cr oe Truck-mounted concrete pumps with placing booms J7 For a profitable future in concrete pumping... Think Schwing ‘Schwing concrete pumps set Pumping records around the U.S.A.: * Longest distance pour.. 3,470 feet + Biggest pour. 450,000 cubic yards ‘Fastest one setup pour. 11,356 cubic yards in 12 hours Highest pour.. 1,030 feet straight up at an average of over 40 cubic yards/hour ‘Schwing concrete pumps and placing booms have the patented design features that increase your productivity—and build your profits Concrete pumping saves time and money with today's compressed construction schedules and high quality standards. And Schwing leads the way with a dozen different ‘output and reach combinations to give you the right truck-mounted ump to fit your needs. ‘Schwing quality and reliability come from continuous product refinement and more than 25 years of field experience. ‘Schwing BPL. 801 KVM 28/24- 125 places high volume concrete in an are of dificult acess at San Francisco convention center ste For concreting with confidence... think Schwing!™ mn Hawaii BPI. 1001 KVM 31 /27-125 pours the fit oor of a hghise condominium.Ten Schwing BPL Series truck-mounted concrete pumps combined with two Schwing traler mounted concrete pumps to pace 16,000 eubic yard base mat for Houston's tallest bulding in record-breaking time. A pair of BPL 801 KVM 28 truck meunted purmps and placing booms speeds ‘completion of bridge deck with high oulput pumping and versatile Boom reach.( Truck- Mounted Concrete Pumps ) Sem with . too, Placing Booms ‘i \*| e\ BPL650HDR BPL 650 HDR / «wm23 - Here is Schwing’s lowest cost truck-mounted concrete i pump with placing boom, It has the output to keep tr ‘most jobs on schedule, but saves with a lower initial | & investment and small truck operating economy. ‘Maximum output: 86 cubic yards/hour, Maximum concrete pressure: 782 PSI BPL 801 /xvmze BL ‘The Schwing 801 isthe standard ofthe concrete eee ee pumping industry. Ideal for just about any appli- + Cation, the 801 is avilable in single o tandem axle truck mounting, depending on boom length selected. ‘Maximum output: 107 cubic yards/hour. ‘Maximum concrete pressure 810 PSI( Schwing concrete pump | valves - rugged precision where it really counts | Single rod flat gate valve PUMP OPERATING PRINCIPLE ‘The twin-cylinder reciprocating pump pulls concrete from the hopper on the return stroke and pushes it into the pipeline on the forward stroke. The twin pistons alternate strokes so that a near constant pressure is maintained on the column of concrete inside the pipeline. The two patented single rod flat gate valves are so arranged that during the intake stroke of the cycle, the cylinder open to the hopper is shut off from the pipeline. The pumping pistons and gate valves are actuated by Feciprocating hydraulic cylinders, The pump operates ata ressure loss because of the smooth flow of concrete within the gate valve housing and the “shear action” of the gate Valves, These features allow the Pumping of mixes with low fines, stil Gomsbtences and sharpayargeics, | PL 8O1 ‘Also, the operating cycle can be reversed to pull the concrete back from Single Rod Flat Gate-type valves slice through the concrete to minimize loss of pressure in the pump. The valves — unlike others Sate non-rigid, SELF- ADJUSTING, so that as abrasion ‘causes wear, concrete pressure forces the gates and rods to rotate, maintaining a tight seal. All wear points in the valve | housing have cast replaceable wear inserts for ease of rebuilding, eliminating the | expense of labor and materials required in welding and rebuilding other types of valves, stage warenso} the pipeline into the hopper. Maximum, ‘output of the twin case-hardened cylinders is achieved by a long, slow stroking action. Fewer cycles in pumping the concrete result in fewer Valve shifts, producing longer valve