PLC Phoenix PDF

INTERBUS
User Manual
Installing and Starting Up the
ILC 200 IB Inline Controller
Designation: ILC 200 IB UM E
Revision: AC01
Order No.: 27 29 72 9
This manual is valid for:

ILC 200 IB Order No. 27 29 80 0
© Phoenix Contact 08/2000
5945AC01
Please Observe the Following Notes:
In order to guarantee the safe use of your device, we recommend that you
read this manual carefully. The following notes give you information on
how to use this manual.
Qualifications of the User Group

The products described in this manual should be installed/operated/main-
tained only by electricians or persons instructed by them, who are familiar
with automation safety concepts and applicable national standards. Phoe-
nix Contact assumes no liability for damage to any products resulting from
disregard of information contained in this manual.
Explication of Symbols Used

The attention symbol refers to an operating procedure which, if not
carefully followed, could result in damage to equipment or personal injury.
The note symbol informs you of conditions that must strictly be observed
to achieve error-free operation. It also gives you tips and advice on
hardware and software optimization to save you extra work.
The text symbol refers you to detailed sources of information (manuals,
data sheets, literature, etc.) on the subject matter, product, etc. This text
also provides helpful information for the orientation in the manual.
We Are Interested in Your Opinion

We are constantly striving to improve the quality of our documents.
Should you have any suggestions or recommendations for improving the
contents and layout of our documents, please send us your comments.
Please use the fax form at the end of the manual for this purpose.
5945AC01
ILC 200 IB UM E
Statement of Legal Authority

This manual, including all illustrations contained herein, is copyright
protected. Use of this manual by any third party in departure from the
copyright provision is forbidden. Reproduction, translation and electronic
or photographic archiving or alteration requires the express written
consent of Phoenix Contact. Violators are liable for damages.
Phoenix Contact reserves the right to make any technical changes that
serve the purpose of technical progress.
Phoenix Contact reserves all rights in the case of patent award or listing of
a registered design. External products are always named without refer-
ence to patent rights. The existence of such rights shall not be excluded.
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All other product names used are trademarks of the respective
organizations.
Internet
You will find current information on products from Phoenix Contact on the
Internet at www.phoenixcontact.com.
5945AC01
Table of Contents
1 Basics of the ILC 200 IB .........................................................................1-3

1.1 Application.................................................................................. 1-3
1.2 Purpose of this Manual .............................................................. 1-3
1.3 Possible Fields of Application of the ILC 200 IB ........................ 1-4
1.4 Hardware and Software Requirements ...................................... 1-6
1.5 Additional Documentation .......................................................... 1-6
2 Connecting and Mounting the Inline Controller .......................................2-3

2.1 Unpacking the Inline Controller .................................................. 2-3
2.2 Connecting and Operating Elements ......................................... 2-4
2.3 Mounting and Removing Inline Terminals ............................... 2-13
2.4 Connecting the Bus System..................................................... 2-17
2.5 Connecting the Voltage Supply................................................ 2-22
2.6 Fast Inputs and Outputs........................................................... 2-25
3 The Inline Controller as an INTERBUS Master .......................................3-3

3.1 Creating a Project ...................................................................... 3-3
3.2 Selecting the Inline Controller .................................................... 3-5
3.3 Setting the Communication Path................................................ 3-6
3.4 Reading the Connected Configuration ..................................... 3-10
3.5 Quick Startup ........................................................................... 3-13
4 The ILC in a Higher-Level INTERBUS System .......................................4-3

4.1 Creating a Higher-Level Project ................................................. 4-3
4.2 Selecting the Higher-Level Field Controller................................ 4-5
4.3 Setting the Communication Path................................................ 4-6
4.4 Reading the Connected Higher-Level Configuration.................. 4-7
5945AC01 i
ILC 200 IB UM E
4.5 Configuring the Inline Field Controller With

PC WORX Software................................................................... 4-8
4.6 Quick Startup of the Higher-Level System ............................... 4-13
4.7 Creating a Lower-Level Project................................................ 4-15
4.8 Selecting the Lower-Level Inline Controller.............................. 4-17
4.9 Setting the Communication Reference .................................... 4-18
4.10 Reading the Connected Lower-Level Configuration ................ 4-21
4.11 Quick Startup of the Lower-Level System................................ 4-23
A Service and Maintenance ....................................................................... A-1

A1 Updating the Inline Controller Firmware.................................... A-1
A2 Connecting Cables.................................................................... A-2
B Error Causes and Remedies................................................................... B-1
C Technical Data ........................................................................................ C-1

C1 Ordering Data............................................................................ C-9
C2 Module Dimensions................................................................... C-9
ii 5945AC01
Section 1
This section informs you about
– using this manual
– the areas of application of the Inline Controller
Basics of the ILC 200 IB .......................................................................................1-3

1.1 Application...................................................................................1-3
1.2 Purpose of this Manual ...............................................................1-3
1.3 Possible Fields of Application of the ILC 200 IB .........................1-4
1.4 Hardware and Software Requirements .......................................1-6
1.5 Additional Documentation ...........................................................1-6
5945AC01 1-1
1-2 5945AC01
Basics of the ILC 200 IB
1 Basics of the ILC 200 IB
1.1 Application
This manual is intended as an aid when starting up and operating an

INTERBUS system with an ILC 200 IB Inline Controller.
1.2 Purpose of this Manual
This manual describes the easy startup of an INTERBUS system as

follows:
1. Setting up and installing the hardware
2. Testing the entire system
3. Starting up the INTERBUS system
5945AC01 1-3
ILC 200 IB UM E
1.3 Possible Fields of Application of the

ILC 200 IB
The ILC 200 IB Inline Controller can be used in four different

configurations. The various configurations, and the interfaces used with
them, are shown in the following two illustrations. Figure 1-1 shows an
application of the controller as a control system or intelligent bus terminal
on an Inline station. Two configurations are available here, as master
(smallest possible system) or submaster, with a connection to the
higher-level system.
B A R D I1 F C R U N R D Y /R U N U S 1 D 1 1 1 1 D 1 D 1 D 1 D 1 1 1
I2 B S A U M 2 2 2 2 2 2 2 2 2 2 2
R C T R I3 Q 1 S Y S F A IL F A IL U L
I4 Q 2 P F
D O 8 D I2 D I2 D I2 D O 8
In c o m in g O u g o in g
re m o te b u s re m o te b u s
5 9 4 5 A 0 1 0
Figure 1-1 Inline local bus as lower-level bus
Figure 1-2 shows an application as a control system with a lower-level

remote bus. This enables an INTERBUS system to be set up below the
ILC 200 IB with maximum coverage. This type of structure again results in
two optional configurations, as master or submaster, with a connection to
the higher-level system.
1-4 5945AC01
Basics of the ILC 200 IB
B A R D I1 F C R U N R D Y /R U N U S D 1 D 1 1 1 1 D 1 D 1 D 1 D 1 1 1
I2 B S A U M R C 2 2 2 2 2 2 2 2 2 2 2
R C T R I3 Q 1 S Y S F A IL F A IL U L R D
I4 Q 2 P F L D
R B -T D O 8 D I2 D I2 D I2 D O 8
In c o m in g L o w e r - le v e l
re m o te b u s re m o te b u s
B A R D U L U S 1 D 1 1 1 1 D 1 D 1 D 1 D 1 1 1
2 2 2 2 2 2 2 2 2 2 2
R C T R U M
D O 8 D I2 D I2 D I2 D O 8
O u tg o in g
re m o te b u s
B A R D U L U S 1 D 1 1 1 1 D 1 D 1 D 1 D 1 1 1
2 2 2 2 2 2 2 2 2 2 2
R C T R U M
D O 8 D I2 D I2 D I2 D O 8
5 9 4 5 A 0 1 1
Figure 1-2 Remote bus as lower-level bus
If another ILC 200 IB is connected in the lower-level remote bus, it cannot

be programmed by the higher-level controller via INTERBUS. In this case,
an RS-232 connection must be established locally.
5945AC01 1-5
ILC 200 IB UM E
1.4 Hardware and Software Requirements
– Inline Controller
ILC 200 IB Order No. 27 29 80 0
– RS-232 cable
ILC PRG CAB Order No. 27 29 63 5
– External voltage supply
Quint-PS-230AC/24DC/1 Order No. 29 39 44 1
– Automation software
IBS PCWORX E Order No. 27 29 41 5
– Connector set
ILC IB-PLSET Order No. 27 29 62 2
You must have a license to operate software with more than 40 I/O points.
To obtain such a license, please contact Phoenix Contact.
1.5 Additional Documentation
"Configuring and Installing INTERBUS" User Manual

IBS SYS PRO INST UM E Order No. 27 43 80 2
INTERBUS Inline System Manual
IB IL SYS PRO UM E Order No. 27 43 04 8
Diagnostics Guide
IBS SYS DIAG DSC UM E Order No. 27 47 29 3
PC WORX User Manual
IBS PCWORX UM E Order No. 27 47 55 2
1-6 5945AC01
Section 2
– connecting and operating elements
– mounting the Inline Controller
Connecting and Mounting the Inline Controller.....................................................2-3

2.1 Unpacking the Inline Controller ...................................................2-3
2.1.1 ESD Regulations............................................................2-3
2.2 Connecting and Operating Elements ..........................................2-4
2.2.1 RS-232 Interface (Mini-DIN Female Connector)............2-5
2.2.2 Start/Stop Switch ...........................................................2-6
2.2.3 Reset Button (Concealed)..............................................2-6
2.2.4 Configuration Button ......................................................2-6
2.2.5 Control Terminal Indicators............................................2-9
2.3 Mounting and Removing Inline Terminals ................................2-13
2.4 Connecting the Bus System......................................................2-17
2.4.1 Higher-Level Remote Bus............................................2-18
2.4.2 Lower-Level Bus System .............................................2-20
2.5 Connecting the Voltage Supply.................................................2-22
2.5.1 24 V Segment Supply/24 V Main Supply .....................2-23
2.5.2 24 V Segment Supply ..................................................2-24
2.5.3 24 V Main Power..........................................................2-24
2.5.4 24 V ILC Supply ...........................................................2-24
2.5.5 Jumpers .......................................................................2-24
2.6 Fast Inputs and Outputs............................................................2-25
2.6.1 Pin Assignment ............................................................2-26
2.6.2 Function Blocks............................................................2-28
5945AC01 2-1
2-2 5945AC01
Connecting and Mounting the Inline Controller
2 Connecting and Mounting the Inline Controller
2.1 Unpacking the Inline Controller
The Inline Controller is supplied together with a package slip, which

contains important installation instructions. Please read the complete
package slip carefully before unpacking the Inline Controller.
2.1.1 ESD Regulations
Observe the necessary safety measures when handling components that

may be damaged by electrostatic discharge.
Persons who handle the Inline Controller must protect it by observing the
ESD instructions before packing or unpacking the module, opening control
boxes or control cabinets and before touching the module.
5945AC01 2-3
ILC 200 IB UM E
2.2 Connecting and Operating Elements

