Technical Data Sheet for Condenser On Load Tube Cleaning System

TATA PROJECTS LIMITED
SRI DAMODARAM SANJEEVAIAH THERMAL POWER TPL-1044-34570-

STATION, STAGE II, UNIT# 3, 1 x800 MW EM-DS-2800
TECHNICAL DATA SHEET – CONDENSER ON LOAD TUBE

Sheet 1 of 42
CLEANING SYSTEM (COLTCS)
TEHCNICAL DATA SHEET – CONDENSER ON LOAD TUBE CLEANING SYSTEM (COLTCS)
DOCUMENT No: TPL-1044-34570-EM-DS-2800
GEA BGR ENERGY SYSTEM INDIA LIMITED

CHENNAI - INDIA
R0 21/10/2017 RB RP SAP For Approval
Initials Sign Initials Sign Initials Sign Details of Revision

Rev Date
Prepared Checked Approved
TECHNICAL DATA SHEET
CONDENSER ON LOAD TUBE CLEANING SYSTEM ( COLTCS )
CUSTOMER : TATA PROJECTS LIMITED

PROJECT : APPDCL-SDSTPS UNITS # 3, 1 X 800 MW AT KRISHNAPATNAM
Sl.No. Description Sheet No.
INDEX
Section I MECHANICAL
1.0 General Information 3 of 42
2.0 Cleaning Balls 3 of 42
3.0 Ball Collector 4 of 42
4.0 V - Piece 4 of 42
5.0 Injection Pipe 4 of 42
6.0 Ball Seperator 5 of 42
7.0 Worm Gear for Ball Seperator Screen 6 of 42 to 9 of 42
8.0 Worm Gear for Ball Valve 10 of 42 to 12 of 42

i
8.0 Ball Recirculating Pump 13 of 42
9.0 Ball Transfer Pump 14 of 42
10.0 Ball Valves 15 of 42
Section II ELECTRICAL
1.0 Actuator for Ball Separator Screen 16 of 42 to 19 of 42
2.0 Motor for for Ball Recirculating Pump 20 of 42 to 21 of 42
3.0 Motor for for Ball Transfer Pump 22 of 42 to 23 of 42
4.0 Actuator for Ball Valves 24 of 42 to 27 of 42
Section III INSTRUMENTATION

1.0 Differential Pressure Transmitter 28 of 42 to 36 of 42
2.0 Differential Pressure Gauge 37 of 42
3.0 Pressure Gauge 38 of 42
4.0 Ball Recirculating Monitor 39 of 42
5.0 Ball Monitoring System 39 of 42
Section IV SUBVENDOR LIST & PAINTING SCHEDULE

1.0 Sub Vendor List 40 of 42
2.0 Surface Preparation and Painting Schedule 41 of 42 to 42 of 42
GI 4636 100 09 003 Rev.R0

Sheet 02 of 42

SECTION I
MECHANICAL
GI 4636 100 09 003 Rev.R0


Sl.No. Description Unit Data / Parameters
1.0 General Information & Design Data
1.1 No. of Debris Filter System required for 1 Unit Nos. 2 Nos.
1.2 Liquid handled Sea water

2
1.3 Operating pressure at condenser inlet flange Kg/Cm (g) Approx 4.5
1.4 Design pressure for ball separator Kg/Cm2 (g) 5.0 and Full Vacuum
1.5 Size of COLTCS NB 2700
o
1.6 Design Temperature C 60
1.7 Condenser details
a) Type of condenser Rectangular, Bottom mounted,Single pass divided type
b) No. of Condenser sections 2 (Two)

c) Total No. of tubes per Condenser Shell A 29640
d) Total No. of tubes per Condenser Shell B 29640
e) Tube dia(O.D) x thickness
Condensing Zone 1 inch O.D x 25 BWG Thick (Shell A)
1 inch O.D x 25 BWG Thick (Shell B)
Air Cooling Zone 1 inch O.D x 22 BWG Thick
1 inch O.D x 20 BWG Thick (Shell A),
Impinging Zone
1.4 inch O.D x 20 BWG Thick (Shell B)
f) Tube material SB 338 Gr 2 - Ti (Welded)
g) Pressure drop across condenser at normal flow mWC 2 x 4.9 ( 5.8 )
1.8 CW Flow rate per section
- Normal Cu.m/hr 43,125
- Maximum Cu.m/hr 47,700
Pressure drop across ball seperator in clean condition
1.9 mbar 20
at normal flow.
Pressure drop across ball seperator in choked

1.10 mbar 30
condition when separator screen backwashing starts
1.11 Power Supply 415 V / 3 Ph / 50Hz / 3 Wire

- Voltage variation % + 10
- Frequency variation % +5
- Combined Voltage & Frequency variation % 10 absolute
2.0 CLEANING BALL DETAILS

4.1 Make Nos Schmitz
4.2 Normal Balls
- Type RB
- Model 26 RB 20 M 0
- Diameter mm 26
- Quantity / charge / system Nos 1482
- No. of charges / system for Commissioning Nos 4
- Quantity required to be supplied / system Nos 5928
4.3 Abrasive Balls
- Type RG
- Model 25 RG 20 M 0
- Diameter mm 25
- Quantity / charge / system Nos. 1482
- No. of charges / system for Commissioning No 1
- Quantity required to be supplied / system Nos 1482
GI 4636 100 09 003 Rev.R0
Sheet 03 of 42

3.0 Ball Collector 03PAH13BB001, 03PAH63BB001

3.1 Type 400 NB
3.2 Quantity For 2 Systems Nos. 2
3.3 Design Data
o
- Design temperature C 60
2
- Operating pressure Kg/Cm (g) Approx 4.5
2
- Design pressure Kg/Cm (g) 5.0 & Full Vacuum
2
- Test pressure Kg/Cm (g) 7.5
3.4 Material of construction
a) Body/housing UNS S32205 / S31803
b) Screen/Strainer UNS S32205 / S31803
03PAH09AX001, 03PAH14AX002, 03PAH04AX001,
4.0 V - Piece
03PAH59AX001, 03PAH64AX002, 03PAH54AX001
4.1 Sizes & Quantity for 2 Systems
- 03PAH09AX001, 03PAH04AX001, 03PAH59AX001, 03PAH54AX001 150 / 80 NB - 4 Nos.
- 03PAH14AX002, 03PAH64AX002 100 / 80 NB - 2 Nos.
4.2 Design Data
o
2
- Design pressure Kg/Cm2 (g) 5.0 & Full Vacuum
- Test pressure Kg/Cm2 (g) 7.5
- Body IS:2062 Gr.BR E 250 / A 106 Gr.B ( Rubberlined)
- Flange A105 (Rubber linned)
- Nozzles A106 Gr.B (Rubber linned)
- Thickness and Type of Rubber 3 mm and Semi Ebonite Rubber
03PAH17BR001, 03PAH18BR001, 03PAH19BR001,
5.0 Injection Pipe 03PAH20BR001, 03PAH67BR001, 03PAH68BR001,
03PAH69BR001, 03PAH70BR001
5.1 Size 80 NB
5.2 Quantity for 2 Systems Nos 8
5.3 Design Data
- Design Code ASME Sec.VIII Div.I 2015
o
2
5.4 Material of construction UNS S32205 / S31803
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Sheet 04 of 42

Sl.No. Description Unit Data/Parmeters
6.0 Ball Separator 03PAH01AT001, 03PAH51AT001
6.1 Make GEA BGR INDIA

6.3 Design Data
- Design code ASME Sec.VIII Div.I 2015
o
2
- Normal water flow Cu.m/hr 43,125
- Maximum water flow Cu.m/hr 47,700
- Installation position Horizontal
- Liquid handled Sea water
- Empty weight Kg. 13400
- Operating weight Kg. 32780
6.4 Dimension
- Shell OD x Thk mm OD 2742 x 16 TK
- Shell length (face to face) mm 3350+/-3 mm (with Rubber Linned)
- Manhole Size 500 NB
Carbon Steel IS 2062 Gr.BR E 250
- Shell
(5mm Rubber lined )
- Main flange IS 2062 Gr.BR E 250 / A 105, AWWA C207 Cl. D, Table 2
- Screen Duplex DIN 1.4462 (UNS 31803/32205 equivalent)
- Screen Shaft Duplex Steel UNS 31803/32205
- Type of Rubber Semi Ebonite Rubber
GI 4636 100 09 003 Rev.R0

