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Procurement in the
Chemical Industry
Key Challenges for CPOs
With more than 20 million people employed and annual
sales of $5 trillion, the global chemicals industry represents
one of the largest worldwide interacting industries deliver-
ing materials and substances to sectors such as agriculture,
automotive, construction, and pharmaceuticals. This also
means that changes in the chemicals industry are likely to
have an effect on a number of other industries.

While the chemical market is transforming and companies


need to adapt their businesses, processes and operating
models, chemical CPOs are facing new challenges.

It is therefore critical to understand the key chemical market


developments, how they will affect the agenda of chemical
CPOs and how these challenges can be faced successfully in
order to create a competitive advantage in the long run.
Procurement in the Chemical Industry | Key Challenges for CPOs

Key Challenges for CPOs in the Chemical Industry 04


Value Contribution 06
Business Partnering 08
Digitalization 10
Views on Procurement within the Chemical Industry 12

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Procurement in the Chemical Industry | Key Challenges for CPOs

Key Challenges for


CPOs in the Chemical Industry
The Chemical Market …

Market & Competition


•• Ongoing high cost pressure caused by •• Shortening value chains in Europe re-
intensifying global competition quire global purchases of precursors with
•• Very complex supplier portfolios: compa- higher supplier risks and uncertainties
nies can be competitors and clients at the •• Direct material suppliers’ asset structures
same time are moving, changing the attractiveness
of important suppliers

Global Organization
•• Chemical companies are further globaliz- •• Simultaneously, organizations run effi-
ing their businesses and evolving toward cient initiatives for headcount reduction,
centrally managed organizations combined with remodeling all support
•• They actively pursue acquisitions to com- functions in shared service center struc-
plement their portfolios toward global tures
leadership positions

Emerging Technologies
•• The chemical industry is already pursuing •• Asset-intensive companies achieve per-
digitalization projects to achieve opera- formance improvements in production,
tional excellence supply chain and asset management
•• Consumer oriented companies are ex- •• Increasing automation in operational pro-
ploring new digitalized business models curement and higher importance of stra-
tegic procurement functions (e.g. RPA)

04
… and Challenges for CPOs

Value Contribution

“For 80%1 of CPOs •• Additional savings in a mature


procurement environment
cost reduction and risk •• Best-fit supplier portfolio to reduce risk
management are top and obtain best terms

priorities”

Business Partnering

“62%1 of CPOs increasingly •• Governance for a global mandate and


procurement compliance
feel their teams lack the •• Appropriate headcount, capabilities and
skills needed to deliver their localization to act as a high performing
business partner
procurement strategy”

Digitalization

“60%1 of CPOs •• Digital strategy based on procurement objec-


tives and use cases supporting procurement
do not have a clear business targets
digital strategy” •• Implementation of tangible opportunities,
e.g. in IT systems, analytics and data mining

1
Source: Deloitte CPO Survey 2016
05
Procurement in the Chemical Industry | Key Challenges for CPOs

Value Contribution
Challenges for CPOs …

Advanced Indirect Sourcing Advanced Direct Sourcing Supplier Management


Special categories in the chemical industry Due to current developments, sourcing Ensure close collaboration and assessment
require special levers such as: chemical products requires broad market of risks and performance
knowledge and strong procurement:
•• Packaging – •• Supplier collaboration –
find counter strategies to deal with oli- •• Changing asset structures – close, efficient and flexible supplier col-
gopolistic markets new suppliers and supply arrangements laboration model, manage high depend-
•• Logistics – are needed and make-or-buy decisions ency on volume suppliers
drive costs down through network opti- have to be reconsidered •• Supplier risk management –
mization and inbound logistics •• Changing raw material base assess and track risk dimensions con-
•• Energy & Resources – (e.g. ethylene) – stantly and implement a comprehensive
use demand optimization levers and requires strong procurement to choose supplier risk management system with
build trading capabilities the right suppliers with the right feed- predictive analytics and proactive alerts
•• General Goods – stocks •• Network –
cover non-traditional categories such as •• Transparency – deal with multi-dimensional relations as
legal services and marketing establish early warning systems for sup- supplier, customer and competitor
•• Technical Goods – plier health and increase supply chain
generate synergies across sites by stand- transparency
ardizing demands (e.g. MRO) •• Changing supplier structures –
digitalization is reshaping suppliers’ com-
mercial front ends, so distributors will
lose or gain market shares

