Panele Scienne Lipiec 2009 en Internet

Wall panels
balex metal sp. z o.o.

HEADQARTERS
ul. Wejherowska 12C Elevation finish

84-239 Bolszewo, Polska
Infoline: 0 801 000 807
tel. +48 58 778 44 44
fax +48 58 778 44 55
kontakt@balex.eu
www.balex.eu
Balex Metal sp. z o.o. is a leading manufacturer of construction materials in Poland.

The offer of the company includes complete solutions and steel roof and wall systems
for residential, commercial and rural constructions. The products gained trust and TECHNICAL CATALOGUE
appreciation in Poland, Belorussia, Lithuania, Latvia, Estonia, Ukraine, Czech Republic,
Slovakia, Sweden and Norway. Consultancy and sale is being realized by own net
of regional branches, cooperating distributors and a team of professional advisers.
BRANCH OFFICES
BALEX METAL S.R.O. BALEX METAL UAB BALEX METAL SIA „BALEX METAL” BALEX METAL TOV
CZECHY LITWA SŁOWACJA ŁOTWA UKRAINA
Hradec Králové Wilno Banská Bystrica Ražotne Brocēnos Kijów
Vázní 1097 Savanoriu 174A Partizánska cesta 94, Liepnieku iela 10, 30 Vasilkovska,
inDeks 15-05-2009 02
tel. +420 495 482 683 tel. +370 527 30 299 974 01 Brocēni, Saldus office 4-03
fax +420 495 482 683 fax +370 527 30 295 tel./fax + 421 48 419 75 27 raj. LV-3851 tel. +380 44 39 07 144
czeskarep@balex.eu lietuva@balex.eu slovensko@balex.eu tel. +371 638 65 886 fax +380 44 39 07 145
fax +371 638 07 401 ukraina@balex.eu
latvija@balex.eu
w w w.b alex.e u w w w. ba l ex . e u
WALL PANELS
July 2009
The content of his folder does not constitute a commercial offer in the understanding of the Civil Code regulations. Information included in this study
demonstrates only sample solutions that require consultation and specification by the designer of a particular building according to individual clients’
needs. Balex Metal does not bear any responsibility in case of any technical irregularities or errors resulting from inappropriate application of information
included in this study.
panele_scienne_maj_2009_new.indd 1 2009-07-24 10:10:04

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TABLE OF CONTENTS
I. TECHNICAL INFORMATION ON WALL PANEL CLADDING
1. General information about Wall panel PS ........................................................................................................................................... 6
2. Production technology .............................................................................................................................................................................. 6
3. Types of PS– width, thickness, length .................................................................................................................................................. 6
4. System solutions of PS substructure ................................................................................................................................................... 8
5. Wall panels application range ................................................................................................................................................................. 10
6. Material and cladding coatings .............................................................................................................................................................. 10
6.1. Materials ................................................................................................................................................................................................. 10
6.2. Coatings .................................................................................................................................................................................................. 10
7. Corrosion resistance .................................................................................................................................................................................. 11
8. Cladding colour scheme .......................................................................................................................................................................... 11
9. General assembly guidelines................................................................................................................................................................... 12
10. PS load capacity ......................................................................................................................................................................................... 12
11. The load capacity of the support joints............................................................................................................................................. 12
12. Sample spacing of the load bearing profiles supports................................................................................................................ 13
13. Certification documents ......................................................................................................................................................................... 15
II. DETAILED SOLUTIONS OF WALL PANEL CLADDING

1. Wall panels – OPTION 1 ............................................................................................................................................................................. 18
1.1. Horizontal panel arrangement, no insulation ........................................................................................................................... 18
1.1.1. PS1-1-01 PS Support ............................................................................................................................................................... 18
1.1.2. PS1-1-02 PS Inside corner ..................................................................................................................................................... 19
1.1.3. PS1-1-03 PS Outside corner ................................................................................................................................................ 20
1.1.4. PS1-1-04 Vertical joint PS – joining slats.......................................................................................................................... 21
1.1.5. PS1-1-05 Finishing of the bottom edge of the wall..................................................................................................... 22
1.1.6. PS1-1-06 Attic ............................................................................................................................................................................ 23
1.1.7. PS1-1-07 Attic - view 1-1 ....................................................................................................................................................... 24
1.1.8. PS1-1-08 View of the window and construction flashings ...................................................................................... 25
1.1.9. PS1-1-09 Window flashings – horizontal section ......................................................................................................... 26
1.1.10. PS1-1-10 Window flashings – vertical sections .......................................................................................................... 27
1.2. Vertical panel arrangement, no insulation ................................................................................................................................. 28
1.2.1. PS1-2-01 PS Support ............................................................................................................................................................... 28
1.2.2. PS1-2-02 PS Outside corner ................................................................................................................................................. 29
1.2.4. PS1-2-04 PS Vertical joint - eaves slat ............................................................................................................................... 31
1.2.6. PS1-2-06 Attic ............................................................................................................................................................................ 33
1.2.7. PS1-2-07 Attic - view 1-1 ....................................................................................................................................................... 34
1.2.8. PS1-2-08 View of the window and construction flashings ....................................................................................... 35
1.2.9. PS1-2-09 Window flashings – horizontal sections ....................................................................................................... 36
1.2.10. PS1-2-10 Window flashings – vertical section ............................................................................................................ 37
2. Wall panels – OPTION 2 ............................................................................................................................................................................ 38
2.1. Horizontal panel arrangement, insulation thickness 100mm ............................................................................................. 38
2.1.1. PS2-1-01 PS Support ............................................................................................................................................................... 38
2.1.3. PS2-1-03 PS Outside corner ................................................................................................................................................ 40
2.1.4. PS2-1-04 Vertical joint PS – joining slats.......................................................................................................................... 41
2.1.6. PS2-1-06 Attic ............................................................................................................................................................................ 43
2.1.7. PS2-1-07 Attic - view 1-1 ....................................................................................................................................................... 44
2.2. Vertical panel arrangement, insulation thickness 100 mm .................................................................................................. 48
2.2.1. PS2-2-01 PS Support ............................................................................................................................................................... 48

