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Research Article

Therapeutic
Delivery
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Fabrication, characterization and


application of sugar microneedles for
transdermal drug delivery

Aim: This study aimed to fabricate, characterize and use maltose microneedles for Hiep X Nguyen1 &
transdermal delivery of doxorubicin. Materials & methods: Microneedles were Ajay K Banga*,1
fabricated by micromolding technique and evaluated for dimensions, mechanical
1
Department of Pharmaceutical Sciences,
College of Pharmacy, Mercer University,
properties and in situ dissolution. Microporation of human cadaver skin was confirmed
Atlanta, GA 30341, USA
by dye binding, histology, pore uniformity, confocal laser microscopy and skin *Author for correspondence:
integrity measurement. In vitro permeation studies were performed on vertical Franz Tel.: +1 678 547 6243
diffusion cells. Results: Maltose microneedles were sharp, mechanically uniform and Fax: +1 678 547 6423
rapidly dissolvable. Microneedle insertion resulted in a marked decrease in lag time Banga_ak@ mercer.edu

and a significant increase in the permeation across and into human skin (p < 0.05).
The skin delivery profile was used to predict the steady-state plasma concentration.
Conclusion: Maltose microneedles are a promising physical technique to increase skin
delivery.

First draft submitted: 30 December 2016; Accepted for publication: 16 February 2017;
Published online: 31 March 2017

Keywords:  doxorubicin • in vitro permeation studies • microchannels • microneedles


• transdermal delivery

Skin is a large, accessible and attractive route sound), microdermabrasion, thermal abla-
for the administration of therapeutic mole- tion, radiofrequency ablation and their com-
cules. Drug delivery through skin offers mul- binations have been extensively explored to
tiple advantages such as bypassing first-pass overcome this barrier to drug delivery [3,6–7] .
metabolism, reduction of frequent parenteral Microneedle-mediated delivery is a mini-
dosing, improvement in patient compliance, mally invasive, cost-effective and patient-
ease of dose monitoring, protection from compliant technique to significantly enhance
harsh gastrointestinal conditions, reduc- trans-/intradermal delivery [2] . Upon inser-
tion of systemic drug exposure, sustained tion into skin, microneedles circumvent the
delivery of drugs with short half-lives and stratum corneum, penetrate the epidermis
ease of terminating drug delivery [1,2] . How- layer to create hydrophilic, interstitial fluid-
ever, the outermost lipophilic (10- to 15-μm filled and micron-sized conduits in skin
thick) skin layer, stratum corneum, com- (microchannel) that are deep enough to fail
posed of dead keratinocytes embedded in a the skin barrier function but shallow enough
lipid matrix, proves to be a major obstacle to not reach the nerve endings in the dermis
to skin delivery [1,3–4] , limiting transdermal layer. These microchannels are large enough
delivery of small and moderately lipophilic to allow passage of therapeutic agents of any
compounds  [1–3,5] . Several enhancement size (monoclonal antibody [8] , vaccines [9] ,
techniques such as penetration enhanc- proteins and peptides [10,11] , cosmeceuti-
ers, microneedles, iontophoresis (electrical cals  [12]) yet are small enough to avoid skin
part of
energy), laser ablation, sonophoresis (ultra- damage, irritation and infection [2,13–14] .

10.4155/tde-2016-0096 © 2017 Future Science Ltd Ther. Deliv. (2017) 8(5), 249–264 ISSN 2041-5990 249
Research Article  Nguyen & Banga

Microneedles have been fabricated using different microneedles and near-infrared-light-triggered biode-
materials (silicon, titanium, stainless steel, glass and gradable polycaprolactone microneedles [31] . In addi-
polymers) in a plethora of designs (solid, hollow, coated tion, DOX has been encapsulated into poly(lactic-co-
and dissolvable), geometries, densities and dimensions glycolic) acid nanoparticles and coated on metal
to deliver therapeutic agents to the target site or depth microneedles for direct and minimally invasive intra-
in skin [1,6–7] . However, safety and production issues tumoral delivery [32] . Lastly, the orange-red fluorescent
with metal, glass and silicon microneedles (breakage of property of DOX allows for the detection of its diffu-
the needles in the skin, manufacturing costs and com- sion pattern inside skin tissues [29,31,33] .
plexities) led to the development of biodegradable and In this study, we aimed to fabricate, characterize (scan-
biocompatible polymeric microneedles [1,15–16] . ning electron microscopy [SEM] mechanical properties,
Biodegradable microneedles have been fabricated in situ dissolution) and use maltose microneedles to per-
from sugars such as sucrose, trehalose [17] and malt- forate dermatomed human cadaver skin. We also char-
ose  [15,18] . Maltose (a carbohydrate and a Generally acterized the microneedle-created pores (dye binding,
Recognized As Safe substance) is a safe excipient for histology, pore uniformity, confocal laser microscopy),
drug delivery systems [15,18] . It has been used to fab- measured transepidermal water loss, skin electrical resis-
ricate drug-loaded, dissolvable microneedles for mass tance values and investigated the in vitro transdermal
production using inexpensive micromolding tech- delivery of DOX across and into dermatomed human
nique  [15] or stepwise controlled drawing lithogra- skin. For the first time, we measured the dimensions of
phy  [18] . The needles obtained demonstrate strong the microchannels created in human skin using SEM
mechanical properties and rapid dissolution in skin. images, studied the mechanical properties of maltose
Also, these microneedles have been used to perforate microneedles using Parafilm M® film and quantitatively
skin and create microchannels to significantly enhance analyzed the skin permeability of DOX in vitro. This
transdermal delivery of various compounds across and study can serve as the foundation for future in vivo and
into the porated skin [4–5,8,18–24] . clinical studies on maltose microneedles as well as the
Maltose microneedles are designed to break the transdermal delivery of DOX.
skin barrier, dissolve in skin within minutes and create
microchannels for drugs to diffuse into skin layers [5] . Materials & methods
Furthermore, maltose microneedles have been proven Doxorubicin hydrochloride was purchased from Med-
safe for humans (avoid disposal complexities) and can Chemexpress (NJ, USA). Phosphate-buffered saline
be loaded with proteins, peptides or other therapeu- (0.1 M, pH 7.4 ± 0.1) and maltose monohydrate were
tic compounds for transdermal delivery. Moreover, obtained from Fisher Scientific (NJ, USA). Fluoresoft®
the combination of microneedles with other physical (0.35%) was procured from Holles Laboratories, Inc.
enhancement techniques, especially iontophoresis, has (MA, USA), and methylene blue dye from Eastman
shown a synergistic effect on drug delivery [10,11] .,21–22 Kodak Co. (NY, USA). Polydimethylsiloxane (Syl-
Doxorubicin (DOX) possesses high antimitotic, gard® 186 silicon elastomer base and curing agent) was
cytotoxic and antitumor activity and is one of the most procured from Dow Corning (MI, USA). Optimum
common and effective anthracycline chemotherapeu- Cutting Temperature compound was purchased from
tic [25,26] . However, its clinical application is often lim- Tissue-Tek (Sakura Finetek, CA, USA), while all the
ited by its severe side effects, such as cumulative car- other chemicals were obtained from Sigma-Aldrich
diotoxicity and intrinsic or acquired drug resistance of (MO, USA). Dermatomed human cadaver skin (thick-
tumors  [26,27] . DOX is a hydrophilic anticancer agent ness: 0.73 ± 0.10 mm, n = 12) was obtained from
and is administered by venous or arterial injection [25] . S­cience Care (FL, USA).
DOX has several qualities that make it a suitable can- Solid stainless steel microneedles or master struc-
didate for sustained transdermal drug delivery. Favor- tures and spring-loaded applicator were procured from
able pharmacokinetic parameters include its short Micropoint Technologies Pte, Ltd. (CleanTech Loop,
half-life (20–48 h), low bioavailability, high dose and Singapore). Each master structure consisted of 100 (10
dose-dependent toxicity. Different techniques have × 10) pyramidal-shaped solid stainless steel micronee-
been employed to enhance the skin delivery of DOX dles with needle height of 500 μm, base dimensions of
such as monoolein-containing propylene glycol for- 150 × 150 μm and needle-to-needle spacing between
mulations  [28] , iontophoresis with chitosan gel [26] and adjacent microneedles of 500 μm.
iontophoresis with solid lipid nanoparticles [26,29–30] .
Its hydrophilic nature and moderately high-molecular Fabrication of maltose microneedles
weight (579.98 g/mol) have been of interest to research- The method of fabricating the maltose micronee-
ers for the development of drug-loaded d­ issolving dles was adopted from techniques described by

