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Description:
Hydraulic components may be damaged by an incorrectly performed filter change, initial filling or refill. To prevent
this happening, carry out these actions on machines with an PN 534895 suction return flow filter as follows.
Contents:
1. Preparation Page 2 suction return flow filter
1. Preparation:
Before filling, ensure that all lines in the system are properly tightened. Check the filter elements, and replace
them as required (see point 7).
Two plugs must be loosened on the suction return flow filter to enable the air to escape when filling the hydraulic
system.
When doing this, it is important that one plug is loosened on the return side (R) and one on the suction side (S).
It is enough to loosen the plugs approx. 2 turns. It does not matter which plugs on the top of the filter are used.
Feed pump
suction line
Accumulator pump
leaking fluid line
7. Filter changing
Filters should be changed as required (see operating instructions 5.5.2 - Warning), but no later than after 500
operating hours or after one year, and must be carried out as follows.
Suction filter
A B
A) Loosen the bolts on the suction filter cover and
remove the filter element by turning anti-clockwise.
Catch the hydraulic fluid with a suitable container.
B) Now unscrew the dirtied filter element and replace it
with a new one. When doing this, ensure that the
magnetic bar is cleaned before fitting a new filter
element.
Caution! During fitting, screw rather than press the filter
onto the cover, because otherwise the holder could
become damaged.
suction return flow filter A B
A) Remove the drain plug from the suction return flow
filter cover and catch the hydraulic fluid with a
suitable container. Then undo the bolts and remove
the cover.
B) Now remove the filter holder, bearing in mind that
some remaining fluid may emerge from the housing.
D D
D) Once the new filter elements have been inserted,
the housing on the suction return flow filter still
needs to be filled with fluid. To do this, open one
plug (point 3) on the top of the filter housing,
completely fill it and reseal.
E) Before the machine can be started up, the suction filter Suction filter:
must be vented. To do this, undo the plug shown, and
vent until air-free fluid emerges. The plug can then be
refitted. Undo the plug for
venting
F) Since some air might remain trapped in the system,
the system must be briefly started up (for approx. 5
minutes), and checked for remaining air in the suction
return flow filter. As required, do this by completely
filling up the filter housing with fluid as described in
point 3.