DF2.

1. Intake Pipe
(U.S. market model only)
The vacuum union has been added.
Negative pressure is taken out of this union and the fuel pump is driven.

Vacuum union

Part Name Early Part Number Interchangeability Late Part Number

Pipe, Intake 13111-97J00 No ← → No 13110-97J10

2. Carburetor
The carburetor has been changed in jetting.

US market model:
Part Name Early Part Number Interchangeability Late Part Number
Carburetor assembly 13200-97J40 No ← → No 13200-97J50
Except for US market model:
Part Name Early Part Number Interchangeability Late Part Number
Carburetor assembly 13200-97J40 No ← → No 13200-97J60
3. Fuel Pump
(US market model only)
The fuel pump has been added.
This pump is of a diaphragm type and operate the pressure variation
inside the intake manifold.

Fuel pump

Part Name Early Part Number Interchangeability Late Part Number

Pump assembly, Fuel ― ― 15100-97JL0

4. Water Pump Case and Related Items

The interval of bolt’s holes of pump case has been changed as shown.
In accordance with this change, the related parts have been changed in shape.

A
Unit: mm
Early Late

A 14.5 13.6
B
B 26 23.8

C 22.5 23.6

Part Name Early Part Number Interchangeability Late Part Number

Case, Water Pump 17410-97J00 No ← → No 17410-97JL0
Panel, Pump case under 17471-97J00 No ← → No 17471-97JL0
Gasket, Pump case panel 17472-97J00 No ← → No 17472-97JL0
5. Lower Unit
For DF2.5, the lower unit has been newly designed.
Contents of the change is as follows.

Early Late

Point of Change
Gear case Propeller

① Pinion bush ⑨ Propeller bush

② Oil level plug ⑩ Propeller nut

③ Water inlet hole ⑪ Propeller bush stopper

Propeller shaft component Gear

④ Propeller shaft ⑫ Pinion

⑤ PROP Bearing ⑬ Forward gear

⑥ PROP shaft oil seal ⑭ Driveshaft

⑦ Clutch dog shifter Clutch shaft

⑧ PROP shaft bearing housing ⑮ Clutch shaft

Water pump case

⑯ Water pump case

1) Shift rod/ O-ring /Clutch rod arm
・The Shift rod diameter was changed from 5 mm to 6 mm.
・The inside diameter of O-ring was changed from 4.8 mm to 5.8 mm.
・The hole diameter of clutch rod arm was changed from 5mm to 6mm
as shown in figure.

φ5 mm → φ6 mm

2) Gear case
･Pinion bush was changed from 1 piece to 2 pieces.
･The position of oil level plug was changed as shown in figure.
･The position of water intake hole was changed as shown in figure.
・Driveshaft oil seal was changed from 1 piece to 2 pieces.
In accordance with this change, oil seal type was changed from a double lip to
a single lip.

3) Propeller and related parts

The propeller has been changed from shear pin type to spline drive rubber
hub type.

① Propeller shaft/ Spline

② Stopper

③ Propeller

④ Propeller Nut

⑤ Cotter pin

NOTE:
Install the propeller stopper ② to the propeller shaft so that its
chamfered side faces to the gear side.
4) Propeller shaft and related parts
・The dimension of propeller shaft was changed as shown in figure.

φA
φA
Early Late

10 mm 12 mm

・The dimension of clutch dog shifter was changed as shown in figure.

Early Late

A B A 12 mm 14.8 mm

B 19 mm 22 mm

・The dimension of push rod was changed as shown in figure.

L Push rod length (L)

Early Late

21.6 mm 25 mm

5) Propeller Shaft Bearing housing and related parts

・The inside diameter of propeller shaft oil seal was changed from 10 mm
to 12 mm.
・The inside diameter of propeller shaft bearing was changed from 10 mm
to 12 mm.
・The propeller shaft bearing installation hole diameter of housing was
changed from 26 mm to 28 mm.

φ26 → φ28
 6) Driveshaft
The involute serration length of the pinion attaching portion
was changed as shown in figure.

11.3 mm → 10.8 mm

7) Pinion
・The dimension of pinion was changed as shown in figure.