Sheet 05 of 42


03PAH01AA001, 03PAH01AA002, 03PAH01AA003,
7.0 Worm Gear for Ball Separator Screen 03PAH01AA004, 03PAH51AA001, 03PAH51AA002,
03PAH51AA003, 03PAH51AA004
7.1 Make Auma India
7.2 Model GS200 GZ16
7.3 Version RL / LR
Quantity per Ball Seperator Nos 4 (RL - 2 Nos ; LR - 2 Nos)

7.4
Quantity for 2 systems Nos 8 (RL - 4 Nos ; LR - 4 Nos)
o
7.5 Design Temperature C 60
7.6 Worm Gear Output torque (for motor operation) Nm 16,000
7.7 Gear box type GS200
7.8 Reduction gear GZ16
7.9 Reduction ratio (GS) 53:1
7.10 Reduction ratio (GZ) 8:1
7.11 Total reduction ratio 424:1
7.12 Hand Wheel Provided in the Actuator
7.13 Angle of rotation

- Operation 27.5o
o
- Backwash 6
- Total angle of travel 33.5°
7.14 Suitable Multi turn actuator SA 12 E 90 Epac
7.15 Mounting Flange for Multi turn actuator F10 / G0
7.16 Mounting Flange for the Equipment F30
7.17 Protection class IP 67
7.18 Opening & Closing time Sec. 27
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Sheet 6 of 42
TECHNICAL DATA PART-TURN WORM GEAR OPERATORS AND
GS 160 – GS 250/GZ
PRIMARY REDUCTION GEARS
Application
Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves)
For special applications, please consult AUMA.
Worm gearboxes GS 160 – GS 250 with primary reduction gearing GZ 14 – GZ 25
Valve Gearboxes
Max. Valve attachment Gearbox Suitable primary Factor1) Turns for Input shaft Max. input Weight2)
Permissible size reduction gearing 90º torques
valve torque
Flange Max.
acc. to shaft Reduction ratio (i) Ø
in Nm EN ISO diameter GS+GZ
up to 5211 in mm Type GS GZ GS+GZ mm in Nm kg
- 54:1 - 54:1 24.2 13.5 30 579 85
F253)
14000 100 GS 160 54:1 4:1 216:1 82 54 30/(20) 171 106
F30 GZ 14
54:1 8:1 432:1 164 108 20 86 106
- 53:1 - 53:1 23.9 13.25 40 1172 150
F303) 53:1 4:1 212:1 82 53 30 342 180

28000 125 GS 200
F35 GZ 16 53:1 8:1 424:1 163 106 30/(20) 172 180
53:1 16:1 848:1 320 212 20 88 180
- 52:1 - 52:1 23.4 13 50 2394 290
52:1 4:1 208:1 80 52 40/(30) 700 325

F353)
56000 160 GS 250
F40 GZ 25 52:1 8:1 416:1 160 104 30 350 325
52:1 16:1 832:1 320 208 30/(20) 175 325
Gearbox Primary Possible combinations with multi-turn actuators Multi-turn Flange Max.
size reduction Actuator mounting of weight4)
gearing Operating times for 50 Hz5) in seconds for 90º at actuator speed in rpm Actuator for actuator
Max. input
torque EN ISO DIN GS+GZ+SA
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
- 203 145 102 74 51 37 25 18 - - - - SA60 F14 G½ 185
GS 160 GZ 14 (4:1) 810 579 405 295 204 148 102 72 51 36 25 18 SA25 F14 G½ 178
GZ 14 (8:1) - - 810 589 405 296 204 144 102 72 51 36 SA12 F10 G0 139
- 199 142 100 72 50 35 25 18 - - - - - F25 - 300
GZ 16 (4:1) 795 568 398 288 200 144 100 72 50 36 25 18 SA50 F14 G½ 280
GS 200
GZ 16 (8:1) - - 795 578 398 288 200 144 100 72 50 36 SA25 F14 G½ 252
GZ 16 (16:1) - - - - 795 578 398 288 200 144 100 72 SA12 F10 G0 213
- 195 139 98 71 49 35 24 - - - - - - F30 - 480
GZ 25 (4:1) 780 557 390 284 196 140 98 70 49 35 24 17 SA100 F16 G3 456
GS 250
GZ 25 (8:1) - - 780 567 392 280 196 140 98 70 48 35 SA50 F14 G½ 425
GZ 25 (16:1) - - - - 780 567 392 280 196 140 98 70 SA25 F14 G½ 397
1) Conversion factor from output torque to input torque to determine the actuator size. This can be used to select the actuator for torque other than the max.
permissible valve torque
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel
3) Observe maximum torque for valve mounting flanges according to EN ISO 5211
4) With coupling (with pilot bore) and grease filling in the gear housing, multi-turn actuator AUMA NORM with 3-phase AC motor, standard electrical connection,
output drive E type and handwheel
5) Standard values at 50Hz, at 60 Hz the speeds increase by 20% and the operating times are reduced to 83% of the indicated values
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
1/2
DD/CT.006 ISSUE 05/13
SHEET 07 of 42
SHEET 08 of 42
Dimensions worm gearboxes GS 160/GZ 14 - GS 250/GZ 25
Dimensions GS 160/GZ 14 GS 200/GZ 16 GS 250/GZ 25
GZ Ratio (i) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1
EN ISO 5210 F14 F10 F14 F14 F10 F16 F14 F14
DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½
EN ISO 5211 F25 F30 F25 F30 F30 F35 F30 F35 F30 F35 F35 F40 F35 F40 F35 F40
A 160 200 250
B 465 (445) 445 545 545 (525) 525 647 (627) 627 627 (607)
C 248 305 400
D 173 215 268
E 340 400 490
G 294 324 324
H 165 194 165 194 210 249 210 249 210 249 266
I 25 27 35
J 76 105 76 105 101 140 101 140 101 140 134
K 20 25 30
L 110 138 110 138 140 180 140 180 140 180 180
M 70 94 105
ØN 149.2 189 209
L1 20 20 20
M1 M10 M12 M16
Ø O max 100 125 160
Ø O Pilot bore 40 50 60
1)
P 28 32 40
1)
Q 106.4 132.4 169.4
R1 405 485 567
T M6 X 10 M8 X 15 M10 X 15
Ø U PCD 185 230 260
V 100 115 115
W 200 230 230
X min - max 0 - 12 0 - 22 0 - 22
Øa g6 30 / (20) 20 30 30 / (20) 20 40 / (30) 30 30 / (20)
c 60 / (43) 43 60 60 / (43) 43 73 / (60) 60 60 / (43)
Ø d1 300 345 300 345 350 415 350 415 350 415 415 475 415 475 415 475
Ø d2 f8 200 230 200 230 230 260 230 260 230 260 260 300 260 300 260 300
Ø d3 254 298 254 298 298 356 298 356 298 356 356 406 356 406 356 406
Ø d4 M16 M20 M16 M20 M20 M30 M20 M30 M20 M30 M30 M36 M30 M36 M30 M36
e 55 / (38) 38 55 55 / (38) 38 65 / (55) 55 55 / (38)
h 5 5 5 5 5 5 5 5 5 5 5 7 5 7 5 7
h1 25 30 25 30 30 40 30 40 30 40 40 50 40 50 40 50
l max 120 149 120 149 160 199 160 199 160 199 200
DIN 5480 'n' 150 X 3 X 48 190 X 5 X 36 210 X 5 X 40
q M6 X 10 M8 X 13 M10 X 18
Mounting flanges for multi-turn actuator

Ød6 Weight
EN ISO 5210 DIN 3210 Øa g6 b Ød5 Ød7 Ød8 h3 z1 t s
H8 kg lbs
F10 - 20 6 125 70 102 11 4 40 22.5 12 1 2.2
- G0 20 6 125 60 102 11 4 40 22.5 12 1 2.2
F14 G½ 30 8 175 100 140 18 5 60 33 17 2.3 5
F16 G3 40 12 210 130 165 22 6 80 43 25 5 11
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
2/2
DD/CT.011 ISSUE 02/13
SHEET 09 of 42

