe level - as low as 10µAiii. thermal heat. By observing the thermal profile of prior to a new medical device being authorised
categorised into two categories:
a design, one can establish parts of the design for use and is undertaken to ensure correct and

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complete delivery. Acceptance testing is often n EQUIPMENT LEAKAGE - Testing the total comparable with factory tests, providing for manufacture of ME equipment, for decades
not limited to an electrical safety test, with some leakage generated from the incoming mains to easier greater observation of any variations in biomed and clinical engineers have used the IEC
basic function tests also being applied to verify the rest of the equipment (confirming integrity leakage measurement. New in the IEC 60601 as the basis for regular testing or after
correct performance. of the MOOP). 62353:2014 edition are a number of suggested service / repair of medical devices. Local variants
n APPLIED PART LEAKAGE - Testing that leakage tests that would isolate the touch of IEC 60601 have also been adopted and used
Routine testing - also referred to as planned floating applied parts (BF&CF) remain at an leakage current or patient leakage current. Both as a basis for routine testing.
preventative maintenance (PPM). This form of acceptable floating level (confirming integrity of tests form part of the equipment leakage current.
testing is often conducted at fixed time intervals, the MOPP). It is clear that most commonly used electrical
which vary between types of equipment, However, if a manufacturer wants to provide a safety analysers will only provide means of
manufacturers’ recommendations and risk In meeting this requirement the IEC 62353 specific measurement, the IEC 62353:2014 now testing to a subset of tests described in IEC
assessment procedures undertaken by individual incorporates tests beyond those of type testing. provides guidance for these tests to be 60601 and often exclude destructive tests such
BME or medical physics departments. Routine Specifically, it seeks to provide a uniformed and conducted in the informative section of the as high voltage dielectric testing, constant
testing is not limited to safety testing and often unambiguous means of assessing the safety of standard – these might be considered when the current 25A testing, SIP / SOP fault condition
includes the verification of correct functionality. medical equipment, whilst maintaining the equipment leakage values have changed from testing to aid portability and safety of the
relevance to IEC 60601-1 and minimising the previous measurements. The 500V DC insulation operator.
After service & repair testing – this is carried- risks to the person conducting the assessment. tests in the 2014 edition have also been supplied
out following a repair or product upgrade and is with recommended pass/fail limits, taken from So what are the main implications of testing to
often part of a service carried out by in-hospital Importantly, the IEC 62353 standard recognises internationally accepted practices for insulation IEC 62353 and how does it differ from the very
mechanical or clinical engineering teams. In many that the laboratory conditions described in the testing of electrical equipment. While insulation well established and widely understood
cases, more rigorous electrical safety testing is IEC 60601, such as elevated mains, isolated TN tests are optional, it’s always recommended to requirements of IEC 60601?
needed after the replacement of components or (Terre Neutral) supply, temperature and humidity check with the equipment manufacturer if this
reconfiguration of medical devices. conditions cannot always be guaranteed when can be conducted without damaging the 4.2 Technical Considerations
in-service testing of medical devices is equipment under test. The aim of IEC 62353 is to provide a uniform
4 Introduction to IEC 62353:2014 undertaken. More commonly, secondary earth standard that ensures safe practices and
connections caused by data cables and The strength of IEC 62353 enables those who reduces the complexity of the current IEC
As its full name implies, IEC 62353 Medical systems, provided measurement errors that can carry out testing to conduct a summary of tests on 60601-1 standard. All tests are based on
Electrical Equipment - recurrent test and test now be overcome by IEC 62353. Another factor the input of medical devices (equipment leakage) leakage testing to IEC 60601, but a number of
after repair of ME equipment, defines the raised is that equipment could potentially be and on the output of the medical equipment aspects to improve safety and practicality have
requirements for electrical safety testing of damaged by applying type tests (IEC 60601) (applied part leakage). As will become evident been removed.
medical electrical (ME) equipment and systems during in service testing and could therefore from the following chapters, the time saving
during routine intervals. represent a potential danger to users. associated with IEC 62353 will also allow for more The most significant changes are:
time to be spent on visual and functional testing.
Following the need for a unified approach to One of the most significant changes to the 2014 n No pre-conditioning of equipment under test
routine testing, the first edition of IEC 62353 edition is the recommendation to test according 4.1 How does IEC 62353 compare n No elevated mains
brought together a set number of tests to allow to IEC 62353 at the final production line stage with IEC 60601? n No destructive testing
its users to test the MOOP and MOPP dielectric and also before equipment goes into service. Although IEC 60601 is a type test standard n Testing under single fault condition only
integrity via two distinct leakage current tests: This will allow recurrent testing to be directly governing the safety of the design and

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n Summarising leakage into input 4.4 Vital Preparation A visual inspection is a relatively easy procedure, external metal parts rising to a level where the
and output safety Although IEC 62353 was first published in May which is carried out to ensure that the ME shock potential presents a hazard to life.
n Testing at applied part level rather than 2007, many companies and organisations are equipment in use, still conforms to the
at patient connection still in the process of making changes to their specifications released by the manufacturer and Although many class I medical devices are
n Different methods for conducting leakage approach to electrical safety testing. To has not suffered from any external damage and / supplied with an earth reference point, most, if
tests subject to practicality incorporate the IEC 62353 test philosophy into or contamination. not all, medical devices require multiple earth
any organisation requires necessary preparation. bond tests to validate the connections of
Many IEC 62353 tests are directly related to IEC Options for choosing the correct set of tests, The following inspections can be included: additional metal accessible parts on the
60601 tests, which is shown in figure 6 below. requires an understanding of the purpose and enclosure.
benefits of using the different tests available. n Housing / Enclosure - Look for damage,
Figure 6: Comparing IEC 60601 cracks etc. A test current is applied between the earth pin of
with IEC 62353 Although the onus will inevitably fall on the n Integrity - Look for obstruction the mains supply plug and any accessible metal
manufacturers of medical devices to advise on of moving parts, connector pins etc. part (including the earth reference point) via a
n Cabling (supply, applied parts etc.)
IEC 60601 IEC 62353
Earth leakage Equipment leakage DIR/DIF appropriate in-service test procedures for their dedicated earth bond test lead (clip/probe).
Earth leakage SFC neutral Equipment leakage ALT own equipment, IEC 62353 clearly has an impact Look for cuts, wrong connections etc. Figure 7 shows a representation of the earth
n Fuse rating - check correct values
Enclosure leakage SFC earth Equipment leakage DIR/DIF
Patient leakage Equipment leakage (enclosure probe
on medical service companies, biomed’s, bond test.
disconnected)
medical physics, clinical engineering and other after replacement.
n Markings and labelling - check the integrity
Mains on applied parts Applied part leakage
Measured values Some are calculated technical departments. Figure 7 - Earth bond test
Only direct method Direct/differential and alternative of safety markings. in class I equipment
To help all those likely to be affected by the n Integrity of mechanical parts - check for
4.3 Test Frequency introduction of IEC 62353 tests, a summary of any obstructions.
To ensure safety and performance is managed the test requirements is provided within this
throughout the lifecycle of medical electrical guidance booklet. 6 Earth Bond Testing
equipment, manufacturers must specify the
L
intervals for testing and inspecting their devices. This IEC 62353 guidance booklet is intended for Protective earth conductors are designed to
The basis for this is risk assessment: the general information only and cannot be allow a safe and easy path (low resistance) for N
likelihood of occurrence and severity of incorrect considered a substitute for the full version of the electrical leakage and fault currents to flow, PE
operation. Consideration has to also be given to standard. which allows the protective fuses or line current
the application of the product, frequency of use, monitors (RCD’s, GFI’s) to operate and interrupt
the operational environment and operator 5 Visual Inspection the supply voltage. This provides an important
Ω
competency. IEC 62353:2014 recommends means to reduce the risk of injury by electric
following the manufacturer’s instructions on test The process of visual inspection is not clearly shock and also stops the release of energy which
intervals. If this is not available, a test interval defined by IEC 60601, however visual may ultimately lead to fires.
between of between six to 36 months is inspections form a critical part of the general For fixed installations a point-to-point continuity
suggested depending on risk assessment. safety inspections during the functional life of In class I electrical equipment the protective earth measurement can be made by fitting a second
medical equipment. In most cases, 70% of all conductor resistance needs to be of sufficiently lead into the aux earth socket. The resistance is
faults are detected during visual an inspection. low value, in order to prevent the voltage on then measured between the two leads.

