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PNOZelog-Range
Pilz offers more than automation As leaders in innovation, we continually Individual solutions are a product of Pilz’s
technology – Pilz offers safe automation monitor, expand and improve our complete comprehensive, innovative range of services.
and for years has been a competent, reliable range of products and services, in Specifically on the issue of safety we can
partner for its customers in the most varied consultation with our customers. offer:
of industries. Today, as technology leader,
and system/solution supplier, Pilz is one of Overall solutions Safety advice
the key brands within automation Risk analysis
technology worldwide. We tailor our range of products and services Safety concepts
to meet our customers’ requirements. As Safety check
Customer orientation well as individual components, Pilz can also Project management
supply overall, individual and open systems, Delivery of complete systems
At Pilz, real proximity to customers is concepts and solutions.
evident at all levels, in all areas, and is In conjunction with product training and
experienced through individual Products for your safety seminars on current safety issues, you will
consultation, total flexibility and reliable receive every support with your safety
service. Pilz is one of the key manufacturers in the requirements.
areas of control and monitoring technology,
controlling and signalling, sensor
technology, safe control technology,
operating and monitoring and operator
terminals. Thanks to our comprehensive
product range we can supply both single
products and individual overall solutions –
always made to measure for your particular
application requirement. August 2003
You can find more details about Pilz and our All rights to this publication are reserved by
products and services on the Internet: Pilz GmbH & Co. We reserve the right to
amend specifications without prior notice.
www.pilz.com Copies may be made for the user’s internal
purposes. The names of products, goods and
technologies used in this manual are
trademarks of the respective companies.
3
Introduction
Exclusion of liability
4
Contents
Safe Automation 1
Introduction
PNOZelog-range 2
Introduction 2.1
Overview 2.2
Safety 2.3
Description 2.4
Installation 2.5
Commissioning 2.6
Applications 2.11
Service 3
Pre-sales/after sales
Order Reference 4
PNOZelog-range
5
6
Safe Automation
Contents Page
1 1
Introduction
Machinery directive 1-2
Risk analysis 1-3
Risk assessment und graph 1-6
Categories 1-7
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
1-1
Safe Automation
Introduction
Machinery directive
1
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
1-2
Safe Automation
Introduction
Risk analysis
– EN 691
Woodworking machinery The following procedure is recommended The machinery directive is geared towards EN 1050, 11/96
– EN 201 for the approval of machinery within the the machine manufacturer. Everyone The standard starts from the assumption
Injection moulding machines EEA: involved in the design of the machine is that every machine constitutes a risk, that is
– EN 422 therefore responsible for its safety. For to say, its risk without measurement and
Blow moulding machines 1. Check that the machine falls within the safety, the hazard analysis represents an control safety measures. This risk is
– EN 415 scope of the machinery directive important link between the technologies and determined by assessing the machine before
Packaging machines 2. Check whether any additional directives it should be carried out at or before the any safety components are employed. If the
– EN 692 that provide for CE marking need to machine’s design stage, in accordance with level of the risk is above the justifiable risk
Mechanical presses be considered for this product; in this the directive. limit, measures must be taken to reduce the
– EN 693 case you will need to check conformity The directive states: “The manufacturer is risk. These are the “measurement and
Hydraulic presses to all the directives used obliged to carry out a hazard analysis in control safety measures”; these should be
– EN 775 3. Classify the products under the terms order to determine all the hazards associated used to reduce the actual residual risk to
Industrial robots of the machinery directive (machine, with the machine; the machine must then be below the level of the justifiable risk limit.
components, ...) designed and built in accordance with that
1.1 CE marking of machinery 4. Check whether it is a “dangerous analysis.” Risk limit
machine” as detailed in Annex IV; in It is advisable and economical, therefore, for This is the highest justifiable risk
According to EU directive 89/392/EEC, this case you will need to contact an all designers to be informed about the associated with a specific technical
since 01.01.1995 it has been necessary to accredited body requirements of the machinery directive. process or condition. In general, the risk
apply a CE mark not only on “complete 5. Check which standards can be used to limit cannot be quantified. It is normally
machines” but also on “machines operating achieve the safety objectives 2. Risk analysis defined indirectly on the basis of
non-independently” and “interchangeable 6. Carry out a hazard analysis established technical principles.
equipment”. Since 01.01.1997, “individual 7. Generate the “Technical Documentation” Designers should carry out a risk analysis in Hazard
safety components” have also required CE 8. Design and build the machine in order to judge the regulations that need to This is the condition in which the risk is
marking. This EU directive is binding for the accordance with the hazard analysis be taken into account, and to what extent. greater than the risk limit.
whole internal market, i.e. including and the “Technical Documentation” Standard EN 292: “Safety of machinery. Safety
machinery that does not cross any 9. Generate the declaration of conformity General principles for design”, EN 1050: This is the condition in which the risk is
international border. Even machinery made (Annex II A) “Principles for risk assessment” and EN less than than the risk limit.
for a company’s own use must carry the CE 10. Affix the CE mark 954-1: “Safety-related parts of control Residual risk
mark. systems” should be used for this purpose. This is the risk that remains after all the
risk reduction measures have been taken
Risk without safety measures
This is the risk involved when no risk
reduction measures are taken on a
machine.
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1-3
Safe Automation
Introduction
Risk analysis
2.1.1 Risk assessment The complexity of the interaction assessment is followed by risk reduction in This information shall be updated as the
between man and machine during all accordance with EN 292. Repeating this design develops and when modifications are
Extracts from EN 1050, 11/96 operations, including foreseeable assessment results in an interactive process required.
The risk assessment of plant or machinery misuse. which is used to eliminate the hazard as far
must include: as possible and to implement safety The absence of an accident history, a small
The hazard, hazardous situation and 2.1.2 Basic concept measures. number of accidents or low severity of
events that could cause harm accidents shall not be taken as an
The foreseeable probability and severity EN 1050, 11/96 Section 4.1 The risk assessment includes: automatic presumption of a low risk.
of harm Risk assessment is a series of logical steps A risk analysis containing:
The complexity of the machine with to enable the hazards associated with a) determination of the machine’s design Point 2.1.4 not shown.
regard to safety and machinery to be examined in a systematic (effective) limits (see EN 1050);
way. Depending on the result, the risk b) hazard identification; 2.1.5 Combination of elements of risk
c) risk estimation;
and risk evaluation. EN 1050, 11/96 Section 7.2.1
The risk associated with a particular
2.1.3 Information for risk assessment situation or technical process is derived
from a combination of the following
EN 1050, 11/96 Section 4.2 elements:
The information for risk assessment and any Severity of harm
qualitative and quantitative analysis shall Probability of occurrence of this harm,
include the following: which is a function of:
The machine’s design (effective) limits – the frequency and duration of the
Safety requirements for the individual life exposure of persons to the hazard
phases of the machinery – the probability of occurrence of a
Design drawings and other means of hazardous event and the technical and
establishing the nature of the machinery human possibilities to avoid or limit
Type of energy supply the harm
Any accident and incident history
(if available)
Information about potential damage to
1
health which can be attributed to
operation of the machinery
1
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1-4
Safe Automation
Introduction
Risk analysis
2.1.6 Elements of risk 2.2 Harm 2.2.3 Frequency and duration 2.3 Harm to people
1 1
of exposure
Risk 2.2.1 Severity 2.3.1 Persons exposed
related to the considered EN 1050, 11/96 Section 7.2.3.1
hazard EN 1050, 11/96 Section 7.2.2 Depending on the need to access the danger EN 1050, 11/96 Section 7.3.1
The degree of possible harm can be zone: Risk estimation shall take into account all
is a function of estimated by taking into account the The nature of access, persons exposed to the hazards (see
following criteria: The time spent in the danger zone and EN 292-1 Section 3.21).
Severity
The nature of what is to be protected: The number of people requiring access
of the possible harm for
a) persons must be assessed because they could 2.3.2 Type, frequency and duration of
the considered hazard
b) property increase the probability of an accident. exposure
and c) environment
The severity of injuries or damage to 2.2.4 Probability of occurrence EN 1050, 11/96 Section 7.3.2
Probability of health: of a hazardous event The estimation of the exposure to the hazard
occurrence of that harm in a) slight, normally reversible requires analysis of and shall account for all
consideration of the b) serious, normally irreversible EN 1050, 11/96 Section 7.2.3.2 modes of operation of the machinery. In
c) death According to the standard, the probability of particular this affects the need for access
frequency and duration of
The extent of harm, for each machine: occurrence of a hazardous event can be during setting, teaching, process
exposure to the hazard
a) one person affected derived from: changeover or correction, cleaning, fault
Possibility to avoid or limit the harm b) several persons affected The reliability of the technology used finding and maintenance (see EN 292-1,
Other statistical data section 3.11).
2.2.2 Probability of occurrence Accident history (if available)
Probability of occurrence of a of harm History of damage to health from similar
hazardous event plant or machinery
EN 1050, 11/96 Section 7.2.3 Risk comparison, (see EN 1050, 11/96)
Several methods have been developed for The probability of harm occurring is the key Note: The occurrence of a hazardous event
the systematic analysis of these elements of factor. Experience shows that every can be of technical or human origin.
risk. conceivable unpleasant event can occur in
See EN 1050, 11/96 Annex B. reality. This rather general statement could
be viewed as an exaggeration when referring
to the design of a plant or machine. This is
why the standard allows the frequency and
duration of exposure to the hazard and the
possibility of avoiding it to be included in
the assessment. In certain circumstances
this can result in optimum protection for
personnel together with a reduction in costs.
1
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1-5
Safe Automation
Introduction
Risk assessment and graph
3. Risk assessment into account when evaluating safety-related Loss of entire function or partial 3.1 Risk graph
parts of control systems. These lists of functions in the case of programmable
EN 954 -1, prEN 954 -2 faults do not claim to be exhaustive and, if components (worst case behaviour) EN 954 -1, Annex B 12/96
The European standards EN 954 -1, necessary, additional faults should also be This risk evaluation must be carried out
prEN 954 -2 define categories and considered. separately for each application.
requirements and describe characteristics of Note from the standards committee: The graphic below may be helpful.
safety functions and design principles for In general, the following observations on
safety-related parts of control systems. faults should be borne in mind: The categories are not intended to be used
This includes programmable systems for all Two independent, random faults shall in any given order or in any given hierarchy
Categories
types of machinery and related protective not occur simultaneously in respect of safety requirements.
B 1 2 3 4
devices. They apply to all safety-related parts Should a fault cause other components
S1
of control systems, regardless of the type of to fail, the first fault and all consequent The risk assessment will indicate whether the l m m m
energy used, (e.g. electrical, hydraulic, faults shall be viewed as a single fault total or partial loss of the safety function(s) P1
l l m m
F1
pneumatic, mechanical). However, they do Systematic multiple faults shall be arising from faults is acceptable. It is clear, P2
S2 l l m
not specify which safety functions and viewed as single faults therefore, that discussions over whether
P1
which categories shall be used in a particular product XY should be category 2, 3 or 4 F2 l m
case. The following faults should be considered goes against the intentions of the standards P2
l
EN 954-1 and prEN 954-2 contain details of on electrical/electronic components: committee and is not in the spirit of the
safety requirements and orientation aids for Short circuit or open circuit, e.g. short standard. Most machines have a front and a
the design, construction, programming, circuit to the protective conductor or to back. The dangerous side is the front,
operation, maintenance and repair of safety- any bare conductive part, open circuit of because it is generally from there that the Starting point for risk estimation for the
related parts of control systems for any conductor machine is assembled and operated. The safety-related part of the control system
machinery. Short circuit or open circuit in single back of the machine is less dangerous
They also apply to all machinery applications components, e.g. position switches because it can usually be encased by metal
for professional and non-professional use. Non drop-out or non pick-up of plates and guard rails. S Severity of injury
Where appropriate, they can also apply to electromagnetic components, e.g. S1 Slight (normally)
the safety-related parts of control systems contactors, relays, solenoid valves reversible) injury
used in other technical applications with Non-starting or non-stopping of motors S2 Serious (normally
similar hazards. Mechanical blocking of movingelements, irreversible) injury,
The categories used in the standards are e.g. position switches including death.
1
designed to allow for component faults and Drift beyond the tolerance values for F- Frequency and/or exposure
to accept fault exclusion. (Fault exclusion analogue components, e.g. resistors, time to the hazard
means that a fault can be excluded if the capacitors F1 Seldom to quite often and/or
chances of it arising are improbable.) In Oscillation of unstable output signals in the exposure time is short
order to have objective and verifiable criteria, integrated, non-programmable F2 Frequent to continuous and/or
EN 954 publishes lists of potential components the exposure time is long
component faults which need to be taken
1
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1-6
Safe Automation
Introduction
Categories
P- Possibility of avoiding
Cat. Summary of requirements System behaviour Principles to
1 1
the hazard
achieve safety
(generally related to the speed and
frequency with which the hazardous part
moves and to the distance from the
hazardous part) Safety-related parts of control systems and/or their protective The occurrence of a fault can lead to the
P1 Possible under specific conditions B
equipment, as well as their components, shall be designed, loss of the safety function
P2 Scarcely possible constructed, selected, assembled and combined in accordance with
Mainly
relevant standards, so that they can withstand the expected
B, 1-4 Categories for safety-related parts characterised by
influence.
of control systems selection of
Preferred category for reference points components.
1 Requirements of B shall apply. As for category B, but with greater safety-
Possible categories which can require Use of well-tried components and well-tried safety principles. related reliability of the safety functions.
additional measures
Measures which can be over
dimensioned for the relevant risk 2 Requirements of B and the use of well-tried safety principles shall The occurrence of a fault can lead
apply. to the loss of the safety function between
The risk is a statement of probability that Safety function shall be checked at suitable intervals by the machine the checks.
takes into account the anticipated frequency control system. The loss of the safety function is detected
of a hazard occurring and the consequent by the check.
Mainly
severity of injury. Appropriate measures characterised by
should be used to reduce the anticipated risk 3 Requirements of B and the use of well-tried safety principles shall When the single fault occurs, the safety
structure.
apply. Safety-related parts shall be designed so that: function is always performed. Some but not
to the level of safety required for the
– a single fault in any of these parts does not lead to a loss of the all faults will be detected.
application.
safety function; and Accumulation of undetected faults
– whenever reasonably practicable, the single fault is detected. can lead to the loss of the safety function.
