DAFTAR ISI

Halaman
JUDUL LAPORAN..................................................................................................i
LEMBAR PENGESAHAN.....................................................................................iii
LEMBAR PENGESAHAN PERUSAHAAN........................................................iv
KATA PENGANTAR ..............................................................................................v
DAFTAR ISI.............................................................................................................vii
DAFTAR TABEL.....................................................................................................xi
DAFTAR GAMBAR................................................................................................xii
BAB I PENDAHULUAN
1.1 Latar Belakang.......................................................................................1
1.1.1 Sejarah PT Chandra Asri Petrochemical Tbk..............................3
1.1.2 Maksud dan tujuan Kerja Praktek...............................................4
1.1.3 Manfaat Kerja Praktek.................................................................4
1.2.4 Tempat dan waktu Pelaksanaan Kerja Praktek............................4
1.2 Lokasi dan Tata letak PT Candra Asri Petrochemical., Tbk .................3
1.2.1 Tata Letak Pabrik.........................................................................3
1.2.2 Fasilitas di PT. Chandra Asri.......................................................4
1.3 Bahan Baku dan Produk PT. CAP, Tbk Plant Ethylene ........................5
1.3.1 Bahan Baku..................................................................................4
1.3.2 Bahan Penunjang.........................................................................4
1.3.3 Produk Utama..............................................................................4
1.4 Struktur Organisasi PT CAP.................................................................6
1.4.1 Departemen dalam PT. Chandra Asri Petrochemical Tbk...........3
1.4.2 ManajemenKaryawan..................................................................4
1.4.3 Tata Tertib....................................................................................4
1.4.4 Jaminan Sosial dan Kesejahteraan Karyawan.............................4
1.4.5 Keselamatan dan Kesehatan Kerja..............................................4

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BAB II DESKRIPSI PROSES
2.1 Ethylene Plant...................................................................................12
2.1.1 Hot Section.............................................................................18
2.1.2.Cold Section...........................................................................30
..........................................2.2 Linier Low Density Polyethylene Plant(LLDPE)
49
2.2.1 Bahan Baku.............................................................................49
2.2.2.Deskripsi Proses.....................................................................49
.....................................................................2.3 High Density Polyethylene Plant
51
2.3.1 Bahan Baku.............................................................................51
2.3.2 Deskripsi Proses HDPE..........................................................52
2.3.3 Perbedaan HDPE dan LLDPE................................................53
.................................................................................2.4 Unit Polypropylene Plant
53
2.4.1 Sistem Reaksi Polimerisasi.....................................................54
2.4.2 Sistem Pengambilan Produk...................................................54
........................................................................... 2.4.3 Resin Degasing
...........................................................................................................55
.................................................................. 2.4.4 Vent Recovery System
...........................................................................................................56
.............................................................. 2.4.5 Sistem Pembuatan Pelet
...........................................................................................................56
......................................................................... 2.3.2 Silo dan Bagging
...........................................................................................................56
................................................................................................2.5 Butadiene Plant
57

BAB III ALAT PROSES DAN INSTRUMENTASI

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3.1 Spesifikasi Alat Utama.....................................................................58
3.2 Spesifikasi Alat Pendukung..............................................................68
3.3 Uraian dari system pemroses...................................................70
.........................................................................................3.3.1 Furnace
...........................................................................................................70
......................................................................................3.3.2 Decoking
...........................................................................................................73
...................................................................3.3.3 Gasoline Fractionator
...........................................................................................................74
...............................................................................3.3.4 Quench Water
...........................................................................................................75
..............................................................................3.3.5 Quench Tower
...........................................................................................................76
...............................................................3.3.6 Charge Gas Compressor
...........................................................................................................77
.....................................................................3.3.7 Caustic Wash Tower
...........................................................................................................79
.........................................................................3.3.8 Charge Gas Dryer
...........................................................................................................80
.....................................................................3.3.9 Condensate Stripper
...........................................................................................................81
.............................................................................3.3.10 Chilling Train
...........................................................................................................81
.............................................................................3.3.11 Demethanizer
...........................................................................................................82
....................................................................3.3.12 Hydrogen Treating
...........................................................................................................83
................................................................................3.3.13 Deethanizer
...........................................................................................................84

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.................................................................3.3.14 Acethylene Converter
...........................................................................................................84
...................................................3.3.15 C2 Green Oil Knock out drum
...........................................................................................................85
...........................................................................3.3.16 Ethylene Dryer
...........................................................................................................85
.................................................................3.3.17 Ethylene Fractionator
...........................................................................................................85
..............................................................................3.3.18 Depropanizer
...........................................................................................................86
.........................................................................3.3.19 Propylene Dryer
...........................................................................................................86
...................3.3.20 Methyl Acethylene Propadiene Converter(MAPD)
...........................................................................................................86
.......................................................3.3.21 MAPD effluent Flash Drum
...........................................................................................................86
...............................................................3.3.22 Propylene Fractionator
...........................................................................................................87
................................................................................3.3.23 Debutanizer
...........................................................................................................87
..............................................................................3.3.24 Depentanizer
...........................................................................................................87
........................................................3.3.25 C4/C5 Hydrogenation Unit
...........................................................................................................88
.....................................................................3.3.26 Pygas Hydrogenasi
...........................................................................................................89
....................................3.3.27 BTX Tower (Benzene,Toluene, Xylene)
...........................................................................................................91
3.4 Instrumentasi............................................................................91

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 3.2 Laboratorium............................................................................92
BAB IV UTILITAS DAN PENGOLAHAN LIMBAH
.................................................................................................4.1 PEndahuluan
94
4.2 Area I ............................................................................................94
............................ 4.2.1 Sistem Pengambilan Air Laut (Sea Water System)
94
4.2.2 Sistem Air Pendingin (Cooling Water System)......................97
4.2.3 Sistem Pemadam Kebakaran..................................................99
4.3 Area II.............................................................................................100
4.3.1 Sistem Pengolahan Air (Water Treatment System)..............100
......................................................................................................... 4.4 Area III
102
........................................................................................................ 4.5 Area IV
109
4.4.1 Waste Water Treatment................................109
BAB V TUGAS KHUSUS
5.1 Judul Tugas Khusus....................................................................114
............................................................................................... 5.2 Pendahuluan
114
5.2.1 Tujuan..................................................................................114
5.5.2 Latar Belakang.....................................................................114
.......................................................................................................5.3 Furnace
115
.......................................5.4 Variabel Yang Mempengaruhi Efisiensi Furnace
118
5.4.1 Run Lenght Furnace............................................................118
5.4.2 Persentase Load Furnace.....................................................118
5.4.3 Coil Outlet Temperature......................................................119

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 5.4.4 Persentase Excess air...........................................................119
5.4.5 Flue Gas Temperature.........................................................119
5.5 Dasar Perhitungan Efisiensi Furnace...........................................120
................................................................................................5.6 Kesimpulan
124
DAFTAR PUSTAKA
LAMPIRAN

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