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ESBE
2001/2002 GB
ESBE Focusing on Control Units
2
Contents Rotary Control Units
ESBE 4-way mixing valve ESBE mixing valves ESBE mixing valve
type T/TM type H and HG type BIV
14-15 16 17
Select the suitable actuator ESBE actuator Series 60 for ESBE actuator Series 90 for ESBE regulator Series 90K
ESBE mixing valves DN 15–50 ESBE mixing valves DN 15–150 is designed for constant control
of flow temperature
within an adjustable range
3
Valves Select the suitable mixing valve
ESBE 3-way or 4-way mixing valves, sizes DN 15–150, ESBE 3-way mixing valve are usually connected as a mixing
for heating and cooling systems in buildings. valve, but it may also be used as a changeover valve or
diverting valve. ESBE 4-way mixing valve are used when
higher return water temperature to the boiler is required.
4
Valves Selection of valve sizes
Selection of valve sizes of mixing valves for radiator horizontally to the shaded field (pressure drop of 3-10 kPa)
heating systems. Start with the boiler in KW (ex. 25 KW) and select the nearest Kv-value (ex. 6.3).
move vertically to the chosen g t (ex. 15°C), then move
0,5
0,3
10 20 50 100 200 500 0,2 0,5 1 2 3 5 10 20 40
Power kW Pressure Drop kPa
5
Valves Flow chart
Flow
m /h l/sec
3
200 Kv m3/h
500 400
100 280
225
200 50 150
For regulating/mixing valves
The Kv-value applies to flow 90
in one direction only.
100
For 4-way valves the actual g P 20 60
is twice value shown on chart. 50 44
10
28
20 18
5
12
10 8
2 6,3
5 4,0
1
2,5
2 0,5 1,6
1,2
1 1,0
0,2 0,6
0,5
0,1
0,2
0,05
0,1
0,02
0,05
0,01
1 2 5 10 20 50 100
Pressure drop kPa
6
Actuators Select the suitable actuator
ESBE actuators (control motors) is specially developed The design is signed, SID, Per Liljeqvist, a designer who
for operating ESBE mixing valves. This series offers easy ESBE has worked together with since 1990.
and compact design and a reliable function.
7
Valves 3- and 4-way mixing valves type MG
10 9 7 9 7 3 1
10
0
3 1
0
3-way 4-way
A B
Riser
All the examples of installations
C D can be reversed.
The valve position plate is
From boiler
Return line
8
Valves 3- and 4-way mixing valves type MG
3 MG, DN 15–32, DZR, PN 10. Three types of connections; 4 MG, DN 15–32, DZR, PN 10.
Internal thread, external thread or with compression fittings. Internal thread.
Operation Material
The ESBE MG is a compact mixing valve made of brass in Valve body: . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brass
sizes from 15 to 32 mm for use in heating and cooling Spindle and slide: . . . . . . . . . . . . . . . . . . . . . . .Brass
installations. It is designed to provide good control Bushing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PES
characteristics and reliability in operation. Cover plate: . . . . . . . . . . . . . . . . . . . . . . . . . . . .Zink
The MG is normally equipped with a knob for manual O-rings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM
operation and is also suitable for automatic control.
This is a simple operation when using the ESBE actuator Technical Data
Series 60. Max. static pressure: . . . . . . . . . . . . . . .10 bar (1 MPa)
The MG has female threads (ISO 7/1 Rp) 15 to 32 mm and Max. temperature: . . . . . . . . . . . . . . . . . . . . . .130° C
in the 3-way version compression fittings for 22 and 28 O.D. Max. differential pressure drop: . . . . . . . . . . . . .100 kPa
pipes as well as with male threads 20 to 32 mm. The MG Torque: . . . . . . . . . . . . . . . . . . . . . . . . . .Max. 3 Nm
is made of a special brass alloy (DZR) suitable for sanitary Leak rate: . . . . . . . . . . . . . . . . . . . . . . . . .See page 8
water. Rangeabililty 3 MG (Kv/Kv min.): . . . . . . . . . . . . . .100
Service and maintenance
All major parts are replaceable. Two O-rings, one of which Valve Characteristic
can be replaced without the need for draining down the % hot water
system or dismantling the valve. 100
90
80
70
60
50
40
30
20
10
0
0 1 3 5 7 9 10
Valve position
9
Valves 3-way mixing valves type G and F
Type G Type F
with threaded connections with flanged connections.
