Original requirement and tank allocation Revised requirement based on the formulations shared on 12th Sept

Suggested Revised
Pk cons Suggested day tank consumpt Tank Day tank Stirring Short
per day Stock in tank capacity No of capacity No of day ion per Stock in Capacity No of Capacity No of day required Ph1A Ph1A Day descriptio Min Qty Max Qty
RM Name (Tons) Inv Days tons (kl) tanks (kl) tanks RM Name day(tons) tons (kl) tanks (kl) tanks Yes/No Tank Tank n (tons) (tons)
Water 118.54 7 830 300 3 Water 150.16 1051.12 300 3 No OK 2 Water 0.67 6.36

Storage tank
not considered
as the quantity
PolyAcrylate1 - Indofil 731 4.30 25 107 60 2 Indofil 731 0.33 8.25 2 1 No is reduced 1 Ind 731 0.1 0.14
PolyAcrylate2 - Oraton 731 4.30 25 107 4 1 Indofil 850 3.91 97.75 60 2 4 1 No OK 1 1 Ind 850 0.07 0.24

Day tank size

reduced to 2 kl
as the quantity
Other dispersing agent - Oraton 1288 2.86 25 72 4 1 Oraton 1288 0.16 4 2 1 No is reduced 1 Ora 1288 0.04 0.05

Day tank size

reduced to 2 kl
as the quantity
Other dispersing agent - AMP 95 2.86 25 72 4 2 Igepol EO640 0.25 6.25 2 1 No is reduced 1 Igpl 640 0.05 0.06
Allocated 4
tanks of 120 kl -
alternate RM
can also be
SAE 1 - DOW 11.27 15 169 120 2 Primal AS 571 35.39 530.85 120 4 No stored 2 Prim 571 1.38 3.82
Considered for
SAE 1 - BASF 11.27 15 169 120 2 No above
SAE 1 - Visen 11.27 15 169 120 2 Visicryl 7796 10.79 161.85 120 2 No OK 2 Visi 7796 1.73 3.08

Retained for
SAE 2 - DOW 3.66 15 55 120 1 120 1 No future addition SAE 2 - DOW 1.73 3.08

Retained for
SAE 2 - BASF 3.66 15 55 120 1 120 1 No future addition SAE 2 - BASF 1.73 3.08
SAE 2 - Visen 3.66 15 55 120 1 ? No To be deleted
PAEI 1 - DOW 10.36 15 155 120 2 Primal AC 369 S 6.93 103.95 120 1 No OK 1 Prim 369S 3.61 4.08

For alternate
PAEI 1 - BASF 6.91 15 104 120 1 120 1 No grade of PAEI1 PAEI 1 - BASF 3.61 4.08
PAEI 2 - DOW 3.26 15 49 60 1 ? No To be deleted
PAEI 2 - BASF 3.26 15 49 60 1 ? No To be deleted
PAEE 1 - DOW 19.62 15 294 120 3 ? No To be deleted
PAEE 1 - BASF 13.08 15 196 120 2 Dirtshield 12 10.29 154.35 120 2 No OK 2 Dirtshd 12 2.33 3.13
PAEE 2 - DOW 5.92 15 89 60 2 ? No To be deleted
Five tanks
considered
including
PAEE 2 - BASF 3.95 15 59 60 1 Bondex AA 261P 35.94 539.1 120 5 No alternate also 3 Bondx 261 2.19 10.01
Primal HG100
WBAD - Vendor 1 7.09 15 106 120 1 (WBAD1) 11.15 167.25 120 1 Yes OK 1 Prim HG100 5 11
Maincoat PR 71 One tank for
WBAD - Vendor 2 7.09 15 106 120 1 (WBAD2) 0.52 7.8 60 2 Yes alternate 1 Mainct 71 0.2 0.5
Three tanks
considered
including
Ropaque ultra - DOW 7.06 15 106 120 1 Aquacell 6299 25.95 389.25 120 3 Yes alternate also 2 Aquacl 6299 0.29 3.53
Ropaque ultra - BASF 7.06 15 106 120 1 ? Yes To be deleted
Three tanks
considered
including
Visicryl OP 66 - Visen 2.05 15 31 60 1 Visicryl OP66 10.31 154.65 60 3 Yes alternate also 2 Visi OP 66 0.84 1.72
Visicryl OP 66 - Jeson 2.05 15 31 60 1 ? Yes To be deleted
Acrylic Thickner - High Shear 1.93 25 48 4 1 Aquaflow NHS 300 0.16 4 2 1 Yes OK 1 Aquafl NHS300 0.08 0.09
Acrylic Thickner - Low Shear 1.93 25 48 4 1 Aquaflow NLS 220 0.1 2.5 2 1 Yes OK 1 Aquafl NLS220 0.05 0.06
Biocide in can - Vendor 1 0.61 25 15 2 1 Nipacide CFX 0.98 24.5 2 1 No OK 1 Nipa CFX 0.01 0.06
 For alternate Biocide in
Biocide in can - Vendor 2 0.61 25 15 2 1 2 1 No RM 1 can - V 2 0.01 0.06
Biocide in can (w/o F) - Vendor 1 0.10 25 3 2 1 Rocima 623 0.12 3 2 1 No OK 1 Roci 623 0.02 0.02

