ROV Tooling 3

ROV Tooling
PRODUCT SPECIFICATION SHEET SUBSEA
Proserv 75mm Wire Rope Cutter
The Proserv adapted 75mm wire rope cutter is based around field proven
technology. The unique Proserv deployment system has been specifically
developed to allow the tool to be readily ejected by the host ROV in the unlikely
event that the cutter becomes stuck during subsea operation.
The handle design additionally allows the cutter to be deployed without the ROV
System Hydraulics powered up if the cutter is used with a Schilling Rigmaster and
standard intermeshing jaws (this is achieved by avoiding the need for the jaws to
positively grip the cutter).
The cutter has a 4 Port Hotstab and Hydraulic Intensifier integrated within the
unit, allowing it to be independently deployed via a Velocious ROV Tooling Basket.
Features & Benefits
• Failsafe cutting mechanism

• Simple deployment via ROV or ROV basket
• Reliable
Technical Specification
Dimensions (L x W x H) 601 x 682 x 432 mm (including hotstab)
Weight in air 69 kg
Weight in water 67 kg
Maximum wire size 75 mm
Maximum wire tensile strength 1770 N/mm2 and 1960 N/mm2 (Heavy Duty)
Hydraulic fluid Mineral Oil (Tellus 32 or equiv)
Jaw compatibility Parallel / Intermeshing
Hydraulic flow < 5 lpm
Hydraulic pressure 175 bar (Cutter blade), 190bar (Anvil)
ingenious simplicity
info@proserv.com
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Proserv AX-VX Gasket (Ring) Handling Tool
The Proserv AX-VX Gasket (Ring) Handling Tool is designed for problem free
gasket insertion and removal. Designed around industry standard AX-VX
gaskets, the tool can additionally be configured to accommodate specific client
requirements.
During handling operation, the Gasket or Ring is secured into position using two
spring-loaded guides, which additionally provide controlled and fail-safe extension
and retraction during deployment and recovery.
The framework for the tool incorporates the spring-loaded guides along with the
bracket for the compliant ROV friendly handle. Hydraulic actuation of the tool can
be via direct hosed connection to the ROV or via subsea hotstab which allows the
tool to be independently deployed via a Velocious ROV tooling basket.
Features & Benefits
• Light and robust construction

• Easy handling and operation
• Reliable
• Fail-safe mechanism
Dimensions (LxWxH) 546 x 502 x 411 mm (21.5 x 19.8 x 16.2 in)
Maximum working pressure 3,000 psi (207 bar)
Operating pressure 1,450 psi (100 bar)
Hydraulic fluid Mineral oil/gycol
Jaw compatibility Parallel/intermeshing
Weight in air 22 kg (49 lb)
Weight in water 20 kg (44 lb)
Hydraulic interface Direct (JIC 4) or Hotstab
info@proserv.com
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Proserv Circumferential Grinding System (PCGS 300)
The Proserv Circumferential Grinding System (PCGS 300) has been developed
to cut cylindrical members ranging from 152.4 - 355.6 mm (6-14 in). The design
allows for the technician to set the depth of cut, therefore protecting internal
components if necessary. Operation may be via direct ROV mounting or surface
deployed.
Features & Benefits
• Corrosion resistant
• Surface or ROV deployable
• Can be handled and operated by any work class ROV
• Made from marine grade aluminium and grade 316 stainless steel to increase
corrosion resistance and structural strength
• A choice of either a friction disc or diamond disc blade
• Designed to cut at pre-determined depth to protect internal components
Footprint (L x W x D) 0.8 x 0.8 x 0.4 m (2.62 x 2.62 x 1.31 ft)
Weight 90 kg (198.4 lb)
Minimum cut diameter 152.4 mm (6 in)
Maximum cut diameter 355.6 mm (14 in)
Hydraulic requirements Drive motor: 50 L/min @ 189.6 bar (13.2 galUS/min @ 2750 psi)
ROV requirement Industry work class – 100 hp rating or aux power pack
info@proserv.com
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Proserv Class 5 Torque Tool
The Class 5 Torque Tool is designed and built by Proserv and is recommended for
all instances requiring ISO 13628-8 Class 5 intervention. This robust subsea unit
is the product of a detailed design process that affords the appropriate level of
respect to the integrity critical tasks being carried out.
Using an innovative gearbox the tool delivers exceptional repeatability with zero
backlash, providing the operator with an unprecedented level of confidence. This
tool incorporates a visual turns indicator accessible through 6 view ports on the
main body housing.
This tool, when used with an industry standard WROV, does not require a subsea
control system. Full proportional control can be provided by the WROV tooling
manifold with live display of torque and turns counting on the tool. Alternatively,
the manual turns counter can be used to monitor rotation while integral pressure
relief valves prevent over-torque.
Features & Benefits
• The ROV handle can be configured to facilitate use of the tool in either
the vertical or horizontal orientation, while the display located below the
centreline of the tool provides optimal visibility regardless of tool orientation
• The tool is fitted with an easily replaceable socket allowing installation of
alternative interfaces
• Connection to the ROV’s hydraulic system can be achieved via an ISO 13628-
8 dual port hotstab receptacle or bulkhead fittings, depending upon the
preference of the operator. The hotstab receptacle can be mounted on either
side of the tool, for added flexibility
Technical Specification Technical Specification (continued)
Torque Tool Subsea LED Display & Electronics
Weight in air 84 kg (185 lbs) Approx. • Dual simultaneous display of

Display torque / turn count
Weight in water 57 kg (126 lbs) Approx. • Light activated display
Fixed character height 14.2 mm

Depth rating 3,000 metres
Torque readout w/rotational (+/-) in Nm or ft-lb, incremented to
Rotary torque receptacle ISO 13628-8 Class 5 sign 1 Nm
Number of turns w/
(+/-), incremented to 0.1 turns
Torque output 6800 Nm (5015 ft lbs) rotational sign
Operation temperature range -15°C to 45°C (5°F to 113° F) • Low battery warning
• Rechargeable battery: 1 x
D-Cell NiMH, 7 days battery life
Hydraulic supply pressure 130 bar (max) (display on); 6 months battery
Battery life (standby)
• 110 - 240 V, 50 - 60 Hz external
Hydraulic supply flow 20 lpm (nominal)
power supply for charging
• Automated sleep mode
Hotstab or direct hose connection (programmable)
Hydraulic interface
(bulkhead fittings)
Bi-directional RS-232
Communication
communications with topside
ROV interface D Handle
Torque readout accuracy +/- 10%
info@proserv.com
www.proserv.com
Proserv Class 7 (Modified) Torque Analyser
The class 7 (Modified) Torque Analyser consists of a calibrated torque transducer

mechanism mounted within a painted carbon steel body. The analyser fully
replicates the reaction geometry of the subsea interface which is a shortened
form of the ISO 13628-8 Class 7 torque receptacle with a 3.5” square drive. Two
lift eyes are provided to aid handling.
The integral transducer is bi-directional, and has a nominal torque range of