8.0 Worm Gear for Ball Valve
8.1 Make Auma India
8.2 Model GS 63.2
8.3 Quantity for 2 systems Nos 4

o
8.4 Design Ambient Temperature C 60
8.5 Worm Gear Output torque (for motor operation) Nm 501
8.6 Worm Gear Output torque (Max.) Nm 1000
8.7 Gear box type GS63.2
8.8 Total reduction ratio 39:1
8.9 Hand Wheel Provided in the Actuator
8.1 Total angle of travel 90o
8.11 Suitable Multi turn actuator SA 3 E 32 EPAC (Integral Starter)
8.12 Mounting Flange for Multi turn actuator F10
8.13 Mounting Flange for the Equipment F10
8.14 Protection class IP 67
GI 4636 100 09 003 Rev.R0

Sheet 10 of 42
STANDARD WORM GEAR OPERATOR
GS 40 - GS 125
FLANGE MOUNTED
4 Sheet 11 of 42
DIMENSIONS GS 40 - GS 125
Dimensions GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 100/VZ4 GS 125.2 GS 125/VZ4
A 40 63 80 100 125
B1 72 85 92 127 138
B2 72 85 92 118 128
C 73 96 113 149 174
D 56 77 95 113 143
E 113 127 133 185 195
E1 120 147 156 220 230
F 145 159 165 203 262 234 274
H 89 100 124 150 163
I 4 4 4 5 5
J 50 56 70 84 93
K 13 15 16 16 18
L 40 65 75 90 105
M 20 35 40 53 65
N 41.8 51.8 67.6 81.6 105.8
O max 25 36 48 60 80
P1)
8 10 14 18 22
Q1) 28.3 39.3 51.8 64.4 85.4
R 105 118 125 163 - 174 -
R1 - - - - 222 - 234
T M5 M6 M6 M6 M6
U PCD 70 90 110 125 150
W - - - - 218 - 228
X max 8 10 20 20 30
Y max 0 5 0 5 10
Z1 40 40 40 40 60 40
a f7 20 20 20 20 20 30 20
b 6 6 6 6 6 8 6
c 40 40 40 43 40 60 40
d1 90 125 150 175 210
d2 f8 55 70 85 100 130
d3 70 102 125 140 165
d4 M8 M10 M12 M16 M20
h 3 3 3 3 3
h1 15 18 20 24 30
h2 16 16 16 16 22 16
I - max 75 85 105 130 140
t 22.5 22.5 22.5 22.5 33 22.5
ISO 5210 F07 F10 - F14

DIN 3210 - - G0 G1 2
d5 90 125 125 175
Mounting flange d6 55 70 60 100
for
d7 70 102 102 140
multi-turn actuator
d8 9 11 11 18
h3 4 5 5 5
S 8 10 10 17
5
SHEET 07 OF
Sheet 1221of 42

9.0 Ball Recirculating Pump 03PAH10AP001, 03PAH60AP001
9.1 Make Microfinish / CRI / Sam Turbo
9.2 Type Non Clog type Horizontal Centrifugal Pump
9.4 Type of duty S1 (Continuous)
9.5 Operating capacity m3/Hr. 60
9.6 Operating head MWC 17
9.7 Liquid Handled Sea Water

o
9.8 Design temperature C 60
9.9 Design pressure Kg/Cm2 (g) 5.0 and Full Vacuum

2
9.10 Hydro test pressure Kg/Cm (g) 7.5
9.11 Nominal speed RPM 1450
9.12 Pump efficiency % 65 approx
9.13 Motor rating kW 5.5

- Casing ASTM A890 CD4MCuN Gr.1B

- Impeller ASTM A890 CD4MCuN Gr.1B
- Shaft ASTM A276 UNS S32205/S31803
- Shaft Sleeve ASTM A890 CD4MCuN Gr.1B
- Sealing Type Mechanical Seal
9.15 Suction Condition / Size / End Connection NB Flooded / 100 NB / Flanged
9.16 Discharge size / End Connection NB 80 NB / Flanged
9.17 Drilling standard / Flange standard ASME B16.5 Cl.150.FF
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Sheet 13 of 42

10.0 Ball Transfer Pump 03PAH05AP001, 03PAH55AP001
10.1 Make Microfinish / CRI / Sam Turbo
10.2 Type Non Clog type Horizontal Centrifugal Pump
10.4 Type of duty S1 (Continuous)
10.5 Operating capacity m3/Hr. 60
10.6 Operating head MWC 7
10.7 Fluid Handled Sea Water

o
2
10.9 Design pressure Kg/Cm (g) 5.0 and Full Vacuum
2
10.10 Hydro test pressure Kg/Cm (g) 7.5
10.11 Nominal speed RPM 1450
10.12 Pump efficiency % 50 approx
10.13 Motor rating kW 3.7

- Casing ASTM A890 CD4MCuN Gr.1B

- Impeller ASTM A890 CD4MCuN Gr.1B
- Shaft ASTM A276 UNS S32205/S31803
- Shaft Sleeve ASTM A890 CD4MCuN Gr.1B
- Sealing Type Mechanical Seal
10.15 Suction Condition / Size / End Connection NB Flooded / 100 NB / Flanged
10.16 Discharge size / End Connection NB 80 NB / Flanged
10.17 Drilling standard / Flange standard ASME B16.5 Cl.150.FF
GI 4636 100 09 003 Rev.R0

Sheet 14 of 42

11.0 Ball Valves
BDK / Fouress / Intervalve / Fisher Xomox / Tyco /

11.1 Make
Hawa / Microfinish / Valtec / Canle
25NB (03PAH01AA301, 03PAH01AA302,
a. Size & Tags 03PAH01AA451, 03PAH51AA301, 03PAH51AA302,
11.2 03PAH51AA303, 03PAH51AA304, 03PAH51AA305,
03PAH51AA451
b. Type Manually Operated - Full Bore
c. Quantity for 2 systems Nos. 18
50NB (03PAH12AA501, 03PAH12AA502,
11.3 03PAH61AA401
80NB (03PAH07AA501, 03PAH08AA501,
11.4 03PAH52AA501, 03PAH53AA501, 03PAH65AA501,
03PAH66AA501
100NB (03PAH13AA501, 03PAH06AA501,
a. Size & Tags
03PAH63AA501, 03PAH56AA501
11.5 b. Type Manually Operated - Full Bore
100NB (03PAH13AA101, 03PAH13AA102,
a. Size & Tags
03PAH63AA101, 03PAH63AA102)
11.6 b. Type Actuator Operated - Full Bore
11.7 Liquid Handled Sea Water
o
2
11.9 Design Pressure Kg/Cm (g) 5.0 & Full Vacuum
11.10 Test Pressure Kg/Cm2 (g) 7.5
Face to Face dimension
- 25NB mm 127
11.11 - 50NB mm 178
- 80NB mm 203
- 100NB mm 229
a) Body &Tail Piece ASTM A890 CD4MCuN Gr.1B
b) Ball ASTM A890 CD4MCuN Gr.1B / UNS 32205 / S31803
c) Stem UNS S32205 / S31803
d) Seat PTFE
11.13 Type of end connection Flanged
11.14 Flange / Drilling Standard ASME B16.5 Cl.150 , FF
11.15 Manufacturing Standard EN-ISO-17292 / BS - 5351 / ANSI B16.34 / API 598
11.16 Test Standard BS-EN-12266 / BS 6755 Part-I / API 598
GI 4636 100 09 003 Rev.R0

Sheet 15 of 42
#REF!