service life...and lower cost/yd. in valve maintenance. The water box located between the pumping cylinders and differential cylinders provides pressure-less flushing water...reducing wear by lubricating, cooling and cleaning the cylinder walls.BPL 650 HDR BPL 900 HDR 1200 HDR. Hopper provides low charging height and incorporates powerful agitator drive, oil bath ‘gear drive and hydraulic motor for trouble-free agitation of concrete even very stif, difficult mixes, It features wear-resistant steel with grate and rubber extension, Discharge pipe swings sideways for easy cleaning access. New Schwing Rock Valve This revolutionary concrete valve Pumps everything from the harshest mixes to grout — water, too. Its Unique design equalizes all forces in the valve, pumping concrete against ‘concrete, greatly reducing valve partswear. . only two moving parts, easily accessible for Inspection and replacement, Extraordinary sealing efficiency prevents bleeding of fines, a major valve improvement. Valve cutting ring can be visually observed for wear and the rotated 90 degrees, doubling service life. Every partis ‘exposed for quick, easy cleanup. No bearings or thrust plates to wear or {g0 out of adjustment. Four years in field operation, the Rock Valve has demonstrated as much as five times greater service life on wear parts. Wear-resistant rubber rams with steel cores are pre-loaded with ‘one edge sealing concrete and the other edge sealing water.( Simple and ‘Schwing-designed hydraulic system and Hydromatik hydraulic pump. ‘The product of more than 25 years of field experience, this remarkably simple, fool-proof system is fully hydraulic — as compared to competitive mechanical and electrical designs. The Schwing “open” hydraulic system has the advantages of lower heat and pressure build-up than some other designs, providing increased reliability, especially under severe jobsite conditions. Horsepower demand remains relatively ‘constant and very litle pump efficiency is lost to heat As pressure increases, volume decreases. Full hydraulic pressure is maintained without changing engine RPM, SYSTEM 41 CONCRETE PUMP All truckmounted pumps utilize two rotary group, piston-type variable displacement Hydromatik hydraulic pumps with automatic output regulators. Hydraulic oil output is regulated by the pressure required to move the concrete through the pipeline; as pressure increases, output decreases, providing a constant horsepower input for the concrete pump (except BPL 650 HDR) ‘SYSTEM #2 Powered by an auxiliary axial piston, fixed displacement pump in a reliable, ‘open hydraulic circuit, this system includes hopper agitator, water pump and optional air compressor. Standard for all Schwing truckmounted models except BPL 650 HDR. SYSTEM #3 ‘An axial piston, fixed displacement pump operates from a separate hydraulic tank to operate placing boom and outriggers. For all ‘Schwing truck-mounted pumps. reliable hydraulic systems‘!.. IESSURE ON PISTON SIDE. for greater distance ‘The BPL 900 HDR and BPL 1200 HDR are equipped with a hydraulic system which can be changed to provide greater volume of concrete or greater vertical and/or horizontal pumpi pressure is applied to the rod side of the cylinder piston head for greater volume or to the face of the piston head (high pressure side) distances. Hydraulic ©{:and controls A HYDRAGLIC CONTROLS Concrete pump, hopper agitator, water pump and truck engine throttle are controlled from operator station located to provide full Visibility of the hopper. Lighted instrument panel includes: hydraulic pump tachometer, hydraulic filter replacement warning light, and hydraulic temperature and pressure gauges. B BOOM FUNCTIONS Boom Functions can be controlled by lever-actuated valves located near boom pedestal on models KVM 23 and KVM 28, Hydraulically unlockable ~check valves on the booms lifting cylinders provide additional safety. c Boom hydraulic controls are located at the control console station on the truck with KVM 25, 31, 32, 36 & 42 ‘Model booms, providing total control of all operating fuctions at one location. D HYDRAALIC OUTRIGGERS Hydraulic slewing and telescoping functions of the outriggers are standard equipment on Schwing truck- mounted pumas with KVM 25, 31, 32, 36 and 42 Model Placing booms. ‘The package is operated by the pump boom hydraulic system.