Biocide in
For alternate can (w/o
Biocide in can (w/o F) - Vendor 2 0.10 25 3 2 1 2 1 No RM 1 F) - V 2 0.02 0.02
Kopthion - Vendor 1 0.23 25 6 2 1 Kopthion 40% FPS 0.61 15.25 2 1 Yes OK 1 Kopthi 40% 0.02 0.07
For alternate Kopthi - V
Kopthion - Vendor 2 0.23 25 6 2 1 2 1 Yes RM 1 2 0.02 0.07
Texanol - Vendor 1 1.67 25 42 60 1 Texanol 4.13 103.25 60 1 2 1 No OK 1 1 Texanol 0.06 0.35
For alternate
Texanol - Vendor 2 1.67 25 42 60 1 60 1 2 1 No RM 1 1 Texanol - V2 0.06 0.35
OE 300 - Vendor 1 0.66 25 17 60 1 OE 300 0.51 12.75 60 1 2 1 No OK 1 1 OE 300 0.07 0.12
For alternate
OE 300 - Vendor 2 0.66 25 17 60 1 60 1 2 1 No RM 1 1 OE 300 - V2 0.07 0.12
Propylene Glycol 1.67 25 42 60 1 Propylene Glycol 0.7 17.5 60 1 2 1 No OK 1 1 PG 0.18 0.23
For alternate
Tri Ethylene Glycol 1.67 25 42 60 1 60 1 2 1 No RM 1 1 TEG 0.09 0.15
Two tanks
considered
including
Defoamers mineral oil based 25 4 3 AM 1512 1.32 33 2 2 Yes alternate also 2 AM 1512 0.02 0.07
Two tanks
considered
including
Defoamers micro foam 25 4 2 Drewplus T4507A 0.06 1.5 2 2 Yes alternate also 2 Drew 4507 0.01 0.02
Two tanks
considered
including
Associative thickner 25 4 2 Acrysol DR 130 0.15 3.75 2 2 No alternate also 2 Acry DR 130 0.03 0.04
pH Stabilizer -
pH Stabilizer - Ammonia 0.765 7 5.355 2 1 Ammonia 2 1 No For ammonia 1 Ammonia 0.01 0.5
Pigment Orange 34 30 2 1 Pigment Orange 34 2 1 Yes Tint paste 1 TP Orng 34
Pigment Red 3 30 2 1 Pigment Red 3 2 1 Yes Tint paste 1 TP Red 3 0.02 0.04
Pigment Red 112 30 2 1 Pigment Red 112 2 1 Yes Tint paste 1 TP Red 112
Red Oxide PR 101 30 2 1 Red Oxide PR 101 2 1 Yes Tint paste 1 TP RO PR 101 0.02 0.04
Pigment Yellow 83 30 2 1 Pigment Yellow 83 2 1 Yes Tint paste 1 TP Yelow 83 0.05 0.1
Pigment Yellow 74 30 2 1 Pigment Yellow 74 2 1 Yes Tint paste 1 TP Yellow 74 0.02 0.04
Yellow Oxide PY 42 30 2 1 Yellow Oxide PY 42 2 1 Yes Tint paste 1 TP YO PY 42 0.02 0.1
Pigment Green 7 30 2 1 Pigment Green 7 2 1 Yes Tint paste 1 TP Green 7 0.01 0.02
Pigment Black 7 30 2 1 Pigment Black 7 2 1 Yes Tint paste 1 TP Black 7 0.01 0.01
Alpha Blue 15:1 30 2 1 Alpha Blue 15:1 2 1 Yes Tint paste 1 TP alpha blue 0.01 0.02
Beta Blue 15:3 30 2 1 Beta Blue 15:3 2 1 Yes Tint paste 1 TP Beta blue 0.01 0.02
Pigment Violet 23 30 2 1 Pigment Violet 23 2 1 Yes Tint paste 1 TP Violet 23 0.01 0.02
TiO2 tint paste 30 2 2 TiO2 tint paste 2 2 Yes Tint paste 2 TP White
25 Polyphase AF3 0.35 8.75 2 1 No OK 1 Poly AF3 0.01 0.06
MSIHC rule
25 DEG 4.11 102.75 60 2 4 1 No applicability? 1 DEG 0.05 0.3
25 Falamine Plus 1.04 26 2 1 No OK 1 Falm plus 0.01 0.06
Two tanks
considered
including
25 Symperonic A9AS 1.95 48.75 2 2 No alternate also 2 Sympnic AS 0.03 0.12
25 Silane A 187 0.11 2.75 2 1 No OK 1 Silan A 187 0.01 0.03
25 Acrysol RM 2020 0.43 10.75 2 1 No OK 1 Acry RM 2020 0.3 0.4
25 Butyl Diglycol 0.43 10.75 2 1 No OK 1 Butyl D glycl 0.2 0.4
Additonal tanks -
Additonal tanks - 4KL 4 4 4KL 4 2 Yes Spare 2 Spare
Additonal tanks - 2KL 25 2 2 Atpol 5720 0.1 2.5 2 1 Yes 1 Atpol 5720 0.1 0.1
25 Halox 515 0.21 5.25 2 1 Yes 1 Halox 515 0.02 0.2
Colored WW tank 2 18 Colored WW tank 2 18 Yes OK 18
White WW tank 4 8 White WW tank 4 8 Yes OK 8