250 Ther. Deliv. (2017) 8(5) future science group


Sugar microneedles for transdermal drug delivery  Research Article

Park  et al.  [16] (Figure 1) and Miyano et al.  [15] . A n = 4) stacked together, using an applicator. After
polydimethylsiloxane mixture was blended and added treatment, each layer of parafilm was separated and
to a dust-free master structure, followed by centrifu- visualized under a Leica DM 750 microscope. The
gation (4000 rpm, 30 min, 25°C, centrifuge 5810R, dimensions of the pores created in the first parafilm
Eppendorf, Hamburg, Germany) and application of layer (n = 20) were measured as well as the number of
vacuum (200 mbar, 30 min, 25°C, vacuum drying pores formed in the last parafilm layer.
oven, Germany) to remove air bubbles. After curing
at 100°C for 5 h, the molds required to fabricate the In situ dissolution of microneedles
maltose microneedles were obtained and separated Dissolution kinetics of maltose microneedles on der-
manually. Maltose powder was melted and added to matomed human cadaver skin was investigated at time
the prepared molds and pulled into the channels of intervals of 1, 2, 3, 4 and 5 min, after which the nee-
the mold using a vacuum oven (200 mbar, 30 min, dles were observed under SEM. Any changes in the
180°C). After freezing at -20°C for 30 min, the malt- dimensions of maltose microneedles were indicative of
ose microneedles were successfully fabricated and dissolution of the needles.
stored in a desiccator for future use.
Dye-binding studies
Skin treatment Microneedle-treated skin was stained with 1% w/v
The maltose microneedles were pressed onto der- methylene blue solution and visualized under ProScope
matomed human skin pieces, each measuring 2 × 2 cm 2 HR Digital USB Microscope. Images of skin surface
in area, using a spring-loaded applicator. The treated were obtained to confirm skin microporation and used
skin samples were further used for c­haracterization and to measure the pore-to-pore distance (n = 10) [19] .
in vitro permeation studies.
Histology studies
Scanning electron microscopy Microneedle-treated skin was stained with methylene
SEM was performed to evaluate the needle length, base blue dye and frozen in Tissue-Tek® optimal cutting
dimension, tip diameter, needle-to-needle distance temperature compound to obtain vertical sections, 10
and surface morphology of maltose microneedles, as μm in thickness, using Microm HM505E (Southeast
described previously [19] . The microporated skin sam- Scientific, Inc, GA, USA). The sections were then
ples were fixed on Polysine® microscope slides using stained with hematoxylin and eosin followed by obser-
1% formalin (Sigma-Aldrich), followed by drying in vation under a Leica DM 750 microscope.
a vacuum oven (50°C, 200 mbar, 30 min). The dried
skin samples were then mounted on pin stubs and Pore uniformity studies
sputter coated. The maltose microneedles were sputter Fluorescent staining of the treated skin was conducted
coated as well to enable visualization by SEM. Using with Fluoresoft (0.35%) solution [5,19] . Pore Permeabil-
ImageJ software, the SEM images were analyzed to ity Index (PPI) and distribution of fluorescent inten-
measure the area of the microchannels formed in the sity in each pore were investigated using ImageJ and
treated skin samples as well as the tip diameter of the Fluoropore software (Altea Therapeutics, GA, USA);
microneedles (n = 10; NIH, MD, USA). the relative intensity of calcein in pores relative to each
other was used as a measure of pore uniformity.
Mechanical properties of maltose microneedles
The uniformity of mechanical strength of micronee- Confocal laser microscopy studies
dles on arrays is pivotal to achieve consistent channels The depth of the microchannels formed in the skin
in skin tissues. Thus, the mechanical uniformity of was determined by confocal laser microscopy [19] .
the maltose microneedles was investigated by a­pplying Microneedle-treated skin was stained with Fluoresoft
them on ten layers of parafilm (0.14 ± 0.01-mm thick, (0.35%) and scanned under a computerized Leica SP8

Master structure Cover with PDMS mold Cover mold with Maltose
PDMS mixture maltose microneedles

Figure 1. Fabrication process of maltose microneedles by micromolding technique.