0-45,000 Nm.
Power and signal connections to the transducer are via a Harsh Environment IP65
hand held meter, which is supplied with a suitable interconnecting cable. Clear
torque values in clockwise and counter clockwise directions can be simply verified
both before and after any given Torque Tool operation.
Features & Benefits
• Robust design
• Harsh environment compatibility
• Bi-directional
*Partial cut away
Interface Modified ISO 13628-8 Class 7
Material Body: carbon steel with offshore rated coating, Reaction Lugs: 630 stainless steel
Transducer 0-45,000 Nm stainless steel
Output data RS232
info@proserv.com
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Proserv Class 7 plus, 40,000Nm Torque Tool
The Class 7 Torque Tool is designed and built by Proserv and recommended for
all high torque operations. The tool interfaces with a shortened form of an ISO
13628-8 Class 7 torque receptacle with a 3,5” square drive. This robust subsea
unit is the product of a detailed design process that affords the appropriate level
of respect to the integrity critical tasks being carried out.
This tool incorporates an integrated electronic display at the rear so that torque
output and turns count can be continuously monitored. The tool also incorporates
a visual turns indicator which is accessible through 8 viewing ports on the main
body housing and an additional indicator to verify that the tool is completely
engaged within the receptacle.
The tool is typically supplied in a fully calibrated condition together with a

Proserv calibrated torque analyser unit and delivers the highest level of torque
repeatability across its entire supply pressure range. A maximum output torque of
40,000 Nm is available and the tool is rated to 3,000 m water depth as standard.
This tool should be used in conjunction with a Subsea Control System for full
proportional control and data logging of operations.
Features & Benefits
• Hot stab or fully hosed interface options

• Subsea digital torque readout
• Subsea digital turns readout with back-up manual indicator
• Dedicated lift points for both vertical and horizontal deployment
Technical Specification Technical Specification
Torque Tool Subsea LED Display & Electronics

• Dual simultaneous display of
Weight in air 140 kg (309 lbs) without buoyancy Display torque / turn count
• Light activated display
Fixed character height 14.2 mm (0.56 in)
45 kg (99 lbs) with buoyancy
Weight in water Torque readout w/rotational In Nm or ft-lb, incremented to 0.1
109 kg (240 lbs) without buoyancy
sign (+/-) kNm
Number of turns w/rotational
Incremented to 0.1 turns
Depth rating 3,000 meters (9,843 ft) sign (+/-)
• Low battery warning
• 110 - 240 V, 50 - 60 Hz external
power supply for charging
Interface Modified ISO 13628-8 Class 7
• Rechargeable battery: 1 x
Battery D-Cell NiMH, 7 days battery life
(display on); 6 months battery
5,000 to 40,000 Nm (3688 to 29502 life (standby)
Torque output
ft lbs) • Automated sleep mode
(programmable)
Bi-directional RS-232
Communication
communications with topside
Operation temperature range -15°C to 45°C (5°F to 113° F)
Torque readout accuracy +/- 10%
info@proserv.com
www.proserv.com
Proserv Hot Stab - 2” Single Port
The Proserv 2” Single Port Hot Stab range provides a robust and secure subsea
fluid path connection system for a variety of media. The modular construction of
the system allows for a tailored solution to suit client requirements. Parking
Female hot
stab receptacle
receptacle
The Proserv 2” Single Port hot stab range comprises of -
• Male hot stab

• Blind stab (pressure retaining)
• Protection stab (non-pressure retaining)
• Female hot stab receptacle
• Female parking receptacle
Features & Benefits
• Designed in accordance with the principles of ISO 13628-8 (-13)

• ROV “D” handle (others available on request) with HNBR compliant bush Male hot Blind Protection
• Replaceable acetal nose piece on male stabs stab stab stab
• K35-P seal profile
• 2” SAE code 61 port
• J-lock hot stab retaining system
Optional Features
• Stab and receptacle material (630 stainless steel, super duplex, monel)
• Receptacle mounting flange to clients specifications
• Tailored seal material selection for system fluid
Bore diameter 2” (50.8 mm)
Maximum pressure As required
Maximum flow As required
Weight in air 26 kg (57.3 lb) (male hot stab), 42 kg (92.6 lb) (female receptacle)
Weight in water 22 kg (49 lb) (male hot stab), 36 kg (79.4 lb) (female receptacle)
info@proserv.com
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Proserv Hot Stab - 4” Single Port
The Proserv 4” Single Port Hot Stab range provides a robust and secure subsea
the system allows for a tailored solution to suit client requirements.
Female hot
The Proserv 4” Single Port hot stab range comprises of - stab receptacle
• Male hot stab

Features & Benefits
• Designed in accordance with the principles of ISO 13628-8 (-13)

• ROV “D” handle (others available on request) with HNBR compliant bush
• Low friction Xlyan coating on male stabs
• Replaceable acetal nose piece on male stabs Male Blind Protection
• K35-P seal profile hot stab stab
• 4” SAE Code 61 port stab
• J-lock hot stab retaining system
Optional Features
Bore diameter 4” (50.8 mm)
Maximum pressure As required
Weight in air 64 kg (141 lb) (male hot stab), 89 kg (196.2 lb) (female receptacle)
Weight in water 56 kg (123.5 lb) (male hot stab), 76 kg (168 lb) (female receptacle)
info@proserv.com
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Proserv Hot Stab - Type A Dual Port
The Proserv Type A Dual Port Hot Stab range provides a robust and secure subsea
the system allows for a tailored solution to suit client requirements.
Female receptacle
Features & Benefits
• Designed in accordance with ISO 13628-8 (-13)