1 2
1 1 1 0
1 3
9
R E S E T
2 2 C O N F 2
8
3 3 S T A R T 3
S T O P
4 4 R S 2 3 2 4
6
5
4
3
2
1
5 9 4 5 A 0 0 7
Figure 2-1 Structure of the ILC 200 IB
The following components are located on the Inline Controller:

1. Connector 1: remote bus connection (INTERBUS IN)
2. Connector 2: remote bus connection (INTERBUS OUT)
3. Connector 3: input terminal points
4. Connector 4: input and output terminal points
5. Connector 5: segment, main and ILC supply
6. RS-232 interface
7. Start/stop switch
8. Configuration button
9. RESET button
10. End plate
11. Diagnostic and status indicators
12. FE contact to DIN rail (right housing side, concealed here)
13. Electronics base
2-4 5945AC01
2.2.1 RS-232 Interface (Mini-DIN Female Connector)
Connect the RS-232 cable to the programming interface (RS-232) of the

Inline Controller. This connects the Inline Controller and your PC (COM1 to
COM4).
Connection
1 2
2 3
4 5
R X
W O
P C
R S -2 3 2
5 9 4 5 A 0 1 4
Figure 2-2 Cable connection between PC and Inline Controller
Ordering data: RS-232 cable between Inline Controller and PC (RS-232),

3 m (9.843 ft.) in length (Designation ILC PRG CAB; Order No. 27 29 63 5).
5945AC01 2-5
ILC 200 IB UM E
2.2.2 Start/Stop Switch
The start/stop switch defines the operating state of the application

program.
2.2.3 Reset Button (Concealed)
The reset button on the Inline Controller can only be operated with a pin.
This prevents accidental activation. Pressing the reset button causes a
complete reset of the submaster. However, it does not reset the higher-
level slave interface. An I/O error is indicated to the higher-level control
system.
2.2.4 Configuration Button
The configuration button can be used to specify the startup behavior of the
ILC 200 IB as an intelligent bus terminal without a control program. By
means of the configuration button, startup behavior can be defined that
varies from the standard operating mode (distributed control with
PC WORX control program). The configuration button is not required for
the standard operating mode. The configuration button can be used to
operate the Inline Controller as an intelligent bus terminal. This function
places the data from the lower-level INTERBUS system (1:1) into the
higher-level slave interface. Behavior varies according to the existing
parameterization of the Inline Controller. Further information is given in the
following illustration and description.
2-6 5945AC01
P O W E R O N
C o n fig u r a tio n
b u tto n p re s s e d ?
N O Y E S
P r o je c t a v a ila b le ?
N O U s in g P C W O R X U s in g c o n fig . k e y
A B C D
D e fa u lt C o n tro l p ro g ra m In te llig e n t A u to m a tic r e a d in g
u p o n d e liv e r y a s b o o t p r o je c t b u s te r m in a l fo r o p e r a tio n a s
a n in te llig e n t
b u s te r m in a l
5 6 3 8 A 0 2 1
Figure 2-3 Overview of the various startup sequences
State A (e.g., Default Upon Delivery)

After startup, the device is in the READY state, i.e., the RDY/RUN LED is
flashing. The Field Controller waits to be parameterized (e.g., using
PC WORX). The ID code of the Inline Controller is 233dec (default).
State B (With Control Program as Boot Project)
After startup, the device processes the resident parameterization.
Parameterization is carried out using PC WORX. The ID code of the Inline
Controller varies and is specified in the resident parameterization.
5945AC01 2-7
ILC 200 IB UM E
State C (as Intelligent Bus Terminal)

The device processes the resident parameterization and allows the bus to
start up. The existing parameterization has been read and saved during a
previous startup procedure using the configuration button (see State D).
The ID code of the Inline Controller is 235dec.
State D (Automatic Read for Intelligent Bus Terminal)
During startup, the device deletes any existing parameters and
automatically reads the configuration of the lower-level INTERBUS
system. 1:1 addressing is set up between slave and master for this data.
The parameterization is then stored residently on the Inline Controller and
is therefore available for the next startup (see State C).
The saving process is interrupted if the bus is not operable or the maximum
data register length of the slave has been exceeded.
The ID code of the Inline Controller is 235dec.
2-8 5945AC01
2.2.5 Control Terminal Indicators
The diagnostic and status indicators are used for quick local error
diagnostics.
1 3 5 6 7 9 1 1 1 3 1 4
B A R D I1 F C R U N R D Y /R U N U S
I2 B S A U M
I4 Q 2 P F
1 2 1 2 1 2 11 2 2 1 2
1 1 1 1 1 1 1 1 1 1 1
2 4 8 1 0 1 2 1 5 5 9 4 5 A 0 1 5
Figure 2-4 Diagnostic and status indicators
Diagnostics The following states can be read from the control terminal:
BA Green LED Remote bus active

(1) ON: Data transmission on INTERBUS active
(status of the higher-level controller board: RUN)
Flashing: ID cycle; no data transmission

(status of the higher-level controller board: active)
OFF: No data transmission
RC Green LED Remote bus check

(2) ON: Higher-level controller board is connected
OFF: Connection to the higher-level controller board interrupted

or not yet established
5945AC01 2-9
ILC 200 IB UM E
RD Yellow LED Remote bus disabled

(3) ON: Outgoing remote bus interface switched off
OFF: Outgoing remote bus interface not switched off
TR Green LED PCP active

(4) ON: Terminal receiving/sending data
OFF: Terminal not receiving/sending data
FCRUN Green LED Field Controller running

(7) ON: IEC 61131 runtime system has been successfully
initialized and a program is running
Flashing: IEC 61131 runtime system successfully initialized
OFF: IEC 61131 runtime system not ready-to-operate
SYSFAIL Yellow LED System failure

(8) ON: A runtime error has occurred in the IEC 61131 runtime
system program
As an intelligent bus terminal: higher-level bus not
available
OFF: No error
As an intelligent bus terminal: higher-level bus running
RDY/RUN Green LED Module ready-to-operate/data transmission active

(INTERBUS ready/running)
(9)
ON: Submaster in RUN state
Flashing: Submaster in READY or ACTIVE state
OFF: Module not ready-to-operate/no data transmission
2-10 5945AC01
FAIL Red LED Controller failure

(10)
ON: One of the following errors has occurred:
- User error
- I/O error
- Bus error in the lower-level bus
- Controller error
OFF: None of the above mentioned errors have occurred
BSA Yellow LED Bus segment aborted

(11)
ON: At least one bus segment in the lower-level bus
disconnected
OFF: No bus segment in the lower-level bus disconnected
PF Yellow LED Peripheral fault

(12)
ON: Peripheral fault on a device in the lower-level bus
OFF: No peripheral fault in the lower-level bus
US Green LED Segment supply

(13) ON: Voltage present in segment circuit
OFF: Voltage not present in segment circuit
UM Green LED Main supply

(14) ON: Voltage present in main circuit
OFF: Voltage not present in main circuit
UL Green LED ILC supply

(15) ON: Supply present (24 V controller supply/
7.5 V communications power/interface supply,
24 V analog supply)
OFF: Supply not present
5945AC01 2-11
ILC 200 IB UM E
Status The status of the I/O can be read from the relevant yellow LED:
I1, I2, Yellow LED Input status

I3, I4
(5) ON: Corresponding input set
OFF: Corresponding input not set
Q1, Q2 Yellow LED Output status

(6)
ON: Corresponding output set
OFF: Corresponding output not set
2-12 5945AC01
2.3 Mounting and Removing Inline Terminals
Before installing or removing the Inline terminals, make absolutely sure that
the power supply is switched off and cannot be switched on again by
unauthorized persons.
An Inline station is set up by mounting the individual components side by
side. No tools are required. When an Inline station is installed correctly,
voltage and bus signal connections are automatically created between the
individual station components.
The station components are mounted perpendicular to the DIN rails. This
ensures that they can be easily mounted and removed even with limited
space.
After a station has been set up, individual terminals can be exchanged by
pulling them out or plugging them in. Tools are not required.
DIN rail All Inline terminals are mounted on 35 mm (1.378 in.) standard DIN rails.
Fix the DIN rail under the Inline Controller several times so it can be
removed again easily.
End clamp Mount end clamps on both sides of the Inline station. The end clamps
ensure that the Inline station is correctly mounted. End clamps fix the Inline
station on both sides and keep it from moving from side to side on the DIN
rail. Phoenix Contact recommends using CLIPFIX 35
(Order No. 30 22 21 8) or E/UK (Order No. 12 01 44 2) end clamps.
End plate The mechanical end of an Inline station is the end plate. It has no electrical
function. It protects the station from ESD pulses and the user from
dangerous voltages. The end plate is supplied together with the Inline
Controller and does not need to be ordered separately.
5945AC01 2-13
ILC 200 IB UM E
Mounting When mounting a terminal, proceed as follows (Figure 2-5):

• First snap on the electronics base, which is required for mounting the
station perpendicular to the DIN rail (1).
Ensure that all featherkeys and keyways on adjacent terminals are
interlocked (2).
The keyway/featherkey connection links adjacent terminals together
and ensures that potential routing is created safely.
• Next, attach the connector to the corresponding base.
First, place the front connector shaft latch in the front snap-on
mechanism (3).
Then pivot the top of the connector towards the base until the back
connector shaft latch snaps into the back snap-on mechanism (4).
The connectors are not supplied as standard. Refer to the ordering
data for the appropriate connector set.
The keyways of an electronics base cannot be accessed when a connector
has been installed on the base. When adding a new electronics base to an
Inline station, there must be no connector attached to the terminal that is
directly to the left of the terminal being installed. If a connector is present
on that terminal, it will have to be removed before the new electronics base
may be installed.
1 2
3 4
5 5 2 0 A 0 4 1
Figure 2-5 Mounting a terminal
2-14 5945AC01
Removal When removing a terminal, proceed as follows (Figure 2-6):

