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commitment design and engineering quality products worldwide service


Commitment Design and engineering quality products worldwide service

Container Securing with System


In the container industry, cycle time for loading and unloading
containers is the most important criterion. Innovative container
securing systems designed by German Lashing aim specifically
at enhancing productivity and safety, both on the vessel and at
container terminals.

Commitment Design and Engineering


Based on great tradition, German Lashing container securing technology, a dedica- German Lashing constantly continues
Robert Böck GmbH is a German-owned ted and highly experienced staff is cons- its programme of product and service
company with headquarters in Germany, tantly endeavouring to optimise container development, focusing on the aim to
China and a global network of trained stowage and lashing systems, to provide supply the highest quality products to
agents. More than three decades of highest levels of customer service, work- suit the customer's requirements and
experience in the manufacture and manship and product reliability. German their expectations of value, performance
supply of container stowage and lashing Lashing has customers around the world and quality. Fully-equipped research and
systems have turned German Lashing into including shipyards, ship owners, ship testing facilities provide German Lashing
a leading mark of excellence, which is managers and consultants. with an R&D capability to develop and
recognised and preferred worldwide. improve products
German Lashing designs, manufactures, and processes.
sells and services complete solutions for
the container handling industry, globally
accepted and certified by all classification
societies. As a leader and specialist in
fast forward

Quality Products Worldwide Service


esteemed for its reputation for excellent german lashing’s product spectrum is after-sales service plays a leading
quality, german lashing's own production ready to cover all customer needs in the role in smooth and trouble-free con-
centre is certified to iso 9001 and by all field of container securing systems. the tainer operation. german lashing is
major international classification societies. certified own production centre and a firmly committed to providing a full
accompanied by established quality highly skilled team ensure the unrivalled and comprehensive product support
management procedures, the products quality level, covering specification, de- service to its customers wherever
are tested by i quipment has proved its sign, manufacturing and forwarding to they are in the world. the company
worth in efficient and safe operation, the final destination at the customer. guarantees excellent service for
and is engineered to an exact unvarying in addition to standard systems, german its clients through the worldwide
world-class lashing can offer expert solutions for delivery of products and services
standard. individual customer applications. from the service centre network. the
german lashing range is backed up
with well-trimmed service packages
and training programmes.
www.germanlashing.de

Head Office Office China


German Lashing Unit 2506
Robert Böck GmbH Summit Center No. 1088
Marcusallee 9 Yan An Road (W) Shanghai
D-28359 Bremen Germany 200052 P.R. China
Fon: +49-421-17361-5 Fon: +86-21- 5238 8091
Fax: +49-421-17361-97 Fax: +86-21- 5238 8097
info@germanlashing.de yxi@germanlashing.cn
www.germanlashing.de
Photo of CMA CGM Christophe colomb taken by Thierry Dosogne
Fixed Fitting Deck
Raised ISO Socket
ISO Sliding Socket
ISO Lifting Socket
Dovetail Plate
Table of Contents Lashing Plate
Lashing Eye
Slewing Eye
Other

Guide Fitting

Fixed Fitting Hold


Weld on Cone
Flush ISO Socket
Lashing Pot
Counter Bearing
Support Rail
Other

Loose Fitting Deck


Smartlock
Twistlock
Smart Base Midlock
Midlock
Turnbuckle
Lashing Rod
Other

Smartcone

Loose Fitting Hold


Stacking Cone
Pressure Tension Element
Bridge Fitting
Compensation Stacker
Other

Flat Rack
Special Equipment

Operation Rod
Working Platform
Container Quick Tie
Other
Raised ISO Socket
Raised ISO Socket

Fixed Fitting Deck


ISO Sliding Socket
ISO Sliding Socket
ISO Lifting Socket
Dovetail Plate
Fixed Fitting Deck ISO Lifting Socket
Lashing Plate
Lashing Eye
Dovetail
Slewing EyePlate
Other
Lashing Plate

Lashing Eye

Table of Contents
Slewing Eye

Other
Fixed Fitting Deck
Fixed Fitting Deck
Fixed Fitting Deck
Fixed Fitting Deck
Fixed Fitting Deck
Fixed Fitting Deck
Fixed Fitting Deck
Fixed Fitting Deck
Fixed Fitting Deck
Fixed Fitting Deck
Guide Fitting

Weld on Cone

Fixed Fitting Hold Flush ISO Socket

Lashing Pot

Counter Bearing
Guide Fitting

Fixed Fitting Hold


Support
Weld on ConeRail
Flush ISO Socket
OtherPot
Lashing
Counter Bearing
Support Rail
Other

Table of Contents
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Fixed Fitting Hold
Smartlock