2.2.4. PS2-2-04 PS joint - eaves slat ............................................................................................................................................... 51
2.2.6. PS2-2-06 Attic finishing ......................................................................................................................................................... 53
2.2.7. PS2-2-07 Attic - view 1-1 ....................................................................................................................................................... 54
3. Wall panels – VARIANT 3 ............................................................................................................................................................................ 58
3.1. Horizontal panel arrangement, insulation thickness 150 mm ............................................................................................ 58
3.1.1. PS3-1-01 PS Support ............................................................................................................................................................... 58
3.1.4. PS3-1-04 PS joint ...................................................................................................................................................................... 61
3.1.6. PS3-1-06 Attic ........................................................................................................................................................................... 63
3.1.7. PS3-1-07 Attic - view 1-1 ....................................................................................................................................................... 64
3.2. Vertical panel arrangement, insulation thickness 150 mm .................................................................................................. 68
3.2.1. PS3-2-01 PS Support ............................................................................................................................................................... 68
3.2.4. PS3-2-04 PS joint ...................................................................................................................................................................... 71
3.2.6. PS3-2-06 Attic ........................................................................................................................................................................... 73
3.2.7. PS3-2-07 Attic - view 1-1 ....................................................................................................................................................... 74
4. Flashings ......................................................................................................................................................................................................... 78
4.1. OBR 400 Inside corner profile ......................................................................................................................................................... 78
4.2. OBR 401 Outside corner profile ...................................................................................................................................................... 78
4.3. OBR 402 Eaves slat .............................................................................................................................................................................. 78
4.4. OBR 403 Wide joining slat ............................................................................................................................................................... 78
4.5. OBR 404 Narrow joining slat ........................................................................................................................................................... 79
4.6. OBR 405 Bottom profile – drip flashing (panels vertically) ................................................................................................... 79
4.7. OBR 406 –S11 Bottom profile - drip flashing (panels horizontally) ................................................................................... 79
4.8. OBR 407 Window reveal .................................................................................................................................................................... 79
4.9. OBR 409 Window angle ..................................................................................................................................................................... 80
4.10. OBR 410 Windowsill ......................................................................................................................................................................... 80
4.11. OBR 411 Window reveal.................................................................................................................................................................. 80
4.12. OBR 412 Window reveal made of wall panel .......................................................................................................................... 80
4.13. OBR 413 Windowsill ......................................................................................................................................................................... 81
4.14. OBR 414 Window reveal mounting ............................................................................................................................................ 81
4.15. OBR 415 Window drip flashing .................................................................................................................................................... 81
4.16. OBR 416 Attic finishing made of wall panel ............................................................................................................................ 81
5. Cold - bend profiles ..................................................................................................................................................................................... 82
5.1. PZG 10 Load bearing profile for PS ............................................................................................................................................... 82
5.2. PZG 11 Support profile for PS ......................................................................................................................................................... 82
5.3. PZG 12 Load bearing profile for PS ............................................................................................................................................... 82
5.4. PZG 14-5.7 Attic corner angle- roof ridge for PS ...................................................................................................................... 82
5.5. PZG 15-5.7 Attic corner angle – eaves for PS ............................................................................................................................. 83
5.6. PZG 16 Corner angle........................................................................................................................................................................... 83
5.7. PZG 17 Window reveal reinforcement PS ................................................................................................................................... 83
5.8. PZG 18 Window flashing reinforcement ..................................................................................................................................... 83
5.9. PZG 19 Windowsill reinforcement ................................................................................................................................................. 84
5.10. PZG 20 Hanger ................................................................................................................................................................................... 84

I. TECHNICAL INFORMATION ON WALL PANEL CLADDING

1. GENERAL INFORMATION ABOUT PS WALL PANEL
The wide range of products offered by Balex Metal includes a specific type of elevation finishing product – PS wall
panel. It is used for building elevation as well as internal walls. A wide range of materials, colours, various thickness of
facing combined with flexibility of arrangement of PS allow for a creation of very aesthetic elevation. The wall panel is
made of steel tape with metallic and organic coating, which ensures its longevity.
2. PRODUCTION TECHNOLOGY
The production of PS was established in 1998. The production process takes place on a special roll bender through
constant and fully automated steel, aluminium or titanium-zinc tape bending. Flexibility of the machine – changeable
position of the bending rolls allows for a 185 mm to a 350 mm range of widths of the PS modules.
3. TYPES OF PS – WIDTH, THICKNESS, LENGTH

Since the production process does not limit the width of the panels it can be tailored at a client’s request (from 185
mm to 350 mm). To facilitate the choice of appropriate rigidity and load capacity of PS wall panels, Balex Metal has
introduced a recommended maximum width of PS.
Table 1. Recommended maximum width of the modules for cladding thickness

Cladding thickness Module width *
Marking
[mm] [mm]
PS/205/0.50 0,50 205

PS/305/0.60 0,60 305
PS/350/0.70 0,70 350
*In case of custom width it is advisable to keep it smaller or equal to the recommended.
The maximum length of the wall panel may be 8 m. However, to ensure proper aesthetic qualities such as rectilinearity
of PS, Balex Metal recommends the maximum length of 4 m.
Additionally, untypical architectural solutions are also possible by reducing the gap between the panels as shown in
the figure below.

Fig. 3.1 Adjustment of the gap between the panels.
multiple 205 mm
effective width of laying

multiple 205 mm

multiple 205 mm
NOTE: THE GAP OF MIN 1 mm IS REQUIRED DUE TO SHEET THERMAL EXPANSION.

Presented here technical solutions are only examples. It is also possible to prepare custom-built elements.

4. PS SUB STRUCTURE SYSTEM SOLUTIONS
In order to facilitate designing and application Balex Metal has introduced system solutions with the use of PS for
specific elevation thickness after application of panels in accordance with table 4.1. Architectural details for such sub
structure systems can be found in the further section of the catalogue
Table 2. Standard total elevation thickness – system solutions

Insulation Total elevation Adjustment
Marking thickness thickness tolerance Elevation cross –section
[mm] [mm] [mm]
600 mm beam spacing 600 mm beam spacing
PZG 10 Load bearing profile Self-drilling screw ø5.5

Anchor
Wall panel PZG 10 Supporting profile
+10
50 0 60
-10
Screwing direction C)
PZG 12 Load bearing profile
PZG 11 Supporting profile
Self-drilling screw ø5.5
Anchor Wall panel
+10
100 100 120
-10

Z150x1.5 Load bearing profile Wall panel
PZG 11 Supporting profile Anchor
Screwing side C
+10
150 150 170
-10

Fig. 4.1 Wall cross-section with wall panels in vertical arrangement.
anchor
thermal insulation
load bearing
profile “L”
wall profile
sheet metal screw

bracket “L”
sheet metal screw
Fig. 4.2 Elevation made of wall panels in horizontal arrangement.
Fig. 4.3 Elevation made of wall panels in vertical arrangement.

5. WALL PANEL APPLICATION RANGE
Wall panels are commonly used on buildings which require elevation of high aesthetic standards. They are often
applied as internal walls finishings. The usage of the panels should be in accordance with the technical designs as well
as standards and building codes in force.
6. MATERIAL AND CLADDING COATINGS

6.1. Material
S250GD+Z275, S280GD+Z275 STEEL (acc. to PN-EN 10326:2005)
• steel with increased parameters, galvanized on both sides and permanently secured with anti-corrosion
coating
• metal sheet thickness: 0.40 – 0.63mm
• coated with organic and metallic coatings
6.2. Coatings
POLYESTER
• for outdoor applications - coating thickness 25 µm: resistant to changing temperature and severe weather
conditions, good corrosion resistance,
• for indoor applications coating thickness 15 µm: indoor layers of walls and roofs
• colour scheme according to the Balex Metal colour palette
POLYESTER MATT PEARL
• for outdoor applications - coating thickness 35 µm: resistant to changing temperature and severe weather
conditions, good corrosion resistance
• perfectly suitable for roofs of commercial and industrial facilities
PVDF
• coating thickness 25µm

• good resistance to corrosion and mechanical damage, exceptionally high colour endurance and resistance to
fading (at a temperature of up to 110°C), can be formed easily and shows high hardness of surface that prevents
dirt accumulation and loss of gloss
• especially recommended for outdoor applications (building’s external wall claddings)
GALVANIZED STEEL
• coating thickness 20 µm
• metallic coating with basis weight of 275 g/m2 on one side, (self-galvanization process, i.e. any scratches and
edges are spontaneously covered with zinc)
• double-sided coating, hot-applied on the metal sheet
• high resistance to corrosion and mechanical damage
ALUZINC + Easyfilm®
• metallic coating : 150 and 185 g/m2 basis weight for each side of the sheet
• thickness of the coating - 20 µm (for 150 g/m2), 25 µm (for 185 g/m2)
• double-sided thermally applied coating in a continuous process, additionally protected with a thin organic
coating SPT (Special Protection Treatment), Easyfilm® (environmentally friendly, chromium-free, compliant with
EU directives)
• resistance to higher temperatures, high corrosive resistance, excellent heat and light reflection, good abrasive
resistance.
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7. CORROSIVE RESISTANCE
Coatings
Polyester SP 25 – may be used in C1, C2, C3 corrosion class environments.

