Академический Документы
Профессиональный Документы
Культура Документы
Z12/112996-ENG-RPT-00005. Rev 02
CLIENT: Lotos Petrobaltic PROJECT: B8 Gas Pipeline Installation Engineering Date: 13.06.2016
Comments: The response to: Installation Engineering Report Document
Document Type: Report
Document No.: Z12/112996-ENG-PT-00005 Revision: 02 Date: 04.07.2016
Document Title: Pipeline Installation Methodology Report
Received by: M. Maciejewski Date: 13.06.2016 Transmittal No. CSL-OPS-P422-DTN-006
2. Section 3.2 Table of principle equipment for coiled pipe M. Maciejewski Noted, we will include
Equipment installation weights and envelope
(21.06.2016)
Spread dimensions
LPB comments
Please compare items with deck plan
equipment list (DWG-00001)
Please add basic information about
equipment i.e. weight, dimensions etc
Please add all Zap-Lok equipment to the
table
3. Section 3.5.2 Note: if the pipeline designated for NACE sour service A. Wojcikowski Noted and will
Zap-Lok™ the Bell end is stress relieved using heating bands removed this note
(21.06.2016)
Belling Machine comment as not
Analysed pipeline is not going to be sour gases relevant within the
transported document.
6. Section 4.1 Second paragraph, second sentence reads “A A. Wojcikowski Yes. We will add
Mobilisation procedure for the pre-qualification activities with comment in text to
(21.06.2016)
Operations detailed description of all tests and calibration clarify
exercises shall be provided for approval prior to the
tests.”
7. Section 4.1 Fifth paragraph, second sentence reads “The client M. Maciejewski Seafastening design
Mobilisation shall secure the equipment onto the vessel deck in and application would
(21.06.2016)
Operations accordance with the approved seafastening design, be the responsibility of
equipment provider(s) will provide the fixings.” the installation
contractor, we will add
Who will design seafastening clarifying comment in
the text.
9. Section 4.3.1 Fourth Paragraph reads “As a minimum, the following M. Maciejewski Agreed, we will review
Pipeline parameters shall be monitored, recorded in a this and revise to
(21.06.2016)
Installation continuous way, and made available to Company, with reflect what is possible.
Monitoring calibration against allowable areas defined above, for:”
10. Section 4.3.1 Fourth paragraph, eleventh bullet point reads A. Wojcikowski We are assuming
Pipeline “Continuous monitoring at TDP” continuous monitoring
(21.06.2016)
Installation of touch-down point by
Monitoring Please inform what system is taken into consideration? ROV. It would be good
ROV? to discuss deployment
of ROV from
installation vessel or
other.
12. Section 4.3.3 Second paragraph, first sentence reads “The initiation A. Wojcikowski The installation
Pipelay system will be installed in accordance with the contractor shall supply
(21.06.2016)
Initiation approved pipeline initiation procedure.” procedure. Wording
amended to reflect
Who will prepare and supply this procedure, in respect this.
to pipeline installation or in respect of using
installation equipment on vessel deck?
13. Section 5.2.3 Second paragraph reads “The chemical injection A. Wojcikowski Noted, we will remove
Chemical Details pumps are positive displacement pumps giving a reference to “positive
(21.06.2016)
prescribed output volume per stroke. The pumps will displacement”
be carefully chosen to ensure that their output can
comfortably achieve the dosage requirement in
relation to the anticipated pig speeds.”
15. Section 5.3.1 First paragraph reads “All pressure testing will be A. Wojcikowski Noted, we will replace
Pressure Testing carried out taking into consideration the requirements text to reflect your
(21.06.2016)
of pipeline design and client requirements. All comments
temporary equipment to be used shall be pressure
tested prior to operations commencing at a test
pressure of 1.1 x hydrostatic strength test pressure
(TBA barg).”
16. Section 5.3.3 Third paragraph reads “Pressurisation shall A. Wojcikowski Noted and comment
Pressurisation recommence at a controlled rate until 95% of the test added to reflect
(21.06.2016)
pressure (TBA barg) has been achieved. Upon reaching inspection requirement
95% of the test pressure, the pressurisation shall
continue at a reduced rate to ensure the test pressure
is not exceeded. During pressurisation from 35 barg to
95% of the test pressure, the following parameters
shall be recorded at 5 barg intervals up to 50% of the
test pressure then at 2 bar intervals until the test
pressure is reached.”
17. General To get all information about equipment you have to M. Maciejewski Noted, we will
Comments - look for it in different documents and it takes time. accommodate your
(21.06.2016)
Document request
We should find in this document all sensual
information about equipment, please add information
from documents Z12/112996-ENG-RPT-00001, 2, 3 & 4
to this document. i.e Stinger dimensions etc
18. General All equipment should be described like Zap-Lok M. Maciejewski Noted and more
Comments - equipment (drawings, data etc.) information and details
(21.06.2016)
Document added as available for
equipment
20. General We are not happy with A-frame on stren, is it possible M. Maciejewski The example stinger
Comments - to go back to first drawing draft was obtained from a
(21.06.2016)
Drawings design made by GMC
and was representative
of a typical stinger.
The A frame shown is
part of the stinger
deployment system.
21. General Please add on drawing DWG-00001 “pipe path” M. Maciejewski Noted and will amend
Comments - (21.06.2016) drawing to incorporate
Drawings comment
22. General Why pipe is conducted down from reel, do you have M. Maciejewski Please clarify your
Comments - some analysis on this? requirements
(21.06.2016)
Drawings If your comment refers
I know that we spoke about this on meeting, but
to the 11m separation
please remind me?
between reel and
straightener, then yes,
we have done some
calculations to justify
this distance.
23. General Some stinger assembly drawings will be helpful for us. M. Maciejewski Noted. We will include
Comments - (21.06.2016) what we can, taking
Drawings into consideration the
intellectual property
rights of others.
