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ANALYTICAL FERROGRAPHY

Analytical Ferrography

The Analytical Ferrography test isolates wear


debris and solid particulates for examination
under a microscope

Analytical Ferrography is among the most


powerful diagnostic tools in oil analysis today.
When implemented correctly it is an excellent
tool when attempting to diagnose an active wear
problem. Analytical Ferrography allows an oil
analyst to visually examine wear particles present
in a sample. This test separates solid
contamination and wear debris from a lubricant
for microscopic evaluation. Analytical
Ferrography can identify wear particles, their
composition, and their origin by visually
analyzing them microscopically.

This test is qualitative, which means it relies on


the skill and knowledge of the ferrographic
analyst. While this can have definite advantages,
the interpretation is somewhat subjective and
requires detailed knowledge of wear debris
failure modes. The test procedure is also lengthy
and requires the skill of a trained ferrographic
analyst.

Operating Principle
A portion of the sample is passed over a slide on
top of a magnetic plate to attract ferrous
particles. The prepared slide is then placed
under a microscope for examination. The
particles are then classified into different size
ranges and shapes. As a result of this
classification, determination of an abnormal wear
mode can be made.

Significance
This test provides a snapshot into the machine to
determine the type and size of the ferrous wear
that is coming from a particular piece of
equipment. This will allow for a more accurate
plan of attack to correct a possible problem or to
judge machine health.

Applications
Any machine containing significant amounts of
ferrous wear debris.

Facts About Analytical Ferrography

- Analytical Ferrography is the best method for


determining severity and type of wear present.

- There are no particle size or metallurgy


limitations.

- Wear can be documented by digital


photography.

- The test procedure is lengthy and requires the


skill of a trained analyst.

- The test is a qualitative test, which means the


interpretation is somewhat subjective and relies
on the skill and knowledge of the ferrographic
analyst.

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