voise
9 10
7
wege 3-voise
9 10
MADE IN SWEDEN
0 1 3
5
E
3
B
MADE IN SWEDEN
B
0 1
3-way
3-way
C C
A
DIN 2531 standard (PN 6)
A
Dimensions
Example of installations
All the examples of installations can be reversed.
The valve position plate is graduated on both sides and
shall at the installation be fitted in the correct position
as shown in the instruction for installation. Mixing Diverting
A B C
10
Valves 3-way mixing valves type G and F
Operation Material
The ESBE 3-Way valve is intended for use in heating and Valve body: . . . . . . . . . . . . . . . . . . .Cast iron SIS 0120
cooling systems to control and distribute the medium to the Slide: . . . . . . . . . . . . . . . . . . . . . . . . .Brass SIS 5170
different radiator groups. O-rings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM
The required system temperature is obtained by adding a
suitable proportion of return water to the boiler flow. Technical Data
The mixing proportions are adjusted manually or, in Max. static pressure: . . . . . . . . . . . . . . .600 kPa (6 bar)
automatically controlled plants, by means of a actuator. Max. temperature: . . . . . . . . . . . . . . . . . . . . . . .110°C
The scale is graduated on both sides and can be turned, Max. pressure drop Type G: . . . . . . . . . . . . . . . .50 kPa
allowing a choice of mounting positions. The valve is usually Max. pressure drop Type F: . . . . . . . . . . . . . . . .30 kPa
connected as a mixing valve, but it may also be used as a Leakage in % of flow: . . . . . . . . . . . . .Mixing max. 1,5%
diverting valve, see examples. . . . . . . . . . . . . . . . . . . . . . . . . . .Diverting max. 0,5%
Rangeability (Kv/Kv min.): . . . . . . . . . . . . . . . . . . .100
Service and maintenance
All major parts are replaceable. Two O-rings, one of which
can be replaced without the need for draining down the
system or dismantling the valve. Valve characteristic
% hot water
Required actuator torque 100
90
Valve size max.
25 Min. 3 Nm 80
50 Min. 5 Nm 70
80 Min. 10 Nm 60
150 Min. 15 Nm 50
40
Operation angle = 90°.
30
20
10
0
0 1 3 5 7 9 10
Valve position
11
Valves 4-way mixing valves type G and F
Typ G Typ F
with threaded connections with flanged connections
A
1
3 7 9 A
10
0
5 7 9
1 3 10
0
E
4-way voise
D
MADE IN SWEDEN
C C
B B
DIN 2531 standard (PN 6)
Dimensions
Installation
All the examples of installations can be reversed.
The valve position plate is graduated on both sides Riser
and shall at the installation be fitted in the correct
position as shown in the instruction for installation.
From boiler
Return line
To boiler
12
Valves 4-way mixing valves type G and F
Operation Material
The ESBE 4-way valve has a double mixing function, i.e. part Valve body: . . . . . . . . . . . . . . . . . . .Cast iron SIS 0120
of the hot water supplied by the boiler is added to the return Slide: . . . . . . . . . . . . . . . . . . . . . . . . .Brass SIS 5170
water. This results in a higher return water temperature than O-rings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM
can be achieved with a normal 3-way mixing valve, reducing
the risk for corrosion and assuring a longer life of the boiler. Technical Data
The required flow water temperature is obtained by mixing Max. static pressure: . . . . . . . . . . . . . . .600 kPa (6 bar)
boiler hot water with a suitable proportion of the return Max. temperature: . . . . . . . . . . . . . . . . . . . . . .110° C
water. The mixing proportions are adjusted manually or, Max. pressure drop Type G: . . . . . . . . . . . . . . . .50 kPa
automatically controlled plants, by means of a actuator. Max. pressure drop Type F: . . . . . . . . . . . . . . . .30 kPa
The scale is graduated on both sides allowing a choice of Leakage uf % of flow: . . . . . . . . . . . . . . . . .max. 1,5%
mounting positions.