• Replaceable acetal nose piece on male stabs
• 1
/4” port
Optional features
• Low friction Xylan coating on male stabs
• Port connector (s) Male hot stab Protection stab
• Seal insertion tool
• Spares kit
Maximum pressure 700 bar (10,000 psi)
Weight in air 5 kg (11 lb) (male hot stab)
Weight in water 4 kg (8.8 lb) (male hot stab)
info@proserv.com
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Proserv Hot Stab - Type A Single Port
The Proserv Type A Single Port Hot Stab range provides a robust and secure
subsea fluid path connection system for a variety of media. The modular
construction of the system allows for a tailored solution to suit client
requirements.
Female receptacle
Features & Benefits

• 1
/4” port
Optional features
• Low friction Xylan coating on male stabs Male hot stab Protection stab
• Port connector (s)
• Spares kit
Weight in water 4 kg (8.8 lb) (male hot stab)
info@proserv.com
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Proserv Hot Stab - Type B Dual Port
The Proserv Type B Dual Port Hot Stab range provides a robust and secure subsea
fluid path connection system through either end of the receptacle for a variety of
media. The modular construction of the system allows for a tailored solution to
suit client requirements.
Female receptacle
The Proserv type B dual port hot stab range comprises of-
• Male hot stab

Features & Benefits

1
• /4” ports
Optional Features
Male hot stab
• Low friction Xylan coating on male stabs
• Port connector (s)
• Spares kits
Weight in water 4.5 kg (9.9 lb) (male hot stab)
info@proserv.com
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Proserv Hotstab and Tronic Extraction System
The Hotstab and Tronic Extraction System provides a positive means of extracting
both hydraulic hotstab and tronic electrical connectors that cannot be separated
using ROV manipulator.
The hydraulically actuated extraction mechanism provides an easy and controlled

method of applying incremental extraction loads. It is capable of supplying sufficient
extraction force to overcome known causes of binding with additional capacity as a
contingency.
Features & Benefits
• Operated by 7-function manipulators

• Independent operation to engage and extract flying tronic connector
• Interface with tronic connector plugs and receptacles
• Firm engagement with flying connector to facilitate relocation after extraction
• Two handle configurations for different installation approaches
Overall dimensions (L x W x H) 400 x 250 x 690 mm (approx)
Weight in air 27.5 kg (approx)
Weight in water 24 kg (approx)
Extraction force 700 kg (approx)
info@proserv.com
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Proserv Hydraulic Subsea Shackles
Proserv hydraulically operated subsea shackles represent the ultimate in

payload security under the most demanding of dynamic conditions. The design
has been repeatedly proven as completely dependable and is easily able to
comply with the most exacting of deployment and recovery risk assessments.
Designed in-house, these shackles address all of the issues that have been
responsible for repeated ‘dropped object’ scenarios that have plagued the
subsea industry, issues that remain associated with many of the alternative and
commonly available subsea rated shackles that still exist.
Features & Benefits
• Proserv’s hydraulically operated shackles can be made to any size and

specification with the current range spanning the 55Te to 600Te range
• Hydraulic shackles can be configured to be ROV operated and supplied
with ISO 13628-8 Hotstab Receptacles or Snaptite Quick Disconnect for
downline operation
Dimensions (L x W x H) 1516 x 854 x 288 mm (59.7 x 33.7 x 11.3 in)
Rated capacity 55 to 600Te
Depth rating 3000 m (9,843 ft)
info@proserv.com
www.proserv.com
Proserv Linear Actuator Override Tool - 2”
Linear Actuator Override Tools (LAOTs) are designed for emergency interventions
to manually override hydraulically actuated gate valves. With the use of ROV
hydraulics, these can be utilised to operate Linear Actuators.
The 2” LAOT provides a force of up to 279 kN and has a stroke of 86 mm. The 2”
LAOT is designed to be mounted semi-permanently to a subsea structure before
deployment and is connected to a remotely mounted control panel through two
hydraulic hoses. The ROV operates the 2” LAOT with the control panel and provides
hydraulic power to the tool via a dual port hot stab interface.
Features & Benefits
• The 2” LAOT is designed to connect with an ISO 13628-8 Linear Type A

Interface
• The control panel contains an ROV operable isolation valve, pressure gauge
and dual port receptacle
• The ROV operable ball valve provides isolation to the cylinder pressure after
the hot stab has been disconnected
• Check valves are incorporated into the control panel to minimise water
ingress into the tool
Dimensions - 2” LAOT (L x W x H) 342 x 215 x 288mm (13.5 x 8.5 x 11.3 in) - (approx.)
Dimensions - control panel (L x W x H) 200 x 327 x 652mm (7.9 x 12.9 x 26 in) - (approx.)
Stroke 86 mm (3.4 in)
Valve interface type ISO 13628-8 Linear type A
Linear force Up to 279 kN
Hot stab interface ISO 13628-8 Dual port type A
Depth rating 3000 m (9842 ft)
Weight in air - 2” LAOT 29.6 kg (65 lb) - (approx.)
Weight in water - 2” LAOT 23.8 kg (52 lb) - (approx.)
Weight in air - control panel 37.6 kg (83 lb) - (approx.)
Weight in water - control panel 31.1 kg (69 lb) - (approx.)
Maximum operating pressure 210 bar (3,046 psi)
Maximum flow rate 4 lpm
Operating medium Hydraulic oil - Shell tellus 32
Temperature range -20°C to 60°C
info@proserv.com
www.proserv.com
Proserv Linear Actuator Override Tool - 7”
Linear Actuator Override Tools (LAOTs) are designed for emergency interventions
to manually override hydraulically actuated gate valves. With the use of ROV
hydraulics, these can be utilised to operate Linear Actuators.
The unit is designed to connect with a two lug bayonet interface and is operated by
an ROV through a control panel integrated with the tool.
Features & Benefits
• The 7” LAOT provides a force of up to 1300 kN and has a stroke of 240 mm.
• The 7” LAOT is designed to be operated subsea by an ROV which also provides
hydraulic power to the tool via a dual port hot stab interface
• An ROV mounted control panel containing an intensifier and pressure relief
valve provides the required operating pressure
• The tool mounted control panel contains an ROV operable isolation valve,
pressure gauge and dual port receptacle
• The ROV operable ball valve provides isolation to the cylinder to maintain
cylinder pressure after the hot stab has been disconnected
Dimensions - 7” LAOT (L x W x H) 686 x 360 x 461mm (27 x 14 x 18 in) - (approx.)
Dimensions - ROV control panel (L x W x H) 475 x 300 x 140mm (19 x 12 x 5.5 in) - (approx.)
Stroke 240 mm (9.4 in)
Valve interface type Two lug bayonet
Linear force Up to 1300 kN
Hot stab interface ISO 13628-8 Dual port type A
Depth rating 3000 m (9842 ft)
Weight in air - 7” LAOT 88.9 kg (196 lb) - (approx.)
Weight in water - 7” LAOT 65.8 kg (145 lb) - (approx.)
Weight in air - ROV control panel 16.6 kg (37 lb) - (approx.)
Weight in water - ROV control panel 13.4 kg (30 lb) - (approx.)
Maximum operating pressure 572 Bar (8,296 psi) - (approx.)
Maximum ROV input pressure 134 Bar (1,944 psi) - (approx.)
Maximum ROV input flow rate 12 lpm (approx.)
Operating medium Hydraulic oil - Shell tellus 32 or similar
Temperature range -20°C to 60°C
info@proserv.com
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Proserv Linear Hold Open Tool
Proserv Linear Hold Open Tools provide the ability to hold open XT valves.
Constructed from high strength alloy steel and utilising a bolt in spigot, the
Proserv Linear Hold Open Tool provides a cost effective fit for purpose solution
for holding open XT valves during rigless XT installation.
Spigots of various lengths are available and are easily changed out to suit linear
actuators of various lengths.
Features & Benefits
• ISO13628-8 ROV interfaces
• Spigot easily changed out to suit various actuation stokes
• Single direction, high strength locking interface with internal stop prevents
accidental release
info@proserv.com
www.proserv.com
Proserv MSCM Fixed Plate Rear Shroud
The MSCM Fixed Plate Rear Shroud provides a convenient means to enclose the
rear half of the MSCM fixed plate that is open and vulnerable to subsea current.
The rear shroud is used in conjunction with the flying plate shrouds to effectively
contain acid around critical areas of the stabplate; the acid being used to soften
any marine fouling. The shroud will not seal completely against leakage so
continuous dosing of acid is required.
The shroud features a Rotary (low torque) Interface which allows it to be