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Research Article  Nguyen & Banga

confocal laser microscope at 496 nm (Switzerland) to TX, USA) the skin twice using a D-Squame pres-
study the distribution pattern of calcein and the depth sure instrument for proper adhesion (pressure applied:
of the channels. 225 g/cm2, pressure area: 22.24 mm, CuDerm). The
tapes were removed quickly with forceps and contained
Skin integrity measurement the drug remaining on the skin surface. In order to
The barrier integrity of dermatomed human cadaver measure the drug levels in the skin, the epidermis was
skin was evaluated rapidly and noninvasively by skin separated from the dermis using forceps and were both
electrical resistance and transepidermal water loss minced individually with surgical scissors and placed
(TEWL) assessment. The experiment protocol has in separate six-well plates. DOX was extracted from
been elaborated in our previous works [19,24,34] . Resis- the skin pieces using 2-ml ethanol under continuous
tance was measured by passing an alternating current shaking at 100 rpm for 24 h at room temperature. The
(100 mV, 10 Hz) through the skin, while TEWL values samples were then filtered through a 0.2-μm filter and
were obtained using a VapoMeter (Delfin Technologies analyzed using HPLC.
Ltd., Finland). A failure of the skin barrier function by
microneedle treatment was recognized by a decrease in Quantitative analysis
skin resistance and an increase in TEWL value (n = 4). The concentration of DOX in the samples was analyzed
by an isocratic reversed-phase HPLC method using
In vitro permeation studies Waters Alliance HPLC system (2795 Separating Mod-
The experimental setup for in vitro permeation ule) equipped with a fluorescent detector (Waters 2475)
study  [19,34] consisted of Vertical Franz diffusion cells and Empower™ software version 2 (Waters Co., MA,
(0.64 cm2 permeation area, PermeGear, Inc., PA, USA). A mixture of acetonitrile and deionized water
USA) set with donor chambers containing 200 μl of (0.1% Triethylamine, adjust to pH 3.0 by o-phosphoric
4.0 mg/ml DOX (untreated 4 mg/ml and micronee- acid 85%, Fisher Scientific; 0:70 v/v) flowed through
dles [MN] 4 mg/ml) or 2.0 mg/ml DOX in deion- Kinetex C18, 5 μm, 150 × 4.6 mm (Phenomenex, CA,
ized (DI) water (MN 2 mg/ml), while the receptor USA) at a rate of 1.0 ml/min at 35°C. Injection volume
compartments contained 5 ml of 10 mM phosphate- was 20 μl, while the excitation and emission wave-
buffered saline solution (pH 7.4) each. Untreated skin lengths were 480 and 560 nm, respectively, and the run
(untreated 4 mg/ml) as control and maltose micronee- time was 5 min. This HPLC method provided a linear
dle-treated (MN 4 and 2 mg/ml) dermatomed human range of 1–50,000 ng/ml (R 2 = 0.99).
cadaver skin samples were clamped between the donor
and receptor parts with the stratum corneum fac- Statistical analysis
ing upward. Aliquots of 300-μl receptor fluid were All results were reported as mean with SD (n ≥ 4).
removed at 0, 1, 2, 4, 6, 8, 10, 22 and 24 h, followed Statistical calculations were performed in Microsoft
by replacement with equal volumes of fresh-receptor Excel Worksheets. The Student’s t-test and one-way
solution. The cumulative amount of DOX permeated ANOVA followed by Tukey HSD post hoc test were
through unit diffusion area was plotted against time used to compare the results of different groups. Sta-
(n = 4). Lag time of DOX permeability was calculated tistically, a significant difference was depicted by a
as the x-intercept of the linear portion (R 2 > 0.96) of p-value < 0.05.
this curve [21] . The steady-state flux was calculated
from the slope of the linear portion of the in vitro per- Results & discussion
meation profile [5,20] . The diffusion coefficient of DOX Scanning electron microscopy
was also determined using Equation 1 [35]: Small portions of microneedle arrays were magnified
h 2 using SEM imaging to measure the geometry, sharp-
D= ness and dimensions of the microneedles [2,8,31] .
6t Solid maltose microneedles showed a rectangular-
Where D = diffusion coefficient (cm2 /h), h = skin pyramidal geometry with a needle length of 440.53 ±
thickness (cm) and t = lag time (h). 14.59 μm (n = 10), needle-to-needle distance of 513.86
± 6.20 μm (n = 10), needle base side of 163.98 ± 3.74
Skin distribution studies μm (n = 10) and needle tip diameter of 13.14 ± 4.48
The distribution of DOX in different layers of the skin μm (n = 10). The needles appeared to be sharp, strong
was estimated [19] after 24-h permeation studies. DOX and uniform in dimensions (Figure 2) . One hundred
solution in the donor chamber was removed using two maltose microneedles were observed in an area of 4.5
dry and two receptor-soaked q-tips followed by tape × 4.5 mm2. This structure was in accordance with the
stripping (D-Squame stripping discs D101, CuDerm, suggestion from Miyano et al. that indicated that the

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Sugar microneedles for transdermal drug delivery  Research Article