• If there is a labeling field, remove it (Figure 1, 1).
If a terminal has several connectors, all connectors of the terminal must

be removed. The following describes how a 2-slot terminal is removed.
Lift the connector of the terminal to be removed by pressing on the back

connector shaft latching (Figure 1, 2).
• Remove the connector (2).
• Remove the left-adjacent and right-adjacent connectors of the
neighboring terminals (3). This prevents the potential routing
featherkeys and the keyway/featherkey connection from being
damaged. You also have more space available for accessing the
terminal.
• Press the release mechanism (Figure 4, 1) and remove the electronics
base from the DIN rail by pulling the base straight back from the DIN
rail (Figure 4, 2). If you have not removed the connector on the next
terminal on the left it must now be removed, in order to protect the
potential routing featherkeys and the keyway/featherkey connection.
5945AC01 2-15
ILC 200 IB UM E
2
1 2
1
3 4
21
1
5 5 2 0 A 0 2 6
Figure 2-6 Removing a terminal
Changing a terminal If you want to change a terminal within the Inline station, follow the removal
procedure described above. Do not yet snap the connector of the terminal
immediately to the left back on. Insert the base of the newest terminal.
Then replace all the connectors.
2-16 5945AC01
2.4 Connecting the Bus System
1 2
1 .1 1 1
2 .1
1 .2 2 2
2 .2
1 2 1 .3 3 3
2 .3
1 .1 1 1
2 .1 1 .4 2 .4
4 4
1 .2 2 2
2 .2
1 2
1 .3 3 3
2 .3
1 .1 1 1
2 .1
1 .4 4 4
2 .4
1 .2 2 2 2 .2
1 .3 2 .3 1 .5
3 3
5 5
2 .5
1 .4 4 4
2 .4 1 .6 2 .6
6 6
5 8 8 3 A 0 0 4
Figure 2-7 Terminal assignment
The connectors are not supplied as standard. Refer to Ordering Data on

page C-9 for the appropriate connector set.
5945AC01 2-17
ILC 200 IB UM E
2.4.1 Higher-Level Remote Bus
Connect the INTERBUS modules according to the specifications in the

enclosed package slip. Connect the incoming remote bus cable to the
"INTERBUS IN" connector and the outgoing remote bus cable to the
"INTERBUS OUT" connector on the Inline Controller.
I2 B S A U M
I4 Q 2 P F
1 2 1 2 1 2 11 2 2 1 2
1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4
5 5 5 5
IN L IN E C O N T R O L IL C 2 0 0 IB
6 6 6 6
IN T E R B U S IN T E R B U S
IN O U T 5 9 4 5 A 0 0 5
Figure 2-8 Connecting the INTERBUS remote bus cables
The Appendix contains instructions on setting up INTERBUS remote bus

cables.
For additional information, please refer to the "Configuring and Installing
INTERBUS" User Manual (Designation IBS SYS PRO INST UM E, Order
No. 27 43 80 2).
2-18 5945AC01
Terminal Assignment Wire Color/Remark

Point
Connector 1 Incoming Remote Bus
1.1 DO1 Receive Wire color in the INTERBUS standard cable: green
2.1 DO1 Receive Wire color in the INTERBUS standard cable: yellow
1.2 DI1 Send Wire color in the INTERBUS standard cable: pink
2.2 DI1 Send Wire color in the INTERBUS standard cable: gray
1.3 Ground Wire color in the INTERBUS standard cable: brown
2.3 Not used
1.4, 2.4 Shield Connected with a capacitor to FE of the voltage jumper
Connector 2 Outgoing Remote Bus
1.1 DO2 Send Wire color in the INTERBUS standard cable: green
2.1 DO2 Send Wire color in the INTERBUS standard cable: yellow
1.2 DI2 Receive Wire color in the INTERBUS standard cable: pink
2.2 DI2 Receive Wire color in the INTERBUS standard cable: gray
1.3 Ground Wire color in the INTERBUS standard cable: brown
2.3 RBST
1.4, 2.4 Shield Directly connected with FE of the voltage jumper
If the outgoing remote bus interface is not used you must install a jumper
(second connector). Terminal points 1.3/2.3 must be jumpered.
The following figure shows the position of the jumper.
B A R D I1
I2
R C L D I3
I4
1 2 1 2 1 2
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3
4 4 4 4 4 4
5 5
6 6
IN T E R B U S
IN 5 9 4 5 A 0 0 9
Figure 2-9 Jumper position
5945AC01 2-19
ILC 200 IB UM E
2.4.2 Lower-Level Bus System
2.4.2.1 Local Bus

There are two ways of connecting a lower-level bus system. The integrated
local bus is automatically created by directly connecting I/O modules to the
Inline Controller.
2.4.2.2 Remote Bus

The terminal with remote bus branch is used to add a lower-level remote
bus (Designation IBS IL 24 RB-T, Order No. 27 27 94 1).
The terminal with remote bus branch must always be placed directly behind
the Inline Controller.
This terminal can be used to create a remote bus branch from the Inline
station. It can also be used to connect remote devices, such as displays,
keypads, motor starters or sensor/actuator boxes.
2-20 5945AC01
The remote bus branch modules do not count as Inline station modules. A
remote bus branch can be further branched. Up to 16 bus levels (i.e., 15
branches) are permitted.
B A R D I1 F C R U N R D Y /R U N U S D 1 D 1 1 1 1 D 1 D 1 D 1 D 1 1 1
I2 B S A U M R C 2 2 2 2 2 2 2 2 2 2 2
R C T R I3 Q 1 S Y S F A IL F A IL U L R D
I4 Q 2 P F L D
R B -T D O 8 D I2 D I2 D I2 D O 8
L o w e r - le v e l
In c o m in g re m o te b u s
re m o te b u s
O u tg o in g r e m o te b u s 5 9 4 5 A 0 1 7
Figure 2-10 Bus configuration with lower-level remote and local bus
5945AC01 2-21
ILC 200 IB UM E
2.5 Connecting the Voltage Supply
The Inline Controller must be supplied from an external 24 V DC source.

The permissible voltage range is between 19.2 and 30 V DC (including
ripple).
The power consumption of the Inline Controller at 24 V is typically 4.8 W
(no local bus devices connected).
1. Connect the voltage supply to the power connector as shown in
Figure 2-11.
2. Plug the connector into the module.
3. Turn on the voltage supply.
4. The UL LED lights up and, after about 10 seconds, the FCRUN and
RDY/RUN LEDs start flashing.
The Inline Controller is now fully initialized.
If the LEDs do not light up or start flashing, there is a serious fault on the
Inline Controller. Please contact Phoenix Contact.
F C R U N R D Y /R U N U S
B S A U M
S Y S F A IL F A IL U L
P F
1 2
1 1
+
U
+
2 2
+ - S
U
U L - 3 3 - M
4 4
5 9 4 5 A 0 1 6
Figure 2-11 Connection example
2-22 5945AC01

Point
Connector 5 Power Connector
1.1 24 V DC 24 V The supplied voltage is directly led to the voltage
(US) segment jumper.
supply
1.2 24 V DC 24 V supply The 7 V communications power (UL) for the ILC and the
(UILC) connected local bus devices is generated from this power.
The 24 V analog power (UANA) for the local bus devices is
also generated from this.
2.1, 2.2 24 V DC Main power The main power is diverted to the local bus devices via the
(UM) voltage jumpers.
1.3 LGND Reference The potential is the reference ground for the
potential communications power.
logic ground
2.3 SGND Reference The reference potential is directly routed to the potential
potential jumper and is, at the same time, ground reference for the
segment main and segment supply.
ground
1.4, 2.4 FE Functional Functional earth ground must be connected through the
earth voltage supply. The contacts are directly connected with
ground (FE) the voltage jumper and the FE spring on the bottom of the
housing. The terminal is grounded when it is snapped onto
a grounded DIN rail. Functional earth ground is only used
to discharge interference.
The maximum total current through the voltage jumpers is 10 A.
2.5.1 24 V Segment Supply/24 V Main Supply
Segment supply and main supply must have the same reference potential.
A floating architecture is not possible.
5945AC01 2-23
ILC 200 IB UM E
2.5.2 24 V Segment Supply
An emergency stop circuit, for example, can be connected and switched to

connector 5 between terminal points 1.1/2.1. This then removes the need
for segment supply through terminal points 1.1/2.1.
In addition, it is possible to supply the segment supply from the main power.
For this, 1.1/1.2 must be jumpered.
The 24 V segment supply is protected against polarity reversal and surge
voltage.
It does not have short-circuit protection.
The user must provide short-circuit protection. The rating of the
preconnected fuse must be such that the maximum permissible load
current is not exceeded.
2.5.3 24 V Main Power
The 24 V main supply is protected against polarity reversal and surge

voltage.
It does not have short-circuit protection.
The user must provide short-circuit protection. The rating of the
preconnected fuse must be such that the maximum permissible load
current is not exceeded.
2.5.4 24 V ILC Supply
The 24 V ILC supply is protected against polarity reversal and surge

voltage. The protective elements protect the power supply unit only.
2.5.5 Jumpers
Terminals 1.3 and 2.3 on connector 5 can be jumpered if the

communications power and the segment power are not to be electrically
isolated.
2-24 5945AC01
2.6 Fast Inputs and Outputs
Integrated fast inputs and outputs ensure short response times locally.
There are four 24 V DC inputs (of which two can also be used as 5 V inputs)
and two 24 V DC outputs available as high-speed I/Os. These I/Os are
directly connected to an integrated timer-processing unit, which can be
parameterized. Interrupt input, event counting, period and pulse length
measurement, and pulse width modulation are available as operating
modes. If, for example, a defined edge change occurs at an input or a
preset count value is reached, an output can be set and/or a IEC 61131
freely programmable event task can be called straight away. As the
high-speed I/O functions are parameterized using the control program,
they can be used universally.
5945AC01 2-25
ILC 200 IB UM E
2.6.1 Pin Assignment
I2 B S A U M
I4 Q 2 P F
1 2 1 2 1 2 1 2 1 2
1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4
5 5 5 5
6 6 6 6
IN 1 1 1 IN 2 IN 1 ' 1 1 IN 2 '
(+ 5 V ) (+ 5 V )
2 2 2 2
+ 2 4 V + 2 4 V
3 3 3 3
4 4 4 4
IN 3 IN 4 O U T 1 O U T 2
5 5 5 5
+ 2 4 V + 2 4 V
6 6 6 6
5 9 4 5 A 0 1 3
Figure 2-12 Connection example for fast inputs/outputs
2-26 5945AC01