( scHWING Roll n’ Fold ne Booms ¢ Behwls potented fully articulating Roll and Fold BPL 650 HDR boom allows conerete placement to all poin's BPL 801 HD within the slewing radius. Place straight out straight up or downward, and. toall points between a ee This boom unfolds in areas wih low overhead 75-ft. Boom clearance . limited ONLY by the length of the meter) boom can be unfolded in a vertical height of only 22 feet. Roll and Fold gives greater reach at intermediate placing heights than °2" fold booms. ‘This superior design also permits placement close to the truck and below grade. “ia ry ‘CONSTRUCTION | Crane boom design puts the longest, heaviest wf : section first and keeps overall weight near the center of rotation. Box construction, utilizing low-carbon, low alloy, “Tl Lo high tensile steel keeps the boom light, yet rigid * eliminates boom shake or snaking. «| Safety is increased by Schwing's hydraulic design. nl 4 Holding valves located at the end of each hydraulic si cylinder lock the boom in position when hydraulic ‘ pressure is not applied. Rotation is by double hydraulic cylinder powering “ rack and gear drive or by turntable, depending x : ‘upon model. | PIPELINE «| “Bolt-on” pipeline mounting. Deck pipeline is Schedule 40.258"), Boom pipe has 168" wall eee 9a whe thickness and is 100% hydrostatically tested. ap TT a ‘System is 5" diameter, All Schwing elbows are interchangeable. All elbows are 100% ccast-in-place alloy with raised end-to-raised end construction to insure longevity and uniformity of ‘wear, Elbow wall thickness is 3125", radius centerline is 9% inches long. Boom pipeline is easily leaned by inserting soft rubber ball (supplied with machine) into end hose and reversing pump; bal is drawn through pipeline and retrieved in hopper. Optional air compressor can be used to push ball through pipeline for cleaning, REMOTE CONTROL ee ee ee een) mote control of up to five simultaneous boom functions, Great operator mobilty is enhanced by 301 of cable and an added 100" extension cable 10Specifications CONCRETE PUMPS Theoretical Concrete Output, Hourly acy | 107cY Rod Side uizcy | 113196 cy Piston Side : | tore | Sexi Mian. Pressure on Conerete Tes) | BIOPSI Rod Side ssopsi | 640 psi Piston Side — 1536Ps1_| 1805 PSI Max, Horizontal « Distonce* asor, | 1000-4 Rod Side gsr. | 1900R Piston Side Ee v00r_| _1S00Ft Nix Veal tamping Distance 2sor, | 260-Ft Rod Side 7 260F 260 Piston Side 7 ort | ‘or. Max. StokesiMin. 3 31 Rod Side 30 3 7 Priston Side 7 15 Pump Cylinder Dia 7 a 3 3 Pump Cylinder Stroke Length arin | 554m, 63in, 794n Max. Agaregate Size 15in,_| 25. | —254n 25: Min. conerete Slamp** Ot On On On. “Pumping distances shown ae fo be used only as a guide since they have Been considerably exceeded on specific ‘oj Masiram atanabledotances depend on canrete mix dean and pine camels Maxima oupa and istance cannot be reached sbmuttancously, * Minimum slump and maximum aggregate sie is dependent on concrete mix design and pipeline diameter, HYDRAULIC SYSTEM BPL 650 HDR 515 —55— 4975 4000 evi 23 BPL 801 245 | 95 [KVM23) 0] «260 | 2645 | 4000 KVM 28-60 BPL900 HDR 045 | 95 |Kum3i—e7 | 4260 | 2645 | 4000 KVM 28—60 BpLr200HDR | tor | 11 |KVM28—60) 4260 | 2845 | 4000 KUM 36 | 55 kvm a2} 125] DRIVE UNIT Power for the concrete pump hydraulic system is provided by the truck engine through either a power tower, counter-shaft PTO, or transfer case. The