Service and maintenance
All major parts are replaceable. Two O-rings, one of
which can be replaced without the need for draining down
the system or dismantling the valve. Valve characteristic
% hot water
Required motor torque 100
90
Valve size max.
25 Min. 3 Nm 80
50 Min. 5 Nm 70
80 Min. 10 Nm 60
150 Min. 15 Nm 50
40
Operation angle = 90°.
30
20
10
0
0 1 3 5 7 9 10
Valve position
13
Valves 4-way mixing valves type T and TM
Dimensions
A B F
3
0 1
4-way voise
MADE IN SWEDEN
94 72
D E
G
12
56 40 20
D E
30
14
Valves 4-way mixing valves type T and TM
ESBE 4-way valves type T/TM are specially designed for 4 TM, DN 20, DZR, PN 10.
factory fitting to boilers. External thread or with compression fittings.
4 T, DN 20–32, cast iron, PN 6.
Internal thread.
10
0
0 1 3 5 7 9 10
valve position
Type T Type TM
C C
D D
15
Valves Mixing valves type H and HG
A
A
10
7 9
3 7 9
1
3
10
0
0 1
B
Type H B Type HG
4-way voise
MADE IN SWEDEN
1 1/2"
ESBE mixing valves type H/HG are for installations 3HG/4 HG, DN 25, cast iron, PN 10.
where space is limited. Type HG are designed for 3- or Union connections.
4-way operation with optional integral bypass. 4 H, DN 20–50, cast iron, PN 10.
Internal thread.
16
Valves 4-way mixing valve type BIV
2
R 1 C
1
53
D
7
10 9
B
ESBE mixing valves type BIV are intended for heating BIV, DN 20, DZR, PN 10. With compression fittings.
systems with two alternative sources. BIV DN 25–40, cast iron, PN 10. Internal thread.
17
Actuator Series 60
44
42
11 20
37 65
82
Series 60
Auxiliary Timing
Art. No. switch Supply voltage 90° Torque Nm Operations
62 No 24,50 Hz 2 min. 5 3-point SPDT
62M Yes 24,50 Hz 2 min. 5 3-point SPDT
62P No 24,50 Hz 60, 90 5 0–10 V, 2–10 V, 0–20 mA
or 24 VDC or 120 sec or 4–20 mA
62R No 24,50 Hz 2 min. 5 2-point* SPDT
63 No 24,50 Hz 4 min. 5 3-point SPDT
63M Yes 24,50 Hz 4 min. 5 3-point SPDT
65 No 230,50 Hz 1 min. 5 3-point SPDT
65M Yes 230,50 Hz 1 min. 5 3-point SPDT
66 No 230,50 Hz 2 min. 5 3-point SPDT
66M Yes 230,50 Hz 2 min. 5 3-point SPDT
67 No 230,50 Hz 4 min. 5 3-point SPDT
67M Yes 230,50 Hz 4 min. 5 3-point SPDT
67-20 No 230,50 Hz 20 min. 5 3-point SPDT
68 No 230,50 Hz 1 min. 5 2-point* SPDT
68M Yes 230,50 Hz 1 min. 5 2-point* SPDT
69 No 230,50 Hz 8 min. 5 3-point SPDT
69M Yes 230,50 Hz 8 min. 5 3-point SPDT
* Built-in relay.