Point
Connector 3 Input Terminals 24 V
1.1 I1 Input 1
2.1 I2 Input 2
1.2 24V (UMAIN) Main circuit (initiator supply)
1.3 SGND Signal ground
1.4 I3 Input 3
2.4 I4 Input 4
Connector 4 Input Terminals 5 V and
Output Terminals
1.1 I1’ Input 1 for 5 V (either I1 or I1’ to be used)
2.1 I2’ Input 2 for 5 V (either I2 or I2’ to be used)
1.3 FE Functional earth ground
1.4 Q1 Output 1
2.4 Q2 Output 2
The outputs are supplied with 24 V DC from the segment supply (US).
5945AC01 2-27
ILC 200 IB UM E
2.6.2 Function Blocks
The function blocks of the ILC 200 IB cannot be instantiated.
Each of the 4 input channels can only be assigned one operating mode for
program runtime. The channels are only available for other operating
modes after a controller restart.
For additional information on programming function blocks, please refer to
the PC WORX automation software online help.
Function Block Short Description

DIGITAL_IN Reads the digital I/O channel
DIGITAL_OUT Sets the digital I/O channel
DIO_CTU Up counter with gate function
DIO_CTD Down counter with gate function
DIO_EXT_CTU Up counter with gate and additional function
DIO_EXT_CTD Down counter with gate and additional function
DIO_PPWA Measures pulse or period length
DIO_PWM Creates a variable square-wave frequency
EVENT_INIT Links an input with an event task
GET_EVENT Reads the state of the event input
Table 2-1 Overview of the ILC 200 IB function blocks
DIGITAL_IN
The DIGITAL_IN function block is used to read the digital input channels of
the ILC 200 IB.
4 input channels are available.
DIGITAL_OUT
The DIGITAL_OUT function block is used to set the digital output channels
of the ILC 200 IB.
2 output channels are available.
The technical specifications of the function blocks, such as limit
frequencies and gate-controlled rise times, are given in Appendix C.
2-28 5945AC01
DIO_CTU
The DIO_CTU function block is an up counter with gate function. Use of the
gate function is optional.
Counters without a gate require one input channel. Counters with a gate
require two input channels.
The counting range is between 0 and 65535.
This counter counts the pulses at the configured input channel, according
to the required counting conditions. The counter result is output at output
"CV". When the "PV" default value is reached, output "Q" is set to "True",
and the function block stops counting.
If "RESET = True", the counter is initialized with 0 and the default value is
accepted. To start the counting process, the input must be "RESET =
False". Otherwise, the counter will be continuously re-initialized.
For counters with a gate function, a certain level or edge must also be
present at the "Gate".
Number of Function Maximum

Inputs Frequency
1 Rising or falling edge 350 kHz
1 Rising and falling edge 150 kHz
5945AC01 2-29
ILC 200 IB UM E
DIO_CTD
The DIO_CTD function block is a down counter with gate function. Use of
the gate function is optional.
"CV". When the "PV" (0) default value is reached, output "Q" is set to
"True", and the function block stops counting.
If "LOAD = True", the counter is initialized with the default value. To start
the counting process, the input must be "LOAD = False". Otherwise, the
counter will be continuously re-initialized.
For counters with a gate function, a certain level or a certain edge must also
be present at the "Gate".

Inputs Frequency
2-30 5945AC01
DIO_EXT_CTU
The DIO_EXT_CTU function block is an up counter with gate function and
additional function. Use of the gate function is optional.
"CV". When the "PV" default value is reached, output "Q" is set to "True"
and the function block stops counting. In addition, the event task of the
corresponding counter input can be started or a state can be assigned to
an output.
If "RESET = True", the counter is initialized with 0 and the default value is
accepted. To start the counting process, the input must be "RESET =
False". Otherwise, the counter will be continuously re-initialized.
If the counter limit is reached, an output pulse can be generated. This can
be set between 1 ms and 32767 ms.

Inputs Frequency
5945AC01 2-31
ILC 200 IB UM E
DIO_EXT_CTD
The DIO_EXT_CTD function block is a down counter with a gate and
additional function. Use of the gate function is optional.
"CV". When the "PV" (0) default value is reached, output "Q" is set to "True"
and the function block stops counting. In addition, the event task of the
corresponding counter input can be started or a state can be assigned to
an output.
If "LOAD = True", the counter is initialized with the default value. To start
the counting process, the input must be "LOAD = False". Otherwise, the
counter will be continuously re-initialized.
If the counter limit is reached, an output pulse can be generated. This can

Inputs Frequency
2-32 5945AC01
DIO_PPWA
The DIO_PPWA function block is used to measure the period length or the
length of a HIGH pulse.
This measurement can be taken once to calculate the instantaneous period
length, or up to 255 times to calculate the average period length.
This function block accepts the signal at the configured input channel and
determines the pulse or period length from this, according to the required
operating mode. If the output is "FIN = True", the current measurement is
complete and the "DURATION" output contains the pulse or period length
in µs.
It is not permitted to change the operating modes for runtime.
The period or pulse lengths that can be measured are:
In 16-bit mode 4µs to 90 ms (if an overflow occurs, an error is generated)
In 24-bit mode 4µs to 23 s (counter overflow is not detected).
2 1 6
- 1
D U R A T IO N = x r e s o lu tio n
m a x . 1 6 b its N u m b e r o f m e a s u re m e n ts
2 2 4
- 1
D U R A T IO N = x r e s o lu tio n
m a x . 2 4 b its N u m b e r o f m e a s u re m e n ts
5 9 4 5 A 0 2 0
The number of measurements can be selected from 1 to 255. The

resolution is 1.38 µs.
5945AC01 2-33
ILC 200 IB UM E
DIO_PWM
The DIO_PWM function block generates a variable square-wave
frequency (pulse width modulation) and outputs it at an output channel.
2 output channels are available.
The event task of the corresponding counter input can be called at the
beginning of each period.
The period length and the length of the HIGH phase can be specified within
certain limits. The values can be taken from the following table.
Frequency Period Length Maximum HIGH Minimum HIGH Maximum Minimum

PWM_PER Pulse Length Pulse Length Pulse Duty Pulse Duty
PWM-HI PWM-HI Factor* Factor*
15 Hz 66666 µs 45454 µs 21213 µs 68% 32%
20 Hz 50000 µs 45454 µs 4546 µs 91% 9%
30 Hz 33333 µs 33299 µs 11 µs >99% <1%
40 Hz 25000 µs 24968 µs 11 µs >99% <1%
50 Hz 20000 µs 19969 µs 11 µs >99% <1%
100 Hz 10000 µs 9972 µs 11 µs >99% <1%
500 Hz 2000 µs 1972 µs 11 µs 99% 1%
1 kHz 1000 µs 976 µs 11 µs 98% 1%
2 kHz 500 µs 476 µs 11 µs 95% 2%
3 kHz 333 µs 309 µs 11 µs 93% 3%
4 kHz 250 µs 226 µs 11 µs 90% 4%
5 kHz 200 µs 177 µs 11 µs 89% 6%
10 kHz 100 µs 79 µs 10 µs 79% 10%
20 kHz 50 µs 29 µs 10 µs 58% 20%
* = PWM_HI / PWM_PER
A pulse duty factor of 50% can be reached from 15 Hz to 20 kHz.
Table 2-2 Frequencies and possible pulse lengths
2-34 5945AC01
EVENT_INIT
The EVENT_INIT function block connects an input channel with an event
task.
To respond as quickly as possible to changes in the input channels, it is
possible to link 4 event tasks with the numbers 2, 3, 4 and 5 with input
channels 1 to 4 in the application program.
Channel 1 is linked with event task 2, channel 2 with event task 3, etc.
An output pulse can be generated together with the event calls. This can
The "Bypass" control box must be selected to set up the event task.
To avoid a system crash due to overloading of the processor, two
monitoring mechanisms are used. The frequency of the calls and the length
of the events are monitored. In addition, if preprocessing is activated, the
monitoring mechanisms will start to operate at this earlier stage.
GET_EVENT
The GET_EVENT function block is used to quickly read the state of an
event input within an event task.
The saved state at the time an event occurs is returned.
5945AC01 2-35
ILC 200 IB UM E
2-36 5945AC01
Section 3
– starting up the Inline Controller as master in an
INTERBUS system with PC WORX software
The Inline Controller as an INTERBUS Master ....................................................3-3

3.1 Creating a Project .......................................................................3-3
3.2 Selecting the Inline Controller .....................................................3-5
3.3 Setting the Communication Path.................................................3-6
3.3.1 Communication Under Windows NT..............................3-6
3.3.2 Configuring the Inline Field Controller With
PC WORX Software.......................................................3-7
3.4 Reading the Connected Configuration ......................................3-10
3.5 Quick Startup ............................................................................3-13
5945AC01 3-1
3-2 5945AC01
The Inline Controller as an INTERBUS Master
3 The Inline Controller as an INTERBUS Master

It is the aim of this section to describe the steps required to start up the
Inline Controller as an INTERBUS master in a logical sequence.
Please refer to the online help or the IBS PCWORX UM E User Manual
(Order No. 27 47 55 2) for information on the operation of SYSTEM WORX.
3.1 Creating a Project
Menu structure and SYSTEM WORX can be operated easily using menus. These menus are
operating concept assigned to devices and items. Click with the right mouse button on the
device/item to display the available menu items for a device/item in the
context menu.
Creating a project Proceed as follows to create a new project:

1. First select the "New" command from the "File" menu to create a
project without bus devices.
2. If you have already made changes in the previously loaded project, you
will be asked whether you want to reject or save these changes.
3. Once the new project has been created, save it with the "File… Save
As…" command and give the project a name in the dialog box that
follows, e.g., "System01".
4. Confirm your entry with "OK".
5945AC01 3-3
ILC 200 IB UM E
M e n u b a r:
F ile | N e w
M e n u b a r:
F ile | S a v e A s ...
E n te r
p r o je c t n a m e
B u tto n :
O K
5 5 4 1 A 0 0 5
Figure 3-1 Creating a project
This creates a new project without INTERBUS devices.
Figure 3-2 New project in SYSTEM WORX
The "Project", "PLC/PC", "Program", "Controller Board", "Parameterization

Memory" and "Configuration Frame" items are the basic elements of a
project. These are always available and cannot be deleted.
3-4 5945AC01
3.2 Selecting the Inline Controller
Now select the type of Inline Controller used. For this description, the
ILC 200 IB Inline Controller is used.
Figure 3-3 "Select Controller Board" dialog box
1. Click the "Controller Board" item with the left mouse button. This is then
highlighted.
2. Click with the right mouse button to open the "Controller Board" context
menu.
3. Select the "Type…" item from the context menu and click on
"ILC 200 IB" in the following dialog box.
4. Confirm the dialog box with "OK". The Inline Controller is now selected.
5945AC01 3-5
ILC 200 IB UM E
3.3 Setting the Communication Path
Now you must set the communication path to the Inline Controller.
To do this, connect the (serial) diagnostic interface of the Inline Controller
to a free serial interface (COM1 to COM4) on your PC.
3.3.1 Communication Under Windows NT
Under Windows NT, one driver is available for communication with the
Inline Controller.
1. Select the "Communication Path" command from the "Controller
Board" menu.
2. Then select the communication path for the serial interface.
Figure 3-4 "Settings" dialog box
3-6 5945AC01
3.3.2 Configuring the Inline Field Controller With

PC WORX Software
To configure the Inline Controller, you must first establish a connection

between the PC WORX software and the Inline Controller.
For this procedure, there must be an RS-232 connection between the
ILC 200 IB and the computer running PC WORX.
1. Press F3 to switch to "Configuration (Online)" mode.
2. In the following dialog box, select the "Configuration (Online)"
operating state.
Figure 3-5 "Operating State" dialog box
3. Confirm your selection with "OK".