24. General Please add details on estimated project personnel M. Maciejewski Noted and will include
Comments – requirements section for project
(21.06.2016)
Project personnel
Personnel
25. General Please add details on estimated project schedule M. Maciejewski Noted and will include
Comments – based upon installation of two (2) Reels per load-out section for project
(21.06.2016)
Project on vessel. schedule
Schedule
26. Section 4.3 Please add details on Concrete Mattresses somewhere M. Maciejewski Noted and will include
Pipeline in your document RPT-00005 (maybe in point 4.3 new section 4.3.6
(12.08.2016)
Installation Pipeline Installation Activities), with general Concrete Mattresses
Activities information i.e. that we are planning covering gas will be added tand
pipeline, your recommendation about when we should reference LPB
execute covering (just after pipe installation, documentation for
before/after commissioning) pipeline route and
mattress locations etc
TABLE OF CONTENTS
1.0 INTRODUCTION ......................................................................................................................... 11
1.1 General ................................................................................................................................................ 11
1.2 Objective.............................................................................................................................................. 11
1.3 Abbreviations & Nomenclatures ......................................................................................................... 11
1.4 References ........................................................................................................................................... 11
2.0 INSTALLATION VESSEL ............................................................................................................... 12
2.1 Vessel Layout ....................................................................................................................................... 12
2.2 Project Personnel ................................................................................................................................ 13
2.3 Project Schedule .................................................................................................................................. 13
3.0 INSTALLATION AND EQUIPMENT .............................................................................................. 14
3.1 Installation Overview ........................................................................................................................... 14
3.2 Equipment Spread ............................................................................................................................... 14
3.3 Powered Reel Drive System................................................................................................................. 15
3.4 Pipeline Straighteners.......................................................................................................................... 17
3.5 Zap-Lok™ Connection System.............................................................................................................. 17
3.6 Render Unit ......................................................................................................................................... 19
3.7 Abandonment & Recovery Winch ....................................................................................................... 20
3.8 Turning Sheave .................................................................................................................................... 20
3.9 Hold-back Pipe Clamp .......................................................................................................................... 20
3.10 Tensioner ............................................................................................................................................. 20
3.11 Stinger.................................................................................................................................................. 21
4.0 COILED PIPE INSTALLATION ....................................................................................................... 22
4.1 Mobilisation Operations ...................................................................................................................... 22
4.2 Material ............................................................................................................................................... 23
4.3 Pipeline Installation Activities.............................................................................................................. 23
4.4 Demobilization of Vessel ..................................................................................................................... 27
4.5 Offshore Works Completion and Reporting ........................................................................................ 27
5.0 PIPE-LINE PRE-COMMISSIONING............................................................................................... 28
5.1 General ................................................................................................................................................ 28
5.2 Pipeline Hydrotest ............................................................................................................................... 28
5.3 Hydrostatic Strength Testing of Pipeline System................................................................................. 29
5.4 Pipeline De-watering and Drying ......................................................................................................... 31
APPENDIX A – DECK LAYOUT DRAWING Z12/112996-ENG-DWG-00001.............................................. 32
APPENDIX B – STORYBOARD DRAWINGS Z12/112996-ENG-DWG-00002 ............................................ 33
APPENDIX C – TENARIS COILED TUBING REEL DRAWING ..................................................................... 34
1.0 INTRODUCTION
1.1 General
Lotos Petrobaltic S. A. is developing B8 Field and as part of this process, the gas pipeline (CPL) with
diameter of 4.5’’ (OD) would connect the offshore production centre and onshore heat plant. The
pipeline will transmit natural gas from Petrobaltic platform (B8 field) to Energobaltic CHP in
Wladyslawowo. The planned pipeline route length is approximately 80 km with maximum 87m water
depth.
1.2 Objective
The purpose of this report is to outline the method by with the pipeline will be installed from a DP
installation vessel using reels of coiled pipe and the Zap-Lok™ system to make the joints between each
reel.
1.3.1 Abbreviations
Abbreviation Description
A&R Abandonment and Recovery
AHV Anchor Handling Vessel
CT Coiled Tubing
DP Dynamic Positioning
EEZ Poland exclusive economic zone
HOLD Document hold point requiring additional clarification information
HSE Health, Safety & Environment
km kilometre
NDE Non Destructive Examination
m Metre
OD Outer Dimension
PUP Pipe Utility Piece
QA Quality Assurance
ROV Remotely Operated Vehicle
TBC To Be Confirmed
1.4 References
A specific technical specification shall be provided to detail the appropriate vessel / marine
requirements. The following section details the vessel requirements from the pipeline installation
perspective.
The installation contractor shall take into consideration the cost effectiveness of two (2) different
installation vessels.
I. A vessel suitable to accommodate two reels, necessitating frequent port calls for restocking
and;
II. A larger vessel, accommodating more reels, having the advantage of an increased time on site,
installing pipe and the possibility of restocking at sea, using ship to ship transfer of 35 tonne
reel (30 tonnes of pipe + reel weight 5 tonnes).
Other than running the pipe through a set of straightening rollers, to change the pipe profile from
curved to straight, it has been decided that there will be no other plastic deformation of the pipe during
the installation process. This decision establishes a minimum spacing between the aft most reel and
the straightening rollers, which has been calculated to be a minimum distance of 11m. This was
derived from a consideration of the pipe as cantilever, en-castre (built-in) at the straightening rolls and
deflected by the outer wraps on the reel. The pipe material conforms to API 5L grade X65, this
deflection would subject the pipe to a bending stress of 90% of its yield strength.
The coiled pipe installation equipment, including the reel drive system, is arranged so that it sits on its
own rail system and this feature contributes to minimizing the need to add additional structure to the
vessel in order to provide under deck strengthening.
Lotos Petrobaltic
Offshore Manager
Pipelay Supervisor
x2
Days / Nights
Tensioner Powered Reel Drive Zap-Lok Deck foreman Survey Obs ROV
Supervisor x 2 Supervisor x 2 Supervisor x 2 X2 Snr Surveyor x 2 Supervisor x 2
In view of the intermittent nature of the work, the crew will be in port every 2 – 3 days and the potential
for limited POB, it is suggested a multi-disciplined pipelay crew should be utilised and could be as
follows:
The pipe is lead off the underside of the reel to accommodate the layout of the Zap-Lok™ equipment
on deck. It is important that this system be installed parallel to the ship’s deck, insofar as this is possible
and for this reason the pipe cannot be led off the top of the reel.
Joints between successive reels of pipe would be made by the Zap-Lok™ process.
When the pipe had been unreeled from the initial reel the Zap-Lok™ system would secure the pipe end
while the reel drive system would disengage from the initial reel, move forward and engage the next
reel.
When the reel drive had engaged the next reel the new end would feed into Zap-Lok™ press, where
the pipe joint would be made. Laying would continue until all the pipe had been unwrapped from the
next reel and the process would continue until the end of the last reel had been reached.
At this point the last end would be sealed and a pull-head would be attached. The pull-head would be
connected to a pennant and buoy and carefully laid down onto the seabed, using an Abandonment
and Recovery (A&R) winch.
The vessel would transit to port to unload empty reels, re-stock with full reels, take on all necessary
supplies, change crew changes as required and return the field. On return to the field and the
completion of DP trials, the abandoned pipe end would be recovered and the laying process would
continue until the pipe had been unwrapped from the next reels.
The vessel would continue to lay pipe, transiting to port to restock until the pipe-line had reached the
target box adjacent to the platform. At this point the riser end termination would be attached,
together with a pull-head and the pipe would be laid down in preparation for connection to the
platform riser.