3.2 Overview of categories
1
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1-7
1
1
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1-8
PNOZelog-range
Content Page
2
PNOZelog-range
Introduction PNOZelog-range 2.1-1
Definition of symbols 2.1-1
Definitions 2.1-2
Overview PNOZelog-range 2.2-1
Safety PNOZelog-range 2.3-1
Safety assessments 2.3-1
General safety requirements 2.3-1
Intended use 2.3-1
Applications in accordance with EN 954-1, Category 4 2.3-1
Safety distance 2.3-1
Description PNOZelog-range 2.4-1
Safety features 2.4-1
Operation
Functions
Operating modes
2.4-1
2.4-1
2.4-1
2
Installation PNOZelog-range 2.5-1
Commissioning PNOZelog-range 2.6-1
Requirements 2.6-1
Input devices for PNOZ e1p, PNOZ e1.1p , PNOZ e1vp,
PNOZe5.11p, PNOZe5.13p2.6-1
Input devices for PNOZ e2.1p and PNOZ e2.2p 2.6-1
Input devices for PNOZ e3.1p and PNOZ e3vp, PNOZ e5.13p 2.6-1
Input devices for PNOZ e4.1p and PNOZ e4vp 2.6-1
Logic connections PNOZelog-range 2.7-1
Examples of logic connections 2.7-2
Operation and fault diagnostics PNOZelog-range 2.8-1
Errors 2.8-1
Examples 2.8-2
Error codes 2.8-3
Technical details PNOZelog-range 2.9-1
Approvals 2.9-4
Accessories 2.9-4
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2-1
PNOZelog-range
Contents Page
PNOZelog-range
Unit-specific descriptions 2.10-1
Comparison of PNOZelog units 2.10-1
PNOZ e1p 2.10-2
Intended use 2.10-2
Description 2.10-2
Terminal configuration 2.10-2
Wiring 2.10-2
PNOZ e1.1p 2.10-4
Intended use 2.10-4
Description 2.10-4
Terminal configuration 2.10-4
Wiring 2.10-4
Logic inputs 2.10-6
PNOZ e1vp 2.10-7
Intended use 2.10-7
Description 2.10-7
Terminal configuration 2.10-7
Wiring 2.10-7
Logic inputs 2.10-10
PNOZ e2.1p 2.10-11
Intended use 2.10-11
Description 2.10-11
Terminal configuration
Wiring
Logic inputs
2.10-12
2.10-12
2.10-13
2 2
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2-2
PNOZelog-range
Contents Page
2
PNOZelog-range
PNOZ e3.1p 2.10-17
Intended use 2.10-17
Description 2.10-17
Terminal configuration 2.10-17
Wiring 2.10-17
Logic inputs 2.10-19
PNOZ e3vp 2.10-20
Intended use 2.10-20
Description 2.10-20
Terminal configuration 2.10-20
Wiring 2.10-20
Logic inputs 2.10-23
PNOZ e4.1p
Intended use
Description
2.10-24
2.10-24
2.10-24
2
Terminal configuration 2.10-24
Wiring 2.10-24
Logic inputs 2.10-26
Connecting several safety mats 1.10-27
PNOZ e4vp 2.10-28
Intended use 2.10-28
Description 2.10-28
Terminal configuration 2.10-28
Wiring 2.10-28
Logic inputs 2.10-31
Connecting several safety mats 2.10-32
PNOZ e5.11p 2.10-33
Intended use 2.10-33
Description 2.10-33
Terminal configuration 2.10-33
Wiring 2.10-33
Logic inputs 2.10-36
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2-3
PNOZelog-range
Contents Page
PNOZelog-range
PNOZ e5.13p 2.10-37
Intended use 2.10-37
Description 2.10-37
Terminal configuration 2.10-37
Wiring 2.10-37
Logic inputs 2.10-40
Applications 2.11-1
PNOZe1p, e1.1p, e1vp: E-STOP, Category 4, EN 954-1 2.11-3
PNOZ e1p, e1.1p, e1vp: Light barriers, Category 4, EN 954-1 2.11-7
PNOZ e1p, e1.1p,e1vp: Zone control limit switch, Category 3, EN 954-1 2.11-11
PNOZ e1p, e1.1p, e1vp: Gate combination, Category 3, EN 954-1 2.11-15
PNOZ e2.1p, e1.1p: Operation with safety gate open, Category 4, EN 954-1 2.11-21
PNOZ e1.1p, e2.1p: E-STOP - Two-hand control, Category 4, EN 954-1 2.11-25
PNOZ e1p, e4vp: Guarding with the safety gate open, Category 3, EN 954-1 2.11-29
PNOZ e1p, e4.1p: Monitoring the work area, with signal lamp,
Category 4, EN 954-1 2.11-33
PNOZ e4.1p: Safety mat monitoring with evaluation via a PSS,
Category 3, EN 954-1 2.11-37
2 2
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2-4
Introduction
PNOZelog-range
This system manual describes the units 4 Description of the PNOZelog-range Definition of symbols INFORMATION
from the PNOZelog-range: The description contains information about This gives advice on applications and
● PNOZ e1p the functions that are identical on all units. Information in this manual that is of provides information on special
● PNOZ e1.1p 5 Installing the units particular importance can be identified as features, as well as highlighting areas 2.1
● PNOZ e1vp This chapter describes how to install the follows: within the text that are of particular
● PNOZ e2.1p units. importance.
● PNOZ e2.2p 6 Commissioning DANGER!
● PNOZ e3.1p This chapter contains important guidance This warning must be heeded! It
● PNOZ e3vp on wiring the units. warns of a hazardous situation that
● PNOZ e4.1p 7 Logic connections on the units poses an immediate threat of
● PNOZ e4vp This chapter describes how the units can be serious injury and death and
● PNOZ e5.11p linked together logically. Real circuit indicates preventive measures that
● PNOZ e5.13p diagrams can be found in the chapter can be taken.
entitled “Application examples”.
The first part of the manual contains 8 Operation and fault diagnostics WARNING!
information relating to the whole product This chapter describes how the unit reacts This warning must be heeded! It
range. This is followed by descriptions of
the specific units. The last chapter contains
various application examples.
during operation and how faults are
displayed.
9 Technical details of the PNOZelog-
warns of a hazardous situation that
could lead to serious injury and
2
death and indicates preventive
range measures that can be taken.
The manual is divided into the following This chapter contains the technical details
chapters: relevant for all units in the PNOZelog-range. CAUTION!
1 Introduction 10 Unit-specific descriptions This refers to a hazard that can lead
The introduction is designed to familiarise These descriptions refer exclusively to the to a less serious or minor injury plus
you with the contents, structure and specific specific features for the unit, such as material damage, and also provides
order of this manual. intended use, description, parameter information on preventive measures
2 Overview settings and wiring of individual units. that can be taken.
This chapter provides information on the 11 Application examples
most important features of the product This chapter is a collection of application NOTICE
range and provides a brief overview of the examples. This describes a situation in which
application range. the unit(s) could be damaged and
3 Safety also provides information on
This chapter must be read as it contains preventive measures that can be
important information on safety regulations. taken.
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2.1-1
Introduction
PNOZelog-range
Definitions
AND connection: Connects two or more Earth fault detection: Detection of a live Redundancy: The application of more than Test pulse output: When wired
units. Start-up can only occur when all the connection between an external conductor, one identical element, in order to ensure appropriately, specific pulses are applied to
start-up conditions are met. or conventionally insulated neutral that if one element malfunctions, a second the inputs via the test pulse outputs. This
conductor, and earth or earthed element is available to guarantee that the enables the detection of shorts across
Auxiliary output: Non-safety-related output components, as the result of an error. function is maintained. contacts.
using semiconductor technology.
Feedback loop: Circuit for monitoring Reset button actuation time (min): Test pulses: Pulse signals specifically
Danger zone: Zone within or around externally connected contactors or relays Period for which a reset button must be generated by the safety relay.
machinery in which a person is exposed to via a PNOZelog. The N/C contacts are used operated and then released to trigger a
risk of injury or damage to health. to check whether the relays or contactors successful start.
have assumed their safe condition before
Delay-on de-energisation when the safety they are re-operated. Safety output: Safe output using
function is triggered: After a safety semiconductor technology
function is triggered at a device input, the OR connection: Connects two or more
period that elapses before the safety units. Start-up occurs when at least one of Switch-on delay at S35/S36: After a signal
outputs carry a low signal. the start-up conditions is met. is supplied to S35/S36, the period that
On units which contain the letter “v” in their elapses before the safety outputs change
name, it is possible to set the delay-on de- Positive-guided contacts: Contacts which state.
energisation period. are mechanically connected in such a way
that N/C and N/O contacts can never be Switch-on delay autom. reset:
Delay on energisation: See “Switch-on closed at the same time. After supply voltage is applied or the safety
delay” function is released, the period that elapses
PSS: The Pilz PSS-range comprises before the safety outputs change state.
Detection of shorts across contacts: modular and compact programmable safety
Detection of a short circuit between the
connection leads of two adjacent contacts
(S12/S22).
systems for use in plant and machinery
safety circuits.
Switch-on delay man. reset:
After the reset button has been operated,
the period that elapses before the safety
2 2.1
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.1-2
Overview
PNOZelog-range
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.2-1
2.2
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
2.2-2
Safety
PNOZelog-range
Safety assessments You must observe the warning notes given come to a standstill before the operator can Example:
in other parts of this manual. These are reach the danger zone. All access directions A machine has an overrun time of 500 ms.
Before using a unit it is necessary to highlighted visually through the use of must be taken into account. The danger zone is protected by a light
perform a safety assessment in accordance symbols. According to EN 999, “Approach speed of guard with a reaction time of 20 ms and a
with the Machinery Directive. The units as parts of the body for the positioning of detection capability of 30 mm.
individual components guarantee functional NOTICE safety devices”, this minimum distance is A PNOZe1.1p is used as the safety relay
2.3
safety, but not the safety of the entire Failure to keep to these safety calculated using the following formula: (release time 35 ms).
application. You should therefore define the regulations will render the
safety requirements for the plant as a whole, warranty invalid. S=KxT+C Calculating the safety distance between the
and also define how these will be machine and the outer edge of the safety
implemented from a technical and Intended use S = Minimum distance between the danger mat:
organisational standpoint. zone and the detection point,
The intended use depends on the unit and is detection level or protected field; Approach speed: 2000 mm/s
General safety requirements therefore explained in the chapter with the K = Approach speed of the body or parts Machine’s overrun time: 500 ms
unit-specific descriptions. of the body (depends on the detection Reaction time of safety device: 20 ms
Always ensure the following safety capability); Reaction time of safety relay: 35 ms
requirements are met:
● Only install and commission the unit if
you are familiar with the information in
Applications in accordance with
EN 954-1, Category 4
T = System’s overall stopping
performance:
Machine’s overrun time
Detection capability:
S≥
d = 30 mm
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.3-1
2.3
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.3-2
Description
PNOZelog-range
Safety features ● An AND and an OR input (not PNOZ ● Detection of shorts between contacts
e1p) enable several units to form a logic is enabled by pulsing the input circuits.
The relay meets the following safety connection. The inputs have switch This operating mode is automatically
requirements: delays, which are added together with detected on start-up.
Basic function
● The circuit is redundant with built-in self- Safety relay each unit that is linked. ● Start-up test prevents an automatic
monitoring. restart when voltage is removed and
● The safety function remains effective in Operating modes reapplied. The unit checks whether safety
the case of a component failure. Out1 gates that are closed are opened and 2.4
● A disconnection test periodically checks The operating modes depend on the then closed again when supply voltage is
the safety outputs, irrespective of the S35 OR
individual unit. Please refer to the unit- applied.
status of the outputs specific descriptions for details of which ● Increase in the number of safety
● The unit has an electronic fuse. operating modes are available. contacts available by connecting a
contact block (e.g. PZE 9P) or external
Operation S36 AND ● Single-channel operation: Input wiring contactors.
in accordance with EN 60204, no redun- ● Two-hand operation: The two-hand
Each unit has one or more specific basic dancy in the input circuit; earth faults in control device must be activated by
functions, such as E-STOP monitoring,
safety gate monitoring. The units react the
same, irrespective of these basic functions:
tv
Outputs
14
24
the input circuit are detected
(prerequisite: power supply must meet
the regulations for extra low voltages with
operating two buttons simultaneously. If
one or both of the buttons are released,
the unit interrupts the control command
2
If the start-up condition of the specific basic safe separation). to close the press. The closing movement
Y32
function is met, there will be a high signal at ● Dual-channel operation: Redundant can only be restarted when both buttons
the output “Out1” (see Fig. 4-1). input circuit; earth faults in the input have returned to their start position
The output “Out1” is AND/OR-linked, Fig. 4-1: Operation of PNOZelog units circuit are detected (exception: two-hand (released) and are pressed again.
depending on the wiring of the logic inputs control devices), with or without
S35 and S36 (not on the PNOZ e1p). The detection of shorts between the input
result of the logic operation can be found at Functions contacts.
safety outputs 14 and 24. ● Automatic reset: Unit is active as soon
On units which contain the letter “v” in their ● If there is a high signal (+24 VDC) at input as the input circuit and feedback loop are
name (e.g. PNOZ e1vp), the safety outputs Y5 for at least 250 ms, output Y32 will closed.
can have delay-on de-energisation. The switch to the diagnostic function. It is ● Monitored reset: Unit is not active until
auxiliary output Y32 is always controlled via a driver that is available as the reset button has been operated and
instantaneous. an accessory or that you can create then released. This eliminates the
yourself. If input Y5 is open or low for possibility of the reset button being
more than 300 ms, Y32 will operate as an overridden, triggering automatic
auxiliary output. activation.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.4-1
2.4
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.4-2
Installation
PNOZelog-range
121 (4.76")
The unit can be installed in any position.
2.5
CAUTION!
The safety relay should be installed in
a control cabinet with a protection
type of at least IP54.
All units that are linked via the AND/
OR inputs must be installed in the
same control cabinet.
75 (2.95")
22,5 2
(0.88")
87 (3.42")
94 (3.70")
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.5-1
2.5
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.5-2
Commissioning
PNOZelog-range
Requirements ● Output Y32 is an auxiliary output, e.g. for have passed the application test: with semiconductor outputs when operating
communication with a PLC or text ● Light barriers: with detection of shorts across contacts.