installed and supported by manipulator while being closed independently.
Shroud geometry ensures it is self-restraining for permanent deployment
with materials selected to ensure life of the field compatibility. The shroud is
intended to be permanently installed and has provision for anodes to be fitted.
Features & Benefits
• Interfaces in accordance with ISO 13628-8

• Operated by rotary (low torque) interface
• Material selection to last life of field
• Self retaining for permanent deployment
• Shroud concentrates acid otherwise rapidly dispersed by subsea current
Weight in air 23 kg (approx)
info@proserv.com
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Proserv MSCM Tri-probe Boss Brush
The Tri-probe Boss Brush is designed to engage the tri-probe boss within the fixed
stabplate and effectively remove marine fouling from both the inside and outside
of the boss. The brush provides an effective and highly reliable means of cleaning
the critical internal faces of the receptacle to ensure the tri-probe can be engaged
with the highest confidence. It will also clean the outside of the boss where other
Proserv tools interface.
The brush is operated by the ROV 7-function manipulator and has internal porting
to inject acid into and around the boss to soften calcareous deposits or other
marine growth and help flush the resulting debris away. The main body functions as
a shroud to confine the acid during soaking operations.
Features & Benefits

• Operated by ROV manipulator
• Self aligning geometry with axial stop
• Replaceable scouring pads and bristles
• Capable of injecting acid into boss to improve cleaning
• Plastic nose to avoid damage to stabplate components
• Self-retaining design for acid soaking operations
Overall dimensions (L x W x H) 450 x 170 x 170 mm
Weight in air 5.5 kg
Weight in water 3.5 kg
Acid inlet connection JIC - 04 male
info@proserv.com
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Proserv MSCM Fixed Plate Coupling Brush
The MSCM Fixed Plate Coupling Brush is designed to clean marine fouling from
the sealing faces on the male hydraulic couplings, thereby ensuring a reliable and
effective seal when connected. The brush is hydraulically driven by a small motor
and uses multiple non-metallic, rotating scouring pads.
The brush is deployed using the ROV 7-function manipulator in conjunction with a
guidance system that facilitates error-free alignment of the brush heads with each
of the couplings in order to prevent inadvertent damage. The brush has internal
porting to deliver acid to the coupling to soften calcareous deposits or other
marine growth and help flush the resulting debris away.
Features & Benefits

• Operated by 7 function manipulator
• Hydraulic motor driven
• Replaceable scouring pads
• Can deliver acid to coupling to improve cleaning
Hydraulic Brush Guide Plug
Overall dimensions (L x W x H) 680x 135 x 135 mm (approx) Overall dimensions (L x W x H) 680 x 340 x 340 mm (approx)
Weight in air 10 kg (approx) Weight in air 24 kg (approx)
Weight in water 8 kg (approx) Weight in water 16 kg (approx)
info@proserv.com
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Proserv MSCM Stabplate Removal Tooling Package
The MSCM Removal Tooling Package provides a means for a WROV to unlock
a stuck MSCM stabplate whose shear pins have failed. The removal package
consists of a series of tools required to perform the removal operation.
Access to the tri-probe drive shaft slot is gained by extracting the protective plug
inside the square drive. This extraction is easily performed by the Protective Plug
Removal Tool. The tool is simply operated by a 7-function manipulator and will
capture the plug once extracted.
The Stabplate Removal Tool is then docked onto a FLOT-mounted Class 4 Torque
Tool and employed to engage the tri-probe drive shaft slot. Hydraulically actuated
latches engage the stabplate to the WROV facilitating its relocation to a parking
site after extraction. Oscillating the drive should dislodge marine growth and free
the tri-probe, allowing it to be unlocked ready for extraction.
Features & Benefits
Plug Removal Tool

• Spring loaded mechanism to isolate manipulator force
• Utilises a ER-20 collet chuck to hold tools
• Tips include screwdriver bit & drill bit
Tri-probe Rotation Tool