The pipeline would be integrity tested and leak tested using treated sea water. On completion of the
testing the pipe would be de-watered, dried and suspended until the riser would be connected.
The following table lists the principle equipment which shall be provided for the installation of the
coiled pipe from the installation vessel:
The reel drive unit shall be suitable to accommodate the coiled pipe reels of which the specification
is as follows;
3.3.2 Tower
The reel drive tower units (2) shall allow the loaded reel to be manoeuvred in both the vertical and
horizontal axis.
3.3.4 Reel
The reel(s) are Tenaris designed and details are provided in Appendix C
The pre-bend shoe also aligns the pipe with the face of the reel so that the pipe can be wound levelly
and smoothly on and off the reel. A movable bending shoe / set of rollers and fixed reaction shoe / set
of rollers are used to reverse the bend and straighten the pipe as it comes off the reel.
However, it may not be possible to accommodate the size of an aligner and for this reason it may be
necessary for the installation contractor to consider having only one straightening system and
employing accurate control of the reverse bend straightening rolls, in order to minimize deck space.
The Zap-Lok™ process works on the basis of pre-forming a bell (female), or expanded area, which is
formed on one end of a pipe joint, and a pin (male) which is formed on the opposite end, Figure 1. This
part of the process can occur at various locations i.e. a Zap-Lok™ facility, pipe mill, or coating plant.
These end preparations are automatically controlled to specifications required for the Zap-Lok™ joint.
In the field, Zap-Lok™ field equipment is used to push together the bell end of one pipe joint and pin
end of another to form a metal-to-metal seal face. A specialised company specific Epoxy, known as
Zapoxy, is applied to each end to lubricate the joint during the pressing process as well as providing a
smooth bore and secondary seal.
Once the Zapoxy cures, the result is a metal-to-metal interference fit, with the connection made up of
the pipe itself, as can be envisaged by observation of the diagram below.
The Zap-Lok™ process produces strong, permanent joints which can be used in the same pressure
service as welded lines. This allows the pipeline system design to be based on a joint strength of 100%.
Extensive independent evaluations under varied laboratory test conditions and in-service performance
records have proven the Zap-Lok™ joint to be strong, reliable and leak proof. There have been no
reported in-service failures over its entire 40-year history. The Zap-Lok™ method can be used to join
relatively thin wall pipe, down to Schedule 20, which cannot be easily welded. Additionally, the Zap-
Lok™ joint can carry corrosive fluid without the vulnerability of threaded couplings, or damaged
internal coating resulting from the high temperatures produced for a welded joint.
Inspection of a new mandrel for dimensions is required for monitoring of wear on the mandrel is
required. Each mandrel size has specified tolerances.
There is an opportunity to re-use this cut-off as a future abandonment head at least once, all that is
required would be to have a pin preparation made on the open end.
In this case, where the pipe-line is to be laid by the reel-lay method, there would only be need to
make joints infrequently, so it is anticipated that the Zapoxy compound could be mixed and applied
by hand.
Allow Zap-Lok press to render inboard or outboard relative to pipe end while making a pipe
connection, avoiding potential damage to Zap-Lok press or pipeline
Aligning Zap-Lok press pipe clamps over pipe ends prior to making next connection
The Render unit is controlled via a hydraulic cylinder which drives the trolley forward or aft on the rails.
The hydraulic circuit is design to operate in “Drive” or “Float” mode via a changeover switch. When
the Zap-Lok press is clamped onto the pipe ends when making a connection the render unit will be in
“float” mode which will allow the press to move relative to any movement of the outboard pipe end.
The following photo is an example of a render unit designed for offshore Zap-Lok™ Pipeline
installation operations.
The turning sheave should be fitted with load cell in order to indicate the weight/load being taken on
the A&R winch during operations.
3.10 Tensioner
Pipeline tension will be controlled during lay by a 5Te, 2 tracked (horizontal) tensioner as required in
accordance with the installation tension calculations, within the Pipeline Installation Analysis Report
Z12/112996-ENG-RPT-00003. All pipe tensioner units shall be equipped with a safety device that
ensures that it cannot be open while the product is under tension. It shall also be fitted with a squeeze
limitation device to ensure product integrity. The Tensioner will be provided with a control cabin and
HPU.
3.11 Stinger
The stinger shall provide the designed pipe installation chord and radius specification on the pipeline,
as defined within report Z12-112996-ENG-RPT-00003 Pipeline Installation Analysis, section 4.1 as
follows:
The stinger should a minimum of approximately 40m radius and 30m length in order to
maintain the pipeline within its yield strength during laying
The spacing between roller boxes should be in the region of 5m. Spacing’s greater than this
may increase the local bending moment on the pipeline due to the larger span between roller
boxes.
The stinger shall be hinged so that it can be lowered into the water during pipe-lay operations and
lifted out of the water for transit and in port. If the installation vessel has no integral A-frame at the
stern then and suitable fixed A-frame structure shall be installed at the inboard end, which acts as a
lever arm during the deployment of the stinger. This A-frame structure does not require to be
independently hydraulically operated via servomotors, but must still have the ability to raise and lower
the stinger between operational and transit positions.
One of the options for monitoring touch-down of the pipe-line would be to install a camera on the
stinger and monitor the departure angle of the pipe and compare it against tables which have been
constructed during the pipeline analysis.
Prior to shipping to the designated port of mobilisation and prior to mobilization, tests on all
installation equipment shall be performed, to demonstrate the suitability of the equipment for the
installation operation and prior to these tests, the installation contractor shall develop a procedure for
the pre-qualification activities, to include detailed description of all tests and calibration exercises
required.
Equipment provider(s) will undertake the mobilisation of the equipment in accordance with the
schedule and the approved project mobilisation plan.
The installation equipment shall be assembled into the specified component part at the quayside and
in the vicinity of the vessel berth. The client will provide the necessary quayside facilities and lifting
cranes for this to be performed.
The approved vessel layout drawing for the equipment spread shall be issued for installation including
mobilisation/demobilisation which illustrates the principal items to be supported on the vessel deck.
The client shall provide all lifting cranes to allow the pre-slung assemblies to be lifted from the quayside
onto the designated position on-board the vessel. Equipment suppliers shall specify weights and
positions of CoG for their equipment and sacrificial attachment points to facilitate sea-fastening.
In conjunction with the classification society for the vessel class issues, where applicable, the
installation contractor shall design suitable sea-fastening for all equipment and secure the equipment
onto the vessel deck in accordance with the approved sea-fastening design. The handling capacities
the pipe laying equipment shall be in excess of the maximum loads to be experienced during the
operation even during worst case scenarios. The structure of the vessel shall be strong enough to
support the specified equipment and where required, reinforcements shall be provided. The design of
such reinforcement shall be proven by calculation and approved by the relevant certifying authority.