needle-to-needle distance for 500-μm long needles ment and insertion techniques. Other studies have
should be more than 350 μm  [15] , in order to prevent used fluorescent images of skin surface captured in
the ‘bed of nail’ effect that hindered the penetration confocal laser microscopy studies to measure the
of the needles to the target depth in the skin. Sharp- pores’ diameter [2,5] and surface area of the micro-
ness, distance and length of maltose microneedles indi- channels  [19] . The actual area of the pores might be
cated the likeliness of the microneedles to bypass the erroneously measured due to the noncircular shape of
skin indentation and perforate the epidermis of der- the pore, lateral diffusion of the dye inside skin tissue
matomed human skin [15,21] . and unclear border of the stained area. These poten-
The maltose microneedles replicated the geometry tial issues were resolved using the method described
and dimensions of the master structure. This result in this study, providing a standard technique for the
suggested that micromolding using the melting tech- characterization of microchannels in skin.
nique can be used to produce microneedles with spe- A concern might arise about any possible change
cific desired structures. However, the replication was in the pore size during the sample preparation (the
reported to be imprecise with polymeric microneedles drying step at 50°C and 200 mbar for 30 min). We
due to shrinking of the polymeric matrix during dry- found it difficult to evaluate the change in the pore
ing, resulting in sharper, shorter and smaller micronee- size or compare the size of the pore before and after
dles or incomplete filling of the mold with a viscous the preparation since SEM samples are required to
formulation [17] . be dust-free and dry; not wet, fresh and unfixed skin
The surface area of microchannels affects the con- samples. In this study, the skin tissues were fixed using
trolled drug transport and potential infection [13] . 1% formalin prior to the drying step to minimize the
SEM was also used to visualize the maltose micronee- modification of the pore size. Cryo-SEM might be
dle-formed channels in hairless rats [5] and porcine ear another technique to visualize the microchannels [37] .
skin [36] . In this study, the images indicated a close cor-
relation between the shapes of microchannels with the Mechanical properties of maltose microneedles
structure of the microneedles. This observation was in Microneedles need to possess sufficient sharpness
accordance with the results of previous studies [5,19] . In and mechanical strength to penetrate the skin [19,31] .
addition, we measured the precise area of the conduit The uniformity of microneedles’ length, mechanical
in human skin caused by the microneedles was mea- properties and drug content also affect the efficacy
sured to be 17,871.66 ± 2185.02 μm2 (n = 10; 66.46% of microneedle treatment. In this study, we used
of the average area of microneedle base; 2.79% of the Parafilm M film to evaluate the mechanical unifor-
permeation area). This observation could be explained mity of maltose microneedles (Figure 3) .
by the skin indentation as well as the immediate con- Maltose microneedles created 100-square-shaped
traction of the pores after microneedle removal due to pores on the first parafilm layer (side length: 34.87
the inherent viscoelasticity of skin tissues [4,19] . ± 1.54 μm, n = 10), which were significantly smaller
Dimensions of the microchannels varied based on than the needle base (163.98 ± 3.74 μm, p = 0.00).
the geometry of the needles, methods of measure- The small SD of the side length (1.54 μm) proved the

⊕ 235× 5 kV - Image ⊕ 250× 5 kV - Image ⊕ 1350× 5 kV - Image


300 µm 1.02 mm BSD full Maltose MN 300 µm 363 µm BSD full Maltose MN 50 µm 179 µm BSD full MN skin

Figure 2. SEM images. (A & B) Maltose microneedles and (C) a microneedle-created pore in dermatomed human
cadaver skin.
SEM: Scanning electron microscopy.

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Research Article  Nguyen & Banga

Figure 3. Microscopic images of Parafilm M®. (A) Untreated, (B) first layer and (C) second layer of maltose
microneedle-treated film.

mechanical uniformity of maltose microneedles. Also, cant change in the dimension of the needle base with
an indented area of 5283.20 ± 557.67 μm2 (n = 10) was time (Figure 4) . This result agreed with previous stud-
observed around the pores. The indentation of the film ies on the dissolution of tetrahedron-shaped maltose
and difference in the dimensions of pores and needles microneedles in porcine ear skin where a decrease in
suggested that only a certain portion of the micronee- the needle length from 505.90 ± 9.54 (0 min), 179.70
dles could penetrate the viscoelastic material. ± 64.54 μm (1 min), 86.90 ± 67.53 μm (2 min) to 0
One hundred maltose microneedles on array caused μm (4 min) was observed without any change in the
100 pores on the second layer of Parafilm M film. This needle base [19] . The indentation of skin upon the
result indicated the uniformity of the needle length. insertion of microneedles prevented the contact of skin
The insertion behavior depended on the needle den- with the needle base, thus averting any change in the
sity, geometry, material, needle length, shape, tip base. Furthermore, the rapid dissolution of maltose
radius and base diameter. Larrañeta et al. reported that microneedles is expected to facilitate drug release from
hydrogel-forming microneedles pierced 100% of the the drug-loaded needles into the skin layers.
first parafilm layer but less than 50% of the second
one  [38] . As shown in Figure 3, the size of the pores Dye-binding studies
decreased from the first to second parafilm layer, fol- Methylene blue dye, being hydrophilic in nature, was
lowing the pyramidal shape of maltose microneedles. absorbed into the aqueous microchannels formed by
Based on the thickness of a single Parafilm M layer the microneedles, staining them blue, while the intact
(140 ± 10 μm), we estimated the penetration depth of skin, hair follicles and sebaceous glands in the vicinity
maltose microneedles into the film to be 140–280 μm. remained unstained (Figure 5)  [17–19] . Methylene blue
This observation was in agreement with the actual staining enabled the visualization of 100 uniformly
depth of microchannels in human skin measured by distributed pores in human skin caused by 100 maltose
confocal laser microscopy (120 ± 7.45 μm). Parafilm microneedles on the array (100% insertion ratio). The
M film proved to be a simple and effective model to pore-to-pore distance (510.30 ± 15.06 μm, n = 10) was
study the insertion behavior, length uniformity and insignificantly different from the needle-to-needle dis-
mechanical uniformity of maltose microneedles. tance on the needle array (p = 0.50; Figure 5) . The dye-
binding studies validated the success of microporation
In situ dissolution of microneedles caused by maltose microneedles [5,19] .
We also investigated the in situ dissolution kinet-
ics of maltose microneedles in dermatomed human Histology studies
cadaver skin. The needle length gradually decreased Histological images of the skin sections provided
from 440.53 ± 14.59 (0 min), 218.89 ± 65.64 (1 min), evidence of perforation by maltose microneedles and
154.45 ± 46.65 (2 min), 102.83 ± 47.50 (3 min) to enabled determination of the depth and shape of the
54.08 ± 40.82 um (4 min) and disappeared (0.00 ± microchannels in skin. Intact stratum corneum, epi-
0.00 um) after 5 min in skin (Figure 4) . Previous stud- dermis and dermis layers (Figure 6A) were observed
ies showed a spontaneous and complete dissolution in untreated skin, whereas the images of the treated
of soluble maltose microneedles in skin tissue within skin proved the effectiveness of maltose microneedles
2–20 min of insertion [21] due to the hydrolytic cleav- to penetrate the stratum corneum and epidermis to
age of maltase–glucoamylase in the interstitial fluid reach the superficial layer of the dermis (Figure 6B) . An
of the skin [15,17] . In addition, there was no signifi- agreement in the shape between somewhat triangular

