Академический Документы
Профессиональный Документы
Культура Документы
KG
Brunnwiesenstr. 3, 73760 Ostfildern
Postfach 4140, 73744 Ostfildern
Fon +49 711 44139-0
Fax +49 711 44139-100 Clamping device Ratio-Clamp®
info@haenchen.de
www.haenchen.de Safe and efficient fixation of round rods
HH 2513 / 06-2015
2 |3
Ratio-Clamp®
Won't let you down!
Contents
Advantages 4
Functional principle
Energy efficiency
Application areas 6
Equipment 8
Releasing pressure
Locking
Sealing system
Certification
Accessories 10
Technical data 11
ADVANTAGES 4 |5
Absolute efficiency.
Hänchen's Ratio-Clamp® offers safety while saving energy costs. Thanks to its + Energy efficiency and precision for every case
l a m ic e
r ts
p®
v
de
po
ic
Functional principle Functional principle Comparison of advantages and disadvantages
ing
ing
ron
-C
l
ro
mp
Locked state Released state of locking options for round rods
ck
ct
t io
nt
Ele
Bl o
Cl a
co
Ra
locking piston housing clamping releasing pressure
sleeve Energy efficiency – + +
Accuracy of position + – +
Independence of external factors + – +
Time and effort – + +
spring rod
APPLICATION ARE AS 6 |7
There are many situations where rods have to be held in a certain position:
For example to protect people, machines and tools in case of power failures
or plant shutoffs. Or to fix axes during a manufacturing process. And also for
all highly dynamic applications and test processes. Here are some examples
from practical experience:
1. Casting machine > Production 2. Sanding machine > Production 3. Trains > Maintenance 4. Aviation > Test stand 5. Navigation > Transport
Hänchen cylinders and Ratio-Clamp® During the production process of ICE track Trains need to be lifted and fixed for The setups for aviation tests have Hänchen hydraulic cylinders with
clamping devices are perfect for casting beds, extremely large and heavy concrete maintenance – Ratio-Clamp devices
®
been refined to the last detail. Hänchen fitted Ratio-Clamp® devices are used
machines because they must be precise workpieces must be positioned for sanding are perfect for this. The clamping cylinders are used in different fields of for moving the bow and stern doors of
as well as particularly resistant to heat safely and with an accuracy of 0.01 mm. device will keep the train safely in testing, simulating ambient conditions ferries. The clamping devices guaran-
and corrosion. Ratio-Clamp® devices hold Hänchen's hydraulic cylinders and Ratio- place until the work is done and it and loads during different flight phases. tee that the doors are tightly closed
the mould parts safely together during the Clamp clamping devices are designed
®
can get back on the tracks. Ratio-Clamp clamping devices are used
®
during the voyage and safely locked
casting process of aluminium motor blocks. exactly for these requirements. to protect the intricately constructed while passengers are embarking or
and expensive systems. disembarking.
EQUIPMENT 8 |9
+ Basic design + With spring power + Servocop®: compact seal, lip seal, wiper ring + TÜV certification
The basic release pressure required for Usually, energy stored in springs is used The basic type of Ratio-Clamp® uses the friction-optimized Ratio-Clamp® is certified by TÜV SÜD
releasing the clamping device is between to clamp a rod. This means that the rod sealing system Servocop®. Here, the primary seal is touching as a safety element.
the minimum pressure and the maximum can be held for unlimited periods of time the rod. The maximum speed of the rod is 1 m/s.
admissible pressure of 160 bar. without any energy supply. + DGUV Test
+ Pressure piston seal, lip seal, wiper ring
+ Reduced design + Hydraulic The clamping device is also available
For very sensitive applications, we recommend the with a DGUV Test certification (testing
For application cases with low supply When very high holding loads are required, design with pressure piston seal, where no pressurized seal and certification system of the Deut-
pressure, a version designed with a reduced the clamping device can also be locked is touching the rod. Thus, the sliding friction is very low and sche Gesetzliche Unfallversicherung).
released pressure is available. hydraulically. For the release, hydraulic remains constant regardless of the releasing pressure. The
pressure is used as usual. maximum speed of the rod is 2 m/s.
Releasing pressure Basic design Reduced design Basic design Basic design
Ratio-Clamp® can be combined with Rod Ø F axial p release F axial p release F axial p release F axial p release
f7 max min max min max min max min
Hänchen hydraulic and standard cylin- in [mm] in [kN] in [bar] in [kN] in [bar] in [kN] in [bar] in [kN] in [bar]
ders and with all cylinders from other
manufacturers.
16 10 60 8 50
+ Proximity switch
18
20
12.5
14
55
55
8
9
35
40
6.25
7
55
55
12.5
14
75
75
22 17 70 12 45 8.5 70 17 90
Indicates whether the clamping device 25 20 70 15 50 10 70 20 90
28 31.5 90 25 65 15.75 90 31.5 120
is locked released. 30 40 105 30 75 20 105 40 135
32 40 60 30 45 20 60 40 90
+ Control block
36
40
45
50
75
80
32
38
50
55
22.5
25
75
80
45
50
100
100
45 65 70 45 50 32.5 70 65 90
Used when Ratio-Clamp® is installed 50 80 90 55 60 40 90 80 110
56 90 75 60 50 45 75 90 100
on a cylinder. It provides correct and 60 100 75 70 55 50 75 100 100
consistent control and thus reduces the 63 100 85 60 55 50 85 100 110
70 140 80 100 55 70 80 140 110
complexity of the required wiring. 80 180 90 130 65 90 90 180 110
90 200 65 100 65 200 85
100 250 75 125 75 250 95
110 300 65 150 65 300 90
120 330 70 165 70 330 90
125 350 75 175 75 350 90