Polyester SP 35 MATT – may be used in C1, C2, C3 corrosion class environments.
Polyester SP 15 and Z275, AZ150 without organic coatings - may be used in C1 and C2 corrosion class environments.
PVDF and AZ185 – may be used in C1, C2, C3 corrosion class environments.
Stainless steel - may be used in C1, C2, C3, C4 corrosion class environments.
Corrosion classes and examples of typical environments according to the EN ISO 12944-2 standard.
C1 corrosion class.
- indoors – heated buildings with clean atmosphere e.g. offices, shops, schools and hotels.
C2 corrosion class.
- outdoors – slightly polluted atmosphere, mainly countryside
- indoors – not heated buildings with a possibility of condensation, e.g. warehouses, sports halls.
C3 corrosion class.
- outdoors – urban and industrial atmospheres, medium pollution with sulphur oxide (IV), coastal area with low
salinity
- indoors – production rooms with high humidity and certain level of air pollution e.g. food industrial facilities,
laundries, breweries, dairies, drying rooms.
8. CLADDING COLOUR SCHEME

Colour scheme according to the Balex Metal colour palette
Organic coatings:
Polyester 25 µm : 9010, 9002, 9005, 9006, 9007, 3011, 3016, 5012, 8004, 8017,
8012, 7024, 7035, 6005, 6011, 6020, 5010, 1015, 1017, 1003
Polyester MATT Pearl 35 µm : 8637M, 8620M, 3301M, 7591M, 6490M,
PVDF: colours to be set
Metallic claddings
ALUZINC + Easyfilm® AZ 185 ( 25 µm )
11

9. GENERAL ASSEMBLY GUIDELINES
PS wall panels are dirt and damage secured with protective foil, which is applied onto the claddings during the
production process. The protective foil is to be removed from the cladding not later than 1 month after the date of
production of the panel. It will prevent the foil from permanent binding with the protective lacquer and polluting it
while removing the foil.
In order to protect the colour coatings cutting and flashing of the panels should be done on stands covered with a
soft material such as felt or foamed polystyrene. For wall panel cutting use a saw with a fine-toothed blade and snips
for flashings. Do not use angle grinders or other machines producing heat while cutting – it may lead to anticorrosive
coatings damage.
While installing the panels make sure to tighten them as shown in the picture below so as to achieve crowned
meniscus on the face of the panel.
To achieve a plane while using a different sub structure consider adjustment at the building site.
Discarding the possibility of adjustment may result in patchy light reflections on the face of the panels.
Taking into consideration the issue of thermal expansion of steel the Designer should analyse the location of the
elevation in relation to the directions of the world, the length of panels, the thickness of sheets and decide whether
the PS support mounting holes should not be enlarged. It deserves special attention, when the load capacity of the
joint comes from cutting of the screw and not from tightness of the edges of the hole in case of thicker sheets 0.6, 0.7
mm or long wall panels.
10. PS LOAD CAPACITY

Having in mind the safety of PS usage a number of lab tests were carried out during which the bending resistance of
PS /0.50/205 was determined.
The bending resistance with a centre span load was 0.104 kNm per PS /0.50/205 panel. With the use of 1.25 material
factor (the same as for wall cassettes ENV 1993-1-3/AC:1997) the design resistance is Mb.Rd.PS I = 0.084 kNm.
The research showed similar resistance in both directions of loads.
For a 205 mm module the load capacity for 1 run. m of the width will oscillate around 0.404 kNm/m, which will give a
load of approximately qr = 2.24 kN/m2 for a PS panel support spacing of L=1.2 m.
Taking into account wind zone II, area A (undeveloped land), unfavourable shape of the object, up to 20 m height, the
estimated wind load will be 0.35*1.0*1.25*1.8*1.3 = 1.024 kN/m2 which is less the design resistance.
Even with edge loads the load capacity is not exceeded 0.35*2.0*1.25*1.8*1.3 = 2.048 kN/m2
NOTE: Bearing in mind the visual effects it is advisable to use 0.6 m load bearing profile spacing instead of 1.2 m
11. THE LOAD CAPACITY OF SUPPORT JOINTS

Joints with the PS supports.
While installing to the PS load-bearing structure, i.e. determining the number of fasteners, pay attention to wind
suction load for PS module, load bearing profiles spacing as well as resistance of fasteners given in the table below,
calculated on the basis of ENV 1993-1-3/AC:1997 “Table 8.2 Design resistance for self-tapping & self digging screws”.
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Table 3. Pull-out capacity of screws
Nominal thickness of the load bearing profile [mm]
Diameter of the Nominal thickness Steel S280GD+Z275
Self-drilling screw plain part of the PS - S280GD+Z275 [Steel S350GD+Z275]
screw [mm] [mm]
0,88 1,00 1,50 2,00 2,50
0,50 73
0,55 81
47 54 82
EJOT JT2 4.2 V19 3,00 0,60 89
[55] [63] [89]
82
0,70 105
[96]
0,50 73
0,55 81
57 65
EJOT JT2 4.8 V19 3,60 0,60 89
[66] [76]
99
0,70 105
[105]
0,50 73
0,55 66 81
EJOT JT2 5.5 V19 4,20 76
0,60 [77] 89
[88]
0,70 105
0,50 73
0,55 81
EJOT JT2 6.3 V19 5,10 80
0,60 92 89
[94]
0,70 [105] 105
Markings
daN = 0,01kN
0,47 - the marking of a pull–out capacity for a screw designated for a support made of S280GD+Z275 steel
[0,55] - the marking of a pull-out capacity for a screw designated for a support made of S350GD+Z275 steel
12. SAMPLE SPACING OF THE LOAD BEARING PROFILE SUPPORTS

When choosing the number of (PZG10/PZG12/Z150x1.5) load bearing profile coupling screws it is important to take
into account the appropriate wind zone and support profile spacing (PZG10/PZG11).
For typical solutions maximum support spacing for a particular load bearing profile and wind zone is given in the
table.
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Table 4. Spacing of the load bearing profile supports
14
Zone I - 20m/s Zone II - 24m/s Zone IIa - 27m/s Zone IIb - 30m/s
ql Rw.sup Sc Lmax ql Rw.sup Sc Lmax ql Rw.sup Sc Lmax ql Rw.sup Sc Lmax
Profile Object height Area
[kN/m] [kN] pcs [m] [kN/m] [kN] pcs [m] [kN/m] [kN] pcs [m] [kN/m] [kN] pcs [m]
panele_scienne_maj_2009_new.indd 14
A 0,30 2,25 4 0,44 3,3 4 0,55 4,12 6 0,68 5,1 6
h>5m B 0,24 1,80 4 0,35 2,62 4 0,44 3,3 4 0,54 4.05 6
C 0,21 1,57 4 0,30 2,25 4 0,39 2,92 4 0,48 3,60 6

