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2GR-FE ENGINE MECHANICAL – ENGINE UNIT EM–43

ENGINE UNIT
2GR-FE ENGINE MECHANICAL
ENGINE

COMPONENTS

10 (102, 7)
18 (184, 13)
SPARK PLUG VVT SENSOR

10 (102, 7)

21 (214, 15)
CAMSHAFT TIMING x2
CONTROL VALVE 10 (102, 7) 10 (102, 7)
x9

GASKET
EM
10 (102, 7)

CYLINDER HEAD COVER CAMSHAFT TIMING CONTROL VALVE

10 (102, 7)

VVT SENSOR

OIL CONTROL VALVE


FILTER RH
GASKET CYLINDER HEAD COVER
GASKET
GASKET
65 (663, 48)
UNION BOLT

10 (102, 7)
65 (663, 48)
UNION BOLT
OIL PIPE

54 (551, 40) FRONT NO. 1 ENGINE MOUNTING BRACKET


N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part
A139487E01
EM–44 2GR-FE ENGINE MECHANICAL – ENGINE UNIT

18 (184, 13)
CAMSHAFT TIMING SPARK PLUG
CONTROL VALVE 10 (102, 7)

10 (102, 7)
10 (102, 7)
10 (102, 7)

VVT SENSOR

OIL FILLER CAP

10 (102, 7) 27 (275, 20)


x8
VENTILATION VALVE
CYLINDER HEAD COVER

x3
EM
21 (214, 15) GASKET

10 (102, 7)

VVT SENSOR
CYLINDER HEAD COVER
GASKET
GASKET

NO. 1 OIL PIPE

OIL CONTROL VALVE


FILTER LH

GASKET 65 (663, 46)


UNION BOLT
O-RING

x4

10 (102, 7)
x2

N*m (kgf*cm, ft.*lbf) : Specified torque WATER OUTLET


GASKET
Non-reusable part
A134267E05
2GR-FE ENGINE MECHANICAL – ENGINE UNIT EM–45

13 (133, 10) 13 (133, 10) 25 (255, 18)


ENGINE REAR OIL SEAL
PLUG *1 WATER DRAIN COCK
O-RING
30 (306, 22) OIL SEAL RETAINER
DRAIN COCK

WATER INLET
HOUSING
10 (102, 7)
x4
10 (102, 7)
x2
10 (102, 7)
25 (255, 18)
*1 WATER DRAIN COCK
THERMOSTAT

O-RING 13 (133, 10)


GASKET CRANKSHAFT POSITION
SENSOR
WATER INLET OIL STRAINER
EM
10 (102, 7) 10 (102, 7)
GASKET

10 (102, 7)

21 (214, 15)
10 (102, 7) x7
10 (102, 7)
GASKET

OIL PAN BAFFLE PLATE


OIL PAN
x2
10 (102, 7)
21 (214, 15) x 12
21 (214, 15)

OIL FILTER ELEMENT

25 (255, 18)
O-RING
OIL FILTER CAP

GASKET 13 (127, 10)


OIL FILTER DRAIN PLUG
40 (408, 30)
NO. 2 OIL PAN
OIL PAN DRAIN PLUG
x 16
10 (102, 7)
N*m (kgf*cm, ft.*lbf) : Specified torque
10 (102, 7)
Non-reusable part

Precoated part
*1: Install as shown
A132208E02
EM–46 2GR-FE ENGINE MECHANICAL – ENGINE UNIT

GASKET
TIMING CHAIN COVER
9.0 (93, 81 in.*lbf)

x4
9.0 (93, 81 in.*lbf)

x5
43 (438, 32)

WATER PUMP
GASKET
21 (214, 15)*1
x9

250 (2,549, 184)


x 13

EM CRANKSHAFT PULLEY 21 (214, 15) 21 (214, 15)*1

TIMING CHAIN COVER OIL SEAL


NO. 1 CHAIN TENSIONER

NO. 2 CHAIN VIBRATION


DAMPER
10 (102, 7)

