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A
PROJECT REPORT
ON
FOR
J.P. SYNERGY CONSULTANTS, PUNE
BY
ANKUSH M. AHIRE
(M.B.A 2004-2006)
1 V.I.M.
Project Report
ACKNOWLEDGEMENT
Any accomplishment requires the effort of many people and this work is not
different. I wish to express my deep sense to gratitude and profound thanks to
Prof. Pushkar Phadatare for giving me the opportunity to work with
J.P.Synergy consultants, Pune on this project.
I also want to place my gratitude to my internal project guide Prof. A.M. Nene for
his help and cooperation throughout the project.
Ankush M. Ahire
2 V.I.M.
Project Report
CONTENTS
1 Executive Summary 1
2 Company Profile 2
3 Product Profile 3
5 Research Methodology 12
8 Conclusions 22
9 Recommendations 23
10 Annexure 24
11 Bibliography 27
3 V.I.M.
Project Report
EXECUTIVE SUMMARY
Every business organization big or small has its own sets of problems.
Sometimes they enjoy advantages over others; sometimes they also have to
bear the heat of the competition. They are not above the ups and downs of the
business.
For this purpose we have prepared a questionnaire targeting the industrial users.
I have visited the maintenance in charge of the company to find out the details of
DG set and awareness of pollution control norms for noise pollution.
The data collected from the survey was scientifically analyzed and implemented
by company. Based on these conclusions and managerial theory we recommend
a set of activities to be implemented by Newtech Engineering Company to be the
market leader in acoustic.
4 V.I.M.
Project Report
COMPANY PROFILE
Marketing
Manufacturing
Human resources development
Project Management
The firm is broadly divided into three functional areas namely consultancy &
project management, training and market research.
Tata Motors
Coca-Cola
Bank of Maharashtra
5 V.I.M.
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6 V.I.M.
Project Report
The enclosure should be constructed on the skid base of DG set and should
have suitable openings /doors for easy access to engine accessories like radiator
filling cap, engine V belts, charging alternator, oil drain plug and engine breather.
The canopies/enclosures shall be base frame mounted and made from sheet
metal steel and lined with fire proof sound absorbing materials retained by
perforated zinc sheet .The canopy shall be designed with a pitched roof,
guttering and a panel viewing window. Side opening access doors shall be
provided either side with lockable recessed handles.
Cable and fuel line gland plates shall be provided to avoid the necessarily to cut
he canopy. The enclosure shall be constructed out of 10/12 SWG CRCA sheet
steel as per IS 513 and ISMC for vertical and horizontal framework and base
frame. The roof shall be formed out of modular panels built at an angle on a
horizontal framework fastened to the vertical members. There shall be no chance
of water accumulation on the roof .The sides, roof and the doors should be of
bolted assembly for easy dismantling during overhauls/major repairs.
The complete enclosure metal work shall be treated with 7 tank process and the
enclosure surface shall be protected with zinc chromate primer and two coats of
chlorinated rubber or Epoxy paint to approved colour to withstand the weather
conditions, prevent rusting and finished with paint to approved shade. The
canopy is to be finished in synthetic enamel paint or epoxy two pack paint, The
silencer shall be aluminum sprayed.
The enclosure shall be provided with suitable air intake openings lined with noise
attenuators and louvers designed to maintain steady air flow in to the enclosure
and prevent ingress of rainwater and any other external foreign matter.
Attenuators shall be placed on the hot air outlet and cooling air inlet. Exhaust
silencers of residential /hospital type as required shall be mounted either on the
top of, or inside the enclosure, exhausting to atmosphere and the enclosure to be
equipped with all outlet baffles /attenuators shall be with corresponding weather
louvers and bird mesh to allow sufficient airflow for the set to operate even under
the harshest ambient conditions whilst maintaining specified noise levels .The
7 V.I.M.
Project Report
The enclosure walls shall be lined with polyurethane fire retardant insulated
acoustic foam, of adequate thickness acoustic insulation boards bonded with
suitable thermosetting resins. The density shall be > 64 kg/cub M.
The enclosure shall be provided with high performance noise reduction, fire
resistant and airtight doors with EPDM gaskets, robust hinges, door locks with
keys and handles.
A battery rack should be provided inside the enclosure to hold the batteries in
place.
The above specifications are indicative and vendor shall guarantee that the
enclosure is so specified and constructed to achieve a sound attenuation of 75
dB(A) at one meter distance from the enclosure to be measured as per BS
5615. Also the air circulation /distribution shall be driven by the radiator fan of DG
set only, no other fan shall be provided.
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Project Report
General Specifications:
Specific Particulars:
2] Base Frame:
Base frame is made out of 12 gauge sheet and reinforced at suitable intervals
Typical base frame drawing is shown. This base frame is used for mounting of
Canopy on all four sided of DG set.