Z150x1.5 S280GD + Z275 6 6 6 6
A 0,19 1,42 2 0,28 2,1 4 0,35 2,92 4 0,44 3,30 4
h<5m B 0,15 1,12 2 0,22 1,65 4 0,28 2,1 4 0,35 2,62 4
C 0,14 1,05 2 0,19 1,42 4 0,25 1,87 4 0,30 2,25 4
A 0,30 1,31 2 3,50 0,44 1,65 4 3,00 0,55 1,89 4 2,75 0,68 2,12 4 2,50
h>5m B 0,24 1,15 2 3,85 0,35 1,46 4 3,35 0,44 1,65 4 3,00 0,54 1,82 4 2,70
C 0,21 1,12 2 4,25 0,30 1,31 2 3,50 0,39 1,56 4 3,20 0,48 1,71 4 2,85
S280GD+Z275
PZG12
L110x60x15x1.5
A 0,19 1,06 2 4,50 0,28 1,31 2 3,75 0,35 1,46 4 3,35 0,44 1,65 4 3,00
h<5m B 0,15 0,89 2 4,75 0,22 1,16 2 4,25 0,28 1,31 2 3,75 0,35 1,46 4 3,35
C 0,14 0,87 2 5,00 0,19 1,06 2 4,50 0,25 1,18 2 3,80 0,30 1,31 2 3,50
A 0,30 0,63 2 1,70 0,44 0,79 2 1,45 0,55 0,89 2 1,30 0,68 1,02 2 1,20
h>5m B 0,24 0,55 2 1,85 0,35 0,70 2 1,60 0,44 0,79 2 1,45 0,54 0,91 2 1,35
C 0,21 0,51 2 1,95 0,30 0,63 2 1,70 0,39 0,73 2 1,50 0,48 0,84 2 1,40
S280GD+Z275
PZG10
L50x65x32x1.5
A 0,19 0,47 2 2,00 0,28 0,61 2 1,75 0,35 0,70 2 1,60 0,44 0,79 2 1,45
h<5m B 0,15 0,42 2 2,25 0,22 0,52 2 1,90 0,28 0,61 2 1,75 0,35 0,70 2 1,60
C 0,14 0,40 2 2,30 0,19 0,47 2 2,00 0,25 0,57 2 1,85 0,30 0,63 2 1,70
Marking
Sc Number of fasteners fastening the load-bearing profile to the support with the load bearing profile spacing of 0.6m
ql Design load for 1 load bearing profile with the spacing of 0.60m
Rw.sup Corresponding reaction on the intermediate support(the most disadvantageous 2-span variant)
Lmax Maximum spread of the load-bearing profile span
2009-07-24 10:10:09
13. CERTIFICATION DOCUMENTS
Reference documents
The reference document for steel, coated wall panels is PN-EN 14782:2008 standard “Self-supporting metal sheets for
roof coverings, external and internal claddings. Selection and requirements.”
Conformity assessment and introduction to sales and application.

On the basis of art. 4 and 5 par. 1 item 3 and art. 8 par. 1 of the act of 16th April 2004 on construction products (J. of
L. No 92/2004, item 881) and according to the order of The Minister of Infrastructure of 11th August 2004 on ways
of declaring conformity of construction products and ways of marking them with the construction mark CE (J. of
L. No. 195, item 2011) BALEX METAL company performed an assessment of wall panels’ conformity and issued EC
Declaration of Conformity No. 14/1/14782. It was issued on the basis of the following:
a) preliminary type tests;
b) company’s production control.
Certificates
The wall panels obtained hygienic certificate AHK/B/1242/02/2007 issued by the National Institute of Hygiene in
Warsaw.
15

16

II. DETAILED SOLUTIONS OF WALL PANEL CLADDINGS
17

1. WALL PANELS – OPTION 1
1.1. Horizontal panel arrangement, no insulation
1.1.1. PS1-1-01
PS Support

Anchor
Wall panel PZG 10 Supporting profile
Wall panel
NOTES:
A) Support spacing according to spacing table, column PZG 10 S280GD
L110x15x1.5. In the area of the building corners the first span should be half of
the length given in the table
B) There is a possibility of ± 10 mm adjustment
18

1.1.2. PS1-1-02
PS Inside corner
OBR 400
Inside corner

C50x65x32x2.0
Wall panel

C 50x65x32x2.0 L=200 mm
NOTES:
19

1.1.3. PS1-1-03
PS Outside corner

Wall panel fastening PZG16/60 to PZG10 below the
support line of the wall panel.
PZG 16/50
L147x147x1.5 Corner angle
OBR 401
Outside corner

C50x65x32x2.0
Anchor

C 50x65x32x2.0 L=200 mm
NOTES:
20

1.1.4. PS1-1-04
Vertical joint PS – joining slats
OBR 403
PZG 10 Load bearing profile Wide joining slat
C50x65x32x2.0 Self-drilling screw ø5.5
PZG 10 Supporting profile Wall panel
C 50x65x32x2.0 L=200mm
Anchor
OBR 404
PZG 10 Load bearing profile Narrow joining slat
C50x65x32x2.0 Self-drilling screw ø5.5
Wall panel
C 50x65x32x2.0 L=200mm Anchor
NOTES:
B) There is a possibility of ± 1 0 mm adjustment
21

1.1.5. PS1-1-05
Finishing of the bottom edge of the wall

C50x65x32x2.0
Wall panel

C 50x65x32x2.0 L=200 mm
Anchor
OBR 406/S11
Drip flashing
Insulation of the
foundation walls
22

1.1.6. PS1-1-06
Attic
Batten anchor Wood screw

Batten every ~400 - 600mm
Attic eaves sheet
OBR 416
Attic finishing
made of wall panel
PZG15/5.7 Attic corner
angle – eaves
Pop rivet PZG 10 Load bearing profile

C50x65x32x2.0
Detailing
Anchor

C 50x65x32x2.0 L=200 mm
Roof insulation
Wall panel
NOTES:
B) There is a possibility of ± 1 0 mm adjustment
D) View 1-1 as in figure . PS1-1-07
23

1.1.7. PS1-1-07
Attic - view 1-1
OBR 416
Attic finishing made of wall
panel
Attic eaves sheet
Masonry/Wall

angle – eaves
Self-drilling screw Ø5.5
Batten
Batten anchor
Wood screw
24

1.1.8. PS1-1-08
View of the window and construction flashings
Wall panel
Window reveal reinforcement
Supporting profile
Windowsill reinforcement
NOTES:
A) Section as in figure PS1-1-09 and PS1-1-10
25

1.1.9. PS1-1-09
Window flashings – horizontal section
OBR414
P Z G 17 Window reveal mounting
OBR 407/50
Window reveal L50x65x32x1.5
Screwing side C)
C50x65x32x2.0
Pop rivet PZG 10 Supporting profile
C 50x65x32x2.0 L=200 mm
OBR 409
60±10 B)
Window corner
OBR 407/50
Window reveal

C50x65x32x2.0
P Z G 17
Window reveal reinforcement PZG 10 Supporting profile
L50x65x32x1.5
C 50x65x32x2.0 L=200 mm
OBR 409
Window corner
OBR414
Window reveal mounting
NOTES:
C) Screws have to be inserted from the thinner side of the profile (of the load bearing beam).
26

1.1.10. PS1-1-10
Window flashings – vertical sections
Wall panel

C50x65x32x2.0

PZG 10 Supporting profile C 50x65x32x2.0 L=200 mm
C 50x65x32x2.0 L=200 mm
Sheet metal screw Sheet metal

screw
OBR 407/50
Window reveal
Pop rivet
OBR 414
Window reveal mounting PZG 17
L50x65x32x1.5
OBR 409
Window corner
OBR 410/50
Windowsill made
of wall panel
PZG 19/50
C85x45x17x1.5
Sheet metal
screw
Wall panel
Anchor
27

1.2. Vertical panel arrangement, no insulation
1.2.1. PS1-2-01
PS Support
PZG 10 Supporting profile 60±10

C 50x65x32x2.0 L=200 mm
Anchor

C50x65x32x2.0
Wall panel
Wall panel PZG 10 Load bearing profile

Self-drilling screw Ø5.5 C50x65x32x2.0
60±10 B)

C 50x65x32x2.0 L=200 mm
NOTES:
A) Support spacing according to spacing table, column PZG 10
In the area of the building corners the first span should be half
of the length given in the table
28

1.2.2. PS1-2-02
PS Outside corner
NOTES: Size is to be measured

at the construction site
Anchor
Extra bend wall panel

The width of the panel may be
altered to adjust the panel visually
to the point of bending
Self-drilling screw
Wall panel
Supporting profile
Load bearing profile
29