Hook-up will be performed once all equipment has been sea-fastened.
At completion of the hook-up activities the equipment provider(s) shall perform a system test. This
pre-approved procedure shall be undertaken and witnessed by the client.
The mobilisation of the pipeline installation equipment onto the vessel and equipment are considered
to be fully accepted when:
All control steps have been performed satisfactory
The main systems of the vessel and equipment have been tested satisfactory according to the
referred international standards, client specifications and the Project Requirements
All the documents and certificates requested by the client have been found on-board, have been
checked to be up to date and to prove a good management of the vessel, the qualified personnel
and the equipment mobilized on-board
All HSE and other requirements are fulfilled
Visual inspection of the different systems and areas of the vessel are satisfactory.
4.2 Material
Specific care will be taken for the installation equipment and coiled pipe material; vendor handling
procedures shall be adhered to at all times.
All coiled pipes, installation aids, equipment and other items arriving on site shall be thoroughly
inspected in accordance with the project requirements and industry specifications and/or
approved procedures. All items shall be accompanied by all necessary certifications.
Any damaged item shall be repaired, or replaced if repair is not allowed or not possible.
A list of the found damages indicating the reinstatement method or remedial measures performed,
shall be continuously maintained and available at all time.
During pipes storage and transportation shall meet the criteria in accordance with the Zap-Lok™
connector storage and transport procedures.
Handling, loading, shipping, storage and unloading shall be carried out in such a manner as to avoid
any damage to the line pipes and other material
Materials shall be traceable and identifiable throughout the Project by means of certified markings
related to the authenticated material certificates
Storage areas shall fulfil all requirements specified by the material’s suppliers.
Certification, test and inspection reports generated throughout the manufacture of components
and assemblies shall be traceable to the completed assembly.
According to the project requirements and before bringing a pipe to the assembly line, internal
and external inspection shall be carried out on each coiled pipe in accordance with the
requirements of the Tenaris inspection procedure, and the observed unacceptable defects shall be
reported. The mechanical connector length of pipe internal diameter shall be proved by gauging
by using a gauging plate designed as per vendor procedures.
All necessary precautions to keep the inside of the pipes free from dirt, waste and other foreign
matters shall be taken.
The sequential marking/numbering of pipeline joints shall be done at the line up station and
touched up after the pipe has passed through the tensioning device. Proper recording and
maintenance in the pipe joint identification marks and numbers and of the sequence as-laid in
position shall be done.
The operational plan and the pipeline installation monitoring system shall be fully described in the
Construction Manual with the aim to ensure that normal and contingency installation works are
conducted in a safe manner by giving the parameters to the Project.
The monitoring system shall be designed to provide instantaneous direct or indirect access to pipeline
buckling and collapse safety margin, pipeline as-laid versus initial routing gap, static and dynamic
deflections, fatigue, etc.
As a minimum, the following parameters shall be monitored, recorded in a continuous way, and made
available to Company, with calibration against allowable areas defined above, for:
From the pre-lay survey results, a freespan assessment task shall be performed in order to evaluate
the required freespan reduction works. When processing freespan assessment, it shall be
demonstrated whether or not the pipe will deflect and gain any intermediate supports under in-service
conditions. Also the location of these supports as well as their suitability as permanent supports
(integrity, susceptibility to scour, etc.) shall be fully assessed from the pre-survey results.
The location of freespan reduction supports, as well as the required pipeline lift-up height shall then
be specified so as to optimise the in-service stress/strain behaviour of the pipeline.
The construction route including expected pipeline service life displacement area shall be cleared of
any debris and obstructions assessed as hazards, in order to facilitate the proper and safe installation
of the pipelines, crossings and other.
4.3.4 Pipelay
The installation sequence of operation is shown in appendix B, the story board drawings Z12/112996-
ENG-DWG-00002 (7 Sheets).
Stage 27 - Port visit to unload empty reels, restock with full reels, take on bunkers and stores,
and carry out crew changes and any other requirements as they arise. Return to the field to
repeat the foregoing steps until the target box adjacent to the platform has been reached.
The process will be as follows and will be undertaken in accordance with the approved pipelay
installation procedures at all times.
4.3.5 Contingency
In case of contingency abandonment, an abandonment/recovery head shall be equipped for
localisation and easy recovery. Damage like buckles, collapses, denting, etc. on the pipeline system
components shall be repaired according to the contingency procedures. Prior to any repair, a detailed
underwater inspection and survey procedure to assess the extent of the damage and where the
pipeline is to be cut shall be implemented.
There will be an estimated 449 mattresses to be installed along the pipeline route. The pipeline route
has been divided into six (6) section and the locations and number of concrete mattresses to be
deployed in each section can be referenced in extract pages of the Calculation of Pipeline document
DP00315-OWR in Appendix G.
Installation of concrete mattress in areas of very soft seabed conditions (non-bearing ground) shall be
avoided to safeguard against sinkage of the mattresses and potential damage to the pipeline from the
weight of the mattress.
Section 1
o Distance 6328 meters’ long
o 113 mats will be deployed, one every 50 meters
Section 2
o Distance 12656 meters’ long
o 226 mats will be deployed, one every 50 meters
Section 3
o Distance 7114 meters’ long
o 85 mats will be deployed, one every 50 meters
o Section consists of bearing and non-bearing ground
Section 4
o Distance 23555 meters’ long
o No mats will be deployed
o Section consists of non-bearing ground and pipeline is predicted to sink into the soft
clay
Z12/112996-ENG-RPT-00005 Rev 02 12.08.2016 Page 26 of 38
PIPELINE INSTALLATION METHODOLOGY REPORT
Section 5
o Distance 6500 meters’ long
o 55 mats will be deployed, one every 50 meters
o Section consists of bearing and non-bearing ground
Section 6
o Distance 19475 meters’ long
o No mats will be deployed
o Section consists of non-bearing ground and pipeline is predicted to sink into the soft
clay
The concrete mattress dimensions are 6m x 3m with an approximate weight of 8,145kg in Air and
4,667kg in water. Reference drawing 7027-ENG-DWG-0002 Rev 3 in Appendix G.
The Concrete Mattress Lifting beam shall be designed with the capacity for the single deployment of a
mattress and shall be hydraulically operated and can be reference in drawing FXT-EQU-ENG-LB-260515
Rev 0 in Appendix G.
5.1 General
The purpose of this design guideline is to provide an outline to be followed when hydro testing
submarine pipelines for hydrocarbon service in the oil and gas industry.