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The IEC 62353 requires a minimum test current 6.1 Earth Bond Test Considerations of spring loaded force on the contacts typically Using a high test current might provide a
of 200mA, either AC or DC. When using a DC Checking the protective earth during routine found in removable power cords, see figure 8). higher precision (see figure 10), but would not
test current, the resistance must be tested in testing is different from that undertaken during the necessarily give you a more accurate
High test currents (10A or more) tend to provide representation of the quality of the protective
both polarities of the test current. The highest type test approval. While testing at the design
a more constant reading (high precision) even if earth circuit due to its capability to temporarily
reading will determine the pass or fail result of stage highlights the capacity of the design to cope
there is a potential constriction in the protective repair constriction resistance.
this test. with fault currents, the quality of the protective earth path. High test currents might also be
earth is more important during routine testing. It’s destructive to parts of the DUT which are Lower currents are not able to provide a false
The open circuit voltage of the current source important to remember that contact resistance connected to the protective earth but have a positive and are therefore fail-safe.
should not exceed 24V. can be easily overlooked when using the required functional purpose (e.g. screening).
25A in IEC 60601 because high test currents can Low test current only (see figure 9) - Possible
The test limits in IEC 62353 are set to: temporarily repair poor mechanical contactsiv. Therefore, IEC 62353 recommends that low accuracy and low precision as high readings
protective earth connections are tested with a could be due to film or constriction resistance.
100mΩ For a detachable power cable up to Contact resistance is made up of two components: 200mA test current to highlight aging power
cords although high readings could be as a result High test current only (see figure 10) - Possible
3 metres 1. Restriction resistance (where the conductive
of film resistance which can be removed. high precision but low accuracy as aging cables
300mΩ For a class I device including power cross section is reduced)
with poor contact resistance will give the same
cable (not exceeding 3 metres) 2. Film resistance (the possible resistive layer Combining a high pre-pulse (to clean the film readings as a brand new good cable.
500mΩ For a medical system consisting of between the two conductive surfaces due to resistance) and measuring with a low current to
several medical and non-medical film oxidation, dust etc.) show up any restriction resistance, is the most Low test current with high current pre-test
pieces of equipment. See definition accurate way to determine the quality of the (see figure 11) - Cleans film resistance, any high
of a medical system in IEC 60601-1: Lower test currents, typically less than 8A RMS, protective earth path. readings would be down to poor contact
2005 are unable to temporarily overcome contact resistance thus high accuracy and high
resistance (both film and restriction resistance) 6.2 Precision vs Accuracy precision.
and thus highlight problems as a result of aging When performing an earth bond test, remember
Figure 8: Example of increased contact
(increased restriction resistance due to softening that accuracy must take precedence over A separate white paper on high vs low test
resistance in spring loaded contacts
precision as having a consistently wrong currents is available free of charge on our website
measurement is precise but not very accurate. at www.rigelmedical.com/rigel-downloads.

Figure 9: Low accuracy - Figure 10: Low accuracy - Figure 11: High accuracy -
low precision high precision high precision

Low pressure applied Increased pressure


(high resistance) (low resistance)

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Insulation resistance is normally checked by While the outcome of a 500V DC insulation test On the plus side, the insulation resistance test is
7 Insulation Resistance Test
applying 500V DC between: is quick and safe to do, in most cases it does not relatively quick and easy to perform, which is why
provide a real indication of the effectiveness of it is probably the most widely used.
n Input (live conductors, both phase and neutral,
The risk of unacceptably high electrical fault
the insulation in modern medical devices or the
currents can be minimised through design
connected together) and enclosure (protective expected leakage values that may be 7.1 Insulation Resistance EUT to Earth
criteria i.e. through effective levels of electrical
earth in class 1). See 7.1. experienced during normal or typical operation. This test is used to verify that the mains parts are
n Output (applied parts) and enclosure
insulation/isolation. Such insulation can be
This is due to the increased use of switch mode adequately insulated from earth (class I) or the
achieved through physical spacing (creepage
(protective earth in class 1). See 7.2. power supplies that may indicate very high DC enclosure (class II). Figures 12 and 13 below,
n Input (phase and neutral) and output (applied
and clearance) of components, choice of
insulation resistance (>100MΩ), when measured show a representation of the insulation test.
components and dielectric materials, while
parts) for floating type applied parts (BF and with AC indicate high leakage. This is due to the
ensuring the device operates properly.
CF). See 7.3. greater influence of capacitive and inductive Figure 12: Insulation test mains parts
leakage experienced in these devices rather than to protective earth, class I
The effectiveness of electrical insulation is tested
The resistance is measured and then compared resistive leakage as in a heating element.
through electrical leakage measurements
with the minimum acceptable value to assess
(results in mA or µA) while the level of isolation is
pass or fail conditions, which can vary greatly Infinity readings are common when performing MP AP
often tested using a dielectric or insulation test.
depending on design and test voltage variations. DC insulation tests and provide no information as L
During a dielectric, or hipot test (further
to whether the unit was actually switched on or
information available on hipot testers at,
With all measurements of insulation resistance, off. This makes the test results meaningless from MΩ N
www.seaward.co.uk/hal-series), a high voltage
the appliance under test must have the power a safety point of view.
(up to 4000V AC) is applied across different PE
switch in the ‘ON’ position before performing the
parts of the electronic design in order to stress
test otherwise the test voltage does not pass It is a matter of debate as to whether a 50 MΩ
the dielectrics. Results are displayed in
beyond the mains switch, in which case only the (higher) result is ‘safer’ than a 10 MΩ (lower) Figure 13: Insulation test mains parts to
mA or µA - similar to that of leakage current
mains cord will be tested. result, considering the equipment has been non-earthed accessible conductive parts,
measurements. An insulation resistance test
exposed to a voltage it was not designed to class I and II
applies a lower DC voltage, typically between
In addition, appliances fitted with electronic operate at. Furthermore, the 50 MΩ (higher)
250-500V DC, across different parts of the
mains switches or RCD plugs cannot be tested device might have been designed to measure
electronic design. The results are displayed in
in this manner because it is not possible to close 100 MΩ and has thus lost 50% of its insulation MP AP
Mega ohms (MΩ). L
the mains switch (as they require mains to be level. This could lead to higher leakage currents
present). and unsafe conditions.
MΩ N
In some cases, sensitive electronic devices and Finally, in some electrical equipment, PE
particularly older IT equipment, which does not components connected to the live/neutral
comply with EN60950, may be damaged by conductors for EMC filtering or surge protection
500V. However, in practice, this may not be a can significantly influence the measurement,
significant issue as EN 60950 has been around indicating an erroneous failure of the test.
During this test, 500V D.C. is applied between
longer than most IT equipment currently in use. the earth pin and both the live and neutral
pins of the appliance mains supply plug.