SECTION II
ELECTRICAL
GI 4636 100 09 003 Rev.R0


Sl. No. Item Description Unit Data / Parameters
03PAH01AA001-M01, 03PAH01AA002-M01,
03PAH01AA003-M01, 03PAH01AA004-M01,
1.0 Actuator for Ball Separator Screen
03PAH51AA001-M01, 03PAH51AA002-M01,
03PAH51AA003-M01, 03PAH51AA004-M01
1.1 Make Auma, India
1.2 Quantity for 2 Systems Nos. 8
1.3 Model SA 12 E90 Epac ( With Integral Starter )
1.4 Application Screen Operation / Backwash
1.5 Type of duty S2 - 15 Minutes
1.6 Enclosure IP 67
0
1.7 Design ambient temperature C 50
2 Nos. - 2 NO + 2NC contacts
1.8 Position Limit Switches Nos.
(1 each in open and close position)
1.9 Torque Switches Nos.
(1each in open and close position)
1.10 Rating of switches 250V AC-5A, 250V DC-0.46A
1.11 Opening & Closing time Sec. 21.2
1.12 Nominal output kW 1.1
1.13 Rated voltage V AC 415
1.14 Rated frequency Hz 50
1.15 No of phases / wires 3 Ph / 3 wire
1.16 Admissible voltage variation % + 10
1.17 Admissible frequency variation % +3% and -5%

1.18 Admissible voltage & frequency variation % + 10
1.19 Nominal current Amp 4.9
1.20 Motor Speed rpm 2800
1.21 Starting current Amp 16
1.22 Current at maximum torque Amp 6.5
1.23 Full load efficiency % 72

1.24 Insulation class Class "F" with temp. rise limited to Class "B"
1.25 Power factor 0.72
Temperature rise over ambient temp 500C

o
1.26 C 70
1.27 Space heater Voltage , Power V AC 230 , 5 -20 Watts ( Internally derived)
1.28 Cable gland Double compression Nickel Plated Brass type
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Sheet 16 of 42
Technical Data for OPEN - CLOSE Duty
Technical Data SA 3 - SA 100

OPEN-CLOSE Duty
1)
Handwheel
Output Torque Range Running Valve Attachment Stem Dia. Permissible Hand- Weight (without epac unit)4)
S2-15min Ratio approx.
Speed Torque2) O/P drive Thrust for wheel
Model
at 50Hz S2-15min Type A Type A Dia. Std.
rpm Min.Nm Max.Nm Nm Standard Option Max. mm Max. kN mm With
DIN:3210 ISO:5210
Std. Std. kg With TBG* kg
TBG*
11
16
22
32
SA 3 45 20 30 11 G0 F 10 26 25 250 1:1 2:1 33 39
63
90
1253)
1803)
SA 3.5 16 20 35 11.5 G0 F 10 26 25 250 1:1 2:1 33 39
4
5.6
8
11
16
22
SA 6 20 60 21 G0 F 10 26 40 250 1:1 2:1 33 39
32
45
63
90
1253)
20 55
1803)
4
5.6
8
11
16
22
SA 12 40 120 42 G0 F 10 38 60 250 1:1 2:1 33 39
32
45
63
90
1253)
40 110
1803)
4
5.6
8
11
SA 15 16 50 150 53 G0 F 10 38 60 250 1:1 2:1 33 39
22
32
45
63
4
5.6
8
11
16
22
SA 25 100 250 88 G ½ F 14 52 120 360 1:1 3:1 71 87
32
45
63
90
1253)
100 220
1803)
1) Tripping torque adjustable for both direction.

2) Permissible average torque for the whole travel.
3) Non Self locking.
4) The approximate weight of an epac unit is 16 Kg.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.
30 Sheet 17 of 42
Dimension Sheet, Epac Actuator
38 SHEET 18 of 42
SHEET 19 OF 42

2.0 Motor for Ball Recirculating Pump 03PAH10AP001-M01, 03PAH60AP001-M01
2.1 Applications Ball Recirculating Pump

2.2 Type of motor Squirrel cage induction motor, TEFC
2.3 Supply Conditions
a) Allowable variation in
i)Voltage AC % ±10
ii)Frequency % +3% and -5%
iii)Combined % ±10
b) Permissible unbalance in supply voltage Minimum 80% of rated voltage
c) Motor rating kW 5.5
2.4 Speed rpm 1460
2.5 Rated voltage V 415
2.6 Number of phase 3
2.7 Rated frequency for AC motor Hz 50
2.8 Normal winding connection Delta
2.9 Method of starting DOL
Temperature rise above
2.10 ambient of 50° by resistance method °C 70
Type of rotor (Slip ring/

2.11 Squirrel cage
squirrel cage)
2.12 Type of duty Continuous
2.13 Duty designation S1
2.14 Synchronous speed a) Constant speed
Starting time at specified
2.15 Sec Less than 2 Secs
minimum starting voltage
2.16 Full load Torque Nm 36
2.17 Locked rotor torque (Is/In) 1.8
2.18 Class of insulation Class F
2.19 Ref. Ambient temperature °C 50
Temperature rise of winding by thermometer above
2.20 ambient °C 70
2.21 Type of cooling (IS : 6362) LT motors IC411

2.22 Degree of protection IP55
Terminal box
2.23 50 KA at 0.25 secs for Fault level
Short time rating, Dynamic rating
Terminal box degree of
2.24 Degree 360 in steps of 90 Degree
rotation
2.25 Details of bearing 6208 2Z/C3 ( Drive End & Non Drive End)
2.26 Frame size 132S
2.27 Color shade of paint LIGHT GREY as per SH 631 OF IS 5
2.28 Manufacturer Siemens / Kirloskar/ ABB / Crompton Greaves
Details of winding / space
2.29 Not applicable
heaters
GI 4636 100 09 003 Rev.R0
Sheet 20 of 42

2.0 Motor for Ball Recirculating Pump 03PAH10AP001-M01, 03PAH60AP001-M01
2.30 Guaranteed efficiency of

motor
a)At full load % 87.7
b)At duty point
87.7
c)At 50% load
86.8
2.31 Guaranteed power factor of motor
a)At full load
0.80
b)At duty point
0.74
c)At 50% load
0.61
2.32 Current at
a)Starting
Amps 65.4
b)Full load
10.9
c)Duty point
< 10.9
2.33 Details of accessories
a)Fans
b)Bearing a. Applicable
c) Heaters b. Applicable
d) Lube oil system details c. Not applicable
d. Not applicable
2.34 Maximum size & number of
cables that can be Suitable for maximun cable conductor cross section
accommodated in motor 16 Sq.mm. ( Refer Terminal Box Drawing attached)
terminal box
2.35 Thermal capability curve to
Characteristics curves attached.
be attached
2.36 Min. voltage required under
starting conditions to Volts 332
accelerate driven equipment to rated speed.
2.37 Locked rotor current
withstand time (safe stall
time) at rated voltage
a)At rated temp. (hot) Sec. 8
b)When cold Sec. 16
2.38
Permissible no. of equally
spread starts per hour
a)Normal service conditions
Sec. 3
b)In quick succession with cold M/C at room temp.
Sec. 2
c)Hot restarts
Sec. 1
2.39 Method of starting and
maximum starting current DOL and 600% + 20% IS Tolerance of rated
inclusive of tolerances. current
2.40 Vibration mm/sec 1.8 ( As per IS:12065 / IEC 34-14 )
2.41 Noise level (dB) dB 85 dB ( As per IS:12075 / IEC 34-9 )

GI 4636 100 09 003 Rev.R0

Sheet 21 of 42

3.0 Motor for Ball Transfer Pump 03PAH05AP001-M01, 03PAH55AP001-M01
3.1 Applications Ball Transfer Pump

3.2 Type of motor Squirrel cage induction motor, TEFC
3.3 Supply Conditions
a) Allowable variation in
i)Voltage AC % ±10
ii)Frequency % +3% and -5%
iii)Combined % ±10
b) Permissible unbalance in supply voltage Minimum 80% of rated voltage
c) Motor rating kW 3.7
3.4 Speed rpm 1440
3.5 Rated voltage V 415
3.6 Number of phase 3
3.7 Rated frequency for AC motor Hz 50
3.8 Normal winding connection Delta
3.9 Method of starting DOL
Temperature rise above
3.10 ambient of 50° by resistance method °C 70
Type of rotor (Slip ring/

3.11 squirrel cage) Squirrel cage
3.12 Type of duty Continuous

3.13 Duty designation S1
3.14 Synchronous speed a) Constant speed
Starting time at specified
3.15 minimum starting voltage Sec Less than 2 Secs
3.16 Full load torque Nm 24.5