RMs for manual handling

25 Capstone FS 63 0.02 0.5
25 Capstone FS 64 0.02 0.5
25 BYK 022 0.04 1
25 BYK 199 0.07 1.75
 25 Acrysol RM 825 0.01 0.25
25 Tegoglide 406 0.04 1

290.96 319.85 39 77 25 77

Summary
2 Kl tank without stirring 5 23
2 Kl tank with stirring 36 42
4 Kl tank without stirring 6 2
4 Kl tank with stirring 19 10
60 Kl tank without stirring 13 10
60 Kl tank with stirring 2 5
120 Kl tank without stirring 17 17
120 Kl tank with stirring 4 4
Additional tanks on account of tank material additon routed through day tanks
No of
RM Name tanks
Indofil 731 1
AMP 95 -1
Texanol - Vendor 1 1
Texanol - Vendor 2 1
OE 300 - Vendor 1 1
OE 300 - Vendor 2 1
Propylene Glycol 1
Tri Ethylene Glycol 1
Falamine Plus 1
New raw materials introduced in revised formulations
Polyphase AF3 1
DEG 1
Symperonic A9AS 2
Capstone FS 63 1
Capstone FS 64 1
Silane A 187 1
New raw materials introduced in Gloss and Satin Enamel formulations
BYK 022 0.04 1
BYK 199 0.07 1.75
Atpol 5720 0.1 2.5
Acrysol RM 2020 0.43 10.75
Acrysol RM 825 0.01 0.25
Butyl Diglycol 0.43 10.75
Tegoglide 406 0.04 1
Halox 515 0.21 5.25

Freq per
RM Name Min Qty Max Qty used in day
Polyphase AF3 0.01 0.06 12 13
DEG 0.05 0.3 22 33
Falamine Plus 0.01 0.06 26 38
Symperonic A9AS 0.03 0.12 24 33
Capstone FS 63 0.01 0.01 1 1
Capstone FS 64 0.01 0.01 4 4
Silane A 187 0.01 0.03 9 10
Gloss and Satin Enamel RMs
BYK 022
BYK 199
Atpol 5720
Acrysol RM 2020
Acrysol RM 825
Butyl Diglycol
Tegoglide 406
Halox 515