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For both class I and class II appliances plug Figure 15: Insulation test applied parts to Figure 16: Insulation test mains parts For both class I and class II appliances, connect
the DUT into the safety analyser. Class II non-earthed accessible conductive parts, to applied parts, class I and II the patient connections or applied parts to the
equipment requires an auxiliary lead to be class I and II corresponding terminals of your safety analyser
connected to the enclosure of the equipment. and connect the mains plug to the safety
This can be done by wrapping the enclosure in MP AP AP1 analyser.
L B
aluminium foil and connecting it to the auxiliary
MP AP AP1
lead via a crocodile clip. L BF, CF 7.4 Insulation Test Pass – Fail Limits
N
PE AP2 Although ultimately the pass / fail limits or
expected minimum values for this test must be
7.2 Insulation Resistance Applied Parts N
This test is used to verify that the applied parts PE AP2 MΩ advised by the manufacturer of the equipment,
are adequately insulated from earth (class I) or the IEC 62353 does provide a list of commonly
the enclosure (class II). This test is applicable to MΩ
accepted values:
class I and class II, BF and CF equipment only. During this test, 500V D.C. is applied between
Figure 14 and figure 15 show a representation of all the applied parts combined and both the
live and neutral pins of the appliance mains
this insulation test. During this test, 500V D.C. is applied between supply plug.
the earth pin (class I) or the enclosure (class
Figure 14: Insulation test applied parts II) and all the applied parts combined.
to protective earth, class I Figure Class B BF CF
≥ 2 MΩ ≥ 2 MΩ ≥ 2 MΩ
For both class I and class II appliances, connect Figure 12 I
≥ 7 MΩ ≥ 7 MΩ ≥ 7 MΩ
the patient connections or applied parts to the
Figure 13 I and II
MP AP AP1 corresponding terminals of your safety analyser.
L For class I equipment, plug the mains plug into Figure 14 I and II ≥ 70 MΩ ≥ 70 MΩ ≥ 70 MΩ
the safety analyser. Class II equipment requires Figure 15 I and II ≥ 70 MΩ ≥ 70 MΩ ≥ 70 MΩ
N an auxiliary lead to be connected to the Figure 16 I ≥ 2 MΩ ≥ 70 MΩ ≥ 70 MΩ
PE AP2
≥ 7 MΩ ≥ 70 MΩ ≥ 70 MΩ
enclosure of the equipment. This can be done by
Figure 16 II
wrapping the enclosure in aluminium foil and
MΩ connecting the auxiliary lead via an alligator clip.

7.3 Insulation Resistance Applied Parts


to Mains
This test is used to verify that the applied parts
are adequately insulated from the mains parts
and is applicable to class I and class II, BF and
CF equipment only. Figure 16 show a
representation of the applied parts to mains
insulation test.

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Alternative Method - measurement of leakage 8.1.2 Differential Method This is done in practise by passing both live and
8 IEC 62353 Leakage Measurements
when mains voltage is both on the live and The differential leakage method measures the neutral wires through a current transformer (CT).
neutral wire, see 8.1.3. leakage current as a result of an imbalance in The live and neutral wires act as the primary
As covered in 1.2, it is the level of electrical
current between the live conductor and the windings whereas the CT acts as the secondary
current rather than level of voltage which is the
8.1.1 Direct Leakage neutral conductor. winding. The net magnetic field in the primary
criteria for safety due to the impact of electrical
The direct leakage method is identical to the wire is equal to the leakage current as the neutral
currents on the human tissues. Small amounts of
method used in the IEC 60601-1 standard; The principle of the differential leakage “field” cancels all but the leakage current from
current which are undetectable by sensation can
measuring the true leakage through a body measurement is based on induction hence, this the live wire. The current being inducted in the
have a significant impact on our safety.
model (measuring device) to earth. method is susceptible to external magnetic fields CT is equal to the leakage current.
and high load currents. As current passes
IEC 62353 defines two different kinds of leakage
Benefits: through the live wire in one direction, the current Potential secondary earth connections are
n Means of measuring both AC and DC leakage
current tests:
in the natural wire travels in the opposite included in the total measurement and as such,
current. direction. Each current produces a magnetic field the EUT is not required to be isolated from real
n Highest accuracy compared to other
Equipment leakage current - total leakage
in opposite directions and directly proportional to Earth.
deriving from the power supply to earth via the
methods. the strength of current. See figure 17.
n Potential leakage through a human body via
applied parts and enclosure, see 8.2.
Benefits:
measuring device. Figure 17: Opposite magnetic fields n The measurements are not influenced by
n Direct comparison with measurements made
Applied part leakage current - leakage current
in live and neutral wire secondary earth connections.
n It measures the total equipment leakage
flowing from an applied part to the enclosure or
in accordance with IEC 60601-1.
earth as a result of an external voltage on the
current.
n The measuring device (1kΩ resistor) is no
applied part, see 8.3.
To consider:
n The 1kΩ resistor forming the measuring device Live
conductor
Neutral
conductor
longer in series with the earth conductor,
8.1 Method Characteristics
is interrupting the low resistance protective providing a low resistance protective earth and
To ensure that a valid leakage measurement can
earth conductor, thus causing a potential thus is a safer practise compared to the direct
be obtained, the IEC 62353 describes the
hazard when testing faulty equipment. method.
n Secondary earth path(s) could lead to zero
following methods:
The current in the live wire carries both the
current readings, see 8.4. functional current and the leakage current
n A difference in polarity of the live and neutral
Direct Leakage - measurement of leakage
whereby the current in the neutral wire contains
current via a measuring device, placed directly in
conductors might alter the leakage readings, only the functional current. By subtracting both
the path of the leakage current, see 8.1.1.
as such leakage measurements must be done currents, you end up with the leakage current.
in each polarity of mains supply.
n A TN (terre – neutral) system is required to
Differential Leakage - measuring the imbalance
between current in the Live conductor and the
ensure that the measurements are done at
neutral conductor as a result of leakage current,
maximum live to earth voltage. Any voltage
see 8.1.2.
between neutral and earth might result in a
lower reading, potentially passing faulty
equipment, see 8.5.