• 4 port hotstab receptacle for hydraulic connection
• Hydraulically latches onto stabplate for relocation
• Depth and turn indicator for operator interface
• Reversible drive to facilitate the dislodgement of marine growth
Plug Removal Tool Tri-probe Rotation Tool
Overall dimensions (L x W x H) 460 x 220 x 150 mm (approx) Overall dimensions (L x W x H) 800 x 420 x 225 mm (approx)
Weight in air 10 kg (approx) Weight in air 31.5kg (approx)
Tri-probe Retainment Tool Retainment Tool Extraction Tool
Weight in air 3.5 kg (approx) Weight in air 4 kg (approx)
Weight in water 2.5 kg (approx) Weight in water 3.5 kg (approx)
info@proserv.com
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Proserv Multipurpose Cleaning Tool
The Proserv Multipurpose Cleaning Tool is a hydraulically operated ROV tool

designed to clean the surfaces of subsea structures. The tool is equipped with
D-handle allowing for ease of operation with the ROV’s manipulator. The tool
features interchangeable brush heads enabling the cleaning of a variety of
surfaces and removal of marine growth, residual corrosion and hydrocarbon
deposits at critical sealing interfaces.
Upon request the Cleaning Tool and cleaning heads can be mounted into an ROV
deployable frame for hub cleaning.
Features & Benefits
• Manipulator held ROV ‘D’ handle
• Removes marine growth easily
• Nylon or stainless steel brush heads available
Weight in air 10.3 kg (22.7 lb)
Weight in water 8.5 kg (18.7 lb)
Hydraulic fluid Tellus 32 or equivalent
Max output torque 40 Nm (cont)
Displacement 32 ccm/rev
Rotation Reversible / bi-directional
Depth rating 3000 MSW, hydraulically compensated
Max input pressure 125 bar (1,813 psi) - (cont.)
Max flow 20 lpm (cont.)
Hydraulic connections 2 off JIC #4
info@proserv.com
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Proserv Padeye Tester
An ROV deployable hydraulically actuated Padeye Tester to assist with critical

management of subsea lifts. The tester can be configured to apply accurate and
repeatable loads that impart appropriate over-pull margins to allow safe recovery
of subsea hardware under dynamic loading conditions.
Proserv can retrospectively design and build Padeye Testers to interface with
any type of traditional or industry standard padeyes but alternatively, can design
padeyes with life-of-field subsea testing in mind.
Recovery of aged subsea hardware presents the subsea industry with an issue that
has to be managed if risk exposure is to be appropriately mitigated. Padeyes that
are ‘out-of-test’ simply cannot be relied upon without subsea re-testing, Proserv
provide cost effective subsea methods and equipment to restore confidence in
subsea integrity and ensure compliance with industry standard lifting practice.
Features & Benefits
• Fully compatible with ISO13628-8

• Operated /controlled via ROV deployed hotstab
• Adjustable subsea load from 0–10Te
Jig Dimensions (L x W x H) 600 x 820 x 450 mm (23.6 x 32.3 x 17.7 in)
Depth rating 2000 m (6562 ft approx.)
info@proserv.com
www.proserv.com
Proserv Pipeline Buckle Initiation Tool
The purpose of the Buckle Initiation Tool (BIT) is to affect a lateral displacement
in a pre-laid pipeline over a foundation sleeper structure. The components, which
make up this system, are lowered subsea and locked onto a sleeper situated under
the pipeline. A work class ROV is then used to control the pushing and placement
of the tools within the system.
The components of the BIT are comprised of the Displacement Tool (DT), the
Permanent Restraint Tool (PRT) and the PRT Lifting Frame (PRTLF). The major
component of the DT is termed the Displacement Cylinder (DC).
Features & Benefits
• Designed in accordance with DNV and Australian standards

• ROV operated
PRT
Dimensions (L x W x H) 2826mm x 2360mm x 1550mm (111.3 x 92.9 x 61 in)
Maximum working depth 300m (984.3 ft)
Weight in air 3074kg (6,777 lb)
Weight in water 2604kg (5,741 lb)
DF
Overall dimensions (L x W x H) 1650mm x 4995mm x 2302mm (65 x 197 x 90.7 in)
DT
Push cylinder stroke 4200mm (165 in)
Push cylinder force 50 Te extend, 16 Te retract
Overall dimensions (L x W x H) 6070mm x 4762mm x 2420mm (239 x 187.5 x 95.3 in) - (retracted)
info@proserv.com
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Proserv ROV Docking Probe
Proserv design and manufacture ROV Docking Probes capable of withstanding the
full thrust load of all typical work class ROV’s.
Designed with an ISO 13628-8 interface, the ROV Docking Probes are used to
latch ROV’s to an interface.
The unit is robust and features replaceable components such as latching fingers,
nose guide, pins & cylinder components.
A positive spring return latching system ensures latching fingers retract & release
once hydraulic pressure relieved from the system.
Features & Benefits
• ISO 13628-8 interface
• Spring assisted retract
• Adaptable to other manufacturers mounting detail
• 316 stainless steel construction
Max. hydraulic operating pressure 207 bar (3,002 psi)
info@proserv.com
www.proserv.com
Proserv ROV Mounted Fluid Injection System
Today’s subsea hardware is becoming more complicated and requires greater

pressures; The Fluid Injection System (FIS) is capable of injecting various fluids
from corrosion inhibitors to biocides into subsea pipelines and equipment.
All equipment is supplied inside a purpose built frame that can easily be fitted
or removed to/from the WROV without the need for under vehicle access. The
complete FIS is less than 30 kg in water to ensure that any effects on the ROV
dynamic handling characteristics are minimised.
All hardware is mounted inside the FIS and is connected to the host ROV via
minimal hydraulic and electrical connections to reduce installation and removal
time. The standard buoyancy supplied with the FIS has a safe working depth of
1000 m although can be optionally upgraded upon request.
The system incorporates a 150 ltr main tank to hold water based fluids or mineral
oils and 2.5 ltr chemical storage tank. The FIS has a hydraulically driven dosing
pump used to inject chemicals into subsea pipework. Hydraulically actuated valves
allow the user to open and close specific circuits to adjust preset pump pressures.
The FIS can also be used to pump filtered seawater.
Features & Benefits
• Rear mounted for quicker and easier installation