254 Ther. Deliv. (2017) 8(5) future science group


Sugar microneedles for transdermal drug delivery  Research Article

⊕ 250× 5 kV - Image ⊕ 175× 5 kV - Image ⊕ 200× 5 kV - Image


300 µm 963 µm BSD full Maltose MN 300 µm 1.38 mm BSD full MN 1 Min 300 µm 1.20 mm BSD full MN 2 Min

0 min 1 min 2 min

⊕ 175× 5 kV - Image ⊕ 150× 5 kV - Image ⊕ 200× 5 kV - Image


300 µm 1.38 mm BSD full MN 3 Min 500 µm 1.61 mm BSD full MN 4 Min 300 µm 1.20 mm BSD full MN 5 Min

3 min 4 min 5 min

Figure 4. Dissolution kinetics of maltose microneedles in dermatomed human cadaver skin.

channels in the skin and pyramidal microneedles was microchannels along with a relatively similar flux of
observed as well, in accordance with results obtained calcein through each channel (Figure 7) . In accordance
in previous studies [2,18–19] . The depth of the pores was with dye-binding studies, the vicinity of microchan-
measured to be approximately 120 μm. However, the nels and hair follicles withstood calcein staining. Simi-
physical distortion of the skin tissue and error in sec- larly, suppression of the array substrate left the skin
tioning might have altered the measured depth of the intact [4,19,24] .
pores.
Confocal laser microscopy studies
Pore uniformity studies Confocal laser microscopy is a rapid, accurate and
The uniformity of the pores created by the micronee- noninvasive technique to measure the actual depth
dles was established using calcein imaging [2,4,24] . The of microchannels in the skin without physical arti-
uneven surface of skin might affect the uniformity of facts  [2,4–5] . Hydrophilic calcein in Fluoresoft could
microchannels formed by mechanically uniform malt- completely fill the channels yet appeared inert to
ose microneedles. The pore uniformity studies indi- lipophilic, intact stratum corneum layer of untreated
cate a uniform transport of therapeutic agents through areas. Therefore, the distribution of calcein in the
every individual pore, thereby aiding controlled trans- skin has been assumed to be the volume of the micro-
dermal drug delivery through the microneedle-treated channels  [2,5,19] . We used z-stack (series of fluorescent
skin. The insertion of maltose microneedles resulted images captured at the same horizontal position and
in uniform microchannels in the dermatomed human different depths) to scan the channels from the begin-
skin (average PPI of 100 pores: 5.70 ± 3.35) without ning of the skin surface to the end where calcein signal
any of the pores being assigned a zero PPI value. Addi- visually disappeared.
tionally, a bell-shaped distribution pattern of the histo- A decrease in the fluorescent intensity with an
gram as well as a narrow range of fluorescent intensity increase in the depth of the channels was detected
were observed, which indicated the uniformity of the owing to the pyramidal shape of the channels as well

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Research Article  Nguyen & Banga

Figure 5. Microscopic images. (A) Untreated, (B) maltose microneedles-treated dermatomed human cadaver skin.

Figure 6. Histological images. (A) Untreated and (B) maltose microneedle-treated dermatomed human cadaver
skin.

as the absorption of the dye within skin tissue [5] needle density, needle length, shape, sharpness, mate-
(Figure 8) . Furthermore, we measured the depth of the rials as well as the viscoelasticity and integrity of skin
microchannels to be 120 ± 7.45 μm (n = 10; 27.24% samples. Based on the depth of the channels, we could
of average length of maltose microneedles). This result conclude that maltose microneedles bypassed the stra-
was consistent with other reports where typically only tum corneum (10–15-μm thick) and the underlying
10–30% of the needle length penetrated the skin tis- epidermis layer (50–100-μm thick) to reach the super-
sue  [2,19,39] . In particular, 600-μm long AdminPatch® ficial layer of the skin dermis [1,6] . Instead of using cal-
metal microneedles could reach to the depth of 160 cein dye, the fluorescent property of DOX allowed for
± 25 μm in porcine skin [10] . Maltose microneedles visualization of the permeation pathway and distribu-
(500-μm long) created pores with the depth of 153.33 tion pattern of the drug inside skin tissue using confo-
± 20.82 μm [4] or 160 μm [2,5] or 140.5 ± 10.12 μm [19] . cal laser microscopy [33] . Consistent with dye-binding
This observation might be explained by the indentation and calcein-imaging studies, hair follicles, appendages
of skin upon the needle insertion, the rapid dissolution and untreated skin area resisted calcein staining, thus
of maltose microneedles [5] and the immediate reseal- were invisible in confocal images (Figure 8) [5] .
ing of skin after the needle removal [2] . Also, the depth Interestingly, the protocol of confocal laser micros-
of microchannels depends on the insertion pressure, copy studies simulated the design of in vitro p­ermeation

256 Ther. Deliv. (2017) 8(5) future science group


Sugar microneedles for transdermal drug delivery  Research Article

PPI of maltose MN.JPG


20

18
P.P.I mean = 5.7
16 σ = 3.35
n = 100
14 nzero = 0

12
Frequency

10

0
0 10 20 30 40 50 60
Fluorescent intensity

Figure 7. (A) Fluorescent image of maltose microneedle-treated dermatomed human skin with (B) pore
permeability index and (C) histogram of fluorescent intensity.
studies and indicated the skin layer that drug formu- Skin integrity measurement
lation could reach initially. A different scenario was We have investigated the effect of physical treatment
observed with drug-loaded dissolving microneedles, on the skin barrier function by measuring transepi-
which were secured inside skin tissue to prevent the dermal water loss [4,17,19] and skin electrical resistance
immediate resealing of the skin [9,15,31] . values [24,39–40] . In this study, the insertion of maltose
When the settings of confocal laser microscopy were microneedles resulted in an increase in TEWL value
adjusted to differentiate DOX from the interferences from 25.53 ± 2.13 to 29.30 ± 5.49 g/m2h (n = 4; p =
of skin autofluorescence, the microscopy could be used 0.25) as well as a significant decrease in skin electri-
to visualize the distribution pattern and permeation cal resistance from 30.93 ± 6.40 to 5.50 ± 0.36 kΩ/
pathway of DOX in skin tissues [29] . Huber et al. used cm2 (n = 4; p = 0.00; Figure 9) . These results indi-
this method to validate the pathway of DOX delivery cated the disruption of the skin integrity caused by the
by iontophoresis through hair follicles, and the interac- microneedle treatment [4–5,24] . Moreover, monitoring
tion between DOX and the stratum corneum layer [29] . the TEWL value provided an insight into the extent

future science group www.future-science.com 257


Research Article  Nguyen & Banga

/=7333 6 µm 0 µm 250 /=7343 6 µm 0 µm 250 /=7353 6 µm 0 µm 250 /=7363 6 µm 0 µm 250 /=7373 6 µm 0 µm 250