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To consider: To reflect testing at mains voltage, the measured Benefits: The IEC 62353 specifies three different methods
n The differential leakage measurement is less leakage current is scaled in proportion to the n As live and neutral are combined, the mains for measuring the equipment leakage current:
suitable to accurately measure lower leakage actual output voltage. polarity has no influence. Only one
currents (<100µA). measurement is required. n Direct method
n The measurements can be influenced by In the example below, a resistance (37kΩ) has n The DUT is disconnected from mains thus n Differential method
external magnetic fields or the analyser’s own been allocated to an applied part type BF. The providing a high level of safety for the test n Alternative method
internal magnetic fields. total resistance connected to the mains voltage engineer.
n The measurements can be influenced by high is 103kΩ which results in a fault current of n TN-System is not required due to mains free 8.2.1 Equipment Leakage Direct Method
current consumption of the DUT. 2.23mA, measured at a voltage of only 83V over application. The direct method is identical to the method
n The measurements have limited frequency the applied part. n Measurements are not influenced by used in the IEC 60601-1.
response. secondary earth connections.
n A difference in polarity of the live and neutral Figure 18: Example of current limited n Measurements are highly repeatable and Figure 19 and figure 20 show a representation of
conductors might alter the leakage readings; mains supply during alternative leakage provide a good indication of deterioration in the direct method.
as such leakage measurements must be done the dielectrics of the medical device under
in each polarity of mains supply. RI = 66kΩ test. Figure 19: Equipment leakage
n Both direct and alternative methods provide direct - class I
higher accuracy and broader frequency To consider:
response which is required for measuring n Equipment will not be activated thus,
U=230V
±2.2 mA 83 V L(N) MP AP
trends in low leakage conditions.
50HZ
preventing the measurement of actual leakage L
currents on equipment with switched circuits. N(L)
8.1.3 Alternative Method N
The alternative method is in effect similar to a 8.2 Equipment Leakage PE
dielectric strength test at mains potential, or an Equipment leakage current - total leakage
insulation test at AC voltage, using a current deriving from the power supply to earth via the
MD
limited voltage source (test voltage) at mains IEC 62353 requires you to scale the measured applied parts and enclosure. The equipment
frequency. The maximum short circuit current is leakage value up, equivalent to having 230V over leakage test is applicable to both class I and II, B,
limited to 3.5mA through a current limiting the applied part; BF and CF equipment. Figure 20: Equipment leakage
resistor of 66kΩ, see figure 18. direct – class II
(230V / 83V) x 2.2 mA = 6 mA Leakage measurements to IEC 62353 are done
The live and neutral conductors are shorted using the RMS value instead of the separate AC
L(N) MP AP
together and the test voltage is applied The safety analyser will display 6mA despite only and DC values used in the IEC 60601-1 L
between the mains parts and other parts of the measuring 2.23mA. In this approach, it is standard.
N
equipment. possible to display high (calculated) leakage N(L)
currents without actually being exposed to
The current limiting resistor of 66kΩ will result in dangerous currents, making the alternative PE MD
an internal voltage drop when a fault current is leakage current safe to use when high fault
flowing. Therefore, the applied test voltage will currents are expected.
decrease when the leakage current increases.

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The DUT must be positioned floating to avoid see 1.3) is positioned in the leakage return All applied parts (B / BF & CF), earthed (e.g. The test is conducted with the protective earth
secondary earth connections influencing the path to earth. enclosure class I) and non-earthed accessible connection closed for protection of the user.
measuring process. conductive parts or non-conductive accessible
The test is conducted with the protective earth parts (enclosure Class II) are grouped together Measurements are done in both polarities of the
All applied parts (B, BF & CF) and earthed (e.g. connection ‘interrupted’, to ensure the and connected to earth to allow the differential incoming mains with the protective earth to the
enclosure class I) and non-earthed accessible measurements are carried out under the worst circuit to measure the total leakage current. EUT interrupted.
conductive parts or non-conductive accessible possible conditions. As such, any earth leakage
parts (enclosure class II) are grouped together current will be measured as part of the enclosure Unlike the direct method, the differential method Low leakage currents of less than 75µA are
and connected to the earth via the 1kΩ (or touch) leakage. does not measure the earth conductor via the difficult to measure using the differential leakage
measuring device (body model). standard IEC 60601 body model. The MD is part method. As such the differential leakage method
Measurements are done in both polarities of the of a differential current measurement between is unsuitable when measuring conductive un-
The 1kΩ measuring device (MD - equivalent incoming mains with the protective earth to the the live and neutral conductors. The frequency earthed parts and in instances where leakages
to that used in the IEC 60601 standard – EUT interrupted. response of the measurement shall be similar to are expected to be below 75µA.
the body model used in the IEC 60601.
APPLIED PART
Current in µA (RMS)
B BF CF APPLIED PART
Current in µA (RMS)
Equipment leakage – direct or differential method B BF CF

Class I equipment 500µA 500µA 500µA Equipment leakage – direct or differential method
Class II equipment (touch current) 100µA 100µA 100µA Class I equipment 500µA 500µA 500µA
For mobile x-ray generators 2000 µA Class II equipment (touch current) 100µA 100µA 100µA
For mobile x-ray generators 2000 µA

8.2.2 Equipment Leakage Differential Method Figure 22: Equipment leakage


Figure 21 and figure 22 show a representation of differential – class II 8.2.3 Equipment Leakage Alternative Method Figure 23: Equipment leakage
the differential method. This method is in fact similar to a dielectric test alternative - class I
M between the mains parts and all accessible parts
Figure 21: Equipment leakage (conductive and non-conductive) including the
L(N) MP AP MP AP
differential - class I L applied parts connected together. Figure 23 and
figure 24 show a representation of the alternative
N
M N(L) method.
L(N) MP AP PE
L

N
N(L) MD
Potential secondary earth connections are
included in the total measurement and as such,
PE the DUT is not required to be positioned isolated
from earth.

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Figure 24: Equipment leakage such, mains reversal is not applicable and the between the applied part, the enclosure and Figure 26: Applied part leakage
alternative – class II EUT is not required to be positioned isolated earth connection of the EUT that is connected to direct – class II
from earth. real earth.

MP AP L(N) MP AP AP1
All applied parts, and earthed (e.g. enclosure Leakage measurements to IEC 62353 are done L
class I) and non-earthed accessible conductive using the RMS value instead of the separate AC
parts or non-conductive accessible parts and DC values used in the IEC 60601-1 N
N(L) AP2
(enclosure class II) are grouped together and standard.
connected to the mains parts via the 1kΩ
MD
PE MD
measuring device (body model) and voltage source. The IEC 62353 / applied part leakage can be
performed in two different methods:
The test is performed using a current limited The 1kΩ measuring device (equivalent to that The DUT must be positioned floating to avoid
(3.5mA) mains potential sinusoidal 50Hz signal used in the IEC 60601 standard – see 1.3) is n Direct method secondary earth connections influencing the
(60Hz where this is the mains frequency). positioned directly after the voltage source. n Alternative method measuring process.