• Minimal change required to ROV trim
• All interface hoses, control interfaces included
• Spares kit included
• FAT, O&M manuals and all GA drawings included
• Custom designed to suit any application
Overall dimensions (L x W x H) 729x1418x1628mm
Weight in air 225 kg
Weight in water 30 kg
Max fluid delivery pressure 420 bar (7600 psi)
Max fluid delivery flow 20 lpm
Hydraulic inlet pressure 210 bar (3100 psi)
Hydraulic demand flow 50 lpm
Chemical fluid capacity 2.5 litres
Main fluid capacity 150 litres
Depth rating 1000 MSW with standard buoyancy, hydraulically compensated
Chemical fluid types Fluorescent dye, corrosion inhibitor, oxygen scavenger, biocide
Main delivery fluid types Water based fluids, seawater, mineral oils etc.
info@proserv.com
www.proserv.com
Proserv ROV Mounted HP Fluid Injection System (Underslung)
The Proserv High Pressure Fluid Injection Skid is designed for operation and testing
of subsea hardware. Today’s subsea hardware has become more complicated and
requires greater working pressures, the Proserv HP Fluid Injection System can be
tailored to suit the exact testing requirements for your subsea hardware.
All equipment is supplied in a dedicated tooling frame that can be installed and
removed efficiently from the base of the ROV system using the through frame lift
posts built into the vehicle. The complete fluid injection skid is neutrally buoyant to
ensure minimum effect to the ROV’s dynamic handling characteristics.
All hardware is mounted inside the fluid injection skid and is connected to the host
ROV via minimal hydraulic and electrical connections to reduce installation and
removal time. The standard buoyancy supplied with these units had a safe working
depth of 1000 m although this can be upgraded upon client request.
The control system offers an accurate and repeatable solution to client’s

requirements for the control of hydraulic tools in high integrity applications. In this
particular instance the GUI code has been written specifically for the fluid injection
system. This allows the user to infinitely adjust the pressure output of the hydraulic
pump.
The internal data logger system has the ability to datalog both the control system
and hydraulic pump output pressures simultaneously. This means that seal tests up
to 600 bar can be recorded if the hydraulic pump is specified to produce this output.
The control system is supplied with all the parts required to operate from a standard
PC or laptop using the powerful dedicated GUI. Surface control system is supplied
with the unit.
Features & Benefits
• Mounted underneath the ROV

• Minimal change required to ROV trim
• All interface hoses, control interfaces included
• Spares kit included
• FAT, O&M manuals and all GA drawings included
• Custom designed to suit any application
• Integrated datalogger for recording of seal tests
Dimensions Length and width of parent ROV, height 450 mm (17.7 in)
Weight in water 40 kg (88.2 lb)
Max. water delivery pressure 420 bar (7,600 psi)
Max. water delivery flow 20 lpm
Hydraulic inlet pressure 210 bar (3100 psi)
Hydraulic demand flow 50 lpm
Fluid capacity 25–100 L typically
Depth rating 1000 MSW, typically
Supply fluid Water based fluids, glycol, seawater
info@proserv.com
www.proserv.com
Proserv ROV Operable Shackles
Proserv Operable Shackles are primarily designed to provide an ROV friendly

link between a lifting line and standard padeyes that can readily be made/
unmade at depth. Such shackles allow this action to be repeated as often as
necessary without the need to recover rigging to ‘re-set’ the mechanism and can
alternatively be used to acquire masterlinks, soft strops and/or other shackles
that are compatible with both physical dimensions and load capacity of the ROV
operable unit.
By allowing initial surface isolated connection of rigging to heave sensitive

seabed loads, vessel working weather windows can be significantly increased by
using Proserv ROV Operable Shackles.
Features & Benefits
• Main load carrying body

• Manipulator handle with unique patented open/close mechanism
• 2nd barrier lock (optional)
• Custom designed guides to assist with specific subsea installations
• Dedicated transportation cases
• 2nd barrier locks can be customised to specific client requirements and
generally comprise spring loaded ‘keeper’ fingers that cannot be displaced
by wave action or single event impact
• Proserv ROV Operable Shackles can also be configured to allow rapid and
reliable emergency disconnection
WLL 4-100 tonnes
Weight in air 5-90 kg (11-198.4 lb)
info@proserv.com
www.proserv.com
Proserv ROV Operable Torque Limiting Tool
The Proserv ROV Operable Torque Limiting Tool is a manipulator deployed device.
The torque limiting function is preset on deck to the maximum operating torque
of the valve to be operated and the actual output torque can then be set anywhere
within the chosen range.
No matter how high the value of the input torque applied to the tool by the
manipulator, the internal mechanism will simply disengage once the predefined
torque limit is reached to ensure that the actuator cannot be overloaded. The
mechanism will then rotate 360 degrees and re-engage for continued subsea use
as long as the input torque does not again exceed the preset limit. The tool resets
automatically following any attempt to overload it without the need to recover to
deck.
The torque limiting device ensures the safe operation of all low torque interfaces
which is particularly valuable where the alternative output torque of a given
manipulator or torque tool cannot be assured or verified. The tool is available in a
variety of torque limit adjustment ranges and with a variety of end effectors.
Features & Benefits
• The Torque Limiting Tool can be readily configured for diver use if required
Dimensions 130 mm outside x 500 mm long (5.12 x 19.7 in)
API 17 H/ISO13628 – section 12.5 rotary (low) torque interface or customer specified interfaces
Interface
upon request
Output torque options 30-60 Nm, 45-100 Nm, 85-180 Nm
Weight in air 16 kg (35.3 lb)
Depth rating Unlimited, pressure compensated
info@proserv.com
www.proserv.com
Proserv SCM Fixed Coupling Brush
The SCM Fixed Coupling Brush is designed to clean marine fouling from the critical
sealing faces on the male hydraulic couplings, thereby ensuring a reliable and
effective seal when connected. The multi-head cleaning tool provides an accurate
and highly reliable means of cleaning the couplings and so ensures the highest
level of operational efficiency is achieved.
The individual brushes utilise non-metallic, rotating scouring pads that are
driven by a small hydraulic motor via hotstab, the tool is deployed using the ROV
7-function manipulator. The cleaning tool is used in conjunction with a guidance
system that facilitates alignment of the brush heads with each of the couplings in
order to prevent inadvertent damage.
Features & Benefits

• Simultaneously cleans up to 4 couplings
• Replaceable cleaning pads on interchangeable shafts
• Capable of injecting acid into coupling to improve cleaning
Guide tool Cleaning tool
775 x 775 x 1000 mm 130 x 330 x 1300 mm