The following section describes a typical flooding, cleaning and gauging method statement. Where
the text in following section mentions pigging it should be noted that it is normal practise NOT to use
pigs in lines of 4inch diameter and below due to the risk of getting a pig stick in the line.
In view of the bore and length of this pipe-line, consideration shall be given to using the alternative
technique of high velocity flushing instead of pigging.
The line could be flooded by high velocity flushing with treated seawater with a percentage overage
(TBA) to confirm the line is filled. The measure of internal condition of the pipe is achieved by
comparing actual back pressure with the theoretical value to confirm “true” bore of the line.
The pipeline system shall be flooded, cleaning and gauged in accordance with the approved operation
procedure. See NOTE below.
Following deployment and connection of the downline, a connection test will take place to confirm
the integrity of the newly made subsea connection. Once the newly made connection is confirmed as
leak free, operations can commence.
The pipeline will be flooded, cleaning and gauged using up to 120%-line volume of chemically treated
and dyed seawater or potable water, inhibited and filtered as required to propel a 3 x bi-directional
pig train comprising of; cleaning pig, brush pig and gauge pig.
All pigs will be propelled at a typical speed of between 0.5m/s – 1.0 m/s as detailed below:
Pump a minimum 250 linear metre slug of filtered, untreated seawater / potable water to act
as a lubricant
Launch pig #1 (bi-directional flooding pig) followed by a minimum of 250 linear metres of
filtered, untreated seawater
Launch pig #2 (bi-directional magnetic brush pig) followed by a minimum of 250 linear
metres of filtered, untreated seawater
Launch pig #3 (bi-directional gauge pig) followed by 120%-line volume of filtered, untreated
seawater
NOTE
For 4.5” OD pipelines it is NOT usual to use pigs, for fear of them becoming stuck. Instead, it is more
usual to dewater the pipeline by high velocity flushing with air / nitrogen.
The chemical injection pumps will be carefully chosen to ensure that their output can comfortably
achieve the dosage requirement in relation to the anticipated pig speeds.
The volumetric flow rate of flooding water will be monitored from flowmeter readings and therefore,
if required, the setting of the chemical injection pumps may be adjusted to achieve the correct
chemical dosage rates.
The following information will be calculated at 15 minute intervals throughout flooding operations:
Velocity (m/s)
Distance (km)
Time to arrival (hh:mm)
Chemical Concentration (ppm)
Following confirmation that the pig train has been received at the onshore pig receiver, the centrifugal
pumps shall be shut down and the downline will be recovered to the deck.
The temporary equipment shall be set up as per approved site layout and function tested as per the
approved operational procedures.
The pipeline system shall be hydrostatically strength tested by means of a vessel based testing spread
connected to the designated tie-in point for both pressurisation and monitoring. The test will be
continually monitored by calibrated instrumentation and test equipment.
Fill up the pipeline with water and increase pressure up to WP x 1.8 (24.8MPa) for 2 hours realized
strength test, after this time decrease pressure to WP x 1.2 (16.6MPa) after stabilisation pressure keep
this for 24 hours realized Hydrostatic pressure test (tightness test)
Pressure recorders, pressure gauges and temperature recording equipment shall be in operation
during pressure testing activities and pressure relief valves shall be fitted for pressure testing the
temporary testing spread prior to strength testing operations.
5.3.3 Pressurisation
Pressurisation of the pipeline will commence at a rate of 1 barg per minute until 35 barg is reached.
The following parameters shall be recorded at 1 bar intervals throughout this stage of pressurisation:
Time (hh:mm)
Pressure (barg)
Total Volume Injection (Ltrs)
Δ Volume Injected
A 30-minute hold period will commence, where a visual gross leak check will be completed both
topside and subsea. At this point the air content will be calculated using the extrapolation method, if
the air content is acceptable (0.2% for pigged pipelines) operations will re-commence. If the test limit
is exceeded, it shall be documented that the amount of air will not influence the accuracy of the test
significantly.
Pressurisation shall recommence at a controlled rate until 95% of the test pressure (TBA barg) has been
achieved. Upon reaching 95% of the test pressure, the pressurisation shall continue at a reduced rate
to ensure the test pressure is not exceeded. During pressurisation from 35 barg to 95% of the test
pressure, the following parameters shall be recorded at 5 barg intervals up to 50% of the test pressure
then at 2 bar intervals until the test pressure is reached.
All of these requirements shall be conducted according to Client representative inspector.
The following parameters shall be recorded at the above bar intervals throughout this stage of
pressurisation:
Time (hh:mm)
Pressure (barg)
During pressurisation, pressure versus volume injected readings shall be plotted using a chart recorder.
In the event of any deviation from the apparent linearity or any significant difference between the
theoretical and actual curve values, the test shall be suspended and checks shall be carried out to
determine and rectify the cause.
The following parameters shall be recorded at the above bar intervals throughout this stage of
pressurisation:
A hold period of 24-hour shall commence. The following parameters shall be recorded at 30 minute
intervals:
Time (hh:mm)
Test Pressure (barg)
Ambient Temperature (°c)
5.3.6 Depressurisation
Upon confirmation that the system pressure test is acceptable and complete, the pipeline shall be
depressurised in a steady, safe and controlled manner ensuring not to exceed a depressurisation rate
of 2 barg/min until the pipeline reaches ambient atmospheric pressure.
In view of the need to pressure test the connection between the pipe-line and the riser, the client may
decide to leave de-watering and drying of the line until after this connection has been made and
successfully tested.
For this reason this report does not address these requirements.
INTENSIONALLY BLANK
10
11 11
4 30955
3000
2845
13108
Pipe Path 1 1
7 3
1000
9 5
8
6
13 2 4318
5903
9000 1654 11000
1500 1500 1000
12 11
INTENSIONALLY BLANK
INTENSIONALLY BLANK
INTENSIONALLY BLANK
Specifications
32
PIPELINE INSTALLATION METHODOLOGY REPORT
INTENSIONALLY BLANK
Page 1
PIPELINE INSTALLATION METHODOLOGY REPORT
INTENSIONALLY BLANK
NOTE: The above length of pipe is based on measurements taken from tally sheet manifest
Name
Signature
OPERATOR INFORMATION
EP Station Bredero shaw Kuantan Beller Operator Steven Galvan Pinning Operator Mike Gambino
Inspector Nick Benoot Rinse Bredero Shaw Forklift Operator Bredero Shaw
EQUIPMENT INFORMATION
Beller Clamping Pressure 3100 Bead Roller 10"-12" Type 2 (3150-2) Pinning Clamping Pressure 2000
Mandrel Number 10.14 Backing Roller 10"-12" Type 2 (3148-1) Mandrel OD Spec 10.572
QUALITY CONTROL GUIDELINES (Pipe should be supplied as per API 5L latest edition with 30 degree Bevel)
E
Check pipe stencils and heat numbers Check for splitting Check for scratches
Weld Flash OD < = .015” Weld Flash ID < = .015” Check for Bevel Damage Check for Sharp Edges
AM
PRODUCTION SUMMARY
(-) # Reworks
(-) # Rejects
0
0
Complete & Ready
225
END PREP PRODUCTION COMMENTS
Today production went well and we had no issues with the pipe or machinery. We prepped 225 joints with no reworks or rejects, so the estimated pipes left in
the order is around 460 joints for completion. We will continue production on Monday 4-25-16, as Sunday is an off day for the workers. The belling tool grip
mark readings measured for the first 5 joints of the day were #1 .001", #2 .001", #3 .000", #4 .001", #5 .004". Close to the end of the shift the heat numbers
began to change from the last several reported heat numbers. Also the drill hole was made this morning for the UT calibration standard procedure, and the
approval was confirmed to cut and re-bevel the calibration joint which at this point is the only rework we have for the order.
