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MINERA QUADRA CHILE LTDA.

Sierra Gorda EPCM


Project No. A6QM

MECHANICAL
VIBRATING SCREENS
DATA SHEET

DOCUMENT No.
MQCL-1000-IND-0000-HDD-ME00-0007

Rev. 1
05 SEP 2011

®
Page 3 of 9

Client Name: Minera Quadra Chile Ltda. MQCL-1000-IND-0000-HDD-ME00-0007


Project Name: Sierra Gorda EPCM
Project Number: A6QM Rev. 1

Mining & Metals

VIBRATING SCREENS DATA SHEET

TECHNICAL DATA SHEET - INDEX

Item Number Equipment Number Equipment Name

COARSE ORE SCREENS


1 2611-SC-011/021/031/041

2 2611-SC-111/121/211/221/311/321 BALL MILL FEED SCREENS

MQCL-1000-IND-0000-HDD-ME00-0007_1.xls MECHANICAL
Page 4 of 9

Client Name: Minera Quadra Chile Ltda MQCL-1000-IND-0000-HDD-ME00-0007


Project Name: Sierra Gorda EPCM
Project Number: A6QM Rev. 1

Mining & Minerals

VIBRATING SCREENS DATA SHEET

TECHNICAL DATA SHEET - SPECIFIED DATA


EQUIPMENT NAME COARSE ORE SCREENS
EQUIPMENT NUMBER (S) 2611-SC-011, 021, 031, 041 0
ITEM 1
QUANTITY REQUIRED 5 (4 installed, 1 spare)
MANUFACTURER METSO 0
Screen size and type 3.66 m x 8.5 DD Banana
Hours of operation 24
Days per year 365
Availability 85%
Capacity requirements:
Feed rate per screen, nominal (dry) / design (dry) 2811 / 3233 t/h 0
Top deck opening 85 mm
Recommended bottom deck opening 45 mm
Screen oversize (combined TD + BD) per screen (dry) 1465 / 1684 t/h
Screen undersize product (-50 mm) per screen (dry) 1346 / 1548 t/h
Feed material: Copper Ore - Primary crushed with secondary crusher re-cycle
material
Operation Dry screening
Dust suppression method Water spray (sea water)
Water type available Sea water
Water requirements N/A
Bulk density (dry) vol. calcs - design t/m3 1.6
3 1.9
Bulk density (dry) wt. calcs - design t/m
Angle of repose: 37°
Angle of withdrawal: 65°
Percent moisture, nominal / range: 1.5 / 1.0 - 5.0
Abrasion index, average(Bond) 0.33
Bond Crushing Work Index (Average 9.2 kWh/t)
Feed size distribution:
100% passing 310 mm
80% passing 141 mm
% passing 75 mm 67.7%
% passing 40 mm 48%
% passing 20 mm 24.1%

Circuit configuration Screen undersize product discharge: to HPGR circuit

MECHANICAL
MQCL-1000-IND-0000-HDD-ME00-0007_1.xls
Page 5 of 9

Client Name: Minera Quadra Chile Ltda. MQCL-1000-IND-0000-HDD-ME00-0007


Project Name: Sierra Gorda EPCM
Project Number: A6QM Rev. 1

®
Mining & Minerals

VIBRATING SCREENS DATA SHEET

TECHNICAL DATA SHEET - SPECIFIED DATA


EQUIPMENT NAME BALL MILL FEED SCREENS
EQUIPMENT NUMBER (S) 2611-SC-111/121/211/221/311/321 0
ITEM 2
QUANTITY REQUIRED 7 (6 installed, 1 spares)
MANUFACTURER METSO 0
Screen size and type 3.66 m x 8.5 DD Banana
Hours of operation 24
Days per year 365
Availability 92%
Capacity requirements:
Feed rate per screen, nominal (dry) / design (dry) 1251 / 1439 t/h
Recommended top deck opening (16.7%) 12mm
Efficiency % 90
Recommended bottom deck opening 6 mm
Efficiency % 90
Screen oversize (combined TD + BD) per screen (dry), nominal/design 421 / 950 t/h
Circulating load to HPGR circuit % 51
Undersize product (dry), nominal / design 830 / 955 t/h
Undersize product size P80 (dry) 3 mm
Feed material: Copper Ore - HPGR product
Operation Wet screening
Screen feed arrangement Pulping box ahead of screen; water sprays both decks
Dust suppression method Water spray (sea water)
Water type available Sea water
Water requirements 450 m3/hr from spray header(s) (to 0.8 m 3 / t total water
content in ore)
Bulk density (dry) vol. calcs - design t/m 3 1.6
Bulk density (dry) wt. calcs - design t/m 3 1.9
Angle of repose: 37o
Angle of withdrawal: 65o
Percent moisture, nominal / range: 3.0 / 1.0 - 5.0
Abrasion index, average (Bond) 0.33
Bond Crushing Work Index Average 9.2 kWh/t

Feed size distribution:


80% passing, design 9 mm
% passing 6 mm 68%

Circuit configuration Screen undersize product discharge: to ball mill


discharge/cyclone feed sump

MQCL-1000-IND-0000-HDD-ME00-0007_1.xls MECHANICAL
Page 6 of 9

Client Name: Minera Quadra Chile Ltda. MQCL-1000-IND-0000-HDD-ME00-0007


Project Name: Sierra Gorda EPCM
Project Number: A6QM
Rev. 1
®

Mining & Minerals

VIBRATING SCREENS DATA SHEET

TECHNICAL DATA SHEET - SUPPLIER'S DATA

ITEM 1 ITEM 2
EQUIPMENT NAME COARSE ORE SCREENS BALL MILL FEED SCREENS
EQUIPMENT NUMBER (S) 2611-SC-011/ 021/ 031/ 041 2611-SC-111/121/211/221/311/321
QUANTITY REQUIRED 5 (4 installed, 1 spare) 7 (6 installed, 1 spares)
MANUFACTURER METSO METSO

VIBRATING SCREEN DATA


MF 3.6 x 8.5-2 (25-15) / Banana Screen MF 3.6 x 8.5-2 (25-15) / Banana Screen
Screen model number/type 1

Screen width by length (mm) 3,664 Between Sideplates / 4,582 OD 3,664 Between Sideplates / 4,582 OD
Design capacity (t/h) Mechanical Capacity 3,233 Mechanical Capacity 1,439
1
25-15 with 6 equal angle changes of 25-0 with 6 equal angle changes of
Screen deck slope 1.66 degrees 4.16 degrees
Screen deck slope adjustment No No
Screen deck throw (mm) 12 10
1
Screen deck speed (rpm) 790 850

TOP DECK
Trellex Heavy Duty Modular Rubber (610 Trellex Modular Rubber (LS PU)
Type MP) 1

Opening size (mm) 85 12


% open area 35% 30% 1
wear resistant rubber with steel and nylon Polyurethane / 12 mm web
Material & thickness (mm) corded frame / 70mm thick
Section size (mm) 610x610 305 x 610
Section weight (kg) 30 3.5
Bed depth at discharge (mm) 95 48
95% 90% 1
Efficiency %

BOTTOM DECK
Type Trellex Modular Rubber (LS RU) Trellex Modular Rubber (LS RU)
Opening size (mm) 45 6
1
% open area 37% 30%
Material & thickness (mm) Wear resistant rubber / 45 Polyurethane / 6 mm web 1
Section size (mm) 305x610 305 x 610
Section weight (kg) 10.5 3.5
Bed depth at discharge (mm) 60 28
92% 92% 1
Efficiency %

VIBRATING FRAME
Welded / bolted Bolted Bolted
Side plate thickness (mm) 12 12

MQCL-1000-IND-0000-HDD-ME00-0007_1.xls MECHANICAL
Page 7 of 9

Client Name: Minera Quadra Chile Ltda. MQCL-1000-IND-0000-HDD-ME00-0007


Project Name: Sierra Gorda EPCM
Project Number: A6QM
Rev. 1
®

Mining & Minerals

VIBRATING SCREENS DATA SHEET

TECHNICAL DATA SHEET - SUPPLIER'S DATA

ITEM 1 ITEM 2
EQUIPMENT NAME COARSE ORE SCREENS BALL MILL FEED SCREENS
EQUIPMENT NUMBER (S) 2611-SC-011/ 021/ 031/ 041 2611-SC-111/121/211/221/311/321
QUANTITY REQUIRED 5 (4 installed, 1 spare) 7 (6 installed, 1 spares)
MANUFACTURER METSO METSO
Cross members:
- Number 16 16
- Size (mm) 305x305 SQ. 305x305 SQ.
Diagonals size:
- Number
- Size (mm)
Tension plates (material & thickness)
Side plates (material & thickness)

SCREEN MOUNTING
Base / suspended Base mounted on steel coil springs Base mounted on steel coil springs

SPRING ISOLATORS
Number Outer=12 / Inner = 12 Outer=12 / Inner = 12 1
Size (mm)
Load capacity (kg)

LINER MATERIAL / THICKNESS (mm)


Feed box Rubber / 40 Rubber / 40
Screen deck discharge lips Blank Rubber media panels / 45 Blank Polyurethane media panels / 45
Deck frame members Rubber / 10 Rubber / 10
Tension plates NA NA
Side plates Rubber / 50 Rubber / 50

SCREEN CLEARANCE
Between decks (mm) 560 560
Below vibrators (mm) 500 500

SPRAY HEADERS
No. of headers per deck NA TBD
No. of nozzles per header total NA TBD
3 NA TBD
Wash water flowrate per nozzle (m /h)
Required water quality NA TBD 1
3 NA TBD
Total wash water flowrate (m /h)
Quick disconnect method for water to header NA TBD
Connection type and size at battery limit NA TBD