1.2.3. PS1-2-03
PS Inside corner

C50x65x32x2.0

C 50x65x32x2.0 L=200mm
Anchor
The width of the panel may be
altered to adjust the panel visually
to the point of bending
NOTES: Size is to be measured at

the construction site
60±10 B)
NOTES:
30

1.2.4. PS1-2-04
PS Vertical joint - eaves slat
60±10 B)
Wall panel
PZG 10 Support profile
C 50x65x32x2.0 L=200mm
98x2.0 L=100 mm A) 98x2.0 L=100 mm A)

C50x65x32x2.0
OBR 402
PZG 10 Support profile OBR 402

C 50x65x32x2.0 L=200 mm Eaves slat
C50x65x32x2.0
Anchor 98x2.0 L=100 mm A)

100

C50x65x32x2.0
98
C) C)
NOTES:
A) Cut from a flat bar on the construction site
C) Horizontal spacing of the reinforcements and the number of screws depending
on the dead weight of the panels and the construction
31

1.2.5. PS1-2-05

C 50x65x32x2.0 L=200 mm
Wall panel
Anchor

C50x65x32x2.0
OBR405
Insulation of the
foundation walls
32

1.2.6. PS1-2-06
Attic
Wood screw
Batten anchor
Batten every ~ 400 - 600 mm
Self-drilling screw 5.5 PZG 14/5.7 Attic corner
Attic eaves sheet
angle- roof ridge
PZG15/5.7 Corner angle

angle- roof ridge
Pop rivet PZG 20/50 Wieszak

30x84x45x2 L=98 mm
Detailing PZG 10 Load bearing profile
C50x65x32x2.0
Self-drilling screw 5.5
Anchor
Roof insulation
C 50x65x32x2.0 L=200 mm
Wall panel
60–10
PZG 20/50 Hanger

30x84x45x2 L=98 mm

98 C50x65x32x2.0
Wall panel
Hanger spacing A) Hanger spacing A)
NOTES:
A) Spacing of the hangers depending on the dead weight of the wall
C) Screws have to be inserted from the thinner side of the profile (of the load
bearing beam).
D) View 1-1 acc. to fig. PS1-2-07
33

1.2.7. PS1-2-07
Attic - view 1-1
angle – eaves
PZG 14/5.7 Attic corner

angle- roof ridge
Attic eaves sheet
Masonry/Wall

angle – eaves
~400-600
Batten
Batten anchor
Wood screw
NOTES:
bearing beam).
34

1.2.8. PS1-2-08
SOLUTION 1 SOLUTION 2
Support profile
NOTES:
A) Sections acc. to fig. PS1-2-09 and PS1-2-10
35

1.2.9. PS1-2-09
Window flashings – horizontal sections
OBR 407/50 OBR 412/50

P Z G 17 Screwing direction C) Attic finishing made of wall
Window reveal
Window reveal reinforcement Pop rivet panel
L50x65x32x1.5
OBR 414 PZG 10 Support profile
Sheet metal Window reveal mounting C 50x65x32x2.0 L=200 mm
screw
60±10 B)
OBR 409
Window corner
OBR 412/50
PZG 10 OBR 407/50 Attic finishing made of wall panel
C50x65x32x2.0 Window reveal
OBR 414 PZG 10 Support profile
Sheet metal C 50x65x32x2.0 L=200 mm
screw
OBR 409
Window corner
OBR 412/50
OBR 407/50 P Z G 17
Attic finishing made of wall
Window reveal Window reveal reinforcement panel
L50x65x32x1.5
OBR 414
Window reveal mounting PZG 10 Support profile
C 50x65x32x2.0 L=200 mm
OBR 409
Window corner
36

1.2.10. PS1-2-10
Window flashings – vertical section
Wall panel
Support profile
C 50x65x32x2.0 L=200mm
PZG 17
C50x65x32x2.0
L50x65x32x1.5
Self-drilling screw Ø 5.5
PZG 17
L50x65x32x1.5
OBR 411/50
Window reveal OBR 409
Pop rivet
OBR 415 OBR 414 OBR 411/50
Window reveal mounting Window reveal mounting Window reveal
OBR 409
Window corner
Windowsill – solution 1 Windowsill – solution 2
Pop rivet Pop rivet
OBR 413/50 OBR 410/50

Windowsill Windowsill made of wall panel
PZG 19/50 PZG 19/50

Windowsill reinforcement Windowsill reinforcement
C85x45x17x1.5 C85x45x17x1.5

OBR 415
Anchor Window drip flashing
Wall panel Anchor

Wall panel
37

2.1. Horizontal panel arrangement, insulation thickness 100mm
2.1.1. PS2-1-01
PS Support
L110x60x15x1.5
Self-drilling screw Ø5.5 C70x60x15x2.0 L=200 mm
Anchor Wall panel
120±10
100
Variant for a 2 screw Variant for a 4 screw
supports supports
120±10 D) 120±10 D)
100 100

L110x60x15x1.5 25

C70x60x15x2.0 L=200mm
25
Wall panel
Anchor
NOTES:
A) Support spacing according to spacing table, column C) Screws have to be inserted from the thinner side of the
PZG10 S280GD L110x60x15x1.5. profile (of the load bearing beam).
In the area of the building corners the first span should be D) When choosing the number of screws load of the dead
half of the length given in the table weight of the panels and the construction should be taken
B) There is a possibility of ± 10 mm adjustment into consideration
38

2.1.2. PS2-1-02
PS Inside corner
Wall panel
OBR 400
Inside corner
PZG 12
L110x60x15x1.5

C70x60x15x2.0 L=200 mm
220
120±10 B)
100
Anchor
NOTES:
bearing beam).
39

2.1.3. PS2-1-03
PS Outside corner

PZG 16/100 mounting PZG16/110 to PZG12 below the line
L172x172x1.5 Corner angle of wall panel support
Anchor
Wall panel
OBR 401
Outside corner
120±10 B)
100
L110x60x15x1.5

C70x60x15x2.0 L=200 mm
NOTES:
bearing beam).
40

2.1.4. PS2-1-04
Vertical joint PS – joining slats
OBR 403
PZG 12 Load bearing profile Wide joining slat
L110x60x15x1.5 Self-drilling screw
Anchor
Wall panel
Screwing direction C) PZG 11Support profile
C70x60x15x2.0 L=200 mm
120±10 B)
100
OBR 404
Wide joining slat
L110x60x15x1.5 Self-drilling screw Ø5.5
Anchor
Wall panel
C70x60x15x2.0 L=200 mm
120±10 B)
100
NOTES:
bearing beam)
41

2.1.5. PS2-1-05
120±10 B)
100

L110x60x15x1.5
Wall panel
Insulation
Anchor

C70x60x15x2.0 L=200 mm
OBR 406/S11
Drip flashing
Insulation
of the foundation walls
NOTES:
42

2.1.6. PS2-1-06
Attic
OBR 416
Batten every ~ 400 - 600 mm Attic finishing made of wall
panel
PZ G Attic corner Wood screw
angle – eaves
Batten anchor
Attic eaves sheet

Pop rivet

L110x60x15x1.5
Detailing PZG 11 Support profile

C70x60x15x2.0 L=200 mm
Roof insulation
Wall panel
Thermal insulation
100
120–10 B)
NOTES:
C) Screws have to be inserted from the thinner side of the profile (of the
load bearing beam).
D) View 1 - 1 acc. to fig. PS2-1-07
43

2.1.7. PS2-1-07
Attic - view 1-1
Attic eaves sheet
Attic corner OBR 416

angle – eaves Attic finishing made
of wall panel
Batten
Batten anchor
Wood screw
44