Tolerances for Wall Thickness Grade x-42 and higher ( -12.5% to +15% of Specified Wall Thickness)
Wall Thickness Low High Wall Thickness Low High
0.154 0.135 1.177 0.300 0.263 0.345
E
0.276 0.242 0.317 0.594 0.519 0.683
0.815" 3°
2 ⅜" .015" Min 2°- 5° 6°- 9° 2.360" - 2.437" 3 3/4" 2.280" - 2.340"
1.065" 5°
0.815" 3°
2 ⅞" .020" Min 2°- 5° 6°- 9° 2.860" - 2.937" 5 7/8" 2.780" - 2.840"
1.065" 5°
0.815" 3°
3 ½" .020" Min 2°- 5° 6°- 9° 3.485" - 3.562" 5 7/8" 3.397" - 3.457"
1.065" 5°
0.815" 3°
4 ½" .020" Min 2°- 5° 6°- 9° 4.485" - 4.552" 5 7/8" 4.388" - 4.453"
1.065" 5°
1.00" 8°
EX
6 ⅝" .040" Min 2°- 5° 8°- 15° 6.610" - 6.687" 9.5" 6.489" - 6.549"
1.250" 12°
1.00" 8°
8 ⅝" .040" Min 2°- 5° 8°- 15° 8.610" - 8.687" 10.5" 8.386" - 8.521"
1.250" 12°
1.500" 8°
10 ¾" .040" Min
1.900"
8°- 10° 8°- 15° 10.719" - 10.843" 11.5" 10.465" - 10.626"
12°
1.500" 8°
12 ¾" .040" Min
1.900"
8°- 10° 8°- 15° 12.719" - 12.843" 13" 12.423" - 12.603"
12°
5500 Belling Tool 2" 2754 Nose Piece 2" 2 Slips needed
None Spacer Bolts - (4) 5/8" x 1 3/4" Grade 8 SHCS
2755 Flare Ring
5500 Belling Tool 2 1/2" 2757 Nose Piece 2 1/2" 2 Slips needed
E
2762 Flare Ring
4" Mandrel Adaptor
8000-12 Belling Tool 6" 2747
2740
Nose Piece
Spacer
PL 3044 6 Slips needed
Bolts - (6) 5/8" x 3 1/2" Grade 8 SHCS
2748 Flare Ring
6" Mandrel Adaptor
8000-12 Belling Tool 8" 3004 Nose Piece 3043 6 Slips needed
AM
5000 Pinning Tool (2") 3079-1 Bead Roller 3079-1 HW Bead Roller (Heavy Wall)
3078-1 Finish Roller 3077-1 Turn Down Roller - Type 2
3080-1 Turn Down Roller - Type 4
5000 Pinning Tool (2 ⅞") 3079-2 Bead Roller 3078-2 Finish Roller
3077-2 Turn Down Roller - Type 2 3080-2 Turn Down Roller - Type 4
5000 Pinning Tool (3") 3079-3 Bead Roller 3079-3 HW Bead Roller (Heavy Wall)
3078-3 Finish Roller 3077-3 Turn Down Roller - Type 2
3080-3 Turn Down Roller - Type 4
5000 Pinning Tool (4") 3079-4 Bead Roller 3079-4 HW Bead Roller (Heavy Wall)
3078-4 Finish Roller 3077-4 Turn Down Roller - Type 2
3080-4 Turn Down Roller - Type 4
E
8000-12 Pinning Tool (6∕8") 3105-1 Bead Roller - Type 2 3151-1 Bead Roller - Type 4
8000-12 Pinning Tool (6") 3146 Backing Roller 3154 Backing Roller Shaft Bracket
3090-2
PL
7000 Pinning Tool (6") Bead Roller 3091-1 Finish Roller
3088-1 Turn Down Roller - Type 2 3089-1 Turn Down Roller - Type 4
8000-12 Pinning Tool (8") 3147 Backing Roller 3119-1 Backing Roller Shaft Bracket
AM
7000 Pinning Tool (8") 3090-3 Bead Roller 3050-2 HW Bead Roller (Heavy Wall)
3091-2 Finish Roller 3088-2 Turn Down Roller - Type 2
3089-2 Turn Down Roller - Type 4
8000-12 Pinning Tool (10") 3150-2 10"/ 12" Type 2 Bead Roller
3150-2 HW New 10"/ 12" Type 2 Bead Roller (Heavy Wall)
EX
OPERATOR INFORMATION
Cutting Operator Bredero Shaw Kuantan Transfer Operator Bredero Shaw Kuantan
REWORKS/REJECTS
NOTE: TRANSFER JOINT & HEAT NUMBERS ONTO CUT PIECES OF PIPE
Length Remaining
Joint # Reject or Rework Heat # Description of Defect
Removed Length
E
PL
AM
EX
Bell I.D. Max 10.626 Bell I.D. Minimum 10.47 Pin O.D. Max 10.843 Pin O.D. Minimum 10.719
Joint # Pipe # Heat # Pin End O.D. Wall Thickness Groove Depth Groove Location Pin End Angle Grip Marks Bell I.D. Flare Angle 100% Visual Insp.