Please note the following when preparing to display. - SICK FGS
commission the unit: ● Safety outputs 14 and 24 may not be - SICK C4000 Self-testing light barriers
● The unit and the input circuits must connected to PSS inputs (with the - Honeywell MEYLAN Self-testing light barriers are only permitted
always be supplied by a single power exception of the units PNOZ e4.1p and - CEDES Safe 4 as input devices if the PNOZelog is
supply. The power supply must conform PNOZ e4vp). - OMRON F3SN-A operated without detection of shorts across
to the protective extra low voltage ● Sufficient fuse protection should be used ● Limit switches: contacts.
regulations (PELV) with safe isolation. when driving capacitive or inductive - Schmersal AZ 16-02
● Use copper wiring that can withstand loads. - Guardmaster ferrocode Input devices for PNOZ e2.1p and
temperatures of 60/75°C. ● Only contactors with positive-guided - Euchner NP1-628AS PNOZ e2.2p 2.6
● Torque setting on the connection contacts should be used for safety - Euchner CES-A-C5E-01 (only when
terminals (M3 slotted-head screws): functions. operating without detection of shorts Only two-hand buttons may be connected
0.5...0.6 Nm. across contacts) to the two-hand control devices. Please
Calculating the max. cable runs Imax at the - Euchner CES-A-C5E-01 (only with test note that the devices are designed for
input, reset and feedback circuit: When commissioning and during pulse wiring) different contacts:
Imax =
Rlmax
Rl / km
operation, please note the following:
The safety outputs are constantly checked
via test pulses. This may generate a
- Euchner NM11KB
Please note:
● Euchner proximity switch operated with
● PNOZ e2.1p: Two-hand buttons with one
N/C and one N/O contact
● PNOZ e2.2p: Two hand buttons each with
2
humming noise on the connected detection of shorts across contacts: one N/O contact
Rlmax = max. overall cable resistance (see contactors, which does not affect the Distance PNOZelog - Euchner proximity
technical details) function (contactors are not damaged, switch: max. 1 km Input devices for PNOZ e3.1p,
Rl /km = cable resistance/km contacts remain closed). The test pulses PNOZ e3vp, PNOZ e5.13p
● Cables that have to be laid outside the also mean that, when measured with a The following may not be used:
control cabinet must be protected from multimeter, the voltage at the safety outputs ● Light barriers: Permitted input devices are:
mechanical damage, e.g. by installing is less than 24 VDC. - STI Minisafe 4600 ● Pilz safety sensors PSEN 2.x
them in a conduit. ● Limit switches: ● Position switch with N/C / N/O
● Output 14, 24: at no-load, a capacitance - Euchner CES-A-C5E-01 with pulse combination
of max. 2 nF can be driven. Input devices for PNOZ e1p, PNOZ e1.1p, signals
● Safety outputs 14 and 24 should PNOZ e1vp, PNOZ e5.11p, PNOZ e5.13p Input devices for PNOZ e4.1p and
exclusively be used for safe The following is generally valid: Input PNOZ e4vp
applications. The safety outputs must not When selecting input devices, you must devices with mechanical contacts (relays) Only Mayser type SM/BK safety mats that
be connected to PLC inputs. comply with the technical details of the can be used in operating modes with or operate according to a 4-wire technology
input circuits on the PNOZelog units. To without detection of shorts across contacts, principle (without monitoring resistor) may
help you in your selection, Pilz has provided you comply with the technical be used.
performed application tests with a number details provided by the manufacturer. It is
of input devices. The following input devices not always possible to use input devices
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.6-1
Commissioning
PNOZelog-range
2.6
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.6-2
Logic Connections
PNOZelog-range
Units in the PNOZelog product range can be ● All linked PNOZelog units must be
linked logically via special AND/OR inputs. connected to the same supply voltage.
One exception is the PNOZ e1p. This does ● The AND/OR inputs have switch delays,
not have any special logic inputs, but can which are added together with each unit
be linked to other units via the safety that is linked (Example 3).
outputs (from Version 3.0). From Version 3, ● All units that are linked via the AND/OR
safety outputs from the PNOZmulti can also inputs and their connection leads must
be AND/OR connected with PNOZelog be installed in the same control cabinet.
units.
WARNING!
INFORMATION A high signal at the OR input of a
The logic inputs exclusively recognise PNOZelog unit overrides its safety
signals from the safety outputs on function. The safety outputs will then
PNOZelog units and on PNOZmulti energise, irrespective of the status of
units (from Version 3). These have a the input circuits.
special pulse code which the logic
inputs check. Muting function
The OR input can be used for the muting
Please note the following when linking function. In doing so the safety device is
several units: knowingly suspended. Depending on the
● PNOZ e1p:: From Version 3.0, safety application area (see relevant C standard),
outputs on the PNOZ e1p can be this suspended status must be displayed via
logically linked to the safety inputs on a lamp. This lamp must either be redundant
other PNOZelog units. in design or must be monitored for short
● Safety outputs to which loads are circuit and open circuit.
connected may also be linked to the
safety inputs of a max. of 4 PNOZelog
units (Example 1).
● Up to 50 safety inputs from PNOZelog
units can be connected to safety outputs
with no load.
● Only safety outputs from Pilz PNOZelog
units and PNOZmulti units (from Version
3) may be AND/OR connected. The unit
with the lowest category determines the
category of the whole circuit in
accordance with EN 954-1.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.7-1
Logic Connections
PNOZelog-range
24
PNOZelog
Unit 4
K5 K6
2
AND
S36
S36 14
24
K7 K8
PNOZelog
Unit 5
AND
S36
S36 14
24
K9 K10
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2.7-2
Logic Connections
PNOZelog-range
● Example 2:
Prerequisites:
All units must be in the same control PNOZelog PNOZelog
cabinet. The possibility of a short circuit
between +24 VDC and a safety output
must be eliminated! AND
Two PNOZelog units are AND-linked. As 14
14 S36
S36 14
both units are in the same control 24 24
cabinet, loads may also be connected to
the logic connection line (Fig. 7-2). K2 K1 K3 K4
● Example 3:
Prerequisite:
All units must be in the same control
cabinet.
Unit 3 is AND-linked to Unit 2, Unit 2 is
Fig. 7-2: Logic connection with additional loads in one
AND-linked to Unit 1. If outputs 24 and control cabinet 2.7
14 on Unit 1 switch from a high to a low
signal, the signal from output 14 on Unit
2 will also switch from high to low via
AND input S36. In turn this will switch off
the AND input on Unit 3 (Fig. 7-3).
PNOZelog PNOZelog PNOZelog
The units’ delay times are added together Unit 1 Unit 2 Unit 3
via the logic AND connection.
AND AND
14 S36 14 S36 14
24 24 2
K1 K2 K3 K4 K5 K6
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2.7-3
Logic Connections
PNOZelog-range
● Example 4:
Prerequisite: All units must be in the
same control cabinet. PNOZelog
Unit 4
The logic connection line between Unit 1
and Unit 2 contains the contacts of the
external contactors from Unit 4. This
means that Unit 4 and Unit 1 can set the
outputs on Unit 2 and Unit 3 to low 24
(Fig. 7-4).
K3 K4
2.7
14
K3 K4 AND
S36
AND
S36 14
2
24 24
K1 K2 K1 K2
Fig. 7-4: External contacts in the logic connection line, all elements in one control cabinet
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.7-4
Logic Connections
PNOZelog-range
● Example 5:
PNOZelog
Prerequisite: All units must be in the Unit 1
same control cabinet.
Unit 1 and Unit 2 are OR-linked. If the
output from Unit 2 has a low signal, Unit 14
PNOZelog
1 alone will control the status of the Unit 3
Y4
outputs on Unit 3. If Unit 2 sends a high S12
S11
signal to the OR input of Unit 3, a high
S22
signal will be present at the outputs of PNOZelog 14
Unit 3, irrespective of the status of its Unit 2
OR
S35 24
input circuit.
K1 K2
14
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2.7-5
Logic Connections
PNOZelog-range
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.7-6
Operation and Fault Diagnostics
PNOZelog-range
During operation, 3 LEDs indicate the units’ Errors second intervals. The number of LED transferring data to a PLC is described in
operating status and the fault conditions. flashes corresponds to a digit in the error the PLC Drivers manual.
The unit is ready for operation when: Fault conditions are indicated by flashing code. The error code can consist of up to 4
● The “POWER” LED lights up the LEDs. Some errors are displayed digits. The digits are separated by a longer INFORMATION
and through periodic flashing (see Table 8-1); period without flashing. The entire sequence Leading zeros are not transmitted.
● The LEDs “CH.1” and “CH.2” are both lit with other errors it is possible to establish is constantly repeated. Error code 0: 16 flashes
(high signal at the safety outputs) an error code through the number of
or flashes. The error code can also be read into a PLC
● The LEDs “CH.1” and “CH.2” are both These errors are always indicated by three via the diagnostic output. In this case the
out (low signal at the safety outputs). short flashes at LED CH.1 or CH.2. After a error code will appear as a hexadecimal
longer pause, the LED will then flash at one sequence. The process of reading and
LED CH.1 is assigned to safety output 14,
LED CH.2 to safety output 24. LED Error Remedy
2.8
LEDs unlit Supply voltage is missing, too low, wrongly Apply supply voltage: A1 - +24 VDC and A2 - 0 VDC
INFORMATION connected Permitted voltage range: 19.2 ... 30 VDC
Supply interruptions lasting longer
than 20 ms are detected as an
error. The LEDs indicate an error
and the safety outputs carry a low
POWER flashing 1.) Unknown operating mode, initialisation phase,
start not executed
1.) Depending on operating mode: Press reset
button or perform start-up test.
2
2.) Two-hand control unit: Feedback loop open 2.) Close feedback loop
signal. The plant or machinery
CH.1 and CH.2 flash simultaneously at regular Error in the wiring of input circuit S11, S12, S21, Rectify wiring error, restart unit
driven via the safety outputs will be
shut down. The unit can only be intervals (PNOZ e1p only) S22
restarted by switching the supply CH.1 and CH.2 flash alternately 1.) Feedback loop open on start-up 1.) Close feedback loop, open input circuit, start unit
voltage off and then on again. again
2.) Only one channel of the input circuit is open or 2.) Open both input circuit channels
is partially operated
PNOZ e2.1p, PNOZ e2.2p: LED “CH.1” or Simultaneity conditions not met Release two-hand pushbuttons and press again.