2.1.8. PS2-1-08
Support profile
NOTES:
A) Sections acc. to fig. PS2-1-09 and PS 2-1-10
45

2.1.9. PS2-1-09

OBR 407/100 L110x60x15x1.5
Window reveal Self-drilling screw Ø5.5
P Z G 17
Window reveal reinforcement PZG 11 Support profile
Wall panel L50x65x32x1.5 C70x60x15x2.0 L=200 mm
Self-drilling screw
Pop rivet
120±10 B)
OBR 409
OBR 414
OBR 407/100
Window reveal
L110x60x15x1.5

P Z G 17 C70x60x15x2.0 L=200 mm
L50x65x32x1.5
OBR 414
OBR 409
Window corner
NOTES:
C) Screws have to be inserted from the thinner side of the profile
(of the load bearing beam).
46

2.1.10. PS2-1-10
Anchor

C70x60x15x2.0 L=200 mm
Wall panel
Sheet metal screw Sheet metal screw
OBR 407/100 Pop rivet

Window reveal
OBR 414 PZG 12 Load bearing profile
Window reveal mounting L110x60x15x1.5
OBR 409
Window corner
Pop rivet
OBR 410/100
Windowsill made
of wall panel
PZG 19/100 Anchor

C51x123x19x2.0 Sheet metal screw
Anchor
Wall panel
47

2.2. Vertical panel arrangement, insulation thickness 100 mm
2.2.1. PS2-2-01
PS Support
120±10
100

L110x60x15x1.5
Wall panel
Anchor
C70x60x15x2.0 L=200 mm

supports supports
Wall panel Wall panel
Self-drilling screw Ø5.5 Self-drilling screw Ø5.5
25
120±10
100
25
PZG 12 Load bearing profile Anchor PZG 12 Load bearing profile Anchor
L110x60x15x1.5 L110x60x15x1.5
PZG 11 Support profile PZG 11 Support profile
C70x60x15x2.0 L=200 mm C70x60x15x2.0 L=200 mm
NOTES:
A) Support spacing according to the spacing table, column
PZG10S280GD L110x60x15x1.5.
In the area of the building corners the first span should be half of the
length given in the table
(of the load bearing beam).
48

2.2.2. PS2-2-02
PS Outside corner
NOTES: Size is to be obtained through the

measurement at the construction site
Extra bend wall

panel
120±10
100
Wall panel

L110x60x15x1.5
Anchor

C70x60x15x2.0 L=200 mm
A)
Insulation
∆h Self-drilling screw Ø5.5
NOTES:
A) Supports should be mounted with a slight vertical shift
49

2.2.3. PS2-2-03
PS Inside corner

L110x60x15x1.5
Wall panel
Anchor
C70x60x15x2.0 L=200 mm
NOTES: Size is to be obtained Insulation

through the measurement at the
construction site
50

2.2.4. PS2-2-04
PS joint - eaves slat
120±10 B)
Wall panel
C70x60x15x2.0 L=200 mm
L110x60x15x1.5
98x2.0 L=100 mm A) 98x2.0 L=100 mm A)

L110x60x15x1.5 OBR 402
Eaves slat
OBR 402
Eaves slat

L110x60x15x1.5
Anchor
98x2.0 L=100 mm A)
C70x60x15x2.0 L=200 mm

100

L110x60x15x1.5
98
D) D)
NOTES:
A) Cut from a flat bar at the construction site
(of the load bearing beam)
D) Horizontal spacing of the reinforcements and the number of screws depending
51

2.2.5. PS2-2-05
120±10 B)
100
Wall panel

C70x60x15x2.0 L=200 mm
Anchor

L110x60x15x1.5
OBR 405
Bottom profile – drip flashing
Insulation of the
foundation walls
NOTES:
52

2.2.6. PS2-2-06
Attic finishing
Batten every o ~400 - 600 mm

PZG15/5.7 Attic corner Wood screw
angle – eaves Batten anchor
Attic eaves sheet
angle- roof ridge
Pop rivet
PZG 20 Hanger
30x170x45x2 L=98 mm
Detailing
Wall panel

Roof insulation L110x60x15x1.5
Anchor

C70x60x15x2.0 L=200 mm
Thermal insulation
100
120±10 B)
PZG 20 Hanger
30x170x45x2 L=98 mm
Z150x1.5 Load bearing profile

98
Wall panel
NOTES:
A) Spacing of the hangers depending on the dead weight of the
wall
C) Screws have to be inserted from the thinner side of the profile (of
the load bearing beam)
D) View 1-1 acc. to pic. PS2-2-07
53

2.2.7. PS2-2-07
Attic - view 1-1
Attic eaves sheet
Attic corner
angle – eaves
~400-600
Attic corner
angle- roof ridge
Batten
Batten anchor
Wood screw
54

2.2.8. PS2-2-08

Support profile
NOTES:
A) Section acc. to fig. PS2-2-09 and PS2-2-10
55

2.2.9. PS2-2-09
PZG 12 Load bearing profile OBR 412/100

L110x60x15x1.5 Windowsill made
of wall panel
Wall panel Sheet metal screw PZG 11 Support profile
OBR 407/100 C70x60x15x2.0 L=200 mm
Window reveal
OBR 414
120±10 B)

OBR 409
Window corner
P Z G 17
PZG 12 Load bearing profile Sheet metal OBR 407/100
Window reveal Window reveal reinforcement
L110x60x15x1.5 screw L50x65x32x1.5
C70x60x15x2.0 L=200 mm
Pop rivet
120±10 B)
OBR 414
OBR 409
Window corner
OBR 407/100 OBR 412/100

PZG 12 Load bearing profile Window reveal Windowsill made
L110x60x15x1.5 of wall panel
PZG 17
L50x65x32x1.5
PZG 11 Support profile OBR 414

C70x60x15x2.0 L=200 mm Window reveal mounting
OBR 409
Window corner
56

2.2.10. PS2-2-10
P Z G 17
PZG 11 Self-drilling screw Window reveal reinforcement
C70x60x15x2.0 L=200 mm L50x65x32x1.5
Anchor
L110x60x15x1.5
PZG 17
L50x65x32x1.5
OBR 411/100
Window reveal OBR 411/100
OBR 409
Pop rivet Window reveal
Window corner OBR 414
OBR 414
OBR 409
Window corner
OBR 410/100
Windowsill made of wall panel
Pop rivet
OBR 413/100
Parapet okienny
PZG 19/100
C51x123x19x2.0
Pop rivet Sheet metal screw

Anchor OBR415
Window drip flashing
Wall panel
57

3.1. Horizontal panel arrangement, insulation thickness 150 mm
3.1.1. PS3-1-01
PS Support 600 mm beam spacing 600 mm beam spacing
Z150x Load bearing profile
Wall panel
PZG 11 Support profile Anchor
C70x60x15x2.0 L=200mm
170±10 B)
150
supports supports
170±10 B) 170±10 B)
D) D)
150 150
Z150x Load bearing profile

Support spacing A)

C70x60x15x2.0 L=200 mm 25 25
25
25 25
Wall panel
Anchor
Support spacing A)
NOTES:
A) Support spacing according to the spacing table, column C) Screws have to be inserted from the thinner side of the
PZG 10S280GD L 110x60x15x1.5 profile (of the load bearing beam)
In the area of the building corners the first span should be D) When choosing the number of screws load of the dead
half of the length given in the table weight of the panels and the construction should be taken
B) There is a possibility of ± 10 mm adjustment into consideration
58

3.1.2. PS3-1-02
PS Inside corner
Wall panel
OBR 400
Inside corner

C70x60x15x2.0 L=200 mm
170±10 B)
150
Anchor
NOTES:
C) Screws have to be inserted from the thinner side of the
profile (of the load bearing beam)
59