1 20300 36480 10.762 0.488 0.052 10 0.001"/0.025mm 10.562
2 20361 36480 0.001"/0.025mm
3 20358 36480 0
4 20359 36480 0.001"/0.025mm
5 20348 36477 0.004"/0.1mm
6 20372 36481
7 20298 36480
8 20299 36480
9 20305 36480
10 20354 36480 10.765 0.48 0.06 10 10.562
11 20363 36480
12 20373 36481
13 20353 36480
14 20371 36481
15 20388 36481
16 20428 36481
17 20437 36481
18 20431 36481
E
19 20384 36481
20 20362 36480 10.755 0.501 0.06 10 10.567
21 20410 36480
22 20425 36481
23 20426 36481
PL
24 20411 36480
25 20427 36481
26 20331 36480
27 20332 36480
AM
28 20389 36481
29 20381 36481
30 20432 36481 10.76 0.503 0.063 10 10.563
31 20408 36481
32 20492 36481
33 20406 36481
34 20491 36481
EX
35 20407 36481
36 20445 36481
37 20480 36481
38 20404 36481
39 20430 36481
40 20429 36481 10.771 0.495 0.06 10 10.56
41 20619 36477
42 20439 36481
43 20440 36481
44 20438 36481
45 20479 36481
46 20433 36481
47 20595 36477
48 20680 36477
49 20671 36477
50 20452 36481 10.765 0.494 0.051 10 10.563
Signature Nick Benoot
Bell I.D. Max 10.626 Bell I.D. Minimum 10.47 Pin O.D. Max 10.843 Pin O.D. Minimum 10.719
Joint # Pipe # Heat # Pin End O.D. Wall Thickness Groove Depth Groove Location Pin End Angle Bell I.D. Flare Angle 100% Visual Insp.
51 20436 36481
52 20434 36481
53 20681 36477
54 20676 36477
55 20675 36477
56 20605 36477
57 20502 36481
58 20531 36477
59 20435 36481
60 20593 36477 10.773 0.495 0.055 10 10.547
61 20673 36477
62 20538 36477
63 20662 36480
64 20501 36481
65 20590 36477
66 20537 36477
67 20591 36477
68 20536 36477
E
69 20592 36477
70 20674 36477 10.775 0.49 0.052 10 10.548
71 20559 36480
72 20467 36481
73 20526 36481
PL
74 20520 36481
75 20519 36481
76 20506 36481
77 20557 36477
AM
78 20508 36481
79 20529 36477
80 20465 36481 10.754 0.491 0.056 10 10.554
81 20453 36481
82 20513 36481
83 20507 36481
84 20566 36477
EX
85 20521 36481
86 20204 36480
87 20249 36480
88 20201 36480
89 20248 36480
90 20247 36480 10.572 0.494 0.059 10 10.559
91 20489 36481
92 20376 36481
93 20375 36481
94 20374 36481
95 20224 36480
96 20417 36480
97 20380 36481
98 20488 36481
99 20367 36481
100 20366 36481 10.76 0.502 0.055 10 10.564
Signature Nick Benoot
Bell I.D. Max 10.626 Bell I.D. Minimum 10.47 Pin O.D. Max 10.843 Pin O.D. Minimum 10.719
Joint # Pipe # Heat # Pin End O.D. Wall Thickness Groove Depth Groove Location Pin End Angle Bell I.D. Flare Angle 100% Visual Insp.
101 20409 36480
102 20454 36481
103 20416 36480
104 20365 36480
105 20415 36480
106 20418 36481
107 20385 36481
108 20379 36481
109 20414 36481
110 20448 36481 10.759 0.491 0.052 10 10.564
111 20468 36481
112 20403 36481
113 20402 36481
114 20419 36481
115 20378 36481
116 20462 36481
117 20446 36481
118 20455 36481
E
119 20469 36481
120 20456 36481 10.761 0.504 0.057 10 10.559
121 20463 36481
122 20386 36481
123 20401 36481
PL
124 20392 36481
125 20391 36481
126 20618 36481
127 20395 36481
AM
Bell I.D. Max 10.626 Bell I.D. Minimum 10.47 Pin O.D. Max 10.843 Pin O.D. Minimum 10.719
Joint # Pipe # Heat # Pin End O.D. Wall Thickness Groove Depth Groove Location Pin End Angle Bell I.D. Flare Angle 100% Visual Insp.
151 20449 36481
152 20494 36481
153 20495 36481
154 20616 36481
155 20497 36481
156 20528 36477
157 20685 36477
158 20672 36477
159 20684 36477
160 20683 36477 10.765 0.494 0.059 10 10.554
161 20556 36477
162 20562 36481
163 20561 36481
164 20560 36480
165 20518 36481
166 20458 36481
167 20511 36481
168 20686 36477
E
169 20677 36477
170 20555 36477 10.762 0.499 0.056 10 10.556
171 20451 36481
172 20517 36481
173 20450 36481
PL
174 20487 36481
175 20441 36481
176 20546 36477
177 20512 36481
AM
Bell I.D. Max 10.63 10.47 Pin O.D. Max 10.843 Pin O.D. Minimum 10.719
Joint # Pipe # Heat # Pin End O.D. Wall Thickness Groove Depth Groove Location Pin End Angle Bell I.D. Flare Angle 100% Visual Insp.
201 20473 36481
202 20474 36480
203 20678 36477
204 20475 36480
205 20525 36481
206 20587 36477
207 20604 36477
208 20542 36477
209 20550 36481
210 20541 36477 10.76 0.496 0.059 10 10.562
211 20611 36481
212 20588 36477
213 20352 36480
214 20345 36477
215 20413 36481
216 20589 36477
217 10229 17323
218 A10085 20534
E
219 10248 17323
220 A10096 20534 10.761 0.498 0.06 10 10.564
221 10197 17323
222 A10113 20534
223 10241 17323
PL
224 A10039 17319
225 10199 17323
226
227
AM
228
229
230
231
232
233
234
EX
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
Signature Nick Benoot
INTENSIONALLY BLANK
DP00315
CALCULATION OF PIPELINE
In case of pipeline scouring on the length of 50 meters, the maximum stress ratio of the material is 0.72.
The maximum deflection of the pipe occurs midway between mats and is 2182 mm.
Analyzing the geotechnical data provided by Lotos Petrobaltic it was found that, maximum scouring depth
may be up to 800mm. To modeled this case, possibility of pipeline deflection in unsupported point was
limited up to 800 mm in vertical axis. In case of total scouring on entire analysis lengths (50m), pipeline
will be laid on scouring seabed. Maximum stress ratio will be 0.54. The highest value of stress will take
place at the end of the mat. (as is marked on picture 3.2)
DP00315-OWR 13 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
DP00315-OWR 14 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
After the calculation of the maximum unsupported length of the pipeline, strength calculations for pipeline
were performed taking into account the trawl impact. Forces related with the trawl impact were calculated
in section 1.
Strength calculations have shown that maximum distance between mats is 50 meters, for the section
where pipeline scouring and trawl impact may occur. The 8-ton mats were assumed in the calculation.
If unsupported section will be hit by trawl ( what is the most worst case in all analysis) the value of
maximum stress ratio will be 0.8. The highest value of stress will take place at the end of the mat. ( as is
marked on picture 3.5). When trawl will hook pipeline, pipeline will move 2789 mm in the direction of the
force caused from trawl. This is shown on picture 3.6.