“CH.2” flashes briefly (50 ms on, 250 ms off)
PNOZ e2.1p, PNOZ e2.2p: LEDs “CH.1” and One button is defective Change the button
“CH.2” flash briefly (50 ms on, 250 ms off)
CH.1 or CH.2 flashes a code Error coding, see Table 8-3 See Table 8-3
Table 8-1: Display of fault conditions
Number of flashes 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Decimal error code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0
Table 8-2: Relationship between number of flashes and decimal error code
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.8-1
Operation and Fault Diagnostics
PNOZelog-range
Examples
Error code 1, 3:
LED CH.1 or CH.2 flashes
● 3 times, briefly
● Pause I II III IV
● Once for one second Fig. 8-1: Error code 1, 3
● Pause
● 3 times for one second each
Error code 1:
LED CH.1 or CH.2 flashes
● 3 times, briefly
● Pause I II IV
● Once for one second Fig. 8-2: Error code 1
2.8
Error code 1, 0:
LED CH.1 or CH.2 flashes
● 3 times, briefly
● Pause
● Once for one second I II III IV
● Pause
● 16 times for one second each Fig. 8-3: Error code 1, 0
The key to the error code is described I Code for error message
overleaf in Table 8-3. II Code for 1st digit
III
IV
Code for 2nd digit
Code for error message repeated 2
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2.8-2
Operation and Fault Diagnostics
PNOZelog-range
Error codes
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.8-3
Operation and Fault Diagnostics
PNOZelog-range
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.8-4
Technical Details
PNOZelog-range
PNOZ e1p, PNOZ e1.1p, PNOZ e2.1p, PNOZ e2.2p PNOZ e3.1p, PNOZ e3vp PNOZ e4.1p, PNOZe 4vp PNOZ e5.11p, PNOZ e5.13p
PNOZ e1vp
Supply voltage 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC
Voltage tolerance 80...125% 80...125% 80...125% 80...125% 80...125%
Power consumption at UB without load 2W 2W 2W 2W 2W
Residual ripple UB DC: 20% DC: 20% DC: 20% DC: 20% DC: 20%
Switching capability
2 outputs under load UB ≤ 26.5 V: 2.0 A/50W UB ≤ 26.5 V: 2.0 A/50W UB ≤ 26.5 V: 2.0 A/50W UB ≤ 26.5 V: 2.0 A/50W UB ≤ 26.5 V: 1.5 A/40W
UB > 26.5 V: 1.5 A/40W UB > 26.5 V: 1.5 A/40W UB > 26.5 V: 1.5 A/40W UB > 26.5 V: 1.5 A/40W UB > 26.5 V: 1 A/25W
1 output under load UB ≤ 26.5 V: 2.7 A/70W UB ≤ 26.5 V: 2.7 A/70W UB ≤ 26.5 V: 2.7 A/70W UB ≤ 26.5 V: 2.7 A/70W UB ≤ 26.5 V: 2 A/50W
UB > 26.5 V: 2.2 A/50W UB > 26.5 V: 2.2 A/50W UB > 26.5 V: 2.2 A/50W UB > 26.5 V: 2.2 A/50W UB > 26.5 V: 1.5 A/40W
Voltage and current at
Input circuit, reset circuit,
Feedback loop 24 V/5 mA DC 24 V/5 mA DC 24 V/5 mA DC 24 V/5 mA DC 24 V/5 mA DC
2.9
Auxiliary output, test pulse outputs 24 V/0.5 A DC 24 V/0.5 A DC 24 V/0.5 A DC 24 V/0.5 A DC 24 V/0.5 A DC
AND/OR inputs
Supply interruption before de-energisation
Delay-on energisation
24 V/5 mA DC
≤ 20 ms
24 V/5 mA DC
≤ 20 ms
24 V/5 mA DC
≤ 20 ms
24 V/5 mA DC
≤ 20 ms
24 V/5 mA DC
≤ 20 ms 2
Monitored reset max. 260 ms, typ.180 ms max. 260 ms, typ.180 ms max. 260 ms, typ.180 ms max. 260 ms, typ.120 ms
Automatic reset max. 180 ms, typ.100 ms max. 180 ms, typ.100 ms max. 180 ms, typ.100 ms max. 210 ms, typ.50 ms max. 210 ms, typ.60 ms
Manual reset max. 260 ms, typ.30 ms
Delay-on de-energisation
(= reaction time at e4 * p) when safety
function is triggered and at S35/S36
Instantaneous safety outputs e1vp, e1.1p: 35 ms 40 ms 35 ms 40 ms 35 ms
e1p:40 ms
Delayed safety outputs
(e * vp 10) 0/0.15/0.5/1/2/3/5/7/10 s 0/0.15/0.5/1/2/3/5/7/10 s 0/0,15/0,5/1/2/3/5/7/10 s
(e * vp 300) 0/15/25/50/100/150/200/250/ 0/15/25/50/100/150/200/250/
300 s 300 s
Accuracy +/- 10% + max. 40ms +/- 10% + max. 35ms +/- 10% + max. 40ms
Repetition accuracy +/-5% +/-5% +/-5%
Simultaneity input circuits ∞ 0.5 s -10% ∞ ∞
Switch-on delay
(at the first reset after applying U B) 3s 3s 3s 3s 3s
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.9-1
Technical Details
PNOZelog-range
PNOZ e1p, PNOZ e1.1p, PNOZ e2.1p, PNOZ e2.2p PNOZ e3.1p, PNOZe3vp PNOZ e4.1p, PNOZe4vp PNOZ e5.11p, PNOZe5.13p
PNOZe1vp
Switch-on delay at S35/S36 Max. 200 ms , typ. 120 ms max. 200 ms , typ. 120 ms max. 200 ms , typ. 120 ms max. 210 ms , typ. 60 ms max. 210 ms , typ. 60 ms
Min. reset button actuation time
closed/open 100 ms/100 ms 100 ms/100 ms 100 ms/100 ms 100 ms/0ms 100 ms/100 ms
Airgap creepage DIN VDE 0110-1, 04/97 DIN VDE 0110-1, 04/97 DIN VDE 0110-1, 04/97 DIN VDE 0110-1, 04/97 DIN VDE 0110-1, 04/97
Climatic suitability EN 60068-2-78, 10/01 EN 60068-2-78, 10/01 EN 60068-2-78, 10/01 EN 60068-2-78, 10/01 EN 60068-2-78, 10/01
EMC EN 60947-5-1, 11/97 EN 60947-5-1, 01/00 EN 60947-5-2, 08/99 EN 1760-1, 08/97 EN 60947-5-1, 11/97
Vibration in accordance with EN 60068-2-6, 04/95 EN 60068-2-6, 04/95 EN 60068-2-6, 04/95 EN 60068-2-6, 04/95 EN 60068-2-6, 04/95
Frequency 10 ... 55 Hz 10 ... 55 Hz 10 ... 55 Hz 10 ... 55 Hz 10 ... 55 Hz
Amplitude 0.35 mm 0.35 mm 0.35 mm 0.35 mm 0.35 mm
Ambient temperature -10 ... + 55 °C -10 ... + 55 °C -10 ... + 55 °C +5 ... + 55 °C -10 ... + 55 °C
Storage temperature -25 ... + 70 °C -25 ... + 70 °C -25 ... + 70 °C -25 ... + 70 °C -25 ... + 70 °C
Protection type 2.9
Mounting (e.g. control cabinet) IP54 IP54 IP54 IP54 IP54
Housing IP40 IP40 IP40 IP40 IP40
Terminals IP20 IP20 IP20 IP20 IP20
Max. overall cable resistance Rlmax
Input, reset and feedback circuit
s/channel: detects shorts across contacts 1 kOhm 1 kOhm
s/ch. w/o detection of shorts across contacts 1 kOhm 1 kOhm 1 kOhm
d/channel: detects shorts across contacts 2 kOhm 2 kOhm 2 kOhm
d/ch. w/o detection of shorts across contacts 2 kOhm
Reset and feedback circuit:
d/channel: detects shorts across contacts
input circuit, safety mat clear
Max. safety mat resistance
2 kOhm
150 Ohm
150 Ohm
2
Cross section of external conductors
1 core flexible 0.25 ... 2.5 mm2 0.25 ... 2.5 mm 2 0.25 ... 2.5 mm 2 0.25 ... 2.5 mm 2 0.25 ... 2.5 mm 2
2 core with the same cross section flexible
with crimp connectors, no plastic sleeve 0.25 ... 1 mm2 0.25 ... 1 mm2 0.25 ... 1 mm 2 0.25 ... 1 mm2 0.25 ... 1 mm 2
flexible without crimp connectors or with
TWIN crimp connectors 0.25 ... 1.5 mm2 0.25 ... 1.5 mm 2 0.25 ... 1.5 mm 2 0.25 ... 1.5 mm 2 0.25 ... 1.5 mm 2
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.9-2
Technical Details
PNOZelog-range
PNOZ e1p, PNOZ e1.1p, PNOZ e2.1p, PNOZ e2.2p PNOZ e3.1p, PNOZe3vp PNOZ e4.1p, PNOZe4vp PNOZ e5.1p, PNOZe5vp
PNOZe1vp
Terminal bolt torque setting 0.5 ... 0.6 Nm 0.5 ... 0.6 Nm 0.5 ... 0.6 Nm 0.5 ... 0.6 Nm 0.5 ... 0.6 Nm
Housing material
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Housing PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
2.9
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.9-3
Technical Details
PNOZelog-range
Approvals Accessories
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.9-4
Unit-specific Descriptions
Comparison of PNOZelog units Function Feedback loop Detection of shorts Delayed outputs Logic inputs Applications
across contacts
Common features were described in PNOZ e1p In series to reset circuit, With terminal Y4 and A1 No No E-STOP
Chapters 2.2 … 2.9. Only the features monitored Safety gates
specific to individual units are described PNOZ e1.1p At terminal Y6, with Y4 and A1/S11, No One AND and one OR Light barriers
here. Table 10-1 shows the differences monitored depending on the logic input Scanners
between the units. The pages that follow AND/OR connection
provide information on intended use, wiring PNOZ e1vp At terminal Y6 and/or Y7, with Y4 and A1/S11, 0, 1 or 2, depending on One AND and one OR
and unit-specific data for each individual
monitored depending on the logic the AND/OR wiring and input
AND/OR connection feedback loops
PNOZ e2.1p At terminal Y6 and/or Y7, Always with detection of No One AND and one OR Two-hand buttons (N/C-
monitored shorts across contacts input N/O)
PNOZ e2.2p At terminal Y6 and/or Y7, Always with detection of No One AND and one OR Two-hand buttons (N/O)
monitored shorts across contacts input
PNOZ e3.1p At terminal Y6, With Y4 and A1/S11/ No One AND and one OR Position switch
PNOZ e3vp
monitored S23, depending on the
logic AND/OR connection
At terminal Y6 and/or Y7, With Y4 and A1/S11/ 0, 1 or 2, depending on
input
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-1
Unit-specific Descriptions
PNOZ e1p
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-2
Unit-specific Descriptions
PNOZ e1p
With automatic reset, the feedback loop *1 K1 and K2 symbolise the contacts of the
contacts are checked when the signal at the external contactors
output changes from high to low. After this
signal change, the feedback loop contacts
must close within 150 ms. If a contact is still
open after 150 ms, an error is detected and
2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-3
Unit-specific Descriptions
PNOZ e1.1p
Intended use ● Voltage and current at AND/OR inputs: 24 Input circuit: The table describes how the input circuit is
V/5 mA DC The N/C contact on the trigger element (e.g. wired when the unit is used individually
The relay PNOZ e1.1p is used for the safety- ● Weight: 170 g E-STOP) must be connected to the input (without AND input). If units are linked
related interruption of a safety circuit. circuit. A short circuit in the input circuit may together logically, Y4 must be wired as
The unit is designed for use in: Terminal configuration or may not be detected, depending on the described in the section entitled “Logic
● E-STOP equipment wiring of Y4. inputs”.
● Safety circuits in accordance with VDE ● The input circuit should be connected as
0113 Part 1, 11/98 and EN 60204-1, 12/97 described in the table.
(e.g. on movable guards)
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-4
Unit-specific Descriptions
PNOZ e1.1p
Reset circuit:
Input circuit Automatic reset Monitored reset
The unit can be started automatically or
manually with monitoring. With an automatic
E-STOP wiring S11
reset, an operating mode with start-up test
can also be selected.
● The reset circuit should be connected as Safety gate S34 S3
described in the table. without start-up test A1
Feedback loop:
S34
The unit has a separate feedback loop. S21
Safety gate
Contacts from external contactors can be
with start-up test
connected between Y6 and A1.
S34
● Close the feedback loop by linking Y6-
A1 or by connecting contacts from
external contactors between Y6 and A1.
The feedback loop contacts are also Example:
CAUTION!
Do not connect the contacts from
external contactors in series to the
checked when the signal at the output
changes from high to low. After this signal
Positive-guided contacts K1 and K2 on a 3-
phase motor control the feedback loop
2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-5
Unit-specific Descriptions
PNOZ e1.1p
Logic inputs
Input circuit AND/OR connection active AND connection active OR/No connection active
When linking several units, please note:
● PNOZ e1p:: From Version 3.0, safety Y4 Y4 Y4
14/24 *1 *1
outputs on the PNOZ e1p can be A1 A1 S11
logically linked with the safety inputs on Unit 1
other PNOZelog units. AND AND
Without detection of shorts S36 14/24 S36
● Safety outputs to which loads are across contacts OR OR
connected may also be linked to the 14/24 S35 14/24 S35
safety inputs of a max. of 4 PNOZelog Unit 2 PNOZ e1.1p Unit 1 PNOZ e1.1p Unit 1 PNOZ e1.1p
units.
● Only safety outputs from Pilz PNOZelog
units and PNOZmulti units (from Version Y4 2.10
Y4 *1 Y4 *1
3) may be AND/OR connected. The unit 14/24
S21
with the lowest category determines the
category of the whole circuit in Unit 1
With detection of shorts AND AND
accordance with EN 954-1. across contacts S36 14/24 S36
● All linked units must be connected to the OR OR S35
14/24 S35 14/24
same supply voltage.
Unit 2 PNOZ e1.1p Unit 1 PNOZ e1.1p Unit 1 PNOZ e1.1p
WARNING!
A high signal at the OR input of a *1 Where units are linked logically, Y4
PNOZelog unit overrides its safety must be wired as shown here (differs
function. The safety outputs will then from the portrayal on the input circuit).
energise, irrespective of the status of
the input circuits (see also: “Muting
function” on page 2.7-1).
2
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-6
Unit-specific Descriptions
PNOZ e1vp
Intended use ● Voltage and current at AND/OR inputs: Input circuit: The table describes how the input circuit is
24 V/5 mA DC The N/C contact on the trigger element (e.g. wired when the unit is used individually
The relay PNOZ e1vp is used for the safety- ● Weight: 170 g E-STOP) must be connected to the input (without AND input). If units are linked
related interruption of a safety circuit. circuit. A short circuit in the input circuit may together logically, Y4 must be wired as
The unit is designed for use in: Terminal configuration or may not be detected, depending on the described in the section entitled “Logic
● E-STOP equipment wiring of Y4. inputs”.
● Safety circuits in accordance with VDE ● The input circuit should be connected as
0113 Part 1, 11/98 and EN 60204-1, 12/97 described in the table.
(e.g. on movable guards)
Description
Input circuit Single-channel Dual-channel
The basic functions of the PNOZ e1vp are *1 *1
S1 S1
described in Chapter 2.4. Specific features A1 A1
are: Without detection of Y4 Y4
● Outputs using semiconductor shorts across contacts S11 S12 S11 S12
technology:
- 2 safety outputs, delay-on de-
energisation can be selected
S22 S22
Y4 S1
*1
2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-7
Unit-specific Descriptions
PNOZ e1vp
Reset circuit:
Input circuit Automatic reset Monitored reset
The unit can be started automatically or
manually with monitoring. Special wiring
E-STOP wiring S11
must be used for safety gate monitoring
with start-up test.
● The reset circuit should be connected as Safety gate S34 S3
described in the table. without start-up test A1
Delay-on de-energisation tv :
S34
Terminals Y6 and Y7 are used to connect S21
Safety gate
the feedback loop and also to establish the with start-up test
delay-on de-energisation on the safety
S34
outputs. The signal for the delay time is 2.10
connected to the contact on the feedback
loop.
INFORMATION
Safety output 24 has delay-on de-
energisation. If only the OR function
is used, safety output 14 may also
have delay-on de-energisation. The
times are selectable.
Examples:
PNOZ e1vp 10 with delay-on de-
Y7
tv [s]
A1 S11 S21 A1 S11 S21 A1 S11 S21
2
PNOZ e1vp 10 0 0.15 0.5 1 2 3 5 7 10
energisation of 1 s: connect Y6 to S11 and tv [s]
Y7 to A1.
PNOZ e1vp 300 0 15 25 50 100 150 200 250 300
Table 10-2: Setting delay-on de-energisation
PNOZ e1vp 300 with delay-on de-
energisation of 250 s: connect Y6 to S21
and Y7 to S11.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-8
Unit-specific Descriptions
PNOZ e1vp
Feedback loop: The feedback loop contacts are also Examples ● Example 2:
The unit has two feedback loops, one (Y6) checked when the signal at the output Both outputs are instantaneous, the
for safety output 14 and one (Y7) for safety changes from high to low. After this signal ● Example 1: feedback loop is connected to Y7. This
output 24: change, the feedback loop contacts must Both outputs are delayed (A1-S36 linked): wiring enables a logic AND and an OR
● Safety output 14 (instantaneous): close within 150 ms. If a contact is still open PNOZ e1vp 10s: tv = 5 s connection.
