HP2600TECH

Technical Instructions Supplies Tools 1

Toner Fill plug Alcohol HP2600PINTOOL Diagonal cutters Dr. Blade cleaning
CORPORATE Drum Lint-Free Cloth Contact grease Toner hopper holding Drill and 3/32 drill bit fixture
LOS ANGELES, USA Wiper Blade Cotton Swab DRUMPOWDERCPT fixture kit Needle nose pliers Deionized air-30 PSI
US 1 800 394.9900 Chip Anhydrous Waste hopper Phillips screwdriver 1/4-inch Nut driver
Int’l +1 818 837.8100 Seal Isopropyl holding fixture kit Flat screwdriver
FAX 1 800 394.9910
Int’l +1 818 838.7047

ATLANTA, USA PHOTO 1

Step 1
US 1 877 676.4223
Int’l +1 678 919.1189 Using a 3/32” drill bit, drill a small hole next to
FAX 1 877 337.7976 the metal cartridge pin (See photo 1).
Int’l +1 770 516.7794

KANSAS CITY, USA

US 1 913 871.1700
FAX 1 913 888.0626

NEW YORK, USA

US 1 800 431.7884
Step 2
Int’l +1 631 588.7300 Using needle nose pliers or diagonal cutters,
FAX 1 800 431.8812
Int’l +1 631 588.7333
pull the metal pin from the contact side of the
PHOTO 2 cartridge (See photo 2).
MIAMI, USA
US 1 800 595.4297
Int’l +1 305 594.3396
FAX 1 800 522.8640
Int’l +1 305 594.3309

TORONTO, CAN
CAN 1 877 848.0818 Step 3
Int’l +1 905 712.9501
FAX 1 877 772.6773 Using a pin removal tool, remove the plastic car-
Int’l +1 905 712.9502 tridge pin from the gear side of the cartridge
MELBOURNE, AUS
(See photo 3).
AUS 1 800 003. 100
Int’l +62 03 9561.8102
FAX 1 800 004.302 PHOTO 3
Int’l +62 03 9561-7751

SYDNEY, AUS
AUS 1 800 003.100
Int’l +62 02 9648.2630
Step 4
FAX 1800 004.302 Remove the two cartridge springs from both
Int’l +62 02 9548.2635
sides of the cartridge (See photos 4 & 5).
BUENOS AIRES, ARG NOTE: Keep the cartridge springs separate
ARG 0810 444.2656
Int’l +011 4583.5900 because they are different.
FAX +011 4584.3100 The smaller spring is either marked with a black
SÃO PAULO, BRAZIL strip or a black anodized spring.
Int’l +55 11 5524.8000
PHOTO 4
BOGOTÁ, COLOMBIA PHOTO 5
Int'l +57 1410.8842

CALI, COLOMBIA
Int'l +57 2661.1166

MONTERREY, MEXICO
Int' +52 55 5333.9800

JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593

ZHUHAI, PR CHINA
Int’l +86 756 3359608 © 2008 Future Graphics Imaging Corporation. All rights reserved. Future Graphics Imaging Corporation (FGIC) is a distributor of compati-
FAX +86 756 3359681 ble replacement parts and products for imaging equipment. None of FGIC's products are genuine OEM replacement parts and no affiliation
or sponsorship is to be implied between FGIC and any OEM.

E-mail: info@fgimaging.com Website: www.fgimaging.com

REV. 10/02/08
 2 HP 2600/2605/1600/CM1015/1017 Technical Instructions
Step 5
Remove the drum shutter actuator
spring (See photo 6).
PHOTO 6
Step 6
Remove the drum shutter from the
shutter hinges on both sides of the
cartridge (See photo 7).
Remove the drum shutter from the
cradles on both toner hopper end
caps (See photo 8).
PHOTO 7
PHOTO 8
© 2008 Future Graphics Imaging Corporation. All
rights reserved. Future Graphics Imaging
Corporation (FGIC) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FGIC's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FGIC and any OEM.
PHOTO 9
Step 7
Separate the toner hopper and waste hopper.
Place the waste hopper aside, out of the light.
Place the toner hopper so the developer roller is
facing up with the gears on the right.
Step 8
Remove the two screws holding the
doctor blade (See photo 9).
PHOTO 10
Step 9
Carefully lift the doctor blade from the gear end
of the toner hopper (See photo 10).
NOTE: The doctor blade is held in place by a
tacky sealing material. Clean the doctor blade
first using dry compressed air. Place the doctor
blade into a cleaning fixture and clean the blade
using a dry lint-free cloth. If toner buildup is
present on the blade, use a small amount of
water to clean the blade.
PHOTO 11
Step 10
Remove the two screws holding the gear hous-
ing end cap (See photo 11).
Remove the end cap and the drive gears from
the end of the toner hopper (See photo 12).
PHOTO 12
PHOTO 13
Step 11
Remove the two screws that hold the contact
end cap to the toner hopper (See photo 13).
 HP 2600/2605/1600/CM1015/1017 Technical Instructions 3