As live and neutral are shortened, the DUT is not The test is conducted with the protective earth 8.3.1 Applied Part Leakage Direct Method All floating type patient connections in each
directly connected to the mains potential. As connection closed to protect the user. Figure 25 and figure 26 show a representation of applied part (BF & CF) are connected together.
the direct method. Each Individual applied part is measured in turn
APPLIED PART and grouped together with all earthed (e.g.
Current in µA (RMS)
B BF CF Figure 25: Applied part leakage enclosure class I) and non-earthed accessible
direct - class I conductive parts or non-conductive accessible
Equipment leakage – alternative method
parts (enclosure class II) and connected to earth
Class I equipment 1000µA 1000µA 1000µA
via the 1kΩ measuring device (body model).
Class II equipment 500µA 500µA 500µA L(N) MP AP AP1
L
For mobile x-ray generators 5000 µA
Applied parts and patient connections not part of
N the measurement shall be left floating.
N(L) AP2
8.3 Applied Part Leakage All patient connections of a single function within
The 1kΩ measuring device (MD - equivalent to
The applied part leakage test measures the total an applied part shall be connected together (BF PE MD
that used in the IEC 60601 standard – see 1.3)
leakage deriving from the combined patient & CF) and measured one at the time.
is positioned between the applied part and
connections within an applied art to earth and any
voltage source.
conductive or non conductive parts on the Applied parts (and patient connections) are not
enclosure (either connected or isolated from earth) part of the measurement and shall be left floating
under the fault condition mains on the applied parts. i.e. not connected to real earth.

The applied part leakage test is applicable to The test is conducted by applying a current
floating type (BF & CF) applied parts only either limited (3.5mA) mains potential sinusoidal 50Hz
class I or II. signal (60Hz where this is the mains frequency)

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The test is conducted with the protective earth mains potential. Both sources depend on a Figure 28: Applied part leakage All floating type patient connections in each applied
connection closed for protection of the user. current limiting resistor which could cause a alternative – class II part (BF & CF) are connected together. Each
significant voltage drop. See figure 18. individual applied part is measured in turn and
Measurements are done in both polarities of the connected via the 1kΩ measuring device (body
incoming mains with the protective earth to the Unlike the IEC 60601-1 requirements, the MP AP AP1 model) to the voltage source and earthed (e.g.
EUT interrupted. voltage drop caused by the current limiting enclosure class I) and non-earthed accessible
resistor is compensated for in the IEC 62353 conductive parts or non-conductive accessible
Warning: This applied part direct leakage test is thus, potentially resulting in a higher reading than AP2 parts (enclosure class II) grouped together.
similar to that of the F-Type leakage test the typical IEC 60601-1 F-type test. Please refer
according to IEC 60601, using an equivalent to the manufacturer’s recommendations. Applied parts and patient connections not part of
current limited voltage source to produce the MD the measurement shall be left floating.

APPLIED PART The 1kΩ measuring device (MD - equivalent to


Current in µA (RMS) As live and neutral are shortened, the DUT is not that used in the IEC 60601 standard – see 1.3)
B BF CF
directly connected to the mains potential. As is positioned between the applied part and
Applied part leakage current – direct method (a.c.)
such, mains reversal is not applicable and the voltage source.
Class I & II N/A 5000µA 50µA EUT is not required to be positioned isolated
For defibrillation paddles class CF N/A 100µA from earth. The test is conducted with the protective earth
connection closed to protect the user.

8.3.2 Applied Part Leakage Figure 27: Applied part leakage APPLIED PART
Alternative Method alternative – class I Current in µA (RMS)
B BF CF
This method is in fact similar to a dielectric test
Applied part leakage current – alternative method (a.c.)
between the applied part, and all mains parts,
EUT earth and enclosure all connected together. MP AP AP1 Class I & II N/A 5000µA 50µA
Figures 27 and 28 show a representation of the For defibrillation paddles class CF N/A N/A 100µA
alternative method.
AP2
8.4 Secondary Earth Problems Secondary connections are typical with:
Due to the fact that electrical currents follow the
n Equipment bolted to steel reinforced concrete
MD
path of least resistance (much like water does), it
is important to realise that secondary earth path floor (e.g. dentist chairs, MRI)
connections could influence the measurements n Equipment connected to gas or water supply
of leakage currents. n Equipment that is part of a medical electrical
system
n Equipment connected to PC / printer

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Compared to the 1kΩ resistance of the body Figure 30: Secondary earth path error 8.5 Live to Earth Voltage Figure 33: Leakage measurement
model, a secondary earth path is substantially message on Rigel 288 / 62353 During equipment leakage measurements on a IT system
lower. As such, electrical currents are mostly (direct and differential), the live to earth voltage
flowing down the secondary earth path, away can have a direct impact on the leakage L
230V
from the safety analyser, as shown in figure 29, measurement. In general, the smaller the live to
which represents an example of a secondary earth voltage, the lower the leakage current to
earth connection via a data cable. earth (leakage current flows from a high – live to 130V
a low – earth potential).
Figure 29: Example showing leakage
current flowing away via a secondary Measurements under a TN (terre – neutral) E
100V
earth connection system ensure the live to earth voltage is equal
N
to the line voltage (between live and neutral). 0V
This gives the highest possible leakage outcome,
L see figure 32. If the earth potential differs from
AP the neutral potential, the live to earth voltage will Leakage current measurements on an IT
N If the secondary earth path can’t be removed, be reduced, and result in a lower leakage value, (isolated terre) are limited to isolation levels of the
MD one should revert to the differential leakage see figure 33. supply system. In this case, no valid leakage
1000Ω
Display method which is capable of measuring the total measurement is possible unless the safety
<5Ω
leakage even when a secondary earth path Figure 32: Leakage measurement analyser is able to produce an internal earth at
exists. This is because the differential leakage on a TN system half the line voltage, like the Rigel 288. It is also
method does not rely on a 1kΩ body model. See possible to test using the equipment leakage
This will result in a zero reading on the safety figure 31. L using the alternative method which does not rely
230V
analyser and could potentially pass a dangerous on the incoming mains configuration.
medical device. Figure 31: Measuring leakage current with
secondary earth using differential method 230V
In case a secondary earth path exists, the Rigel
288 / 62353 will provide the user with an error
L
message as shown in figure 30. N
0V
N
AP E
0V
Differential