Connect the contacts from external after 150 ms, an error is detected and is PNOZ e1vp 300 S: tv = 200 s
contactors to Y6. displayed as a flashing code (1,8). It will not Feedback loop is connected to Y7. Only
● Safety output 24 (delay-on de- be possible to switch the unit back on until a logic OR connection is possible with PNOZelog
energisation): the error has been rectified and the supply this wiring. A1
Connect the contacts from external voltage has been switched off and then on K1
contactors to Y7. again. Y6
● Both safety outputs delayed or both K2
PNOZelog Y7
instantaneous: S35
Y4 A1
Connect the contacts from external 14
contactors in series to Y6 or Y7. S23 K1 S36
S11 24
● Feedback loop unconnected: Y6 K1 K2
If you do not wish to connect any
contacts to the feedback loop, Y6 and Y7
must be connected to A1 or S11/S21,
A1
S36
Y7
14
K2
2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-9
Unit-specific Descriptions
PNOZ e1vp
Logic inputs
Input circuit AND/OR connection active AND connection active OR/No connection active
When linking several units, please note:
● PNOZ e1p: From Version 3.0, safety Y4 Y4 Y4
14/24 *1 *1
outputs on the PNOZ e1p can be A1 A1 S11
logically linked with the safety inputs on Unit 1
other PNOZelog units. Without detection of shorts AND AND
S36 14/24 S36
● Safety outputs to which loads are across contacts
OR OR
connected may also be linked to the 14/24 S35 14/24 S35
safety inputs of a max. of 4 PNOZelog Unit 2 PNOZ e1vp Unit 1 PNOZ e1vp Unit 1 PNOZ e1vp
units.
● Only safety outputs from PILZ PNOZelog
units and PNOZmulti units (from Version 2.10
Y4 *1 Y4 *1 Y4
3) may be AND/OR connected. The unit 14/24
with the lowest category determines the S21
category of the whole circuit in Unit 1
With detection of shorts AND AND
accordance with EN 954-1. across contacts S36 14/24 S36
● All linked units must be connected to the OR S35 OR
14/24 14/24 S35
same supply voltage.
Unit 2 PNOZ e1vp Unit 1 PNOZ e1vp Unit 1 PNOZ e1vp
WARNING!
A high signal at the OR input of a A1
PNOZelog unit overrides its safety Safety output 14
function. The safety outputs will then delayed
energise, irrespective of the status of S36
the input circuits. (see also: “Muting
function” on page 2.7-1). *1 Where units are linked logically, Y4 must
be wired as shown here (differs from the
2
portrayal on the input circuit).
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-10
Unit-specific Descriptions
PNOZ e2.1p
Feedback control loop closed: 1 t3: Y6 and Y7 must be closed for at least
or in are off.
150 ms after the operating cycle is
● Safety circuits in accordance with EN ● To reactivate: The safety outputs will not t0: UB must be supplied at least 3 s
before button 1 is pressed complete
60204-1 (VDE 0113-1), 11/98 return to a high signal until both operator
t1: Simultaneity < 0.5 s t4: Y6 and Y7 must be closed for at least
elements have been released and are
50 ms before button is pressed
Description then operated simultaneously.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-11
Unit-specific Descriptions
PNOZ e2.1p
2
output 24. signal at the output changes from high to
Terminal A1(+) : +24 VDC low. After this signal change, the feedback
The wiring of the feedback loop depends on
Terminal A2(-) : 0 V loop contacts must close within 150 ms. If a
the unit’s logic connections:
● Unit used as single unit or only OR- contact is still open after 150 ms, an error is
linked: detected and is displayed as a flashing
- Connect the contacts from external code (1,8/1,11). It will not be possible to
contactors on safety output 14 switch the unit back on until the error has
between Y6 and S11
S11. been rectified and the supply voltage has
- Connect the contacts for external been switched off and then on again.
contactors on safety output 24 to Y7
and A1A1.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-12
Unit-specific Descriptions
PNOZ e2.1p
Logic inputs
Single device OR/No connection active AND connection active AND/OR connection active
When linking several units, please note:
A1 A1 A1
● PNOZ e1p:: From Version 3.0, safety K3 K4 S11
K3 K1 14/24 K3 K1
K3 K1
outputs on the PNOZ e1p can be
K1 K2 K2 Unit 1 K2
logically linked with the safety inputs on K2 K4 K4
K4 Y6 Y6
other PNOZelog units. Y7 Y6 S11 A1 Y6
Y7 Y7
● Safety outputs to which loads are Y7
AND AND
OR 14/24 S36 S36
connected may also be linked to the 14/24 S35
OR S35
safety inputs of a max. of 4 PNOZelog 14/24
units. Unit 2
Unit 1 PNOZ e2.1p Unit 1 PNOZ e2.1p PNOZ e2.1p
● Only safety outputs from Pilz PNOZelog
units and PNOZmulti units (from Version
3) may be AND/OR connected. The unit K1 ... K4 symbolise the contacts of external
with the lowest category determines the contactors in the feedback loop; if a
category of the whole circuit in feedback loop is not used, jumpers must be
accordance with EN 954-1.
● All linked units must be connected to the
same supply voltage.
used instead of the contacts.
2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-13
Unit-specific Descriptions
PNOZ e2.2p
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-14
Unit-specific Descriptions
PNOZ e2.2p
Reset circuit:
The two-hand control unit is always reset possible to switch the unit back on until the
automatically. feedback loop is closed and the safety
function has been triggered. At the same
time, if the OR input is used, the signal at
Wiring Feedback loop:
the OR input must be low. The feedback
The unit has two feedback loops, one (Y6)
loop contacts are also checked when the
Supply voltage: for safety output 14 and one (Y7) for safety
signal at the output changes from high to
● Connect the supply voltage: output 24.
low. After this signal change, the feedback
Terminal A1(+) : +24 VDC The wiring of the feedback loop depends on
loop contacts must close within 150 ms. If a
Terminal A2(-) : 0 V the unit’s logic connections:
contact is still open after 150 ms, an error is
● Unit used as single unit or only OR-
detected and is displayed as a flashing
linked:
code (1,8/1,11). It will not be possible to
- Connect the contacts from external
switch the unit back on until the error has
contactors on safety output 14
been rectified and the supply voltage has
between Y6 and S11
S11.
been switched off and then on again.
- Connect the contacts for external
contactors on safety output 24 to Y7
and A1A1.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-15
Unit-specific Descriptions
PNOZ e2.2p
Logic inputs
Single device OR/No connection active AND connection active AND/OR connection active
When linking several units, please note:
A1 A1 A1
● PNOZ e1p:: From Version 3.0, safety K3 K4 S13
K3 K1 14/24 K3 K1
K3 K1
outputs on the PNOZ e1p can be
K1 K2 K2 Unit 1 K2
logically linked with the safety inputs on K2 K4 K4
K4 Y6 Y6
other PNOZelog units. Y7 Y6 S13 A1 Y6
Y7 Y7
● Safety outputs to which loads are Y7
AND AND
OR 14/24 S36 S36
connected may also be linked to the 14/24 S35
OR S35
safety inputs of a max. of 4 PNOZelog 14/24
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-16
Unit-specific Descriptions
PNOZ e3.1p
Intended use Terminal configuration Input circuit: The table describes how the input circuit is
The N/C and N/O contacts on the trigger wired when the unit is used individually
The relay PNOZ e3.1p is used for the safety- element must be connected to the input (without AND input). If units are linked
related interruption of a safety circuit. It may circuits. A short circuit in the input circuit together logically, Y4 must be wired as
be used may or may not be detected, depending on described in the section entitled “Logic
● With the safety sensors the wiring of Y4. inputs”.
PSEN 2.1p-10 and PSEN 2.1p-11 in ● The input circuit should be connected as
safety circuits in accordance with EN described in the table.
60947-5-3, PDF-M
● As an evaluation device for position Input circuit Dual-channel
switches with N/C / N/O combination
braun/brown/marron 1
A1
Description Without detection of Y4 S12
weiß/white/blanc 2
blau/blue/bleu 3
shorts across contacts S11
The basic functions of the PNOZ e3.1p are schwarz/black/noir 4
S24
described in Chapter 2.4. Specific features
are:
● Outputs using semiconductor
technology:
With detection of Y4
S11
S12
braun/brown/marron 1
weiß/white/blanc
blau/blue/bleu
2
3
2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-17
Unit-specific Descriptions
PNOZ e3.1p
Reset circuit:
Input circuit Automatic reset Monitored reset
The unit can be started automatically or
manually with monitoring. With an automatic
E-STOP wiring S11
reset, an operating mode with start-up test
can also be selected.
● The reset circuit should be connected as Safety gate S34 S3
described in the table. without start-up test A1
Feedback loop:
S34
The unit has a separate feedback loop. S23
Safety gate
Contacts from external contactors can be with start-up test
connected between Y6 and A1. S34
● Close the feedback loop by linking Y6- 2.10
A1 or by connecting contacts from
external contactors between Y6 and A1.
The feedback loop contacts are also Example:
checked when the signal at the output Positive-guided contacts K1 and K2 on a 3-
CAUTION!
changes from high to low. After this signal phase motor contactor control the feedback
Do not connect the contacts from
change, the feedback loop contacts must loop (Fig. 10-2).
external contactors in series to the
close within 150 ms. If a contact is still open
reset circuit.
after 150 ms, an error is detected and is
displayed as a flashing code (1,8). It will not PNOZelog
Before a safety output is switched on, a test A1
be possible to switch the unit back on until K1 K2 K1
is carried out to check whether the contacts
the error has been rectified and the supply Y6
of the feedback loop are closed. If a contact K2
voltage has been switched off and then on
is open, an error is detected and LEDs CH.1 14
again. M
and CH.2 will flash alternately. It will not be 24
2
3~
possible to switch the unit back on until the
feedback loop is closed and the safety
K1 K2
function has been triggered. At the same
time, if the OR input is used, the signal at Fig. 10-2: Feedback loop with contacts from a motor
the OR input must be low.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-18
Unit-specific Descriptions
PNOZ e3.1p
Logic inputs
Input circuit AND/OR connection active AND connection active OR/No connection active
When linking several units, please note:
● PNOZ e1p:: From Version 3.0, safety Y4 *1 Y4 *1 Y4
14/24
outputs on the PNOZ e1p can be A1 A1 S11
logically linked with the safety inputs on Unit 1
other PNOZelog units. AND AND
Without detection of shorts S36 14/24 S36
● Safety outputs to which loads are across contacts OR OR
connected may also be linked to the 14/24 S35 14/24 S35
safety inputs of a max. of 4 PNOZelog Unit 2 PNOZ e3.1p Unit 1 PNOZ e3.1p Unit 1 PNOZ e3.1p
units.
● Only safety outputs from Pilz PNOZelog
units and PNOZmulti units (from Version Y4
Y4 *1 Y4 *1
3) may be AND/OR connected. The unit 14/24
S23
with the lowest category determines the
Unit 1
category of the whole circuit in With detection of shorts AND AND
accordance with EN 954-1.
● All linked units must be connected to the
same supply voltage.
across contacts
14/24
OR
S36
S35
14/24 S36
14/24
OR
S35
2 2.10
WARNING!
A high signal at the OR input of a *1 Where units are linked logically, Y4
PNOZelog unit overrides its safety must be wired as shown here (differs
function. The safety outputs will then from the portrayal on the input circuit).
energise, irrespective of the status of
the input circuits (see also: “Muting
function” on page 2.7-1).
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-19
Unit-specific Descriptions
PNOZ e3vp
Intended use Terminal configuration Input circuit: The table describes how the input circuit is
The N/C and N/O contacts on the trigger wired when the unit is used individually
The relay PNOZ e3vp is used for the safety- element must be connected to the input (without AND input). If units are linked
related interruption of a safety circuit. It may circuits. A short circuit in the input circuit together logically, Y4 must be wired as
be used may or may not be detected, depending on described in the section entitled “Logic
● With the safety sensors the wiring of Y4. inputs”.
PSEN 2.1p-10 and PSEN 2.1p-11 in ● The input circuit should be connected as
safety circuits in accordance with EN described in the table.
60947-5-3, PDF-M
● As an evaluation device for position
Input circuit Dual-channel
switches with N/C / N/O combination
braun/brown/marron 1
A1
Description weiß/white/blanc 2 2.10
Without detection of Y4 S12
blau/blue/bleu 3
shorts across contacts S11
The basic functions of the PNOZ e3vp are schwarz/black/noir 4
S24
described in Chapter 2.4. Specific features
are:
braun/brown/marron 1
● Outputs using semiconductor S11
With detection of weiß/white/blanc 2
technology: Y4 S12
shorts across contacts blau/blue/bleu 3
- 2 safety outputs, delay-on de- S23 S23
schwarz/black/noir 4
energisation can be selected S24
- One auxiliary output
- 2 test pulse outputs
Wiring
● One AND and one OR input
● Separate connections for feedback loops
Supply voltage:
(monitored)
● Application options for:
- Safety sensors PSEN 2.1p-10 and
PSEN 2.1p-11
● Connect the supply voltage:
Terminal A1(+) : +24 VDC
Terminal A2(-) : 0 V
2
- Position switch with N/C / N/O
combination
● Only 2-channel operation is permitted
● Voltage and current at AND/OR inputs: 24
V/5 mA DC
● Weight: 170 g
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-20
Unit-specific Descriptions
PNOZ e3vp
Reset circuit:
Input circuit Automatic reset Monitored reset
The unit can be started automatically or
manually with monitoring. With an automatic
E-STOP wiring S11
reset, an operating mode with start-up test
can also be selected.
● The reset circuit should be connected as Safety gate S3
S34
described in the table. without start-up test A1
Delay-on de-energisation tv :
S34
Terminals Y6 and Y7 are used to connect S23
Safety gate
the feedback loop and also to establish the
with start-up test
delay-on de-energisation on the safety
S34
outputs. The signal for the delay time is
connected to the contact on the feedback
loop.
INFORMATION
Safety output 24 has delay-on de-
energisation. If only the OR function
2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-21
Unit-specific Descriptions
PNOZ e3vp
Feedback loop: loop contacts are also checked when the Examples ● Example 2:
The unit has two feedback loops, one (Y6) signal at the output changes from high to Both outputs are instantaneous, the
for safety output 14 and one (Y7) for safety low. After this signal change, the feedback ● Example 1: feedback loop is connected to Y7. This
output 24: loop contacts must close within 150 ms. If a Both outputs are delayed (A1-S36 linked): wiring enables a logic AND and an OR
● Safety output 14 (instantaneous): contact is still open after 150 ms, an error is PNOZ e3vp 10s: tv = 5 s connection.
Connect the contacts from external detected and is displayed as a flashing PNOZ e3vp 300 S: tv = 200 s
contactors to Y6. code (1,8/1,11). It will not be possible to Feedback loop is connected to Y7. Only
● Safety output 24 (delay-on de- switch the unit back on until the error has a logic OR connection is possible with PNOZelog
energisation): been rectified and the supply voltage has this wiring. A1
Connect the contacts from external been switched off and then on again.