PHOTO 14
Step 12
Insert a small flat screwdriver behind the mag
roller contact to release the metal tab that holds
the contact in place (See photo 14).
Remove the contact end cap.
NOTE: Clean the contact end cap using
a cotton swab and alcohol. Apply new conduc-
tive grease on the two contacts (supply and
developer roller contacts).
Step 17
Using the hole saw provided with the
fixture, begin drilling using light pres-
sure to prevent the hole from grab-
bing and damaging the toner hopper
(See photo 19).

PHOTO 19
PHOTO 15
Step 13
Remove the screw that holds the developer
roller end cap to the toner hopper (See photo
15).
Remove the end cap.

Step 18
PHOTO 16 Lift up the red handle to release the
Step 14 clamp, (See photo 20) remove the
Lift out the developer roller (See photo 16). toner hopper from the fixture.
Remove the white developer roller bushing from
the ends of the roller. Clean the developer roller
using dry compressed air and a lint-free cloth.
PHOTO 20

PHOTO 17
Step 15
Remove the supply roller sealing end foams
from the axle of the supply roller on each side of
the toner hopper (See photo 17).

PHOTO 18
Step 16
Place the toner hopper into the toner hopper
holding fixture. Push the red handle down to
secure the toner hopper in the fixture (See photo
18).
© 2008 Future Graphics Imaging Corporation. All
rights reserved. Future Graphics Imaging
Corporation (FGIC) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FGIC's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FGIC and any OEM.
 4 HP 2600/2605/1600/CM1015/1017 Technical Instructions

PHOTO 23
Disassemble and clean the cartridge.
Step 22
Align the HP2600 toner hopper in the fixture and
Step 19 slide it sideways along the base of the fixture to
Clean the fill hole to remove any firmly seat the cartridge in place (See photo 23).
burrs caused by the hole saw (See
photo 21).
Step 20
Clean the hopper using dry com-
pressed air making sure the hopper
is void of plastic shavings.
PHOTO 24
Step 23
Slide the alignment tool in under the toner adder
PHOTO 21 roller. Seat the alignment tool against the edge
cut into the fixture (See photo 24).

PHOTO 25
Step 24
Step 21 Prepare a new seal by folding and creasing the
Remove the seal exit port plug locat- replacement seal as shown in the diagram (See
ed opposite the gear side (See photo photo 25).
22).

PHOTO 22

PHOTO 26
Step 25
Insert the insertion tool in between the stiff plas-
tic customer pull strip and the new seal - adhe-
sive strip - portion (See photo 26).

PHOTO 27
Step 26
Insert the seal and insertion tool into the exit port
all the way into the seal area (see photo 27).
NOTE: Be sure the new seal is fully inserted
into the entire length of the seal area or leak-
© 2008 Future Graphics Imaging Corporation. All age may occur.
rights reserved. Future Graphics Imaging
Corporation (FGIC) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FGIC's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FGIC and any OEM.
 HP 2600/2605/1600/CM1015/1017 Technical Instructions 5

PHOTO 28
Step 27
Hold the insertion tool with one hand and pull
out the adhesive protector - the lower layer - of
the seal with your other hand (see photo 28). Step 33
Install the toner supply roller end
foams to the axle on each side of the
hopper (See photo 33).

PHOTO 33

PHOTO 29
Step 28
Leave the insertion tool in place and push the fix-
ture clamp all the way down into a locked posi-
tion (see photo 29) to set the new seal in place.
Let the clamp sit for approximately 15 seconds.

Step 29
Unlock the clamp; pull out the insertion tool leav-
ing the new seal within the toner hopper.
Step 34
Place the developer roller end cap
onto the gear side of the toner hop-
PHOTO 30 per. Install the screw that holds the
Step 30 end cap in place (See photo 34).
Slide the alignment tool out along a vertical line
Seal away from the seal guide post to remove it (See
Guide
Post
photo 30).
NOTE: Lifting the alignment tool up and out PHOTO 34
could damage the new seal or the toner
adder roller.