concrete pump hydraulic system is engaged in the truck cab. STANDARD EQUIPMENT Standard equipment includes concrete pump; hydraulic outriggers on KVM ‘Models 31, 36 and 42; hopper with agitator; remote control box to control all boom functions — remote onvoff, actuation of throttle, and forward! reverse* on concrete pump with 30" ‘cable and additional 100’ extension cord on reel — high pressure water pump with 130 gallon water tank and 33' of 44" water hose with nozzle; two quartz halogen flood lights;** loading deck; natural rubber ball for cleaning the placing boom; a water blow out head; and tool compartment with 4 (| Pipetine diameter 5 5 5 5 5 5 (inches) Vertical reach (Feet) 5 2 102 105 118 138 Horizontal reach (feet) from slewing axis 64 79 885 92 105 125 Reach from front of truck (Feet) 55 70 79 845 95 15 ‘Number of sections 3 3 3 4 4 4 Section lengths First Section 23" 27" 2argr 27 338" Second Section 206" 28 5" 232" 26 303" Third Section 186 232 26 303" Fourth Section = = = 209 261 303" Slewing range (degrees) 400° 370° 370° 370° 400° 400° End hose length feet) 125 125, 125, 125 125 125 TRUCKS: ‘Trucks can be supplied by customer or Schwing America, Inc. Typical trucks supplied by Schwing include: IH Models 1854, [05d ond 2275; Ford Models LN, [NT 800 and TNT SO0G; Meee RD, DR and A ls, Pump and placing boom can be mounted on any truck that meets the following minimum specifications, GVW (Ibs) 32,000 /46,000 52,000 47,000 6400 £80,000 Cab to axle dimensions (inches) Cabover 156 156 177 170 193 Conventional 156 156 182 270 Wheelbase (inches) ideals Cabover 218 176 201 173 212 Upon Conventional 182 224 252° 27 Local Engine HP (diesel) 210 210 230 210235 230 Regulations Front axle rating (pounds) 14000 12,000 18,000 18,000 20,000 Rear axles rating 22,000 34,000 38,000 38,000 “44,000 (pounds) single fandem tandem ianclem tandem *Conventonal cabs may resut in units exceeding 4O-ee in length ** Conventional cabs wilresult nuns exceeding 40-eet in eng Teal vile weight may vary shy for ferent tuck makes Consult your highway department to determine allowable weight limits for your state ‘Specitiations are subject to change without prior notice. THE MOST FLEXIBLE BOOM. Fast, precise concrete placement is easy with the ROLL and FOLD boom. ( ‘Schwing booms have NO DEAD SPOTS —.teach up, down, or out to any point. Control all boom functions from the operator station or with remote control console, 16ya Manufactured in the @.S.A. Superior design joins with quality manufacturing at Schwing’s modern, 95,000 sq, ft. plant in White Bear, Minnesota. Here, highest quality materials and ‘components are combined to produce the Schwing reliability extolled by so many American contractors. Added assurance of successful concrete pumping is provided by the complete parts inventory maintained at the plant. Schwing's trained technical service staff is available to advise on speci: alized applications or unique operating conditions. This compre: hensive manufacturing, parts and service supports a nationwide network of Schwing distributors. many of whom are specialists in concrete pumping equipment and applications. In addition to truck mounted concrete pumps with placing booms, Schwing manufac: tures a complete line of trailer mounted concrete pumps, separate placing booms and accessories — all designed for your profitable future in concrete pumping. Think Schwing, NEW SCHWING WARRANTY Here's the tops in owner protection: ‘Schwing America, Inc. now warrants its concrete pump ‘equipment against defects in ‘material and workmanship under normal use and service for a period Of 1 year or 2,000 pumping hours, which ever shall occur first from date of purchase. SALES/SERVICE Patent Numbers: 3,146,721; 3,640,303; 3,409,334 and 3,685,543, AMERICA, INC. 5900 CENTERVILLE ROAD. WHITE BEAR, MINN, 55110 ‘AREA CODE 612/42910099, TWX 910-563-3539