Overall dimensions (L x W x H) Overall dimensions (L x W x H)
(approx) (approx)
Weight in air 85 kg (approx) Weight in air 31 kg (approx)
info@proserv.com
www.proserv.com
Proserv Mandrel Brush
The Mandrel Brush is designed to slide over a lifting mandrel and effectively
remove marine fouling from its interfacing surfaces. The tool is operated using
the ROV 7-function manipulator and is equipped with multiple non-metallic
brushes to abrade debris without damaging the mandrel.
The brush has an internal port to inject acid over the mandrel to either remove
calcareous deposits or flush debris away. The main body functions as a guide to
allow the ROV operator to easily install the brush over the mandrel, while also
acting as a shroud to concentrate the acid for soaking operations.
Features & Benefits

• Operated by 7 function manipulator
• Plastic nose to avoid damage to surrounding components
• Capable of injecting acid into mandrel to improve cleaning
• Easily replaceable bristles
• Large funnel shape to aid installation
info@proserv.com
www.proserv.com
Proserv SCM Upper Acid Shroud
The SCM Upper Acid Shroud is designed to effectively introduce acid to the
upper surfaces of the SCM and allow the acid to migrate down the cavity between
the SCM and SCMMB. The shroud retains acid around the SCM to soften and
breakdown any marine fouling. The shroud is located and retained in the desired
position using a compliant mandrel adaptor.
The acid connection is made via a single port hot stab that enables the acid flow
line to be deployed from the surface separately. Internal plumbing within the
shroud ensure acid is directed towards critical areas.
Features & Benefits

• Removable single port hotstab
• Plumbed lines for distributed acid flushing
• Shroud fabricated from high impact polypropylene
• Shroud is self retaining with no other ROV intervention required
• Easily installed with large clearances and self aligning geometry
info@proserv.com
www.proserv.com
Proserv SCMMB Shroud
The SCMMB Shroud is designed to simultaneously enclose all of the hydraulic and
electrical components of the unoccupied SCMMB so that they can be soaked in
acid to both soften and remove any marine fouling and/or calcareous deposits.
Once the shroud is installed, the acid injection hose is connected via a single port
hotstab using the WROV 7 function manipulator allowing acid to be distributed
across the SCMMB.
Material selection ensures that the shroud is robust and resistant to typical WROV
installation forces, shroud design allows installation in any orientation without
causing a “clash” scenario.
Features & Benefits

• Removable single port hotstab
• Plumbed lines for distributed acid flushing
• Shroud fabricated from high impact polypropylene
• Guides to protecting the tool from unintentional loading
• Easily installed with large clearances and self aligning geometry
info@proserv.com
www.proserv.com
Proserv Soft Line Cutter
Proserv supply Webtool softline cutters. Robust design and proven reliability
ensures cutter integrity is not compromised.
Features & Benefits
• Hydraulically operated soft and fibre line cutting tool incorporates a

lightweight aluminium and stainless steel construction
• Diver or ROV operable and long blade life ensures that tool maintenance is
kept to a minimum.
Water depth Any
Hydraulic supply pressure Max. 210 bar (3,046 psi)
Cutting capacity Max. diameter 54 mm (2.13 in)
Weight in air 4.7 kg (10.4 lb)
info@proserv.com
www.proserv.com
Proserv Subsea Thread Repair Tool
Proserv produces a range of tools that can overcome serious access limitations
to restore the damaged threads of subsea shafts or mating females to a usable
condition. Typically these tools are developed for aging subsea fields where male
or female threads on subsea hardware have been damaged and where recovery to
surface is not an option or presents additional technical challenge.
The thread repair tools use a patented, intricate cam and spring mechanism
engaging the segmental tap or die against the inner most threads before the tool
cuts its way back along the shaft removing the damage along the way. The unique
design ensures that unwanted material is ejected from the area to be repaired
rather than driven further into or onto it.
Features & Benefits
• Due to the wide variety of subsea stab plate configurations that exist, tools
are designed and manufactured upon request
• Tools can be operated by ROV or Diver
• Thread repair systems make highly efficient and cost effective additions to
work over or IMR tool kits, and present operators with a low risk contingency
option that is frequently overlooked in favour of complicated/extended
duration hardware recovery campaigns
Customer specified stabplate; capable of repairing typical thread materials such as high strength
Interface
carbon steels, super duplex, nitronic or aluminum bronze
Jaw compatibility Parallel /intermeshing
Weight in air 15 kg (33.1 lb)
Weight in water 12 kg (26.5 lb)
Depth rating Unlimited
info@proserv.com
www.proserv.com
Proserv Surface Torque Analyser
The Surface Torque Analyser consists of a calibrated torque transducer mechanism

mounted within a painted carbon steel body. The analyser fully replicates the
reaction geometry of the subsea interface and can be fitted with an appropriately
sized drive shaft to reflect the range or class of torque required. Drive shafts are
easily interchangeable and an external handle is provided so that the operator can
guide and retain the unit in place.
Power and signal connections to the transducer are via a Harsh Environment IP65
hand held meter, which is supplied with a suitable interconnecting cable.
Features & Benefits
• The integral transducer is bi-directional, and has a nominal torque range of

0-3000 Nm
• Greater torque ranges can be accommodated on request to suit any range up
to and exceeding Class 7-33,000 Nm
• Clear torque values in clockwise and counter clockwise directions can be
simply verified before and after any given torque tool operation
Interface 17D (ISO13628-8 figure 18) class 1–4 and 17H compatible
Material Body: painted carbon steel, sockets: 630 stainless steel
Transducer 0-3000 Nm stainless steel
Output data RS232
info@proserv.com
www.proserv.com
Proserv Torque Multipliers
Proserv Torque Multipliers are purpose built for the actuation of subsea rotary
drive shafts using a diver deployed torque wrench.
Features & Benefits
• 5:1 multiplication ration

• Torque buckets can be safely and effectively operated by a diver using a 1/2”
square drive torque wrench
• Handle positioned above tool centre of gravity to reduce operator fatigue and
strain
• Interface customisable to suit operator requirements
Multiplication ratio 5:1
Bucket interface API 17D
Weight in water 19kg (42 lb)
info@proserv.com
www.proserv.com
Proserv Torque Receptacle Brush
The Torque Receptacle Brush is designed to slide inside the receptacle and
effectively remove marine fouling from both the square drive and torque reaction
slots. The tool is also capable of removing gross debris from the remaining
internal surfaces. The tool is operated using the ROV 7-function manipulator
and is equipped with non-metallic bristles to abrade debris without damaging the
receptacle.
The brush has internal porting to inject acid into the bucket to soften calcareous
deposits or other marine growth and help flush the resulting debris away. Tool
geometry and materials have been selected to prevent inadvertent damage to
the bucket. The tool is self-retaining within the receptacle for extended soaking/
flushing operations.
Features & Benefits