0 µm 10 µm 20 µm 30 µm 40 µm

/=7383 6 µm 0 µm 250 /=7393 6 µm 0 µm 250 /=7403 6 µm 0 µm 250 /=7413 6 µm 0 µm 250 /=7423 6 µm 0 µm 250

50 µm 60 µm 70 µm 80 µm 90 µm

/=7433 6 µm 0 µm 250 /=7443 6 µm 0 µm 250 0 µm 250 /=7463 6 µm 0 µm 250 0 µm 250


/=7453 6 µm /=7473 6 µm

100 µm 110 µm 120 µm 130 µm 140 µm

Figure 8. Confocal images of maltose microneedle-treated dermatomed human cadaver skin.

of disruption of the skin [5,19] and when it recovered [2] . of microneedles in previous studies, where a marked
The observations indicated that the larger the total and abrupt decrease in the skin resistance value up to
area of the pores in skin (based on larger size of indi- 35-times in dermatomed porcine ear skin [24] and 10%
vidual pores and greater number of pores), the higher in dermatomed human skin [40] were observed after
the TEWL value [5,19] . A similar trend was noted in maltose microneedle treatment.
other in vitro [5,19,24] and in vivo [4,22] studies.
Skin electrical resistance, being a sensitive indicator In vitro permeation studies
for skin integrity, has been used to evaluate the efficacy In vitro permeation studies using vertical Franz

40.00 40.00 *
TEWL value ± SD (g/m2h)

Skin resistance ± SD

35.00 35.00
30.00 30.00
(kΩ/sq.cm)

25.00 25.00
20.00 20.00
15.00 15.00
10.00 10.00
5.00 5.00
0.00 0.00
Untreated MN-treated Untreated MN-treated
Groups Groups

Figure 9. (A) Transepidermal water loss and (B) skin electrical resistance values of untreated and maltose
microneedle-treated dermatomed human cadaver skin.
*Statistical difference from microneedle-treated group, p < 0.05.

258 Ther. Deliv. (2017) 8(5) future science group


Sugar microneedles for transdermal drug delivery  Research Article

d­iffusion cells have been used to measure the skin Table 1) . A twofold increase in the drug concentra-
permeability of various compounds [21,24,40] . In this tion from 2 to 4 mg/ml resulted in an insignificant
study, dermatomed human cadaver skin was used increase in the flux (p = 0.13; Table 1) . A similar trend
to simulate the drug delivery in human subjects. A was obtained with the diffusion coefficient of DOX
continuous accumulation of DOX into the receptor delivery through human skin, which increased from
chamber was observed with time (Figure 10) . This untreated 4 mg/ml to MN 2 and 4 mg/ml (Table 1) .
observation might be attributed to the sink condition The diffusion of DOX was limited by the lipophilic
in the receptor solution, the infinite dose of DOX in skin barrier-stratum corneum layer (untreated 4 mg/
the donor chamber and the ever-opening microchan- ml group). A high affinity of DOX with the stratum
nels in skin tissues. Cumulative delivery of DOX at 24 corneum impeded its skin permeation. Therefore, the
h was significantly higher for the microneedle-treated insertion of maltose microneedles disturbed the skin
groups (MN 2 mg/ml, 1.45 ± 0.03 μg/cm2, p = 0.00 layers to allow the drug to diffuse freely into skin tis-
and MN 4 mg/ml, 1.51 ± 0.09 μg/cm2, p = 0.01) as sue through the microchannels (MN 2 and 4 mg/ml).
compared with untreated skin (untreated 4 mg/ml, The DOX flux obtained with the use of one malt-
1.31 ± 0.04 μg/cm2 ; Figure 10) . The hydrophilic- ose microneedle array (100 microneedles in an area of
ity, charge and high-molecular weight of DOX limit 0.2025 cm2) was 0.09 ± 0.04 μg/cm2 /h. After extrapo-
its diffusion through the lipophilic stratum corneum lation, 494 microchannels would be created in an area
layer  [26,28] . Also, the anthracycline structure of DOX of 1 cm2, resulting in a flux of 0.44 μg/cm2 /h. The
interacts with anionic lipids in the stratum corneum to steady-state plasma concentration could be predicted
prevent the drug penetration into the underlying skin using Equation 2 [41] :
layers  [28] . Thus, when the stratum corneum was dis- A ∗ Jss
rupted by maltose microneedles insertion, DOX could Css =
easily diffuse through the microchannels to reach Cl
the hydrophilic dermis layer of skin. Other physical Where Css = steady-state plasma concentration (μg/
enhancement techniques have shown their effective- ml); A = permeation area of skin (0.64 cm2); Jss = steady-
ness in increasing the skin delivery of DOX [26,30–31] . state flux (μg/cm2/h) and Cl = clearance of DOX from
Anodic iontophoresis and DOX-encapsulated cationic the body. The use of dermatomed human skin in this
solid lipid nanoparticles increased the skin distribution study made the result more applicable to human sub-
and tumor penetration of the drug in vitro and in vivo jects in clinical studies. The clearance of DOX from
to inhibit the tumor cell survival and growth [29,30] . human subjects was reported to be 630 ± 150 ml/min or
The skin permeation of DOX was also enhanced by the 10.5 ml/h [42] . Thus, the steady-state plasma concentra-
use of iontophoresis with a cationic chitosan gel [26] . tion of DOX was calculated to be 0.03 μg/ml, which
The steady-state flux of DOX was also calculated was higher than the steady-state plasma concentration
from the permeation profile. As a result, the physical achieved by 72-h infusion (0.04 μM or 0.02 μg/ml) [42] .
treatment of skin by maltose microneedles caused a sig- This observation offered another advantage to the use
nificant increase in the flux of drug delivery (p = 0.02; of minimally invasive microneedles that was superior