Display
<5Ω

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The Rigel 288 and 62353 are able to provide an results can be easily compared against previous consistency in data collection and management. n A method of record keeping and maintenance
automatic warning to the user in case the supply readings: tests in different polarities of the By doing so, trends can be monitored to benefit: procedures
configuration differs from an TN configuration. incoming mains rarely result in significant
difference in readings, so under IEC 62353 only n Identifying common faults The strength of IEC 62353 is that it allows those
Figure 34: Automatic mains configuration an equipment leakage and applied part leakage n Detect component deterioration (preventative who carry out the test to conduct a summary of
warning on Rigel 288 / 62353 value has to be observed, making comparison maintenance) tests on the input of medical devices (equipment
easy and quick. Comparing data also makes it n Develop efficient re-test periods leakage) and on the output of the medical
possible to monitor leakage against expected equipment (applied part leakage). Uniformity in
values rather than the test limits in the IEC Rigel Medical has developed Med-eBase, a test test procedures, time (and cost) savings and a
62353. solutions software package to automate the simplified means of analysing test data are
generation of test reports including visual among other significant benefitsvi for those who
Electrical safety testing is only part of the total inspection, electrical safety and performance have made the transition to testing in
service carried out on medical equipment. Once testing. An example of such test templates is accordance with IEC 62353. Time saving
the safety is accessed, the functionality is verified provided in appendix E. associated with IEC 62353 will also allow for
and recorded before the equipment is returned more time on visual and functional testing, thus
for use on patients. Going forward, determining the appropriate leading to improved patient safety.
levels of both electrical and functional testing will
Rigel Medical has produced a range of be central to the introduction of cost effective yet Additional test setups such as the differential
9 Record Keeping informative booklets that cover the performance reliable preventative maintenance campaigns. method and alternative method give the user a
verification of; vital signs monitors, infusion valid measurement when circumstances might
Overall, risk assessment and the creation of risk pumps and electro surgical generators. 10 Conclusion not allow for a valid test measurement under IEC
management files has become a growing feature 60601 (direct method).
of routine safety testing decisions, with different Please visit www.rigelmedical.com/rigel-downloads Electrical safety testing of medical electronic
organisations and departments drawing-up to request your free copy. devices remains a crucial part of the overall When choosing your future electrical safety
individual plans to deal with specific safety safety validation of medical devices and requires analyser, ensure that it can be used to test in
hazards. Comparison with previous and To ensure proper record keeping is maintained it specialised test equipment. accordance with the IEC 62353 requirements
expected test results will therefore allow you to is important to provide a procedure in which data and secondly that your analyser will enable you
monitor deterioration of the device under test is collected regarding: The IEC 62353 standard will provide; to accurately and repeatedly produce the results
and can prevent potential failure before a fault you require.
occurs. n Inspection date n A globally recognised approached to safety
n Visual inspection testing 10.1 Considerations and Recommendations
9.1 Comparing Data n Electrical safety n Development tools for safer and more suitable 1. Ensure that the operator of the safety
Testing to IEC 62353 has reduced the time taken n Functional testing test protocols analyser is properly trained on both the safety
to conduct an electrical safety test – down from n Next inspection date n Significant time savings during routine safety analyser as well as the device under test to
five minutes to less than 15 secondsv in some testing ensure that valid measurements are taken
cases. What’s more, a direct outcome of The IEC 62353 provides a guideline in collecting n An easy method to analyse results against and understood, to prevent unneccessary
reducing the amount of individual tests is that such information with the purpose of developing previous measurements danger during the safety test.

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2. Always ensure that the device under test Rigel Medical offers a range of test equipment Appendix A
does not pose any danger to the user and / in line with the IEC 62353 and IEC 60601 Pass / Fail Limits of IEC 62353
or people within the vicinity to the safety test. requirements. Please visit our website
(e.g. moving parts, open conductors, live www.rigelmedical.com/products for a full overview APPLIED PART
components, heat etc.). of our product offering or register online for our free Current in µA (RMS)
Type B Type BF Type CF
newsletter on future product releases and product
3. Ensure that leakage measurements are innovations (visit www.rigelmedical.com/news). Equipment leakage – alternative method
performed whilst the equipment is in full
operation mode, including its sub-systems or For further questions or comments relating to this Class I equipment 1000µA 1000µA 1000µA
components, unless the alternative method is booklet or on the Rigel Medical product offering, Class II equipment 500µA 500µA 500µA
being carried out. please contact John Backes via email at
info@rigelmedical.com. For mobile x-ray generators 5000 µA
4. Appreciate that secondary earth connections
Equipment leakage – direct or differential method
will lead to invalid measurements. Understand You can follow the Seaward Group on:
how to spot secondary earth connections or Class I equipment 500µA 500µA 500µA
benefit from the automatic warning feature on Class II equipment (touch current) 100µA 100µA 100µA
the Rigel 288 / 62353.
For mobile x-ray generators 2000 µA
5. Ensure accuracy and repeatability of leakage
measurement readings (some manufacturers Applied part leakage current – alternative method (AC)
might specify full scale accuracy which will effect
Class I & II N/A 5000µA 50µA
the accuracy of low leakage measurements).
For defibrillation paddles class CF N/A N/A 100µA
6. Ensure that contact resistance is taken into
account when measuring the earth continuity at Applied part leakage current – direct method (AC)
low currents (<8A). Contact resistance can Class I & II N/A 5000µA 50µA
influence the readings and cause unnecessary
failures of the device under test. Visit For defibrillation paddles class CF N/A N/A 100µA
www.rigelmedical.com/rigel-downloads for your
free application note on low current testing. NOTE 1 This IEC 62353 standard does not provide measuring methods and allowable values
for equipment producing DC leakage currents. In such a case the manufacturer
7. When determining the correct means of should give information in accompanying documents.
testing aspecific piece of medical equipment, NOTE 2 Particular standards may allow different values of leakage current.
ensure that the chosen safety test procedures For a list of particular standards, please refer to Appendix C.
are applicable to the device under test and
are clearly documented for future use.

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Appendix B Appendix C
IEC 60601-1 Collateral Standards (© IEC, http://webstore.iec.ch/?ref=menu) IEC 60601-2 Particulars Standards (© IEC Geneva, Switzerland)