4. Click with the right mouse button to open the context menu of the Inline
Controller.
5945AC01 3-7
ILC 200 IB UM E
Figure 3-6 "Controller Board ... " context menu
5. Select the "Settings" submenu from the context menu.

6. Select the "I/O Coupling" tab in the "Controller Board Settings" dialog
box.
3-8 5945AC01
Figure 3-7 "Controller Board Settings" dialog box
7. Set the ID code for your application under "ID Code". The Inline
Controller ID code links the width of the parameter channel for PCP
communication with the higher-level INTERBUS.
Table 3-1 ID code and parameter channel width
ID Code Parameter Channel Width

3 0 bits
232 32 bits
233 (default) 64 bits
235 16 bits
5945AC01 3-9
ILC 200 IB UM E
The total data width for communication with the Inline Controller comprises
the widths of the parameter channel and the process data channel.
The following data widths (bits) are available for communication:
0, 16, 32, 48, 64, 80, 96, 112, 128, 144, 160
The size of the process data channel is the difference between the total
data width selected and the set parameter channel.
Example:
160 bits data width - 16 bits parameter channel = 144 bits process data
8. Set the width of the process data channel for data exchange with the
higher-level INTERBUS under "Process Data Channel". Depending on
the parameter channel used, the ILC 200 IB Inline Controller supports
process data channel widths from 0 to 160 bits.
9. Confirm the following safety prompt with "Yes".
Figure 3-8 Safety prompt to save data
3.4 Reading the Connected Configuration
Read the connected bus configuration in order to edit it in SYSTEM WORX.

If the Inline Controller has no active configuration (READY state),
SYSTEM WORX executes the "Create Configuration" command after a
safety prompt. This causes the Inline Controller to read the connected
configuration. Data already configured may be lost.
1. Click on the "Configuration Frame" item with the left mouse button. This
is then highlighted.
2. Select the "Read Connected Configuration" menu item from the
context menu and confirm the following messages with "Yes".
3-10 5945AC01
Figure 3-9 "Reading Bus Configuration" message
3. The connected bus configuration has now been read and can be
adapted as required.
For the configuration changes to be effective, they must be written to the
parameterization memory of the Inline Controller.
4. Click with the right mouse button to open the context menu of the
parameterization memory.
Figure 3-10 "Parameterization Memory ... " context menu
5. Select the "Save" submenu from the context menu.
Figure 3-11 Safety prompt
6. When requested, specify whether the project files should be saved.
5945AC01 3-11
ILC 200 IB UM E
If the project files are not saved, the entire PC WORX project will not be
stored on the controller board. Large projects can only be saved without
project files.
If a task is missing from the "Std_Res" resource, this is indicated by an
error message. If it appears, acknowledge this error message with OK.
7. Perform a hardware and software reset at once.
If there is not an immediate reset, the changes will only be effective after
the next reset.
3-12 5945AC01
3.5 Quick Startup
In the previous steps you prepared your project in SYSTEM WORX for
starting up INTERBUS. You can now start the INTERBUS cycles with a
simple command.
1. Open the context menu of the Inline Controller.
2. Select the "Parameterization" submenu from the context menu and

then the "Execute" command.
5945AC01 3-13
ILC 200 IB UM E
Figure 3-13 "Execute Parameterization" menu
3. From the following menu, select "Parameterize and start INTERBUS

only".
4. Successful parameterization will be indicated by a message.
Figure 3-14 "Executing Parameterization" message
5. Watch the LEDs on your INTERBUS devices. The BA LED is ON

permanently to indicate that the data cycles have been started.
The INTERBUS system can now be configured and programmed with
PC WORX.
Please refer to the IBS PCWORX UM E User Manual
(Order No. 27 47 55 2) for details.
3-14 5945AC01
If the system cannot be started up because of an installation error, the

"FAIL" LED lights up and an appropriate error message appears in
PC WORX.
Please refer to the Diagnostics Guide (IBS SYS DIAG DSC UM E,
Order No. 27 47 29 3) or the Appendix for an explanation of the error
messages.
5945AC01 3-15
ILC 200 IB UM E
3-16 5945AC01
Section 4
– starting up an Inline Controller in a higher-level bus system
– communication with the lower-level Inline Controller via INTERBUS
The ILC in a Higher-Level INTERBUS System.....................................................4-3

4.1 Creating a Higher-Level Project ..................................................4-3
4.2 Selecting the Higher-Level Field Controller.................................4-5
4.3 Setting the Communication Path.................................................4-6
4.3.1 Communication Under Windows NT..............................4-6
4.4 Reading the Connected Higher-Level Configuration...................4-7
PC WORX Software....................................................................4-8
4.6 Quick Startup of the Higher-Level System ................................4-13
4.7 Creating a Lower-Level Project.................................................4-15
4.8 Selecting the Lower-Level Inline Controller...............................4-17
4.9 Setting the Communication Reference .....................................4-18
4.9.1 Setting the Correct Communication Reference ...........4-19
4.10 Reading the Connected Lower-Level Configuration .................4-21
4.11 Quick Startup of the Lower-Level System.................................4-23
5945AC01 4-1
4-2 5945AC01
The ILC in a Higher-Level INTERBUS System
4 The ILC in a Higher-Level INTERBUS System

It is the aim of this section to describe the steps required to start up the
Inline Controller with a lower-level and higher-level remote bus using
PC WORX, in a logical sequence.
Please refer to the online help or the IBS PCWORX UM E User Manual
(Order No. 27 47 55 2) for information on the operation of SYSTEM
WORX.
4.1 Creating a Higher-Level Project
Menu structure and SYSTEM WORX can be operated easily using menus. These menus are
operating concept assigned to devices and items. Click with the right mouse button on the
device/item to display the available menu items for a device/item in the
context menu.

3. Give the project a name in the dialog box that follows, e.g., "System 02"
5. Select the "Standard" project template to create a project without
preprocessing.
5945AC01 4-3
ILC 200 IB UM E
M e n u b a r:
F ile | N e w
E n te r
B u tto n :
O K
S e le c t
p r o je c t te m p la te
B u tto n :
O K
5 9 4 5 A 0 1 9

4-4 5945AC01
4.2 Selecting the Higher-Level Field Controller
Now select the type of Field Controller used. In this example, the
IBS 24 RFC/486DX/ETH-T Field Controller is used for the higher-level bus
system.
highlighted.
menu.
"IBS 24 RFC/486DX/ETH-T" in the following dialog box.
4. Confirm the dialog box with "OK". The Remote Field Controller is now
selected.
5945AC01 4-5
ILC 200 IB UM E
4.3 Setting the Communication Path
Now you must set the communication path to the higher-level Remote Field
Controller.
To do this, connect the (serial) diagnostic interface of the Inline Controller
to a free serial interface (COM1 to COM4) on your PC.
4.3.1 Communication Under Windows NT
Under Windows NT, one driver is available for communication with the
higher-level Remote Field Controller.
Board" menu.
2. Then select the communication path for the serial interface.
Figure 4-4 "Settings" dialog box
4-6 5945AC01
4.4 Reading the Connected Higher-Level

Configuration
Read the connected higher-level bus configuration in order to edit it in

SYSTEM WORX.
If the higher-level Remote Field Controller has no active configuration
(READY state), SYSTEM WORX executes the "Create Configuration"
command after a safety prompt. This causes the higher-level Remote Field
Controller to read the connected configuration. Data already configured
may be lost.
1. Click on the "Configuration Frame" item with the left mouse button. This
is then highlighted.
3. The connected higher-level bus configuration has now been read and
can now be adapted as required.
Figure 4-6 ILC 200 IB in the higher-level bus configuration
5945AC01 4-7
ILC 200 IB UM E
The ILC 200 IB must log in with ID 232, 233 (default) or 235. If this is the
case, you can skip Section 4.5, "Configuring the Inline Field Controller With
PC WORX Software" and go directly to Section 4.6, "Quick Startup of the
Higher-Level System".

PC WORX Software
To configure the Inline Controller, you must first establish a connection

between the PC WORX software and the Inline Controller.
For this procedure, there must be an RS-232 connection between the
ILC 200 IB and the computer running PC WORX. Use a lower-level system
project already created for this or open a new project for the lower-level
system, as described in Section 3.
1. Press F3 to switch to "Configuration (Online)" mode.
2. In the following dialog box, select the "Configuration (Online)"
operating state.
Figure 4-7 "Operating State" dialog box
3. Confirm your selection with "OK".
4-8 5945AC01
4. Click with the right mouse button to open the context menu of the Inline
Controller.
5. Select the "Settings" submenu from the context menu.

6. Select the "I/O Coupling" tab in the "Controller Board Settings" dialog
box.
5945AC01 4-9
ILC 200 IB UM E
Figure 4-9 "Controller Board Settings" dialog box
7. Set the ID code for your application under "ID Code". The Inline
Controller ID code links the width of the parameter channel for PCP
communication with the higher-level INTERBUS.
Table 4-1 ID code and parameter channel width
ID Code Parameter Channel Width

3 0 bits
232 32 bits
233 (default) 64 bits
235 16 bits
4-10 5945AC01
The total data width for communication with the Inline Controller comprises
the widths of the parameter channel and the process data channel.
The following data widths (bits) are available for communication:
0, 16, 32, 48, 64, 80, 96, 112, 128, 144, 160
The size of the process data channel is the difference between the total
data width selected and the set parameter channel.
Example:
160 bits data width - 16 bits parameter channel = 144 bits process data
8. Set the calculated width of the process data channel for data exchange
with the higher-level INTERBUS under "Process Data Channel".
Depending on the parameter channel used, the ILC 200 IB Inline
Controller supports process data channel widths from 0 to 160 bits.
9. Confirm the following safety prompt with "Yes".
Figure 4-10 Safety prompt to save data
For the configuration changes to be effective, they must be written to the

parameterization memory of the Inline Controller.
10. Click with the right mouse button to open the context menu of the
parameterization memory.
Figure 4-11 "Parameterization Memory ... " context menu
5945AC01 4-11
ILC 200 IB UM E
11. Select the "Save" submenu from the context menu.
Figure 4-12 Safety prompt
12. When requested, specify whether the project files should be saved.
If the project files are not saved, the entire PC WORX project will not be
stored on the controller board. Large projects can only be saved without
project files.
13. Perform a hardware and software reset at once.
If there is not an immediate reset, the changes will only be effective after
the next reset.
14. To start up the higher-level system, call the project of the higher-level
Remote Field Controller again ("System 02" in this description).
4-12 5945AC01
4.6 Quick Startup of the Higher-Level System
In the previous steps you prepared your higher-level project in

SYSTEM WORX for starting up INTERBUS. You can now start the
INTERBUS cycles with a simple command.
1. Open the context menu of the higher-level Remote Field Controller.