K1
contactors to Y7. Y6
● Both safety outputs delayed or both K2
PNOZelog
instantaneous: Y7 2.10
Y4 A1 S35
Connect the contacts from external
K1 14
contactors in series to Y6 or Y7. S11 S23 S36
● Feedback loop unconnected: 24
Y6 K2
If you do not wish to connect any A1 K1 K2
Y7
contacts to the feedback loop, Y6 and Y7 S36
must be connected to A1 or S11/S21, 14
depending on the required delay time. S35 24 Fig. 10-4: Both outputs instantaneous
K1 K2
CAUTION!
Do not connect the contacts from
external contactors in series to the Fig. 10-3: Both outputs delayed
reset circuit.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-22
Unit-specific Descriptions
PNOZ e3vp
S35
14/24 S36
14/24
OR
S35
2 2.10
WARNING! A1
A high signal at the OR input of a Safety output 14
PNOZelog unit overrides its safety delayed
function. The safety outputs will then S36
energise, irrespective of the status of
the input circuits (see also: “Muting *1 Where units are linked logically, Y4 must
function” on page 2.7-1). be wired as shown here (differs from the
portrayal on the input circuit).
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-23
Unit-specific Descriptions
PNOZ e4.1p
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-24
Unit-specific Descriptions
PNOZ e4.1p
2
on until the feedback loop is closed and the Positive-guided contacts K1 and K2 on a 3- 2.10
The unit has a separate feedback loop.
safety function has been triggered. At the phase motor contactor control the feedback
Contacts from external contactors can be
same time, if the OR input is used, the loop (Fig. 10-2).
connected between Y6 and A1.
signal at the OR input must be low.
● Close the feedback loop by linking Y6-
The feedback loop contacts are also
A1 or by connecting contacts from PNOZelog
checked when the signal at the output
external contactors between Y6 and A1A1. A1
changes from high to low. After this signal K1
K1 K2
change, the feedback loop contacts must Y6
CAUTION! K2
close within 150 ms. If a contact is still open
Do not connect the contacts from 14
after 150 ms, an error is detected and is M
external contactors in series to the 24 3~
displayed as a flashing code (1,8). It will not
reset circuit.
be possible to switch the unit back on until
the error has been rectified and the supply K1 K2
Before a safety output is switched on, a test
voltage has been switched off and then on
is carried out to check whether the contacts Fig. 10-7: Feedback loop with contacts from a motor
again.
of the feedback loop are closed. If a contact
is open, an error is detected and LEDs CH.1
and CH.2 will flash alternately.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-25
Unit-specific Descriptions
PNOZ e4.1p
Logic inputs
Input circuit AND + OR connection AND connection active OR/No connection active
When linking several units, please note:
● PNOZ e1p:: From Version 3.0, safety
Y4 Y4 Y4
outputs on the PNOZ e1p can be 14/24
logically linked with the safety inputs on A1 A1 S11
14 Input 1 14
PNOZelog Input 1
other PNOZelog units. Controlling a PSS AND
24 Input 2 AND
S36 14/24 S36 24 Input 2
● Safety outputs to which loads are OR
OR 14/24 S35
connected may also be linked to the 14/24 S35 14/24 Input
safety inputs of a max. of 4 PNOZelog PNOZelog PNOZ e4vp PSS PNOZelog PNOZ e4vp PSS PNOZelog PNOZ e4vp PSS
units.
● Only safety outputs from Pilz PNOZelog
units and PNOZmulti units (from Version 2.10
3) may be AND/OR connected. The unit Y4 Y4 Y4
14/24
with the lowest category determines the S21
PNOZelog 14/24 S36
category of the whole circuit in Controlling a AND 14/24 S36
AND
accordance with EN 954-1. PNOZelog unit S36 14/24 S36 OR
OR 14/24 S35
● All linked units must be connected to the S35 14/24 S36
same supply voltage. PNOZelog PNOZ e4vp PNOZelog PNOZelog PNOZ e4vp PNOZelog PNOZelog PNOZ e4vp PNOZelog
WARNING!
A high signal at the OR input of a
PNOZelog unit overrides its safety
function. The safety outputs will then
energise, irrespective of the status of
the input circuits (see also: “Muting
function” on page 2.7-1).
2
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-26
Unit-specific Descriptions
PNOZ e4.1p
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-27
Unit-specific Descriptions
PNOZ e4vp
2
● Connect the supply voltage:
● One AND and one OR input Terminal A1(+) : +24 VDC
● Separate connections for feedback loops Terminal A2(-) : 0 V
(monitored)
● Used exclusively as a safety system in
conjunction with safety mats (see
Intended use)
● Voltage and current at AND/OR inputs:
24 V/5 mA DC
● Weight: 170 g
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-28
Unit-specific Descriptions
PNOZ e4vp
Delay-on de-energisation tv :
Terminals Y6 and Y7 are used to connect
the feedback loops and also to establish the
delay-on de-energisation on output 24.
2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-29
Unit-specific Descriptions
PNOZ e4vp
Feedback loop: The feedback loop contacts are also Examples ● Example 2:
The unit has two feedback loops, checked when the signal at the output Both outputs are instantaneous, the
one (Y6) for safety output 14 changes from high to low. After this signal ● Example 1: feedback loop is connected to Y7. This
and one (Y7) for safety output change, the feedback loop contacts must Output 24 with delay-on de-energisation: wiring enables a logic AND and an OR
24: close within 150 ms. If a contact is still open PNOZ e4vp 10s: tv = 5 s connection, as Y4 is not used.
● Safety output 14 (instantaneous): after 150 ms, an error is detected and is The feedback loop is connected to Y7 or
Connect the contacts from external displayed as a flashing code (1,8). It will not Y6. Only a logic OR connection is
contactors to Y6. be possible to switch the unit back on until possible with this wiring at Y4.
PNOZ e4vp
● Safety output 24 (delay-on de- the error has been rectified and the supply
energisation): voltage has been switched off and then on Y4 A1
PNOZ e4vp
Connect the contacts from external again. K1
Y4 A1 Y6
contactors to Y7.
K1 K2
● Both safety outputs instantaneous: S11 Y7 Y7 2.10
Connect the contacts from external S35
S21
contactors in series to Y6 or Y7. 14
K2 S36
● Feedback loop unconnected: Y6 24
If you do not wish to connect any 14 K1 K2
contacts to the feedback loop, Y6 and Y7 S35 24
must be connected to A1 or S11/S21, K1 K2
depending on the required delay time. Fig. 10-10: Both outputs instantaneous
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-30
Unit-specific Descriptions
PNOZ e4vp
Logic inputs Input circuit AND + OR connection active AND connection active OR/No connection active
Please note the following when linking
several units:
Y4 Y4 Y4
● PNOZ e1p: From Version 3.0, safety 14/24
A1 A1 S11
outputs on the PNOZ e1p can be 14 Input 1
PNOZelog 14 Input 1
logically linked with the safety inputs on Controlling a PSS AND
24 Input 2 AND
S36 14/24 S36 24 Input 2
other PNOZelog units. OR
OR 14/24 S35
● Safety outputs to which loads are 14/24 S35 14/24 Input
connected may also be linked to the PNOZelog PNOZ e4vp PSS PNOZelog PNOZ e4vp PSS PNOZelog PNOZ e4vp PSS
safety inputs of a max. of 4 PNOZelog
units.
● Only safety outputs from Pilz PNOZelog
units and PNOZmulti units (from Version Y4 Y4 Y4
14/24
3) may be AND/OR connected. The unit S21
PNOZelog 14/24 S36
with the lowest category determines the Controlling a AND 14/24 S36
2
AND 2.10
category of the whole circuit in PNOZelog unit S36 14/24 S36 OR
OR 14/24 S35
accordance with EN 954-1. S35 14/24 S36
● All linked units must be connected to the PNOZelog PNOZ e4vp PNOZelog PNOZelog PNOZ e4vp PNOZelog PNOZelog PNOZ e4vp PNOZelog
same supply voltage.
● The PSS must always have a dual-
channel connection.
WARNING!
A high signal at the OR input of a
PNOZelog unit overrides its safety
function. The safety outputs will then
energise, irrespective of the status of
the input circuits (see also: “Muting
function” on page 2.7-1).
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-31
Unit-specific Descriptions
PNOZ e4vp
black
S12 2.10
S22
red
red
black
SM/BK
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-32
Unit-specific Descriptions
PNOZ e5.11p
Description 2 2.10
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-33
Unit-specific Descriptions
PNOZ e5.11p
Input circuit: Safety output 24 and auxiliary output Y32 Input circuit Input circuit S12/S22 Input circuit S32/S42
The contacts on the trigger elements must will only then have a high signal if:
be connected to the input circuits. ● Input circuit S12/S22 is closed (e.g. E-
Single-channel
● The input circuits should be connected STOP button not operated) and S1
(without detection
as described in the table. ● Input circuit S32/S42 is closed (e.g. A1 A1
of shorts across
The table describes how the input circuits safety gate closed) and Y37 Y37
contacts)
are wired when the unit is used individually ● There is a high signal at the AND input (if S36 S12 S36 S32
(without AND input). the AND input is active). S22 S42
Y33
Y32
input circuit S12/S22 and AND input S36.
The result of the logic operation is
reproduced via safety output 24 and
auxiliary output Y32.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-34
Unit-specific Descriptions
PNOZ e5.11p
Reset circuit/feedback loop: Reset behaviour Input circuit S12/S22 Input circuit S32/S42
Terminals Y6 and Y7 are used to connect
the feedback loops and also to define the
reset behaviour. Automatic reset S34 S34
● Terminal Y6 is used to:
Y37 Y37
- define the reset behaviour for input
circuit S12/S22 and Y6 Y7
- connect the feedback loop for safety
output 14. S3 S3
● Terminal Y7 is used to: Monitored reset S34 S34
- define the reset behaviour for input A1 A1
circuit S32/S42 and
Y6 Y7
- connect the feedback loop for safety
output 24.
It will not be possible to switch the unit back
The unit can be started automatically or on until the feedback loops are closed and
manually with monitoring.
● Automatic reset:
the safety functions have been triggered.
The feedback loop contacts are also
checked when the signal at the output
2 2.10
Connect the contacts from external changes from high to low. After this signal
contactors between Y6/Y7 and Y37. change, the feedback loop contacts must
● Monitored reset: close within 150 ms. If a contact is still open
Connect the contacts from external after 150 ms, an error is detected and is
contactors between Y6/Y7 and A1. displayed as a flashing code (1,8). It will not
be possible to switch the unit back on until
Feedback loop unused: the error has been rectified and the supply
If you do wish to connect any contacts to voltage has been switched off and then on
the feedback loop, replace the contacts at again.
Y6 or Y7 with a link, depending on the
required reset behaviour.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-35
Unit-specific Descriptions
PNOZ e5.11p
Logic inputs
Inactive Active
Please note the following when linking
AND input
several units:
● PNOZ e1p: From Version 3.0, safety Y37
AND
outputs on the PNOZ e1p can be 14/24 S36
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-36
Unit-specific Descriptions
PNOZ e5.13p
Description
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-37
Unit-specific Descriptions
PNOZ e5.13p
Input circuit: Safety output 24 and auxiliary output Y32 Input circuit Input circuit S12/S22 Input circuit S32/S44
The contacts on the trigger elements must will only then have a high signal if:
be connected to the input circuits. ● Input circuit S12/S22 is closed (e.g. E-
S1
● The input circuit should be connected as STOP button not operated) and braun/brown/marron 1
described in the table. ● In input circuit S32/S44, the N/C contact Dual-channel A1 A1
Y37 weiß/white/blanc 2
(without detection Y37 S32
The table describes how the input circuit is is open and the N/O contact is closed S36 S36 blau/blue/bleu 3
of shorts across S12
wired when the unit is used individually (e.g. safety gate closed) and S22 S44
schwarz/black/noir 4
(without AND input). ● There is a high signal at the AND input (if contacts)
the AND input is active).
NOTICE
The AND input S36 must be Auxiliary output Y33 indicates the status of
connected. If the input is not being input circuit S32/S44. If the N/C contact is
used, terminal S36 must be open and the N/O contact is closed (i.e. 2.10
connected to terminal Y37. safety gate closed) in input circuit S32/S44,
there will be a high signal at the auxiliary
The input circuit S12/S22 influences safety output.
output 14:
● Input circuit S12/S22 closed (e.g. E- Example:
STOP button not operated): Representation of a PNOZe5.13p, AND-
There will be a high signal at safety linked with another PNOZelog unit
PNOZelog PNOZe5.13p
output 14.
14
● Input circuit S12/S22 is open (e.g. E- S12
Input
STOP button operated): 14 S22
There will be a low signal at safety output 24 S36 24
&
14. S32
S44 Input
Y33
Y32
input circuit S12/S22 and AND input S36.
The result of the logic operation is
reproduced via safety output 24 and
auxiliary output Y32.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-38
Unit-specific Descriptions
PNOZ e5.13p
Reset circuit/feedback loop: Reset behaviour Input circuit S12/S22 Input circuit S32/S44
Terminals Y6 and Y7 are used to connect
the feedback loop and also to define the
reset behaviour. Automatic reset S34 S34
● Terminal Y6 is used to:
Y37 Y37
- define the reset behaviour for input
circuit S12/S22 and Y6 Y7
- connect the feedback loop for safety
output 14. S3 S3
● Terminal Y7 is used to: Monitored reset S34 S34
- define the reset behaviour for input A1 A1
circuit S32/S44 and
Y6 Y7
- connect the feedback loop for safety
output 24.
The unit can be started automatically or feedback loops are closed and the safety
manually with monitoring.
● Automatic reset:
function has been triggered.
