K-ROSET DEMO PROJECT

OPERATING MANUAL

97060-2636DEA

Kawasaki Heavy Industries, Ltd.

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION

 Introduction 2

Painting 4

Handling 6

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION

 Introduction
Load project to be performed

1 Right-click project icon [ ] on tree display. Project loading dialogue box is displayed with
saved projects.

2 Click [Select file and load] button

File selection dialogue box is displayed

3 Move select folder to KHIlibraries on file selection dialogue box.

Click left below [KHIlibraries] shortcut.

 Shortcut might not be displayed with Windows7. Making folder shortcut of [Install folder]
¥K-ROSET¥Hisui¥KHIlibraries on Desktop or My document enables to operate easier.

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION

4 Select [Demo] folder on KHIlibraries and click [Open] button.

5 Select application folder to use and click [Open] button.

Example) Handling application

6 Select object project folder and click [Open] button.

7 Select K-ROSET file

Preview is displayed when the file is selected. Confirm the loading project.

8 Click [Open] button.

9 Confirmation dialogue box is displayed to confirm whether load the project or not
Click [YES] button to load or [NO] button to cancel.

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION

 Painting
This chapter explains how to operate painting project. Example) KG264x2_Wall-hang_Accu

1 Load project

2 Select [Simulation] from [Plug-in] menu.

3 Click file selection icon [ ] on simulation program name.

In painting project, no project is available on the program tab. Need to load the file.

4 File selection dialogue box is displayed and program folders of object robot are referred.
5 Select program file and click [Open] button.
Painting programs are classified according to languages.

 When activating with English mode: en-US, program cannot be operated unless select
file name with EN.

Load the program for R02 with the same way.

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION

 6 Input conveyor offset value in LS offset section and click [Apply] button.
Set LS offset value that conveyor offset value of robot teaching basis to be 0.
Here, appoint 3000.

7 Click rewind [ ] button.

Robot moves to HOME posture. Conveyor value becomes 0 and conveyor work moves to
default position
Displays such as track line or painting line are reset.

8 Click play [ ] button.

Robot starts painting synchronizing conveyor.

9 When complete simulation, cycle time is automatically displayed.

 In case cycle time is not displayed, please check quick setting tab [Output track file]
of the controller.

10 Repeat 6 - 7 steps with the second and subsequent cycle

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION

 Handling
This chapter explains how to operate handling project. Example) 4. RS010N_Floor_Handling

1 Load project

2 Select [Simulation] from [Plug-in] menu.

3 Confirm program name of simulation. Click list display icon [ ] to select other programs.

4 Right-click project icon [ ] on tree display then select [Bundle Operation], [Position],
[Decompression] and [All] from menu.
Workpiece model returns to the default position.

 When robot operates workpiece grasped project, it needs to be returned to the default position.

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION

 Following projects need decompression of model.

3.RS010N_RS020N_Floor_Handling
4.RS010N_Floor_Handling
6.RS030N_RS030N_Floor_Handling
7.RS003N_RS050N_Floor_Handling
8.ZD130S_Floor_Gripper_Handling
10.RS010N_Floor_Handling
11.MX500N_Floor_Handling
12.RS020N_Floor_Handling
15.RS020N_RS020N_Floor_Handling2

5 Click rewind [ ] button.

Robot moves to home posture. Displays such as track line or painting line are reset.

6 Click play [ ] button.

Operate the simulation.

7 When complete simulation, cycle time is automatically displayed.

 In case cycle time is not displayed, please check quick setting tab [Output track file]
of the controller.

8 Repeat 4-6 with the second and subsequent cycle.

Project with interlock setting

Some projects to operate two or more robots have signal setting for operations
confirming signals between each robot.

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION

Following projects move when manually turn signal ON with IO monitor.
6.RS030N_RS030N_Floor_Handling
9.RS020N_RS020N_Floor_Handling
Check program tab to find out number of waiting signal.

After click [ ] on the simulation and turn input signal 1002 of R01 ON.

KAWASAKI HEAVY INDUSTRIES, LTD. ROBOT DIVISION