5945AC01 4-13
ILC 200 IB UM E

only".

permanently to indicate that the data cycles have been started in the
higher-level bus.
The ILC 200 IB can now be addressed and operated using the INTERBUS
system.
Now, create a new project for the lower-level system.
4-14 5945AC01
4.7 Creating a Lower-Level Project

3. Once the new project has been created, save it with the "File… Save
As…" command and give the project a name in the dialog box that
follows, e.g., "System03".
4. Confirm with "OK".
M e n u b a r:
F ile | N e w
E n te r
B u tto n :
O K
S e le c t
p r o je c t te m p la te
B u tto n :
O K
5 9 4 5 A 0 1 9
5945AC01 4-15
ILC 200 IB UM E

4-16 5945AC01
4.8 Selecting the Lower-Level Inline Controller
Now select the type of Inline Controller used. For this description, the
ILC 200 IB Inline Controller is used as the lower-level bus system.
highlighted.
menu.
"ILC 200 IB" in the following dialog box.
4. Confirm the dialog box with "OK". The lower-level Inline Controller is
now selected.
5945AC01 4-17
ILC 200 IB UM E
4.9 Setting the Communication Reference
The communication reference must be set and activated in order for the
higher-level bus system to communicate correctly with the system coupler
and, consequently, the lower-level bus system.
Board" menu.
2. Set the system coupler communication reference in the following dialog
box and activate it.
Figure 4-19 "Communication Path Settings" dialog box
4-18 5945AC01
4.9.1 Setting the Correct Communication Reference
4.9.1.1 ILC 200 IB Subordinate to a Master

The following diagram shows an example of a bus configuration. The
devices are entered with the corresponding communication references
(CR). In this example, the lower-level ILC has CR 5 for communication via
INTERBUS.
IN B
W O R D n
0 F C R U N T E R U S
. /P R O G F C R E S
. L IN K
.
.
. R E C E IV E
.
7 T R A N S M IT
F C R U N S T O P 1 0 B a s e -T
8 A U I
.
.
. 1 0 B a s e -T
.
.
.
1 5
S Y S F A IL F C R U N F C D B G
A U I
R E S E T
R S 2 3 2 R E M O T E
IB S 2 4 R F C /4 8 6 D X /E T H -T
O r d .N o .: 2 7 2 3 0 0 0
2 4 V D C
R
+

A
R e m o te F ie ld C o n tr o lle r
C R 2
P C P
B A
R C
R D
T R
I1
I3
I2
I4
Q 1
Q 2
F C R U N
S Y S F A IL
R D Y /R U N
F A IL
B S A
P F
U S
U L
U M
1
D O 8
2
D 1
2
1
2
1
2
1
D I2
2
D 1
D I2
2
D 1
D I2
2
D 1
D O 8
2
D 1
2
1
2
1
2
C R 3 / C R 5
C R 4
5 9 4 5 A 0 2 1
Figure 4-20 Bus configuration with a lower-level ILC
The following steps have to be carried out to set the correct communication
reference for communication with the PC WORX software.
1. Count all the PCP devices in the higher-level bus, including the system
coupler, on the basis of their position in the bus system. The first PCP
device in the bus is number 2, the second is 3, etc.
2. Then count the system couplers until you reach the required system
coupler. The number you arrive at is the communication reference of
that system coupler for communication with the PC WORX software.
5945AC01 4-19
ILC 200 IB UM E
4.9.1.2 ILC 200 IB Subordinate to a Submaster

In this example, another ILC is set up below a lower-level ILC. This cannot
be addressed by the master via INTERBUS, as it is in the second level.
Communication by the submaster via INTERBUS is however possible. A
communication reference (CR) must be entered for this communication. If
the submaster has a set ID, which permits PCP services (ID = 232, 233,
235), proceed as follows:
1. Count all the PCP devices in the higher-level bus, including the system
coupler, on the basis of their position in the bus system. The first PCP
device in the bus is number 2, the second is 3, etc.
2. Then count the system couplers. Start with the system coupler in the
highest level.
3. Count until you reach the required system coupler. The number you
arrive at is the communication reference of that system coupler for
communication with the PC WORX software.
If the submaster has another ID, which does not support PCP services
(ID=3), no CR must be specified for it. Proceed according to 4.9.1.1.
C R 5
B A
R C
R D
T R
I1
I3
I2
I4
Q 1
Q 2
F C R U N
S Y S F A IL
R D Y /R U N
F A IL
B S A
P F
U S
U L
U M
R D
R B -T
D
R C
L D
1
D O 8
2
D 1
2
1
2
1
2
1
D I2
2
D 1
D I2
2
D 1
D I2
2
D 1
D O 8
2
D 1
2
1
2
1
2
ID = P C P -ID 2 3 2
2 3 3
2 3 5
C R 2
P C P
B A
R C
R D
T R
I1
I3
I2
I4
Q 1
Q 2
F C R U N
S Y S F A IL
R D Y /R U N
F A IL
B S A
P F
U S
U L
U M
1
D O 8
2
D 1
2
1
2
1
2
1
D I2
2
D 1
D I2
2
D 1
D I2
2
D 1
D O 8
2
D 1
2
1
2
1
2 C R 3 / C R 6
C R 4
5 9 4 5 A 0 2 2
Figure 4-21 Bus configuration with a lower-level ILC
4-20 5945AC01
4.10 Reading the Connected Lower-Level

Configuration
Read the connected bus configuration in order to edit it in SYSTEM WORX.

If the lower-level Inline Controller has no active configuration (READY
state), SYSTEM WORX executes the "Create Configuration" command
after a safety prompt. This causes the Inline Controller to read the
connected configuration. Data already configured may be lost.
1. Click on the "Configuration" item with the left mouse button. This is then
highlighted.
2. Click on the "Configuration Frame" item with the left mouse button.
5945AC01 4-21
ILC 200 IB UM E
4. The connected lower-level bus configuration has now been read and
can be adapted as required.
Figure 4-23 Lower-level bus configuration
Please refer to the IBS PCWORX UM E User Manual, Order No.

27 47 55 2.
4-22 5945AC01
4.11 Quick Startup of the Lower-Level System
The bus cycle time of the higher-level system should be a maximum of

15 ms if the PC WORX software is communicating with the lower-level
system via INTERBUS.
In the previous steps you prepared your lower-level project in
SYSTEM WORX for starting up INTERBUS. You can now start the
INTERBUS cycles on the lower-level bus with a simple command, without
having to set up an RS-232 connection to the lower-level system.
1. Open the context menu of the lower-level Inline Controller.

5945AC01 4-23
ILC 200 IB UM E

only".

permanently to indicate that the data cycles have been started in the
lower-level bus.
The lower-level bus is put into operation and started with the aid of the
higher-level bus.
4-24 5945AC01
If the system cannot be started up because of an installation error, the

"FAIL" LED lights up and an appropriate error message appears in
PC WORX.
Please refer to the Diagnostics Guide (IBS SYS DIAG DSC UM E,
Order No. 27 47 29 3) or the Appendix for an explanation of the error
messages.
5945AC01 4-25
ILC 200 IB UM E
4-26 5945AC01
Appendix A
A Service and Maintenance
A1 Updating the Inline Controller Firmware

The firmware (integrated software on the Inline Controller) can be updated
using the RS-232 serial diagnostic and configuration interface (connection
to a PC). Such firmware updates are used exclusively for the addition of
new functions that are implemented within the scope of continuous product
improvement. No update is required for normal system operation.
If necessary, please contact your Phoenix Contact representative.
5945AC01 A-1
Appendix A
A2 Connecting Cables
A 2.1 Connecting Unshielded Cables
Shielded and unshielded cables are used in an Inline station.

The cables for I/O, supply voltages, and INTERBUS are connected using
the spring-clamp connection method. This means that signals up to
250 V AC/DC and 5 A with a conductor cross section of 0.2 mm2 through
1.5 mm2 (AWG 24 - 16) can be connected.
A 2.2 Connecting Unshielded Cables
ig i
1
ta l
In p
1
5 5 2 0 A 0 7 6
Figure A-1 Connecting unshielded cables
A-2 5945AC01
Wire the connectors as required for your application.
For connector assignment, please consult the appropriate module-specific
data sheet.
Follow these steps when wiring:

• Strip 8 mm (0.315 in.) off the cable.
Inline wiring is normally done without ferrules. However, it is possible

to use ferrules. If using ferrules, make sure they are properly crimped.
• Push a screwdriver into the slot for the appropriate connection (Figure
A-1, 1), so that you can plug the wire into the spring opening.
Phoenix Contact recommends the screwdriver SFZ 1 - 0,6 x 3,5
(Order No. 12 04 51 7).
• Insert the wire (Figure A-1, 2). Pull the screwdriver out of the opening.
The wire is clamped.
After installation, the wires and the terminal connections should be labeled.
5945AC01 A-3
Appendix A
A 2.3 Connecting Shielded Cables to the Shield