MQCL-1000-IND-0000-HDD-ME00-0007_1.xls MECHANICAL
Page 8 of 9

Client Name: Minera Quadra Chile Ltda. MQCL-1000-IND-0000-HDD-ME00-0007


Project Name: Sierra Gorda EPCM
Project Number: A6QM
Rev. 1
®

Mining & Minerals

VIBRATING SCREENS DATA SHEET

TECHNICAL DATA SHEET - SUPPLIER'S DATA

ITEM 1 ITEM 2
EQUIPMENT NAME COARSE ORE SCREENS BALL MILL FEED SCREENS
EQUIPMENT NUMBER (S) 2611-SC-011/ 021/ 031/ 041 2611-SC-111/121/211/221/311/321
QUANTITY REQUIRED 5 (4 installed, 1 spare) 7 (6 installed, 1 spares)
MANUFACTURER METSO METSO

VIBRATOR MECHANISM
ML-80 / Cartrige Mechanism with 4 ML-80 / Cartrige Mechanism with 4
Type / description bearings and 2 shafts with adjustable bearings and 2 shafts with adjustable
counterweights counterweights
Type of motion Linear Linear
Bearings:
- Manufacturer / model FAG FAG
- Number 12 12
- Type / size 22,328 / 140 mm 22,328 / 140 mm
- Describe replacement
Bearing L10 life (hours) 60,000 60,000

Bearing lubrication Oil Oil


Bearing seal (type) Dynamic Labrinth Dynamic Labrinth

DUST ENCLOSURE
Charging side :
- Material / thickness (mm) Rubber / 2 Rubber / 2
Discharge side:
- Material / thickness (mm) Rubber / 2 Rubber / 2

V-BELT DRIVE
Manufacturer Goodyear / Gates Goodyear / Gates
Belt section / no. belts SPC-3750 / 6 SPC-3750 / 6
Sheave diameter (screen) 475 Pd 475 Pd
1
Sheave diameter (motor ) 210 Pd 225 Pd
Service factor 2 2
Motor base: pivot / slide Slide Slide 1

LUBE SYSTEM
Manufacturer NA NA
Type NA NA
Cooling requirements? NA NA
3 NA NA
Pump capacity (m /h)
Standby pump ? NA NA

MQCL-1000-IND-0000-HDD-ME00-0007_1.xls MECHANICAL
Page 9 of 9

Client Name: Minera Quadra Chile Ltda. MQCL-1000-IND-0000-HDD-ME00-0007


Project Name: Sierra Gorda EPCM
Project Number: A6QM
Rev. 1
®

Mining & Minerals

VIBRATING SCREENS DATA SHEET

TECHNICAL DATA SHEET - SUPPLIER'S DATA

ITEM 1 ITEM 2
EQUIPMENT NAME COARSE ORE SCREENS BALL MILL FEED SCREENS
EQUIPMENT NUMBER (S) 2611-SC-011/ 021/ 031/ 041 2611-SC-111/121/211/221/311/321
QUANTITY REQUIRED 5 (4 installed, 1 spare) 7 (6 installed, 1 spares)
MANUFACTURER METSO METSO
Filter type:
- Opening size (micron) NA NA
- Duplex? NA NA
Pump motor: (de-rated for plant elevation)
- Manufacturer NA NA
- Rating (hp/rpm) NA NA
- Type / enclosure NA NA
- Service factor NA NA
- Volts/phase/Hz NA NA

SCREEN DRIVE
2
Screen kW (N.m , referred to motor shaft)
Motor kW/rpm (de-rated for plant elevation) 90 / 1,500 90 / 1,500
1
Motor manufacturer WEG WEG
Type / enclosure TEFC TEFC
Service factor 1.15 1.15
Volts/ phase / Hz 380 / 3 / 50 380 / 3 / 50 1

SCREEN WEIGHT (kg)


Vibrating frame 34,410* 34,780*
15,000* 15,000* 1
Screen base frame
Screen vibrating mechanism 3 x 1745 3 x 1745
Drive assembly 1,501 1,501
Dust enclosure 2,300 N/A 1

Lubrication system N/A N/A


Total screen 53,211 53,581 1

INFORMATION FOR ERECTION


Weight and identification of heaviest piece (kg) Vibrating Body = 34,410* Vibrating Body = 34,780*
Vibrating Body = 10,095 L x 4,582 W x Vibrating Body = 9,946 L x 4,582 W x 3,999 1
Dimension and identification of largest piece (mm) 3,842 H H
INFORMATION FOR MAINTENANCE
Weight and identification of heaviest piece (kg) Vibrating Mechanism = 1,745 Vibrating Mechanism = 1,745
Vibrating Mechanism = 1,078 L x 1,250 W Vibrating Mechanism = 1,078 L x 1,250 W
Dimension and identification of largest piece (mm) x 645 H x 645 H
* - NOTE; PRELIMINARY WEIGHT ONLY - SUBJECT TO CHANGE. FINAL
WEIGHTS FOR THESE ITEMS WILL BE DOCUMENTED IN MACHINE CERTIFEID
Note: 1 t = 1 tonne = 1 metric ton = 1000 kg DRAWINGS.

END OF DOCUMENT

MQCL-1000-IND-0000-HDD-ME00-0007_1.xls MECHANICAL

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