The feedback loop contacts are also
checked when the signal at the output
2 2.10
Connect the contacts from external changes from high to low. After this signal
contactors between Y6/Y7 and Y37. change, the feedback loop contacts must
● Monitored reset: close within 150 ms. If a contact is still open
Connect the contacts from external after 150 ms, an error is detected and is
contactors between Y6/Y7 and A17. displayed as a flashing code (1,8). It will not
be possible to switch the unit back on until
Feedback loop unused: the error has been rectified and the supply
If you do not wish to connect any contacts voltage has been switched off and then on
to the feedback loop, replace the contacts again.
at Y6 or Y7 with a link, depending on the
required reset behaviour.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-39
Unit-specific Descriptions
PNOZ e5.13p
Logic inputs
Inactive Active
Please note the following when linking
AND input
several units:
● PNOZ e1p: From Version 3.0, safety Y37
AND
outputs on the PNOZ e1p can be 14/24 S36
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.10-40
Applications
Safety assessments
2 2.11
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-1
2.11
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-2
Applications
PNOZ e1p, PNOZ e1.1p, PNOZ e1vp
E-STOP, Category 4, EN 954-1
and K6 at safety output 14 to switch load A closed and the input circuits have been
and K7 and K8 at safety output 24 to switch opened and then closed again.
load B. If the signal at the safety outputs switches
PNOZ e1p, PNOZ e1.1p from high to low, the N/C contacts must
Pressing the E-STOP button interrupts the close within a max. of 150 ms. If one
supply voltage to the input circuits, a low contactor fails to de-energise, the
signal is present at safety outputs 14 and corresponding N/C contact will remain
24, contactors K1 and K2 / K3 and K4 de- open; an error is detected and is displayed
energise. as a flashing pulse (1, 8). It will not be
PNOZ e1vp possible to switch the unit back on until the
Pressing the E-STOP button interrupts the error has been rectified and the supply
supply voltage to the input circuits, a low voltage has been switched off and then on
signal is present at safety output 14 and again.
contactors K5 and K6 de-energise. A delay
time of 2 s is set for safety output 24 by
connecting the feedback loops Y6 and Y7 to
S11. Contactors K7 and K8 de-energise
after a 2 s delay.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-3
Applications
PNOZ e1p, PNOZ e1.1p, PNOZ e1vp
E-STOP, Category 4, EN 954-1
Pilz units 2
Number Type Features Order number
1 PNOZ e1p 24 VDC 774 130
1 PNOZ e1.1p 24 V DC 774 133
1 PNOZ e1vp 24 VDC, 10s 774 131
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-4
0 1 2 3 4 5 6 7 8 9
24VDC
21
emergency emergency -K3
stop 1 stop 2 feedback .7 22
loop
21
11 21 11 21 -K4
-S2 -S4 .7 22
12 22 12 22
-A1 -A2
A1 S11 S12 S21 S22 Y4 A1 S11 S12 S21 S22 Y4 Y6
13 13
-S1 -S3
reset 14 14
emergency reset
stop 1 emergency
stop 2
21
-K1
feedback .2 22
loop
-K2
.3
21
22 2 2.11
A1 A1 A1 A1
-K1 -K2 -K3 -K4
A2 A2 A2 A2
0VDC PNOZ e1p shut down undelayed PNOZ e1.1p shut down undelayed
774 130 774 133
3RH11 22-1BB40 3RH11 22-1BB40 3RH11 22-1BB40 3RH11 22-1BB40
13 14 13 14 13 14 13 14
21 22 .1 21 22 .1 21 22 .7 21 22 .7
31 32 31 32 31 32 31 32
43 44 43 44 43 44 43 44
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-5
0 1 2 3 4 5 6 7 8 9
24VDC
21 21
-K5
feedback .3
-K7 feedback
emergency 11 21 .4
loop 22 22 loop
stop 3 -S6 undelayed delayed
12 22 21 21
-K6 -K8
.4 22 .5 22
-A3
A1 S11 S12 S21 S22 Y4 Y6 Y7
13 2.11
reset -S5
emergency 14
stop 3
A1 A1 A1 A1
-K5 -K6 -K7 -K8
A2 A2 A2 A2
2
3RH11 22-1BB40 3RH11 22-1BB40 3RH11 22-1BB40 3RH11 22-1BB40
13 14 13 14 13 14 13 14
21 22 .3 21 22 .3 21 22 .3 21 22 .3
31 32 31 32 31 32 31 32
43 44 43 44 43 44 43 44
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-6
Applications
PNOZ e1p, PNOZ e1.1p, PNOZ e1vp
Light barriers, Category 4, EN 954-1
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-7
Applications
PNOZ e1p, PNOZ e1.1p, PNOZ e1vp
Light barriers, Category 4, EN 954-1
Safety assessment
Pilz units 2
Number Type Features Order number
1 PNOZ e1p 24 VDC 774 130
1 PNOZ e1.1p 24 VDC 774 133
1 PNOZ e1vp 24 VDC, 10s 774 131
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-8
0 1 2 3 4 5 6 7 8 9
24VDC
-A4 -A5
A1 S11 S12 S21 S22 Y4 A1 S11 S12 S21 S22 Y4 Y6
A6/S34/4.0
13
A6/S36/4.0
-S1
14
reset
E 0.00 E 0.01
2 2.11
0VDC PNOZ e1p PNOZ state information PNOZ e1.1p PNOZ state information group signal
774 130 light-beam curtain 1 774 133 light beam curtain 1-2 (1 AND 2)
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-9
0 1 2 3 4 5 6 7 8 9
24VDC
21
OSSD
24
Receiver
Lumiflex
OSSD
13
-K9
Compact .3
22 feedback
loop
21 delayed
-K10
.4 22
-A6
A1 S11 S12 S21 S22 Y4 Y6 Y7
3.8/A6/S34
3.8/A6/S36 2.11
E 0.02
auxiliary contact
A1 A1
-K9 -K10
A2 A2
2
3RH11 22-1BB40 3RH11 22-1BB40
13 14 13 14
21 22 .3 21 22 .3
31 32 31 32
43 44 43 44
PNOZ state information
group signal light beam-curtain 1-3
(1 AND 2 AND 3)
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-10
Applications
PNOZ e1p, PNOZ e1.1p, PNOZ e1vp
Zone control limit switch, Category 3, EN 954-1
There is no supply voltage to the PZE X4 error has been rectified and the supply
Features when: voltage has been switched off and then on
● The safety window is open again.
● 1 safety window without detection of and
shorts across contacts ● One of the two area limit switches is not Reset
● 2 zone control limit switches with operated. PNOZ e1p
detection of shorts across contacts There is a delay of 0.5 s in interrupting the If the safety window is closed, the unit will
● 3 logic connections supply voltage. be active (automatic reset).
● One load shutdown with a 0.5 s delay The PZE X4 controls the industrial robot PNOZ e1.1p
using the two safety contacts 13-14 and 23- If the safety window is closed or zone
24 (dual-channel). control limit switch 1 is operated, the unit
Description The status of safety output 24 on the PNOZ will be active (automatic reset).
e1vp is transmitted instantaneously to a PNOZ e1vp
Monitoring function programmable logic controller via auxiliary If the safety window is closed or both zone
At a feed station with safety window, the output Y32. control limit switches are operated and the
hazard arising from the movement of an feedback loop is closed, the unit will be
industrial robot is to be avoided. The
operator is to be able to feed in new parts
when the industrial robot is not moving
Feedback loop
PNOZ e1p, PNOZ e1.1p
The feedback loop is not used.
active (automatic reset).
2 2.11
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-11
Applications
PNOZ e1p, PNOZ e1.1p, PNOZ e1vp
Zone control limit switch, Category 3, EN 954-1
Pilz units 2
Number Type Features Order number
1 PNOZ e1p 24 VDC 774 130
1 PNOZ e1.1p 24 VDC 774 133
1 PNOZ e1vp 24 VDC, 10s 774 131
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-12
0 1 2 3 4 5 6 7 8 9
24VDC
-S1 3
A14/S11/10.2
safety gate A14/S12/10.2
open 4
-S2 1
A14/S21/10.2
2
A14/S22/10.2
-A13 -A14
A1 S11 S12 S21 S22 Y4 A1 S11 S12 S21 S22 Y4 Y6
A15/S35/10.5
A15/14/10.5
2 2.11
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-13
0 1 2 3 4 5 6 7 8 9
24VDC
27VDC 27VDC
9.8/A14/S11
1 Y1 feedback
robot 1 S1 -10A5 loop
.8
cam 1 2 Y2 delayed
9.8/A14/S12
9.8/A14/S21
robot 1 3 S2 -A15
13 23 cam 2
-10A5 -10 4 A1 S11 S12 S21 S22 Y4 Y6 Y7
.8 14 A5 24
.8
9.8/A14/S22
PNOZ e1vp / 10s
A2 Y5 S34 S35 S36 Y32 14 24
1 &
1
S3
robot 2
cam 1
2 2.11
1 2
l l 9.8/A15/S35
e
n e
n
n
a n
a 9.8/A15/14
h
C h
C
-10A5
A1
operator
protection A1
robot 2
cam 2 A2
3 S4 PZE X4
4 E 0.02
A2
safety interface 0VDC safety-switches for PNOZ e1vp PNOZ state information operator guard delayed
robot human area 774 132 operator guard (undelayed) 500ms
2
PZE X4 24VDC
13 14 .0
23 24 .1
33 34
43 44
Y1 Y2 .8
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-14
Applications
PNOZ e1p, PNOZ e1.1p, PNOZ e1vp
Gate combination, Category 3, EN 954-1
Monitoring function
On a machine tool, the hazard arising from a
feedback loop at Y7 are closed, i.e. whether
the contactors have de-energised. If one of
the contacts K27 or K28 is open, the safety
2 2.11
loading system within the machine work outputs will retain the low signal. The unit
area is to be prevented. The servo drive for will not be ready for operation again until the
the loading system is started and stopped feedback loop is closed and the input circuit
via the PNOZ e1vp (A25). The S1 switch on has been opened and then closed again.
both PNOZ e1p units (A19 and A20) can be If the signal at the safety outputs switches
used to select between manual and from high to low, the N/C contacts must
automatic mode. close within a max. of 150 ms. If one
● Automatic mode: The loading system is contactor fails to de-energise, the
operational when: corresponding N/C contact will remain
- The machine loading hatch S4 or the open; an error is detected and is displayed
machine gate S6 is closed and as a flashing pulse (1, 8). It will not be
- E-STOP buttons S8 ... S10 are not possible to switch the unit back on until the
operated. error has been rectified and the supply
● Manual mode: The loading system is voltage has been switched off and then on
operational at reduced speed when: again.
- The enable switch S3 is operated and
- E-STOP buttons S8 ... S10 are not
operated.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-15
Applications
PNOZ e1p, PNOZ e1.1p, PNOZ e1vp
Gate combination, Category 3, EN 954-1
Safety assessment PNOZ e1p (A22, A24) and PNOZ e1.1p down via the second safety output
(A21, A23): A short circuit between 24 because the servo drive is driven only via
● The PNOZelog units A21, A22 and A23 VDC and the input circuits (S12-S22) will safety output 24.
must be installed in a single location. be detected as an error after the next ● It must be possible to protect the
Units A19, A20, A24 and A25, the wiring operation of the input circuits. Safety operating mode selector switch from
of the input circuits and the contactors outputs 14 and 24 will carry a low signal. unauthorised operation. The possibility of
on the safety output (A25) must be ● A19, A20, A24: Provided the PNOZelog is a short occurring between the connection
installed in a single location. still ready for operation, rectifying a short wires of the operating mode selector
● A19 and A20: If a switch contact in the circuit between 24 VDC and the reset switch must be excluded.
input circuit is overridden, this will remain circuit input S34 will lead to a high signal
undetected. at safety outputs 14 and 24.
A21, A22, A23 and A24: If a switch A21, A22, A23, A25: A short circuit 2.11
contact in the input circuit is overridden, between 24 VDC and the reset circuit
this will be detected as an error the next input S34 will be detected immediately.
time the E-STOP button from the affected Safety outputs 14 and 24 will carry a low
PNOZelog is operated. Safety outputs 14 signal.
and 24 will carry a low signal. ● A short circuit between 24 VDC and the
A24: The error is reset by operating logic inputs S35 or S36 will not affect the
another E-STOP button; after a restart connection logic.
the safety outputs will again carry a high ● A short circuit between 24 VDC and a
signal. safety output will be detected and the
● PNOZ e1p (A19, A20) and PNOZ e1vp safety outputs will carry a low signal.
(A25): A short circuit between 24 VDC Although a short circuit between 24 VDC
and the input circuits (S12, S22) will not and a safety output is also detected on
be detected. the PNOZ e1vp, it is not possible to shut
Pilz units 2
Number Type Features Order number
4 PNOZ e1p 24 VDC 774 130
2 PNOZ e1.1p 24 VDC 774 133
1 PNOZ e1vp 24 VDC, 10s 774 131
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-16
0 1 2 3 4 5 6 7 8 9
24VDC
13 21 13 23
-S1 -S3
manual/automatic 13 22 enable switch 14 24
13
-S2
set operating 14 A23/S36
mode 14.6
A25/S35
AND-Input 15.6
machine safety gate
enabling charging
carrier
-X1 1 -X1 2 -X1 3
2 2.11
0VDC PNOZ e1p PNOZ PNOZ e1p PNOZ PNOZ e1.1p PNOZ
774 130 state 774 130 state 774 133 state
information information information
operating mode operating mode enable switch
manual automatic
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-17
0 1 2 3 4 5 6 7 8 9
24VDC
-S4 3 -S6 3
safety gate 4 safety gate 4
open open
-S5 1 -S7 1
2 2
-A22 -A23
A1 S11 S12 S21 S22 Y4 A1 S11 S12 S21 S22 Y4 Y6
A23/S36 A25/S12
13.5 15.6
enabling enabling charging
automatic carrier
-X1 4 -X1 5
E 0.03 E 0.04
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-18
0 1 2 3 4 5 6 7 8 9
24VDC
enable signal
400VAC loop controller enable signal
L1 L2 L3 incl. reduced charging
speed 11 21 and safety gates
-S8
emergency stop 1 12 22 14.7
-F1 11 21 A25/S12 21
A 1.16 -S9 -K27
12 22 .8 22
emergency stop 2 feedback loop
1 3 5 11 21 delayed 21
-K27 -S10 -K28
.8 2 4 6 12 22 .9 22
emergency stop 3
1 3 5
-K28
.9 2 4 6
-A24 -A25
A1 S11 S12 S21 S22 Y4 A1 S11 S12 S21 S22 Y4 Y6 Y7
U1 V1 W1
PE-SCH.