Connector
1 a
2
1 5 m m 8 m m
(0 .5 9 1 ") (0 .3 1 5 ")
3 4
5 6
5 5 2 0 B 0 6 7
Figure A-2 Connecting the shielding to the shield connector
A-4 5945AC01
This section describes the connection of a shielded cable, using a bus
cable as an example.
Connection should be carried out as follows:
Stripping cables • Strip the outer cable sheath to the desired length (a). (1)
The desired length (a) depends on the connection position of the wires
and whether the wires should have a large or small amount of space
between the connection point and the shield connection.
• Shorten the braided shield to 15 mm (0.591 in.). (1)
• Fold the braided shield back over the outer sheath. (2)
• Remove the protective foil.
• Strip approximately 8 mm (0.315 in.) off the wires. (2)
Inline wiring is normally done without ferrules. However, it is possible

to use ferrules. If using ferrules, make sure they are properly crimped.
Wiring the • Push a screwdriver into the slot for the appropriate connection (Figure
connectors A-1 on page A-2, 1), so that you can plug the wire into the spring
opening.
Phoenix Contact recommends the screwdriver SFZ 1 - 0,6 x 3,5
(Order No. 12 04 51 7).
• Insert the wire (Figure A-1 on page A-2, 2). Pull the screwdriver out of
the opening. The wire is clamped.
For connector assignment, please consult the appropriate module-specific
data sheet.
Connecting the • Open the shield connector. (3)

shielding • Check the direction of the shield clamp in the shield connector (see
Figure A-3).
• Place the cable with the folded braided shield in the shield
connector. (4)
• Close the shield connector. (5)
• Fasten the screws for the shield connector using a screwdriver. (6)
5945AC01 A-5
Appendix A
1 a
21 31
41 51 61
5 5 2 0 A 0 6 8
Figure A-3 Shield clamp orientation
Shield clamp The shield clamp (a in Figure A-3, 2) in the shield connector can be used
in two ways depending on the diameter of the cable. For thicker cables
(e.g., bus cable), the dip in the clamp faces away from the cable (Figure
A-3, 2). For thinner cables, the dip in the clamp is turned towards the cable
(Figure A-3, 6).
If you need to change the direction of the shield clamp, proceed as shown
in Figure A-3:
• Open the shield connector housing (1).
• The shield connector is delivered with the clamp positioned for
connecting thicker cables (2).
• Remove the clamp (3), turn it to suit the cross section of the cable (4),
then reinsert the clamp. (5)
• Figure 6 shows the position of the clamp for a thin cable.
A-6 5945AC01
Appendix B
B Error Causes and Remedies
Table B-1 Installation error causes and remedies

Error Cause Remedy
The controller cannot be – Polarity reversal of voltage supply – Change the polarity of the
started even though a voltage supply
voltage supply is – Internal fuse faulty – Please send the Inline
present Controller to Phoenix
Contact
The Inline Controller – The communications power UL is – Connect the
indicates no function absent (see diagnostic LED) communications power
No outputs can be set – The voltage supply US is absent – Connect the voltage supply
(see diagnostic LED)
The devices connected – The voltage supply US is absent – Connect the voltage supply
to the controller cannot (see diagnostic LED)
be read
IEC 61131 program is – Start/stop switch in stop position – Switch to start position
not running
The higher-level bus – The Inline Controller is the last – Insert a jumper between
cannot be started up device in the bus. A jumper is terminals 1.3 and 2.3 on
missing on the outgoing remote connector 2 (outgoing
bus connection. remote bus interface)
The serial interface is – The connector pin assignment of – Use the connecting cable
not operating the connecting cable or the for the ILC PRG CAB Inline
connector adapter used is Controller,
incorrect Order No. 27 29 63 5
Incorrect values are – Inputs are double-assigned – Check the assignment of
occurring at inputs I1 inputs I1, I1’, I2, I2’. Only
and I2 input I1 or I1’ or input I2 or
I2’ should be used at any
one time
The devices on the – The Inline branch bus terminal is – Insert the branch bus
remote bus branch not mounted directly behind the terminal as the first Inline
cannot be started up Inline Controller terminal directly next to the
Inline Controller
The diagnostic LED of a – The device has not been – Check the connection to the
device is flashing quickly assembled correctly previous module (bus
contact)
5945AC01 B-1
Appendix B
B-2 5945AC01
Appendix C
C Technical Data
General Data
Order Designation ILC 200 IB
Order No. 27 29 80 0
Dimensions 109.8 mm x 120 mm x 71.5 mm
(4.323 in. x 4.724 in. x 2.815 in.)
Weight 320 g
24 V Main Supply/24 V Segment Supply

Connection method Spring-clamp terminals
Recommended cable lengths 30 m (98.425 ft.) maximum; do not route cable
through outdoor areas
Voltage continuation Through potential routing
Safety devices
Surge voltage Input protective diodes (destroyed by permanent
overload)
Pulse loads up to 1500 W are short circuited by
the input protective diode.
Polarity reversal Parallel diodes against polarity reversal; in the
event of an error the high current running through
the diodes causes the pre-connected fuse to
blow.
This 24 V area must be fused externally. The power supply unit must be able to supply
4 times the nominal current of the external fuse, to ensure that it trips in the event of an
error.
5945AC01 C-1
Appendix C
24 V Inline Controller Supply

Connection method Spring-clamp terminals
Recommended cable lengths 30 m (98.425 ft.) maximum; do not route cable
through outdoor areas
Voltage continuation Through potential routing
Safety devices
overload)
Polarity reversal Serial diode in the lead path of the power supply
unit; in the event of an error only a low current
flows. In the event of an error the fuse in the
external power supply unit does not trip. Ensure
protection of 2 A by fuses through the external
power supply unit.
Observe the current consumption of the modules
Observe the logic current consumption of each device when configuring an Inline station.
This information is given in every module-specific data sheet. The current consumption
may differ depending on the individual module. The permissible number of devices that
can be connected depends on the specific station structure.
Nominal value 24 V DC
Tolerance -15%/+20% (according to EN 61131-2)
Ripple ±5%
Permissible range 19.2 V to 30 V
Minimum current consumption at nominal 153 mA
voltage (At no-load operation, i.e., incoming remote bus
connected, no local bus devices are connected;
bus inactive)
Maximum current consumption at nominal 2.4 A
voltage (load of the 7.5 V communications power, 24 V
analog voltage, four 24 V inputs via the initiator
supply, load of the 24 V outputs with 0.5 A,
higher-level INTERBUS in RUN, Inline in RUN
and an application program running.)
C-2 5945AC01
24 V Module Supply
- Communications Power (Voltage Jumper)
Nominal value 7.5 V DC
Tolerance ±5%
Ripple ±1.5%
Maximum output current 2 A DC (observe derating)
Safety devices Electronic short-circuit protection
- Communications power (interfaces;
internal)
Nominal value 2 x 5 V DC
Tolerance ±5%
Ripple ±1.5%
Maximum output current 2 x 0.15 A DC
Safety devices None
- Analog Supply (Voltage Jumper)
Nominal value 24 V DC
Tolerance -15%/+20%
Ripple ±5%
Maximum output current 0.5 A DC (observe derating)
Safety devices Electronic short-circuit protection
5945AC01 C-3
Appendix C
Derating of the Communications Power and the Analog Terminal Supply

- I/O Supply Current Load at the Bus Terminal: 8 A Maximum
1 0 0
9 0
8 0
7 0
6 0
P [% ]
5 0
4 0
3 0
2 0
1 0
0
0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5
T U [° C ] 5 5 2 0 A 0 1 2
P [%] Loading capacity of the power supply unit of the communications power and analog
supply in %
TU [°C] Ambient temperature in °C
Safety Devices
(segment supply/main supply/bus terminal overload)
supply)
Polarity reversal Parallel diodes against polarity reversal; in the
(segment supply/main supply) event of an error the high current through the
diodes causes the preconnected fuse to blow.
Polarity reversal Serial diode in the lead path of the power supply
(bus terminal supply) unit; in the event of an error only a low current
flows. In the event of an error the fuse in the
external power supply unit does not trip. Ensure
protection of 2 A by fuses through the external
power supply unit.
C-4 5945AC01
Bus Interface Higher-Level INTERBUS
Module ID Variable: 3dec, 232dec, 233dec, 235 dec
(default: 233dec)
Number of process data words Configurable 1 byte to 10 words
(default: 0 words)
Number of PCP words Configurable 0, 1, 2 or 4 words
(default: 4 words)
Operating mode PCP and process data operation with the
higher-level INTERBUS controller board
Electrical isolation On both interfaces
INTERBUS
Generation 4 features - Up to 254 remote bus devices
- Up to 16 device levels
- Up to 512 devices per configuration
- Up to 4096 I/O points
- Up to 62 PCP devices
Bus Interface Lower-Level INTERBUS

Interface Inline local bus
Electrical isolation No
Number of Inline terminals that can be connected
Limitation through software 63 maximum
Limitation through power supply unit Maximum logic current consumption of the
connected local bus modules: Imax 2 A DC
Observe the current consumption of the modules
Observe the logic current consumption of each device when configuring an Inline station.
This information is given in every module-specific data sheet. The current consumption
may differ depending on the individual module. The permissible number of devices that
can be connected depends on the specific station structure.
5945AC01 C-5
Appendix C
Diagnostic Interface
Connection method 6-pos. Mini-DIN female connector (PS/2)
Interface type RS-232
Transmission rate 9.6 , 19.2 kbaud
Electrical isolation No
Optical Diagnostics
Higher-level INTERBUS BA, RC, RD, TR
Voltage supply UL, UM, US
IEC 61131 runtime system FCRUN, SYSFAIL
Lower-level INTERBUS RDY/RUN, BSA, FAIL, PF
IEC 61131 Runtime System

Speed 0.8 ms for 1 K word instructions
1.6 ms for 1 K bit instructions
Shortest cycle time (for cycle task) 5 ms
Program memory capacity 384 kbytes, 32 kbyte instructions in IL typical
Number of control tasks 8 control tasks
Memory for retentive data 8 kbytes NVRAM
Electrical Delay Times of Fast Inputs

Typical Worst Case
Combined inputs I1, I2
Edge 0 -> 1 600 ns 1.5 µs (with increase of -3V)
Edge 1 -> 0 120 ns 150 ns
Combined inputs I3, I4
Edge 0 -> 1 300 ns 500 ns (with increase of -3V)
Edge 1 -> 0 120 ns 150 ns
Combined inputs I1’, I2’
Edge 0 -> 1 200 ns 600 ns (with increase of -2V)
Edge 1 -> 0 60 ns 120 ns
C-6 5945AC01
Gate-Controlled Rise Time
Typical 0 -> 1 Typical 1 -> 0
No load 8 ... 10 µs 17 ... 20 µs
Lamp load 12 ... 15 µs 13 ...15 µs
Inductive 8 µs 12 µs
Ohmic 10 µs 14 µs
Ambient Conditions
Degree of protection IP 20 (EN 60529:1991)
Temperature (according to EN 6020-1) Operation: 0°C to 55°C (32°F to 131°F)
Storage and transport: -25°C to +75°C
(-13°F to 167°F)
Humidity (according to EN 6020-1) Storage and operation: 75% on average, 85%
occasionally (EN 60204-1); no condensation
Air pressure Operation: 70 kPa to 108 kPa
(up to 3000 m [9843 ft.] above sea level)
Storage and transport: 66 kPa to 108 kPa
(up to 3500 m [11483 ft.] above sea level)
Vibration 2g, criterion 1 according to IEC 6006-2-6
5945AC01 C-7
Appendix C
Conformance With EMC Directive 89/336/EEC

Noise Immunity Test According to EN 50082-2
Electrostatic discharge (ESD) EN 61000-4-2/IEC 61000-4-2 Criterion B
6 kV contact discharge
8 kV air discharge
Electromagnetic fields ENV 50140 Criterion A
IEC 61000-4-3 Field strength: 8 V/m
Fast transients EN 61000-4-4/ Criterion B
IEC 61000-4-4 Supply lines: 2 kV
Signal/data lines: 2 kV
Conducted interference ENV 50141 Criterion A
IEC 61000-4-6 Test voltage 10 V
Noise emission of housing EN 55011 Class A
Portable radiotelephone equipment (P 2W) must not to be operated any closer than 2 m
(6.562 ft.). There should be no strong radio transmitters or ISM devices in the vicinity.
C-8 5945AC01
C1 Ordering Data
Description Order Designation Order No.