3.17 Locked rotor torque ( Ts/Tn) 4.5
3.18 Class of insulation Class F
3.19 Ref. Ambient temperature °C 50
Temperature rise of winding by thermometer above
3.20 ambient °C 70
3.23 Type of cooling (IS : 6362) LT motors IC411

3.24 Degree of protection IP55
Terminal box
3.25 50 KA at 0.25 secs Fault level
Short time rating Dynamic rating
Terminal box degree of
3.26 rotation Degree 360 in steps of 90 Degree
6206-2Z/C3 ( Drive End ) , 6205-2Z/C3 (Non Drive

3.27 Details of bearing
End )
3.28 Frame size 112M
3.29 Color shade of paint LIGHT GREY as per SH 631 OF IS 5
3.30 Manufacturer Siemens / Kirloskar/ ABB / Crompton Greaves
Details of winding / space
3.31 Not applicable
heaters
GI 4636 100 09 003 Rev.R0
Sheet 22 of 42

3.0 Motor for Ball Transfer Pump 03PAH05AP001-M01, 03PAH55AP001-M01
3.32 Guaranteed efficiency of

motor
a)At full load % 86.3
b)At duty point 86.3
c)At 50% load 85.9
3.33 Guaranteed power factor of motor
a)At full load
0.81
b)At duty point
0.74
c)At 50% load
0.63
3.34 Current at
a)Starting
Amps 44.4
b)Full load
7.4
c)Duty point
< 7.4
3.35 Details of accessories
a)Fans
b)Bearing a. Applicable
c) Heaters b. Applicable
d) Lube oil system details c. Not applicable
d. Not applicable
3.36 Maximum size & number of
cables that can be Suitable for maximun cable conductor cross section
accommodated in motor 16 Sq.mm. ( Refer Terminal Box Drawing attached)
terminal box
3.37 Thermal capability curve to
be attached Characteristics curves attached.
3.38 Min. voltage required under

starting conditions to Volts 332
accelerate driven equipment to rated speed.
3.39 Locked rotor current
withstand time (safe stall
time) at rated voltage
a)At rated temp. (hot) Sec. 6
b)When cold Sec. 14
3.40
Permissible no. of equally
spread starts per hour
a)Normal service conditions
Sec. 3
b)In quick succession with cold M/C at room temp.
Sec. 2
c)Hot restarts
Sec. 1
3.41 Method of starting and
DOL and 600% + 20% IS Tolerance of rated
maximum starting current
current
inclusive of tolerances.
3.42 Vibration mm/sec 1.8 ( As per IS:12065 / IEC 34-14 )
3.43 Noise level (dB) dB 85 dB ( As per IS:12075 / IEC 34-9 )

GI 4636 100 09 003 Rev.R0

Sheet 23 of 42

03PAH13AA101-M01, 03PAH13AA102-M01,
4.0 Actuator for Ball Valve
03PAH63AA101-M01, 03PAH63AA102-M01
4.1 Make Auma , India

4.2 Quantity for 2 Systems Nos. 4
4.3 Model SA 3 E 32 EPAC (Integral Starter)
4.4 Application Ball Valve Operation
4.5 Standard IS325
4.6 Motor Type Squirrel cage suitable for DOL. Enclosure is TESC
4.7 Type of duty S2 - 15 Minutes
4.8 Enclosure IP 67
4.9 Design ambient Temperature 50ºC
4.10 Position Limit Switches Nos.
4.11 Torque Switches Nos.
4.12 Rating of switches 5A / 0.46 A at 250 V AC/DC
4.13 Opening & Closing time for 90deg operation Sec. 19 approx.
4.14 Nominal output kW 0.12
4.15 Rated voltage V AC 415
4.16 Rated frequency Hz 50
4.17 No of phases / wires 3 Ph / 3 Wire
4.18 Admissible voltage variation % + 10
4.19 Admissible frequency variation % +3% and -5%
4.20 Admissible voltage & frequency variation % 10 (Absolute)
4.21 Torque range available Nm 20 to 30
4.22 Nominal current Amp 0.45
4.23 Motor Speed rpm 1400
4.24 Starting current Amp 4.3
4.25 Full load efficiency % 61
4.26 Insulation class Class "F" temperature rise limited to 70 deg C
4.27 Power factor 0.62
0 o
4.28 Temperature rise over ambient temp 50 C C 70
Torque Switch Open /Close Tripped
4.29 Local Fault annunciation(LEDs)Colour:Red
Thermoswitch tripped and Common fault
4.30 Terminal connection Plug and socket connector provided
Open-Stop-Close with indication lamp for Open &
4.31 Local Push Button
Close
4.32 Selector Switch(lockable) Local-Off-Remote with potential free contacts
Single-phase protection and wrong phase sequence
4.33 Provided
protection feature
4.34 Mechanical Local position Indication Provided
Double compression Nickel Plated Brass type
4.35 Cable Glands
suitable for 3C x 4.5 Sq.mm, Cu.
4.36 Space Heater Provided
4.37 Thermostat Provided
GI 4636 100 09 003 Rev.R0
Sheet 24 of 42
Technical Data for OPEN - CLOSE Duty
Technical Data SA 3 - SA 100

OPEN-CLOSE Duty
1)
Handwheel
Output Torque Range Running Valve Attachment Stem Dia. Permissible Hand- Weight (without epac unit)4)
S2-15min Ratio approx.
Speed Torque2) O/P drive Thrust for wheel
Model
at 50Hz S2-15min Type A Type A Dia. Std.
rpm Min.Nm Max.Nm Nm Standard Option Max. mm Max. kN mm With
DIN:3210 ISO:5210
Std. Std. kg With TBG* kg
TBG*
11
16
22
32
SA 3 45 20 30 11 G0 F 10 26 25 250 1:1 2:1 33 39
63
90
1253)
1803)
SA 3.5 16 20 35 11.5 G0 F 10 26 25 250 1:1 2:1 33 39
4
5.6
8
11
16
22
SA 6 20 60 21 G0 F 10 26 40 250 1:1 2:1 33 39
32
45
63
90
1253)
20 55
1803)
4
5.6
8
11
16
22
SA 12 40 120 42 G0 F 10 38 60 250 1:1 2:1 33 39
32
45
63
90
1253)
40 110
1803)
4
5.6
8
11
SA 15 16 50 150 53 G0 F 10 38 60 250 1:1 2:1 33 39
22
32
45
63
4
5.6
8
11
16
22
SA 25 100 250 88 G ½ F 14 52 120 360 1:1 3:1 71 87
32
45
63
90
1253)
100 220
1803)
1) Tripping torque adjustable for both direction.

2) Permissible average torque for the whole travel.
3) Non Self locking.
4) The approximate weight of an epac unit is 16 Kg.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.
30 Sheet 25 of 42
Dimension Sheet, Epac Actuator
38 SHEET 26 of 42
SHEET 27 OF 42

SECTION III
INSTRUMENTATION
GI 4636 100 09 003 Rev.R0


03PAH01CP001, 03PAH01CP002, 03PAH51CP001,

1.0 Differential Pressure Transmitter
03PAH51CP002
1.1 Type Remote Seal, HART Protocol Compatible
1.2 Make Emerson Process Management

2051CD-2-A-2-2-A-1-A-S2-B4-M5-Q4 +
1.3 Model
1199DDB10ARFW21DBB1HJ
1.4 Quantity for 2 Systems Nos. 4 viz ; 2 nos. / system
1.5 Liquid handled Sea Water

o
2
1.7 - Design pressure Kg/Cm (g) 5.0 & Full Vacuum
1.8 Power Supply V DC 24 V DC Loop Wired
1.9 Transmitter measurement Differential pressure across ball separator
1.10 Measuring range mmwc 0 to 1000
1.11 Transmitter output 4 - 20 mA DC signal
1.12 No. of wire Nos. 2
1.13 Housing material Polyurethane - covered Aluminium
Material
- Housing SS 316
1.14
- Diaphragm (Remote Seal) Hastelloy
- Drain / Vent SS 316
1.15 Mounting Surface Mounting
1.16 Meter Digital meter, 0 to 1000 mmwc
1.17 Process connection 1" Flange as per ANSI B16.5 Cl.150

+ 0.015 % per deg C at maximum span and 0.11 % per
1.18 Zero and Span Drift
deg C at minimum span.
1.19 Load limit (at 24 V DC) Ohms 500
1.20 Performance data
- Accuracy ± 0.075% of Span