Twistlock
Loose Fitting Deck Midlock

Turnbuckle

Lashing Rod

Other

Smartlock

Loose Fitting Deck


Twistlock
Smart Base Midlock
Midlock
Turnbuckle
Lashing Rod
Other

Table of Contents
Full automatic locking and unlocking by smart shape Corrosion protection by fully
– Function Follows Form Hot-Dip-Galvanizing
2.5 Mio. Locks based on smart shape in service, 2012 10 years functional guarantee
Less Port-Time by immediate start of discharging / Optimal use in ISO Gap because no parts juts
container operation out of the length or breadth of the container
Weight optimized robust One-Piece design Consistent Lock-Clearance in accordance with
– One Piece Design ISO 3874 / ISO 1161 and class requirement
Fast and easy handling for safe container securing arrangement at
No movable parts each container tier.
No spare parts Minimum tension breaking load 500 kN
No maintenance Minimum shear breaking load 420 kN
No greasing Minimum compression breaking load 2000 kN
Optimized weight less than 5 kg
International Patented

Coning

Loose Fitting Deck

NDARD
WORLD STA

ONE PIECE
DESIGN

Certified by:
In compliance with
LR Rules for Classification
of Ships, Part 3, Ch 14

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Location within a Securing System

Loose Fitting Deck


Midlock SBML-15
For Securing of 20‘ Container
in ISO Gap at Bottom Tier

Twistlock T-2HC-15
For Securing of Container
at Bottom Tier

Lashing Rod
For Securing of Container LR ...
between Tiers
Turnbuckle
TB ...

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Dual-Function Twistlock T-2.3C

Dual function Twistlock for semi-automatic or conventional use


Automatic locking after positioning of the container.
Minimum tension BL. 500 kN.
Minimum shear BL. 420 kN.
Minimum compression BL. 2000 kN.
Strengthening of the stainless steel cable with steel knob
resulting in essential prolongation of service life.
Optimized weight less than 6 kg and therefore
easy handling.
International Patented.

Loose Fitting Deck


Semi-automatic
unlocked

E
WORLD WID
URED
MOST FAVO
TWISTLOCK

Fully
locked

Conventional
unlocked

Certified as well by:


10|13

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Location of T-2.3C
within a Securing System

Loose Fitting Deck


Midlock ML-2
For Securing of 20‘ Container
in ISO Gap

Twistlock T-2.2...
For Securing of Container
at Bottom Tier

Lashing Rod LR-1


Twistlock T-2.3C
For Securing of Container
between Tiers Turnbuckle TB-3...
10|13

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Loose Fitting Deck
Loose Fitting Deck
Semi-Automatic Twistlock T-2.3D

Semi-Automatic Twistlock for OSHA-conform safety


Automatic locking after positioning of the container
Minimum tension BL. 500 kN
Minimum shear BL. 420 kN
Minimum compression BL. 2000 kN
Strengthening of the stainless steel cable
with steel knob resulting in essential
prolongation of service life
Optimized weight less than 5,5 kg and
therefore easy handling
International Patented

Loose Fitting Deck


E
WORLD WID
URED
MOST FAVO
Semi-automatic
unlocked
TWISTLOCK

Fully
locked

Certified as well by:


10|13

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Location of T-2.3D
within a Securing System

Loose Fitting Deck


Midlock ML-2
For Securing of 20‘ Container
in ISO Gap

Twistlock T-2.2...
For Securing of Container
at Bottom Tier

Lashing Rod LR-1


Twistlock T-2.3D
For Securing of Container
between Tiers Turnbuckle TB-3...
10|13

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Innovations in
cargo securing

Location of ML-2
within a Securing System

Loose Fitting Deck

Original is best

Head Office Germany: Marcusallee 9 , D-28359 Bremen, Fon: 0049 - 421 - 17 361- 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Loose Fitting Deck
Smartcone

Stacking Cone

Loose Fitting Hold Pressure Tension Element

Bridgefitting

Compensation Stacker

Other

Smartcone

Loose Fitting Hold


Stacking Cone
Pressure Tension Element
Bridge Fitting
Compensation Stacker
Other Table of Contents
Weight optimized robust One-Piece design Further advantages of the Smartcone SC-1:
– One Piece Design The height of the 20’ container stack will be
Fast and easy handling reduced.
No movable parts Direct optimal transmission of the vertical
No spare parts pressure forces to the container corner castings,
No maintenance therefore no wear and tear to the SC-1 due to
No greasing this stress.

The necessary quantity of Lockable Stacking Cones Minimum shear breaking load 420 kN
(LSC) will be reduced to 50% by application of Two Optimized weight less than 1,5 kg
Pieces ISO Gap System, because the LSC are required Corrosion protection by fully
in the 20’ Container ISO gap only. The conventional Hot-Dip-Galvanizing
Patent pending
LSC with intermediate plate must also be used at
the 20’ ends where the container is located in the 40’
cell guide because otherwise the container will be at
an angle.