06
Procurement in the Chemical Industry | Key Challenges for CPOs

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… and what Deloitte can provide

Category and sourcing Practical sourcing Demand management Comprehensive supplier


expertise support capabilities risk management

•• Best practices for category- •• Support for tendering and •• Cross-functional optimization •• Comprehensive risk manage-
specific strategies and sourc- RFP processes through engineers, lawyers, ment approaches and frame-
ing of chemical substances •• Preparing and conducting marketing, etc. work
and raw materials negotiations, incl. training •• Analytics to identify quick •• Availability of risk manage-
•• Market knowledge and price •• Insight into suppliers’ produc- saving approaches ment experts for specific
benchmarks tion, structures and network supplier assessments
(best-fit global supplier)

07
Procurement in the Chemical Industry | Key Challenges for CPOs

Business Partnering
Challenges for CPOs …

Global Operating Model Governance, Compliance & People Capabilities


Right-size the organization and define Stakeholder Management Build procurement team to implement
efficient localization concepts: Procurement as ‘first line of defense’ and company strategy
to ensure global policy for interacting with
•• Right-sizing – stakeholders and departments: •• Consistent professional development and
optimal headcount (operational, strategic, upskilling of procurement staff
admin & management) to balance value •• Involve procurement in external spend •• Specific and comprehensive learning
contribution and efficiency on global, throughout all categories and compendium
regional and local levels anchor it as one of the decision-makers •• Develop highly educated buyers to facil-
•• Localization – during awarding stage itate the cooperation with other depart-
define best concept with •• Ensure predictive and automated cover- ments and clients internally
- highly efficient shared service centers at age of risks within supplier
regional level for operations assessment and manage process compli-
- hubs for strategic procurement ance through permanent screening
(global, regional and local levels) •• Establish governance to exploit global
cross-organizational synergies
•• Establish global policy to enable coopera-
tion with stakeholders in category
management, process accountability,
controlling processes and KPIs

08
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… and what Deloitte can provide

Best practices and benchmarks Capabilities and diversity Compliant assessment

•• Headcount and global procurement •• Change and Stakeholder Management •• Compliant procurement assessments
operating model capabilities and experts to identify gaps within compliant
•• Shared service center, hub and •• Procurement training concepts and cur- management
localization concepts riculums, incl. qualification profiles •• Identification and assessment of
•• Compliant strategic and operational •• Development of procurement academies potential risks including counter actions
processes and upskilling programs

09
Procurement in the Chemical Industry | Key Challenges for CPOs

Digitalization
Challenges for CPOs …

Digital Strategy Applications and Use Cases Procurement Systems


Definition of the right comprehensive Implementation of tangible applications Remodel the procurement system land-
digitalization strategy and use cases scape, covering all strategic and operational
procurement processes
•• Identify the business targets which can •• Apply existing robotics solutions to auto-
potentially be systematically supported mate operational procurement processes •• Decide on system strategy (one size fits
through digital solutions (focus on non-value-adding processes) all vs. best of breed)
•• Define specific use cases, including imple- •• Purchase-to-pay optimization with data •• One system to provide guided procure-
mentation requirements for tools, data, mining through end-to-end process inte- ment for all areas (direct, indirect and
processes and capabilities gration to improve efficiency and gener- services)
•• Build digital implementation roadmap ate net working capital •• Connectivity to chemical platforms (e.g.
and calculate business case •• Analytics (sourcing and transparency) to Elemica) and supplier networks
identify direct approaches for generating •• Integration of master data and delivery
savings (e.g. Linear Pricing Performance schedules for direct materials
(LPP) to identify direct approaches for re-
negotiations)