1.80
Avg amt/sq.cm (μg/sq.cm) ± SD

1.60
*
1.40 *
1.20
1.00
0.80
0.60 Untreated 4 mg/ml
0.40 MN 4 mg/ml
0.20 MN 2 mg/ml
0.00
0 4 8 12 16 20 24
Time (h)

Figure 10. Average cumulative amount of doxorubicin delivered through untreated and maltose microneedle-
treated human cadaver skin.
*Statistical difference from untreated 4 mg/ml group, p < 0.05.

future science group www.future-science.com 259


Research Article  Nguyen & Banga

Table 1. Lag time, flux and diffusion coefficient of doxorubicin permeation through dermatomed
human cadaver skin.
Group Treatment DOX concentration Lag time (h) Flux (μg/ Diffusion
(mg/ml) cm2/h) coefficient (cm2/h)
Untreated 4 mg/ml No 4 37.26 ± 18.66 0.03 ± 0.02 2.38 × 10 -5 
MN 4 mg/ml Microneedles 4 8.14 ± 5.27 0.09 ± 0.04 10.91 × 10 -5 
MN 2 mg/ml Microneedles 2 21.31 ± 13.80 0.05 ± 0.02 4.17 × 10 -5
DOX: Doxorubicin; MN: Maltose microneedles.

steady-state plasma level. Furthermore, we calculated An increase in DOX concentration from 2 to


that a microneedle patch size of 0.81 cm2 would be 4 mg/ml resulted in an enhancement of the drug per-
required to obtain the desired plasma concentration of meability (p = 0.29; Figure 10) . This result might be
0.02 μg/ml (achieved by 72-h infusion) in 49-year-old explained by the gradient of the drug concentration
women (30–60-year range) with metastatic breast can- that served as the driving force of drug permeation. In
cer [42] . The difference between the two administration particular, a higher concentration led to a higher gradi-
methods (infusion and microneedle application) might ent driving more drug across skin. A wider spectrum
be attributed to the requirement of a slightly bigger size of DOX concentration might be studied to investigate
(>0.81 cm2), which was still applicable to microneedle a possible correlation between the drug concentra-
production and clinical use. tion and its permeation profile. The correlation might
Microneedles have proved their success in enhanc- be obtained when the drug concentration falls into a
ing transdermal drug delivery in case of several other controlled range. An increase in DOX concentration
molecules as well, such as nicardipine hydrochloride in in the formulation might result in an increase in the
vivo and in vitro [5] , vismodegib in vitro [22] and human drug permeability until certain saturation levels in
immunoglobulin in vitro and in vivo [4] . The magnitude the receptor solution or skin layers are reached. Stud-
of enhancement was a function of the needle length, ies performed by Li et al. demonstrated a significant
needle density, needle materials, number of needles, skin increase in the amount of IgG transported through
viscoelasticity and pore density as well as the properties hairless rat skin with an increase in IgG concentra-
of the compounds [8,10,19] . The results of permeation tion from 1 to 20 mg/ml. However, the change of
studies were in accordance with the characterization the concentration from 20 to 40 mg/ml had no effect
studies performed on the microchannels (dye binding, on the delivery since the saturation level of IgG was
histology, confocal laser microscopy studies and skin reached [8] . Similarly, an increase in the concentration
integrity measurement) that validated the successful of methotrexate in poloxamer formulations from 0.2 to
perforation of the dermatomed human skin by malt- 0.4% w/w resulted in a significant enhancement in the
ose microneedles. In addition, a reduction in the skin’s drug permeability from 32.2 ± 15.76 to 114.54 ± 40.89
viscoelasticity (storage modulus and loss modulus) was μg/cm2 for porcine ear skin and 3.89 ± 0.60 to 10.27 ±
seen, which facilitates transdermal drug delivery [19] . 6.98 μg/cm2 for dermatomed human skin [40] .

1.80
Avg amt/sq.cm (μg/sq.cm) ± SD

1.60
*
1.40 *
1.20
1.00
0.80
0.60 Untreated 4 mg/ml
0.40 MN 4 mg/ml
0.20 MN 2 mg/ml
0.00
0 4 8 12 16 20 24
Time (h)

Figure 11. Doxorubicin levels in skin layers.


*Statistical difference from untreated 4 mg/ml group, p < 0.05.