9 V.I.M.
Project Report
All front sections are made of 100 mm thick panels as mentioned above.Sliding
doors are provided on each side. For this also thickness of CRCA Sheet will be
16 guage. These doors are provided suitable locks to withstand Vibrations etc.
4] Partitions:
There will total 2 partitions in the canopy as under:
Vertical partitions at alternator end and engine end: - This partition will be Fixed
at rear & front of DG set to facilitate path of fresh air into canopy and hot air out
of canopy via louvers. All the partitions will be made of panels as described
above but with 75 mm thickness.
5] Reinforcement:
All the panels will be mounted on structure with suitable reinforcements.
6] Ventilation:
Ventilation will be achieved by two means:
a] Louvers at alternator end &
b] Louvers at radiator end
c] One number fan
7] Illumination:
Suitable tube lights will be fixed at different locations and wiring will be done
inside the canopy.
8] Painting:
All the panels will be Powder coated. Color shed can be as per customer s
request. Base frame will be painted with black color.
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Project Report
NOTIFICATION OF CPCB
The maximum permissible sound pressure level for new diesel generator sets
with rated capacity up to 1000KVA, manufactured on or after the 1st July 2003
shall be 75dB(A) at 1 meter from the enclosure surface.
The diesel generator sets should be provided with integral acoustic enclosure at
the manufacturing stage itself.
The implementation of noise limit for these diesel generator sets shall be
regulated as given in paragraph 3 below.
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Project Report
Noise limits for diesel generator sets not covered by paragraph 1 shall be as
follows: -
2.2 The acoustic enclosure or acoustic treatment of the room shall be designed
for minimum 25 dB (A) insertion loss or for meeting the ambient noise standards,
whichever is on the higher side of the actual ambient noise is on the higher side.
It may not be possible to check the performance of the acoustic
enclosure/acoustic treatment. Under such circumstances the performance may
be checked for noise reduction up to actual ambient noise level preferably in the
nighttime). The measurement for insertion loss may be done as different points
At 0.5 m from the acoustic enclosure /room, and then averaged.
2.3 The DG set shall be provided with proper exhaust muffler with insertion loss
of minimum 25 dB (A).
2.4 These limits shall be regulated by the sate pollution control boards and the
state pollution control boards.
2.5 Guidelines for the manufacturers /users of Diesel Generator sets shall be as
under: -
01) The manufacturer shall order to the user a standard acoustic enclosure of
25dB(A) insertion loss and also a suitable exhaust muffler with insertion loss
of 25dB(A).
02) The user shall make efforts to bring down the noise level due to the DG set,
outside his premises, within the ambient noise requirements by proper
sitting and control measures.
03) Installation of a DG set must be strictly in common place with the
recommendations of the DG set manufacturer.
04) A proper routine and preventive maintenance procedure for the DG set
should be set and followed in consultation with the DG set manufacturer
which would help prevent noise levels of the DG set from deteriorating with
use
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Project Report
3.1 Applicability
3.3 Sale import or use of DG sets not complying with the rules prohibited.
No person shall sell, import or use of a product model, which is not having a
valid type approval certificate and conformity of production certificate.
(1) The supplier of the product must affix a conformance label on the product
meeting the following requirements: -
(a) Name and address of the supplier (if the address is described on the
owners manual. it may not be included in the label.)
(b) Statement this product conforms to the environment (Protection) rules,
1986.
(c) Noise limit viz, 75dB(A) at 1 m.
(d) Type approval certificate number.
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(1) The central pollution Control Board shall be the nodal agency for
implantation of these regulations.
(2) In case of any dispute or difficulty in implementation of these
regulations, the matter shall be referred to the nodal agency.
(3) The nodal agency shall constitute a committee to advise on all
matters including the disputed matters related to the implementation
of these regulations.
The following agencies are authorized to carry out such test as they deem
necessary for giving certificates for type approval and conformity of
production testing of DG sets to give such certificates: -
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OBJECTIVES
A project will haywire if it does not have its objectives clear. If one knows the
goal, only then the right path can be decided and with disciplined work and
positive attitude achieving these objectives will be a catwalk.
Therefore, we also set down the objectives before starting the project, which are
as follows:
1. The basic purpose of the survey was to find out the market
potential of acoustic system for DG set.
3. To find out the market potential for AMF (Automatic Mains Failure)
Panel.
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RESEARCH METHODOLOGY
Sources Of Data
A. Secondary data
1. Internal sources
Company records
Service reports
Yellow pages
2. External sources
B. Primary data
Industrial Users
Warehouses
16 V.I.M.
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Open ended
Close ended
Multiple choices
Sampling:
The entire analysis of data was done with the aid of Microsoft Excel
spreadsheet programming. The diagrammatic representation of the data
was done through this software.