PHOTO 31
Step 31
Insert the OEM seal port plug over the top of the
new seal (See photo 31).

PHOTO 32
Step 32
Fill the toner hopper through the hole on top of
the hopper. Seal the hole using a fill plug (See
photo 32).

© 2008 Future Graphics Imaging Corporation. All

rights reserved. Future Graphics Imaging
Corporation (FGIC) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FGIC's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FGIC and any OEM.
 6 HP 2600/2605/1600/CM1015/1017 Technical Instructions

PHOTO 37
Step 37
Using a cotton swab and alcohol, clean the
OEM sealant where the ends of the doctor blade
Step 35 sit on the toner hopper (See photo 37).
Install the developer roller bushings
onto the developer roller. Slide the
gear end of the developer roller
through the end cap (See photo 35).

PHOTO 35

PHOTO 38
Step 38
Place the toner hopper back into the Toner
Hopper Holding Fixture. Place the doctor blade
onto the toner hopper. Install the two screws
that hold the doctor blade but do not tighten
them (See photo 38).

Step 36
Place the contact end cap onto the
end of the toner hopper. Install the
two screws that hold the end cap to PHOTO 39
Step 39
the hopper (See photo 36).
Press down on the red handle until the clamp
locks into place. Finish tightening down the doc-
tor blade screws (See photo 39).
PHOTO 36

PHOTO 40
Step 40
Position the four-headed de-hubinator on a flat
horizontal surface.
Notes Step 41
Open the plastic cover, make sure that all four
push rods are in the upper position (See photo
40).

© 2008 Future Graphics Imaging Corporation. All rights reserved. Future Graphics Imaging Corporation (FGIC) is a distributor of compatible replacement parts and products for imag-
ing equipment. None of FGIC's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FGIC and any OEM.
 HP 2600/2605/1600/CM1015/1017 Technical Instructions 7

PHOTO 41
Step 42
Place the HP2600 waste hopper into one of the
four mounting cylinders by aligning the end cap
extension arm in the mounting cylinder alignment Note: If four drums are to be
End Cap Extension slot. Then insert the triangular end (drive end) of the
Arm (handle) removed at the same time, install
drum hub into the mounting cylinder in a vertical
the first two waste units in the
upright position (See photos 41 & 42).
mounting cylinders in the back of
With the other hand push the matching push rod the fixture (See photo 44), then
down with the round knob and into the drum hub install the other two waste hop-
at the opposite end of the waste unit (See photo
pers in the front.
42).

PHOTO 44

Mounting Cylinder
Alignment Slot

PHOTO 42

Step 43
Close the plastic safety cover (See
photo 45).
Caution: Closing the safety cover
will prevent pieces of plastic from
PHOTO 43
Next, rotate the push rod clockwise until the hitting anyone with debris when
push rod pin is in the push rod pin slot and turn the hub retainer is removed during
until it stops at the end of the slot, then release use.
it (See photo 43).
Locked in place

PHOTO 45

© 2008 Future Graphics Imaging Corporation. All rights reserved. Future Graphics Imaging Corporation (FGIC) is a distributor of
compatible replacement parts and products for imaging equipment. None of FGIC's products are genuine OEM replacement
parts and no affiliation or sponsorship is to be implied between FGIC and any OEM.
 8 HP 2600/2605/1600/CM1015/1017 Technical Instructions

PHOTO 48
Step 46
After breaking the drum hubs, continue to pump
up until the black mark on the side plate appears
Step 44 (See Photo 48). Notice the position of the car-
Close the release valve by turning tridges at the top (See photo 49).
the knob clockwise (do not over Caution: Do not pump the jack after the black
tighten) (See photo 46). mark appears, or the waste hoppers may be
damaged.

PHOTO 46

PHOTO 49

PHOTO 50
Step 47
Release the waste hoppers by turning the valve
counterclockwise (See photo 50). The mounting
plate and the waste units will return to the start-
Step 45 ing point.
Pump up the jack using the jack
handle (See photo 47). Use the knob
on the left side to hold the fixture.

PHOTO 47

PHOTO 51
Step 48
To remove waste hoppers, open the plastic
cover and grasp the waste hoppers one at a
time. Turn the attached push rod counterclock-
wise and lift up, releasing the waste hopper
(See photo 51).