- Static and overpressure limits Kg/ Cm2 254
- Stability + 0.125% of URL for 5 Years
-Turn down ratio 100:1
1.21 Diagnostics Self indicating features provided
1.22 Capillary Length m 3
1.23 Electrical Connection Screw type terminals
1.24 Protection Class IP67
1.25 Cable Gland / Size Provided / 1/2" NPT
1.26 Tag Plate Service engraved in Stainless Steel Plate
GI 4636 100 09 003 Rev.R0

Sheet 28 of 42
Product Data Sheet
00813-0100-4101, Rev AA
Rosemount 2051 March 2008
Ordering Information
Model Transmitter Type (Select One) CD CG
2051C Pressure Transmitter • •
Model Measurement Type CD CG
D Differential • —
G Gage — •
Code Pressure Ranges (Range/Min. Span) CD CG
2051CD 2051CG
1 –25 to 25 inH2O/0.5 inH2O –25 to 25 inH2O/0.5 inH2O • •
(–62,2 to 62,2 mbar/1,2 mbar) (–62,1 to 62,2 mbar/1,2 mbar)
2 –250 to 250 inH2O/2.5 inH2O –250 to 250 inH2O/2.5 inH2O • •
(–623 to 623 mbar/6,2 mbar) (–623 to 623 mbar/6,2 mbar)
3 –1000 to 1000 inH2O/10 inH2O –393 to 1000 inH2O/10 inH2O • •
(–2,5 to 2,5 bar/25 mbar) (–0,98 to 2,5 bar/25 mbar)
4 –300 to 300 psi/3 psi –14.2 to 300 psi/3 psi • •
(–20,7 to 20,7 bar/0,2 bar) (–0,98 to 20,7 bar/0,2 bar)
5 –2000 to 2000 psi/20 psi –14.2 to 2000 psig/20 psi • •
(–137,9 to137,9 bar/1,4 bar) (–0,98 to 137,9 bar/1,4 bar)
Code Output CD CG
A 4–20 mA with Digital Signal Based on HART Protocol • •
M Low-Power, 1–5 V dc with Digital Signal Based on HART Protocol • •
F FOUNDATION fieldbus Protocol • •
Code Materials of Construction CD CG
Process Flange Type Flange Material Drain/Vent
2 Coplanar SST SST • •
3(1) Coplanar Cast C-276 Alloy C-276 • •
5 Coplanar Plated CS SST • •
7(1) Coplanar SST Alloy C-276 • •
8(1) Coplanar Plated CS Alloy C-276 • •
0 Alternate Process Connection (Requires selecting Flange, Manifold, or Primary Element option code, see page 27) • •
Code Isolating Diaphragm CD CG
(1)
2 316L SST • •
3(1) Alloy C-276 • •
Code O-ring
A Glass-filled PTFE • •
B Graphite-filled PTFE • •
Code Fill Fluid CD CG
1 Silicone • •
2 Inert fill (Halocarbon) • •
Code Housing Material Conduit Entry Size CD CG
A Polyurethane-covered Aluminum ½–14 NPT • •
B Polyurethane-covered Aluminum M20 × 1.5 (CM20) • •
D Polyurethane-covered Aluminum G½ • •
J SST (consult factory for availability) ½–14 NPT • •
K SST (consult factory for availability) M20 × 1.5 (CM20) • •
M SST (consult factory for availability) G½ • •
SHEET 29 OF 42
26
Product Data Sheet
00813-0100-4101, Rev AA
March 2008 Rosemount 2051
Code Options CD CG
(2)
Alternate Process Connection: Flange
H2 Traditional Flange, 316 SST, SST Drain/Vent • •
H3(1) Traditional Flange, Cast C-276, Alloy C-276 Drain/Vent • •
H7(1) Traditional Flange, 316 SST, Alloy C-276 Drain/Vent • •
HJ DIN Compliant Traditional Flange, SST, 7/16 in. Adapter/Manifold Bolting • •
HK(3) DIN Compliant Traditional Flange, SST, 10 mm Adapter/Manifold Bolting • •
HL DIN Compliant Traditional Flange, SST, 12mm Adapter/Manifold Bolting • •
FA Level Flange, SST, 2 in., ANSI Class 150, Vertical Mount • •
FB Level Flange, SST, 2 in., ANSI Class 300, Vertical Mount • •
FC Level Flange, SST, 3 in., ANSI Class 150, Vertical Mount • •
FD Level Flange, SST, 3 in., ANSI Class 300, Vertical Mount • •
FP DIN Level Flange, SST, DN 50, PN 40, Vertical Mount • •
FQ DIN Level Flange, SST, DN 80, PN 40, Vertical Mount • •
Alternate Process Connection: Manifold(2)(4)
S5 Assemble to Rosemount 305 Integral Manifold • •
S6 Assemble to Rosemount 304 Manifold or Connection System • •
Alternate Process Connection: Primary Element(2)(4)
S4(5) Assemble to Rosemount Primary Element • —
S3 Assemble to Rosemount 405 Primary Element • —
Diaphragm Seal Assemblies(4)
S1(6) Assemble to one Rosemount 1199 diaphragm seal • •
S2(7) Assemble to two Rosemount 1199 diaphragm seals • —
Mounting Brackets
B1(8) Traditional Flange Bracket for 2-in. Pipe Mounting, CS Bolts • •
B2(8) Traditional Flange Bracket for Panel Mounting, CS Bolts • •
B3(8) Traditional Flange Flat Bracket for 2-in. Pipe Mounting, CS Bolts • •
B4(9) Coplanar Flange Bracket for 2-in. Pipe or Panel Mounting, all SST • •
B7(8) B1 Bracket with Series 300 SST Bolts • •
BA(8) SST B1 Bracket with Series 300 SST Bolts • •
BC(8) SST B3 Bracket with Series 300 SST Bolts • •
Product Certifications
E1(10) ATEX Flameproof • •
E2(10) INMETRO Flameproof (consult factory for availability) • •
E3(10) China Flameproof (consult factory for availability) • •
E4(10) TIIS Flameproof (consult factory for availability) • •
E5 FM Explosion-proof, Dust Ignition-proof • •
E6 CSA Explosion-proof, Dust Ignition-proof, Division 2 • •
E7 IECEx Flameproof • •
EP(10) Korea (KOSHA) Flameproof Approval (consult factory for availability) • •
EW(10) India (CCOE) Flameproof Approval (consult factory for availability) • •
EM(10) GOST Explosion-proof (consult factory for availability)
I1 ATEX Intrinsic Safety • •
I2(10) INMETRO Intrinsic Safety (consult factory for availability) • •
I3(10) China Intrinsic Safety (consult factory for availability) • •
I4(10) TIIS Intrinsic Safety (consult factory for availability) • •
I5 FM Intrinsically Safe, Division 2 • •
I6 CSA Intrinsically Safe • •
I7(10) IECEx Intrinsic Safety • •
IA(11) ATEX FISCO Intrinsic Safety • •
IB(11) INMETRO FISCO Intrinsic Safety (consult factory for availability) • •
IC(11) CHINA FISCO Intrinsic Safety (consult factory for availability) • •
ID(11) TIIS FISCO Intrinsic Safety (consult factory for availability) • •
IE(11) FM FISCO Intrinsically Safe • •
27
SHEET 30 OF 42
Product Data Sheet
00813-0100-4101, Rev AA
Rosemount 2051 March 2008
IF(11) CSA FISCO Intrinsically Safe • •