3.1.3. PS3-1-03
PS Outside corner

mounting PZG16/110 to PZG12 below the line
of wall panel support

Wall panel
PZG 16/150
L185x185x1.5 Corner angle
OBR 401
170±10 B)
Outside corner
150
Z150x1.5 Load bearing
profile

C70x60x15x2.0 L=200mm
Anchor
NOTES:
60

3.1.4. PS3-1-04
PS joint
OBR 403
Wide joining slat
L110x60x15x1.5 Self-drilling screw Ø5.5
Anchor
Wall panel
C70x60x15x2.0 L=200 mm
170±10 B)
150
OBR 404
Narrow joining slat
L110x60x15x1.5 Z150x1.5 Load bearing profile
Anchor
Wall panel
C70x60x15x2.0 L=200 mm
170±10 B)
150
NOTES:
61

3.1.5. PS3-1-05
170±10 B)
150
Wall panel
Insulation
Anchor
OBR 406/S11
Drip flashing
Insulation of the
foundation walls
NOTES:
62

3.1.6. PS3-1-06
Attic
Batten every o ~400 - 600 mm OBR 416

Attic finishing made
PZG15/5.7 Attic corner Self-drilling screw Ø5.5 of wall panel
angle – eaves
Attic eaves sheet Batten anchor
Wood screw
Pop rivet Self-drilling screw Ø5.5
Detailing PZG 11 Support profile

C70x60x15x2.0 L=200 mm
Roof insulation
Wall panel
Thermal insulation
150
170±10 B)
NOTES:
bearing beam
D) View 1-1 acc. to fig. PS 3-1-07
63

3.1.7. PS3-1-07
Attic - view 1-1
Attic eaves sheet
Attic corner
angle – eaves Attic finishing made
of wall panel
Self-drilling screw
Batten
Batten anchor
Wood screw
64

3.1.8. PS3-1-08
Support profile
NOTES:
A) Sections acc. to fig. PS 3-1-09 and PS 3-1-10
65

3.1.9. PS3-1-09

Window reveal Self-drilling screw
Support profile
Wall panel
Pop rivet
Window corner
Window reveal
Support profile
Window corner
NOTES:
66

3.1.10. PS3-1-10
Anchor

C70x60x15x2.0 L=200 mm
Wall panel
Sheet metal screw
OBR 407/150
Pop rivet
Window reveal
OBR 414 Z150x1.5 Load bearing profile
OBR 409 Screwing direction C)
Window corner
Anchor
Pop rivet
OBR 410/150 Sheet metal
Windowsill made screw
of wall panel
PZG 19/150
C40x75x185x2.0
Anchor
Wall panel
67

3.2. Vertical panel arrangement, insulation thickness 150 mm
3.2.1. PS3-2-01
PS Support
Anchor
Wall panel
Self-drilling screw
Support profile

supports supports
Load bearing profile Load bearing profile
Wall panel Wall panel
Self-drilling screw Self-drilling screw
Support profile Anchor Support profile Anchor
NOTES:
A) Support spacing according to spacing table, column B) There is a possibility of ± 10 mm adjustment
Z150x1.5 S280GD. C) Screws have to be inserted from the thinner side of the
In the area of the building corners the first span should be profile (of the load bearing beam)
half of the length given in the table
68

3.2.2. PS3-2-02
PS Inside corner
NOTES: Size is to be obtained

construction site Extra bend wall panel
Wall panel
Support profile
Insulation
Self-drilling screw
UWAGI:
A) Supports should be mounted with a slight vertical shift B) There is a possibility of ± 10 mm adjustment
69

3.2.3. PS3-2-03
PS Inside corner
Anchor
Wall panel

Self-drilling screw
Support profile
Extra bend wall

panel
NOTES: Size is to be obtained Insulation

construction site
NOTES:
70

3.2.4. PS3-2-04
PS joint
Eaves slat
Screwing direction C) Support profile
Wall panel
Eaves slat
Self-drilling screw
Anchor
Support profile
Self-drilling screw
NOTES:
A) Cut from a flat bar at the construction site
D) Horizontal spacing of the reinforcements and the number of screws depending
71

3.2.5. PS3-2-05
170±10 B)
150
Wall panel
OBR 405
Bottom profile – drip flashing
Anchor
C70x60x15x2.0 L=200 mm
Insulation of the
foundation walls
NOTES:
72

3.2.6. PS3-2-06
Attic
Batten every Attic corner

Attic corner angle- roof ridge
angle – eaves Wood screw
Self-drilling screw Batten anchor
Attic eaves sheet
Pop rivet
Hanger
Detailing
Wall panel
Roof insulation Self-drilling screw
Thermal insulation
Support profile
Hanger
Wall panel

Self-drilling screw
NOTES:
C) Screws have to be inserted from the thinner side of the profile (of
the load bearing beam)
D) View 1-1 acc. to fig. PS3-2-07
73

3.2.7. PS3-2-07
Attic - view 1-1
Attic eaves sheet

angle – eaves
~400-600
angle- roof ridge
Self-drilling screw Ø 5.5
Batten
Batten anchor
Wood screw
74

3.2.8. PS3-2-08
Support profile Load bearing profile

NOTES:
A) Sections acc. to fig. PS 3-2-09 and PS 3-2-10
75

3.2.9. PS3-2-09
Attic finishing made

Load bearing profile Window reveal of wall panel
Sheet metal screw Pop rivet
Window corner
Window corner

Wall panel Sheet metal Attic finishing made
screw of wall panel
Window reveal
Window corner
Window reveal Attic finishing made

of wall panel

Window corner
NOTES:
bearing beam)
76

3.2.10. PS3-2-10
Support profile
Wall panel
Self-drilling screw
Window reveal
Pop rivet Window corner
Window reveal
Window reveal mounting Window reveal mounting
Window corner
Windowsill - solution 1 Windowsill - solution 2
Pop rivet
Pop rivet Windowsill made

of wall panel
Windowsill
Sheet metal screw
Self-drilling screw
Above window
drip flashing
Anchor
Wall panel
77

4. FLASHINGS
4.1. OBR 400 4.2. OBR 401
Inside corner profile Outside corner profile
Marking Expansion [mm] Marking Expansion [mm]

OBR 400 170 OBR 401 255
4.3. OBR 402 4.4. OBR 403

Eaves slat Wide joining slat

OBR 402 135 OBR 403 185
78

4.5. OBR 404 4.6. OBR 405
Narrow joining slat Bottom profile – drip flashing (panels vertically)

OBR 404 136 OBR 405 110
4.7. OBR 406 –S11 4.8. OBR 407

Bottom profile - drip flashing (panels horizontally) Window reveal
Marking Expansion [mm] Marking A [mm] Expansion [mm]

OBR 406/S11 155 OBR 407/50 74 195
OBR 407/100 135 255
OBR 407/150 184 305
79

4.9. OBR 409 4.10. OBR 410
Window angle Windowsill
Rozwinięcie
i
Marking Expansion [mm] Marking A [mm] Expansion [mm]
OBR 409 70 OBR 410/50 119 275
OBR 410/100 135 290
OBR 410/150 184 340
4.11. OBR 411 4.12. OBR 412

Window reveal Window reveal made of wall panel
Marking A [mm] Expansion [mm] Marking A [mm] Expansion [mm]

OBR 411/50 74 190 OBR 412/50 79 235
OBR 411/100 169 285 OBR 412/100 134 290
OBR 411/150 219 335 OBR 412/150 189 345
80

4.13. OBR 413 4.14. OBR 414
Windowsill Window reveal mounting
t ≥ 0,75 mm
Marking A [mm] Expansion [mm] Marking Expansion [mm]