Wiring
The motor should be preceded by a multi-pole contact breaker in the fixed installation.
Actuator 62–67, 69 Actuator with auxiliary switch Actuator with built-in relay Actuator 62P
The motors fitted with an auxiliary switch are The direction of rotation is changed by a
supplied with a five-core cable. contact located under the cover.
To set the switch position, remove the motor
cover and turn the white cam sleeve to the
desired position. Black One wire signal
L1 1
M M 2
L
M BLUE
M 3 Y BROWN
2
Two wires signal
L1 1
N
1 2 3 1 2 3 4 5 N N 2
Blue Brown Black Blue Brown Black M BLUE
Y BROWN
Brown Blue
18
Actuator Series 60
ESBE actuator serie 60 for operating ESBE mixing operating range of 90° and can easily be manually operated.
valves DN 15–50. This serie has fixed limit switches for an
19
Actuator Series 90
Series 90
Auxiliary Timing
Art. No. switch Voltage Volts AC 90° Torque Nm Operations
91 No 24 15 sec. 5 3-Point
91M Yes 24 15 sec. 5 3-Point
92 No 24 1 min. 15 3-Point
92M Yes 24 1 min. 15 3-Point
92P No 24 VAC/VDC 60/90/120 sec. 90° 15 0–10 V, 2–10 V,
0–20 mA, 4–20 mA
92P2 No 24 VAC/VDC 20/180/240 sec. 180° 15 0–10 V, 2–10 V,
0–20 mA, 4–20 mA
93 No 24 5 min. 15 3-Point
93M Yes 24 5 min. 15 3-Point
94 No 230 15 sec. 5 3-Point
94M Yes 230 15 sec. 5 3-Point
95 No 230 1 min. 15 3-Point
95M Yes 230 1 min. 15 3-Point
95-2 No 230 2 min. 15 3-Point
95-2M Yes 230 2 min. 15 3-Point
96 No 230 5 min. 15 3-Point
96M Yes 230 5 min. 15 3-Point
97 No 230 15 sec. 5 2-Point*
98 No 230 1 min. 15 2-Point*
* Built-in relay.
Wiring
The motor should be preceded by a multi-pole contact breaker in the fixed installation.
Actuator 91–96 Actuator with auxiliary switch Actuator with built-in relay Actuator 92P/92P2
The motors can be supplied with one or The direction of rotation is changed
two auxiliary switches. The wiring should by a contact located under the cover.
be connected as shown in Fig. below.
To set the switch position, remove the
motor cover and turn the cam sleeve to
L
the desired position.
Auxiliary switch 1 2 3 Regulator
L1 M L1
L
M M L1 L N
L1
N
N N N Actuator
AC/DC 24V
Signal
N L1 L1 1 2 3
20
Actuator Series 90
ESBE actuator serie 90 for operating ESBE mixing cam discs for obtain an operating angle 30°–180° which
valves DN 15–150. This serie is provided with adjustable make the serie very flexible.
21
Regulator Series 90K
Series 90K
L1 N 2 3
99K 230 V Sensor
92K 24 V
Vent
2 Secondary flow
Sensor
HWS Control
22
Regulator Series 90K
ESBE regulator serie 90K is designed for constant control of This serie is intended to be used with the ESBE
flow temperature within an adjustable range of 30–90°C. 3-way mixing valve DN 15–150.
23
The ESBE Company
We manufacture, develope and market valves and In our opinion there is no need for a product to be ugly,
actuators for controlling hydronic systems for clumsy and hard to use only because it is hidden.
central heating and domestic boiler applications. On the contrary, for us design is the focus of attention.
We concentrate on few product segments to create more We are trying to design the products to be both
power, gain more time and achieve higher degree of skill. aesthetically pleasing and easily used.
It is our ambition to provide the best possible
economic advantage and also to be energy efficient.
Sender:
ESBE
Headoffice
Utg. 1/2001-03