IG(11) IECEx FISCO Intrinsically Safe • •
IP(10) Korea (KOSHA) Instrinsic Safety (consult factory for availability) • •
IM(10) GOST Intrinsically Safe (consult factory for availability) • •
IW(10) India (CCOE) Intrinsic Safety Approval (consult factory for availability) • •
K1(10) ATEX Flameproof, Intrinsic Safety, Type n, Dust • •
K2(10) INMETRO Flameproof, Intrinsic Safety, Type n (consult factory for availability) • •
K3(10) China Flameproof, Intrinsic Safety, Type n (consult factory for availability) • •
K4(10) TIIS Flameproof, Intrinsic Safety (consult factory for availability) • •
K5 FM Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2 • •
K6 CSA Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2 • •
K7(10) IECEx Flameproof, Intrinsic Safety, Type n • •
KA ATEX and CSA Flameproof, Intrinsically Safe, Division 2 • •
KB FM and CSA Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2 • •
KC FM and ATEX Explosion-proof, Intrinsically Safe, Division 2 • •
KD(10) FM, CSA, and ATEX Explosion-proof, Intrinsically Safe • •
N1(10) ATEX Type n • •
N7(10) IECEx Type n • •
ND ATEX Dust • •
Bolting Configurations • •
L4 Austenitic 316 SST Bolts • •
L5 ASTM A 193, Grade B7M Bolts
L8 ASTM A 193 Class 2, Grade B8M Bolts • •
Digital Display
M5 LCD display • •
Special Configuration (Hardware)
D4(12) Zero and Span Hardware Adjustments • •
DF(13) 1
/2-14 NPT Flange Adapters • •
D9 (14) JIS Process Connection-RC 1/4 Flange with RC 1/2 Flange Adapter • •
V5(15) External Ground Screw Assembly • •
Performance
P8(16) 0.065% accuracy and 5 year stability • •
Terminal Blocks
T1 Transient Protection Terminal Block • •
Special Configuration (Software)
C1(17) Custom Software Configuration (Requires completed Configuration Data Sheet) • •
C4(17)(18) Analog Output Levels Compliant with NAMUR Recommendation NE 43, Alarm High • •
CN(17)(18) Analog Output Levels Compliant with NAMUR Recommendation NE 43 Alarm Low • •
Special Procedures
P1 Hydrostatic Testing with Certificate • •
P2(19) Cleaning for Special Service • •
P9 4500 psig (310 bar) static pressure limit (Ranges 2-5 only) • •
P3(19) Cleaning for <1 PPM Chlorine/Fluorine • •
Special Certifications
Q4 Calibration Certificate • •
Q8 Material Traceability Certification per EN 10204 3.1.B • •
QS(17) Prior-use certificate of FMEDA data • •
Q16(20) Surface finish certification for sanitary remote seals • •
QZ(20) Remote Seal System Performance Calculation Report • •
Typical Model Number: 2051C D 2 A 2 2 A 1 A B4 M5
(1) Materials of Construction comply with recommendations per NACE MR0175/ISO 15156 for sour oil field production environments. Environmental limits apply
to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.
(2) Requires 0 code in Materials of Construction for Alternate Process Connection.
28
SHEET 31 OF 42
Product Data Sheet
00813-0100-4101, Rev AA
March 2008 Rosemount 2051
(3) Not valid with optional code P9 for 4500psi Static Pressure.
(4) “Assemble-to” items are specified separately and require a completed model number.
(5) Process Flange limited to Coplanar (codes 2, 3, 5, 7, 8) or Traditional (H2, H3, H7).
(6) Not valid with optional code D9 for RC1/2 Adaptors.
(7) Not valid with optional codes DF & D9 for Adaptors.
(8) Requires option in the Alternate Process Connection: Flange section.
(9) Requires Coplanar flange.
(10) Not available with Low Power output code M.
(11) Only valid with FOUNDATION fieldbus output code F.
(12) Not available with FOUNDATION fieldbus output code F.
(13) Not valid with Alternate Process Connection options S3, S4, S5, S6.
(14) Not available with Alternate Process Connection: DIN Flanges and Level Flanges.
(15) The V5 option is not needed with the T1 option; external ground screw assembly is included with the T1 option.
(16) Available for HART 4-20mA output code A. Valid for Ranges 2-5 only.
(17) Only available with HART 4-20mA output (output code A).
(18) NAMUR-Compliant operation is pre-set at the factory and cannot be changed to standard operation in the field.
(19) Not valid with Alternate Process Connections S5 & S6.
(20) Requires one of the Diaphragm Seal Assemblies codes (S1 or S2).
SHEET 32 OF 42
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SHEET 36 OF 42

2.0 Differential Pressure Gauge 03PAH01CP501, 03PAH51CP501
2.1 Make General Instruments Consortium ( GIC )
2.2 Range mmwc 0 to 1000
2.3 Quantity for 2 systems Nos. 2

o
2
2.5 Design Pressure Kg/Cm (g) 5.0 and Full Vacuum
2.6 Type Remote Seal diaphragm operated

2.7 Accuracy % +1 FSD
- Diaphragm (Remote Seal) Hastelloy
- Case Pressed SS 304
- Movement SS316
- Pointer Black Aluminium
2.9 Process connection 1" Remote Seal, ASME B16.5 Cl.150 lbs
2.10 Enclosure IP 67
2.11 Dial Linear
- Size mm 150
- Colour White
- Numerals Black Lettering on white background
2.12 Entry Bottom
2.13 Mounting Surface mounting
2.14 Zero and Span adjustment Provided(Internal - Micro Screw)
2.15 Capillary Length m 3
2.16 Blow out Disc Provided
2.17 Over range protection % 150

GI 4636 100 09 003 Rev.R0

Sheet 37 of 42

`
03PAH10CP501, 03PAH10CP502, 03PAH05CP501,

3.0 Pressure Gauge 03PAH05CP502, 03PAH60CP501, 03PAH60CP502,
03PAH55CP501, 03PAH55CP502
3.1 Make A.N Instruments / General Instruments

2
3.2 Range Kg/Cm (g) 0 to 4
Quantity for 2 Systems Nos 4

2
Range Kg/Cm (g) 0 to 6
Quantity for 2 Systems Nos 4
3.3 Operating Pressure Kg/Cm2 (g) Approx 2.5
3.4 Design Pressure Kg/Cm2 (g) 5.0 and Full Vacuum
3.5 Design Temperature Deg C 60
3.6 Type Bourdon diaphragm sealed
3.7 Accuracy class % + 1 of FSD
3.8 Over range protection % 150% of maximum range
- Diaphragm Seal & Wetted parts SS 316 L
- Case Stock Finished Stainless Steel
- Movement SS316
- Filling fluid Glycerine
- Process connection Screwed connection 1/2" NPT(M)
3.10 Enclosure IP 67
3.11 Dial Linear
- Size mm 150
- Colour White
- Numerals Black lettering on white background 270° arc
3.12 Entry Local direct bottom mounting
3.13 Blow Out Disc Provided at back
3.14 Windows Shattered Proof Glass
3.15 Zero Adjustment (External) Provided

GI 4636 100 09 003 Rev.R0

Sheet 38 of 42

`
4.0 Ball Recirculating Monitor (BRM) 03PAH14AX001, 03PAH64AX001
4.1 Size 100 NB
4.2 Quantity for 2 systems Nos 2
4.3 Type Digital
4.4 Power supply 240 VAC for counter and 24V DC for sensor
4.5 Body Material UNS 32205 / 31803

2
4.6 - Design pressure Kg/Cm (g) 5.0 & Full Vacuum
2
4.7 - Test pressure Kg/Cm (g) 7.5
5.0 Ball Monitoring System (BMS) 03PAH12AX001, 03PAH62AX001
5.1 Size 50 NB
5.3 - Design pressure Kg/Cm2 (g) 5.0 & Full Vacuum
5.4 - Test pressure Kg/Cm2 (g) 7.5
5.5 Material
- Body UNS S32205 / S31803
- Tube Acrylic
5.6 Power Supply V DC 24
GI 4636 100 09 003 Rev.R0

Sheet 39 of 42
PURCHASER : BHARAT HEAVY ELECTRICAL LIMITED

SECTION IV
SUBVENDOR LIST
&
SURFACE PREPARATION AND PAINTING SCHEDULE
GI 4636 100 09 003 Rev.R0


Sl.No. Item Description Sub Vendor
1.0 SUB VENDOR LIST

Pumps a) Microfinish Pumps
b) CRI Pumps
1.1
a) Sam Turbo
Motors a) Kirloskar Electric Company

b) ABB (India)
1.2 c) Siemens
d) Crompton Greaves
D.P. Transmitter a) Emerson Process Management(Rosemount)