© 2008 Future Graphics Imaging Corporation. All

rights reserved. Future Graphics Imaging
Corporation (FGIC) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FGIC's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FGIC and any OEM.
 HP 2600/2605/1600/CM1015/1017 Technical Instructions 9

PHOTO 52 Step 49
When removing the drums from the waste hop-
pers, be careful not to damage the recovery
blades.
Step 54
Step 50 Apply padding powder to the new
Remove the PCR from the waste hopper (See drum. Install the drums drive gear
photo 52) Clean the PCR using a dry soft cloth hub into the waste hopper (See
while rotating the drum. Make sure the PCR is photo 57).
totally clean.

PHOTO 57

PHOTO 53
Step 51
Remove the two screws holding the wiper blade
(See photo 53).
Lift out the wiper blade. Clean the waste hopper
using dry compressed air.

Notes
PHOTO 54
Step 52
Apply DRUMPOWDERCPT to the wiper blade.
Place the wiper blade onto the waste hopper
(See photo 54).
Install the two screws that hold the wiper blade
(See photo 55).

PHOTO 55

PHOTO 56
Step 53
Put a small amount of conductive grease onto
the black contact PCR saddle (See photo 56).
Place the clean PCR into the saddles.

© 2008 Future Graphics Imaging Corporation. All

rights reserved. Future Graphics Imaging
Corporation (FGIC) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FGIC's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FGIC and any OEM.
 10 HP 2600/2605/1600/CM1015/1017 Technical Instructions

PHOTO 61
Step 57
Using a small flat screwdriver, make sure that
the ground plate is flush against the housing so
Step 55 the plate is in contact with the PCR saddle
Carefully pull the drum bearing end spring (See photo 61).
cap way from the drum flange. Slide
the short drum flange into the drum
bearing end cap (See photos 58 &
59).

PHOTO 62
Step 58
PHOTO 58 Insert the plastic pin into the smaller handle. If
using a new waste hopper, use the plastic car-
tridge pin that came with the hopper (See photo
62).

PHOTO 59
PHOTO 63
Step 59
Place the two cartridge springs on each end of
the cartridge. The smaller spring, either the all
black or the spring with the black mark on it,
goes on the side of the cartridge with the larger
handle (See photos 63 & 64).

Step 56
Align the toner hopper and waste
hopper. Marry the two halves togeth-
PHOTO 64
er. Insert the metal cartridge pin on
the contact side of the cartridge (See
photo 60).

PHOTO 60

PHOTO 65
Step 60
Reassemble the drum shutter and attach the
shutter to the toner hopper cradle and the waste
hopper hinge. Place the drum shutter spring
onto the cartridge (See photo 65).
© 2008 Future Graphics Imaging Corporation. All
rights reserved. Future Graphics Imaging
Corporation (FGIC) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FGIC's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FGIC and any OEM.
 HP 2600/2605/1600/CM1015/1017 Technical Instructions 11

PHOTO 66
Step 61
Using diagonal cutters or a utility knife, partially
remove the top part of the plastic that locks the
chip in place. Remove the chip by sliding it up Notes
and out (See photo 66).

PHOTO 67
Step 62
Place a new chip onto the waste hopper (See
photo 67).

HP LaserJet 2600
With instant on technology, the HP1600, HP2600 and the
HP2605 prints the first page in less than 20 seconds. The
HP1600 prints 6ppm color and 8ppm black. The HP2600
prints 8ppm color and 8ppm black. The HP2605 prints
10ppm color and 12ppm black. The HP2600 and the
HP2605 both have a duty cycle of 35,000 pages per month.

Machines: OEM Information:

HP1600 Q6000A – BLACK CARTRIDGE, 2500 PAGES @ 5% COVERAGE
HP2600 Q6001A – CYAN CARTRIGDE, 2000 PAGES @ 5% COVERAGE
HP2605 Q6002A - YELLOW CARTRIDGE 2000 PAGES @ 5% COVERAGE
CM1015 MFP Q6003A – MAGENTA CARTIDGE 2000 PAGES @ 5% COVERAGE
CM1017 MFP

© 2008 Future Graphics Imaging Corporation. All rights reserved. Future Graphics Imaging Corporation (FGIC) is a distributor of compatible replacement parts and products for imag-
ing equipment. None of FGIC's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FGIC and any OEM.

E-mail: info@fgimaging.com Website: www.fgimaging.com