Medical electrical equipment - Part 1: General requirements for basic safety and Medical electrical equipment - Part 2-2: Particular requirements for the basic safety
IEC 60601-1 ed3.1
essential performance IEC 60601-2-2 ed5.0 and essential performance of high frequency surgical equipment and high frequency
surgical accessories
Medical electrical equipment - Part 1-2: General requirements for basic safety and
IEC 60601-1-2 ed4.0 essential performance - Collateral Standard: Electromagnetic disturbances - Medical electrical equipment - Part 2-3: Particular requirements for the basic safety
IEC 60601-2-3 ed3.0
Requirements and tests and essential performance of short-wave therapy equipment
Medical electrical equipment - Part 1-3: General requirements for basic safety Medical electrical equipment - Part 2-4: Particular requirements for the basic safety
IEC 60601-2-4 ed3.0
IEC 60601-1-3 ed2.1 and essential performance - Collateral Standard: Radiation protection in diagnostic and essential performance of cardiac defibrillators
X-ray equipment Medical electrical equipment - Part 2-5: Particular requirements for the basic safety
IEC 60601-2-5 ed3.0
Medical electrical equipment - Part 1-6: General requirements for basic safety and and essential performance of ultrasonic physiotherapy equipment
IEC 60601-1-6 ed3.1
essential performance - Collateral standard: Usability Medical electrical equipment - Part 2-6: Particular requirements for the basic safety
IEC 60601-2-6 ed2.0
and essential performance of microwave therapy equipment
Medical electrical equipment - Part 1-8: General requirements for basic safety and
essential performance - Collateral Standard: General requirements, tests and Medical electrical equipment - Part 2-8: Particular requirements for basic safety and
IEC 60601-1-8 ed2.1
guidance for alarm systems in medical electrical equipment and medical IEC 60601-2-8 ed2.0 essential performance of therapeutic X-ray equipment operating in the range 10 kV
electrical systems to 1 MV
Medical electrical equipment - Part 1-9: General requirements for basic safety and Medical electrical equipment - Part 2-10: Particular requirements for the basic safety
IEC 60601-1-9 ed1.1 essential performance - Collateral Standard: Requirements for environmentally IEC 60601-2-10 ed2.0
and essential performance of nerve and muscle stimulators
conscious design
Medical electrical equipment - Part 2-11: Particular requirements for the basic safety
IEC 60601-2-11 ed3.0
Medical electrical equipment - Part 1-10: General requirements for basic safety and and essential performance of gamma beam therapy equipment
IEC 60601-1-10 ed1.1 essential performance - Collateral Standard: Requirements for the development of
physiologic closed-loop controllers Medical electrical equipment - Part 2-16: Particular requirements for basic safety
IEC 60601-2-16 ed4.0 and essential performance of haemodialysis, haemodiafiltration and haemofiltration
equipment
Medical electrical equipment - Part 1-11: General requirements for basic safety and
IEC 60601-1-11 ed1.0 essential performance - Collateral Standard: Requirements for medical electrical Medical electrical equipment - Part 2-17: Particular requirements for the basic
equipment and medical electrical systems used in the home healthcare environment IEC 60601-2-17 ed3.0 safety and essential performance of automatically-controlled brachytherapy
afterloading equipment
Medical electrical equipment - Part 1-12: General requirements for basic safety and
essential performance - Collateral Standard: Requirements for medical electrical Medical electrical equipment - Part 2-18: Particular requirements for the basic safety
IEC 60601-1-12 ed1.0 IEC 60601-2-18 ed3.0
equipment and medical electrical systems intended for use in the emergency medical and essential performance of endoscopic equipment
services environment Medical electrical equipment - Part 2-19: Particular requirements for the basic safety
IEC 60601-2-19 ed2.0
Medical electrical equipment - Part 2-1: Particular requirements for the basic safety and essential performance of infant incubators
IEC 60601-2-1 ed3.1
and essential performance of electron accelerators in the range 1 MeV to 50 MeV Medical electrical equipment - Part 2-20: Particular requirements for the basic safety
IEC 60601-2-20 ed2.0
and essential performance of infant transport incubators
Medical electrical equipment - Part 2-21: Particular requirements for the basic safety
IEC 60601-2-21 ed2.0
and essential performance of infant radiant warmers
Medical electrical equipment - Part 2-22: Particular requirements for basic safety
IEC 60601-2-22 ed3.1 and essential performance of surgical, cosmetic, therapeutic and diagnostic
laser equipment
Medical electrical equipment - Part 2-23: Particular requirements for the basic safety
IEC 60601-2-23 ed3.0
and essential performance of transcutaneous partial pressure monitoring equipment

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Medical electrical equipment - Part 2-24: Particular requirements for the basic safety Medical electrical equipment - Part 2-49: Particular requirements for the basic safety
IEC 60601-2-24 ed2.0 IEC 60601-2-49 ed2.0
and essential performance of infusion pumps and controllers and essential performance of multifunction patient monitoring equipment
Medical electrical equipment - Part 2-25: Particular requirements for the basic safety Medical electrical equipment - Part 2-50: Particular requirements for the basic safety
IEC 60601-2-25 ed2.0 IEC 60601-2-50 ed2.0
and essential performance of electrocardiographs and essential performance of infant phototherapy equipment
Medical electrical equipment - Part 2-26: Particular requirements for the basic safety Medical electrical equipment - Part 2-52: Particular requirements for the basic safety
IEC 60601-2-26 ed3.0 IEC 60601-2-52 ed1.0
and essential performance of electroencephalographs and essential performance of medical beds
Medical electrical equipment - Part 2-27: Particular requirements for the basic safety Medical electrical equipment - Part 2-54: Particular requirements for the basic safety
IEC 60601-2-27 ed3.0 IEC 60601-2-54 ed1.0
and essential performance of electrocardiographic monitoring equipment and essential performance of X-ray equipment for radiography and radioscopy
Medical electrical equipment - Part 2-28: Particular requirements for the basic safety Medical electrical equipment - Part 2-57: Particular requirements for the basic safety
IEC 60601-2-28 ed2.0
and essential performance of X-ray tube assemblies for medical diagnosis IEC 60601-2-57 ed1.0 and essential performance of non-laser light source equipment intended for
Medical electrical equipment - Part 2-29: Particular requirements for the basic safety therapeutic, diagnostic, monitoring and cosmetic/aesthetic use
IEC 60601-2-29 ed3.0
and essential performance of radiotherapy simulators Medical electrical equipment - Part 2-62: Particular requirements for the basic safety
IEC 60601-2-62 ed1.0
Medical electrical equipment - Part 2-31: Particular requirements for the basic safety and essential performance of high intensity therapeutic ultrasound (HITU) equipment
IEC 60601-2-31 ed2.1
and essential performance of external cardiac pacemakers with internal power source Medical electrical equipment - Part 2-63: Particular requirements for the basic safety
IEC 60601-2-63 ed1.0
Medical electrical equipment - Part 2-33: Particular requirements for the basic safety and essential performance of dental extra-oral X-ray equipment
IEC 60601-2-33 ed3.1
and essential performance of magnetic resonance equipment for medical diagnosis Medical electrical equipment - Part 2-64: Particular requirements for the basic safety
IEC 60601-2-64 ed1.0
Medical electrical equipment - Part 2-34: Particular requirements for the basic safety and essential performance of light ion beam medical electrical equipment
IEC 60601-2-34 ed3.0
and essential performance of invasive blood pressure monitoring equipment Medical electrical equipment - Part 2-65: Particular requirements for the basic safety
IEC 60601-2-65 ed1.0
Medical electrical equipment - Part 2-36: Particular requirements for the basic safety and essential performance of dental intra-oral X-ray equipment
IEC 60601-2-36 ed2.0
and essential performance of equipment for extra-corporeally induced lithotripsy Medical electrical equipment - Part 2-66: Particular requirements for the basic safety
IEC 60601-2-66 ed1.0
Medical electrical equipment - Part 2-37: Particular requirements for the basic safety and essential performance of hearing instruments and hearing instrument systems
IEC 60601-2-37 ed2.0
and essential performance of ultrasonic medical diagnostic and monitoring equipment
Electrical medical equipment - Part 2-68: Particular requirements for the basic safety
Medical electrical equipment - Part 2-39: Particular requirements for basic safety and and essential performance of X-ray-based image-guided radiotherapy equipment for
IEC 60601-2-39 ed2.0 IEC 60601-2-68 ed1.0
essential performance of peritoneal dialysis equipment use with electron accelerators, light ion beam therapy equipment and radionuclide
beam therapy equipment
Medical electrical equipment - Part 2-40: Particular requirements for the safety of
IEC 60601-2-40 ed1.0
electromyography and evoked response equipment
Medical electrical equipment - Part 2-41: Particular requirements for the basic safety Appendix D
IEC 60601-2-41 ed2.1
and essential performance of surgical luminaires and luminaires for diagnosis Patient Environment
Medical electrical equipment - Part 2-43: Particular requirements for the basic safety
IEC 60601-2-43 ed2.0
and essential performance of X-ray equipment for interventional procedures
Medical electrical equipment - Part 2-44: Particular requirements for the basic safety
IEC 60601-2-44 ed3.1
and essential performance of X-ray equipment for computed tomography
1
Medical electrical equipment - Part 2-45: Particular requirements for basic safety and 2.5 m
IEC 60601-2-45 ed3.0 essential performance of mammographic X-ray equipment and mammographic
stereotactic devices