Pinion Height (H)

H Early Late

11.5 mm 10.5 mm

8) Forward Gear
・The shape of the engagement part with dog shifter has been changed
as shown in figure.
 Part Name Early Part Number Interchangeability Late Part Number
Arm, Clutch rod 23211-97J01 No ← → No 23211-97J10
Rod, Shift 25111-97J00 No ← → No 25111-97J10
O-ring, Shift rod 09280-05008 No ← → No 09280-06004
Case, Gear 55110-97J30-0EP No ← → No 55110-97J40-0EP
・Bush, Pinion ・59311-97J10 No ← → No ・59311-97J20
Seal, Driveshaft Oil 59299-97J00 No ← → No 59293-91J00
Housing, PROP Shaft Bearing 56120-97J30-0EP No ← → No 56120-97J40-0EP
・Seal, PROP Shaft Oil ・09282-10008 No ← → No ・09282-12003
・Bearing, PROP Shaft ・08110-60000 No ← → No ・08110-60010
Shaft, Drive 57111-97J00 No ← → No 57111-97J10
Pinion 57311-97J00 No ← → No 57311-97JM0
Gear, Forward 57510-97J01 No ← → No 57510-97JM0
Protector, PROP Shaft oil 56123-97J10 ― ―
Shaft, Propeller 57611-97J02 No ← → No 57611-97J10
Shifter, Clutch Dog 57621-97J01 No ← → No 57621-97J10
Rod, Push 57631-97J01 No ← → No 57631-97J10
Spring, Return 59441-97J00 No ← → No 59441-97J20
Circlip, PROP Shaft 08331-3112A ― ―
Washer, PROP Shaft THR (1.6) 09160-10106 No ← → No 09181-12017
Washer, PROP Shaft THR (1.7) 09160-10107 No ← → No 09181-12018
Washer, PROP Shaft THR (1.8) 09181-10015 No ← → No 09181-12019
Washer, PROP Shaft THR (1.9) 09181-10016 No ← → No 09181-12020
Washer, PROP Shaft THR (2.0) 09181-10017 No ← → No 09181-12021
Propeller (3×188×135) 58111-97J00-019 No ← → No 58110-97JA0-019
・Bush, Propeller ― ― ・58120-97JA0
Stopper, Propeller Bush ― ― 57635-91JL0
Pin, Shear 09202-04002 ― ―
Pin, Cotter 09204-02001 ― 09204-03003
Nut, Propeller ― ― 58130-91JL0
6. Ignition System
The ignition system has been changed from Transistorized Ignition to
Digital CDI.
In accordance with this change, the flywheel and igniter unit have been
changed.

Igniter unit

Flywheel

TDC mark

Ignition timing advance range (Late type)

US market model: 5°BTDC at 2000 r/min ― 31°BTDC at 4000 r/min

Other market model: Approx. 31°BTDC at 2000 ― 4000 r/min

Part Name Early Part Number Interchangeability Late Part Number

Flywheel 32102-97J00 No ← → No 32102-97J10

US market model:
Part Name Early Part Number Interchangeability Late Part Number
Unit, Igniter 33410-97J01 No ← → No 33410-97J20
Except for US market model:
Part Name Early Part Number Interchangeability Late Part Number
Unit, Igniter 33410-97J01 No ← → No 33410-97J10
7. Motor Cover
(US market model only)
The diameter of filler neck hole opened to the motor cover has been changed.

φA
Filler neck hole φA

Early Late

66 mm 68 mm

Part Name Early Part Number Interchangeability Late Part Number

Cover, Engine 61411-97J00-YR9 Yes ← → No 61411-97J10-YR9

8. Recoil Starter
In relation to the change of the igniter unit, the recoil starter case has been
changed in shape.

Part Name Early Part Number Interchangeability Late Part Number

Starter assembly, Recoil 18100-97JL0 No ← → No 18100-97JM0
9. Fuel Tank
(US market model only)
The fuel tank /cap has been changed to comply with the EPA regulation.

Fuel tank cap

Fuel tank

Part Name Early Part Number Interchangeability Late Part Number

Tank, Fuel 65110-97J01 Yes ← → No 65110-97J10
Cap assembly, Fuel Tank 65510-91J01 Yes ← → No 65510-97J00

Except for US market model:

Refer to Part Number Change (*-1)

10. Part Number Change

Listed below are the parts, the part numbers of which have been changed:
Along with the change of parts manufacturing plant, these part number
changes have been effected for the purpose of parts control.

Part Name Early Part Number Interchangeability Late Part Number

Spring, Valve 12921-97J20 Yes ← → Yes 12921-97J10
Bolt, Cylinder Head No.1 11118-97J01 Yes ← → Yes 11118-97JL0
Bolt, Cylinder Head 11119-97J01 Yes ← → Yes 11119-97JL0
Tube, Water 17561-97J10 Yes ← → Yes 17561-97JL0
Cock, Fuel 66100-97J00 Yes ← → Yes 66100-97JL0
Tank, Fuel (*-1) 65110-97J01 Yes ← → Yes 65110-97J20
Cap assy, Fuel Tank (*-1) 65510-91J01 Yes ← → Yes 65510-91JL0
*-1: Except for US market model.