260 Ther. Deliv. (2017) 8(5) future science group


Sugar microneedles for transdermal drug delivery  Research Article

Another essential attribute of transdermal delivery similar trend of DOX amount in epidermis and dermis
systems is lag time, which is the duration that a drug layers. The insertion of maltose microneedles caused a
takes to bypass the skin barrier to enter the systemic marked enhancement in drug levels in both epidermis
circulation. A shorter lag time concurs with more rapid (p = 0.00) and dermis layers (p = 0.00) of dermatomed
onset of drug delivery to ensure faster achievement of human skin. Also, an increase in drug concentration
therapeutic effect [21] . The lag time of the untreated 4 from 2 to 4 mg/ml resulted in no considerable change
mg/ml group (37.26 ± 18.66 h) was significantly higher in the amount of DOX in the epidermis (p = 0.54) and
than that of MN 4 mg/ml group (8.14 ± 5.27 h; n = dermis layers (p = 0.16). Similarly, we also reported an
4; p = 0.02). However, there was no significant differ- enhanced delivery of vismodegib into porcine ear skin
ence in lag time obtained for different concentrations layers after maltose microneedles treatment [19] . Besides,
of the drug, as in MN 4 and 2 mg/ml groups (21.31 ± Herai  et al. could improve DOX permeation into the
13.80 h; p = 0.12; Table 1) . This observation indicated stratum corneum by adding monoolein (10–20%) into
that microneedle treatment considerably decreased the the drug propylene glycol solution [28] . The use of ion-
lag time of drug delivery. Reductions in the lag time tophoresis was found to significantly improve the per-
with other drugs such as nicardipine hydrochloride in meation of DOX into skin layers [26] . The combination
vitro and in vivo  [5] and low-molecular weight heparin of iontophoresis and solid lipid nanoparticles has been
in vitro  [39] have also been observed. However, in the proved to decrease the amount of DOX retained in the
case of glycopyrrolate, the insertion of maltose micro­ stratum corneum (reduce the drug affinity with the stra-
needles in vitro did not cause any significant change in tum corneum), increase the drug delivery to the viable
the lag time [21] . epidermis and enhance DOX uptake by skin tumor cells
Although this study lays the foundation for future (Figure 11) [30] .
in vivo and clinical studies on DOX delivery and appli-
cation of maltose microneedles, differences between Conclusion
in vivo and in vitro drug delivery need to be considered. Maltose microneedles were fabricated by melting tech-
Drug delivery in vivo has been found to be lower than nique and characterized by dimensions, mechanical
that in vitro for IgG [4] , methotrexate [20] and nicar- properties and in situ dissolution kinetics. The needles
dipine hydrochloride [5] due to the cushioning effect successfully perforated dermatomed human skin to
of the underlying layers of skin that reduces the pen- create 120-μm-deep uniform channels. Microneedle
etration depth of microneedles in vivo [5] . Furthermore, insertion delivered a significantly higher amount of
skin hydration by receptor solution may increase the DOX into the receptor and skin layers than passive
drug permeability in vitro [20] . In contrast, the lag time diffusion. A change of the drug concentration from 2
of delivery in vivo is lower than that in vitro possibly to 4 mg/ml caused an unmarked alteration in the drug
because in an in vitro setting on dermatomed skin, the delivery in vitro.
drug has to bypass a portion of dermis layer before
reaching and accumulating in the receptor, whereas Future perspective
in vivo the drug is spontaneously uptaken and cleared Transdermal delivery offers several advantages over
by the blood circulation once it is transported through other routes of administration. However, the stratum
the epidermis layer [5] . Differences in in vitro and in corneum resists passive diffusion of most therapeutic
vivo delivery are dependent on the properties of the agents, except small molecules with moderate lipophi-
compounds, the skin models and the microneedles licity. To circumvent this barrier, physical enhance-
(shape, materials, geometry, dimensions and density) ment techniques, especially microneedles have been
as well [4] . used to bypass the stratum corneum and underlying
epidermis to create hydrophilic microchannels and
Skin distribution studies facilitate the skin transport of various therapeutic
After 24-h permeation studies, the distribution of agents, including hydrophilic compounds, macromol-
DOX in different layers of the skin was measured. ecules (proteins, peptides and vaccines) and micro-/
The amount of DOX in untreated skin (untreated nano-particles. In this study, the authors fabricated,
4 mg/ml, 0.39 ± 0.05 μg/cm2) was significantly lower characterized and applied maltose microneedles for
than that in microneedles-perforated skin for both MN transdermal delivery of DOX in vitro. In the future,
4 mg/ml (1.51 ± 0.34 μg/cm2 ; p = 0.00) and 2 mg/ml maltose microneedles can be loaded with drugs, which
groups (1.83 ± 0.47 μg/cm2 ; p = 0.00). However, an are then released into targeted skin layers in a controlled
insignificant alteration of the drug levels in the skin pattern. Different fabrication techniques can be devel-
was observed with the change in the drug concen- oped to produce sharp and strong microneedles, while
tration (p = 0.32). This result was constituted by the a­voiding unwanted m­anufacturing conditions such as

future science group www.future-science.com 261


Research Article  Nguyen & Banga

high temperature for thermosensitive c­ompounds as Financial & competing interests disclosure
well as complicated equipment for large-scale produc- The authors have no relevant affiliations or financial involve-
tion. Mass production of microneedles is expected in ment with any organization or entity with a financial inter-
industrial settings, thus generating a need for GMP est in or financial conflict with the subject matter or mate-
standards. Some simple, accurate and reliable tests rials discussed in the manuscript. This includes employment,
should be validated to characterize both microneedles consultancies, honoraria, stock ownership or options, expert
and microchannels. Furthermore, effective steriliza- testimony, grants or patents received or pending, or royalties.
tion and packaging methods need to be developed No writing assistance was utilized in the production of this
and validated for specific types of microneedles. Also, manuscript.
new regulations are required to control the quality of
microneedles. Ethical conduct of research
The authors state that they have obtained appropriate institutional
Acknowledgements review board approval or have followed the principles outlined in
The authors would like to extend their gratitude toward the Declaration of Helsinki for all human or animal experimental in-
S­onalika Arup Bhattaccharjee for her contribution in vestigations. In addition, for investigations involving human subjects,
p­roofreading the manuscript. informed consent has been obtained from the participants involved.

Summary points
Fabrication of maltose microneedles
• Solid maltose microneedles were fabricated using micromolding (polydimethylsiloxane mold) and melting
(200 mbar, 30 min, 180°C) techniques.
Characterization of maltose microneedles
• Scanning electron microscopic images demonstrated that maltose microneedles had rectangular–pyramidal
geometry with a needle length of 440.53 ± 14.59 μm, needle-to-needle distance of 513.86 ± 6.20 μm, needle
base side of 163.98 ± 3.74 μm and needle tip diameter of 13.14 ± 4.48 μm.
• Parafilm M® film was used to study the insertion behavior, length uniformity and mechanical uniformity of
maltose microneedles.
• Maltose microneedles rapidly dissolved in dermatomed human cadaver skin within minutes.
Characterization of microchannels
• Using scanning electron microscopic images, we measured the precise area of microneedles-created conduit in
human skin to be 17871.66 ± 2185.02 μm2.
• Successful creation of uniform microchannels in human skin by maltose microneedles was proved using dye
binding, histology, pore uniformity, confocal laser microscopy studies and skin integrity (transepidermal water
loss and skin electrical resistance) studies.
In vitro permeation studies
• In vitro skin permeability of doxorubicin (DOX) was significantly enhanced by maltose microneedle treatment,
yet was undisturbed by the change in the drug concentration.
• The insertion of microneedles markedly decreased the lag time of DOX delivery in vitro.
Skin distribution studies
• Insertion of maltose microneedles caused a significant increase in DOX levels in the epidermis and dermis
layers of dermatomed human cadaver skin. However, an alteration in the drug concentration had no
significant effect.

Drug Deliv. 4(4), 221–230 (2006).


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264 Ther. Deliv. (2017) 8(5) future science group

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