17 V.I.M.
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LIMITATIONS
Nothing is perfect in this world. The last perfect person was crucified to the cross.
This project is not an exception to this rule.
ii. Although utmost care was taken by the researcher to extract data, at times
the same may have limitations owing to time constraints of the
respondents.
iii. Some respondents did not see the project important so they gave
exaggerated information that had to be readjusted for our specific queries.
18 V.I.M.
Project Report
80
No of users
70
60
50
40 No of Users
30
20
10
0
A
VA
A
VA
KV
KV
0K
0K
00
15
0
-2
0
10
1-
-2
15
0-
00
25
10
KVA rating
From the above graph it is observed that for the range of 1-15 KVA the number
of users are very few, but for the range of 15-1000KVA the users are maximum.
So we can conclude that the potential of acoustic system is maximum in the
range for DG set having rating 15-1000KVA.
19 V.I.M.
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Manual Starting
Auto Starting System Total
System
148 26 174
Manual Starting
system
Auto starting
System
85%
From the pie chart we can say that maximum DG user i.e.(85%) have manual
starting system & (15%) have auto starting system which in turn can provide the
potential for AMF panel (AMF: automatic mains Failure System)
20 V.I.M.
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37%
DG set having
Acoustic system
63% DG set having no
Acoustic system
From the pie chart we can observe that 37% of the total customers have
provided the acoustic system as per the CPCB norm but still there are the 63%
customers who have not provided the acoustic system for their DG set which is
mandatory as per CPCB norm. We can conclude that there is wide market
potential for acoustic system for DG sets.
21 V.I.M.
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88.5 88
88
no of users
87.5
87
86.5 86
86
85.5
85
Industries which are Industries which are not
aware of CPCB norms aware of CPCB Norm
From above graph we observe that there are 88 industries I.e.50% of total
Customers know CPCB norms for noise pollution but still there are 86 industries
I.e. 50% of total customers don t no CPCB norms. There is need to create
awareness among the DG users to control the noise pollution.
22 V.I.M.
Project Report
150
no of users
100
50
4
0
Industries having DG set Industries having
compressor
From the pie chart above, it is observed that only four customers have
compressor as noise producing machines, there are 174 customers who have
DG set as noise producing machine which are the potential customers for
acoustic system, so company must focus only on these customers as prime
customers.
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80 75
70
no of users
60
50
40 35
30
20
10
0
Industries which are Industries which are not
interested for acoustic interested for acoustic
system system
From above graph we observe that around 32% of total customers which don t
have acoustic system for the DG set, are interested for acoustic system but still
there are 68%customers are not interested for the acoustic system as acoustic
canopy is nonproductive item & one has to invest in lacks for the acoustic canopy
as it is costly item .
24 V.I.M.
Project Report
150 129
no of users
100
45
50
0
Industries which have Industries which have no
expansion plan for new expansion plan new DG
DG set set
From the above graph we observe that there are around 45 existing customers,
which are interested for new DG set, can be potential customers for acoustic
canopy, company should target them.
25 V.I.M.
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CONCLUSION
The following conclusions are based on the findings from the analysis of data
collected through survey.
2. From the analysis it is observed that maximum users (77%) are in the
range of 15 KVA to 1000 KVA.
5. Very few (37%) of the total users have acoustic system for their DG set.
7. Demand for acoustic system is limited due to the high capital investment
in the system.
26 V.I.M.
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RECOMMEDATIONS
2. As 63 % of the total customers have not provided acoustic system for their
DG set. The awareness for noise pollution should be created by sending
the notification of CPCB norms to various users.
3. As this is very new concept, customers don t have any idea about the
acoustic system for DG set so the company should inform the users
through presentations, advertisements, and industrial exhibitions.
4. The prime customers (77%) are in the range of 15 KVA to 1000 KVA so
company should focus on these customers.
8. As 35 customers are interested for the acoustic enclosure for their DG set
company should target them immediately.
5. Many of the users (85%) are using the DG set of Manual mode, which are
the prospective customer for AMF (Automatic Main Failure) panel. So
company should target them.
6. As many of the users (26%) are interested for new DG set, they are
prospective customers for acoustic system company should give more
preference to these customers.
8. Many users (68%) are not interested for acoustic system for DG set they
should be informed about CPCB norms for noise pollution.
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QUESTIONNAIRE
Name of the company :
Address :
Contact Person :
Phone Number :
Mobile No :
Yes No
Auto Manual
Yes No
28 V.I.M.
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Yes No
Yes No
Yes No
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BIBLIOGRAPHY
BOOKS
WEBSITE
www.jakson .com
www.cumminsindia.com
30 V.I.M.
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