DP00315-OWR 15 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
DP00315-OWR 16 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
Strength calculation taking into account initial temperature of fluid service was performed. Analysis
contained in description DP00315 point 7 shows that temperature of 4 stC will be reached in point
located 1500 m from riser flange (for maximum value of the flow). Initial temperature of fluid service was
introduced to the model according to the chart below.
DP00315-OWR 17 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
DP00315-OWR 18 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
The performed analysis show that set temperature in pipeline does not affected on exceeding of
allowable stressed. The highest deflection in analysis system equal 4.67 mm.
Strength analysis and deflation analysis for point where pipeline outlet on surface of seabed from HDD
drilling was performed. For 12st angle of outlet pipeline from HDD drilling occurs pipeline deflection.
Deflection cause laying the pipeline on the seabed right behind outlet point. With such a deflection stress
ration equal 0.96.
DP00315-OWR 19 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
DP00315-OWR 20 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
The section 1 is 6328 meters long. The starting point is located in P1 point. The finishing point of the section
one I located 36,8 meters before the V-217/14 point. In this section 113 mats will be laid every 50 meters .
The mats are 6 meters long.
- scouring
- waving
The section 2 is 12656 meters long. The starting point is located 36,8 meters before V-217/14 point. The
finishing point of the section 2 is located 1,6 meters before V-178/14 point. In this section 226 mats will be laid
every 50 meters. The mats are 6 meters long.
- scouring
- waving
- trawl impact
The section 3 is a 7114,1 meters long. The starting point is located 1.6 meters before V-178/14 point. The
finishing point of the section 3 is located 68 meters before V157/14 point. In this section 85 mats will be laid
every 50 meters. The mats are 6 meters long. Section 3 consist of bearing and non-bearing ground.
- scouring
- waving
- trawl impact
DP00315-OWR 21 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
The section 4 is 23555,2 meters long. The starting point is located 68 meters before V157/14 point., The
finishing point of the section 4 is located 136 meters beyond V-083/14 point. There are no mats located in
this section because of non-bearing ground. The pipeline is submerged in the non-bearing ground.
The section 5 is 6500,8 meters long. The starting point is located 136 meters beyond the V-083/14 point.
The finishing point of the section 5 is located 54,4 meters before the V-062/14 point. In this section 25 mats
will be laid every 50 meters . The mats are 6 meters long. Section 5 consist of bearing and non-bearing
ground.
- scouring
- waving
- trawl impact
The section 6 is 19475,2 meters long. The starting point is located 54,4 meters before V-062/14 point. The
finishing point of the section 6 is located in B8-2/5 point. There are no mats located in this section because of
non-bearing ground. The pipeline is submerged in the non-bearing ground. From point B8 2/5 occurs
temperature different from 4 degrees according to chapter DP00315-OSC picture 4.
DP00315-OWR 22 73 0
Project No.
DP00315
CALCULATION OF PIPELINE
4.1 Section 1
The section 1 is 6328 meters long. The starting point is located in P1 point. The finishing point of the section
one I located 36,8 meters before the V-217/14 point. In this section 113 mats will be laid every 50 meters .
The mats are 6 meters long.
DP00315-OWR 23 73 0
NOTES:
6.0 x 3.0 x 0.3 m X300, FLXMAT G.A. 1. ALL DIMENSION IN mm UNO
2. LATERAL ROPES Ø18 mm POLYPROPYLENE (PP), RATED TO 4.8 t
BREAKING STRENGTH (MINIMUM)
3. SIDE LIFT ROPES Ø22 mm POLYPROPYLENE (PP), RATED TO 7.0 t
BREAKING STRENGTH (MINIMUM)
4. LIFTING ROPES ARE DESIGNED ACCORDING TO DNV RULES FOR
(APPROX)
LOTOS PETROBALTIC
PLANNING AND EXECUTION OF MARINE OPERATIONS (1996) Pt: 2,
2555
Ch: 5 & 6
5. CONCRETE DENSITY: 2400 kg/m³
APPROVAL 6. VOLUME PER MATTRESS: 3.39 m³
7. CONCRETE MATTRESS WEIGHT: 8,145 kg (AIR), 4.667 kg (SUB)
SPREADER BEAM
7027-ENG-DWG-0002 R3
File No............................................. 8. ALL BLOCKS ARE ENCASED IN 3 mm PP
FIXED END QUICK RELEASE 9. EACH BLOCKS ARE 500(L) x 500(W) x 300(H) mm
END
(APPROX)
1 Ø 24 mm PP ROPE 49.2
Date.................................................
3279
2 Ø 18 mm PP ROPE 78.6 m FOR LATERAL ROPES
3 FM150T (BLACK) 40 PCS FLXMAT TOP SHELL
FM150T (YELLOW) FLXMAT TOP CL
4 32 PCS
MARKER SHELL
5 FM150B (BLACK) 72 PCS FLXMAT BASE SHELL
BLOCK DETAILS: X300
SCALE 1:10 1NO. LIFT PP ROPES
500 CAST THRU EA. BLOCK
500
340 mm LIFTING APEX, SIDE LIFT
APPROX. 8.2 m, 6NO. PER MAT
(REMAINING ROPES NOT SHOWN FOR CLARITY) SPLICE
APPROX 0.5m
6000
5
41
340
300
YELLOW TOP SHELL
CENTRELINE MARKING
3000
CLIENT :
F L X M A T
6 4 B Q U E E N S T R E E T , S I N G A P O R E 1 8 8 5 4 3
PLAN WE B SI T E : WW W . FL X M A T . C O M , E M A I L : I N F O @ FL XM A T . C OM
500 ©2015 by FLXMAT Ô All rights reserved. This document is confidential and may contain copyright material protected by law. If you
have received it in error, no copyright or confidentiality is lost and you may not disclose or use this document but please notify us. No
part of this document may be reproduced or transmitted in any form or by any means without prior written permission of FLXMAT Ô.
PROJECT TITLE :
300
114
250 1000
QUICK CONNECT (QC) MECHANISM
OPEN POSITION
0 26/06/15 ISSUED FOR LOTOS APPROVAL SZ DM
SCALE 1:16
MANUAL HANDLE DIRECTION A 28/05/15 ISSUED FOR INTERNAL REVIEW SZ
LOTOS PETROBALTIC APPROVAL REV. DATE DESCRIPTION DRN. CHK. APD.
Name............................................... have received it in error, no copyright or confidentiality is lost and you may not disclose or use this document but please notify us. No
part of this document may be reproduced or transmitted in any form or by any means without prior written permission of 7SEAS.
PROJECT TITLE :