1.3
Differential Pressure Gauge / Pressure Gauge a) General Instrument Consortium

1.4 b) AN Instuments Pvt.Ltd
Ball Valves a) BDK

b) Fouress
c) Intervalve
d) Fisher Xomox
e) Tyco
1.5
f) Hawa
g) Microfinish
h) Valtec
k) Canle
Worm Gear Boxes & Actuator For Screen a)Auma India

1.6
Valve Actuators a)Auma India

1.7
Cleaning balls a) Schmitz

1.8
Cables a) KEI Industries Limited

b) Universal
1.9 c) Thermo Cables
d) Polycab
Switch Gear Panel Components

i) Cabinet a) Rittal India Pvt.Ltd
b) Pyro Tech
c) MPP
d) Fabionex
1.10
iii) Switch Gear Components used in panel a) Siemens
& Pilot Devices b) Schneider Electric / Telemechanique
c) ABB
d) L & T
e) Allen bradley
f) Teknic
GI 4636 100 09 003 Rev.R0
Sheet 40 of 42
2.0 SURFACE PREPARATION AND PAINTING SCHEDULE
APPLICATION PROCESS PAINT TYPE DRY FILM SHADE / BRAND
THICKNESS FINISH
(MICRONS)
SURFACE
Sand blasting as per Swedish Standard SA-2.5
PREPARATION
BALL SEPARATOR CDC CARBOLINE
SKID BASE FRAME PRIMER EPOXY ZINC 75 RED / GREY SHALIMAR / BERGER
SKID I/C PIPES PHOSPATE ASIAN / NEROLAC
V - PIECES
WORM GEARS INTERMEDIATE HIGH BUILD EPOXY MIO CDC CARBOLINE
(EXTERNAL SURFACE) PAINT COAT POLYAMIDE 100 RED / GREY SHALIMAR / BERGER
INTERMEDIATE PAINT ASIAN / NEROLAC
NOTE: FINAL COAT CHLORINATED RUBBER 2 x 50 SEA GREEN CDC CARBOLINE
Painting for Duplex / Stainless Steel PAINT SH 217 OF IS 5 SHALIMAR / BERGER
Parts like Ball Collector, Pump, Ball
Valves, BRM, BMS, BIP are not ASIAN / NEROLAC
applicable TOTAL DFT : 275 MICRONS (MIN.)
SURFACE
Sand blasting as per Swedish Standard SA-2.5
PREPARATION
CDC CARBOLINE
PRIMER EPOXY ZINC 75 RED / GREY SHALIMAR / BERGER
MOTORS PHOSPATE ASIAN / NEROLAC
ACTUATORS
INTERMEDIATE HIGH BUILD EPOXY MIO CDC CARBOLINE
PAINT COAT POLYAMIDE 100 RED / GREY SHALIMAR / BERGER
INTERMEDIATE PAINT ASIAN / NEROLAC
FINAL COAT CHLORINATED RUBBER 2 x 50 LIGHT GREY CDC CARBOLINE
PAINT SH 631 OF IS 5 SHALIMAR / BERGER
ASIAN / NEROLAC
TOTAL DFT : 275 MICRONS (MIN.)
APPLICATION PROCESS MATERIAL SHORE HARDNESS
Ball Separator SHELL
V - PIECE RUBBER LINING SEMI EBONITE RUBBER 650+ 50 D ---
PUMP SPOOL PIECE
IC PIPES
(INTERNAL )
GI 4636 100 09 003 Rev.R0
Sheet 41 of 42

2.0 SURFACE PREPARATION AND PAINTING SCHEDULE
APPLICATION PROCESS TECHNICAL DRY FILM SHADE BRAND

PROPERTIES THICKNESS
(MICRONS)
DEGREASING, Used for passification, as a

IRON temporary corrosion
PHOSPHATING & protection, and to improve
RINSING paint adhesion. --- --- ---
The distinguishing features

of powder coating include a
STARTER PANEL TEXTURED
high level of mechanical
resistance, excellent
POWDER COATING corrosion protection, good 70 - 100 Brilliant White ---
resistance to chemicals
temperature and weather,
(INTERNAL)
and its facility for
decontamination.
TEXTURED The distinguishing features

of powder coating include a
high level of mechanical Opaline green
POWDER COATING resistance, excellent 70 - 100 ---
shade 275 of IS: 5
corrosion protection, good
( EXTERNAL ) resistance to chemicals
temperature and weather,
and its facility for
decontamination.
GI 4636 100 09 003 Rev.R0

Sheet 42 of 42

Technical Data Sheet for Condenser On Load Tube Cleaning System

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Technical Data Sheet for Condenser On Load Tube Cleaning System

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TATA PROJECTS LIMITED

SRI DAMODARAM SANJEEVAIAH THERMAL POWER TPL-1044-34570-

TECHNICAL DATA SHEET – CONDENSER ON LOAD TUBE

TEHCNICAL DATA SHEET – CONDENSER ON LOAD TUBE CLEANING SYSTEM (COLTCS)

DOCUMENT No: TPL-1044-34570-EM-DS-2800

GEA BGR ENERGY SYSTEM INDIA LIMITED

R0 21/10/2017 RB RP SAP For Approval

Initials Sign Initials Sign Initials Sign Details of Revision

CONDENSER ON LOAD TUBE CLEANING SYSTEM ( COLTCS )

CUSTOMER : TATA PROJECTS LIMITED

2.0 Cleaning Balls 3 of 42

3.0 Ball Collector 4 of 42

5.0 Injection Pipe 4 of 42

6.0 Ball Seperator 5 of 42

7.0 Worm Gear for Ball Seperator Screen 6 of 42 to 9 of 42

8.0 Worm Gear for Ball Valve 10 of 42 to 12 of 42

9.0 Ball Transfer Pump 14 of 42

10.0 Ball Valves 15 of 42

2.0 Motor for for Ball Recirculating Pump 20 of 42 to 21 of 42

3.0 Motor for for Ball Transfer Pump 22 of 42 to 23 of 42

4.0 Actuator for Ball Valves 24 of 42 to 27 of 42

Section III INSTRUMENTATION

2.0 Differential Pressure Gauge 37 of 42

3.0 Pressure Gauge 38 of 42

4.0 Ball Recirculating Monitor 39 of 42

5.0 Ball Monitoring System 39 of 42

Section IV SUBVENDOR LIST & PAINTING SCHEDULE

2.0 Surface Preparation and Painting Schedule 41 of 42 to 42 of 42

GI 4636 100 09 003 Rev.R0

CONDENSER ON LOAD TUBE CLEANING SYSTEM ( COLTCS )

CUSTOMER : TATA PROJECTS LIMITED

GI 4636 100 09 003 Rev.R0

CUSTOMER : TATA PROJECTS LIMITED

1.0 General Information & Design Data

1.2 Liquid handled Sea water

a) Type of condenser Rectangular, Bottom mounted,Single pass divided type

b) No. of Condenser sections 2 (Two)

Pressure drop across ball seperator in choked

1.11 Power Supply 415 V / 3 Ph / 50Hz / 3 Wire

2.0 CLEANING BALL DETAILS

CUSTOMER : TATA PROJECTS LIMITED

3.0 Ball Collector 03PAH13BB001, 03PAH63BB001

GI 4636 100 09 003 Rev.R0

CUSTOMER : TATA PROJECTS LIMITED

Sl.No. Description Unit Data/Parmeters

6.0 Ball Separator 03PAH01AT001, 03PAH51AT001

6.1 Make GEA BGR INDIA

GI 4636 100 09 003 Rev.R0

CUSTOMER : TATA PROJECTS LIMITED

Sl.No. Description Unit Data/Parmeters

7.2 Model GS200 GZ16

Quantity per Ball Seperator Nos 4 (RL - 2 Nos ; LR - 2 Nos)

7.6 Worm Gear Output torque (for motor operation) Nm 16,000

7.7 Gear box type GS200

7.8 Reduction gear GZ16

7.9 Reduction ratio (GS) 53:1

7.10 Reduction ratio (GZ) 8:1

7.11 Total reduction ratio 424:1

7.12 Hand Wheel Provided in the Actuator

7.13 Angle of rotation

7.15 Mounting Flange for Multi turn actuator F10 / G0

7.16 Mounting Flange for the Equipment F30

7.17 Protection class IP 67