OBR 413/50 119 200 OBR 414 60
OBR 413/100 179 260
OBR 413/150 229 310
4.15. OBR 415 4.16. OBR 416

Window drip flashing Attic finishing made of wall panel
m.pl

OBR 415 80 OBR 416 255
81

5. COLD - BEND PROFILES
5.1. PZG 10 5.2. PZG 11
Load bearing profile for PS Support profile for PS
C50x65x32x2 C70x60x15x2 L=200 mm
Marking Gasket [mm] Marking Gasket [mm]

PZG 10 295/2 PZG 11 295/2
5.3. PZG 12 5.4. PZG 14-5.7

Load bearing profile for PS Attic corner angle- roof ridge for PS
L110x60x15x1,50
Taśma Taśma
O i
PZG 12 370/2 PZG 14/5.7 295
82

5.5.PZG 15-5.7 5.6. PZG 16
Attic corner angle – eaves for PS Corner angle
t ≥1,50 mm
Marking Gasket [mm] Marking A [mm] Gasket [mm]

PZG15/5.7 295 PZG 16/50 147 295
PZG 16/100 172 345
PZG 16/150 185 370
5.7. PZG 17 5.8. PZG 18

Window reveal reinforcement PS Window flashing reinforcement
L50x65x32x1,50 C70x45x37x1,50

PZG 17 295/2 PZG 18 295/2
83

5.9. PZG 19
t = 1,50 mm
A B C Gasket
Marking
[mm] [mm] [mm] [mm]
PZG 19/50 45 85 17 295/2
PZG 19/100 51 122 19 370/2
PZG 19/150 75 185 42 295
5.10. PZG 20
Hanger
t = 2,00 mm; L = 98 mm
A B C Gasket
Marking
[mm] [mm] [mm] [mm]
PZG 20/50 60 85 155 370/3
PZG 20/100 120 170 215 265
PZG 20/150 170 241 265 370
84

Wall panels
balex metal sp. z o.o.
HEADQARTERS
ul. Wejherowska 12C Elevation finish

84-239 Bolszewo, Polska
Infoline: 0 801 000 807
tel. +48 58 778 44 44
fax +48 58 778 44 55
kontakt@balex.eu
www.balex.eu
Balex Metal sp. z o.o. is a leading manufacturer of construction materials in Poland.

The offer of the company includes complete solutions and steel roof and wall systems
for residential, commercial and rural constructions. The products gained trust and TECHNICAL CATALOGUE
appreciation in Poland, Belorussia, Lithuania, Latvia, Estonia, Ukraine, Czech Republic,
Slovakia, Sweden and Norway. Consultancy and sale is being realized by own net
of regional branches, cooperating distributors and a team of professional advisers.
BRANCH OFFICES
BALEX METAL S.R.O. BALEX METAL UAB BALEX METAL SIA „BALEX METAL” BALEX METAL TOV
CZECHY LITWA SŁOWACJA ŁOTWA UKRAINA
Hradec Králové Wilno Banská Bystrica Ražotne Brocēnos Kijów
Vázní 1097 Savanoriu 174A Partizánska cesta 94, Liepnieku iela 10, 30 Vasilkovska,
inDeks 15-05-2009 02
tel. +420 495 482 683 tel. +370 527 30 299 974 01 Brocēni, Saldus office 4-03
fax +420 495 482 683 fax +370 527 30 295 tel./fax + 421 48 419 75 27 raj. LV-3851 tel. +380 44 39 07 144
czeskarep@balex.eu lietuva@balex.eu slovensko@balex.eu tel. +371 638 65 886 fax +380 44 39 07 145
fax +371 638 07 401 ukraina@balex.eu
latvija@balex.eu
w w w.b alex.e u w w w. ba l ex . e u

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Wall panels

balex metal sp. z o.o.

ul. Wejherowska 12C Elevation finish

Balex Metal sp. z o.o. is a leading manufacturer of construction materials in Poland.

panele_scienne_maj_2009_new.indd 1 2009-07-24 10:10:04

panele_scienne_maj_2009_new.indd 2 2009-07-24 10:10:04

II. DETAILED SOLUTIONS OF WALL PANEL CLADDING

panele_scienne_maj_2009_new.indd 3 2009-07-24 10:10:04

panele_scienne_maj_2009_new.indd 4 2009-07-24 10:10:05

panele_scienne_maj_2009_new.indd 5 2009-07-24 10:10:05

3. TYPES OF PS – WIDTH, THICKNESS, LENGTH

Table 1. Recommended maximum width of the modules for cladding thickness

PS/205/0.50 0,50 205

panele_scienne_maj_2009_new.indd 6 2009-07-24 10:10:05

eﬀective width of laying

eﬀective width of laying

eﬀective width of laying

NOTE: THE GAP OF MIN 1 mm IS REQUIRED DUE TO SHEET THERMAL EXPANSION.

panele_scienne_maj_2009_new.indd 7 2009-07-24 10:10:05

Table 2. Standard total elevation thickness – system solutions

600 mm beam spacing 600 mm beam spacing

PZG 10 Load bearing proﬁle Self-drilling screw ø5.5

600 mm beam spacing 600 mm beam spacing

600 mm beam spacing 600 mm beam spacing

panele_scienne_maj_2009_new.indd 8 2009-07-24 10:10:05

sheet metal screw

Fig. 4.2 Elevation made of wall panels in horizontal arrangement.

Fig. 4.3 Elevation made of wall panels in vertical arrangement.

panele_scienne_maj_2009_new.indd 9 2009-07-24 10:10:05

6. MATERIAL AND CLADDING COATINGS

S250GD+Z275, S280GD+Z275 STEEL (acc. to PN-EN 10326:2005)

POLYESTER MATT PEARL

• coating thickness 25µm

panele_scienne_maj_2009_new.indd 10 2009-07-24 10:10:08

Polyester SP 25 – may be used in C1, C2, C3 corrosion class environments.

8. CLADDING COLOUR SCHEME

PVDF: colours to be set

ALUZINC + Easyﬁlm® AZ 185 ( 25 µm )

panele_scienne_maj_2009_new.indd 11 2009-07-24 10:10:08

10. PS LOAD CAPACITY

11. THE LOAD CAPACITY OF SUPPORT JOINTS

panele_scienne_maj_2009_new.indd 12 2009-07-24 10:10:08

12. SAMPLE SPACING OF THE LOAD BEARING PROFILE SUPPORTS

panele_scienne_maj_2009_new.indd 13 2009-07-24 10:10:08

h>5m B 0,24 1,80 4 0,35 2,62 4 0,44 3,3 4 0,54 4.05 6

C 0,21 1,57 4 0,30 2,25 4 0,39 2,92 4 0,48 3,60 6

h<5m B 0,15 1,12 2 0,22 1,65 4 0,28 2,1 4 0,35 2,62 4

C 0,14 1,05 2 0,19 1,42 4 0,25 1,87 4 0,30 2,25 4

Conformity assessment and introduction to sales and application.

panele_scienne_maj_2009_new.indd 15 2009-07-24 10:10:09

panele_scienne_maj_2009_new.indd 16 2009-07-24 10:10:09

panele_scienne_maj_2009_new.indd 17 2009-07-24 10:10:09

600 mm beam spacing 600 mm beam spacing

Self-drilling screw ø5.5

Wall panel PZG 10 Supporting proﬁle

PZG 10 Load bearing proﬁle

PZG 10 Supporting proﬁle

Self-drilling screw ø5.5

panele_scienne_maj_2009_new.indd 18 2009-07-24 10:10:09

Self-drilling screw ø5.5

PZG 10 Load bearing proﬁle

PZG 10 Supporting proﬁle

panele_scienne_maj_2009_new.indd 19 2009-07-24 10:10:09

Self-drilling screw ø5.5