Medical electrical equipment - Part 2-46: Particular requirements for basic safety and
IEC 60601-2-46 ed2.0
essential performance of operating tables
1.5 m 1.5 m
Medical electrical equipment - Part 2-47: Particular requirements for the basic safety
IEC 60601-2-47 ed2.0
and essential performance of ambulatory electrocardiographic systems

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Appendix E i Effects of Electrical Current on Heart Rhythm, HOCHBERG, HOWARD M.1971


Example documentation template
ii “Harm” is a defined term in ISO 14971:2000 as “physical injury or damage to the health of people
or animals, or damage to property or the Environment”

Appendix E Example documentation template iii In IEC 60601, safe levels of current are defined as 10µA AC / DC for CF applied parts and 100µA
AC / 10µ DC for B / BF applied parts and touch current. Earth leakage limits are higher at 500µA
Testing organisation: Test before putting into service (reference value)
Recurrent Test
RMS for equipment with conductive accessible parts that may become live under a fault condition
Name of testing person: Test after repair
and 5000µA RMS for earthed devices with no conductive accessible parts. Under fault conditions,
Responsible organisation:
higher values are allowed.
Equipment: ID Number:

Type: Production No./Serial Nr.:


Manufacturer: Class of protection: I II Battery
iv A free application note on this subject is available at; www.rigelmedical.com/rigel-downloads
1)
Applied part type: 0 B BF CF Mains connection: PIE NPS DPS
Accessories:
v Comparing the tests of a 12 lead ECG (CF) monitor which requires 290 AC and DC leakage
Test: Complies
Measurement equipment: Yes No
readings under IEC 60601 (excluding SIP-SOP) and only 4 leakage readings in IEC 62353
Visual inspection:

vi Information gathered by Rigel Medical during over 40 international seminars on IEC 62353
Measurements: Measured value
Protective earth resistance Ω
Equipment leakage current (according to Figure.....) mA
Patient leakage current (according to Figure....) mA
Insulation resistence (according to Figure.....) MΩ

Functional Test (parameters tested):

Deficiency / Note:

Overall Assessment:
No safety or functional deficiencies were detected
No direct risk, deficiencies detected may be corrected on short term
Equipment shall be taken out of operation until deficiencies are corrected
Equipment does not comply – Modifications / Exchange of components / Taking out of service – is recommended
Next recurrent test necessary in 6 / 12 / 24 / 36 months

Name: Date/Signature:

1) PIE Permanent installed equipment


NPS Non-DETACHABLE POWER SUPPLY CORD
DPS DETACHABLE POWER SUPPLY CORD

42 43
Electrical Safety Analysers

Product Benefits:
Full compliance
Have peace of mind when it
comes to having to comply with
(international) standards and
recommendations including
IEC 62353 and leakage tests in
accordance with IEC 60601,
NFPA, AAMI and AS/NZ 3551.

Battery powered
Save valuable time by using
standard AA batteries to keep your
tester operational in between tests
when moving from one mains
socket to the next.

Automated testing
Save time and money by automating
test procedures, and be assured that
test procedures are performed in a
consistent manner.

Electronic data storage


Reduce the risk of data capture

Rigel 288+ and 62353+ errors or manipulation and speed-up


administration with automated
data storage.
Electrical Safety Analysers Automatic test verification
Get the correct results first time and
The Rigel range of battery powered electrical safety testers equipment, from beds to multi-parameter monitors in avoid time-consuming re-tests with
offers an accurate and fast solution for meeting a single test routine. t Features 288+ 62353+ Rigel’s unique and automated
international and local safety standards. verification of secondary earth paths
A combined high and low earth bond test current ensures
These uniquely designed testers incorporate an accurate resistance measurements are made and that IEC 60601* leakage n and incoming mains configurations.
uncompromised list of test features within one compact poor mechanical connections can be identified. IEC 62353 leakage n n
n
Unique earth bond technology
unit, including automatic leakage, earth bond and IEC 61010 leakage
Automatic warnings of incorrect test setups help to avoid Rigel’s unique high current, low
insulation testing to international and local standards Applied Parts 10 2
including IEC 62353, 60601-1 and NFPA-99. false readings, for example when secondary earth paths energy earth bond test, gives
are present, providing confidence in results and enabling Max earthbond current 30A** 30A** accurate and precise readings,
An integrated keyboard enables detailed equipment data improved patient safety. Point to point measurement n n saving time and unnecessary
to be stored on-board alongside electrical safety test Insulation test n n replacement of good mains cables.
n n
results; providing complete traceability of results. Use the Rigel safety analysers with Med-eBase software
IEC lead test
n n
to unlock enhanced customisation features, create
Manual mode Smallest and most compact
With a choice from 2 up to 10 individual patient leakage bespoke test templates and improve traceability and
circuits, we have the right solution to test any medical management of test results. Automatic mode n n Reduce the burden of carrying
Custom test sequencing n n multiple instruments from site to site
n n
by using the most compact electrical
Battery operation
n n
safety analyser on the market.
Functions available under battery power Data storage
Tests Earth bond • Insulation Data entry ABCD ABCD
Barcode scanning n
n n
Data transfer Download results Upload sequences, templates and assets
PC download
Scanning Barcode Secondary earth warning n n Scan QR
Printing Results • Pass/Fail labels Line voltage check n n code to find
Test sequences • Test codes • Asset trace variables – site, location etc • Bluetooth Direct print facility n
Setting up
System configuration • Viewing results/data Weight (kg) <1.7 <1.7
out more
* including all local derivitives (AAMI, NFPA, AS/NZ, VDE)
44 ** using high current low energy method 45
Rigel Medical, Bracken Hill, South West Industrial Estate, Part of

Peterlee, County Durham, SR8 2SW United Kingdom

Tel: +44 (0) 191 587 8730 Fax: +44 (0) 191 586 0227
Email: info@rigelmedical.com Web: rigelmedical.com

Version 1.0_2015

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