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Procurement in the Chemical Industry | Key Challenges for CPOs
O
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… and what Deloitte can provide

Proven model for digital strategy Project experience for System selection and
development implementation implementation

•• Framework for strategic process •• Hypotheses for purchase-to-pay •• Best practices for definition of business
•• Use cases to support all relevant implementation and identification requirements
procurement targets of improvements •• Market overview and assessment of all
•• Deloitte Greenhouse and Digitalization •• Measures with high performing data leading software solutions
Labs for strategy development and mining tools •• Project management and technical
alignment •• Proven tools, methods and use cases implementation for leading software
(e.g. LPP, spend and quantity analysis, packages (Ariba, Coupa, etc.)
etc.) if required as a managed service

11

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Procurement in the Chemical Industry | Key Challenges for CPOs

Views on Procurement
within the Chemical Industry

Wolfgang Falter Goetz Wehberg


Partner | Global Chemicals & Specialty Partner | Chemicals & Specialty Materials
Materials Leader Consulting Lead, Germany

“In Germany/Western Europe, we observe “The Chemicals Industry is an integrated


a structural shortening of chemical value business. Many customers are suppliers at
chains. Petrochemicals, Fine chemicals, the same time. This is why digital strategies
Intermediaries are increasingly imported require a new procurement service delivery
from countries with feedstock, energy or model. In an industry where blockbuster
other advantages. This leads to higher product innovations are almost gone, pro-
supply risks, volatility and lead times, as curement is a key facilitator for building eco
well as new supplier structures. This trend systems and real partnerships. While the
is likely to continue in the next few years. patterns of digitalization are clear and rec-
Based on this development, strong pro- ognized, we are in the middle of the ‘proof
curement within direct material sourcing of concept’ phase. Every CPO in the Chem-
is needed to check supplier sustainability, ical industry is asked to be a driver of dig-
and early warning systems should be italization, while fixing the basics is a key
established to assess supplier health and prerequisite.”
increase supply chain transparency.”

12
Michael Wiedling Stefan Weiss Thomas Hiller
Director | Sourcing & Procurement Director Senior Manager
Chemical Industry Human Capital Advisory Services Sourcing & Procurement - IT

“Indirect material spends tend to be around “In its procurement functions, the chemical “The chemical industry is currently re-­
30–40% in the chemical industry, but industry is faced with high requirements designing and re-organizing its IT land-
procurement functions are not as highly regarding buyers - key challenge is to pro- scapes – the key question chemical com-
developed as in other sectors, such as the vide the right training concepts to enhance panies are facing here is what type of IT
automotive industry. The chemical indus- special procurement functions. The best concept or system should be used – best
try offers specific levers to optimize indirect way to do that is to set up procurement of breed or one size fits all? Integrated and
spend – technical goods can be consolidat- academies and learning curriculums with centralized IT systems should exploit all
ed globally, instead of being sourced on a company-specific procurement courses, opportunities and support users in their
local level. Comprehensive coverage of all which will ensure well-trained employees in everyday tasks. Apart from that, the focus
general goods (e.g. legal and marketing) terms of strategic procurement, category should also be on supporting all relevant
enables a fully integrated procurement management, negotiation, etc.” processes in order to decrease risks and
function, so that high levers on the demand strategic procure­ment functions as well as
side can be used within categories such as operational end-to-end processes”
energy, logistics and packaging.”

13
Contact
Wolfgang Falter Götz Wehberg Michael Wiedling
Partner | Global Chemicals & Partner | Chemicals & Specialty Director | Sourcing &
Specialty Materials Leader Materials Consulting Lead, Germany Procurement Chemical Industry
Tel: +49 (0)211 8772 4912 Tel: +49 (0)211 8772 4878 Tel: +49 (0)89 29036 7998
wfalter@deloitte.de gwehberg@deloitte.de mwiedling@deloitte.de

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Issue 02/2017

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