NDARD
Loose Fitting Hold
WORLD STA

ONE PIECE
DESIGN

Certified by:
10|13

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Operation Instructions Two Pieces ISO Gap System

Coning

lift off
locked
insert

Insert the Smartcone in Twist the Smartcone to The Smartcone locked by


the lower corner casting the left gravity and the container
can be moved to the ship

Deconing
push up
lift down

take out

The container will be Push up the Smartcone Take out the Smartcone and
moved from the ship and twist it to the right place it in a stowage bin

ISO-Gap

Two Pieces
ISO Gap
Sm

e
on
ar

System
tc
tc

ar
on

Sm
e

20’ Container
Stowage in
40’ Cell Guide

Loose Fitting Hold


Sm

e
on
ar

tc
tc

ar
on

Sm
e
Sm

e
on
ar

tc
tc

ar
on

Sm
e

Cones or Guide Fitting on Double Bottom


10|13

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Loose Fitting Hold
Flat Rack

Operating Rod

Special Equipment Working Platform

Container Quick Tie

Other

Special Equipment

Flat Rack
Table of Contents

Operation Rod
Working Platform
Container Quick Tie
Other
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Innovations in
cargo securing

Container-Quick-Tie ®
Standard Upper/Lower Type

The rigid and force-locking container device


This is a coupling device for a rigid and Features:
force-locking connection of two 20 ft ISO No structural modification required of any
containers of identical overall height in existing containers, handling systems of means
longitudinal direction, such as to form of transportation.
one 40 ft container unit. The coupling harmonization of the variety of container
device is not an integral part of the types
container but may be carried in a storage
optimized utilization of the 20 ft containers
compartment in the bottom of the
container. full exploitation of the invested capital

Little investment results in great benefit with the aid of the coupling device,
it is possible to carry two 20 ft containers
For each 20 ft container, only two
as one 40 ft stowage spaces
coupling devices are required to establish
a rigid and force-locking connection. Due minimization of empty container transport
to the different ISO openings of the Corner the coupling device may be used for both
Castings on the front side of each empty and loaded containers
container, the couplings are classified as (up to 30.480 kg)
one upper and one lower coupling.
quick container loading und unloading while
connected, since accessible from two sides
Further Types:
Deck, Tricon and
Top Version

-Q U IC K-TI
ER
N

E
• C O N T AI

Special Equipment
LI N G
UP

SA
VIN CO
G BY

Tested and certified by Germanischer Lloyd Original is best

Head Office Germany: Marcusallee 9 , D-28359 Bremen, Fon: 0049 - 421 - 17 361- 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Innovations in
cargo securing

Container-Quick-Tie ®
Standard Upper/Lower Type

Part List and Fitting Instructions 9 9


8
7
Part List 1
For a complete coupling 2 top and 2 bottom coupling 5 Magnets
devices are needed
(1 top and 1 bottom for each 20‘ Container) 4

Description of the device


1 Distance piece left 2 Distance piece right
3 Quick action piece 4 Threaded bar
5 Stretching hammer left 6 Stretching hammer right
7 Bridge 8 Security bolt
9 Fitting screws for bridge 10 Openting for Security bolt 3
2
6
10

Preparation and Fitting instructions


1. Containers to be coupled are to be dropped on the coupling platform or on a flat
surface (front end to front end)
2. Prior to fitting remove both strechting hammers (5+6) from the threaded bar (4)
3. Affix Quick-Tie without stretching hammers with the magnets to the frontside of the
respective corner casting.
IMPORTANT: Secure the top version by turning the stretching hammer with at least
three turns to the threaded bar.
4. Move containers together and insert the stretching hammers (5+6)
through the side aperture of the corner castings by using the fitting
tool. (prior to that remove the stretching hammer out of
the top version)
5. Turn the quick action piece (3) until both stretching hammers (5+6)
are in a horizontal position and smooth affixed at the insides of the
front corner castings.
Put in the safety bolt (8) in one of the openings (10) of the quick action piece (rigid connection)

Upon correct completition of the coupling process the safety bolt (8) of the top devices
Special Equipment

shows to the bottom - and the safety bolt of the bottom devices shows to the top.
Threads and bearings have to be greased carefully!

Tested and certified by Germanischer Lloyd Original is best

Head Office Germany: Marcusallee 9 , D-28359 Bremen, Fon: 0049 - 421 - 17 361- 5, Fax: 0049 - 421 - 17 361 - 99, info@germanlashing.de, www.germanlashing.de
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment
Special Equipment

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