CHAIN TENSIONER SLIPPER

NO. 1 IDLE GEAR SHAFT

IDLE SPROCKET

60 (612, 44)
NO. 2 IDLE GEAR SHAFT

NO. 1 CHAIN

OIL PUMP GASKET

N*m (kgf*cm, ft.*lbf) : Specified torque NO. 1 CHAIN VIBRATION DAMPER


23 (235, 17)
Non-reusable part

Precoated part CRANKSHAFT TIMING GEAR OR SPROCKET

*1: Do not allow oil to contact these bolts


A131993E03
2GR-FE ENGINE MECHANICAL – ENGINE UNIT EM–47

CAMSHAFT BEARING CAP


NO. 2 CAMSHAFT
1st: 10 (102, 7)
2nd: 16 (163, 12)
CAMSHAFT TIMING GEAR
GASKET

x8 NO. 2 CHAIN
28 (286, 21) x8

GASKET

GASKET EM

NO. 1 CAMSHAFT
100 (1,020, 74)
CAMSHAFT BEARING CAP

CAMSHAFT TIMING EXHAUST GEAR


21 (214, 15)
NO. 2 CHAIN TENSIONER

28 (286, 21)
x4

CAMSHAFT HOUSING

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part
A132069E05
EM–48 2GR-FE ENGINE MECHANICAL – ENGINE UNIT

NO. 3 CAMSHAFT CAMSHAFT BEARING CAP

1st: 10 (102, 7)
2nd: 16 (163,12)

GASKET
GASKET x8
28 (286, 21)
x8
CAMSHAFT TIMING GEAR

NO. 2 CHAIN

EM GASKET

NO. 4 CAMSHAFT
100 (1,020, 74) 21 (214, 15)

CAMSHAFT BEARING CAP

CAMSHAFT TIMING EXHAUST GEAR


NO. 3 CHAIN TENSIONER

28 (286, 21)
x4

CAMSHAFT HOUSING

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part
A132081E03
2GR-FE ENGINE MECHANICAL – ENGINE UNIT EM–49

1st: 36 (367, 27)


2nd: Turn 90°
3rd: Turn 90°
1st: 36 (367, 27)
2nd: Turn 90° CYLINDER HEAD SET BOLT
3rd: Turn 90°
CYLINDER HEAD SET BOLT

NO. 1 VALVE ROCKER ARM x8


PLATE WASHER
x2
x8 30 (306, 22)

VALVE LASH
PLATE WASHER ADJUSTER

CYLINDER HEAD EM

NO. 1 WATER BY-PASS HOSE


10 (102, 7)
CYLINDER HEAD GASKET
CLIP

WATER INLET PIPE

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part
A132101E01
EM–50 2GR-FE ENGINE MECHANICAL – ENGINE UNIT

VALVE STEM CAP


44 (449, 32)

VALVE SPRING RETAINER LOCK NO. 1 STRAIGHT SCREW PLUG

VALVE SPRING RETAINER VALVE SPRING RETAINER LOCK

COMPRESSION SPRING
VALVE STEM CAP

VALVE STEM OIL SEAL

VALVE SPRING RETAINER


VALVE SPRING SEAT
COMPRESSION SPRING
GASKET
VALVE GUIDE BUSH
EM VALVE STEM OIL SEAL

VALVE SPRING SEAT

VALVE GUIDE BUSH

GASKET

80 (816, 59)
NO. 2 STRAIGHT SCREW PLUG

EXHAUST VALVE
INTAKE VALVE

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part
A132058E03
2GR-FE ENGINE MECHANICAL – ENGINE UNIT EM–51

PISTON RING SET

PISTON PIN

SNAP RING
SNAP RING

PISTON

CONNECTING
ROD

CONNECTING
SEAL WASHER
EM
ROD BEARING

52 (530, 38)
CONNECTING ROD CAP x8

NO. 1 OIL NOZZLE


9.0 (92, 80 in.*lbf) SUB-ASSEMBLY
1st: 25 (255, 18)
2nd: Turn 90° UPPER CRANKSHAFT BEARING
CONNECTING ROD BOLT

CRANKSHAFT THRUST WASHER SET

CRANKSHAFT

LOWER CRANKSHAFT BEARING


CRANKSHAFT BEARING CAP

1st: 61 (622, 45)


N*m (kgf*cm, ft.*lbf) : Specified torque 2nd: Turn 90°
CRANKSHAFT BEARING CAP BOLT
Non-reusable part

A132055E04