• Operated by ROV manipulator through compliant D-handle
• Self-aligning geometry to aid installation
• Capable of retaining itself for extended soaking/flushing operations
info@proserv.com
www.proserv.com
Proserv Torque Tool Adapter
The Proserv Torque Tool Adapter can be connected and disconnected from the
nose of a 17D Torque Tool, either on deck or subsea. This allows rapid conversion
to 17H configuration without the need for the Torque Tool to be returned to
surface, and additionally allows the client to reduce the number of operational and
contingency torque tools necessary to complete common scopes of work.
Torque Tool Adapters can be tailored to overcome problems presented by subsea

interfaces that may fall outside ISO configuration e.g. when an over or under length
actuator shaft prevents successful mating with the torque tool nose or custom
interface has been manufactured and installed subsea.
Features & Benefits
• Robust design
• Can be fitted/removed without the need to return the host tool to surface
• Reduces required tooling inventory required
Converts 17D (ISO13628-8 figure 18) to 17H (ISO13628-8 figure 14) custom adaptors made to
Interface order with a range already developed ie. low torque receptacles (ISO13628-8 figure 13 type A, B
and C)
Weight in air 7.7 kg (17 lb)
Material Body: anodised 6061 T6 aluminium driveshaft: AISI316L or 630 stainless steel
info@proserv.com
www.proserv.com
Proserv Walther Mono-Coupler Receptacle Brush
The Mono Coupler Brush is designed to clean marine fouling from the critical
faces on the fixed receptacle, thereby ensuring a reliable and effective seal when
connected. The cleaning tool provides an effective and highly reliable means of
cleaning the critical faces of the receptacle and poppet to ensure the highest level
of operational efficiency is achieved.
The brush utilises non-metallic scouring pads and bristles that are operated by
the ROV 7-function manipulator. The brush has internal porting to inject acid into
the receptacle to either soften calcareous deposits or flush debris away. Tool
geometry and material selection has been made to prevent inadvertent damage
to the receptacle. The tool is self-retaining within the receptacle for extended
soaking/flushing operations.
Features & Benefits

• Operated by ROV manipulator through compliant D-handle
• Self aligning geometry with axial stop
• Replaceable scouring pads and bristles
• Plastic nose to avoid damage to poppet assembly
Acid line connection JIC - 04 male
info@proserv.com
www.proserv.com
Proserv Walther Mono-Coupler Shroud
The Walther Mono-Coupler Shroud is designed to surround a flying coupler when

in the connected position. The purpose is to effectively introduce and retain acid
around the coupler to soften any marine fouling. The acid connection is made via a
Single Port Hot Stab that also serves as the deployment handle.
The geometry of the shroud provides easy alignment and installation. The tool is
self-retaining with internal bristles engaging the coupler body, allowing extended
flushing or soaking without manipulator support. Material selection ensures that
the shroud is robust and resistant to typical WROV installation forces.
Features & Benefits

• Removable single port hotstab with J lock
• Rubber seal around the inlet pipe to minimise acid leakage
• Shroud is self retaining with no other ROV intervention required
• Easily installed with self aligning geometry
info@proserv.com
www.proserv.com

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ROV Tooling

PRODUCT SPECIFICATION SHEET SUBSEA

Proserv 75mm Wire Rope Cutter

Features & Benefits

• Failsafe cutting mechanism

Dimensions (L x W x H) 601 x 682 x 432 mm (including hotstab)

Maximum wire size 75 mm

Hydraulic fluid Mineral Oil (Tellus 32 or equiv)

Jaw compatibility Parallel / Intermeshing

Hydraulic flow < 5 lpm

Hydraulic pressure 175 bar (Cutter blade), 190bar (Anvil)

Proserv AX-VX Gasket (Ring) Handling Tool

Features & Benefits

• Light and robust construction

Dimensions (LxWxH) 546 x 502 x 411 mm (21.5 x 19.8 x 16.2 in)

Maximum working pressure 3,000 psi (207 bar)

Operating pressure 1,450 psi (100 bar)

Hydraulic fluid Mineral oil/gycol

Jaw compatibility Parallel/intermeshing

Weight in air 22 kg (49 lb)

Weight in water 20 kg (44 lb)

Hydraulic interface Direct (JIC 4) or Hotstab

Proserv Circumferential Grinding System (PCGS 300)

Features & Benefits

Footprint (L x W x D) 0.8 x 0.8 x 0.4 m (2.62 x 2.62 x 1.31 ft)

Weight 90 kg (198.4 lb)

Minimum cut diameter 152.4 mm (6 in)

Maximum cut diameter 355.6 mm (14 in)

Proserv Class 5 Torque Tool

Features & Benefits

Technical Specification Technical Specification (continued)

Torque Tool Subsea LED Display & Electronics

Weight in air 84 kg (185 lbs) Approx. • Dual simultaneous display of

Fixed character height 14.2 mm

Proserv Class 7 (Modified) Torque Analyser

The class 7 (Modified) Torque Analyser consists of a calibrated torque transducer

The integral transducer is bi-directional, and has a nominal torque range of

Features & Benefits

• Harsh environment compatibility

*Partial cut away

Interface Modified ISO 13628-8 Class 7

Weight in air 120 kg (265 lb)

Transducer 0-45,000 Nm stainless steel

Output data RS232

Proserv Class 7 plus, 40,000Nm Torque Tool

The tool is typically supplied in a fully calibrated condition together with a

Features & Benefits

• Hot stab or fully hosed interface options

Technical Specification Technical Specification

Torque Tool Subsea LED Display & Electronics

Proserv Hot Stab - 2” Single Port

• Male hot stab

Features & Benefits

• Designed in accordance with the principles of ISO 13628-8 (-13)

Bore diameter 2” (50.8 mm)

Maximum pressure As required

Maximum flow As required

Proserv Hot Stab - 4” Single Port

• Male hot stab

Features & Benefits

• Designed in accordance with the principles of ISO 13628-8 (-13)

• J-lock hot stab retaining system

Bore diameter 4” (50.8 mm)

Maximum pressure As required