Inline Controller ILC 200 IB 27 29 80 0
Connector set for the Inline Controller ILC IB-PLSET 27 29 62 2
"Configuring and Installing INTERBUS" User IBS SYS PRO INST UM E 27 43 80 2
Manual
INTERBUS Inline System Manual IB IL SYS PRO UM E 27 43 04 8
RS-232 cable ILC PRG CAB 27 29 63 5
IBS PC WORX software IBS PCWORX E 27 29 41 5
PC WORX User Manual IBS PCWORX UM E 27 47 55 2
Diagnostics Guide IBS SYS DIAG DSC UM E 27 47 29 3
C2 Module Dimensions
I2 B S A U M
I4 Q 2 P F
(5 .5 9 1 ")
1 2 1 2 1 2 1 2 1 2
1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2
1 4 2 m m
3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4
5 5 5 5
6 6 6 6
9 7 .6 m m (3 .8 4 3 ") 7 1 .5 m m
(2 .8 1 5 ")
5 9 4 5 A 0 1 8
Figure C-1 ILC 200 IB dimensions
5945AC01 C-9
Appendix C
C-10 5945AC01
Appendix D
D 1 List of Figures
Section 1
Figure 1-1: Inline local bus as lower-level bus ...............................1-4
Figure 1-2: Remote bus as lower-level bus ....................................1-5
Section 2
Figure 2-1: Structure of the ILC 200 IB ..........................................2-4
Figure 2-2: Cable connection between PC and Inline Controller ...2-5
Figure 2-3: Overview of the various startup sequences .................2-7
Figure 2-4: Diagnostic and status indicators ..................................2-9
Figure 2-5: Mounting a terminal ...................................................2-14
Figure 2-6: Removing a terminal ..................................................2-16
Figure 2-7: Terminal assignment ..................................................2-17
Figure 2-8: Connecting the INTERBUS remote bus cables .........2-18
Figure 2-9: Jumper position .........................................................2-19
Figure 2-10: Bus configuration with lower-level remote and
local bus .....................................................................2-21
Figure 2-11: Connection example ..................................................2-22
Figure 2-12: Connection example for fast inputs/outputs ...............2-26
Section 3
Figure 3-1: Creating a project ........................................................3-4
Figure 3-2: New project in SYSTEM WORX ..................................3-4
Figure 3-3: "Select Controller Board" dialog box ............................3-5
Figure 3-4: "Settings" dialog box ....................................................3-6
Figure 3-5: "Operating State" dialog box ........................................3-7
Figure 3-6: "Controller Board ... " context menu .............................3-8
5945AC01 D-1
Figure 3-7: "Controller Board Settings" dialog box .........................3-9
Figure 3-8: Safety prompt to save data ........................................3-10
Figure 3-9: "Reading Bus Configuration" message ......................3-11
Figure 3-10: "Parameterization Memory ... " context menu ............3-11
Figure 3-11: Safety prompt ............................................................3-11
Figure 3-12: "Controller Board ... " context menu ...........................3-13
Figure 3-13: "Execute Parameterization" menu .............................3-14
Figure 3-14: "Executing Parameterization" message .....................3-14
Section 4
Figure 4-1: Creating a project ........................................................4-4
Figure 4-2: New project in SYSTEM WORX ..................................4-4
Figure 4-3: "Select Controller Board" dialog box ............................4-5
Figure 4-4: "Settings" dialog box ....................................................4-6
Figure 4-5: "Reading Bus Configuration" message ........................4-7
Figure 4-6: ILC 200 IB in the higher-level bus configuration ..........4-7
Figure 4-7: "Operating State" dialog box ........................................4-8
Figure 4-8: "Controller Board ... " context menu .............................4-9
Figure 4-9: "Controller Board Settings" dialog box .......................4-10
Figure 4-10: Safety prompt to save data ........................................4-11
Figure 4-11: "Parameterization Memory ... " context menu ............4-11
Figure 4-12: Safety prompt ............................................................4-12
Figure 4-16: Creating a project ......................................................4-15
Figure 4-17: New project in SYSTEM WORX ................................4-16
Figure 4-18: "Select Controller Board" dialog box ..........................4-17
Figure 4-19: "Communication Path Settings" dialog box ................4-18
D-2 5945AC01
Figure 4-20: Bus configuration with a lower-level ILC ....................4-19
Figure 4-21: Bus configuration with a lower-level ILC ....................4-20
Figure 4-22: "Reading Bus Configuration" message ......................4-21
Figure 4-23: Lower-level bus configuration ....................................4-22
Appendix A
Figure A-1: Connecting unshielded cables .................................... A-2
Figure A-2: Connecting the shielding to the shield connector ....... A-4
Figure A-3: Shield clamp orientation ............................................. A-6
Appendix C
Figure C-1: ILC 200 IB dimensions ................................................ C-9
5945AC01 D-3
D-4 5945AC01
Appendix D
D 2 Index
B End clamp .............................................. 2-13

Error causes.............................................B-1
Boot project .............................................. 2-7
Error diagnostics ...................................... 2-9
Bus terminal
Intelligent ....................................2-6, 2-8
F
C Fields of application ................................. 1-4
Communication reference
reference.................................4-18, 4-19
I
Configuration IBS PC WORX .................................. 3-3, 4-3
Read again ...................................... 3-10 ID code............................................ 3-9, 4-10
Configuration Button ................................ 2-6 Intelligent bus terminal ...................... 2-6, 2-8
Connecting cables
Shielded.............................................A-4
K
Unshielded.........................................A-2 Keyway/featherkey connection .............. 2-14
Connecting shielded cables .....................A-4
Connecting unshielded cables .................A-2 M
Connector............................................... 2-14 Mounting ....................................... 2-13, 2-14
see also I/O connector
P
D Parameter channel.......................... 3-9, 4-10
Default upon delivery ............................... 2-7 PCP communication ....................... 3-9, 4-10
Diagnostic indicators ................................ 2-9 Potential routing ..................................... 2-14
Dimensions ............................................. C-9 Project
DIN rail ................................................... 2-13 Create (Master) ................................. 3-3
Create (submaster)............................ 4-3
E
Electronics base R
Mounting .......................................... 2-14 Remote bus
Removal........................................... 2-15 Higher-level ..................................... 2-18
Lower-level ...................................... 2-20
5945AC01 D-5
Index
Remote bus cable

Copper ...............................................A-2
Removal ........................................2-13, 2-15
Reset button............................................. 2-6
RS-232 cable ........................................... 2-5
S
Shielding
Connecting the shielding ...................A-4
Shield clamp ......................................A-6
Startup...........................................3-13, 4-13
Startup sequences ................................... 2-7
Structure of the IBS ST 24 RFC-T ........... 2-4
SYSTEM WORX ...............................3-3, 4-3
T
Technical data......................................... C-1
U
Updating the firmware ..............................A-1
V
Voltage supply........................................ 2-22
D-6 5945AC01
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INTERBUS

Designation: ILC 200 IB UM E

This manual is valid for:

© Phoenix Contact 08/2000

Qualifications of the User Group

Explication of Symbols Used

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Statement of Legal Authority

1 Basics of the ILC 200 IB .........................................................................1-3

2 Connecting and Mounting the Inline Controller .......................................2-3

3 The Inline Controller as an INTERBUS Master .......................................3-3

4 The ILC in a Higher-Level INTERBUS System .......................................4-3

4.5 Configuring the Inline Field Controller With

A Service and Maintenance ....................................................................... A-1

B Error Causes and Remedies................................................................... B-1

C Technical Data ........................................................................................ C-1

Basics of the ILC 200 IB .......................................................................................1-3

1 Basics of the ILC 200 IB

This manual is intended as an aid when starting up and operating an

1.2 Purpose of this Manual

This manual describes the easy startup of an INTERBUS system as

1.3 Possible Fields of Application of the

The ILC 200 IB Inline Controller can be used in four different

Figure 1-1 Inline local bus as lower-level bus

Figure 1-2 shows an application as a control system with a lower-level

Figure 1-2 Remote bus as lower-level bus

If another ILC 200 IB is connected in the lower-level remote bus, it cannot

1.4 Hardware and Software Requirements

1.5 Additional Documentation

"Configuring and Installing INTERBUS" User Manual

Connecting and Mounting the Inline Controller.....................................................2-3

2 Connecting and Mounting the Inline Controller

2.1 Unpacking the Inline Controller

The Inline Controller is supplied together with a package slip, which

2.1.1 ESD Regulations

Observe the necessary safety measures when handling components that

2.2 Connecting and Operating Elements

Figure 2-1 Structure of the ILC 200 IB

The following components are located on the Inline Controller:

2.2.1 RS-232 Interface (Mini-DIN Female Connector)

Connect the RS-232 cable to the programming interface (RS-232) of the

Figure 2-2 Cable connection between PC and Inline Controller

Ordering data: RS-232 cable between Inline Controller and PC (RS-232),

2.2.2 Start/Stop Switch

The start/stop switch defines the operating state of the application

2.2.3 Reset Button (Concealed)

2.2.4 Configuration Button

Figure 2-3 Overview of the various startup sequences

State A (e.g., Default Upon Delivery)

State C (as Intelligent Bus Terminal)

2.2.5 Control Terminal Indicators

Figure 2-4 Diagnostic and status indicators

BA Green LED Remote bus active

Flashing: ID cycle; no data transmission

OFF: No data transmission

RC Green LED Remote bus check

OFF: Connection to the higher-level controller board interrupted

RD Yellow LED Remote bus disabled

OFF: Outgoing remote bus interface not switched off

TR Green LED PCP active

OFF: Terminal not receiving/sending data

FCRUN Green LED Field Controller running

Flashing: IEC 61131 runtime system successfully initialized