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Measurement of
Natural Gas
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4.0 GAS FLOW MEASUREMENT
THE ORIFICE METER
-PRINCIPLES AND OPRATIONS
-ADVANTAGES AND LIMITATIONS
-MEASUREMENTS
-CALCULATION OF GAS VOLUMES
-ORIFICE CONSTANTS
-ACCURACY OF MEASUREMENTS
OBJECTIVES
At the end of this topic, the student should be
able to
Describe the principles of operation of the orifice
meter.
Calculate gas flow rates using data collated from
an orifice meter.
Discuss the factors which affect the operations
of the orifice meter
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4.0 Measurement of Natural Gas
Introduction
The volume of gas is the fundamental basis for
settlement in most gas-sales transactions. Payments
for royalties and taxes are usually based on
measured volumes. Gas, being a vapor, is not
subject to conventional methods of storage in large
quantities. Therefore, it must be measured
instantaneously as it flows through a pipeline.
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There are several measuring devices, however the
selection of the measurement method to be used
should be made only after careful analysis of several
factors, including the following:
1. Accuracy desired
2. Expected useful life of the device
3. Range of flow and temperature
4. Maintenance requirements
5. Power availability, if required
6. Cost of operation
7. Initial cost
8. Availability of parts
9. Acceptability by others involved
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The Orifice Meter
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Figure 1 also shows that two arrangements of the
taps are commonly used:
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Primary Element
A complete orifice meter is generally considered to be
composed of two major elements.
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Secondary Element
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4.3 Advantages and Limitations of the Orifice
Meter
* Accuracy
* Ruggedness due to no moving components
Available in wide range of sizes
Suitable for most gases & liquids
Widely established and accepted
Simplicity
Availability of standard tables of meter
factors
Orifice need not be Flow Calibrated
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4.4 Measurement Calculations
where:
Qh = rate of gas flow, cu ft/hr at contract base
conditions
C1 = orifice flow constant, corrected for operating
and base conditions
hw = differential pressure across orifice, in. of water
Pf = static pressure, psia
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The orifice flow constant, C1, is obtained by
multiplying a basic orifice flow factor, F b, by various
correcting factors that are determined by the
operating conditions, contract requirements, and
physical nature of the installation, as follows:
where:
Fb = basic orifice flow factor, cu ft/hr
Fpb = contract pressure base
Ftb = contract temperature base
Fg = specific gravity factor
Ftf = flowing temperature factor
Fr = Reynolds number (viscosity) factor
Y = expansion factor
Y1 based on upstream static pressure
Y2 based on the downstream static pressures
Ym’ based on a mean of the upstream and
downstream static pressures
Fpv = supercompressibility factor
Fm = manometer factor for mercury meter
Fl = gauge location factor
Fa = orifice plate expansion factor.
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The derivation of some of these factors is very
complex. Actually, several factors can be determined
only by very extensive tests and experimentation,
from which tables of data have been accumulated so
that a value may be obtained. Tables for these
factors are available and should be referred to for
actual values when making calculations.
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Estimation of C1 Variables
14.73
(b) Fpb - Contract Pressure Base = Pb (3)
Tb
(c) Ftb - Contract Temperature Base = 520 (4)
1.0
(d) Fg - Specific Gravity Factor = g (5)
520
(e) Ftf - Flowing Temperature Factor = Tf (6)
where Tf = actual flowing temperature in degrees
absolute, (oF + 460).
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(f) Fr - Reynolds Number (Viscosity) Factor
b
Fr = 1 (7)
h w pf
where b = f(β)
d
and = D (8)
where:
d = orifice ID
D = pipe ID
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(g) Y - Expansion Factor
If the absolute static pressure is taken at the upstream
differential pressure tap, the value of the expansion factor,
Y1, is obtained from the attached tables for both flange taps
and pipe taps.
If the absolute static pressure is taken at the downstream
differential pressure tap, the value of the expansion factor,
Y2, is obtained from the attached tables for both flange taps
and pipe taps.
Zb
Fpv = Z
(4.9)
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Most natural gas streams contain water, and some of
these streams are saturated with water. Errors in gas
measurement may result if the presence of water
vapor in the gas is not properly accounted for.
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EXAMPLE 4.1
Additional Information
a. Based on flange taps and the static pressure
upstream.
b. Assume Fm, Fl and Fa = 1
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Accuracy of Measurements
Several factors can affect the accuracy of
measurement obtainable with the differential-type
flow instruments. The more common factors can be
categorized as sources of (i) constant errors and (ii)
variable errors. In most cases, corrections can
easily be made mechanically or through adequate
maintenance.
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The variable errors include the following:
1. Flow disturbances caused by insufficient length of
meter tube or irregularities in the pipe e.g. from
welding
2. Incorrect locations of differential taps in relation
to the orifice plate
3. Pulsating flow
4. Progressive buildup of solids, dirt, and sediment
on the upstream side of the orifice plate
5. Accummulation of liquid in the bottom of a
horizontal run or Liquids in the piping or meter
body
6. Changes in operating conditions from those used
in the coefficient calculations (i.e., specific
gravity, atmospheric pressure, temperature)
7. Corrosion or deposits in the meter tube
8. Formation of hydrates in meter piping or body
9. Leakage around the orifice plate fittings
10. Wrong range on chart
11. Incorrect time for rotation of chart
12. Excessive friction between pen and chart
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Processing Meter Charts
Charts should first pass through the hands of the operating
location staff and, when necessary, a measurement
specialist who will note on the back of the chart the gravity,
temperature, supercompressibility factor, and any other
information affecting the volume, and will verify the field
data imprinted on the back of the chart.
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Orifice Plate
Orifice plates should be inspected to ascertain that
Orifice Fittings
If the meter tube is equipped with an orifice fitting, the
following observations and operations should be
made -
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Measurement Problems
Freezing
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Pulsating Flow
1. reciprocating compressors.
2. irregular movement of quantities of water or
oil condensate in the line
3. intermitters on wells.
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In order to obtain reliable measurements, it is
necessary to suppress the pulsations. In general,
the following methods are valuable in diminishing
pulsation and its effect on orifice flow measurement:
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Slugging
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Sour Gas
Freezing and corrosion are two frequent problems in
measuring gas containing hydrogen sulfide.
Corrosion in a closed line free of air and water is
negligible, and most meter corrosion is due to
hydrogen sulfide in the surrounding atmosphere.
Possible remedies include the following changes in
equipment:
1. Static spring: 316 stainless steel; is generally
satisfactory.
2. Differential pen shaft: Teflon bearings that are
unaffected by hydrogen sulfide are used.
Lubrication with a silicone lubricant is helpful.
3. Pen: Self-feeding pens give better service and
are more closely sealed against the atmosphere.
4. Clocks: Vapour-proof clocks are essential. The
rubber seal should be coated with varnish. The
winding stem and chart hub stem should be
coated with grease.
5. Seal Pots: Seal pots are for protection of mercury
in mercury-type meters. Some recommended
sealing fluids are ethylene glycol or glycol-base
antifreeze compound with 40 percent water. An
inhibitor of 4 ml of 25% formaldehyde per gallon
may be added. The orifice factor must be
corrected when sealing fluids are used.
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