-X1 6 -X1 7
enable signal
U1 V1 W1 manual mode and A1 A1
auxiliary contact auxiliary contact
enable switch -K27 -K28
-M1 3M A2 A2
~
0VDC PNOZ e1p PNOZ PNOZ e1vp PNOZ state information Shut down delayed
774 130 state 774 132 (undelayed) 3 sec.
information
3RT10 16-1BB42 3RT10 16-1BB42
1 2 .0 1 2 .0
3 4 .0 3 4 .0
5 6 .0 5 6 .0
servo drive 21 22 .8 21 22 .8
carrier
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-19
2.11
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-20
Applications
PNOZ e2.1p, PNOZ e1.1p
Operation with safety gate open, Category 4, EN 954-1
can be operated at reduced speed and with close within a max. of 150 ms. If one
the safety gate open via the two-hand contactor fails to de-energise, the
control function. The following operating corresponding N/C contact will remain
options can be selected via the operating open; an error is detected and is displayed
mode selector switch: as a flashing pulse (1, 8). It will not be
● All safety gates closed, two-hand control possible to switch the unit back on until the
inactive error has been rectified and the supply
● Safety gate 1 may be open, two-hand voltage has been switched off and then on
control active again.
● Safety gate 2 may be open, two-hand
control active
● Safety gate 3 may be open, two-hand
control active
The PNOZ e1.1p (A30) is to use both
contactors K29 and K30 at safety outputs
14 and 24 to switch a single load.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-21
Applications
PNOZ e2.1p, PNOZ e1.1p
Operation with safety gate open, Category 4, EN 954-1
Pilz units 2
Number Type Features Order number
1 PNOZ e1p 24 VDC 774 130
3 PNOZ e1.1p 24 VDC 774 133
1 PNOZ e2.1p 24 VDC 774 136
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-22
0 1 2 3 4 5 6 7 8 9
24VDC
safety 4
gate
open -S4 1
11 13 11 13
-S1 -S2 2
12 14 12 14
-A26 -A27
A1 S11 S12 S13 S21 S22 S23 Y6 Y7 A1 S11 S12 S21 S22 Y4 Y6
-S3
1 3 5 7 9 11
A28/S36/17.0
operating
mode switch
2 4 6 8 10 12
2 2.11
A29/S35/17.0
A28/S35/17.0
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-23
0 1 2 3 4 5 6 7 8 9
24VDC
feedback 21
-S6 3 -S8 3
loop -K29
.7 22
safety 4 safety 4 21
gate gate -K30
open -S7 1 open -S9 1 .7 22
2 2
-A28 -A29
A1 S11 S12 S21 S22 Y4 Y6 A1 S11 S12 S21 S22 Y4 Y6
16.9/A28/S36
16.9/A29/S35
16.9/A28/S35 A1 A1
-K29 -K30
A2 A2
2
3RH11 22-1BB40 3RH11 22-1BB40
13 14 13 14
21 22 .7 21 22 .7
31 32 31 32
43 44 43 44
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-24
Applications
PNOZ e1.1p, PNOZ e2.1p
E-STOP - Two-hand control, Category 4, EN 954-1
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-25
Applications
PNOZ e1.1p, PNOZ e2.1p
E-STOP - Two-hand control, Category 4, EN 954-1
Safety assessment
Pilz units
2
Number Type Features Order number
1 PNOZ e1.1p 24 VDC 774 133
1 PNOZ e2.1p 24 VDC 774 136
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-26
0 1 2 3 4 5 6 7 8 9
24VDC
11 13 11 13 11 21 21
-S2 -S3 -S1 -K41
12 14 12 14 12 22 .7 22 feedback
21 loop
-K42
-X4 5 6 7 8 9 10 -X4 1 2 3 4 .8
22
-A34 -A35
A1 S11 S12 S13 S21 S22 S23 Y6 Y7 A1 S11 S12 S21 S22 Y4 Y6
A1 A1
2 2.11
-K41 -K42
A2 A2
13 14 13 14
21 22 .7 21 22 .7
31 32 31 32
43 44 43 44
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-27
2.11
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-28
Applications
PNOZ e1p, PNOZ e4vp
Guarding with the safety gate open, Category 3, EN 954-1
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-29
Applications
PNOZ e1p, PNOZ e4vp
Guarding with the safety gate open, Category 3, EN 954-1
Pilz units
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-30
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Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-31
2.11
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-32
Applications
PNOZ e1p, PNOZ e4.1p
Monitoring the work area, with signal lamp, Category 3, EN 954-1
The PNOZ e1p monitors the output switch close within a max. of 150 ms. If one
Features status on the self-monitoring signal lamps. contactor fails to de-energise, the
If the signal lamp is lit, safety output 14 will corresponding N/C contact will remain
● One Mayser SM/BK safety mat carry a high signal. The PNOZ e1p is AND- open; an error is detected and is displayed
● One self-monitoring signal lamp with linked to the PNOZ e4.1p. The PNOZ e4.1p as a flashing pulse (1, 8). It will not be
detection of shorts across contacts monitors the status of the safety mat. If the possible to switch the unit back on until the
● 2 zone control limit switches with safety mat has not been activated and the error has been rectified and the supply
detection of shorts across contacts signal lamp is lit, safety output 14 will carry voltage has been switched off and then on
● 2 logic connections a high signal. The PNOZ e4.1p is OR-linked again.
to the PNOZ e1.1p. The PNOZe1.1p
monitors the actuation status of the zone Reset
Description control switches on its input circuits. If both PNOZ e1p
zone control limit switches are operated or If the signal lamp is lit, the unit will be active
Monitoring function the signal lamp is lit and the safety mat has (automatic reset).
At a feed station, the hazard arising from the not been activated, there will be a high
movements of an industrial robot and signal at safety outputs 14 and 24. PNOZ e4.1p
mobile tools is to be avoided.
A safety mat is used to monitor the work
area around the feed station.
Contactors K45 and K46 are switched on.
Feedback loop
If the safety mat has not been activated and
the signal lamp is lit, the unit will be active
(automatic reset).
2 2.11
The industrial robot should continue working PNOZ e1p, PNOZ e4.1p PNOZ e1.1p
during the feed process, provided it isn’t The feedback loop is not used. If the safety mat has not been activated and
within the feed area. If the industrial robot PNOZ e1.1p the signal lamp is lit, or both zone control
moves into the feed area, this will be The unit has a separate feedback loop. N/C limit switches are operated, the unit will be
indicated via a self-monitoring signal lamp. contacts K45 and K46 on the contactors are active (automatic reset).
If the signal lamp should fail or the safety connected to the feedback loop input Y6.
mat be activated, the drive movement will When the unit is started, a test is carried out
be shut down if the industrial robot enters to check whether both N/C contacts K45
the feed area. and K46 are closed, i.e. whether the
The drive movement is only switched on contactors have de-energised. If one of the
when: contacts is open, the safety outputs will
● The safety mat has not been activated retain a low signal. It will not be possible to
and the signal lamp is lit restart the unit until the feedback loop is
or closed and the input circuits have been
● Both zone control switches are operated. opened and then closed again.
If the signal at the safety outputs switches
from high to low, the N/C contacts must
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-33
Applications
PNOZ e1p, PNOZ e4.1p
Monitoring the work area, with signal lamp, Category 3, EN 954-1
Pilz units
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-34
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Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-35
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Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-36
Applications
PNOZ e4.1p
Safety mat monitoring with evaluation via a PSS, Category 3, EN 954-1
Feedback loop
Features PNOZ e4.1p
The feedback loop is not used.
● One Mayser SM/BK safety mat
● Dual-channel with detection of shorts Reset
across contacts PNOZ e4.1p
● 2 instantaneous load shutdowns If the safety mat has not been activated, the
● Signal to master programmable safety unit will be active (automatic reset).
system (PSS)
● Evaluation of safety mat via PSS
(SB063 E-Stop)
● Feasibility test on the PSS input signals
in SB063
Description
Monitoring function
A safety mat operating to the short circuit
2 2.11
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-37
Applications
PNOZ e4.1p
Safety mat monitoring with evaluation via a PSS, Category 3, EN 954-1
Safety assessment
● A short circuit between 24 VDC and the
input circuits (S11-S12, S21-S22) will be
detected as an error. Safety outputs 14
and 24 will carry a low signal.
● A short between the input circuits (S11-
S12, S21-S22) will not be detected as an
error but will cause the unit to shut down.
Safety outputs 14 and 24 will carry a low
signal.
● A short circuit between 24 VDC and a
safety output will be detected and the 2.11
safety output will carry a low signal. The
load will be switched off via the second
shutdown route.
Pilz units
Drawing file:
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-38
9'&
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Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-39
Applications
PNOZ e4.1p
Safety mat monitoring with evaluation via a PSS, Category 3, EN 954-1
SB063
E-STOP
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
2.11-40
Service
Contents Page
Service
Pre-sales/after sales – Services, concepts and solutions 3-2
3 3
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 11/02
3-1
Service
Pre-sales/after sales
Services, concepts and solutions
39
perform a risk assessment for Our engineers can support you in Our homepage at www.pilz.com
you, based on current standards. the selection, use and application provides the latest information,
of our products. They are in electronic shopping, direct
Safety concepts constant contact with customers from the dialogue and enquiry functions as well as
If the risk assessment shows you widest range of areas and industrial sectors extensive download options.
need to reduce the risk, and are happy to answer your queries at any
appropriate protective measures time.
can be selected and a safety concept drawn up. E-Business
E-Mail: The focus of Pilz’s E-Business
We are happy to advise you, in the Safety check @ techsupport@pilz.de activities is to strengthen
configuration phase or during Pilz will assess your application, customer orientation through the
commissioning. plant or machinewith regard to Telephone: use of new media and to increase added
the necessary safety aspects. +49 711 3409-444 value via a supplementary business model
for Business-to-Business.
System supplier Hotline
and project management Technical support is available Supply and repair service
If required, Pilz can undertake all round the clock on our central From a fast, economical repair
tasks from the generation of hotline number through to a long supply
documentation and control cabinet design +49 711 3409-444. guarantee to safeguard your
right through to completion - the whole investment - always expect more from Pilz.
system from one source. Training and education
A wide range of training courses Certificates and approvals
and seminars helps to pass on Pilz is certified to DIN ISO 9001.
knowledge based on theory and International approvals and
practice. certification from recognised test
houses confirm our products’ suitability for
worldwide use.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 09/02
3-2
Order Reference
Contents Page
Order reference
Alphabetically by type 4-2
Numerically by order number 4-3
4 4
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
4-1
Order Reference
4
Alphabetically by type
Accessories
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
4-2
Order Reference
Numerically by order number
Accessories
4 4
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
4-3
Terms and Conditions
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Status 07/03
A CH F IRL NZ SE
AUS TR
Pilz Australia D FIN J P Pilz Elektronik Güvenlik Ürünleri
Industrial Automation LP. Pilz GmbH & Co. KG Pilz Skandinavien K/S Pilz Japan Co., Ltd. Pilz Industrieelektronik S.L. ve Hizmetleri Tic. Ltd. †ti.
9/475 Blackburn Road Sichere Automation Pakilantie 61 Shin-Yokohama Fujika Building 5F R. Eng Duarte Pacheco, 120 Tan i‡ Merkezi
Mt. Waverley, Melbourne VIC 3149 Felix-Wankel-Straße 2 00660 Helsinki 2-5-9 Shin-Yokohama 4 Andar Sala 21 Kükürtlü Caddesi No: 67
Australia 73760 Ostfildern Finland Kohoku-ku 4470-174 Maia C-Blok Daire: 1
Telephone: 03 95446300 Germany Telephone: 09 27093700 Yokohama 222-0033 Portugal 16080 Bursa
Telefax: 03 95446311 Telephone: 0711 3409-0 Telefax: 09 27093709 Japan Telephone: 229407594 Turkey
E-Mail: safety@pilz.com.au Telefax: 0711 3409-133 E-Mail: pilz.fi@pilz.dk Telephone: 045 471-2281 Telefax: 229407595 Telephone:0224 2360180
E-Mail: pilz.gmbh@pilz.de Telefax: 045 471-2283 E-Mail: pilz@pilz.es Telefax: 0224 2360184
E-Mail: pilz@pilz.co.jp E-Mail: pilz.tr@pilz.de
B L GB
Pilz Belgium DK Pilz Automation Technology PRC
MEX USA
Automation Workbench®, Pilz®, PMI®, PNOZ®, PSS®, SafetyBUS p® are registered trademarks of Pilz GmbH & Co. KG.
Bijenstraat 4 Pilz Skandinavien K/S Willow House, Medlicott Close Pilz China Representative Office
9051 Gent (Sint-Denijs-Westrem) Ellegaardvej 25 L Oakley Hay Business Park Pilz de Mexico, S. de R.L. de C.V. Rm. 302 Pilz Automation Safety L.P.
Belgium 6400 Sonderborg Corby Circuito Pintores # 170 No. 88 Chang Shu Road 7150 Commerce Boulevard
Telephone: 09 3217570 Denmark Northants NN18 9NF Cd. Satelite Shanghai 200040 Canton
Telefax: 09 3217571 Telephone: 74436332 United Kingdom C.P. 53100 China Michigan 48187
E-Mail: info@pilz.be Telefax: 74436342 Telephone: 01536 460766 Naucalpan de Juarez, Edo. de Mexico Telephone: 021 62493031 USA
E-Mail: pilz@pilz.dk Telefax: 01536 460866 Mexico Telefax: 021 62493036 Telephone: 734 354-0272
E-Mail: sales@pilz.co.uk Telephone: 55 5572 1300 E-Mail: sales@pilz.com.cn Telefax: 734 354-3355
BR Telefax: 55 5572 4194 E-Mail: info@pilzusa.com
Pilz do Brasil Sistemas Eletrônicos E E-Mail: info@mx.pilz.com
Industriais Ltda. Pilz lndustrieelektronik S.L. I ROK
Text and graphics in this leaflet are simply intended to give an overview of the system.
Rua Ártico, 123 - Jd. do Mar Camí Ral, 130 Pilz ltalia Srl Pilz Korea Office
09726-300 Polígono Industrial Palou Nord Via Meda 2/A NL 402 Samsung Midas Officetel
São Bernardo do Campo - SP 08400 Granollers 22060 Novedrate (CO) Pilz Nederland 775-1, Janghang-Dong,
Brazil Spain Italy Postbus 186 Ilsan-Gu, Koyang-Si
Telephone: 11 4337-1241 Telephone: 938497433 Telephone: 031 789511 4130 ED Vianen Kyungki-Do 411-837
Telefax: 11 4337-1242 Telefax: 938497544 Telefax: 031 789555 Netherlands Korea
E-Mail: pilz@pilzbr.com.br E-Mail: pilz@pilz.es E-Mail: info@pilz.it Telephone: 0347 320477 Telephone: 031 8159541
Telefax: 0347 320485 Telefax: 031 8159542
E-Mail: info@pilz.nl E-Mail: info@pilzkorea.co.kr
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